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 Furmanite has a full-time safety

director and a comprehensive safety


program
 Every technician must be certified in
safety training
 Recently reached milestone of 6
million man-hours without a lost time
accident
 Experience Modification Rating (EMR)
is currently at 0.45 and continues to
trend downwards over previous years

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 Since 1929, Furmanite has maintained its
leadership role in the research and
development of on-site repair and
maintenance
 2006, Furmanite purchases the
General Services Group (GSG) of
Flowserve
 Furmanite is the single most
authoritative source for all of your
global industrial services needs

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For a complete listing of regional and global
Furmanite locations, visit us online at www.furmanite.com
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Canada
Sweden
Norway Finland
Denmark
Germany

England
Netherlands

Belgium Azerbaijan
France Japan
Portugal
China

USA Hong Kong


UAE Thailand
India
Bahrain
Malaysia
Singapore
6 Continents Indonesia New Zealand
70+ Locations South Australia
America
1,400+ Technicians S. Africa

For a complete listing of regional and global


Furmanite locations, visit us online at www.furmanite.com
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 Engineering Support Services
 On-Line Leak Sealing
 On-Site Machining
 Pipe Isolation and Weld Test
 Bolt Torquing & Tensioning
 Hot-Tapping and Line Stopping
 Valve Repair – Shop or On-site
 Trevitest™ On-line
Valve Testing
 Specialty Concrete Repair
 Field Polymers and Coatings
 Tank Roof Repair
 Heat Treatment Services
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 Holes in pipes or valves
 Cracked welds
 Packing glands
 Flange leaks
 Valve bonnets
 Threaded fittings
 Exchanger leaks
 Pressure seal valves
 Turbine horizontal joints

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Piping Configurations (some examples):

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Piping Configurations (some examples):

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Piping Configurations (some examples):

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Piping Configurations (some examples):

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“Non-Structural” and “Structural” Enclosure Clamps
“Non-Structural”
Enclosure Clamp –
for Fluid
Containment Only

“Structural”
Enclosure Clamp – for
Fluid Containment
AND Restraint of Axial
Loads in Pipe

13 ©2011 Furmanite Corporation


Full FEA
Capabilities
Finite Element
Analysis can be used
for certain clamps:
 Where strict code
compliance is
required
 Or where joint
separation is an
issue

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 Cost effective, quality solutions
for routine and complex
applications
 Global reputation and
experience base
 Enhanced by our ownership of
machine manufacturer Silk™

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 Flange facing
 Drilling / tapping
 Line boring
 Milling
 Pipe cutting and beveling
 Specialty grinding and polishing
 Shaft turning
 Stud drilling
 Other specialized applications
– Drilling, Trepanning, Fine Boring
and Reaming, for example

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 Flanges  Front and back
of heat exchangers
 Heat exchangers
 Oval manways
 Cover joints
 Oval handholes
 Boiler manways
 Sealing surfaces
 Industrial pipelines
of pressure vessels
 Vessel joints and boilers
 Hub profiles  Turbine horizontal
joints
 Boiler Feed Water
Pumps

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 SLM specializes in machining very large
circular and irregular shaped surfaces
on structural components
 There is virtually no size limit because
our milling cutters are controlled by a
scanning laser plane and are
independent of any deflections which
might occur in the portable machine
frame
 This allows large structures to be
machined in a single set up with
tolerances similar to those achieved on
major workshop machines
 Our equipment is readily portable and
we cover the world for large size, on
site machining
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 Furmanite provides complete Bolt
Torquing and Tensioning services,
from design to final tightening and
measurement
 Low Profile Tools to 6-1/8” Nut Size
and 48,000 foot pounds
 Square Drive Tools to 6-1/8” Nut Size
and 54,000 foot pounds
 Services include:
 Hydraulic Bolt Torquing
 Hydraulic Bolt Tensioning
 Stud Removal
 Bolt Stress & Elongation Measurements
 Joint Alignment
 Nut Splitting
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PSIM – Pressurized System Integrity Management System
 Software system designed to manage
critical bolted flanges
 Internet based allowing client access
as the works are performed
 Tagging of flanges allows tracking of
individual joints during construction
and subsequent outage
 Can handle in excess of 100,000
flanges
 Stores data for historical information
retrieval, planning and trouble-
shooting

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 Developed and patented worldwide by
Furmanite to test safety and relief
valves in place and online
– Accurately tests valves 1” and larger on-line
and under normal operating pressure and
temperature
– No operational interruptions
– Valve can be tested remotely for safety
purposes

 State of the art technology measures


force, pressure, lift or displacement
and sound via acoustic detection
– PC based system with data and document
storage capability, using proprietary software
– Permanent graphical record for customer

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Nuclear Units Utilizing Trevitest
Braidwood 1,2 Prairie Island 1,2
Byron 1,2 Robinson 2
Callaway Saint Lucie
Crystal River 3 Sea Brook
DC Cook 1,2 South Texas 1,2
Diablo Canyon 1,2 Surry 1,2
Farley 1,2 TMI
Fort Calhoun Vogtle 1,2
North Anna 1,2 Watts Bar
Oconee 1,2 Wolf Creek
Palo Verde 1,2,3,

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- the largest, single-owned and
operated valve repair organization in North
America, with over 20 repair shops nationwide
 Onsite and In-House valve repair and testing
 Repairs include routine maintenance, outage
and emergency response
 In-service valve testing
 New valves and parts available at all locations;
select locations are licensed assemblers for
TycoTM, CrosbyTM, Anderson GreenwoodTM,
KunkleTM, SpenceTM, AshcroftTM, FarrisTM,
SuperiorTM and GlobalTM products
 Manufacturer of Wilson-Snyder coker switch
valves and process control valves
 Use of “ValveOne” as a Repair Historian

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 Furmanite provides routine and emergency
services for all valve repair needs
 Repair capabilities for of a large variety
of valves, including:
 Gate, Globe, Check & Plug
 Safety & Safety Relief
 Check, Butterfly & Pressure Seal
 Control Valves
 AOV and MOV Actuators
 Factory-Trained Technicians
 Procedure based repair activities
 Perform in-service set pressure calibrations
 Seat leak and assembled hydrotesting per applicable ANSI standards
 Complete documentation of repairs through ValveOne
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 Cleaning & Sandblasting
Equipment
 Machining Lathes &
Tools
 Grinding Equipment
 Drill Presses
 Air & Water Test Stands
 Lapping Equipment
 Work Benches

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The Furmanite Guarantees:
 That the service was performed safely by
professionally trained and certified technicians
 Our guarantee of the quality of repair in restoring the
valve to “like new condition”
 Our guarantee that all replacement parts used in the
repairs are approved and accepted by the NBIC Repair
Program
 Our guarantee that all repairs have been documented
and records maintained.
 Our guarantee that all repairs have been performed in
accordance with applicable ASME Codes and the NBIC
Repair Program
 Our Warranty to you covers any defect that may occur
due to workmanship or defective parts that may have
been installed during the repair
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 Hot Tapping
 Line Stopping
 Line Freezing
 OEM Fittings / Repair Clamps
– Weld-on and bolt-on designs
 Manufacturer (OEM) of World
Class Equipment
– IPSCO brands
 Engineering Solutions
 Welding Procedures for all
applications
 All fittings, equipment & accessories
are 100% interchangeable with
alternative vendor options

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 Diameters:
 ½” Through 72”

 Pressures:
 Up to 2800 PSI

 Temperatures:
 To +/- 750 Degrees Fahrenheit

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 Diameters:
 ½” Through 84”

 Pressures:
 To 1480 PSI

 Temperatures:
 To +/- 750 Degrees
Fahrenheit

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TYPICAL HOT TAP
OPERATION

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Once the cutter is through
by calculated
measurement, machine is
stopped and cutter
advanced to confirm tap
completed

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Coupon retained
by ‘U’ Wire

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Coupon retained
by ‘U’ Wire

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Coupon and cutter
are withdrawn

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Coupon and cutter
are withdrawn

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Coupon and cutter
are withdrawn

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Coupon and cutter
are withdrawn

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Coupon and cutter
are withdrawn

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Coupon and cutter
are withdrawn

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Coupon and cutter
are withdrawn

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Coupon and cutter
are withdrawn

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Coupon and cutter
are withdrawn

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Coupon and cutter
are withdrawn

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Coupon and cutter
are withdrawn

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Coupon and cutter
are withdrawn

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Coupon and cutter
are withdrawn

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Coupon and cutter
are withdrawn

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Coupon and cutter
are withdrawn

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Coupon and cutter
are withdrawn

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Coupon and cutter
are withdrawn

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Coupon and cutter
are withdrawn

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Vent off
Product

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Vent off
Product

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Vent off
Product

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Vent off
Product

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Vent off
Product

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Product
cleared

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Fabricate Bypass
Install Bypass Tees

Install Vent Points


Install Plugging Tees

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Drill and Tap all
connections

Install Temporary
Sandwich type valves

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Install bypass and commission pipework

Downstream plugging
housing ready for installation

Upstream plugging
housing ready for installation

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Downstream head goes in
first to reduce flow

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Upstream head goes in
second to isolate section
of pipeline

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Mid-section de-pressurized
through vents

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Mid section can now be cut
out and modified/repaired

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After modification/repair, the
mid section is connected to
the plugging housing

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Mid section can now be
re-pressurized through the
vents and the plugging housing

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Mid section can now be
re-pressurized through the
vents and the plugging housing

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Upstream head is
removed first

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Followed by Downstream
plugging head

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Bypass can now be
de-commissioned

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All fittings blanked off -
Job Complete

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 Pivoting Head
 High Pressure Line Stop from 3” to 48”
 Folding Head
 Low/Medium Pressure Line Stop from 12” to 84”
 Sure-Stop
 Positive Seal Line Stop from 2” to 42”
 HTP (High Temperature/Pressure)
 High Temperature & Pressure Line Stop from 3” to
14”
 Line Freeze Plugging
 Up to 48”
 FloStop
 Water Main Line Stops from 4” to 16”
 EZ Valve Insertion Assembly
 From 4” to 12”
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 Water
 Wastewater
 Air
 Chemicals
 Boiler water/steam
 Natural gas
 Oil/fuels
 Performed on virtually all types of pipes
and vessels

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 Full Encirclement
– Weld-on
– Bolt-on (Mechanical)

 Shaped Nozzle
 Three-Way Tees
 Perma Stops
 Special Types
– Spherical
– Bottom out
 Typical Delivery Times
– Routine: 10 to 14 Days
– ASAP: 7 to 10 Days
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 Welding Preheat  Process Start-Up
 Localized Electric PWHT  Refractory Dry-Outs
 Combustion Gas PWHT  Equipment Sales
 Fixed-Hearth Furnaces  Equipment Rentals
 Temporary Furnaces  Equipment Calibration
 Hydrogen Bake-Outs  Turbine Warming Systems
 Line Thawing
 Coating Cures
 Heat Shrink/Expansions
 Space Heating

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 100+ Man-Years of Heat Treating
Management Experience

 10-Year Average Technician


Experience Level
– “Best of the Best”

 Applications Include:
 Maintenance
 Outages
 Turnarounds
 Capital Projects
 Call-Outs
 24 Hour Service, 365 Days per Year

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 Structural Repair and Expansion Joints
 Water Control (Leak Stoppage)
 Surface Repair (coatings and linings)
 Epoxy Injection
 Pump and Motor Base Repair
 Soil Stabilization
 Pipe Penetration
 Tank Roof Repair
 Secondary containment
 Restoration projects

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 Applications
 Heavy machinery base repairs
 Pump and motor base repair
 Structural support base repair

 Epoxy pressure injection


method
– Holes drilled into concrete at
strategic locations
– Two part epoxy resin is injected
– 24 to 72 hours for final cure

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 Polymer cementitious
products and chemical
resistant coatings repair
surface damage as a
result of:
 Corrosion
 Chemical Attack
 Freeze/Thaw
 Wear & Abrasion
 Physical damage

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Solution for problems such as:
Freeze / thaw damage
Corrosion of reinforcing steel
Erosion of the structure
Mineral deposits
Loss of dry environment

Repair sealant
capabilities:
Thin enough to penetrate
“hairline” cracks
Work in flowing water
Bond to wet surfaces
Remain flexible and inert after
quick curing

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 Permanent pipe repair
 Stronger than the existing
material
 Pipe rehabilitation
 Small-bore pipe repairs
 Nozzle repair
 Tank repairs
 Structural repairs
 Applied on site
 No Workshop
 Simple Preparation
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 Simple to Apply
 No Hot-Working
 Conformable
 Non-Hazardous
 Back-fill in 2 hours
 Smart Pig Detectable Features Available
 Cost-Effective Alternative
 Pressure to 3031 PSI
 Temperatures from -13oF to 410oF
 Sizes from 3/8” to 132”
 DOT Compliant
 Meets ASME PCC-2 Code & ISO Standards

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 Resin-impregnated fiberglass tape
adheres to PVC, fiberglass, concrete
and all forms of metal pipes
 Immediately repairs leaks and
reinforces pipes
 Protects against corrosion,
abrasion and impact
 Recommended for pressures up to 300 psi
 Resistant to a wide range of
dangerous chemicals
 Used for underwater repairs
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 Durable and cost-effective solution for permanent
reinforcement and repairs
 Resin-impregnated fiberglass composite wrap
 Stronger than steel, high tensile-and high flexural-
strength product
 Increases axial load strength and load bearing
capabilities in steel (pipe) and concrete
 Remediates pipes, elbows, tees and concrete structures
 Inhibits corrosion and restores pipeline integrity
 Resistant to a wide range of dangerous chemicals
 Works in wet or dry conditions, including underwater
repairs
 Classified according to ANSI/NSF 61
standards for drinking water safety

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Structural repair Flexible materials
provided by conform to
carbon fiber difficult shapes

Repairs are close Materials formed


fitting & can be to shape on site
applied in confined with no pre-
spaces fabrication

Epoxy bond to Lightweight repair


steel provides leak kits are easy to
sealing capability, transport &
chemical & handle
environmental  Repairs can be engineered to exceed
the design life of the system
resistance
 No hot work required
 No interruption to plant operation
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 Industry-leading field safety performance
 Backing of a publicly traded company with a global
presence and knowledge base
 80+ years of proven experience in
solving unique problems
and managing large projects
 Quick response with over 70 locations on 6 continents
 Diverse and flexible solutions for proactive repair,
maintenance and turnaround support
 Experienced and field-proven cross-trained technicians
 OEM equipment and patented technology
 Spending the necessary capital to support your requirements
with our state-of-the-art equipment and tools
255 Furmanite Confidential - 1/9/04
Visit Furmanite
online at
www.Furmanite.com
Or, for more
immediate answers
to your questions…

Contact Tony Raleigh 314-440-1071


e-mail traleigh@furmanite.com

256 Furmanite Confidential - 1/9/04

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