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Training Workshop on
Pharmaceutical Development
with focus on
Paediatric Formulations
Tallinn
15-19th October 2007
Pharmaceutical Development of
Finished Pharmaceutical Products
(FPPs)
Presenter: Susan Walters
Email: susanw@netspeed.com.au
We are
here!
This place
isn’t too
bad either!
Outline of presentation
We will:
Look at the development process as a whole & consider
its objectives
Review relevant guidelines
Review sources of information
Go through a worked example
:Consider
Suitable routes of administration- A
Suitable dosage forms-
Consider :Determine
Review pharmacokinetic Relevant- Review
literature :characteristics of API physicochemical literature
data data
Half life, Cmax, AUC- characteristic of API
and/or and/or
conduct BCS classification (if- Stability of API under- conduct
own )oral route stress conditions own
studies Compatibility of API - studies
Determine & prepare for with common excipients
studies likely to be
required relating to
BA/BE
SELECT
A DOSAGE FORM & B
STRENGTH
DEVELOPMENT OF A DOSAGE FORM
B A
Source of possible
formulations & manufacturing
:procedures
Innovator excipients- :Consider
Your company’s prior- Suitable formulation &-
experiences manufacturing procedures
Prepare
Commercially available-
draft
&formulations
prescribing
manufacturing procedures Prepare early batches & information
WHO ‘startpoint’ formulation- test relevant
: characteristics including
Dissolution rate-
Stability-
Pilot BE study, if-
necessary
Define
Apply optimization
design space
techniques / validate
formulation & method of
manufacture
D
C
DEVELOPMENT OF A DOSAGE FORM
C D
:Conduct
Confirmatory stability studies-
Confirmatory dissolution studies- Finalise
Final BE study, if needed- prescribing
information
Submit application
for qualification
Product & process development
(sorry don’t know the source of this diagram)
CONTINUOUS
IMPROVEMENT
http://mednet3.who.int/prequal/
– WHO prequalification program.
http://www.ich.org
– ICH website
http://www.emea.europa.eu/htms/human/humanguidelines/background.
htm
– European guidelines for human medicines
http://www.fip.org/www2/sciences/index.php
– international Pharmaceutical Federation: Pharmaceutical Sciences section
http://www.accessdata.fda.gov/scripts/cder/dissolution/index.cfm
– Dissolution methods for drug products
BOTTOM LINE:
– Ensure our product meets WHO criteria for quality, stability &
interchangeability
Solubility at various pH
Acid or base?
Look for……
Look for……
We plan to develop a paediatric product that contains the same active in the
same dose & dosage form as an existing paediatric product.
The quality, safety & efficacy of the existing product have been established.
Acceptable data are available to demonstrate the precision & accuracy of the
innovator’s dosing syringe
The method of preparation of the oral suspension is standard for this dosage
form & has been well described. Validation data presented for three (3)
production batches manufactured using three (3) different lots of nevirapine
demonstrated that the process is under control & ensures both batch-to-
batch reproducibility & compliance with standard specifications. Tests at
release are typical & ensure reproducible performance of the product.
API experiments
– Particle size distribution
Formulation experiments
– Screening laboratory batches with different proportions of
excipients to match innovator dissolution
– Stress testing of the selected composition
– Compatibility with excipients
– Antimicrobial effectiveness test according to Ph Eur
Packing materials
– Dimensions and tolerances of packing components
– Precision & accuracy of the dosing syringe
Note:
Nevirapine hemihydrate belongs to BCS2 (low solubility, high
permeability)
– See Annex 8 to WHO TRS 937 (2006)
Solubility data are also important for cleaning validation
Training Workshop on Pharmaceutical Development
Slide 43
with a Focus on Paediatric Medicines 15-19 October
2007
Dissolution profiles of
innovator & generic FPPs
Hypothetical data
M
e
a
n
% innovator ▀
A generic ▀
P
I
d
Similarity
i factor
s
s f2=73
o
l
v
e
d
Time (minutes)
Ingredients mg/5 ml
Active
– Nevirapine hemihydrate 51.7
Excipients
– Carbomer 934P 7.0
– Methyl parahydroxybenzoate 9.0
– Propyl parahydroxybenzoate 0.9
– Sorbitol 900.0
– Sucrose (!) 500.0
– Polysorbate 80 4.0
– Sodium hydroxide q.s.
– Purified water to make 5.0 ml
Dissolution profile
Bioequivalence study