Documentos de Académico
Documentos de Profesional
Documentos de Cultura
(DIGITAL DISTRIBUTED
Presentation Layout
TECHNOLOGICAL PROGRESS and evolution Over view of DAS Function and Component of DAS Salient features and major components of DDCMIS Overview of MAXDNA
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TECHNOLOGICAL PROGRESS
CONTROL AREA
LOCAL CONTROLS CENTRALISED FUNCTIONALLY DISTRIBUTED MORE AND MORE GEOGRAPHICALLY DISTRIBUTED
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EVOLUTION
OF DDCMIS
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Computer
ANALOG PANEL
Process
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This central control concept give better picture of over all plant operation ,but when distant portion of the plant connected of the plant to one room the cost of following will be very high Cable tray and cable Engineering design Labor for installing Problem in changing strategy
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Analog Back up
Computer Process
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Centralized Control room with back up analog panels and DAS system
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Controller
Controller
Controller
Controller
User choice Upload Control Data base for: Screen view Trends History
Single Distributed Control Strategy Single configuration Each Controller stores its own Configuration Documentation Tag name and HMI CALL Peer to peer network links for complex strategy Bridge software to populate HMI Database
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Overview of DAS
What is DAS Need/purpose for DAS Function of DAS Features in DAS
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WHAT IS DAS
Computerised intelligent system presenting data from the entire plant in desired and on as required basis to facilitate easy monitoring, recording and to enable operator to take quick decisions regarding operation.
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FUNCTIONS OF DAS
Displaying all the DATA in a systematic format, so that the data can be used by the operator in a efficient way. Giving the operator alarms, in case of any deviation of parameters from the normal range. Storage of DATA for retrieval at a later date. Generation of LOGs, for monitoring the parameters and improving the efficiency. Generation of SOEs for analysing the cause of unit Tripping/ any emergency etc.
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Functions of DAS
Measurement Analog, Binary and Pulse Signal Conditioning
Data Display
Alarm monitoring and Printing
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SOE
A max of 256 important digital input points 1 Milli Second Resolution
Back
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10 Sec. Resolution
Circular Buffer
Back
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Historical Storage
Plant data , alarms , SOEs , Post trip logs Previous Two Days Data on Hard Disk 15 Days Data on Magnetic Tape Latest Stage I : 60 days data on Servers Back
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DATA DISPLAY
Video Trend Bar Charts
Mimics / Graphics
Periodic Display
Back
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FEATURES IN DAS
Group review displays Graphic mimics Bar charts Alarm Displays Historical Storage Real Time Trends Operator Guidance Messages Logs
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GROUP REVIEW
Used for Displaying DATA in a group. All the DATA relating to a particular Auxiliary DATA relating to a System (Feed water etc)
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GRAPHIC MIMICS
Displaying the DATA on the Plant mimics Better understanding of the Process
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ALARM DISPLAY
Displays all the alarms in the order of their occurrence Useful for analysing the cause of the major failures. All digital DATA and Analog values crossing the limits will be displayed in this window in the order of their occurrence.
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HISTORICAL STORAGE
All important DATA can be stored in the Storage Devises available and can be retrieved later for analysis. SOEs LOGs
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Operator Guidance messages can be displayed on the DAS monitors when rolling or any important activity is going on.
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LOGS
Event Activated logs SOE Post Trip Log Start-Up Log Time Activated Logs Daily Log Shift Log Maintenance Data Log On Demand Logs
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HARDWARE
CPU I/O CARDS CRTS PRINTERS NETWORK
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CONTROLLERS
Each controller unit is connected to a set of I/O cards through Bus Each node contains 2 CPUs. One is primary other one is secondary. Both Primary and Secondary are connected through a High Speed Link. Program in Controller is divided into 3 parts Firm Ware Operating System User Defined Configuration Any configuration change has to be stored in both the controllers. Controller will send the data to Servers via AF100 Bus
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SERVERS
Servers will get data from the Controllers via AF100 Bus and puts the DATA on Ethernet for access to other workstations. It stores all the historical data. It stores all the configuration DATA. MOD drives are used for taking the DATA Backup (600 MB)
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changes in the Controllers and loading the OS when new controller is to be installed. Any new points to be configured Change in Ranges Doing some calculation in Controllers Configuration Database Part PC program
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OPERATING SYSTEM
All Operator Work Stations, Servers, Engineering work station runs on Windows 2000 OS.
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Mostly DAS were basically a DCS. This can be used for control purpose also. All three units are connected through a network and DATA can sent to CC. It has facilities such as DDE and OPC for sending DATA to other applications. Intelligent alarm system. Performance Calculations
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DDCMIS CONFIGURATION
maxDNA SYSTEM
ENGG. STN FOR HMI HMI MMI LAN HMI REDUNDANT SERVERS ENGG.STN. FOR CONTROL SYS.
PROCONTROL SYSTEM
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(DCS)
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CONTROL SYSTEM
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CONTROL SYSTEM
PROGRAMMING & CONFIGURATION MMIPIS SYSTEM M&S CLOCK
DCS
SG-C&I SYSTEM
CONSISTS OF BURNER MANAGEMENT SYSTEM (BMS), SOOT BLOWER CONTROL SYSTEM (SBC), SECONDARY AIR DAMPER CONTROL SYSTEM (SADC), AUXILIARY PRDS CONTROLS (APRDS) FOR BMS, SAFETY SYSTEM HARDWARE IS SPECIFIED, i.e. THE HARDWARE , WHICH MEETS THE REQUIREMENT OF RELEVANT NFPA AND VDE STANDARDS`
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SG-C&I SYSTEM
TRIPLE REDUNDANT CONFIGURATION FOR THE FURNACE PROTECTION (MFT) PORTION OF BURNER MANAGEMENT SYSTEM (BMS) FOR SBC, SADC, APRDS,MILL & OIL ELEV. SEQUENCE, INTERLOCK AND PROTECTION, CONFIGURATION SIMILAR TO OLCS/CLCS (DESCRIBED LATER) FOR MILL & OIL ELEV. LOGICS, SAFETY SYSTEM HARDWARE SHALL BE USED
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TG-C&I SYSTEM
CONSISTS OF TURBINE PROTECTION SYSTEM (TPS), AUTOMATIC TURBINE RUN-UP SYSTEM (ATRS), AUTOMATIC TURBINE TESTING SYSTEM (ATT), ELECTRO- HYDRAULIC TURBINE CONTROL SYSTEM (EHTC) FOR MAIN & BFP TURBINE, TURBINE STRESS CONTROL SYSTEM (TSCS), GLAND STEAM PRESSURE CONTROL GENERATOR SEAL OIL, PRIMARY WATER & HYDROGEN CONTROL SYSTEM (RECENT ADDITION).
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TG-C&I SYSTEM
TRIPLE REDUNDANT OR 2 X 100 % REPEATED TWICE CONFIGURATION FOR THE TURBINE PROTECTION SYSTEM (TPS). FOR THIS, SAFETY SYSTEM HARDWARE / FAIL-SAFE HARDWARE SHALL BE USED FOR OTHERS, CONFIGURATION SIMILAR TO OLCS/CLCS (DESCRIBED LATER) TO BE USED
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BOP-C&I SYSTEM
CONSISTS OF OPEN LOOP CONTROL SYSTEM (OLCS) AND CLOSED LOOP CONTROL SYSTEM (CLCS) OLCS -THE SEQUENCE CONTROL, INTERLOCK OF OF ALL THE PLANT SYSTEMS WHICH ARE NOT COVERED IN THE SG-C&I AND TG-C&I. THIS INCLUDES MAJOR AUXILIARIES LIKE FD/ID/PA FANS, AIR-PREHEATER, BFP/CEP/CWP/ BCWP , DMCWP/CLCWP AND ELECTRICAL BREAKERS.
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BOP-C&I SYSTEM
(CLCS) -THE MODULATING CONTROL FOR VARIOUS IMPORTANT PLANT PARAMETERS, LIKE FW FLOW (DRUM LEVEL), FURNACE DRAFT, COMBUSTION CONTROL (FUEL FLOW AND AIR FLOW), PA HDR PRESSURE CONTROL, DEAERATOR/HOTWELL/HEATER LEVEL CONTROLS ETC.
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MMIPIS
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MMIPIS FUNCTIONALITIES
VPC OPERATION OTHER OPERATOR INFORMATIONS THROUGH VARIOUS DISPLAYS ALARMS, LOGS, HISTORICAL AND LONG TERM STORAGE. PERFORMANCE AND OTHER CALCULATIONS
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SOE
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ORIGINALLY THESE USED TO BE STAND-ALONE SYSTEM (DIODE AUCTIONEERING, DBTC ETC REQUIRED) NOW INTEGRATED -THEREFORE THE DIODE AUCTIONEERING, DBTC ETC NOT REQUIRED SOE - 1mS RESOLUTION, STORAGE OF REPOTRS FOR LONG DURATION ANNUNCIATION LOGIC THROUGH OLCS/CLCS CONTROLLERS.
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Object-Oriented Configuration
Graphical object-oriented configuration software tool Includes self-documentation of configuration True object-oriented features including encapsulation and inheritance Library of standard algorithms or objects
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RECEIVES TIME SYNCHRONISATION SIGNALS EITHER FROM THE GEOPOSITIONARY SATELITE (NPL SIGNAL) DISTRIBUTES THIS SIGNAL TO THE MMIPIS AND THE CONTROL SYSTEM.
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OPERATION PHILOSOPHY , CONTROL AREA AND BACK-UP INSTRUMENTATION & GEOGRAPHICAL DISTRIBUTION - COMBINED CYCLE PLANTS REDUNDANCY DESIGN CRITERIA
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CONTROL SYSTEM POWER SUPPLY TWO SETS OF DC POWER SUPPLIES - ONE SET FOR SG/TG-C&I AND OTHER FOR BOP-C&I EACH WITH 2 X 100 % CHARGER AND 2 X 100 % BATTERY. OTHER IMPORTANT AC LOADS LIKE MMIPIS, PANEL INSTRUMENTS, ANALYSERS ETC. SHALL BE POWERED FROM UPS COMPRISING OF 2 X 100 % CHARGER, 2 X 100 % INVERTER AND 1 X 100 % BATTERY. HEAVY DUTY Ni-Cd BATTERIES HAVE BEEN ENVISAGED FOR LONGER LIFE & LESSER MAINTENANCE
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FLAME MONITORING SYSTEM COAL FEEDER C&I ELECTROMATIC SAFETY VALVES FURNACE TEMP PROBES ACCOUSTIC PYROMETER FOR FURNACE TEMP PROFILE BOILER FLAME ANALYSIS SYSTEM COAL BUNKER LEVEL MONITORING SYSTEM ELECTRONIC DRUM/SEPARATOR LEVEL MONITORING SYSTEM TURBINE SUPERVISORY SYSTEM TDBFP TURBINE SUPERVISORY SYSTEM
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OPERATION PHILOSOPHY
CENTRALISED OPERATION OF MAIN PLANT THROUGH OWS & LVS OFF-SITE PLANTS TO BE CONTROLLED FROM THEIR LOCAL STATIONS WITH STATION-WIDE LAN DATA LINK MINIMUM BACKUP INSTRUMENTATION ( ORIGINALLY CONSERVATIVE, NOW REDUCED. CRITERIA - HANDLING EMERGENCY & SAFE SHUT-DOWN) GEOGRAPHICAL DISTRIBUTION - ALTHOUGH NOT VERY USEFUL FOR POWER PLANTS AS COMPARED TO PROCESS/INDUSTRIES, BEING ADOPTED FOR FEW AREAS WHERE SIGNALS ARE CONCENTRATED (REDUCTION OF CABLING, MUCH LESS ERECTION & COMMISSIONING TIME)
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DESIGN CRITERIA
PROVENNESS
SAME SERIES & FAMILY OF H/W AS FAR AS POSSIBLE DIFFICULTIES BECAUSE OF PACKAGING CONCEPTS & RESPOSIBILITY CENTRE & INTERFACES (EVEN IN TURNKEY PACKAGE)
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DESIGN CRITERIA
OPERABILITY
DESIGN CONCEPT - FAIL SAFE ETC. FALSE TRIP VS SAFETY OPERATOR CONVENIENCE DURING NORMAL RUNNING & EMERGENCY MANAGEMENT REPORTING
MAINTAINBILITY
STANDARDISATION (AS INDICATED ABOVE) MODULAR DESIGN AND EXPANDABILITY DIAGNOSTIC, FAULT IDENTIFICATION AND FAULT TOLERANCE GUARD AGAINST OBSOLESCENCE AVAILABILTY OF SPARES
OTHER CRITERIA
UNIT OPERATION PHILOSOPHY MARKET TRENDS AND EVOLUTION OF INFORMATION TECHNOLOGY FEEDBACKS FROM EXISTING SYSTEMS
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Special Modules
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NETWORK COMPONENTS
DPU DCS Network A/B MMI Network A/B Operator Workstations Large Video Screens OPC, WAN
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POWER SUPPLY
BACKUP PANEL
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BACKPLANE
We are using 8 wide maxPAC backplane. This is a printed circuit board.
DPU & IO Cards are plugged in to this board. Different backplanes in a panel/suite of panels are connected in daisy chain fashion using ribbon cables. Two power supply connectors are available on this board. One is for card supply & the other is for field interrogation supply
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DPU
102
DPU
* Performs data acquisition, data processing & Controls
* Does alarming & calculations * Logging of SOE at 1 millisecond resolution * Acquisition of trend information * Continuous scanning of IO modules * Execution of predefined algorithms
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Input/Output Cards
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Accepts Current/Voltage Inputs 16 Channels are available Field input isolation is available Scanning time is 100 millisecond
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Resolution 12 Bit
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0.3 A 110 V DC
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Fuse
Card
Field Device
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1. Bus Extender Module - IOP 371 2. DSZAB module 3. Contrac EAS 822 4. PROmax Cards (Used in EHC)
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FOC
Redundant IO
D P U
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Y ADAPTOR
Ribbon Cable
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Redundant IO
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BOP SOURCE
1 ~
DCDB
DCS PANEL
2 ~
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DCDB
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D P U D P U
SOURCE 1
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SOURCE 2
A B C
A B C
A B C
A B C
E F
E F
E F
E F
G H 2 H G F E
G H 3 H G F E
G H 4 H G F E
2TBA
H 1 H G F E
B A
B A
B A
B A
IOP 301
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FIELD
BACK SIDE
FRONT SIDE
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DCS NETWORK
D P U DCS A D P U MMI B DCS B MMI A
WORK STATION
NET A NET B
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Panel
Auto Manual Stations, Start / Stop Buttons, Analog/Digital Indicators & Alarms are provided on this panel
DPU & Backup panel instruments are connected to each other through IO modules Unit can be operated from this panel.
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Software
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Offline Tools
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Online Tools
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Program Flow
Field
Input Card
DPU
To Other
Tagging
Processing
Output Card
Field Indication
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Tagging
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THANK YOU
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