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Unit-III
Syllabus
Concrete Mix Design
Mix Design for compressive strength by I.S.
Method, Road Note Method, British method, Mix
Design for flexural Strength
Fck= f ck + t.s
Where,
Fck= target average compressive strength at 28 days
F ck= characteristics compressive strength at 28 days
s= Standard deviation
t= a stastical value, depending upon the accepted proportion of low results
and the number of tests.
IS Method of Mix Design
According to Is 456: 2000 and IS 1343:1980 te
characteristic strength is defined as the value
below which not more than 5 percent of results
are expected to fall. In such cases the above
equation reduced to
Fck= fck + 1.65 s
The value of standard deviation is obtained from
the table
IS Method of Mix Design
IS Method of Mix Design
Step-II
Selection of Water Cement Ratio
Since different cements and aggregates of different
maximum sizes, grading, surface texture shape and
other characteristics may produce concrete of different
compressive strength for the same free water cement
ratio, the relationship between strength and free water
cement ratio should preferable be established for the
material actually to be used. In the absence of such
data, the preliminary free water-cement ratio
corresponding to the target strength at 28 days may be
IS Method of Mix Design
IS Method of Mix Design
Alternatively, the preliminary free water cement
ratio by mass corresponding to the average
strength may be selected from the relationship
shown below using the curve corresponding to
the 28 days cement strength to be used for the
purpose. However, this will need 28 days for
testing of cement.
IS Method of Mix Design
IS Method of Mix Design
The free water-cement ratio thus selected should
be checked against limiting water-cement ratio
for the requirements of durability as per table
5.4 and the lower of the two values should be
adopted.
IS Method of Mix Design
IS Method of Mix Design
Step 3 Estimation of Air Content
Approximate amount of entrapped air to be expected in
normal concrete is given in table 9.6
Nominal Maximum Size of Entrapped Air, as percentage
Aggregates of volume of concrete
10 3%
20 2%
40 1%
IS Method of Mix Design
Selection of Water Content and fine to total
aggregate ratio
For the desired workability the quantity of mixing water
per unit volume of concrete and the ratio of fine
aggregate (sand) to total aggregate by absolute volume
are to be estimated from table below as applicable.
Depending upon the nominal maximum size and type of
aggregate.
IS Method of Mix Design
Approximate Sand and water Content per Cubic Metre of
Concrete for Grades up to M 35 W/C = 0.6 Workability=
0.8 C.F
Nominal Water Content Sand as
Maximum size of per cubic metre percentage of
aggregate (mm) of concrete (kg) total aggregate
by absolute
volume
10 208 40
20 186 35
40 165 30
IS Method of Mix Design
Approximate Sand and Water Content per cubic metre
of concrete for grades above M 35 W/C = 0.35
Workability= 0.8 C.F.
Nominal Maximum Water Content per Sand as
size of Aggregates cubic metre of percentage total
concrete (kg) aggregate by
absolute volume of
(%)
10 200 28
20 180 25
IS Method of Mix Design
Adjustment of values in water content and sand
percentage for other conditions
Change in Adjustment Required
Condition
Water Content Percentage sand in total
aggregate
For sand 0 + 1.5 percent for zone I
confirming to -1.5 percent for zone III
grading Zones I , -3.0 for zone IV
III and IV
Increase or 3% 0
decrease in values
of compacting
factor by 0.1
Each 0.05 0 1%
increase or 3
Calculation of Cement Content
The cement content per unit volume of concrete
may be calculated from the free water-cement
ratio obtained in step- 2, and the quantity of water
per unit volume of concrete obtained in step-4
The cement content so obtained should be checked
against the minimum cement content for the
requirement of durability as per table 5 IS
456:2000 and the greater of the two value is
adopted.
Step -6 Calculation of Aggregate
Content
With the quantities of water and cement per unit volume of concrete
and the ratio of fine to total aggregate already determined, the total
aggregate content per unit volume of concrete may be calculated from
the following equations
V= [ W + C + 1 x fa ] x 1 for fine aggregate
1
Sc p Sfa 1000
And
V = [ W + C + 1 x Ca ] x 1 for coarse aggregate
..2
Sc (1-p) Sca 1000
Step -6 Calculation of Aggregate
Content
Where,
V= Absolute volume of fresh concrete (m3)
W= Mass of Water (kg) per m3 of concrete
C= Mass of Cement (Kg) per m3 of concrete
Sc= Specific gravity of cement say 3.15
P= ratio of fine aggregate to total aggregate by absolute volume
Fa and Ca = Total masses of fine aggregate and coarse aggregate (kg) / m 3
of concrete mass respectively
Sfa, Sca= Specific gravities of saturated surface dry fine aggregate and
coarse aggregate respectively
Normally Sfa= 2.6 and Sca= 2.7
Trial Mixes
The Calculated mix proportions shall be checked
by means of trial batches. The quantity of
material should be sufficient for at least three
150 mm size cube concrete specimens
Example
Using I.S Method design a concrete mix for
reinforced concrete structure for the following
requirement.
Design data
Characteristic compressive strength= 20 N/mm 2
Therefore
Fck= 20 + 1.65 x 4
= 26.6 N/mm2 (Mpa)
Example
Step-II
Selection of Water Cement Ratio
From the fig the free water cement ratio required for the target
mean strength of 26.6 N/ mm2 is 0.5
From fig, for 28 days strength of cement 51 N/mm 2, for curve D
the free water cement ratio is 0.52
From table the maximum free water cement ratio for mild
exposure is 0.55
Hence the free water cement ratio is taken as the minimum of
above three values i.e. w/c = 0.5
Example
Step III
Estimation of Air Content
For maximum Size of aggregate of 20 mm, the air
content is taken as 2 %
Example
Step-4 Selection of water and Sand Content
From table 9.7 for 20 mm nominal maximum size
aggregate and sand confirming to grading zone II
water content per cubic metre of concrete = 186 kg and
sand content as percentage of total aggregate by
absolute volume= 35 %
Water= 186 kg/m3 of concrete
Sand= 35 % of total aggregate by absolute volume
Example
For change in values in water cement ratio, compaction
factor and sand belonging to zone III the following
adjustments required.
Change in Condition Water Percentage
Content Sand in total
aggregate
For Decrease in water cement 0 -2.0
ratio
(0.6-0.5) that is 0.1
0.1 x 1 = 2.0
0.05
For increase in compacting factor + 3 0
(0.9 -0.8) = 0.1
0.1 x 3 = 3
0.1
For Sand conforming to Zone III 0 -1.5
Example
Required Water Content = 186 + ( 186 x 3 / 100)
= 186 + 5.58
= 191.6 lit /m3
=
required sand content as percentage of total aggregate
by absolute volume= 35 3.5
=
31.5 %
Example
Determination of Cement Content
Water Cement ratio= 0.5
Water = 191.6 lit= 191.6 kg
Therefore W/c = 0.5
191.6 = 0.5
C
C=383.4 kg/m3
= 383kg/m3 > 300 kg / m3 therefore O.K.
Example
Determination of fine and coarse Aggregates
Consider volume of Concrete= 1 m3
But entrapped air in wet concrete = 2 %
Therefore volume of fresh concrete= 1 2
100
1- 0.02
V= 0.98 m3
Example
With the quantities of water and cement per unit volume of concrete and
the ratio of fine to total aggregate already determined, the total
aggregate content per unit volume of concrete may be calculated from
the following equations
V= [ W + C + 1 x fa ] x 1 for fine aggregate
1
Sc p Sfa 1000
0.98 = [ 191.6 + 383 + 1 + fa ]x 1
3.15 0.315 2.66 1000
980 = 313.187 + 1.19 fa
fa= 558.75 kg mass of F.A
Example
And
V = [ W + C + 1 x Ca ] x 1 for coarse
aggregate ..2
Sc (1-p) Sca 1000
0.98 = [ 191.6 + 383 x 1 x Ca ]
x 1
3.15 (1-0.315) 2.75
1000
980 = 313.187 + 0.5308 Ca
Example
Water Cement F.A C.A
191.6 li 383 kg 558.75 kg 1256.24 kg
0.5 1 1.46 3.28
W= 0.44
C
Example
Step III Estimation of air Content
For maximum Size of Aggregate of 20 mm, the air
content is taken as 2.0 %
Example
Step-4
Selection of Water and Sand Content
From table 9.7 for 20 mm nominal maximum size
aggregates and sand confirming to grading Zone-II,
water content per cubic metre of concrete = 186 kg
and sand content as percentage of total aggregate by
absolute volume = 35 % i.e.
Water = 186 kg/m3
Sand = 35 % of total aggregate by absolute Volume.
Example
For Change in values in water-Cement ratio, compaction
factor and sand belonging to zone I the following
adjustments are required.
Change in Condition Adjustment Required
Water Content Percentage Sand in
total Aggregate
(i) For Decrease in Water- 0 -3.2
Cement ratio (0.6 0.44) that
is 0.16
Therefore 0.16 x 1 = 3.2
0.05
(ii) For Increase in Compacting +3 0
factor (0.9 -0.8)= 0.1
Therefore 0.1 x 3 = 3.0
0.1
(iii) For Sand Conforming to 0 +1.5
Zone-I of table 4 of IS 383-1970
Example
Required water Content = 186 + ( 186 x 3 )
100
= 191.6 lit / m3
Required Sand Content as Percentage of Total aggregate
by absoluter Volume
p= 35 1.7
=
33.3 %
Example
Step- V Determination of Cement Content
Water Cement Ratio = 0.44
Water = 191.6 lit = 191.6 kg
Therefore,
W= 0.44
C
191.6 = 0.44
C
C= 435.45 kg/m3 > 300 kg /m3
This cement content is adequate for Moderate Exposure condition, according
to table 5 IS 456-2000)
Example
Determination of fine and Coarse content:
Consider volume of concrete = 1 m3
But, entrapped air in wet concrete= 2 %
Therefore, absolute volume of fresh concrete= 1 2
100
= 1 0.02
V= 0.98 m3
Therefore,
Example
V= [ W + C + 1 x fa ]x 1 for fine aggregate1
Sc p Sfa 1000
And
0.98= [ 191.6 + 436 + 1 + fa ]x 1
3.15 0.33 2.6 1000
980 = 191.6 + 138.41 + 1.15 fa
fa= 562.76 kg
= 563 kg mass of F.A.
Example
Similarly,
V = [ W + C + 1 x Ca ] x 1 for coarse
aggregate..2
Sc (1-p) Sca 1000
0.98 = [ 191.6 + 436 x 1 x Ca ] x 1
3.15 (1-0.333) 2.65 1000
980 = 191.6 + 138.41 + 0.5657 Ca
Ca= 1149 kg/m3 mass of C.A.
Example
Mix Proportions (By Mass)
45 0.38 -
40 0.43 -
35 0.48 0.4
30 0.55 0.46
25 0.62 0.53
20 0.7 0.61
15 0.8 0.71
The ACI Method of Mix Design
The water Cement ratio obtained from Strength
point of view is to be checked against maximum
W/C Ratio given for special exposure condition
given in table 9.11 and minimum of the two is to
be adopted.
The ACI Method of Mix Design
Requirement of ACI for W/C Ratio and Strength for
Special Exposure Condition
Exposure Condition Maximum W/C ratio, Minimum Design Strength,
normal density aggregate low Density aggregate
concrete Concrete, MPA
Concrete Intended to be
Watertight 0.5 25
(a)Exposed to fresh Water 0.45 30
(b)Exposed to brackish or
sea Water
Concrete Exposed to freezing and Thawing in a moist Condition:
Recom 104.5
mm 12.54 20mm
3.5 253.0
mm 402.5
mm 502.0
m 701.5
mm 150 mm
1.0
mende mm
Slump
d air 180 175 165 160 145 140 135 120
30-50
Conten
mmt
Mild
80-100 200 190 180 175 160 155 150 135
Exposu
mm
re
150-180 215 205 190 185 170 165 160 -
Modera
mm 6.0 5.5 5.0 4.5 4.5 4.0 3.5 3.0
te
Exposu
re
Extrem 7.5 7.0 6.0 6.0 5.5 5.0 4.5 4.0
e
The ACI Method of Mix Design
Knowing the values of maximum size of coarse
aggregates and fineness modulus (FM) of fine
aggregate, bulk volume of dry rodded aggregate per
unit volume of concrete is selected from table 9.14
Dry Bulk of Coarse Aggregate per unit Volume of
Concrete as Given by ACI
Maximum Size Bulk Volume of Dry Rodded Coarse Aggregate per unit volume
of Aggregate of concrete for fineness modulus of sand
45 0.38 -
40 0.43 -
35 0.48 0.4
30 0.55 0.46
25 0.62 0.53
20 0.7 0.61
15 0.8 0.71
Exposure Condition Maximum W/C ratio, Minimum Design Strength,
normal density aggregate low Density aggregate
concrete Concrete, MPA
Concrete Intended to be
Watertight 0.5 25
(a)Exposed to fresh Water 0.45 30
(b)Exposed to brackish or
sea Water
Concrete Exposed to freezing and Thawing in a moist Condition:
= 721 kg/m 3
Estimated quantities of material per cubic metre of
concrete are
Cement= 445 kg
FA= 721 kg
CA= 992 kg
Water= 200 kg
Example-I
Density of fresh Concrete is 2358 kg/m3 as against 2355
Water Cement F.A C.A
200 445 kg 721 kg 992 kg
0.45 1 1.62 2.23
Aggregate
Ordinary or Uncrushed 22 30 42 49
Sulphate Crushed 27 36 49 56
Resisting
Cement
Rapid Uncrushed 29 37 48 54
Hardening Crushed 34 43 55 61
Portland
Cement
ratio
Maximu 275 300 325 350 400
m
cement
content
CONCRETE MIX DESIGN
Fig.1 Relation between
compressive strength
and free water cement
ratio
mark a point corresponding
to strength f1, at water cement
ratio 0.5.
draw a curve parallel to the
nearest curve, through this
point
Using the new curve,
Read off ( abscissa) the water
cement ratio
corresponding to the target
mean strength (ordinate) Free water-cement
ratio
CONCRETE MIX DESIGN
Step-3
Determination of water Content
Depending upon the type and maximum nominal size of aggregate
and workability the water content is estimated as
W= 2 W fa + 1 W ca
3 3
Where,
W fa= free water content appropriate to the type of fine aggregate
W ca= free water content appropriate to the type of coarse
aggregate
Introduction
In this method, the aggregate to cement ratios are worked out on the basis
of type of aggregate, max size of aggregate and different levels of workability.
The relative proportion of aggregates is worked on basis of combined
grading curves. This method facilitates use of different types of fine and coarse
aggregates in the same mix.
The relative proportion of these can be easily calculated from combined
grading curves.
The values of aggregate to cement ratio are available for angular rounded
or irregular coarse aggregate.
CONCRETE MIX DESIGN 156
Procedure
1. The average compressive strength of the mix to be designed is obtained by applying
control factors to the minimum compressive strength.
2. w/c ratio is read from compressive strength v/s w/c ratio graph.
4. If the aggregate available differs from the standard grading, combine FA and CA so as
to produce one of the standard grading.
Plastic Density
This method
This
method leads
leads to
to very
very high
high cement
cement contents
contents and
and thus
thus
is becoming
is becoming obsolete.
obsolete.
In many
In
many cases
cases use
use ofof gap
gap graded
graded aggregate
aggregate becomes
becomes
unavoidable. In
unavoidable. In many
many parts
parts of
of the
the country
country the
the practice
practice isis to
to
use 20mm
use 20mm coarse
coarse aggregates
aggregates without
without 10mm
10mm aggregates.
aggregates.
This is
This is because
because of
of quality
quality of
of 10mm
10mm aggregates
aggregates produced
produced
from jaw
from jaw crusher
crusher is
is very
very poor
poor .Gap
.Gap grading
grading does
does not
not fit
fit in
in to
to
the standard
the standard combined
combined grading
grading curves
curves of
of RRL
RRL method.
method.
Sand available
Sand
available in
in some
some parts
parts of
of country
country is is graded
graded that
that it
it is
is
high on
high on coarse
coarse fraction
fraction (1.18mm
(1.18mm and and above)
above) and
and low
low onon
fines (600micron
fines (600micron andand below).
below). It It is
is difficult
difficult to
to adjust
adjust the
the sand
sand
content to
content to match
match any
any of of the
the standard
standard combined
combined grading
grading
curves .The
curves .The combined
combined grading
grading curve
curve often
often cuts
cuts across
across more
more
than one
than one standard
standard curves
curves
CONCRETE in such
in
MIX DESIGNsuch cases
cases 164
Different aggregate to cement ratios are
given for different levels of workability
ranging from low to high. But these levels
of workability are not defined in terms of
slump, compaction factor or Vee Bee time
as in case of other methods.
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