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PLD - VCU

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Control Module ( PLD ) Pump Line Nozzle

55 Pin Connection for Engine Harness Wiring Plug 16 Pin Connection for Cab Wiring Plug
Power Supply Grounds CAN Link Diagnostics
Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia Marzo 2004

Valve Clearance Adjustment

Valve Clearance Spec.


Intake Exhaust 0.40mm ( approx .016 inch ) 0.60mm ( approx. 024 inch )

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Sistema de Control Electrnico Mercedes-Benz


Todos los Sistemas Electrnicos han sido Desarrollados por Mercedes-Benz en Cooperacin con VDO y Temic Introducido en 1995 Minimo 2 sistemas de cajas

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Modulos de Control

PLD (Engine Control Module)

VCU (Vehicle Control Unit)

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Sistema Mercedes-Benz

Menor Cantidad de Circuitos de la Cabina al Motor. Menor longitud de Circuitos en el Vehiculo. Programacin del Vehiculo en base a las Necesidades del Cliente. Parametrizacin Simplificada. Responsabilidades Definidas por unidades de Control. Diagnstico Simplificado y Solucin de Problemas.

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Electronic Engine Advantages


Engine Protection

Engine Diagnostics
Reduced Maintenance Improved Engine Governing Fuel Economy Optimization Enhanced Cold Starting Smoke Control Reduced Emission Levels

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Localizacin de Sensores MBE4000

Presin/Temperatura

Presion/Temp. del Turbo

de Aceite
Temperatura de Refrigerante

Sensor de Arbol

Temperatura de Combustible

de Levas

Sensor de Cigeal

Presin Atmosferica
Bombas Unitarias
Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

PLD

Marzo 2004

Seguridad y precauciones Preliminares

Nunca arrancar el motor a menos que las baterias esten correctamente conectadas. Nunca desconecte las Baterias cuando el motor esta trabajando. Nunca invierta las terminales. Esta accin puede daar a las ECUs. Nunca conecte desconecte el conector del PLD VCU a menos que la llave este apagada. Nunca desconecte los cables CAN a menos que la llave este en la posicin de apagado. Cuando desconecte las terminales de las baterias mantega los cables + y - de la bateria juntos. Tambien desconecte los conectores electricos del PLD y VCU. Cuando realice reparaciones electrnicas simpre utilice el equipo correcto (Multimetro).

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Rango de Operacin de Trabajo de los sensores


Operates on 5 Volts for All D.C. Sensors

0 .25

4.75

Rango de Operacin Normal

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

10

Modulo de Control Electrnico (PLD)

Conector de 55 Terminales Harnes del Motor Conector # N3

Conector de Cabina 16 Terminales Conector # EC 1

Alimentacin de Bateria Seal de Ignicion Tierra Cables CAN

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

11

PLD
Procesador Montado en el Motor Funciones Strategia Entradas de Sensores Salidas El Corazn del (PLD) SIEMENS C167CR chip Procesador Automotriz de Alta Velocidad 16 Bit Micro controller 34 MHZ Clock Speed OBD II (On Board Diagnostic II) (Engine Performance Codes)

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

12

Informacin (PLD)
8 BIT = 256 SEGMENTS
.01953125 VOLTS 65,536 Possible Codes .0000762939453125 VOLTS
Up to 34 MILLION Decisions Per Second

256 Possible Codes

16 BIT = 65,536 SEGMENT

8 BITS

256 Segments

Ejemplo:
16 BITS
Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia Marzo 2004

13

Harnes del Motor

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

14

Conector de 55 Terminales ( Harnes del Motor )

Pin 1

Pin 18

Pin 0

Pin 36

Pin 37
Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Pin 19

Pin 54
Marzo 2004

15

Diagrama Esquematico de un Sistema MBE Crank Angle TDC Sensor Engine Control Module (PLD)

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

16

Crank Angle and TDC Sensors

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

17

Sensor de Cigeal y Arbol de Levas


Crank Angle / TDC
Magnetic pickup sensors generate alternating current (A.C.). The frequency will change dependent on the speed of the Cam Gear and Flywheel

Flywheel has 37 Drilled Holes


36 holes spaced 10 degrees apart 1 hole 65 degrees before TDC

Cam Gear has 13 Drilled Holes


1 hole 55 degrees before TDC 12 holes spaced 30 degrees apart

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

18

Volante
Series - 900 Series - 4000

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

19

Sensores de Posicin Sincronizacin


Operating Temperature
- 40 to 250 F

Resistance Range
1000 - 1385 ohms

1) Electric Cable 2) Housing 3) Clamping Bushing 4) Permanent Magnet 5) Permanent Magnet 6) Coil Core 7) Drilling

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Marzo 2004

20

Sensor de Cigeal

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Marzo 2004

21

Sensor de Arbol de Levas TDC

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Marzo 2004

22

55 Grados Antes del PMS

Camshaft Signal

Crankshaft Signal

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Marzo 2004

23

Seal de Velocidad del Motor

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Marzo 2004

24

Seal de Arbol de Levas TDC

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

25

Inicio de Inyeccin

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Marzo 2004

26

Seal de Cigeal TDC

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Marzo 2004

27

Seal de Velocidad del Motor en el Arbol de Levas

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Marzo 2004

28

Inico de la Inyeccion en el Arbol de Levas en Ausencia de la seal del Cigeal

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

29

Schematic Diagram MBE System

Crank Angle TDC Sensor Turbo Boost Air Temp Engine Control Module (PLD)

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

30

Turbo Boost / Air Temp Sensor


Operating Temperature - 40 to 266 degrees F Resistances 14 F 7980 to 10560 ohms 68 F 2280 to 2750 ohms 176 F 290 to 365 ohms Values 0.5 volts = 0.5 bar 4.5 volts = 3.5 bar 1 Bar = 14.5 PSI

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

31

Turbo Boost / Air Temp Sensor

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Marzo 2004

32

Turbo Boost / Air Temp Sensor

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Marzo 2004

33

Intake Air Sensor

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Marzo 2004

34

Intake Air Pressure / Temp Sensor Curve

-22 -4

32

68 104 140 176 212 248 284 *F

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

35

Sistema Esqumatico MBE


Crank Angle
TDC Sensor Turbo Boost Air Temp Coolant Temp Engine Control Module (PLD)

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

36

Sensores de Temperatura
Thermistor As the Temperature increases the resistance decreases Operating Temperature - 40 to 266 F

The Temperature Sensors are the Same Part Number for


Coolant Temp Fuel Temp Oil Temp

New Type
Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia Marzo 2004

37

Coolant Temperature Sensor


The Coolant Temperature Sensor is the Base Line Sensor for Engine Performance. The Coolant Temperature should Be Between 80 and 95 Degrees C ( 176 to 203 Degrees F ) Before requesting Full Engine Potential. Coolant Temperature Outside Normal Operating Range can Result in a Reduction in Power.

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

38

Coolant Temperature Sensor

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

39

Schematic Diagram MBE System

Crank Angle TDC Sensor Turbo Boost Air Temp Coolant Temp Fuel Temp Engine Control Module (PLD)

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

40

Fuel Temperature Sensor

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Marzo 2004

41

Fuel Temperature Sensor

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Marzo 2004

42

Temperature Sensor Graph

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Marzo 2004

43

Schematic Diagram MBE System


Crank Angle TDC Sensor Turbo Boost Engine Control Module (PLD)

Air Temp
Coolant Temp Fuel Temp Oil Pressure

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

44

Oil Pressure Sensor


Piezoelectric Sensor
As The Pressure Increases The Resistance also Increases Operating Range 0 to 5 bar 1 Bar = 14.5 PSI

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

45

Oil Pressure Sensor

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

46

Schematic Diagram MBE System


Crank Angle TDC Sensor Turbo Boost Engine Control Module (PLD)

Air Temp
Coolant Temp Fuel Temp Oil Pressure Oil Temp
Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

47

Oil Temperature Sensor

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Marzo 2004

48

Oil Pressure / Temp Sensor

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Marzo 2004

49

Oil Pressure / Temperature Sensor

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Marzo 2004

50

Oil Pressure / Temp Sensor curve

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Marzo 2004

51

Schematic Diagram MBE System


Crank Angle TDC Sensor Turbo Boost Engine Control Module (PLD)

Air Temp
Coolant Temp Fuel Temp Oil Pressure

CAN Oil Temp


Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia Marzo 2004

52

CAN Connection
The Term CAN (Controller area Network) Means that the control units in the vehicle are interlinked (Bus System) Can Wires are Twisted to reduce Electromagnetic Interference

CAN HIGH CAN LOW

PLD

VCU

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

53

CAN - Proprietary Data Link

CAN - LOW
CAN - HIGH

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

54

Schematic Diagram MBE System


Crank Angle TDC Sensor Turbo Boost Engine Control Module (PLD)

Air Temp
Coolant Temp Fuel Temp Oil Pressure

Battery / Ignition CAN

Battery

Oil Temp
Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia Marzo 2004

55

Power Supply

12 Volt System

Battery 12 Volts

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Marzo 2004

56

PLD Power Supply

Battery Supply (KL 30) (T 30) CAN LOW CAN High


Battery Ground KL31
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Ignition (KL 15) (T 15)

Battery Grounds (KL 31) (T 31)

Marzo 2004

57

Schematic Diagram MBE System


Crank Angle TDC Sensor Turbo Boost Engine Control Module (PLD)

Air Temp
Coolant Temp Fuel Temp Oil Pressure

Atmospheric Pressure

Battery / Ignition CAN

Battery

Oil Temp
Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia Marzo 2004

58

Atmospheric Pressure Sensor

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Marzo 2004

59

Schematic Diagram MBE System


Crank Angle TDC Sensor Turbo Boost Engine Control Module (PLD) Diagnostics Coolant Temp Fuel Temp Oil Pressure CAN Oil Temp
Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia Marzo 2004

Air Temp

Atmospheric Pressur Battery / Ignition


Battery

60

Diagnostics
Hand Held Readers
Minidiag 2 Pro-Link 9000 (DDR)

Diagnostic Software (Case Point)


Case Base Diagnostics

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

61

Diagnostic Socket
Pin-outs for On-highway Cable

6 Pin Deutsche Connector


C E A B 12V Ground Data Link + Data Link -

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

62

Diagnostic Socket
Pin-outs for On-highway Cable
9 Pin Deutsche Connector
A B C D E F G H I Ground 12 Volts J1939 + J1939 J1939 Shield J1587 + J1587 Plug Plug

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

63

Schematic Diagram MBE System


Crank Angle TDC Sensor Turbo Boost Engine Control Module (PLD) Oil Level Diagnostics Coolant Temp Fuel Temp Oil Pressure CAN Oil Temp
Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia Marzo 2004

Air Temp

Atmospheric Pressur Battery / Ignition


Battery

64

Oil Level Sensor

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Marzo 2004

65

Oil Level Sensor

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Marzo 2004

66

Schematic Diagram MBE System


Crank Angle TDC Sensor Turbo Boost Engine Control Module (PLD) Unit Pumps Oil Level Diagnostics Coolant Temp Fuel Temp Oil Pressure CAN Oil Temp
Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia Marzo 2004

Air Temp

Atmospheric Pressur Battery / Ignition


Battery

67

Unit Pumps
Series 900 Engine
1 Part # All Power Ranges No cal Codes

Series 4000 Engine


1 Part # All Power Ranges No cal Codes

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

68

Injection Terminology
IRT Impact Response Time - Length of Time in (ms) required to close the Control Valve
Normally 1.2 to 2.1 milliseconds (ms) (1200 to 2100 microseconds (us)

PW Pulse Width - Degrees of Crankshaft Rotation when Fuel is Injected

Injection Pressure
(S-900) 1600 Bar / 23,200 PSI (S-4000) 1800 Bar / 26,300 PSI

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Marzo 2004

69

Impact Response Time

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Marzo 2004

70

Delivery Phases of Unit Pump

Suction Stroke
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PreStroke
Marzo 2004

71

Delivery Phases of Unit Pump

Delivery Stroke
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Residual Stroke
Marzo 2004

72

Injector Wiring

5 1 2 3 4

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Marzo 2004

73

Schematic Diagram MBE System


Crank Angle TDC Sensor Turbo Boost Engine Control Module (PLD) Unit Pumps Oil Level Diagnostics Coolant Temp Fuel Temp Oil Pressure Oil Temp
Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Air Temp

Atmospheric Pressur Battery / Ignition CAN


Marzo 2004

Battery

74

MBE Engine Control System


CAN

Start of Delivery

Quantity

Oil Pressure & Oil Temp

Coolant Temp Oil Pressure Oil Temp

Turbo Boost & Inlet Temp


75

Fuel Temp

Crankshaft Sensor

TDC Cam Sensor


Marzo 2004

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

(VCU) Vehicle Control Unit


CAN

Vehicle Control Unit (VCU)

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

76

(VCU) Vehicle Control Unit


All Switches On the Chassis or in the Cab Will be Wired to the (VCU)

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

77

(VCU) Vehicle Control Unit


Foot Pedal Speedometer Air Filter Sensor PTO Tachometer Vehicle Control Unit (VCU) CAN Cruise Control Grid Heater Ignition Switch Neutral Switch ABS
Engine Shutdown override

Air Conditioning
Oil pressure Coolant Level Sensor

Ambient Air Temp Battery Voltage Clutch Pedal Sensor Brake Switch Diagnostics
Marzo 2004

Coolant Temp
Engine Brake Switch
Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

78

(PLD) Pump Line Nozzle


Wiring / Pin Assignments

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

79

(PLD) Pump Line Nozzle


55 Pin Connection for Engine Harness Wiring Plug # N3

16 Pin Connection for Cab Wiring Plug # EC 1


Power Supply Ignition Ground CAN Link
Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia Marzo 2004

80

(EC 1) 16 Pin Connector


Pin 1 CAN High Pin 2 CAN Low Pin 3 CAN Ground Pin 4 CAN Ground Pin 5 Battery Voltage Pin 6 Battery Voltage Pin 7 N/A Pin 8 Starter Control Signal Pin 9 Battery Ground Pin 10 Proportional Valve 1-4 Pin 11 Battery Ground Pin 12 Starter Pin 13 Diagnostic Line Pin 14 Proportional Valve 3 Pin 15 Ignition Pin 16 Proportional Valve 4
Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

1. Input / Output 2. Input / Output 3. Input 4. Input 5. Input 6. Input 7. N/A 8. Input 9. Input 10. Output 11. Input 12. Output 13. Input / Output 14. Output 15. Input 16. Output
Marzo 2004

81

(N 3) 55 Pin Connector

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

82

(N 3) 55 Pin Connector

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

83

Engine Sensor Harness


Wiring / Pin Assignments

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Marzo 2004

84

Sist. Electrnico MBE 4000

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

85

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Marzo 2004

86

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Fig. 2
87

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Fig. 3
88

Marzo 2004

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Fig. 4
89

Marzo 2004

Fig. 5
Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia Marzo 2004

90

(VCU) Vehicle Control Unit


Wiring / Pin Assignments

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Marzo 2004

91

(VCU) Vehicle Control Unit

15 Pin

18 Pin
21 Pin

VC-4
Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

VC-3

VC-1
Marzo 2004

92

(VCU) Vehicle Control Unit Connectors

1= 21 pin (VC-1) 2= 18 pin (VC-3) 3= 15 pin (VC-4) 4= VCU Module


Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia Marzo 2004

93

VCU/Columbia/Century

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

94

(VCU 1) 21 Pin Connector


Pin 1 Battery Voltage Pin 2 Ignition Pin 3 Ground Pin 4 Oil Level Lamp Pin 5 Stop Engine Lamp Pin 6 Check Engine Lamp Pin 7 Flame Start Lamp Pin 8 Air Filter Lamp Pin 9 Throttle Supply (Pedal Analog) Pin 10 Boot Mode Pin 11 Throttle Signal Pin 12 Idle Validation 2 Pin 13 Idle Validation 1 Pin 14 Throttle Ground (Pedal & Remote) Pin 15 Service Brake Pin 16 Park Brake Pin 17 J1708 + Pin 18 J1708 Pin 19 CAN High (J1939) Pin 20 CAN Ground (J1939) Pin 21 CAN Low (J1939) 1. Input 2. Input 3. Input 4. Output 5. Output 6. Output 7. Output 8. Output 9. Output 10. Input 11. Input 13. Input 14. Output 15. Input 16. Input 17. Input / Output 18. Input / Output 19. Input / Output 20. Input / Output 21. Input / Output

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

95

(VCU 3) 18 Pin Connector


Pin 1 Accessory Bus Shutdown Pin 2 Clutch Switch 1 Pin 3 Ground for Idle Validation Switch Pin 4 Cruise Control (Set) Pin 5 Cruise Control (Resume) Pin 6 Cruise Control( on/off) Pin 7 Throttle Select Pin 8 Engine Brake (Low) Pin 9 Engine Brake (High) Pin 10 Limiter 1 (Remote PTO) Pin 11 Limiter 2 (Engine Rating) Pin 12 Dual Road Speed Limit Pin 13 Engine Shutdown Override Pin 14 Air Conditioning (Fast Idle.Fan) Pin 15 Fan Override Pin 16 Throttle Inhibit Pin 17 5 Volts Supply Remote (PTO) Pin 18 Remote Signal (PTO)

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.

Output Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Output

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

96

(VCU 4) 15 Pin Connector


Pin 1 Transmission Neutral Pin 2 Dual Speed Axle Pin 3 Vehicle Speed Sensor Pin 4 Vehicle Speed Sensor GRD Pin 5 Gear Out 1 Pin 6 Gear Out 2 Pin 7 Coolant Level Pin 8 Air Filter Sensor Pin 9 Flame Start Valve Pin 10 Flame Start Gate (Grid Heater) Pin 11 Oil Level Lamp Pin 12 Starter Lock Out Pin 13 High Speed CAN (MB) Pin 14 CAN Ground (MB) Pin 15 Low Speed Can (MB) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Input Input Input Input Input Input Input Input Output Output Output Output Input / Output Input / Output Input / Output

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Marzo 2004

97

( VCU )

Control Unit

15 Pin 18 Pin 21 Pin

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Marzo 2004

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Diagnostic Tools or Other Controllers


SAE J1939 ( 9 Pin Connector ) ( CAN High )

ICU
SAE J1587 ( 6 Pin Connector ) ( Serial )

Inputs

VCU

Outputs
Proprietary Data Link ( CAN Low )

Inputs

PLD

Outputs

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Proteccin del Motor


La lampara se iluminar cuando el motor se encuentre trabajando mientras se esta conduciendo cuando una falla es detectada en el sistema de PLD or VCU.

Lampara de Check Engine

Lampara de Stop Engine

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Proteccin de Motor (Disminucin)

Lampara de Check Engine ( On )

El motor disminuir a 1300 rpm por las siguientes fallas.


High Oil Level Low Oil Level Low Oil Pressure Coolant Temperature High High Oil Temperature

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Engine Protection (Shutdown)

Check Engine Light ( On ) Stop Engine Light ( On ) Engine will Shut Down for the Following Faults.
Very High Coolant Temperature Low Coolant Level Very Low Oil Pressure

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Fault Codes

All Fault Codes are Eight Digits


Example of Fault Code

128 021 03
128 = Message Identifier ( MID ) 021 = Parameter ID ( PID ) 03 = Failure Mode ID ( FMI ) 128 021 03 = Crankshaft Position Sensor Open Circuit

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Performance Fault Codes

What is a Performance Code?


A Mechanical Failure ( Non Electrical )

A Performance Fault Code will be Logged when the Engine Electronics sees a Value 25 Percent above the Normal Engine Operational Values Calculated in the PLD.

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Communication and Diagnostics

SAE J 1587 Message Format


Message Identifier ( MID ) Parameters ID ( PID ) Failure Mode ID ( FMI )

PLD & VCU ( One Common MID = 128 )


PLD - Assigned SID = 233 VCU - Assigned SID = 254

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Communication and Diagnostics

Diagnostic Trouble Code( s )


MID ( Message Identifier ) PID / SID for J 1587
( PID ) Parameter ID ( SID ) System ID

FMI ( Failure Mode Identifier )


0 - Parameter High 1 - Parameter Low 3 - Circuit High Voltage 4 - Circuit Low Voltage

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Communication and Diagnostics

Diagnostic Trouble Code( s )


MID ( Message Identifier ) PID / SID for J 1587
( PID ) Parameter ID ( SID ) System ID

FMI ( Failure Mode Identifier )


0 - Parameter High 1 - Parameter Low 3 - Circuit High Voltage 4 - Circuit Low Voltage

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Communication and Diagnostics

Diagnostic Trouble Code( s )


MID ( Message Identifier ) PID / SID for J 1587
( PID ) Parameter ID ( SID ) System ID

FMI ( Failure Mode Identifier )


0 - Parameter High 1 - Parameter Low 3 - Circuit High Voltage 4 - Circuit Low Voltage

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Communication and Diagnostics

Diagnostic Trouble Code( s )


MID ( Message Identifier ) PID / SID for J 1587
( PID ) Parameter ID ( SID ) System ID

FMI ( Failure Mode Identifier )


0 - Parameter High 1 - Parameter Low 3 - Circuit High Voltage 4 - Circuit Low Voltage

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004

Communication and Diagnostics

Diagnostic Trouble Code( s )


MID ( Message Identifier ) PID / SID for J 1587
( PID ) Parameter ID ( SID ) System ID

FMI ( Failure Mode Identifier )


0 - Parameter High 1 - Parameter Low 3 - Circuit High Voltage 4 - Circuit Low Voltage

Capacitacin Comercial Sistema Elctrico y Electrnico Century Class/Columbia

Marzo 2004