Documentos de Académico
Documentos de Profesional
Documentos de Cultura
ACERT Technology
for C7 and C9
On-Highway Engines
Introduction to Mechanical
Changes
Topics Covered
General introduction
Iron changes
Electronics
Electronic changes are covered separately
ACERT:
Advanced
Combustion
Emissions
Reduction
Technology
Nomenclature
C7 C9
C7 and C9 Commonality:
New injector
New HEUI pump
48 tooth timing strategy
Sensor strategy
ECM: ADEM III (with new software)
Aftertreatment: Oxidation catalyst
C7 Engine Specs:
Cylinder head:
Injector bore changed to
match new injector
Bolt pattern changed for
isolated valve cover base
Cylinder block:
Strengthened for higher
cylinder pressure
New Design for C7
Valve cover
Valve cover base
New Design for C7
Side cover
breather
C9 Engine Specs:
Disp. = 8.8 liters (537 cu in )
Bore = 112 mm (4.4 in)
Stroke = 149 mm (5.9 in)
Dry wt. (approx) = 589 kg
(1500 lbs )
Length = 668 mm (42 in)
Width = 838 mm (33 in)
Height = 965 mm (38 in)
ATAAC
Planned ratings: 204 kW to
296 kW (275 hp to 400 hp)
8% new content
C9 Block
No spacer plate - fewer
sealing joints for reduced
risk of leaks
Internal oil cooler for
reduced weight and
engine width
High coolant and oil flow
for long engine life
C9 Block
Stronger block to allow
increased cylinder
pressure
Strengthened flywheel
housing joint for longer
life
Serpentine heavy duty
design for lower noise
C9 Mid-Supported
Wet Liner
Removable for excellent
rebuildability
Allows higher top piston
ring position, improved fuel
consumption and emissions
Induction hardened, plateau
honed, high strength grey
iron for increased life
C9 Cylinder Head
4 valve, cross flow head for
improved air flow, fuel
consumption and emissions
Stiffer structure for improved
strength, sealing, durability and
reusability
6 bolt cylinder head to block
joint for improved combustion
gas sealing, minimized bore /
liner distortion
C9 Crankshaft
Forged steel
Induction hardened journals and fillets
Regrindable
C9 Connecting Rod
Larger
displacement pump
Higher hydraulic
pressure capability
Larger reservoir
HEUI Pump Drive
Two different
drive gears:
36 teeth for C7
31 teeth for C9
HEUI Pump
Variable
displacement
pump
Displacement
control vs.
pressure control
Increased
reliability
Minimum Pressure
Maximum Pressure
Port-metering
Piston Motion
Sleeve Position
(controlled by
actuator) Zero Effective Stroke
Effective stroke
begins at port closing
Pump Operation
Fuel Transfer Pump
Axial inlet
Flow
Side inlet
Aftertreatment
Converter
Can
Inlet Cone Exit
(with Diffuser) Cone
Converter
Components of the
Aftertreatment
Key components:
Substrate
Catalyst Coating
Single Channel
(Cross Section)
Substrate
(Honeycomb)
Catalyst Coating
Cat Diesel Oxidation Catalyst
Substrate (ceramic or metallic) Washcoat (Al2O3)
CO CO2
Catalyst - Pt
HC H2O
NOx NOx
PM (soot+SOF+sulfates) PM (soot+sulfates)
O2 O2
Caterpillar On-Highway
Engine Call Center
Phone (800) 447-4986
E-mail Call_Cat@cat.com
Any Questions?