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ROOFING - MEMBRANES

Welcome

Sikaplan Trocal
Products and concepts for mechanically fastened roofs
Sika-Trocal

EXPOSED ROOFS
Trocal S / Sikaplan G - Roofing Membrane Mechanically fastened

- Product - System - Installations - Auxiliary products

Sika-Trocal

EXPOSED ROOFS
Influences on exposed roofs
Nitrogen Oxides NOX

Wind

vibrations inner pressures

Sika-Trocal

EXPOSED ROOFS
Other influences to roofs

CONTRACTION

EXPANSION

WARM ABSORBTIONS CONDENSATIONS VIBRATIONS COOLING TEMPERATURE LOSS

HEATING WATER VAPOUR

DEFLECTIONS

COMFORT
Sika-Trocal

ROOFING MEMBRANES

Trocal S roofing membrane

Thickness: Colour: Roll size: Properties: 1.50 mm / 2.00 mm light grey 1.80m x 15.00m / 1.10m x 15.00 m -unreinforced -not resistant against bitumina -UV-resistant

Installation system: loosely laid and mechanically fastened Field of use: fully exposed roof waterproofing on flat roofs

Sika-Trocal

ROOFING MEMBRANES

Sikaplan G roofing membrane

Thickness: Colour (standard): Roll size: Properties: 1.20mm / 1.50 mm / 1.80 mm light grey 2.00m x 20.00m / 1.54m x 20.00 m -reinforced
-not resistant against bitumina -UV-resistant Installation system: Field of use: loosely laid and mechanically fastened fully exposed roof waterproofing

on flat roofs

Sika-Trocal

ROOFING MEMBRANES
Trocal S /Sikaplan G roofing membrane
is approved and certified according to:

Swiss Standard SIA 280

(material requirements for PVC-based, unreinforced roofing membranes)

German Standard DIN 16730

(material requirements for PVC-based, unreinforced roofing membranes)

German Standard DIN 4102 / part 7

(behaviour of PVC-based roofing membranes in sparkling fire and radiant heat)

UBAtc (Union Belge Agreement Technique Construction)

(materials and installation performance as per UBAtc requirements)

UEAtc (Union Europeen Agreement Technique Construction)

(materials and installation performance as per UEAtc requirements)

BBA (British Board of Agreement)

(materials and installation performance as per BS/DIN/MOAT requirements)

IAB (Irish Agreement Board )

(materials and installation performance as per DIN/MOAT requirements)

FMS (Factory Mutual System )

(behaviour in fire and windstorm as per FMRC/ASTM requirements)

Sika-Trocal

ROOFING MEMBRANES
Trocal S / Sikaplan G, mechanically fastened on exposed roofs
On ligth weight steel deck
waterproofing:Trocal S/Sikaplan G membrane, mechanically fastened
welding

fastener distance separation layer

vapour barrier(optional) trapezoidal steel decking thermal/acoustical insulation (each board mechanically fixed at two points) secondary beam

Sika-Trocal

ROOFING MEMBRANES
Trocal S / Sikaplan G, mechanically fastened on exposed roofs
On reinforced concrete deck
waterproofing:Trocal S / Sikaplan G, mechanically fastened
separation layer geotextile 200-300g/m welding

fastener distance separation layer

vapour barrier(optional) thermal/acoustical insulation (ev.each board mechanically fixed at two points)

ev.mortar screed,laid to fall reinforced concrete roof deck

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ROOFING MEMBRANES
Design of mechanical fixing

Wind load

Fixing
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ROOFING MEMBRANES
Planning basis: Fixing plan
Laying grid Example: T-layout

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ROOFING MEMBRANES
Fixing systems
Fixing in overlaps Fixing independent from underground (independent from joint) Line fixing (independent from joint)

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MEMBRANE INSTALLATIONS
Vapour barrier (i.e. Polyethylene) Thermal insulation

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MEMBRANE INSTALLATIONS
Layout of vapour barrier : overlaps / terminations

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MEMBRANE INSTALLATIONS
Termal insulation : layout of insulation boards

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MEMBRANE INSTALLATIONS
Unrolling / positioning of membranes

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MEMBRANE INSTALLATIONS
Mechanically fastening Preparation of membrane for weldings

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MEMBRANE INSTALLATIONS
Heat welding of membranes by hot air welding machine
pressure roller

hot air

Parameters: -temperature -pressure -welding-speed

preheating

surface melting

hard substrate

welded

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MEMBRANE INSTALLATIONS
Heat welding of membranes by hot air welding machine
Hand welding, i.e. with Leister Triac welding tool (220V)

400C

Welding-Temperature: Sikaplan: 400C - 450C* Trocal: 350C - 400C* a approx. 45 for Sikaplan a approx. 30 for Trocal

* welding test with specimen almost required

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MEMBRANE INSTALLATIONS
Heat welding of membranes by hot air welding machine
Automatic welding, i.e. with Leister Variant welding machine (220V/380V)

30 mm

Welding-Temperature: 400C - 450C*

* welding test with specimen almost required

Welding speed: approx. 2 m/min.*

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MEMBRANE INSTALLATIONS
Heat welding of membranes by hot air welding machine
Visual testing of watertightness of welded seam
Testing tool: screw driver, size 2 - 4

a = 30-45

Caution: do not stick screw driver at fleece reinforcement (i.e. Trocal SGmA, SG)

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ACCESSORIES
Corner details at upstands with prefab. corner elements
Roofing level inside Roofing level outside

Sika-Trocal Inner Corner 90 Upstand level inside

Sika-Trocal Outher Corner 90 Upstand level outside

Sika-Trocal Outher Corner 90

Sika-Trocal Inner Corner 90

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ACCESSORIES
Corner details at skyligths and pipe penetr. with prefab. elements
Roofing level outside Roofing level outside

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Sika-Trocal Skyligth Corner 53

Sika-Trocal Skylight Corner 73 Roofing level pipe penetrations

Sika-Trocal Pipe Jacket

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ROOFING DETAILS
Trocal S membranes, mechanically fastened on trapezoidal steel deckings
Typical detail of roof edge and parapet (parallel to steel deck corrugation)
> 150 mm Screw penetrations through Sika-Trocal metal to be sealed either with sealing washers, or with welded strips of Trocal S membranes hot air welding Sika-Trocal PVC-coated metal capping, preformed in metalwork shop and mounted with selftapping screws into steel substrate

Roof parapet Border fixing:selftapping screw, (Sika-Trocal approved) spacing 30cm Support steel sheet, fixed with selftapping screws

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ROOFING DETAILS
Sikaplan G membranes, mechanically fastened on trapezoidal steel deckings
Typical detail of roof edge and parapet (parallel to steel deck corrugation)
Metal capping Mounting steel profile for metal capping, fixed with selftapping screws and sealing washer Screw penetrations through Sikaplan membrane sealed with i.e. Sikaflex 11FC sealant Waterproofing:strip of Sikaplan G, provisionally and spotwise glued with Sikaflex 11FC sealant, or double faced adhesive tape

hot air welding

Roof parapet Border fixing:selftapping fastener, spacing 30cm

Support steel sheet, fixed with selftapping screws

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ROOFING DETAILS
Trocal S, or Sikaplan G membranes, mechanically fastened on reinforced concrete roof deck
Typical detail of roof edge without upstand (canopy)
Sika-Trocal PVC-coated metal sheet, folded to L-shape profile and fixed with screws, into wooden batten (distance < 150mm) Waterproofing termination: Trocal S/Sikaplan G roofing membrane hot air welded on Sika-Trocal PVC-coated metal profile Wooden batten, fixed into reinforced concrete Roof structure (canopy) (reinforced concrete)

hot air welding

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ROOFING DETAILS
Trocal S, or Sikaplan G membranes, mechanically fastened on trapezoidal steel deckings
Typical detail of rainwater outlet
Leaves basket Trocal S roofing membrane,hot air welded on prefab.rainwater outlet PVC-coated, prefab. rainwater outlet,fixed with fasteners into substrate Thermal insulation Vapour barrier Substrate Rubber roll ring Rainwater downpipe

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ROOFING DETAILS
Trocal S, or Sikaplan G membranes, mechanically fastened on reinforced concrete roof deck
Typical detail of rainwater outlet
Leaves basket Trocal S/Sikaplan G roofing membrane,hot air welded on prefab.rainwater outlet PVC-coated, prefab. rainwater outlet,fixed with fasteners into substrate Thermal insulation Vapour barrier Substrate Rubber roll ring Rainwater downpipe

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ROOFING DETAILS
Trocal S, or Sikaplan G membranes, mechanically fastened on reinforced concrete roof deck Typical detail at vent pipes
Vent pipe Sealant Clamping ring (stainless steel) > 150 mm Flange of Trocal S, or Sikaplan 18 D, glued with Sika-Trocal Adhesive C 733

Mechanically fixing

Substrate

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ROOFING DETAILS
Profiles type Trocal SE, on sloped roofs
PROFILE TROCAL SE as imitation of steel roof finish Available in slate grey light grey white

Sika-Trocal