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VILLEMUR PLANT
Division Transportation
CONNECTORS LOCATION
Interconnection
module
ECU applications
Passenger-cabin
application
Sealed connector
Kosice Slovakia
HQ Ettlingen Germany
Philippe FORT
General manager
manager
Rapha
Raphal REMAUD
Prod. Quality
Coline COLBOC
Human Resources
David FRAN
FRANOIS
Abdoul LY
Logistics
Accounting
St
Stphane MICHEL
Engineering
Christiane CARQUILLE
GM assistant
Ali OUDRHIRI
Marc GAILLARD
Laboratory
CCI Molding
JeanJean-Jacques
PELISSIER
Toolroom
Thierry ROQUES
Eric POURCHET
Customer Quality
Sylvain AURIOU
Sylvain AURIOU
CCI Stamping
CCI Assembly
Process expertise
Molding
Stamping
Assembly
Facilities :
Laboratory
Testing :
Internal facilities to fulfill all the customers
requirements
Calibration :
The Lab manages the calibration of all the
plants measuring devices (2300 units)
Environmental activities :
IMDS and specific Customer
Environmental Requests
Stamping
13 high speed presses (400 1 000
strokes /min) from 20 to 60 Tons
150 mass production tools;
49 employees, 3 shifts ;
Bi component terminals ; laser
welding;
10 Continuous and automatic video
control systems and Quality control
cells
Stamping organization
Cells organization:
Cell 1
Family CP and MOX terminals
Cell 2
Family New-SCC/H3/HDX
Cell 3
Family VDL/ CSP/Ring tons
Molding activities
38 horizontal injection presses
from 60 to 200 Tons with a
complete process control
Raw material distributed by
automatic centralized feeders and
dryers.
Around 150 mass production
molds;
Pressure sensor control; hot
runners
54 employees (production,
maintenance and support) 5
shifts, 7 days a week
Assembly
18 fully automatic assembly
machines
5 shifts, 7 days a week (part time
night and week-end)
37 employees
3 production lines including
Molding and Assembly
Molding / Assembly
Organization
production molding assembly on-line
Line Production
organization
Visual flow of
material
Quick handling
components
Any stock in
warehouses
Molding / assembly
Product/ Process line management
Key point :
Team manager /
Planner / Maintenance
Development of people
versatility
Quick Reactivity on
Quality issues
Customer to supplier
relationship
Integrated Quality
management within
each line
Logistic
1000 m storage area
25000 boxes maximum capacity
2 shifts model
7900 lines delivered monthly
251 delivery points
Key points :
Customer logistic team
CRD 96,8%
MPD 97,8%
Lead Time 6,7 days
Logistic
On board SAP terminal & printer
4 foreclifts
Bulk solution
Transportation SAP module
RF SAP
General Toolroom
Activities :
new tools,
spare parts
31 employees
General Toolroom
EDM
3D measuring machine
Quality In Production
Molding :
INJECTION QUALITY TABLE :
Injection parameters followed non-stop, all parts produced with a parameter out
of tolerance is segregated by a quality flap
FUNCTIONAL TESTING :
Products controlled through functional tests simulating the customer usage
Assembling :
QRQC
Daily analyze of the Assembling red boxes to
detect any deviation on the process and
correct it in a short time
Stamping :
3D MEASUREMENT :
Dimensional analyze of the terminals done with
Mitutoyo 3D vision
machine.
SAP LINK :
Direct upload of measurement results to SAP
system.
Thank you
Division Global Automotive