Documentos de Académico
Documentos de Profesional
Documentos de Cultura
GUIDED BY
MR. RATAN ROY.
12/7/2013
12/7/2013
PRESENTED BY
GROUP NO.4
INDEX
Introduction. Availability of Coal in India. Transportation of Coal. Analysis of Coal. General Layout of CHP. CHP Auxiliary And Equipments
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INTRODUCTION
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What is CHP? CHP (C- Coal, H- Handling, P- Plant) Which properly handles the coal from its receipt to transferring it to bunkers. Objective of CHP : To
supply the quanta of processed coal to bunkers of Coal mills for Boiler operation. To Stack the coal to coal yard.
4
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Grade
C.V. ( K Cal / Kg. ) > 6200 5601-6200 4941-5600 4201-5940 3361-4200 2401-3360
% Ash + Moisture
A B C D E F
40.14 - 47.10
TRANSPORTATION OF COAL
5 ways of Transportation.
Fear of thief
waterway may not be possible till TPS and Problem of recalling arises if coal dip in water Have to build Runway near TPS which is very costly.
BY RAIL WAY
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Demurrage calculations on coal Rakes: We receive the coal wagons in the form of rakes (55-60 wagons in each rake).
Free time normally 7 hrs. from Receipt of coal. Free time is calculated from the receipt of written intimation of coal rakes from MAHAGENCO to the railway. Rate of demurrage is Rs.100 / wagon / hr.
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ANALYSIS OF COAL
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Chemical Analysis of Coal:Sample of coal is randomly collected from each rake and detailed chemical analysis, calculation of calorific value is carried out and is confirmed whether it is as per agreement with the coal mines or not.
Wagon Tippler
Hopper
Crusher House
Surge Hopper
Vibrating Screens
Crushers
Tripper Trolley
Bunkers
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CHP Auxiliaries
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OPERATIONAL CYCLE
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Bunkering Cycle
Stacking Cycle
Reclaiming Cycle
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BUNKERING CYCLE
From W/T
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Crusher House
Surge Hopper
Vibrating Feeder
Crusher
Bunkering Belts
Bunkers
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STACKING CYCLE
From W/T Crusher House
Coal Is not required if bunker is full or Due any maintenance
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By-Passed Coal
Bunkering Belts
Stacking Belts
Bunkers
Crushed Yard
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RECLAIMING CYCLE
From W/T
If Outer Supply of coal Is Not Present
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Stacked Coal
Bunkering Belts
Bunkers
Crushed Yard
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WAGON TIPPLER
These are used to unload the coal wagons into coal hoppers in very less time (e.g. 20 wagons/hr. or more). Weighing of coal is carried out at wagon tippler.
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Motor
Thruster Brake
G/B
Wagon tippler
Hopper
Vibrating Feeder
Conveyor Belt
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To crusher House
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Construction of Conveyor Belt Conveyor Belt Drive System Counter Weight Idlers Protection System
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Synthetic rubber. 4 ply means 4 nylon net in between 2 mm thick rubber coating is used. At KTPS belt of 1000 mm width is used. Width varies from 500 mm -1400 mm.
Strength = 600 N 1000 mm
Net
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Fusible plug
Motor
G/B
Fluid Coupling
21
COUNTER WEIGHT
Idlers Head End Pulley Conveyor Belt
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IDLERS
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Carry Side
Return Side
Self Alignment
Impact
Return Roller
35
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ANGLE OF IDLERS
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Angle 20
35
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PROTECTION SYSTEM
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Interlocking is used for safety purpose. If any belt fails all other belts stop working which are interconnected.
Magnetic Separator is used to remove metal particle from coal conveyed through conveyor belt for improving boiler efficiency.
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W / T No.4
600 mm
DRCR
250 mm Stage 1
RBCR
80 mm Stage 2
Impact
Stage 3
20-25 mm
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Roller
Teeth
300 mm
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Stone shell
28
80 mm
IMPACT CRUSHER
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Coal Hammer
30 mm
Rotor
29
30
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