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RAM SPREADERS
TREINAMENTO
2700 SERIES
TELESCOPIC SPREADERS
FOR
CONTAINER LIFTING CRANES
Date: 1-Maio-2015
By: Jean Moreira
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CONTENTS:
2. CARACTERISTICAS SPREADER
5. Q&A
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PROCEDIMENTOS BÁSICOS DE
SEGURANÇA
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Basic Safety Procedures
Important !
Comissionamento, operação, manutenção e assistência técnica do spreader
deve ser realizada por pessoal familiarizado com os riscos relacionados.
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INTRODUÇÃO RAM SPREADERS
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Introduction: RAM Spreaders & Features
RAM Singlelift Telescopic Spreaders
2700 Series Spreaders:
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Introduction: RAM Spreaders & Features
RAM Singlelift Telescopic Spreaders
Posição Padrão Spreaders :
Singlelift: 20 Ft – 5853 mm
40 Ft – 11985 mm
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Introduction: RAM Spreaders & Features
RAM Singlelift Telescopic Spreaders
3 Principais Seções Estruturais - Centre body
- Telescopic Arm
- CG Tower Assembly
4 Mecanismos Funcionais - Telescopic Drive
- Twistlock & Land pin
- TwinLift
- CG Tower
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CARACTERISTICAS SPREADER
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Spreader Features
Actuator Sensor Interface (ASi) Slave Module
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Spreader Features
Actuator Sensor Interface (ASi) Slave Module
LED 2 ASI
LED Status of ASi Slave Module LED 1
LED 3
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Spreader Features
Sensor Cable Connector
Classificação: 24VDC.
LED Status
Green = Sensor em Operação
Orange = Sensor Acionado
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Spreader Features
Proximity Switch
Classificação: 24VDC.
LED Status
Orange = Sensor Acionado
Fabricante: IFM
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Spreader Features
Proteção contra Surto
LED Status
Green LED = Protected
Red LED = No Protected
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Spreader Features
LoadLite LED Lampadas de Indicação (Opcional)
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Spreader Features
Twistlock Pino
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Spreader Features
Landpin Mechanical Interlock (optional)
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MANUTENÇÃO & SERVIÇOS
RAM SPREADERS
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Maintenance & Servicing for RAM Spreaders
Recomendado manutenção preventiva de rotina (MP) para Spreader:
1) Verifica Sistema de Controle Elétrico
2) Conjunto Twistlock
7) Telescopic Assembly
8) CG Tower Assembly
9) Structure Checks
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1. Electrical Control System
Checks
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Maintenance & Servicing for RAM Spreaders
1) Electrical Control System Checks
Tensão de alimentação
3 fases, 400VAC, 60Hz, Delta Ligação
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Maintenance & Servicing for RAM Spreaders
1) Electrical Control System Checks
Para realizar um controlo de isolamento do motor elétrico,
remova os três fios de fase a partir do bloco de terminais
do motor e usar megometro de alta tensão (1000V Mega)
para verificar se há:
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2. Twistlock Assembly
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Maintenance & Servicing for RAM Spreaders
2) Twistlock Assembly
Durante cada MP o Conjunto
Twistlock deve ser desmontado Land Pin Cap
Push Pull Rod
para a verificação.
Land Pin Washer
Twistlock Sleeve
Base Plate
Twistlock Guide
Twistlock Pin
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Maintenance & Servicing for RAM Spreaders
2) Twistlock Assembly
Twistlock Pin
MPI
MPI
MPI
CAUTION:
Twistlocks pin must not be repaired by welding or subjected to excessive
heat as this may impair the mechanical properties
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Maintenance & Servicing for RAM Spreaders
2) Twistlock Assembly
Split Collar
Gooseneck
This should be assembled with lubricant or anti-
seize compound.
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Maintenance & Servicing for RAM Spreaders
2) Twistlock Assembly
Spherical Washer
The spherical washer transfers the load from the Spherical Washer
twistlock onto the centre plate of the twistlock box.
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Maintenance & Servicing for RAM Spreaders
2) Twistlock Assembly
Twistlocks Guide Support Washer
Twistlock Guide
Part No.:
End Frame Twistlock Guide: 1502 09 4606
Twinlift Twistlock Guide: 1502 09 4601
Twinlift Twistlock Sleeve: 1502 09 4502
Twinlift Support Washer: 1502 09 5102
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Maintenance & Servicing for RAM Spreaders
2) Twistlock Assembly
Twistlocks Cap
Part No.:
End Frame Cap LH: 9813-09-05 Keep Plate
End Frame Cap RH: 9813-09-04
Twistlock Cap
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Maintenance & Servicing for RAM Spreaders
2) Twistlock Assembly
After assemble the twistlock assembly, check and ensure
Twistlock protrusion is 44 ~ 46 mm
44~46
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Maintenance & Servicing for RAM Spreaders
2) Twistlock Assembly
Check the twistlock vertical float is within 1 ~ 3 mm
if the clearance > 3 mm, replace twistlock guide (End Frame) or support washer /
twistlock sleeve (Twinlift Housing)
Default height of twistlock guide (End Frame) = 78 mm; support washer = 20 mm
& twistlock sleeve = 140 mm
Spherical Washer
1 ~ 3 mm
Support Washer
Twistlock
Sleeve
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3. Locks / Unlocks Sensors
Setting
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Maintenance & Servicing for RAM Spreaders
3) Locks / Unlocks Sensors Setting
The twistlock Lock / Unlock positions are achieved by actuating twistlock cylinder to rotate
twistlock assembly 90o. Full stroke of cylinder = 100 mm.
85 mm 15 mm
Lock signal set ‘ON’ by extend Unlock signal set ‘ON’ by retract
twistlock cylinder to 85 mm twistlock cylinder to 15 mm
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Maintenance & Servicing for RAM Spreaders
3) Locks / Unlocks Sensors Setting
Corner End Frame Twistlock Sensors:
Recommended sensing gap for the corner twistlock proximity sensor is within 6 ~ 8 mm.
The twistlock is jostled in all directions to confirm that the setting is within range and
target is not hitting the sensors.
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4. Land Pin Assembly
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Maintenance & Servicing for RAM Spreaders
4) Land Pin Assembly:
Land Pin are provided at each of the
twistlock box to indicate spreader is rested
on top of container and as a mechanical
interlock for twistlock pin
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5. Landed Sensor
Setting
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Maintenance & Servicing for RAM Spreaders
5) Landed Sensor Setting:
1 sensor is used at each land pin assembly:-
Landed Sensors are used for indicating the spreader is resting / landed on top of the
container.
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Maintenance & Servicing for RAM Spreaders
5) Landed Sensor Setting
Landed Position
21 mm Landed signal setting (M30) as shown:
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6. Hydraulic System Checks
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Maintenance & Servicing for RAM Spreaders
6) Hydraulic System Checks
Check Hydraulic Oil level (oil grade - ISO VG46)
Visually check for any external leakage. E.g. cylinder, actuator, gearbox etc
idle – 8 ~ 10 A
telescopic – 14 ~ 16 A
(about 10% less but not more than rated current, e.g. 18A)
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Maintenance & Servicing for RAM Spreaders
6) Hydraulic System Checks
Check the return line filter is not choked
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Maintenance & Servicing for RAM Spreaders
6) Hydraulic System Checks
Spreader Pressure Setting
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Hydraulic Power Pack Unit
Pump
Unloading Valve
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Maintenance & Servicing for RAM Spreaders
6a) Hydraulic System Checks
Compensator Adjustment
(Pressure Setting)
Torque Limiter
(Flow Rate Setting)
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Directional
Directional
Valve
Valve
Pressure
Flow Control
Reducing
Valve
Valve
Pressure
Relief Valve Telescopic
Motor
CG Tilt
Cylinder
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Directional Directional
Valve Valve
Pressure
Reducing
Valve
Fixed Orifice
Dia 1.6 mm
Pressure
Relief Valve
End Beam Twistlock &
Flipper Valve Stack
Flipper
Actuator
Twistlock
Cylinder
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Maintenance & Servicing for RAM Spreaders
6) Hydraulic System Checks
Fixed Orifice
Flipper Actuator = 1.6 mm
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8. Telescopic Assembly
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Maintenance & Servicing for RAM Spreaders
8) Telescopic Assembly
Check the Telescopic chain for any slack, tighten turnbuckle nut if required.
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Maintenance & Servicing for RAM Spreaders
8) Telescopic Assembly
Check Turn-buckle Disc Spring for any cracks or damage, replace if required
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Maintenance & Servicing for RAM Spreaders
8) Telescopic Assembly
Singlelift Spreader positioning control by proximity switches, 20ft & 40ft
FRONT LEFT FRONT RIGHT
20FT : 5853 MM
40FT : 11985 MM
Note: Marking on Cabin Left arm & Front Right arm only
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Maintenance & Servicing for RAM Spreaders
8) Telescopic Assembly
Check twistlock pin centre to centre at end frame = 2259 mm.
2259 mm
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9. CG Tower Assembly
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Maintenance & Servicing for RAM Spreaders
9) CG Tower Assembly
The spreader is fitted with a post assembly that can be mover longitudinally to adjust
the spreader Centre of Gravity (CG), to allow for containers that are unevenly loaded.
CG Tower
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Maintenance & Servicing for RAM Spreaders
9) CG Tower Assembly
4 sensors are used for CG position: 2 sensors for STD, 1 sensor for right limit & 1 sensor for
left limit.
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Maintenance & Servicing for RAM Spreaders
9) CG Tower Assembly
CG Tower tilt right hand side maximum, right STD & limit sensors are activated.
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Maintenance & Servicing for RAM Spreaders
9) CG Tower Assembly
CG Tower tilt left hand side maximum, left STD & limit sensors are activated.
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10. Structure Checks
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Maintenance & Servicing for RAM Spreaders
10) Structure Checks
Check all load bearing area for cracks
Singlelift Spreaders
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11. Greasing & Functional
Checks
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Maintenance & Servicing for RAM Spreaders
11) Greasing & Functional Checks
Grease the Singlelift Spreaders telescopic arm sliding surface & all the wear pads.
Singlelift Spreaders
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Basic Fault Finding
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Basic Fault Finding
Basic Troubleshooting of RAM Hydraulic Spreaders
1. Electric motor does not run or motor trips frequently.
Possible Cause Remedy
No electric supply from crane to main junction Check supply for each phase and phases balanced.
box or main junction box to motor. Check wiring for damages and loose connections.
Main circuit breaker in crane has tripped. Identify cause of overload, rectify and switch on.
Overloading and tripping of supply. Identify cause of overload, rectify and switch on.
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Basic Fault Finding
Basic Troubleshooting of RAM Hydraulic Spreaders
2. Spreader does not telescope.
Possible Cause Remedy
Electric motor or hydraulic pump not working. Check and rectify or replace as required.
The spreader is not receiving command from Check wiring/command at main junction box & motor
crane. terminal box, etc and rectify as required.
Check for loose connections and damaged cables.
Spreader PLC or slave module is faulty. Check and rectify the spreader PLC or slave module.
Electrical or mechanical interlocks are activated Check whether interlocks are activated and rectify
preventing telescopic motion. situation before giving telescopic command.
Directional valve or solenoid coil faulty Check and rectify directional valve or solenoid coil
Telescopic sliding surfaces are dry. Grease sliding surfaces, wear pads, drive chain and
idler sprocket bearing housing etc.
Spreader hydraulic system is faulty. Check hydraulic pressure setting & hydraulic
components.
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Basic Fault Finding
Basic Troubleshooting of RAM Hydraulic Spreaders
3. Twistlocks non-operational.
Possible Cause Remedy
Twistlock not sitting inside container corner If damaged container, use other methods, if improper
casting due to damaged container or improper landing, to raise & lower slowly.
landing.
Electric motor or hydraulic pump not working. Check and rectify or replace as required.
The spreader is not receiving command from Check wiring/command at main junction box & motor
crane. terminal box, etc and rectify as required.
Check for loose connections and damaged cables.
Spreader PLC or slave module is faulty Check and rectify the spreader PLC or slave module
Electrical or mechanical interlocks are in Check whether interlocks in operation and rectify
operation preventing twistlock motion. situation before giving twistlock command.
Directional valve or solenoid coil faulty Check and rectify directional valve or solenoid coil
Twistlock cylinder leaks or damage. Check and rectify or replace cylinder as required.
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Basic Fault Finding
Basic Troubleshooting of RAM Hydraulic Spreaders
4. Flipper non-operational.
Possible Cause Remedy
Electric motor or hydraulic pump not working. Check and rectify or replace as required.
The spreader is not receiving command from Check wiring/command at main junction box & motor
crane. terminal box, etc and rectify as required.
Check for loose connections and damaged cables.
Spreader PLC or slave module is faulty Check and rectify the spreader PLC or slave module
Directional valve or solenoid coil faulty Check and rectify directional valve or solenoid coil
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Thank You !
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