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What is Importance of Piping Engineering ?

Organization

About Department
Department Strength
Head of Dept. -
1 Dy. Head of Dept. -
2 Managers -
17Sr. Engineers -
32
Engineers -
53
Designers -
34
Sub Total -
139
Contract - 62
Total - 201
What is In any plant various fluids flow through
pipes from one end to other.

Piping Now let us start with a plant where we see


three tanks.
Tank-1, Tank-2 and Tank-3
We have to transfer the content of Tank no. 1
to the other two tanks.
We will need to connect pipes to transfer the
fluids from Tank-1 to Tank-2 and Tank-3
LET US BRING THE PIPES.
We have just brought the pipes, now
To solve these we need to solve some more
problems we need problems.
the pipe
Pipes are all straight pieces. es
components, which pip
e t
are called som eren
en iff
PIPE FITTINGS Ev of d
are es!
siz

We need some
branch
connections

We need some
bend connections
These are the pipe fittings,
There are various types of fittings for
various purposes, some common types are -
Elbows/Bends, Tees/Branches,
Reducers/Expanders, Couplings, Olets, etc.

Anyway, the pipes and


fittings are in place, but
the ends are yet to be
joined with the Tank
nozzles.

We now have to complete the


end connections.
These, in piping term, we call

TERMINAL
CONNECTIONS.
So far this is a nice arrangement.
But there is no control over the flow from
Tank-1 to other tanks.
We need some arrangement to stop the
flow if needed

These are flanged


joints

This is a welded joint

To control the flow in a pipe line


we need to fit a special
component.

That is called - VALVE


There are many types of valves, categorized
based on their construction and functionality,
Those are - Gate, Globe, Check, Butterfly, etc.

Other than valves another


important line component of pipe
line is a filter, which cleans out
derbies from the flowing fluid.
This is called a STRAINER
Here we see a more or less functional
piping system, with valves and strainer
installed.
Let us now investigate some aspects of
pipe flexibility.

If this tank
nozzle expands,
when the tank is
hot.

In such case we need to fit a


flexible pipe component at that
location, which is called an
EXPANSION JOINT
When some fluid is flowing in a pipe we
may also like know the parameters like,
pressure, temperature, flow rate etc. of
the fluid.

To know these information we


need to install INSTRUMENTS
in the pipeline.
There are various types instruments to measure
Next we shall various parameters. Also there are specific criteria
look into how to for installation of various pipe line instruments.
SUPPORT the
pipe/and its
components.
Here are some of the pipe supporting
arrangements. There can be numerous variants.
All depend on piping designers preference and
judgement.

Let us see some OTHER types of supports


Interfacing with other departments
Interfacing with other departments

Interfacing with Civil


Interfacing with other departments

What will be the Skirt Height ? Interfacing with Process


Interfacing with other departments

Interfacing with
Static Equipment
Interfacing with other departments

Interfacing with Civil


Interfacing with
Static Equipment
Interfacing with other departments

Interfacing with
Rotating Machinery
Interfacing with other departments
Interfacing with Instrumentation

Interfacing with Stress Group

Interfacing with Support Group

Interfacing with U/G


Interfacing with other departments
Interfacing with Instrumentation

Interfacing Stress Group

Interfacing with Civil


Interfacing with
Static Equipment

Interfacing with Support Group

Interfacing with
Interfacing with UG Interfacing with Process Rotating Machinery
PROJECTS PROCESS CIVIL ELECTRICAL INSTRUMET. EQUIPMENT MACHINERY

BID P&ID, PFD, CIVIL / STR. ELE. CABLE LEVEL ENGG. PUMPS /
DOCUMENT LINE LIST, DRAWINGS, TRAY DWG, SKETCH, DWGS, COMPR. /
S EQUIPT. FOUNDATIO HAZARDOUS INST. VENDOR PACKAGE
SCHEDULE, LIST, BASIC N DWGS., AREA CABLE / DRAWINGS, DRAWINGS
MANHOURS PLOT PLAN CRWS CLASS.,JB DUCT PACKAGED HANDLED BY
ETC. LAYOUT LOCATIONS LAYOUT, ITEMS LIKE MACHINERY
INSTR. ITEM HEATERS
DWGS

PLANT AND PIPING ENGG. INTERFACING

PROJECTS PROCESS CIVIL ELECTRICAL INSTRUMET. EQUIPMENT MACHINERY

ALL PSV CIVIL INFO EQPT. EQPT. NOZZLE EQPT.


DOCUMENT ROUTING, DWGS. FOR LAYOUT, LAYOUT, ORIENTATIO LAYOUT,
S/ DWGS. AS UHD P/R, T.S., OP. NOZZLE NOZZLE N, SUPPORT PMS, VMS,
PER PLANNING, PLTFS., ORIENTATIO ORIENTATIO CLEAT INPUTS FOR
DOCUMENT PMS, EQPT. INSERT PL., N, G.A. N, G.A. DWGS..EQPT PACKAGE
MASTER LAYOUT SUPPORTS DWGS DWGS, PMS, . LAYOUT ITEMS
VMS
Flowchart of Piping Department
Process & Flow Diagrams
General Layout
Equipment Datasheet Equipment Layout
Civil, Electrical &
Instrumentation
Datasheets of Streams Engineering
Piping Study

Classes & Specifications


of Components for Piping 3D Model Stress Analysis

Definition of the Quantity


to be erected: Piping, Isometric &
insulation, Painting Material Lists
1
2
Technical Documentation 3-4 MTO
As per Contract agreement
Mechanical
Insulation Work
Materials
Painting Work Requisitions (MR)
Proposal Engineering Basic / Detail Engineering

What are the functions of Department ?


Construction Assistance Procurement Assistance
Proposal Engineering Basic / Detail Engg
Interpretation of Technical Requirement
Technical Requirement From Client/ PMC/
Licensors
Basic Layouts and Data from Client/PMC Final Design / Layout/ Specification
Preliminary Design / Layout Integrated PDS modeling & Const. Drawings
MTO Estimation & Construction Work Volume MTO, MR/PR, Construction Work Volume

Construction Assistance Procurement


Const. Activity Planning , Warehouse Procurement
Requirements:
Management
Erection PR, MR Specifications
Quantity PO
Pre-Commissioning
Commissioning
Inquiry
Start-up & Handover
Engineering

Bid
Negotiation Deviation

Vendor Drg./Data

Commercial
Technical Evaluation
Evaluation
Proposal Engineering
Technical Requirement From Client/ PMC/
Basic
Technical Requirement From Client/ PMC/ Licensors
Licensors
Layouts and Data from Client/PMC
Preliminary Design / Layout
Basic Layouts and Data from Client/PMC
MTO Estimation & Construction Work Volume

Preliminary Design / Layout


MTO Estimation & Construction Work Volume
Work Flow for Proposal Engineering

Bidreview,
Bid review,
raisetechnical
technical Reviewofofequipment
Review equipment
Receiptofoftenders
Receipt tenders&& raise
queries && layoutand
layout andissue
issueto
to
biddocuments
bid documents queries
clarifications internaldepartments
internal departments
clarifications

Issuematerial
Issue materialtake
take Issuecivil
Issue civil
Technicallyevaluate
Technically evaluate offsfor
forall
allpiping
piping
offs information
information
vendoroffers
vendor offersof
of itemsand
and
items drawings,loading
drawings, loading
pipingitems.
piping items. requisitionsififasked
asked
requisitions data
data
for.
for.

Issueconstruction
Issue construction
workvolumes
work volumeslike
like Interfacingwith
with
Interfacing
Inch-Dia,Inch-Mtr,
Inch-Dia, Inch-Mtr, SiteSurvey
Site Surveyifif otherdisciplines
disciplinesfor
for
other
PWHT,radiography,
PWHT, radiography, required
required accurateestimation
estimation
accurate
LP/DP,insulation,
LP/DP, insulation, ofquantities
quantities
of
painting.
painting.
Proposal Engineering Basic / Detail Engg
Technical Requirement From Client/ PMC/ Interpretation of Technical Requirement
Licensors
Basic Layouts and Data from Client/PMC Final Design / Layout/ Specification
Preliminary Design / Layout Integrated PDS modeling & Const. Drawings
MTO Estimation & Construction Work Volume
MTO, MR/PR, Construction Work Volume

Construction Assistance Procurement


Const. Activity Planning , Warehouse Procurement
Requirements:
Management
Erection PR, MR Specifications
Quantity PO
Pre-Commissioning
Commissioning
Inquiry
Start-up & Handover
Engineering

Bid
Negotiation Deviation

Vendor Drg./Data

Commercial
Technical Evaluation
Evaluation
Basic / Detail Engg
Interpretation of Technical Requirement
Interpretation of TechnicalFinal
Requirement
Design / Layout/ Specification
Integrated PDS modeling & Const. Drawings
Final Design / Layout/ Specification
MTO, MR/PR, Construction Work Volume

Integrated PDS modeling & Const. Drawings

MTO, MR/PR, Construction Work Volume

How do We build 3D Model ?


And What does it delivers ?
Proposal Engineering Basic / Detail Engg
Technical Requirement From Client/ PMC/ Interpretation of Technical Requirement
Licensors
Basic Layouts and Data from Client/PMC Final Design / Layout/ Specification
Preliminary Design / Layout Integrated PDS modeling & Const. Drawings
MTO Estimation & Construction Work Volume
MTO, MR/PR, Construction Work Volume

Construction Assistance Procurement


Const. Activity Planning , Warehouse Procurement
Requirements:
Management
Erection PR, MR Specifications
Quantity PO
Pre-Commissioning
Commissioning
Inquiry
Start-up & Handover
Engineering

Bid
Negotiation Deviation

Vendor Drg./Data

Commercial
Technical Evaluation
Evaluation
Work Flow for Procurement Engineering
Procurement
Requirements:
PR, MR Specifications
Quantity PO

Inquiry

Engineering Procurement
Procurement

Bid
Requirements:
PR, MR Specifications
Negotiation
Quantity PO

Deviation Inquiry
Vendor Drg./Data
Engineering
Supplier
Bid
Negotiation Deviation

Technical Commercial Vendor Drg./Data

Evaluation Evaluation Technical


Commercial
Evaluation
Evaluation
Proposal Engineering Basic / Detail Engg
Technical Requirement From Client/ PMC/ Interpretation of Technical Requirement
Licensors
Basic Layouts and Data from Client/PMC Final Design / Layout/ Specification
Preliminary Design / Layout Integrated PDS modeling & Const. Drawings
MTO Estimation & Construction Work Volume
MTO, MR/PR, Construction Work Volume

Construction Assistance Procurement


Const. Activity Planning , Warehouse Procurement
Requirements:
Management
Erection PR, MR Specifications
Quantity PO
Pre-Commissioning
Commissioning
Inquiry
Start-up & Handover
Engineering

Bid
Negotiation Deviation

Vendor Drg./Data

Commercial
Technical Evaluation
Evaluation
USING

AS

PLANT ENGINEERING TOOL

TO ASCERTAIN
HIGH QUALITY DESIGN
THROUGH
VIRTUAL PLANT CONSTRUCTION
Work Flow for 3D Modeling
P&ID, PDS 2D CONSTRUCTIO
N
PLOT PLAN
REVISION
EQ / ME.
DATA SHEET REVISION CONSTRUCTION DRG
STRUCTURE / ERECTION QTY/ WORK VOLUME
FOUNDATION DRG REVISION

EL CABLE TRENCH
& IN DUCT LAYOUT
PIPING SERVICE
CLASSES
MTO
PROCUREMENT
CUSTOMISATION 3D MODELING 3D MODEL
PRELIMINARY UPDATE

CHECK
COMMENTS MARKED
1. DESIGN REVIEW
ON PRE ISO OR CONST.
2. PRE CHECK
DRAWING
CHECK BY 3. GROUP CONST DRG.
LE/SE DISCUSSION

STUDY ON PAPER

STUDY AROUND
EQUIPMENT
REFERENCE DRG.
FROM 3D MODEL
OWNER/PMC DESIGN REVIEW 3D MODEL
UPDATE UPDATE
SESSIONS WITH
CLIENT / PMC
3D PLANT MODEL APPROACH
A CASE STUDY
Equipment Layout
Structural
Modeling
Equipment Modeling
Piping Modeling
Accessibilit
y

Intelligence
Operability
Constructibility
Monorail

Maintenance
Extent of 3D Modelling
All piping within the units & offsite, above ground and underground,
Jacketing, big bore and small bore, and including package items

All inline instruments like control valve, safety valves, flow instrument,
level instrument,etc. with near exact geometry

All piping specialty like MOV, steam traps, strainers, funnel, hose
coupling etc. with near exact geometry

All pipe physical supports using structural steel members with complete
details

Access envelop for strainer element removal, temperature element


removal, etc. for interference detection

All Equipments , Structure, Electrical / Instrument Cable duct, Lighting


Fixtures
Cable Route North Utility CCB

3D Model v/s Reality


Project SIPChem Methanol Complex
Location Al-Jubail, Saudi Arabia
In PDS Model

Actual at Site
Feed Gas Saturator

In PDS Model

Actual at Site
Deliverables Using PDS

PIPING GENERAL ARRANGEMENT DRAWINGS

ISOMETRICS FOR CONSTRUCTION

BILL OF MATERIAL

NOZZLE ORIENTATION DRAWINGS

CLASH CHECK REPORT

DIFFERENT TYPE OF REPORTS FROM MODELLED DATA

DESIGN REVIEW FILES


Advantages of 3D Modelling in EPC

Integrated model
Design of all disciplines
Minimize Manual
Consistency Errors
Checks

Interface checks
Reduction
with other
of rework during
disciplines 3D Model design & at site

Accurate MTO
Customized
Better Space Report on work
Parallel
Planning volume etc
Design
Review
Switch to Stress Analysis
Simultaneous Multidisciplinary Engineering between various
Engineering Offices, while ensuring application of same set of
Design Rules throughout. HOME OFFICE

- Design
PIPING - PDS Setup
EQUIPMENT
- Procedures
INSTRUMENT INTERNAL - Formats
WEEKLY DESIGN Partly.
PDS 3D REVIEWS
MODEL
MILESTONE
PROCESS DESIGN REVIEWS
P&IDS & COMMENTS

How does Department execute the jobs ?


PLOT PLAN
PROCESS
REQUIREMENTS
DESIGN
OFFICE

OPERABILITY
CONSTRUCTABILITY

CIVIL AND
STRUCTURAL
ELECTRICAL INCORPORATION
FIRE OF REVIEW
FIGHTING COMMENTS

Output Documents
Design Changes (Iso,GAD,MTO)

PROJECT SITE
OFFICE
Execution Models (Domestic Job)
VSAT

Construction
Design site
Office

FTP /
Email

Tele
Conferencing

Scanne
Procurement r
Office
Execution Model (International Job)
On-line Discussions
Concepts, Changes

Concepts, changes
Video Conferencing and Web Status reports
Collaboration Schedules, escalation
Inputs,. deliveries

FTP/ Email

Tele Conferencing

Site Office
Scanner Design
Office

Sketches for concepts, Changes,


Home Design Guidelines, Standards.
Office
SOFTWARES being Used in Department
3D MODELLING SOFTWARE

PDS 3D - Intergraph Plant Design System

AUTO PLANT For smaller plants

SSPipe

STRESS ANALYSIS SOFTWARE

CAESAR-II for stress analysis

AUTOPIPE for stress analysis

CAD SOFTWARE
MICROSTATION for 2D applications

AUTOCAD 2006, 2007

SMART SKETCH

REVIEW SOFTWARE

Intergraphs Smart Plant Review & Design Review

Navis Work
SOFTWARES being Used in Department

PC COOK FOR CALCULATIONS RELATED TO PIPING COMPONENTS.


DRAW-IZ FOR GAD ANNOTATION

IGS & IRIS FOR ISOMETRIC EXTRACTION & CONTROL

PDS SUPPORTING SOFTWARE ( In house developed )

LTCSUPPORT ( for special support placement)

MTO Processing software

Model Progress Controller (MPC) & Online Project Documentation

Clash report in the form of Design review tag file

CEof software for Caesar II output to get maximum restraint value


QUALITY LIST OF PROCESSES FOR PP
SR. PROCESS TARGET QUALITY TARGET
NO OBJECTIVE
1 Preparation Receipt of Bid from
of Material vendor without any
QUALITY NOT TO EXCEED
Requisition comments on specified
Rework at site 2%
Data. Approval of the
document within 3
revisions. ECONOMICAL TARGET
DESIGN Bulk TOLERANCE :
2 Preparation Approval of the material and +0/-10% of
of document within 7 work volume Proposed
Equipment revisions. Quantities (LTC)
Layout
ECONOMICAL TARGET
3 Preparation Approval of the output DESIGN Man- TOLERANCE : +/-
of Plant 3D documents from PDS Hours 10% of Budgeted
Model within 3 revisions, on Man-Hours
average.
4 Flexibility Approval of the
Analysis documents within 3 SCHEDULE TARGET
revisions on average. TOLERANCE : 0%
from Agreed
Schedule
Virtual Effect of Plant Maintenance

Virtual Effect of Plant Tour


Jacketed Piping Details
Customized Instruments
Customized Piping Specialty Items
Customized Pipe Supports
Soft Envelope Modeling

Strainer Removal Soft Envelope

Manhole Soft Envelope


Equipment - Typical Model
Civil - Structural Modeling
Electrical /Instrument Modelling
Sample Isometric Drawing
Sample G.A. Drawing

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