A M E M B E R O F T H E K E N D ALL G R O U P

Kendall Connection
Live
Catch your Quick Start for the
CR30 and GuardLogix
Chattanooga
March 3, 2015

Safety is Everyones Business

Safety Switches
440G Guard Locking
440H Hinge Switches
440K Tongue Interlock
440N SensaGuard
440P Safety Limit Switches
440T Trapped Key
Presence Sensing Safety Devices
440F Safety Mats & Edges
440L / 445L Light Curtains
442L Laser Scanners/Camera
E-Stops & Cable Pulls
440E Cable Pulls
440J Enabling Switches
800B/F/H/T E-Stops
Safety Relays & Contactors
440C CR30 Relay
440R MSR / GSR Relays
100S / 700HPS Safety Contactors

Safety Controller Line when to use?

GuardLogix

Flexibility
Price

Integrated Safety & Std. Control

Standard Logix Hardware
Uses Studio 5000 Software
SIL 3 /Cat 4
CIP Safety on DeviceNet

CR30

GSR Relays

MSR100

Compact
GuardLogix

Programmable via CCW

SIL 3 /Cat 4
Scalable with GSR line

Single Wire Safety I/0 Expansion

Configurable Logic
Universal Inputs
EtherNet Module Status Comms to Logix

Single Function
Hard Wired Safety Logic
Modular I/0 Expansion

Safety System Complexity / Functionality

When To Use
10+

Product Positioning within the RA Portfolio

Integrated Safety

GuardLogix

Ethernet
2015

CompactLogix

ControlLogix

440C-CR30 with
440C-ENET

440C-CR30

AFC!
GSR with GSR-ENET

Safety Complexity (# zones)

Compact GuardLogix

Premier Integration

Connected Components
Micro 800

L1 to L3

L4 to L7

Control Complexity

Safety scales and data flows in all architectures

5

RA Safety Relays

MSR Minotaur Safety Relay

MSR6 Rockwell Automations first electromechanical safety relay series
MSR100 2nd generation of electromechanical relays
MSR30 Rockwell Automations first solid state safety relay family
MSR200 modular safety relay series
MSR300 modular configurable relay series
Next Gen Guardmaster Safety Relay Compact family of Logic
Configured Compatible Relays (Fewer part numbers can replace a
broader range of legacy products)

1990s

2002

2003

2004

MSR6

MSR100

MSR30

MSR200

2005

2011

MSR300

Guardmaster
Safety Relays

The Next Generation

&

Two 2-Ch.
Inputs
Logic

&

Rotary
Switch
Configurati
on

Consolidates functionality
Supports broad range of safety
sensor types
A single unit monitors two dual
channel safety devices

Flexibility of a software
configurable safety relay
Single rotary switch for logic &
reset configuration
&/OR logic can be used for
zoning
Logical Functional Block

Logic and
zoning
&

Configurable devices = More applications with

fewer part numbers

Next Generation Safety Relays

Concept & Innovations

Universal Input automatic

input type detection

N/C type, 24VDC OSSD type

A single catalog number to support all types of safety

components
e-stops
switches
mats
light curtains
6 part numbers will cover a majority of safety
applications with consistent wiring.

Dual Input = 2 safety inputs

each two channels
Twice the functionality of a single input dual
channel relay in a 22.5mm housing. Reduced
wiring for commissioning and multiple inputs can
have logic configured simply in a single relay.

(Single Chanel Safety Input) TV approved concept of

one-wire connection to expand and cascade safety
functions to SIL3
Simplifies wiring

Increases number of I/O on terminal

Maintains PLe , SIL3 rating

Dynamic signal

SWS

Single-Wire Safety Connection

maintains PL e, SIL 3
Single Rotary Switch setting of
Logic Functions, Reset, Timing
TV approved concept to eliminate double switches.
Unique validation method.
Expedite configuration
Single device can address a broader range of
reset modes, time delays, etc.

Scalable platform to address single- and multi-zone applications

for a variety of standard and special functional requirements

Configuration
Selectable functions
4 Logic conditions for safety
inputs and the Single Wire
Safety input (L12)
Reset modes
automatic/manual and manual
monitored reset
Timing configuration (EMD)
Time needs to be configured
before operation.
Easy to configure:
1.

Set Device to 0

2.

Power Up device. Relay is now in

configuration mode

3.

Turn rotary switch to desired logic

& reset value (see table). Power
LED will glow green and Input 1
LED will provide feedback of
position.

4.

Cycle power to lock in

configuration.

5.

Relay maintains setting until

configuration process is repeated.

Single input devices only need reset

mode configured

Dual input devices configure logic between

inputs and reset mode.

Time delay expansion modules configure output

type and time delay.

Next Generation Guardmaster Relay

6 SKUs

DI/DIS

SI/CI

Safety Relays with 2 dual

channel safety inputs
Both Relay outputs (DI) or
solid state outputs (DIS)
available

Safety Relays with 1 pair

safety inputs
SI: Single Input (redundant)
w/ 2 Relay outputs
CI: Single input (redundant)
Compatible to legacy

EM/EMD

Expansion Modules
EM: Expansion Module w/ 4
Relay outputs
instantaneous
EMD: Expansion Module w/
4 Relay outputs Delayed

Relay Type

Unit Name

Part #

Dual Input
Dual Ch.

DIS (Dual Input SS out)

440R-D22S2

DI (Dual Input)

440R-D22R2

Single Input
Dual Ch.

SI (Single Input)

440R-S12R2

CI (Compatible w/ MSR Input)

440R-S13R2

EM (Expansion Module)

440R-EM4R2

EMD (Expansion Module Delay)

440R-EM4R2D

Expansion
Module

Flexibility
2-port embedded switch

2-port embedded switch supports linear, star, and

ring EtherNet/IP network topology:
Linear topologies save on the costs of cabling
and a centralized switch
Ring topologies offer these benefits and high
availability
1

Ease of Use
Premier Logix integration

1.

2.

3.

4.

Set Private IP
address with
rotary
switches
(192.168.1.xx
x)

Plug-in to
EtherNet/IP
Network

Add Module
Profile in
Studio 5000
Logix
Designer
software

Monitor with
logically
named tags
and
structures!

Configuration in one software package, Logix Designer!

1

Ease of Use
Detailed Tag Names from Logix Designer Add-on Profile

Add-on profile
offers
meaningfully
named tags for all
GSR safety
relays in the
system:
Terminal Level
Status
Operation
States
Fault codes for
major/minor
faults

GUARDMASTER 440C-CR30
Software Configurable Safety Relay

Guardmaster 440C-CR30
Software Configurable Safety Relay

CR30 Software Configurable Safety for

machine safety applications
PLe and SIL 3
22 Safety I/O

12 Inputs
4 Outputs
6 multi-purpose (input, output, or pulse test)

Supports expanded standard I/O via

plug-in
16 additional standard I/O

Configured using free Connected

Components Workbench software
Intuitive software simplifies configuration

Guardmaster 440C-CR30 Anatomy

Block-style Safety Relay 22 points

10 Dedicated N.C. Safety Inputs

Configurable LED
Indicators

2 Single-Wire Safety or
Safety N.C. Inputs

Two Plug-in Slots

RS232 Serial Port

(non-isolated)

DIN Rail or Panel

Mount

USB Programming
Port
Verification ID Display Switch

6 Configurable Safety Terminals

(N.C. Inputs, N.O. Inputs, Test
Sources, or Outputs)

2 Safety Outputs

2 Single-Wire Safety or
Safety Outputs

Guardmaster 440C-CR30 Safety Relay

Key Features
Single Wire Safety support:
Easy to Use:
Innovative rapid configuration editor

2080 Plug-in support:

Expansion of standard I/O

Muting
Reset Sensors

A single wire to expand safety I/O

Feedback
Monitoring

Serial Port for

Diagnostics
PanelView Component or
Micro800

Keeps safety simple, separate and flexible

Guardmaster 440C-CR30 Safety Relay

Easy to Use
Configure Device
Configured in CCW

Configure Safety Function

Logic configured with
Simple Drag and Drop
Function Block Editor

Validate and Verify

Checklist to walk
through validation
and verification
process

DONE!

Assigned safety function via Drag n Drop

Ease of configuration No previous programming
skills required
18

Guardmaster 440C-CR30 Safety Relay

Key Features

Easy to Use:
Rapid configuration with pre-configured function blocks

1.

2.

Auto Configuration of I/O based on Function block assignment

Guardmaster 440C-CR30 Safety Relay

Easy to Use

Online Monitoring
Color-coded online monitoring helps
troubleshoot code
Diagnostic tooltips provide natural
language fault descriptions

Diagnostic tooltips for application troubleshooting

Guardmaster 440C-CR30 Safety Relay

Single Wire Safety Support

Supports Single Wire Safety for easy

integration of GSR relays:
Add Safety Relay Outputs
Add multiple dry contact outputs by
using GSR EM (Expansion module)
while only consuming a single safety
output configured for Single Wire Safety
Connect Upstream GSR Relays
Expand inputs and functionality using
GSR relays by connection through
Single Wire Safety

Guardmaster 440C-CR30 Safety Relay

Single Wire Safety Support

Supports Single Wire Safety for easy interlocking of CR30s:

Global E-Stop with Cascaded
SWS
Cascade a Single Wire Safety signal to
up to ten CR30s to create a global EStop without the need of a
complicated safety network
SWS

SWS

. . . Up to 10 off a
single SWS Output

Zone 1
30m max

Guardmaster 440C-CR30 Safety Relay

2080 Plug in Support

2080-IQ4OB4 plug-in for expansion I/O

Muting
Reset
Standard Input Expansion:
Sensors
Use standard inputs for standard
signals such as circuit resets,
feedback monitoring or muting sensors
Standard Diagnostics:
Land auxiliary contacts of series wired Safety Status
safety devices and share with
PanelView Component terminals
Use standard outputs to drive indicator
LEDs or send gate unlock commands
Individual Door Status

Expansion I/O with no impact to panel footprint

Feedback
Monitoring

Whats New in Release 7

Additional 2080 Digital Plug-ins Supported

Four additional 2080 Digital plugins supported:

Catalog #

NE
W!

Description

List Price in
USD

2080-IQ4OB4

8-pt Combo, 4-pt Digital Input,

12/24VDC, Sink/Source, IEC3, and 4-pt
Digital Output, 12/24VDC, Source

$79

2080-IQ4

4-pt Digital Input, 12/24VDC,

Sink/Source, IEC3

$49

2080-OB4

4-pt Digital Output,

12/24VDC, Source,

$49

2080-OW4I

4-pt Relay Output,

Individually Isolated, 2A

$69

Guardmaster 440C-CR30 Safety Relay

Direct Serial Connection to PanelView Component or Micro800

Share diagnostics with HMI or

controller:
Direct PanelView Component
Connectivity
Embedded Serial Port on CR30
can be directly connected to a
PanelView Component terminal
Direct Micro800 Controller
Connectivity
Embedded Serial Port on CR30
can be directly connected to a
Micro800 controller

CR30

Whats New in Release 7

Rename Function Blocks

Assign unique and meaningful

names to function blocks.
Names stored in safety relay on
Download and recovered on Upload
Double-click or right-click function block
name to edit name

Whats New in Release 7

Generate Printable Report

Generate complete, printable

report
Exports to Microsoft Word or WordPad.
Includes all configured parameters and
pictures of application logic.
Generate Report button included on
toolbar in the Safety Editor.

Whats New in Release 7

Password Protect Safety Relay

Setting a password restricts

software connections to the
safety relay:
Operations Upload, Download and
Connect are restricted without password

Provides two primary values:

Prevent unwanted change to safety relay
configuration.
Protects Intellectual Property - the
unique configuration in the safety relay

Whats New in Release 7

Application Backup and Restore with Memory Module

Support for 2080-MEMBAK-RTC

module:
Store application on memory module for
easy recovery
Also supports backing up application
AND firmware

Backup and Restore applications

without Software:
Press Backup button on Memory module
to backup application.
Press Backup button on Memory module
and MEM/ID button on CR30 to Restore
an application