Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Optimization
vertical mill used for
pre grinding of clinker (lumps to coarse
powder)
finish grinding (lumps to powder ) of
- coal/petcoke for kiln
- raw material for kiln
- cement, OPC or mixed
- slag, pure or mixed
vertical mills comprise 2-4 conical rollers which
are hydraulically pressed onto a horizontal
rotating grinding table
the roller axis is inclined at 15o to the table and,
as axes of rollers and table do not intersect in
the plane of the table the relative motion involves
both rolling and sliding which enhances
comminution
feed material is directed onto the centre of the
table and is thrown outward by rotation under
the roller and into a rising air current at the
periphery which is directed by means of Louvre
ring.
the air sweep passes through an integral
rotary classifier, fine pass out with the air
current while coarse material falls back onto
the feed table.
material drying occurs in air suspension
between table and classifier. circulating load
is typically 800%. Roller mills are prone to
vibration due to an unstable grinding bed
A major cause of material instability is fine,
dry mill feed which can usually, be mitigated
by spraying water directly onto the bed.
grinding force = roller weight + pressure(force)
Auxiliary 2.5 7 5 9 3 7
(kWh/Mt)
Maximum 55 60 34 63 80 63
output
Source-Birla White
N/R Velocity Reject Rate Relative Pressure
drop
m/s % fresh feed %
75-85 Trace 100
60-65 5-10 84
40-45 20-30 60
Mill vibration too high reduce feed supply if differential pressure is high
increase feed supply if differential pressure is low
check water injection
reduce grinding pressure
lift rollers at excessive vibration
Mill output too low check grinding pressure
check differential pressure
product fineness very fine
coarser raw material
grindability of raw material changed
raw material too wet
table and roller segments are worn
Mill product too coarse increase speed of separator rotor
check seiving of samples
Mill product too fine decrease speed of separator rotor
increase feed supply
Type of problems Action
Mill outlet temperature too high hot air amount too high
hot gas temperature higher than normal
adjust hot gas damper
decrease oil for heat generator
open cold air damper
increase water injection
Relief valves 9.1, 9.2 & 26.3 Pilot operated check 25.3
valve (piloted to both
close & open)
2 X 2 normally open 11.1, 11.2, 18 & Rotary flow divider 20
solenoid valve 27.1
26.3
of cyl
bar)
(315
C B A 120 Lpm
17.1 is on, so
25.3 pilot 20 B3 28.3
E2 E
)(
27.a3
opens & cap 27.1
25.3
27.
end cyl oil is 29.3
E1
2
drained to )( (26
tank A E Lpm) T
145
bar
19 )( 18 Y X
11. )( 18
1 17. a end oil
18 is on, so rod
17.
9.1 of cyl is blocked from
11.2 1 6.2
draining to tank
T
2
W
269 M
20 9.2
N2 pr = 0.5 X
bar 6.1 245 T Tension pr
W
PPump offbar
P = 5.5 kw (P1)
n = 1500 rpm After 5 sec pump
pump flow = 10 2 if set pt = 145 bar is Re-starts for Roller
Lpm reached lifting
17.2 off, 95
27.1 & B B B Lift - ba
27.2 on.
1 2 3 r
So pump
oil flows to
20a ph-1
24.
24.
60 5
EN W
cyl cap end
by-passing
W
320
bar 6
20 (Rotary
C B A Tbar
26.3
D
bar)
(315
flow
divider) C B A 120 Lpm
17.1 off. So
25.3 (check 20 B3 28.3
E2 E
)(
valve) is
27.a3
27.1
25.3
pilot closed
27.
to stop cap 29.3
E1
2
end oil from )( (26
flowing to
tank.
A E Lpm) T
145
bar
19 )( 18 Y X
11. )( 18
1 17. a
17.
9.1
T 11.2 1 6.2
2
W
269 M
20 9.2
bar 6.1 245
Pump off after lift
T pr (P3) reaches
W
P 17.2 offbar
blocked from 60 bar
flowing to tank as
11.1 & 18 are on. 2 for Lift
27.1 & 27.2
95
are off. So B B B Lift - ba
pump oil
1 2 3 r
flows to cap
end cyl via
20a ph-2
ph-1
24.
24.
(170bar)
(60 160
60 5
20 (rotary
flow divider) W
320
mm) bar bar EN W
6
C B A Tbar
26.3
D
bar)
(315
C B A 120 Lpm
17.2 off for
Lift 20 B3 28.3
Equal amount E2 E
)(
27.a3
of oil supplied 27.1
25.3
27.
to all 3 29.3
E1
2
cylinder by
)( (26
rotary flow
divider (20)
A E Lpm) T
145
bar
19 )( 18 Y X
11. )(18
1 17. a
11.1 & 18 on. so rod end 17.
9.1
11.2 1 6.2
oil is blocked from
T draining to tank
2
W
269 M
20 9.2
bar 6.1 245 T
W
17.1 is off. So
P Pump bar
check valve25.3 is
piloted to close to
block cap end oil 2 off after 170 mm
flow to tank is lift
95
Check valve
B B B Lift - ba
25.3 is Cylinder
piloted to 1 2 3 r
close block 20a ph-2
ph-1
Levellin
24.
24.
ing cyl cap (170
(60
g bar) 160
60 5
end oil from
drain ing to W
320
mm) bar bar EN W
6
C B A Tbar
26.3
D
tank.
bar)
(315
C B A 120 Lpm
11.1 & 18 are
on 20 B3 28.3
E2 E
)(
27.a3
preventing
27.1
25.3
27.
flow of oil
29.3
from rod end E1
2
)( (26
cyl to tank A E Lpm) T
145
bar
19 )( 18 Y X
11. )( 18
1 17. a
17.
9.1
T 11.2 1 6.2
2
W
269 M
20 9.2
bar
If 28.3 is on
6.1 245 T
momentarily cap
W
26.3
speed
D
bar)
(315
cannot be C B A 120 Lpm
controlled.
Cyl is lowered
by draining oil 20 B3 28.3
E2 E
)(
27.a3
@ cap end to
27.1
25.3
27.
tank via (20a),
(20), (27.1), 29.3
E1
2
)( (26
(19) flow
control&
A E Lpm) T
(17.2). 145
bar
19 )( 18 Y X
11. )( 18
1 17. a
17.
9.1
T 11.2 1 6.2
2
W
269 M
20 9.2 Next operation
bar 6.1 245 tension mode starts
T
W
26.3
180
of cylbar
bar)
(315
C B A 120 Lpm
(11.1),
Reduce
17.1
25.3
is on, so
pilot 20 B3 28.3
(11.2), E2 E
)(
27.a3
Tensio
opens
(27.1),& cap 27.1
25.3
27.
end cyl oil is
(27.2), 29.3
n E1
2
)(
drained to (26
(28.3) are
tank
Pressur A 180
OFF 185 E Lpm) T
e bar
bar 18 Y X
19 )(
11. )( 18
1 17. aend oil
Orifice (17.1),
18 is on, so rod
(18A) 17.
9.1 of cyl is blocked from
(17.2)
tank& (18)
11.2
regulates to oil
T
draining
flowingare
to ON
tank 1 6.2
2
W
269 20 M 9.2
IfN2Tension
pr = 0.5PrX=
bar
Pump
6.1 245 T Tension
set pt +pr5 = 185
W
Restarts if
P = 5.5 kw
tension
n = 1500 prrpm=
P bar (P1)
bar, (18)
Pump On asis OFF
set
pumppt flow
– 5 =bar
10 2 Pump off if set pt = 180 bar is momentarily
counter to
Pr is less
Lpm reached reduce
than pressure
10 bar