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FANUC INDIA FA & ROBOT

BASIC PROGRAMMING OF
CNC MILLING MACHINE

FANUC INDIA FA & ROBOT

Course contents

Page No.

General coordinate System

04

Designation of machine axes

05

Machine coordinate system

06

Work coordinate system

07

Work datum setting procedure

09

Work coordinate system Selection

11

Structure of program

13

Course contents

FANUC INDIA FA & ROBOT

Course contents

Page No.

Basic G codes

17

Basic M codes

26

Tool length compensation

27

Cutter radius compensation

29

Programming Examples

35

Canned cycles Drilling

47

Pattern of holes

74

Custom macro programming

87

FANUC INDIA FA & ROBOT

General Co-ordinate system

General coordinate system

FANUC INDIA FA & ROBOT

Designation of machine axis

Designation of machine axis

FANUC INDIA FA & ROBOT

Machine coordinate system


The point that is specific to
machine and serves as the
reference of the machine
is referred to as the
machine zero point
Machine tool builder sets a
machine zero point for
each machine

Machine coordinate system

FANUC INDIA FA & ROBOT

Work co- ordinate system


A coordinate system used for
machining a workpiece is
referred to as a workpiece
coordinate system
A workpiece co-ordinate system
is also called as work reference
zero or work datum
The work datum will be set by
the user before the machining
process begins

Work coordinate system

FANUC INDIA FA & ROBOT

Work co- ordinate system


A coordinate system used
for machining a workpiece is
referred to as a workpiece
coordinate system
A workpiece co-ordinate
system is also called as
work reference zero or work
datum
The work datum will be set
by the user before the
machining process begins
Work coordinate system

FANUC INDIA FA & ROBOT

Work datum setting procedure


Move the work table and spindle head
to the reference position
Attach a dial gauge or fix the reference
tool in the spindle
Bring the tool towards the work piece
in rapid mode or manually and make
the tool to touch on the surface of the
workpiece and note the Z axis reading.

MCS

WCS

Then add the tool length with the same


sign to get the Z co ordinate value and
note down this value
Work datum setting procedure

FANUC INDIA FA & ROBOT

Work datum setting procedure cont.,


Then move the tool to any one edge
and make the tool to touch the edge
and note down the readings of X and
Y axes.ADD /subtract the radius of
the tool from the readings
The readings will be the distance
between the machine zero and work
zero point
Record noted X, Y, Z values in any
one of the work coordinate G codes
(G54 to G59)

Work datum setting procedure

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FANUC INDIA FA & ROBOT

Work piece coordinate system - selection

G54 Workpiece coordinate system 1


G55 Workpiece coordinate system 2
G56 Workpiece coordinate system 3
G57 Workpiece coordinate system 4
G58 Workpiece coordinate system 5
G59 Workpiece coordinate system 6

Work piece coordinate system selection

11

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Work piece coordinate system Selection

Work piece coordinate system selection

12

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Structure of Program

Structure of Program

13

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Structure of Program

14

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Structure of Program

15

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Block

Structure of Program

16

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Basic G codes
- Preparatory function
- Tool movement related functions

Basic G codes

17

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G94 - Feed per Minute

Basic G codes

18

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G95 - Feed per revolution

Basic G codes

19

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Co ordinate value & Dimensioning


- Absolute G90 & Incremental G91 Programming
- Inch & Metric Programming G20 & G21
- Decimal Point Programming PRM 3401#0=1

Basic G codes

20

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Absolute and incremental programming

Basic G codes

21

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Tool movement in a straight line

Basic G codes

22

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Tool movement in a circular path

Basic G codes

23

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Direction of circular interpolation

Basic G codes

24

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ijk values

Basic G codes

25

FANUC INDIA FA & ROBOT

Basic M codes
- Miscellaneous function
- Machine operations related
functions
M01 Optional stop
M02 Program stop
M03 Spindle on, CW
M04 Spindle on, CCW
M05 Spindle stop
M06 Turret indexing
M07 Coolant on
M08 Coolant on
M09 Coolant off
M30 Program stop and rewind

Basic M codes

26

FANUC INDIA FA & ROBOT

Tool length compensation


The procedure of mentioning the difference of length of tool assumed during
programming and actual tool used for machining is called tool length compensation
1) If the actual tool length is more than the assumed tool, the difference
should be mentioned as follows
G43 H01
H01 here 01 specifies the address where the difference
of tool will be mentioned
2) If the actual tool length is less than the assumed tool, the difference
should be
mentioned as follows
G44 H01
H01 here 01 specifies the address where the difference
of tool will be mentioned

Tool length compensation

27

FANUC INDIA FA & ROBOT

Tool length compensation

G43 - Tool length offset plus


G44 - Tool length offset minus
G49 - Tool length compensation cancel

Tool length compensation

28

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Cutter radius compensation


-When the Endmill cutter of some specified
diameter is commanded to position at a location,
actually the centre point of the cutter only
coincide with the addressed point of the work
piece.
- So, t is necessary to shift the cutter for a radius
amount towards left or right from the position.
The procedure of shifting the tool of radius
amount
is
called
as
Cutter
Radius
Compensation

G41 - Cutter radius compensation left


G42 - Cutter radius compensation right
G40 - Cutter radius compensation
cancel

Cutter radius compensation

29

FANUC INDIA FA & ROBOT

Cutter radius compensation


The type of compensation is selected from
the starting point as follows
Type of
operation

Direction of
movement

Type of
compensation

External

Clockwise

G41

External

Counter
clockwise

G42

Internal

Clockwise

G42

Internal

Counter
clockwise

G41

Cutter radius compensation

30

FANUC INDIA FA & ROBOT

Cutter radius compensation

Cutter radius compensation

31

FANUC INDIA FA & ROBOT

G41 - Cutter radius compensation left

G41 D07;
Here, D specifies the address of
offset at which the radius of tool
will be mentioned

Cutter radius compensation

32

FANUC INDIA FA & ROBOT

G42 - Cutter radius compensation right

G41 D07;
Here, D specifies the
address of offset at which
the radius of tool will be
mentioned

Cutter radius compensation

33

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Operations performed in machining centre


Side cutting
Hole machining
Face cutting

Operations in machining centre

34

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Programming Examples
SQ 150

G54

4
SQ 200

thickness
20mm
Programming Examples

35

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Programming example
Making 150 mm* 150 mm square
for a depth of 5mm in a given Billet
Assumptions
Work offset = G54
Tool length compensation = H01

Point

X co ordinate
value

Y co ordinate
value

25

25

25

175

175

175

175

25

Programming Examples

36

FANUC INDIA FA & ROBOT

O1001

; Program Number

N1 G21 G94

; Metric input, Feed in mm/min.

N2 G91 G28 X0 Y0 Z0

; The tool is moved to home position

N3 T01 M06

; (Dia. 15 mm End drill)

N4 G90 G54 G00 X25.0 Y25.0 ; Work offset call


N5 G43 H01 Z100.0

; Tool length compensation call

N6 M03 S1000 Z20

; Positioning above the starting point and


spindle starts rotating at 1000 rpm

N7 G01 Z-5.0 F400

; The tool is moved inside work of -5.0 mm

N8 Y175.0

; The tool is moved to second corner

N9 X175.0

; The tool is moved to third corner

N10 Y25.0

; The tool is moved to fourth corner

N11 X25.0

; The tool is moved back to first corner

N12 G00 Z100.0 M05

; The tool is taken out of the work and


spindle stop

N13 G91 G28 X0 Y0 Z0

; The tool is moved back to home position

N14 M30

; Program stop snd rewind


Programming Examples

37

FANUC INDIA FA & ROBOT

PROGRAMMING EXAMPLE WITHOUT SUB PROGRAM


3

Blank size: 150mm*150mm*20mm

Point

25

50

45

150

105

150

150

50

150

25

125

25

G55

6
8

Programming Examples

38

FANUC INDIA FA & ROBOT

O1002

; Program Number

N1 G21 G94

; Metric input, Feed in mm/min.

N2 G91 G28 X0 Y0 Z0

; The tool is moved to home position

N3 T01 M06

; (Dia. 15 mm End drill)

N4 G90 G55 G00 X-25.0 Y-25.0 ; Work offset call


N5 G43 H01 Z100.0

; Tool length compensation call

N6 M03 S1000 Z20

; Positioning above the starting point and


spindle starts rotating at 1000 rpm

N7 G01 Z-20.0 F400

; The tool is moved inside work of -20.0 mm

N8 G41 G01 X0.0 Y0.0 D01

; Cutter radius compensation call

N9 G01 X0.0 Y50.0

; The tool is moved to point 2

N10 G01 X45.0 Y150.0

; The tool is moved to point 3

N11 G01 X105.0 Y150.0

; The tool is moved to point 4

N12 G01 X150.0 Y50.0

; The tool is moved to point 5

N13 G01 X150.0 Y25.0

; The tool is moved to point 6

Programming Examples

39

FANUC INDIA FA & ROBOT

N14 G01 X125.0 Y0.0

; The tool is moved point 7

N15 G01 X25.0 Y0.0

; The tool is moved to point 8

N16 G01 X0.0 Y25.0

; The tool is moved to point 1

N17 G40 G00 X-25.0 Y-25.0

; The tool is moved back to starting position

N18 G00 Z100.0 M05

; The tool is taken out of the work and


spindle stop

N19 G91 G28 X0 Y0 Z0

; The tool is moved back to home position

N20 M30

; Program stop and rewind

Programming Examples

40

FANUC INDIA FA & ROBOT

PROGRAMMING EXAMPLE WITH SUB PROGRAM


3

Blank size: 150mm*150mm*20mm

Point

25

50

45

150

105

150

150

50

150

25

125

25

G55

6
8

Programming Examples

41

FANUC INDIA FA & ROBOT

O1003

; Program Number

N1 G21 G94

; Metric input, Feed in mm/min.

N2 G91 G28 X0 Y0 Z0

; The tool is moved to home position

N3 T01 M06

; (Dia. 15 mm End drill)

N4 G90 G55 G00 X-25.0 Y-25.0 ; Work offset call


N5 G43 H01 Z100.0

; Tool length compensation call

N6 M03 S1000 Z20

; Positioning above the starting point and


spindle starts rotating at 1000 rpm

N7 G01 Z0.0 F400

; The tool is moved To Z0.0

N8 M98 P1500 L10

; Sub program No.1500 call, L indicates


No. of times

N18 G00 Z100.0 M05

; The tool is taken out of the work and


spindle stop

N19 G91 G28 X0 Y0 Z0

; The tool is moved back to home position

N20 M30

; Program stop snd rewind

Programming Examples

42

FANUC INDIA FA & ROBOT

O 1500

; Sub program No

N200 G91 Z-2.0 F400

; The tool is moved incrementally -2 mm

N210 G90 G41 G01 X0.0 Y0.0


F400 D01

Cutter Radius comp. (left),


; The tool is moved towards work piece

N220 G01 X0.0 Y50.0

; The tool is moved to point 2

N230 G01 X45.0 Y150.0

; The tool is moved to point 3

N240 G01 X105.0 Y150.0

; The tool is moved to point 4

N250 G01 X150.0 Y50.0

; The tool is moved to point 5

N260 G01 X150.0 Y25.0

; The tool is moved point 6

N270 G01 X125.0 Y0.0

; The tool is moved to point 7

N280 G01 X25.0 Y0.0

; The tool is moved to point 8

N290 G01 X0.0 Y25.0

; The tool is moved to point 1

N17 G40 G00 X-25.0 Y-25.0

; The tool is moved back to starting position

N310 M99

; Sub program end

Programming Examples

43

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PROGRAMMING EXAMPLE WITH SUB PROGRAM


Blank size: 200mm*200mm*20mm
2

Point

200

75

200

125

200

200

200

200

125

75

R25

R25

G57

Programming Examples

44

FANUC INDIA FA & ROBOT

O1004

; Program Number

N1 G21 G94

; Metric input, Feed in mm/min.

N2 G91 G28 X0 Y0 Z0

; The tool is moved to home position

N3 T01 M06

; (Dia. 15 mm End drill)

N4 G90 G57 G00 X-25.0 Y-25.0 ; Work offset call


N5 G43 H01 Z100.0

; Tool length compensation call

N6 M03 S1000 Z20

; Positioning above the starting point and


spindle starts rotating at 1000 rpm

N7 G01 Z0.0 F400

; The tool is moved To Z0.0

N8 M98 P1501 L10

; Sub program No.1500 call, L indicates


No. of times

N18 G00 Z100.0 M05

; The tool is taken out of the work and


spindle stop

N19 G91 G28 X0 Y0 Z0

; The tool is moved back to home position

N20 M30

; Program stop snd rewind

Programming Examples

45

FANUC INDIA FA & ROBOT

O 1501

; Sub program No

N200 G91 Z-2.0 F400

; The tool is moved incrementally -2 mm

N210 G90 G41 G01 X0.0 Y0.0


F400 D01

Cutter Radius comp. (left),


; The tool is moved towards work piece

N220 G01 X0 Y200.0

; The tool is moved to point 2

N230 G01 X75.0 Y200.0

; The tool is moved to point 3

N240 G03 X125.0 Y200.0 R25.0

; The tool is moved to point 4 with CIP-CCW

N250 G01 X200.0 Y200.0

; The tool is moved to point 5

N260 G01 X200.0 Y0

; The tool is moved point 6

N270 G01 X125.0 Y0

; The tool is moved to point 7

N280 G03 X75.0 Y0 R25.0

; The tool is moved to point 8 with CIP CCW

N290 G01 X0 Y0

; The tool is moved to point 1

N17 G40 G00 X-25.0 Y-25.0

; The tool is moved back to starting position

N310 M99

; Sub program end

Programming Examples

46

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Canned cycles - Drilling

Canned cycles - Drilling

47

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G81 SPOT DRILLING CYCLE


STEP

Description of the cycle

Rapid motion to hole position

Rapid motion to safety


level/reference level

Feed rate motion to Z depth

Rapid retract to
initial/reference level

FORMAT AND EXPLANATION


G81 X. Y. R. Z. F.
X = Hole position in X axis
Y = Hole position in Y axis
R = Reference position (Z axis st. point)
Z = Final depth (abs.)
F = Federate specification

Canned cycles - Drilling

48

FANUC INDIA FA & ROBOT

Programming Example

BLANK SIZE
100*100*20
DIA. 8, FIVE HOLES
HOLE1 (20,20)
HOLE2 (20,80)
HOLE3 (80,80)
HOLE4 (80,20)
HOLE5 (50,50)

Canned cycles - Drilling

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PROGRAMMING EXAMPLE
O1005
N1 G91 G28 X0 Y0 Z0
N2 T01 M06
N3 G21
N4 G17 G90 G54 G00 X20 Y20
N5 G43 H01 Z100
N6 M03 S1000 Z20
N7 G99 G81 Z-4. R5 F300
N8 X80
N9 Y80
N10 X20N11 X50 Y50
N12 G80 G00 Z100
N13 G91 G28 X0 Y0 Z0
N14 M05
N15 M30

Canned cycles - Drilling

50

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G82 COUNTER BORING CYCLE


STEP

Description of the cycle

Format and explanation

Rapid motion to hole position

G82 X. Y. R. Z. P.F.

Rapid motion to safety level/reference level

Feed rate motion to Z depth

Dwell at the depth in millisecond

Rapid retract to initial/reference level

X = Hole position in X axis


Y = Hole position in Y axis
R = Reference position (Z axis st. point)
Z = Final depth (abs.)
P = Dwell time in milliseconds
F = Federate specification

Canned cycles - Drilling

51

FANUC INDIA FA & ROBOT

PROGRAMMING EXAMPLE

BLANK SIZE
100*100*20
DIA. 8, FIVE HOLES
HOLE1 (20,20)
HOLE2 (20,80)
HOLE3 (80,80)
HOLE4 (80,20)
HOLE5 (50,50)

Canned cycles - Drilling

52

FANUC INDIA FA & ROBOT

O1006
N1 G91 G28 X0 Y0 Z0
N2 T02 M06
N3 G21
N4 G17 G90 G54 G00 X20 Y20
N5 G43 H01 Z100
N6 M03 S1000 Z20
N7 G99 G82 Z-15. R5 P2000 F300
N8 X80
N9 Y80
N10 X20
N11 X50 Y50
N12 G80 G00 Z100 M05
N13 G91 G28 X0 Y0 Z0
N14 M30
Canned cycles - Drilling

53

FANUC INDIA FA & ROBOT

DEEP HOLE DRILLING

HIGH SPEED DEEP HOLE CYCLE

STEP

Description of the cycle

STEP

Description of the cycle

Rapid motion to hole position

Rapid motion to hole position

Rapid motion to safety


level/reference level

Rapid motion to safety


level/reference level

Feed rate motion to Z depth by


the amount of specified depth

Feed rate motion to Z depth by the


amount of specified depth

Rapid retract to safety level/R


level

Rapid retract by a clearance value


(clearance value is set by a system
parameter)

Rapid motion to the previous


depth less a clearance
(clearance is set by a system
parameter)

Feed rate motion in Z axis by the


distance specified plus clearance

Steps 3,4, and 5 repeat until the


programmed Z depth is reached

Steps 4 and 5 repeat until the


programmed Z depth is reached

Rapid retract to safety/R level

Rapid retract to safety/R level

Canned cycles - Drilling

54

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FORMAT AND EXPLANATION


G73 X. Y. R. Z. Q.F.

G83 X. Y. R. Z. Q.F.

X = Hole position in X axis


Y = Hole position in Y axis
R = Reference position (Z axis st. point)
Z = Final depth (abs.)
Q = Pecking depth (Micron)
F = Federate specification

X = Hole position in X axis


Y = Hole position in Y axis
R = Reference position (Z axis st. point)
Z = Final depth (abs.)
Q = Pecking depth (Micron)
F = Federate specification

Canned cycles - Drilling

55

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WHEN TO USE DEEP HOLE DRILLING CYCLE (G83)


For deep hole drilling, also known as peck drilling, where the drill has
to be retracted above the part (to a clearance position) after drilling to a certain
depth.
WHEN TO USE HIGH SPEED DEEP HOLE DRILLING CYCLE(G73)
For deep hole drilling, also known as peck drilling, where the chip
breaking is ore important than the full retract of the drill from the holes. This type
often used for a long series drills, when a full retract is not very important.

Programming Example
BLANK SIZE
100*100*20
DIA. 8, FIVE HOLES
HOLE1 (20,20)
HOLE2 (20,80)
HOLE3 (80,80)
HOLE4 (80,20)
HOLE5 (50,50)
Canned cycles - Drilling

56

FANUC INDIA FA & ROBOT

O1007
N1 G91 G28 X0 Y0 Z0
N2 T03 M06
N3 G21
N4 G17 G90 G54 G00 X20 Y20
N5 G43 H01 Z100
N6 M03 S1000 Z20
N7 G99 G83 Z-30. R5 Q8000 F300 or G73 Z-30 R5 Q8000 F300
N8 X80
N9 Y80
N10 X20
N11 X50 Y50
N12 G80 G00 Z100 M05
N14 G91 G28 X0 Y0 Z0
N15 M30

Canned cycles - Drilling

57

FANUC INDIA FA & ROBOT

TAPPING CYCLE - STANDARD

TAPPING CYCLE - REVERSE

STEP

Description of the Cycle

STEP

Description of the cycle

Rapid motion to hole position

Rapid motion to hole position

Rapid motion to safety


level/reference level

Rapid motion to safety


level/reference level

Feed rate motion to Z depth

Feed rate motion to Z depth

Spindle rotation stop

Spindle rotation stop

Spindle reverse rotation (M04)


and feed rate back to safety/R
level

Spindle reverse rotation (M04)


and feed rate back to safety/R
level

Spindle rotation stop

Spindle rotation stop

Spindle rotation normal

Spindle rotation normal

Canned cycles - Drilling

58

FANUC INDIA FA & ROBOT

FORMAT AND EXPLANATION


G84 X. Y. R. Z.R F.

G74 X. Y. R. ZR.. F.

X = Hole position in X axis


Y = Hole position in Y axis
R = Reference position (Z axis st. point)
Z = Final depth (abs.)
F = Federate specification

X = Hole position in X axis


Y = Hole position in Y axis
R = Reference position (Z axis st. point)
Z = Final depth (abs.)
F = Federate specification

Canned cycles - Drilling

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FANUC INDIA FA & ROBOT

The important notes for the tapping operation


Safety/reference level should be higher in the tapping cycle than in the other cycles to
follow for the stabilization of the feed rate, due to acceleration
Feed rate section for the tap is very important. In tapping, there is a direct relationship
between the spindle speed and the lead of the tap. This relationship must be maintained at
all the times.
The override switches on the control panel used for spindle speed and feed rate, are
ineffective during these cycles.
Tapping motion (in or out of the part) will be completed even if the feed hold key is
pressed during tapping cycle processing for safety reasons.

PROGRAMMING EXAMPLE

BLANK SIZE
100*100*20
DIA. 8, FIVE HOLES
HOLE1 (20,20)
HOLE2 (20,80)
HOLE3 (80,80)
HOLE4 (80,20)
HOLE5 (50,50)
Canned cycles - Drilling

60

FANUC INDIA FA & ROBOT

O1008
N1 G91 G28 X0 Y0 Z0
N2 T03 M06
N3 G21
N4 G17 G90 G54 G00 X20 Y20
N5 G43 H01 Z100
N6 M03 S1000 Z20
N7 G99 G84 Z-15. R5 F300 or G74 Z-30 R5 F300 (Feed = RPM * Pitch)
N8 X80
N9 Y80
N10 X20
N11 X50 Y50
N12 G80 G00 Z100 M05
N13 G91 G28 X0 Y0 Z0
N14 M30

Canned cycles - Drilling

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FANUC INDIA FA & ROBOT

G85 BORING CYCLE


STEP

Description of the cycle

Rapid motion to hole position

G85 X. Y. R. Z. F.

Rapid motion to
safety level/reference level

Feed rate motion to Z depth

Feed rate motion back to safety/R


level

X = Hole position in X axis


Y = Hole position in Y axis
R = Reference position (Z axis st. point)
Z = Final depth (abs.)
F = Feed rate specification

Canned cycles - Drilling

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FANUC INDIA FA & ROBOT

WHEN TO USE THIS CYCLE


This cycle is typically used for boring and reaming
operations. This cycle is used in cases where the tool motion into
and out of holes should improve the hole surface finish, its
dimensional tolerances and/or its concentricity, roundness, etc.
PROGRAMMING EXAMPLE

DIMNSION OF
BLANK
100*100*20
HOLE DIA. 10 mm
HOLE (50,50)

Canned cycles - Drilling

63

FANUC INDIA FA & ROBOT

PROGRAMMING EXAMPLE
O1009
N1 G91 G28 X0 Y0 Z0
N2 T01 M06
N3 G21
N4 G17 G90 G54 G00 X50 Y50
N5 G43 H01 Z100
N6 M03 S1000 Z20
N7 G99 G85 Z-20. R5 F300
N8 G80 G00Z100 M05
N9 G91 G28 X0 Y0 Z0
N10 M30

Canned cycles - Drilling

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FANUC INDIA FA & ROBOT

PRECISION BORING CYCLE (G76)


STEP

Description of the cycle

Rapid motion to hole position

Rapid motion to
safety level/reference level

Feed rate motion to Z depth

Spindle rotation stop

Shifting in programmed direction

Rapid retract to reference level

ROUGH BORING CYCLE (G86)


STEP

Description of the cycle

Rapid motion to hole position

Rapid motion to
safety level/reference level

Feed rate motion to Z depth

Spindle rotation stop

Rapid retract to reference level


Canned cycles - Drilling

65

FANUC INDIA FA & ROBOT

Format and Explanation


G86 X. Y. R. ZQ... F (rough)
G76 X. Y. R. ZIJ... F .(fine)
X = Hole position in X axis
Y = Hole position in Y axis
R = Reference position (Z axis st. point)
Z = Final depth (abs.)
F = Federate specification
Q = amount of shift for boring
I, J = amount of shift

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FANUC INDIA FA & ROBOT

PROGRAMMING EXAMPLE

O1009
N1 G91 G28 X0 Y0 Z0

DIMNSION OF
BLANK 100*100*20
HOLE (50,50)

N2 T01 M06
N3 G21
N4 G17 G90 G54 G00 X50 Y50
N5 G43 H01 Z100
N6 M03 S1000 Z20
N7 G99 G86 Z-20. R5 F300
N8 G80 Z100
N9 G91 G28 X0 Y0 Z0
N10 M05
N11 M30
Canned cycles - Drilling

67

FANUC INDIA FA & ROBOT

BORING CYCLE (G88)


STEP

Description of the cycle

Rapid motion to XY position

Rapid motion to safety level/reference level

Feed rate motion to Z depth

Dwell at the depth in milliseconds

Spindle rotation stops (feed hold condition is generated and the CNC operator
switches to manual operation mode and perform a manual task, then switches back to
memory mode)

Rapid retract to safety/reference level

Spindle rotation on

G88 X. Y. R. Z.P F.
X = Hole position in X axis
Y = Hole position in Y axis
R = Reference position (Z axis st. point)
Z = Final depth (abs.)
P = Dwell time in milliseconds
F = Federate specification

Canned cycles - Drilling

68

FANUC INDIA FA & ROBOT

WHEN TO USE THIS CYCLE


This cycle is rare. Its use is limited to boring operations with special tools
that require manual interference at the bottom of a hole. This cycle may be used by
some tool manufacturers for certain operations.

PROGRAMMING EXAMPLE

DIMNSION OF
BLANK
100*100*20
HOLE

Canned cycles - Drilling

(50,50)

69

FANUC INDIA FA & ROBOT

O1010
N1 G91 G28 X0 Y0 Z0
N2 T01 M06
N3 G21
N4 G17 G90 G54 G00 X50 Y50
N5 G43 H01 Z100
N6 M03 S1000 Z20
N7 G99 G88 Z-20. R5 P2000 F300
N8 G80 G00 Z100 M05
N9 G91 G28 X0 Y0 Z0
N10 M30

Canned cycles - Drilling

70

FANUC INDIA FA & ROBOT

BORING (REAMING) CYCLE (G89)


STEP

Description of the cycle

G89 X. Y. R. Z. PF.

Rapid motion to XY position

Rapid motion to safety level/reference


level

Feed rate motion to Z depth

Dwell at the depth

X = Hole position in X axis


Y = Hole position in Y axis
R = Reference position (Z axis st.
point)
Z = Final depth (abs.)
P = dwell time in milliseconds
F = Federate specification

Feed rate motion back to safety/R level

Canned cycles - Drilling

71

FANUC INDIA FA & ROBOT

WHEN TO USE THIS CYCLE


For boring operations, when the feed rate is required for the in and out
directions of the machined hole, with a specified dwell at the bottom. The dwell is
the only value that distinguishes this cycle from the cycle85/G85.

PROGRAMMING EXAMPLE

DIMNSIONS OF BLANK
100*100*20
HOLE DIA. 10 mm
HOLE (50,50)

Canned cycles - Drilling

72

FANUC INDIA FA & ROBOT

O1011
N1 G91 G28 X0 Y0 Z0
N2 T01 M06
N3 G21
N4 G17 G90 G54 G00 X50 Y50
N5 G43 H01 Z100
N6 M03 S1000 Z20
N7 G99 G85 Z-20. R5 P2000 F300
N8 G80 G00 Z100 M05
N9 G91 G28 X0 Y0 Z0
N10 M30

Pattern of holes

73

FANUC INDIA FA & ROBOT

PATTERN OF HOLES
RANDOM HOLE PATTERN

BLANK SIZE =
100*100*20
DIA. 8, FIVE HOLES
HOLE1 (28,16)
HOLE2 (60,32)
HOLE3 (88,40)
HOLE4 (104,48)

Pattern of holes

74

FANUC INDIA FA & ROBOT

O1012
N1 G91 G28 X0 Y0 Z0
N2 T01 M06
N3 G21
N4 G17 G90 G54 G00 X28 Y16
N5 G43 H01 Z100
N6 M03 S1000 Z20
N7 G99 G83 Z-30. R5 Q8000 F300
N8 X60 Y32
N9 X88 Y40
N10 X104 Y 48
N11 G80 G00 Z100 M05
N13 G91 G28 X0 Y0 Z0
N14 M30

Pattern of holes

75

FANUC INDIA FA & ROBOT

STRAIGHT ROW HOLE PATTERN


First hole dimension
from ref. = (15,10)
distance between
holes = 20,
diameter of
holes = 10 mm

O1013
N1G21 G94
N2 G91 G28 X0 Y0 Z0
N3 T01 M06
N4 G17 G90 G54 G00 X15 Y10
N5 G43 H01 Z100
N6 M03 S1000 Z20
N7 G99 G83 Z-30. R5 Q8000 F300
N8 G91 X20.0 K5
N9 G80 G00 Z100 M05
N10 G28 X0 Y0 Z0
N11 M30
Pattern of holes

76

FANUC INDIA FA & ROBOT

O1014
N1 G91 G28 X0 Y0 Z0
N2 T01 M06
N3 G21
N4 G17 G90 G54 G00 X15 Y10
N5 G43 H01 Z100
N6 M03 S1000 Z20
N7 G99 G83 Z-30. R5 Q8000 F300
N8 G91 X20.0 K5
N9 G80 G00 Z100 M05
N10 G28 X0 Y0 Z0
N11 M30

Pattern of holes

77

FANUC INDIA FA & ROBOT

PATTERN OF HOLES IN AN INCLINED LINE

ANGLE OF THE INCLINED LINE WITH X AXIS = 15


DISTANCE BETWEEN HOLES = 40
FIRST HOLE DIMENSION IS (20,20)
DIAMETER OF HOLES = 10 mm
The following calculation is required in FANUC to find distance between
holes in X axis and in Y axis.
X = 40 * cos15 = 38.63703305
Y = 40 * sin15 = 10.3527618

Pattern of holes

78

FANUC INDIA FA & ROBOT

O1015
N1 G21 G94
N2 G91 G28 X0 Y0 Z0
N3 T01 M06
N4 G17 G90 G54 G00 X20 Y20
N5 G43 H01 Z100
N6 M03 S1000 Z20
N7 G99 G83 Z-30. R5 Q8000 F300
N8 G91 X38.6370 Y10.3527 K5
N9 G80 G00 Z100 M05
N10 G28 X0 Y0 Z0
N11 M30

Pattern of holes

79

FANUC INDIA FA & ROBOT

PROGRAMMING EXAMPLE
RECTANGULAR GRID PATTERN
DISTANCE OF FIRST HOLE
FROM REFERENCE = (20,30)
DISTANCE BETWEEN COLUMNS = 25
DISTANCE BETWEEN ROWS = 20
DIAMETER OF HOLES = 10 mm

O1016
N1 G21 G94
N2 G91 G28 X0 Y0 Z0
N3 T01 M06
N4 G17 G90 G54 G00 X20 Y30
N5 G43 H01 Z100
N6 M03 S1000 Z20
Pattern of holes

80

FANUC INDIA FA & ROBOT

N7 G99 G83 Z-30. R5 Q8000 F300


N8 G91 Y20 K6
N9 X25
N10 Y-20 K6
N11 X25
N12 Y20 K6
N13 X25
N14 Y-20 K6
N15 X25
N16 Y20 K6
N17 G80 G00 Z100 M05
N18 G28 X0 Y0 Z0
N30 M30

Pattern of holes

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FANUC INDIA FA & ROBOT

CIRCLE OF HOLES PATTERN


Distance of reference point in X axis from the WCS = 75
Distance of reference point in Y axis from the WCS = 60
Starting angle of the first hole from X axis = 30 deg.
Indexing angle between holes = 60, Number of holes = 6
Radius of the circle = 50mm, Diameter of holes = 8mm

2
3

6
5

Pattern of holes

82

FANUC INDIA FA & ROBOT

Hole # 1
X = 75 + 50 * cos30 = 118.30127
Y = 60 + 50 * sin30 = 85.0
Hole # 2
X = 75 + 50 * cos90 = 75.0
Y = 60 + 50 * sin90 = 110.0
Hole # 3
X = 75 + 50 * cos150 = 31.6987298
Y = 60 + 50 * sin150 = 85.0
Hole # 4
X = 75 + 50 * cos210 = 31.6987298
Y = 60 + 50* sin210 = 35.0
Hole # 5
X = 75 + 50 * cos270 = 75.0
Y = 60 + 50 * sin270 = 100.0
Hole # 6
X = 75 + 50 * cos330 = 118.30127
Y =holes
60 + 50* sin330 = 35.0
Pattern of

83

FANUC INDIA FA & ROBOT

O1017
N1 G91 G28 X0 Y0 Z0
N2 T03 M06
N3 G21
N4 G17 G90 G54 G00 X118.3012 Y85.0
N5 G43 H01 Z100
N6 M03 S1000 Z20
N7 G99 G83 Z-30. R5 Q8000 F300
N8 X75.0 Y110.0
N9 X31.6987 Y85.0
N10 X31.6987 Y35.0
N11 X75.0 Y10
N12 X118.301 Y35.0
N13 G80 G00 Z100 M05
N14 G91 G28 X0 Y0 Z0
N15 M30
Pattern of holes

84

FANUC INDIA FA & ROBOT

CIRCLES OF HOLES USING POLAR SYSTEM


Distance of reference point in X axis from the WCS = 75
Distance of reference point in Y axis from the WCS = 60
Starting angle of the first hole from X axis = 30 deg.
Indexing angle between holes = 60, Number of holes = 6
Radius of the circle = 50mm, Diameter of holes = 8mm

2
3

6
5

Pattern of holes

85

FANUC INDIA FA & ROBOT

O1018
N1 G91 G28 X0 Y0 Z0
N2 T03 M06
N3 G21
N4 G17 G90 G54 G00 X75.0 Y60.0
N5 G43 H01 Z100
N6 M03 S1000 Z20
N7 G16; POLAR SYSTEM ON
N8 G99 G83 X50 Y30 Z-30. R5 Q8000 F300
N9 X50 Y90
N10 X50 Y150
N11 X50 Y210
N12 X50 Y270
N13 X50 Y330
N14 G15 ; POLAR SYSTEM OFF
N15 G80 G00 Z100 M05
N16 G91 G28 X0 Y0 Z0
N17 M30
Pattern of holes

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FANUC INDIA FA & ROBOT

CUSTOM MACRO PROGRAMMING

Custom Macro programming

87

FANUC INDIA FA & ROBOT

Custom Macro

Part Program prepared using variables


Arithmetic operations possible
Conditional statements like GOTO , DO WHILE are used
For developing user defined cycles
Can be easily called from user program
Custom Macro programming

FANUC INDIA FA & ROBOT

Macro call

Custom Macro programming

89

FANUC INDIA FA & ROBOT

Simple Macro Call

Custom Macro programming

FANUC INDIA FA & ROBOT

Custom Macro programming

91

FANUC INDIA FA & ROBOT

Custom Macro programming

92

FANUC INDIA FA & ROBOT

Custom Macro programming

93

FANUC INDIA FA & ROBOT

Model Macro Call- G66


Once G66 is issued to specify a modal call a macro is
called after a block specifying movement along axes is
executed. This continues until G67 is issued to cancel a
modal call.

Custom Macro programming

FANUC INDIA FA & ROBOT

G66

Custom Macro programming

95

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