Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Introduction
Central
Engineering
Automatic
Generation
Integration
Intelligent
Instruments
Fieldbus
Decentral
Architecture
Open System
&
Integration
Capability
Redundancy
on all levels
Integrated
Safety
System
Integrated
&
Redundant
BATCH
Asset
Management
Migration
Strategies for
Siemens and
3rd-party
systems
Financial impact
Modernization
& Upgrade
Operation
Installation &
Commissioning
Maintenance
SIMATIC PCS 7
The Process Control System for all Industries
SIMATIC PCS 7 is the integrated and homogeneous automation solution for all
sectors in the process industries
SIMATIC PCS 7 handles not only process control engineering tasks, but also the
complete automation of all mainstream, upstream and downstream processes at a
given production location
Industry-specific
Add-ons
Conti sectors
SIMATIC
BATCH
Batch Sectors
SIMATIC PCS 7
Increase in productivity:
flexibility over the entire life cycle
of the plant
SIMATIC PCS 7
Large Bandwidth of Scalability (1:1000)
Pilot
plant
Production
plant
Interconnected plants at a
production location
SIMATIC PCS 7
Is based on Components from Totally Integrated Automation
SIMATIC PCS 7 comprises:
Industry proven system components selected from the world market leader SIMATIC
platform
SIMATIC HMI
SIMATIC Software
SIMATIC
Industrial
Workstation
SIMATIC Controller
SIMATIC NET
PROFIBUS DP
Components
SIMATIC PCS 7
SIMATIC PCS 7
Engineering Station
SIMATIC PCS 7
Engineering System
WEB Client
SIMATIC IT
Engineering / Maintenance
Station
ROUTE Control
BATCH Server
OS Server
CAS
Industrial Ethernet
AS 41x HF
SIMOCODE
ET200M HF
ET200S
ET200iSP
PROFIBUS PA
FOUNDATION Fieldbus H1
PROFIBUS DP
PROFIBUS DP
AS 41x
ET200M HF
(Standard & F-Modules)
ET200M HF
ET200iSP
PROFIBUS PA
Automation
Engineering
User OS
SIMATIC BATCH
faceplates
Import/Export
Import/Export CFC/SFC
CFC/SFC
Assistant
Assistant
Libraries
Libraries
PCS 7 Engineering
HW
HW
Config
Config
Plant
Plant
Hierarchy
Hierarchy
Graphics
Graphics
Designer
Designer
Faceplate
Faceplate
Designer
Designer
SIMATIC
SIMATIC
S7
SIMATIC
SIMATIC
SIMATIC
S7
SIMATIC
BATCH
BATCH Route
Route Control
ControlF-Systems
F-Systems PDM
PDM
HEAT
HEAT
MIX
MIX
SIMATIC Manager
uniform database
Technological function blocks with
faceplates and CFC templates for
standard applications
(e.g. motor, valve, controller)
Component view
For configuration of the control system
hardware
(I/O modules, CPU, bus systems etc.)
Plant view
Hierarchical plant architecture according to
process engineering aspects
(e.g. plant / process area / unit according to
process model)
Process object view
A centralized development environment for
all aspects of a process engineering
measuring point
Integrated plant view
Configuration of a
module without
hardware jumpers
Plants
Process
Area
Piece of
equipment Control device
(Process Object)
Integrated in process
object view
Processing of all aspects such as general information, parameters, signals, messages / alarms,
General
image objects or archives directly in tabular format
Improving engineering
productivity
OS
Crossreference
Name, comment,
AS assignment
Block symbols,
I/O fields,
status
indicators
Archives
Cycles, units
CFC
& SFC
Parameter/
Connections
Limits,
settings,
cross-measuring
point
connections
Process
Objects
Hardware
Assignment
I/O channels,
signal names
Messages
Message texts
priorities
2-level filter
function
Place blocks
by Drag and
Drop
Automatic
connection to
other charts and
hardware signals
On-line Modifications
Heating
Cooling
Shutdown
Condition for
control strategy
Heating
Cooling
...
....
Shutdown
Inputs and outputs for controlling and monitoring status of the SFCs are available, additional inputs and
outputs can be configured for SFC types
Configure Interface to SFCs just like standard chart I/Os (e.g. setpoint with limits)
The SFC chart can be placed in the CFC chart like a block,
the SFC control block is not needed
In the SIMATIC Manager or SFC: Chart > New > SFC Type...
General display driver block and block symbol for SFC instances are supplied
CFC
Online visualization of
SFC Status
SIMATIC BATCH
OS faceplate
Overview (n levels),
graphic level, key level
Display hierarchy
tional
i
d
d
a
o
N
ring !!!
e
e
n
i
g
n
e
OS
Selective download of
redundant servers allows online
testing of changes before
complete system update
ES
OS server
A
B
Alternative automatic
download with "MAKE" *)
onal
i
t
i
d
d
a
No
ring !!!
e
e
n
i
g
n
e
Anlage
Teilanlage
Technische
Einrichtung
Technische
Funktion
for ES
and AS
for OS
One block type (e.g. motor) can have different symbolic representations in the OS station
depending upon the application
Mixer, pump, motor, compressor etc.
Alignment of the symbol (left, right, flipped etc.)
The assignment can be made for each instance
In the CFC (object properties block)
In the process object view
1 block type
(e.g. motor)
n symbols in the OS
1 faceplate to the
block type
(e.g. motor)
CFC
SFC
OS
SIMATIC BATCH
First make all changes, then compile and download all changes in one step throughout entire
project!
Project administrator:
Creates project library
Selects from standard block types / measuring
point types or defines custom, project-specific
elements
Defines attributes of the blocks
Visible / hidden
Default values
Default alarm texts
Hides all other libraries in the GUI
Project engineer:
Works from one project library
Easy to search for blocks and template
charts
Configuration Management by ensuring
that only project standard elements are
used in the application
Makes version control of new block and
template charts easy
Assistant
Faceplate frame
Faceplate
SIMATIC PCS 7
Automation System
SIMATIC PCS 7
Automation System
WEB Client
SIMATIC IT
Engineering / Maintenance
Station
ROUTE Control
BATCH Server
OS Server
CAS
Industrial Ethernet
AS 41x HF
SIMOCODE
ET200M HF
ET200S
ET200iSP
PROFIBUS PA
FOUNDATION Fieldbus H1
PROFIBUS DP
PROFIBUS DP
AS 41x
ET200M HF
(Standard & F-Modules)
ET200M HF
ET200iSP
PROFIBUS PA
Can be used with F-runtime lic ense and F-compatible CPU in failsafe
S7-400F/FH systems
CPU 412-3H
CPU 414-4H
CPU 417-4H
Periphery
1 PROFIBUS DP onboard*
Redundancy
2 sync modules
414-4H/F
Periphery
2 PROFIBUS DP onboard*
Redundancy
2 sync modules
* Onboard PROFIBUS DP is
restricted. No subsystem
like PA or HART is possible.
External DP-CPs supports
data record routing.
417-4H/F
Periphery
2 PROFIBUS DP onboard*
Redundancy
2 sync modules
CPU 414-4H
CPU 417-4H
Working memory
512/256 kB
2x 1,4 MB
2x 15 MB
CPU/processing
times
min. 0,075 s
min. 0,045 s
0,018 s
FB / FC
3000
3000
8000
DB
Flags/Clock
memories
Timers/counters
6000
6000
16000
8 kByte
8 kByte
16 kByte
2.048
2.048
2.048
8 k/8 k
8 k /8 k
16 k / 16 k
65.536 / 65.536
65.536 / 65.536
131.072 / 131.072
4.096 / 4.096
4.096 / 4.096
8.192 / 8.192
Number of CP (PtP)
Number of CP
(LAN)
Communication
interfaces
X1: MPI
X2: DP
X1: MPI
X2: DP
H System
double power supply
double system bus
double controller
Expandable
Shared rack
Separated rack for
distances up to 10 km
(to maximize availability
and minimize commoncause failure)
SIMATIC S7-400H
No loss of information
No loss of alarms
CPU B
Synchronization
CPU A
synchronization
CPU B
synchronization
CPU A
Command
CPU B
Event
CPU A
Time
CPU B
Cycle
CPU A
Redundant PROFIBUS DP
AS 41x HF
ET200M H/F
(Standard & F-Modules)
ET200iSP
L+
L+
ET 200M
with active backplane bus
Special bus module (BM)
IM
Y-Link
SIMOCODE
PROFIBUS PA
IM
Active
backplane bus
Depend on PC
Scalability
balanced data
Expandability
Modular
Not expandable
Performance
Highest performance
High performance
Expandability
S7 400 CPU more than 1200 DP-slaves,
additional interfaces
(modular assembly)
BOX RTX up to 250 DP-slaves
(with second CP5613)
BOX 416 up to 157 DP-salves
(one free slot)
Scalability
S7 400 CPU balanced memory, periphery
and communication
Performance
BOX and AS RTX very fast controller,
depends on PC
SIMATIC PCS 7
Operator System
SIMATIC PCS 7
Operator System
WEB Client
SIMATIC IT
Engineering / Maintenance
Station
ROUTE Control
BATCH Server
OS Server
CAS
Industrial Ethernet
AS 41x HF
SIMOCODE
ET200M HF
ET200S
ET200iSP
PROFIBUS PA
FOUNDATION Fieldbus H1
PROFIBUS DP
PROFIBUS DP
AS 41x
ET200M HF
(Standard & F-Modules)
ET200M HF
ET200iSP
PROFIBUS PA
Web access
Process
Visualization
Excel
Archive
System
Programming
Interfaces
Standard
Interfaces
Report System
Data Management
Configurations
Clients
Single-user
system
32
Server
1
12
Optional
redundant server
Package
System capacity
Number of servers / server pairs
12
32
64
# PO
250
1.000
2.000
3.000
5.000
8.500
Single user
X
X
X
X
X
-
Client/Server
X
X
X
X
X
X
Client
A
Server
A
Client
A
Client
B
Client
B
Server
B
Client
B
Initial state:
Distribution of the clients
between redundant servers
(preferred server for each Client)
Automatic client switchover in
the event of server failure
(e.g. ClB server A)
Generate Control system alarm
due to server failure
(e.g. server A reports failure B)
Server recovery: automatic
reconnection to the process and
automatic archive
synchronization
(e.g. server A server B)
Overview
section
Navigation
window
Faceplate
Picture
area
Button
area
Standard user interface (overview and Picture area, buttons, trends, alarms, faceplates)
is provided by the system - no engineering required !
Multi-window design with fixed areas - prevents overlap of the overview and button areas
Easy to operate due to hierarchical structure and simple navigation
Well-designed GUI for reliable operation of the process even in critical situations
Alarm
Loop
system
in alarm
Acknowledge
alarm
between the
Navigation
buttons
button sets
Previous
Alarm
Store
Screen
Trend
Plant
Picture
screen
/ retrieve picture
Reports
list
composition
configuration
selection via
process tag
Picture
Picture
Acknowledge
list
between the
button sets
Password
system
Switching
information
horn
Language
setting
Batch
Control Center
Route
Control Center
SFC
Visualization
User
Administration
Exit
runtime
Digital value
Motor - Reversing
right/left direction
One-button
operation
Counter for
switching operations
Analog Indicator
Dosing / Totalizing
Interlock
Motor
slow/fast
Motor
Motorized Valve
two feedback signals
Valve
One Feedback
Analog output
with limit
One-out-of-three
digital value operation
Digital output
PID controller
Step controller
Ratio controller:
V = U1 * U2 + BIAS
PID controller
Valve
Dosing / Totalizing
Valve
Analog Indicator
Motor
Motor
One-button
operation
Step controller
Picture selection
Limits
Faceplate
Parameter view
Batch view
Alarms
Trend window
Faceplate
extended view
Multi-Screen Technology
One control device (mouse/keyboard) for
multiple monitors (1...4)
Provides ease-of-use functions
(e.g. store screen composition/layout)
No additional configuration required
Configuration of monitor layout
Project Editor
Max. 4 Monitor (each max. 1600 x 1200)
e.g. 20 areas
Alarm priorities
- Priority 0 (lowest) ... Priority 16 (highest)
Quote: "A warning from the main reactor is
more important than an alarm from an auxiliary tank"
A
A
SFC Runtime
Single Steps
with operator
input
Automatic generation of
displays from the ES
Detailed view
with operator
input
Dynamically configured
step and transition
boxes
Group displays for
operator input
Loop-in alarm from
operation prompt
SFC
tional
i
d
d
a
o
N
ring !!!
e
e
n
i
g
n
e
Various operator authorization /
privilege levels
Modification & downloading
during runtime operation:
- transitions
- steps
without having to stop SFC
Engineering
Minimum, maximum and unit of measurement is
automatically transferred from engineering to
runtime during download.
These three parameters are used for the scale of
a trend.
Features
Flexible trend display format maximizes usability
Fast online viewing of process data
Language setting
at runtime
Smartcard reader
for simple and
secure user
identification
Signal module
(alarm horn for
visual and
audible signals)
Video overlay
in process
screens
Centralized time
synchronization
with DCF 77 or
GPS receiver
Customizable user
right settings
(functions, plant
sections, etc.)
SIMATIC PCS 7
Fieldbus Components
SIMATIC PCS 7
Fieldbus Components
WEB Client
SIMATIC IT
Engineering / Maintenance
Station
ROUTE Control
BATCH Server
OS Server
CAS
Industrial Ethernet
AS 41x HF
SIMOCODE
ET200M HF
ET200S
ET200iSP
PROFIBUS PA
FOUNDATION Fieldbus H1
PROFIBUS DP
PROFIBUS DP
AS 41x
ET200M HF
(Standard & F-Modules)
ET200M HF
ET200iSP
PROFIBUS PA
PROFIBUS supports:
HART communication
Device profiles
Temperature
Analytics
Flow
Controller
Positioning
High end
Mid range
Level
Distributed I/O
Panels
Intrinsically
safe
Motion Control
Drives
Modular
Bitmodular
Failsafe
MCC
15 km
OLM
Fiber optic
PROFIBUS DP
RS485
RS485
(Diagnose)
Repeater Max. 1,200 m
Coupler RS485iS
Max. 1,200 m
DP/PA Link
5
RS485iS
1,900 m
PROFIBUS PA
.... 31
PROFIBUS
DP
RS 485
Remote I/O
Intelligent drives
Intelligent field devices
RS 485iS
Remote I/O Ex
Fiber Optic
PROFIBUS
PA
MBP
(Manchester
Coded Bus
Powered)
Fast Transmission
Wide distance
EMC stability
Field devices
Power supply via bus
Ex Applications
Application (CFC)
M
OS
Process picture
ES
SIMATIC PDM
PROFIBUS DP
PROFIBUS PA
z. B. Simocode pro
SIMATIC PCS 7
Remote IO
SIMATIC PCS 7
Remote IO
WEB Client
SIMATIC IT
Engineering / Maintenance
Station
ROUTE Control
BATCH Server
OS Server
CAS
Industrial Ethernet
AS 41x HF
SIMOCODE
ET200M HF
ET200S
ET200iSP
PROFIBUS PA
FOUNDATION Fieldbus H1
PROFIBUS DP
PROFIBUS DP
AS 41x
ET200M HF
(Standard & F-Modules)
ET200M HF
ET200iSP
PROFIBUS PA
S7 400
Controller
with S7 400 I/O
ET 200M
ET 200M
(Failsafe)
OLM
PROFIBUS-DP
Fiber Optic
ET 200iSP
OLM
ET 200S
PROFIBUS-DP
DP/AS-I
DP/EIB
Serial
(e.g. Modbus)
PROFIBUS DP
ET 200M
DP/PA Link
PROFIBUS PA
Zone 0
RS485iS Coupler
ET
200iSP
ET 200S
Zone 1
Zone 2
ET 200M, ET 200S, DP/PA link/coupler can be located in i.S. zone 2 (Class I Div 2)
ET 200iSP modules for connection to signals from zone 1
ET 200iSP for operation directly in zone 1 (Class I Div 2), for connection to signals from zone 0
(Class I Div 1)
PROFIBUS PA for signals from zone 1 and zone 0
Power supply
I/O module
Interface module
for Profibus DP
IM153-2
Expandable
backplane
Aluminium rail
Digital inputs
8, 16, 32 channels
DC 24 V, DC 48-125 V
AC 120/230V, NAMUR
Digital outputs
8, 16, 32 channels
DC 24V, DC 48-125 V, AC 120/230 V, AC/DC 24-48V
0,5 / 1 / 2 / 5 A per channel
Electronic / relay outputs
Analog inputs
2, 4, 8 channels
Multifunctional modules for U, I, TC, RTD, resistance
Specific modules for
Voltage: e.g.: 0-10V, +/-10V; Current: +/-20mA, 0/4..20mA (2, 4 wire)
Thermocouple types B, C, E, J, K, L, N, R, S, T, U (internal linearization)
Pt 100/200/500/1000, Ni100/120,200/500/1000, Cu10 (2, 3, 4 wire, internal linearization)
Resistance: 150, 300, 600, 750 Ohm
Variable resolution/accuracy (up to 16 bit, 0.1%)
HART including HART IEEE Values
Analog outputs
2, 4, 8 channels
Voltage: 0-10V, +/-10V; Current: +/-20mA, 0/4..20mA (2 or 4 wire)
Variable resolution/accuracy (up to 16 bit, 0,1%)
HART including HART IEEE Values
PROFIBUS DP
AS 412 H
AS 414 H
AS 417 H
I/O Module
Sensor
I/O module
redundant
SIMATIC PCS 7
Field Devices & Drives
SIMATIC PCS 7
Field Devices & Drives
WEB Client
SIMATIC IT
Engineering / Maintenance
Station
ROUTE Control
BATCH Server
OS Server
CAS
Industrial Ethernet
AS 41x HF
SIMOCODE
ET200M HF
ET200S
ET200iSP
PROFIBUS PA
FOUNDATION Fieldbus H1
PROFIBUS DP
PROFIBUS DP
AS 41x
ET200M HF
(Standard & F-Modules)
ET200M HF
ET200iSP
PROFIBUS PA
Flow
Radar
Temperature
Ultrasonic
Coriolis
Rack
Head
2-wire
PA
Clamp On
MID
Field
Pressure
Positioners
Electro
pneumatic
Panel
Instruments
Weighing
Weigh
Feeders
Pneumatic
Process Recorder
Belt
Scales
HART
Frequency Inverters
SIMOCODE
PRO
MICROMASTER
SIMATIC PCS 7
Process Safety
SIMATIC PCS 7
Process Safety
WEB Client
SIMATIC IT
Engineering / Maintenance
Station
ROUTE Control
BATCH Server
OS Server
CAS
Industrial Ethernet
AS 41x HF
SIMOCODE
ET200M HF
ET200S
ET200iSP
PROFIBUS PA
FOUNDATION Fieldbus H1
PROFIBUS DP
PROFIBUS DP
AS 41x
ET200M HF
(Standard & F-Modules)
ET200M HF
ET200iSP
PROFIBUS PA
People
Process
Environment/
nature
Operation &
maintenance
15%
Installation &
commissioning
6%
15%
Planning &
implementation
21%
Changes after
commissioning
44%
Specification
IEC61508
IEC 61508 serves as the basic standard and basis for safety standardization.
It covers all areas where electrical, electronic or PLC systems are used to realize safety-related
protection functions.
IEC61511
There are sector-specific standards based on IEC 61508, such as IEC 61511
for the process industry or IEC 61513 for the nuclear industry
These sector standards are important for planners and operators of
corresponding plants.
Disaster
protection
Disaster protection
Collection
basin
Passive protection
Overpressure
valve, rupture
disc
Safety system
(automatic)
Active protection
Plant
personnel
intervenes
Basic
automation
Safety Instrumented
System (SIS)
Safety
shutdown
Process alarm
Process
value
Normal activity
Process control
system
Distributed Safety
Controller
CPU 412H
CPU 414H
CPU 417H
Controller
for PROFIBUS
ET 200S F-CPU
CPU 315F/317F-2DP
CPU 416F-2
Engineering
CFC
Safety Matrix
for PROFINET
CPU 315/317F-2PN/DP
CPU 416F/CP443-1ADV
Engineering
FBD, LAD
PROFINET with
PROFIsafe-Profile
Actors
Sensors
ET 200pro
ET 200S
ET 200pro
SIMATIC PCS 7
Communication
SIMATIC PCS 7
Communication
WEB Client
SIMATIC IT
Engineering / Maintenance
Station
ROUTE Control
BATCH Server
OS Server
CAS
Industrial Ethernet
AS 41x HF
SIMOCODE
ET200M HF
ET200S
ET200iSP
PROFIBUS PA
FOUNDATION Fieldbus H1
PROFIBUS DP
PROFIBUS DP
AS 41x
ET200M HF
(Standard & F-Modules)
ET200M HF
ET200iSP
PROFIBUS PA
SIMATIC PCS 7
Communication
Advantages
Redundant
Gigabit rings for highavailability & highperformance
communication in the
SIMATIC PCS7 process
control system
SIMATIC PCS 7
IE Communications Processors
SIMATIC PCS 7
Industrial Wireless LAN (IWLAN)
Important Note:
IWLAN is not released as terminal bus or plant bus of SIMATIC PCS 7!