CONSTRUCTION OF BLAST FURNACE

> Case Study

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

The Following:ERECTION METHOD PREPARATION

DESIGN OF TACKLES, STRUCTURES,

SCAFFOLDS, SHORING; EXCAVAION PLANS,
INCLUDING APPROVAL FROM STATUTORY AUTHORITY

RIGGING SYSTEM

NEW & ENGINEERED TOOLS & TACKLES

MODULARIZATION OF ERECTION
ENGINEERING OF PERSONNEL ACCESS SYSTEM
& MATERIAL TRANSPORTATION SYSTEM
Larsen & Toubro Limited
ECC Division

Construction Methodology
Contd.
EDRC, Kolkata

ASSISTANCE TO PREPARE WORK ACTIVITY SEQUENCE

ASSISTANCE FOR SELECTION & UTILIZATION PLANNING

OF HIGHER CAPACITY CRANES

CALCULATION OF CRANE REQUIREMENT & ASSIST SELECTION

ERECTION LOAD DATA FOR CIVIL & STRUCUTRAL DESIGN

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

BLAST FURNACE PROJECTS

REVAMPING JOBS:

GREEN FIELD JOBS:

COMPLETED

COMPLETED

1.TATA BF #F

1.TATA BF #H

2.TATA BF #G
3.SAIL RSP BF #4

UNDER EXECUTION

4.IISCO BURNPUR BF #2
1.VIZAG BF #3
UNDER EXECUTION

2.TATA BF #I
3.BHUSHAN BF #2

1.SAIL BOKARO BF#2

Larsen & Toubro Limited
ECC Division

Construction Methodology
EDRC, Kolkata

FACILITIES UNDER USE FOR ERECTION

GREEN FIELD JOBS: CRANES
ON CRAWLER / RINGER
1.AMERICAN 9320
2.MANITOWOC 4100 S1
3.LEIBHERR 1280

CRAWLER WITH SUPER-LIFT

1.DEMAG
2.DEMAG
3.DEMAG
4.DEMAG

CC
CC
CC
CC

2800-1
2600
1800
1800-1

(IN SW / SSL / SWSL MODE)

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

H - Blast Furnace Tower Structure Erection (South Side)

Str.Weight -193MT

Larsen & Toubro Limited

ECC Division

0930 hrs IST

Jan 17,2007

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

H BLAST FURNACE, TATA STEEL

CONSTRUCTION PHOTOGRAPHS

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Tower Structure In Position

Larsen & Toubro Limited

ECC Division

1045 hrs IST

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

BLAST FURNACE 3, VIZAG

CONSTRUCTION PHOTOGRAPHS

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

TWO
MODUL
ES

SINGLE
MODULE

SEPARATELY

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

FACILITIES UNDER USE FOR ERECTION

REVAMPING JOBS:

1.CRANES IN CRAWLER/RINGER/ WITH SUPER-LIFT

ATTACHMENT
2.STRAND JACKS
3.SKIDDING FACILITY

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

G BF
DISMANTLING

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

OLD FURNACE

TO BE
UPGRADED AS

1.25 MTPA
HEARTH DIA 9.2 M
INNER VOL.1587 M3

1.80 MTPA
HEARTH DIA 11.05 M
INNER VOL.2648 M3

FIXED THROAT
ARMOUR

THROAT STAVES

PLATE COOLERS

STAVE COOLERS

REFRACTORY
BRICK IN STACK,
BELLY AND BOSH
22 TUYERS

CARBON BLOCKS
IN HEARTH
UNDER HEARTH
COOLING EMBEDDED
Larsen & Toubro Limited
IN FOUNDATION
ECC Division

NEW FURNACE

REFRACTORY CAST
BN SHELL AND
STAVES
30 TUYERS

HEARTH STAVES
& CARBON BLOCKS
ADDITIONAL UNDER
HEARTH PIPES BELOW
CARBON BLOCKS Construction Methodology
EDRC, Kolkata

UPGRADING INVOLVES
UPTAKES TO BE RETAINED
BELL LESS TOP (BLT) TO BE
REFURBISHED
OFF TAKES TO BE
REPLACED BY NEW
FURNACE PROPER
DISMANTLED & NEW
FURNACE TO BE ERECTED
TOWER STRUCTURE
PLATFORMS TO BE MODIFIED
BUSTLE MAIN DISMANTLED
& NEW BUSTLE MAIN TO BE
ERECTED

Larsen & Toubro Limited

ECC Division

FURNACE FOUNDATION
MINOR REPAIR TO BE DONE

Construction Methodology
EDRC, Kolkata

F BLAST FURNACE, TATA STEEL

CONSTRUCTION PHOTOGRAPHS

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

STRAND
WEDGE-BLOCK
CONNECTION
Larsen & Toubro Limited
ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

G BLAST FURNACE, TATA STEEL

CONSTRUCTION PHOTOGRAPHS

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

G BLAST FURNACE
MAXIMUM CAPACITY TO HANDLE MATERIAL
= 740MT

FACILITIES USED:
STRAND JACK CAPACITY = 1580MT
CRANE MANITOWOC UPON RINGER = 220MT
LINKBELT LS 718 = 227MT
SKID ARRANGEMENT WITH HYDRAULIC JACKS
LINK CHAINS OF CAPACITY = 100MT
HOISTS
= 5MT & 7.5MT

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

F BLAST FURNACE
MAXIMUM CAPACITY TO HANDLE = 420MT

FACILITIES USED:
STRAND JACK CAPACITY = 840MT
CRANE 9320 RINGER = 297MT
LINKBELT LS 718 = 227MT
ROLLER SKID ARRANGEMENT ELEVATED ON HOT METAL TRACK

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

RSP BLAST FURNACE

MAXIMUM CAPACITY TO HANDLE = 650MT

FACILITIES USED:
CRANE LINKBELT 1018 RINGER = 650MT (11050 Te.M)
LINKBELT LS 718 = 227MT (1315 Te.M)
ROLLER SKID ARRANGEMENT ELEVATED ON HOT METAL TRACK

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

RSP BLAST FURNACE, SAIL

CONSTRUCTION PHOTOGRAPHS

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

SKIDDING ARRANGEMENT

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

ACCESS ARRANGEMENT INSIDE BF SHELL

PURPOSE:
1.CARBON BLOCK HANDLING
2.CARBON / COPPER STAVE HANDLING
3.CASTABLE REFRACTORY LINING

FACILITIES USED:
1.A STATIONARY PLATFORM ABOVE TUYERE LEVEL
2.A STATIONARY PLATFORM SUSPENDED FROM TOP CONE
3.A COLLAPSIBLE MOVING PLATFORM
4.LINKS CONNECTING TOP FIXED PLATFORM & MOVING PLATFORM
5.HOISTS (CAPACITY = 5MT & 7.5MT)
6.TROLLEYS (CAPACITY = 12.5MT)
Larsen & Toubro Limited
ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata

Larsen & Toubro Limited

ECC Division

Construction Methodology
EDRC, Kolkata