Está en la página 1de 54

Automotive Connections Keeping Up The Pace

John A. Yurtin Staff Product Specialist


Delphi Confidential Revised October 2003 Revised October 2003

Connection Systems

2003 vintage USCAR standard unsealed connector and typical female terminal

1956 typical unsealed connector and a typical female terminal

Revised October 2003 Delphi Confidential

Connection Systems

Revised October 2003 Delphi Confidential

Connection Systems

Revised October 2003 Delphi Confidential

Connection Systems

1946 Chevy Wire Harness

Revised October 2003 Delphi Confidential

Connection Systems

Connection Systems driven by Wiring Architecture

Revised October 2003 Delphi Confidential

Connection Systems

Connection Systems driven by Wiring Architecture


Pre-1980s Power Distribution

Revised October 2003 Delphi Confidential

Connection Systems

Connection Systems driven by Wiring Architecture


Pre-1980s Power Distribution 1980s and 90s Computerized Engine Control Systems

Revised October 2003 Delphi Confidential

Connection Systems

Connection Systems driven by Wiring Architecture


Pre-1980s Power Distribution 1980s and 90s Computerized Engine Control Systems

2000s Information Network


Revised October 2003 Delphi Confidential

Connection Systems

Automotive Connectors 101

Revised October 2003 Delphi Confidential

Connection Systems

Full Vehicle Architecture

Revised October 2003 Delphi Confidential

Connection Systems

Automotive Connections 101 In-line Connections

Revised October 2003 Delphi Confidential

Connection Systems

Automotive Connections 101 Header Connections

Revised October 2003 Delphi Confidential

Connection Systems

Automotive Connections 101 Device Connections

Revised October 2003 Delphi Confidential

Connection Systems

Automotive Connections 101 Shielded and Filtered Headers

Revised October 2003 Delphi Confidential

Connection Systems

Automotive Connections 101 GT Connection Systems

Revised October 2003 Delphi Confidential

Connection Systems

Automotive Connections 101 Doors-Off Connections

Revised October 2003 Delphi Confidential

Connection Systems

Automotive Connections 101 Splice Connections

Revised October 2003 Delphi Confidential

Connection Systems

Automotive Connections 101 Pass-Through Connections

Revised October 2003 Delphi Confidential

Connection Systems

Automotive Connections 101

Revised October 2003 Delphi Confidential

Connection Systems

Automotive Connections 101 Dock & Lock Connections

Revised October 2003 Delphi Confidential

Connection Systems

Automotive Connections 101 Heavy Duty Connections

Revised October 2003 Delphi Confidential

Connection Systems

Automotive Connections 101 High-Current Connections

Revised October 2003 Delphi Confidential

Connection Systems

Automotive Connections 101 EV1 Connection


Shorting Disconnect Sparking

Intrusion
EMI

Suppression

Revised October 2003 Delphi Confidential

Connection Systems

Automotive Connections 101

$.05..more than...$25.00 90 to 500 Connections / Vehicle 900 to 6400 Terminals / Vehicle

Over 54 Million Vehicles / Year


Revised October 2003

Delphi Confidential

Connection Systems

25 Minutes of Delphi Production

1,500,000 Terminals 500,000 Plastic Parts


Revised October 2003 Delphi Confidential

Connection Systems

So what are all these terminals !

Revised October 2003 Delphi Confidential

Connection Systems

And How Many Types Do We Need ?

Revised October 2003 Delphi Confidential

Connection Systems

And How Many Connectors Do We Need ?

Revised October 2003 Delphi Confidential

Connection Systems

As Many As It Takes!
Electrical Requirements
Power / Signal / Voltage / Current.

Mechanical Requirements
Environmental Requirements Mating Devices

Standards
National / International / OEM / Organization

Preferences
Pin / Blade / One Piece / Two Piece

And Every Combination of These


Revised October 2003 Delphi Confidential

Connection Systems

Terminal Material
13% HPA's (BeCu et al)

Female terminals with higher temperature requirements and/or higher current requirements

22% C210 & C260 Male and ring terminals with standard temperatures and currents
Revised October 2003 Delphi Confidential

65% C425 Female terminals with standard temperatures and currents Connection Systems

Terminal Plating
2 % Silver 2% Precious Metal Terminals requiring greater resistance to fretting corrosion

Terminals with higher temperature requirments

96 % Tin Terminals with standard temperature and current

Revised October 2003 Delphi Confidential

Connection Systems

Automotive Connector & Terminal Performance


Life
All

of the Vehicle

Climates Environment

Application Service

and Repair Performance is Paramount

Electrical

Revised October 2003 Delphi Confidential

Connection Systems

Revised October 2003 Delphi Confidential

Connection Systems

Review
Tough Many Low

Performance Requirements

Configurations

Cost

Revised October 2003 Delphi Confidential

Connection Systems

Things are going to change and the pace is quickening!

Revised October 2003 Delphi Confidential

Connection Systems

Heads-Up Electric Crash Data Displays Valve Train Recorder


42 Volt Telematics Systems

In-Vehicle Fuel Cell 3D Satellite Digital Video Technology Navigation

Exterior Infra-Red 3D Video Airbags Night Vision Sensors

Drive-ByLaser Range Wire Detectors

Revised October 2003 Delphi Confidential

Connection Systems

Revised October 2003 Delphi Confidential

Connection Systems

Revised October 2003 Delphi Confidential

Connection Systems

UMTS
Universal Mobile Telecommunications Systems

Revised October 2003 Delphi Confidential

Connection Systems

Revised October 2003 Delphi Confidential

Connection Systems

Revised October 2003 Delphi Confidential

Connection Systems

Revised October 2003 Delphi Confidential

Connection Systems

Revised October 2003 Delphi Confidential

Connection Systems

Revised October 2003 Delphi Confidential

Connection Systems

The automotive and electronics worlds are meshing to an evergreater extent. Convergence 2000 provided a forum in which engineers and related professionals who populate those worlds came together to explore just how "wired" the vehicle can become.

Revised October 2003 Delphi Confidential

Connection Systems

High Current Connection

Gateway Connection

Optical Connection

Data Connection

Filtered Connection

Co-ax Connection Smart Connection


Revised October 2003 Delphi Confidential

Multi-Drop Connection

Connection Systems


Delphi Confidential

Fewer Connectors Fewer Terminals Less Copper Less Cable


Revised October 2003

Connection Systems

2002

2003

2004

2005

2006

2007

Revised October 2003 Delphi Confidential

Connection Systems

Global Usage

Revised October 2003 Delphi Confidential

Connection Systems

Revised October 2003 Delphi Confidential

Connection Systems

Material Properties
electrical resistance contact force imperviousness to corrosion fretting corrosion mating force high temperature performance

Revised October 2003 Delphi Confidential

Connection Systems

Revised October 2003 Delphi Confidential

Connection Systems

Revised October 2003 Delphi Confidential

Connection Systems

También podría gustarte