UMTS_RNS_I_06_20090530 NodeB Installation Inspection

ZTE University

Objectives
The inspection is divided into two levels: Strict (S) (including: Bold, non-bold character) Common (C) Level explanation: (S): Security, electricity check point. Strict requirement must be conducted strictly according to the requirement; any violation constitues serious error. And must be corrected. (C): Artistic check point. Common requirements, belonging to common error. Note: The bold items are key inspection items. In principle all errors must be corrected.

Content
Machine room environment and placement inspection.

Indoor Installation Standard The indoor

cable chute or slot The indoor cable wiring

Installing the Antenna Feeder

SystemGeneral Inspection Tower Inspection

Hardware Installation Approval

The Machine Room Environment Inspection And Equipment Placement

Check equipment room environment

Combined grounding is used, the grounding resistance is less than 5 . (S) The floor's bearing capability must be bigger than 450kg/m2. (S) (S) Machine room must take ESD methods or install anti-static electricity floor. (S) (S) The height of the machine room door 2M, width 1M, and does not obstruct the equipment transportation. Net indoor height 2.5M. (S) For the machine room with removable floor, there should be steel base when installing the equipment. Antirust paint should be applid to the non-plated base. (S) Machine room must have air conditioning, ventilation equipment. The range of conditioning: the humidity is 40%~65%, the temperature is 15 C~30 C. (S) Water supply pipes, drainage pipes, gas pipes or fire control pipes are forbidden inside the equipment rooms. (S) The civil construction of the machine room has been completed. The windows and doors are complete, the wire holes are properly sealed with no water and can prevent the water leakage. No obvious dust. (S) Storage of combustible or explosive articles in the equipment room is forbidden, and effective fire-fighting facilities should be prepared in the equipment room. (S) The equipment room should be equipped with alarm devices such as smoke sensor and temperature sensor, which are in good conditions. (S) Power supply sockets of different voltages in the equipment room shall be clearly marked. (C)

The Machine Room Environment Inspection And Equipment Placement

The Equipment Placement Location The cabinet's layout should conform to the requirement in the engineering design plan . (S)

Content
Machine room environment and placement inspection.

Indoor Installation Standard The indoor

cable chute or slot The indoor cable wiring

Installing the Antenna Feeder

SystemGeneral Inspection Tower Inspection

Hardware Installation Approval

Indoor Installation Standard

The cabinet is fixed The installation locations of the cabinets should meet the engineering design requirements (S) The anti-shock reinforcement should conform to the engineering design requirement. The cabinet is stable, reliable and motionless after the installation. (S) The equipments with the insulation feet should insulate between the rack and the expasion bolt after installation to guarantee the insulation between the cabinet and the ground. (S) The cabinet's structural accessories must be installed properly and reliablely. (S) The rack's components should not have deformation affecting the appearance of the equipment. (C) All the plug bolts fixing each support (foot) to the ground should be fixed correctly and firmly. The insulating mat, the big plain cushion, lock washer, nuts (bolt) must be installed with the correct sequence, and the installation holes of the support (foot) must fit properly with the plug bolt. (C) All the bolts fixing the equipments or the foundations should be properly and firmly installed and screwed. (C) The same type bolts have the same direction. (C) Anti-loose design must be applied. (C)

The Accessories and Boards Installation The boards could be pulled/inserted smoothly. If there are screws on the board's panel they should be properly fastened. The steel spring should be normal. (S) (S) No unnecessary cable ties, debris or bolts are left in the cabinet, the base and the top. (S) The cabinet's active accessories should move normally. (C) The false handles and the false panels should be installed according to the requirement. (C) The anti-static wrist should be inserted into the anti-static hole on the cabinet. (C)

Indoor Installation Standard

Cabinet installation process All the equipments on one rack should be aligned on a same level and the error is less than 5mm. The spacing between the racks should not be larger than 3mm. The neighboring rack of the same type should be on the same height and the vertical deviation is less than 2mm. (C) Vertical deviation of a cabinet should not exceed 1 of the rack height. (C) Horizontal deviation of a cabinet should not exceed 1 of the rack height. (C) The adjacent cabinets in the same row should stand close to each other at an interval of not greater than 3mm. (C) The tops of the cabinets of the same type should be in the horizontal level at deviation of not greater than 3mm. (C) The cabinets in different rows should align at the main aisle side with a deviation of no greater than 5mm. (C) The front sides of adjacent cabinets should be on the same vertical plane without significant bumps. (C) Length difference between the outside parts of fasteners of the same type is less than 3 mm. (C)

Cabinet Grounding All the protective grounding of the rack are reliable. (S) The protective grounding uses a full piece of cable truncated to the proper length. No coiling is allowed (S) The protective grounding cable between the racks are not linked. (S)

The indoor cable chute or slot

General RequirementsThe installation location and height should conform to the engineering design requirement. (S) When the cable rack uses conducting material, it should be grounded with a grounding wire not smaller than 16mm2 diameter. (S) The cable rack must be insulated from the wall. (S) The cable rack (or the slot) should be grounded according to the engineering design requirement. (C) The cable rack should be parallel to the wall or the cabinet row. The horizontal tolerance of each meter is 2mm. (C) The cable rack should be straight in horizontal and vertical directions. All the cross bars should have consistent specification and the both ends are clinging to flat steel and the cross bar clip. The cross bar should be perpendicular to the flat steel. (C) The parts including cross bar clip, fasteners etc. should be firmly mounted. (C) The cross bars on the cable rack should be evenly located and allow minor readjustment during the cable wiring. (C) The slot installation should be straight, regular and reliable. The row slot should be in a straight line. 2mm tolerance is allowed at the jointing location of two slots. (C) The components should be consistently painted. (C) The protective frame and the lap should be painted into the same color as the ground or the wall. (C)

Fixation Requirement The cable rack's brackets should be insulated from the ground and be connected to the metal cable rack through the protective grounding wire. (S) The cable rack brackets should be vertical and stable, the vertical deviation is permission 1.5 . (C) The reinforcemental supports should be steadily and reliable. The hanging should be vertical and clear. (C) All the supporting plug bolts should leave the same length of remainings(about 5mm of after the nut is fastened). (C) The protective frame should be used at the inlet/outlet holes of the cable rack in the wall or the floor. Cover the holes after the cables are properly deployed. (C)

Content
Machine room environment and placement inspection.

Indoor Installation Standard

indoor cable chute or slot The indoor cable wiring

The

Installing the Antenna Feeder

SystemGeneral Inspection Tower Inspection

Hardware Installation Approval

The Indoor Cable Wiring (1)

Equipment Internal Cable The RF cable connectors must be completely installed to avoid faulse connection and abnormal standing-wave ratio. (S) The RF cables between modules are reliably connected. (S) The turnings of cables shall be even and smooth, the external curve shall be kept vertical or straight in a line. (S) Both ends of the cables should bear clear marks without false or missing connection. (S) The connecting parts shall be tight and firm with good contact. No breaking or bending is allowed. (S) Cables should be re-arranged after wiring to avoid cross connection and keep a tidy appearance. (C) The function of each cable should be indicated by its labels. Same labels must be attached to both ends of each cable. (S) Surplus part of the cable ties for indoor cables has been cut. (C) All wire fasteners must be flat and pointless. (C)

The Indoor Cable Wiring (2)

-48V DC Power Cable

A complete cable should be used and no connector is allowed. The cable diameter should match the designed capacity. The deploy layout should conform to the engineering design requirement. The unnecessary length of the cable should be cutted after linking the cable to the power cabinet. (S) Weld or crimp the cable lug firmly onto the power cable and grounding cable. (S) Check whether the power cables and grounding wires re connected correctly and reliably. (S) The battery cabinet cables must be properly and firmly connected. (when external battery is used) The alarm cables must be properly and firmly connected. (when external alam box is used) The power cables, grounding cable and the signal cables are separately wired. (S) If UPS is used, the power cable should be fastened tightly to the UPS power supply. (S) The cables at the outdoor locations should use PVC sleeve. (S) The connecor model must match the cable diameter. The wire lead must be neatly cutted. Do not remove any wire leads to fit in a smaller connector. (S) The connector head should use heat-shrink tube or wind at least two layers of insulating tape. Do not expose the bare wire or the copper lug. (S) The heat-shrink tube or the insulating tape should be in a consistent color with the power cable. (C) The ends of the power cable or the grounding cable must be clearly labeled (the cabinet door grounding cable needs no label). (C)

The Indoor Cable Wiring (3)

AC Cable A complete cable should be used and no connector is allowed. Cut out the unused length. (S) The AC power cable is deployed seperately. (S) When deployed side by side, the AC power cable and the signal cable must have a minimum spacing of 15cm or use shielding sleave on the AC cable. (S)

PE Cable A complete cable should be used and no connector is allowed. Cut out the unused length. (S) The chassis is firmly connected with the protection grounding wire. Grounding resistance is less than 5 ohm (S) When installing outdoor grounding cables, the connecting part of the chassis grounding wire should be made waterproof with water-proof selfadhesive tape and PVC insulating tape. (C) Proper Label (C)

The Indoor Cable Wiring (4)

E1 Cable Deployed separately from the power cables, grounding cable. (S) The signal cable should be made of a complete piece without breakage. (S) The signal cable connector is clean and free of damage. The field made connector should match the standards and be properly connected. (S) Each trunk cable should be connection tested. (S) The cable cores are not damaged during the cable cutting. (S) E1 cable connectors are reliably installed, not short-circuited or damaged. (S) The signal cable should not be placed on the ventilation mesh of the cabinet. (S) E1 cables are correctly connected and clearly identified. (S) E1 connectors should not become loose. Check with a multimeter if the connector and the grounding system are well connected. If not, it means the flange and the chassis are in poor contact. E1 cables are laid loosely to ensure firm connection with the connectors in the cabinet when the cabling rack moves up and down. (S) Fiber Optics The tail fiber outside the cabinet must be covered with sleeve and the both ends of the sleave should go inside the rack. (S) The optical cable connectors are reliably installed, not short-circuited or damaged. (S) The optical cables are correctly connected and clearly identified. (S) The optical connectors should not become loose. (S) E1 cables are laid loosely to ensure firm connection with the connectors in the cabinet when the cabling rack moves up and down. (S) The both ends of the sleave should be bound with insulation tape to prevent the sleave from cutting the fiber. (C)

Content
Machine room environment and placement inspection.

Indoor Installation Standard

indoor cable chute or slot The indoor cable wiring

The

Installing the Antenna Feeder System

General Inspection Tower Inspection

Hardware Installation Approval

Antenna Feeder System Inspection (1)

Install Jumper On An Indoor Cabinet (Lower Jumper)

The jumper cable must be straight for 20cm close to the connector. (S) The cabinet top jumper must be a off the shelf jumper and be connected to the cabinet top with a 1/2" jumper according to the main feeder specification. (S) The label of a 1/2 indoor jumper should be marked with the sector and length of the main feeder. (S) Indoor jumpers are neither too long nor too short, run neatly and are bound in order to the cabling rack without being warped. (C) The running of the jumpers facilitates maintenance works and future capacity expansions. (C) The lower jumpers are run based on layers and sectors. (C)

Antenna Feeder System Inspection (2)

Antenna System Inspection (1)

Check the actual antenna model, which should be consistent with the network planning. (S) The actual antenna height should be consistent with the network planning. (S) The antenna installation should conform to the blueprint requirement. (S) All antenna poles are installed firmly, grounded well and vertical to the ground with an error less than 2 degrees. The antenna bracket must be firmly connected to the tower. (S) The corresponding relation between antenna sector is correct. (S) Check if the main/diversity antennas within each sector are in one-to-one correspondence with the cabinet-top jumpers. (S) The RF antenna should be installed in the area protected by the lightning rod, which is covered by 45-degree angle of declination from the peak of the lightning rod. (S) The horizontal distance between an omni antenna and the antenna lightning rod is no less than 2.5m when the antenna is installed on the top of the building. (S) The horizontal distance between TX and RX of an omni antennas is no less than 3.5m. (S) The distance between an omni antenna and the tower is no less than 1.5m, and that between a directional antenna and the tower is no less than 1m. (S) The top of the jacket of an omni antennas is level with or slightly above the support top. (S)

Antenna Feeder System Inspection (3)

Antenna System Inspection (2)

Measure the antenna azimuth. If it is a single polarized directional antenna, then each antenna must be measured. The actual antenna azimuth must be consistent with the network planning. The two antennas in one sector should aim at the same direction. And the directional antenna azimuth error is not larger than 5. (S) Use a protractor to measure the actual declination angle. Be sure to take this measurement for every unipolarization antenna. No omnidirectional antenna is measured for declination angle. The tilting angle error of the directional antenna should not be larger than 0.5. The actual mechanical tilting angle of the antenna should be consistent with the network planning and the tilting angle of the two uni-polarized antenna should be consistent. (S) The actual electrically-controlled declination angle of each antenna should accord with the network planning. In addition, the two unipolarization antennas should have an identical declination angle. This item is not necessary for other types of antenna. (S) The vertical distance between two directional antennas for each sector installed on a same antenna support is more than 0.6m. (S) Each antenna is separated more than 1m vertically and more than 2m horizontally from the GPS antenna . (S) When installing the tower amplifier, the antenna end should be upward, and the end connecting the feeder should be downward. The tower amplifier should be close to the antenna. (S) The grounding cable of the Tower Amplifier should be connected to a convenient location on the tower. (S)

Antenna Feeder System Inspection (4)

Outdoor Tower Top Jumper (Top Jumper)

The outdoor tower jumper should be properly connected to the antenna and the main feeder. The connectors must be properly screwed in. (S) The tower top radius of jumper bending must be 20 times larger than the jumpper diameter. (S) At the connecting point of the jumer and the antenna, the jumper must be straight parallel with the antenna for 30cm. At the connecting point of the jumer and the feeder, the jumper must be straight parallel with the feeder for 30cm. (S) Waterproof bendig should be provide after the 30cm straight cable at the connecting point of the jumer and the antenna. (S) The antenna and jumper joint point should be wrapped with waterproofing material.The 1/2 " top jumper and the main feeder wrapping specification: 1) Wraps adhesive waterproofing tape on the joint point. The waterproofing tape must be bound to the end of the antenna. 2) Wrap insulating tape above the adhesive waterproofing tape and it should fully cover the adhesive waterproof tape.The insulation tapes should be wraped upward. 2/3 of the previous layer should be covered. 5 layers are needed.The finished joint should be smoothly full and round. (S) Wrap the main feeder joint with waterproofing material.Wrap up the waterproofing tape first, and the waterproofing tape coverage should extend into the feeder end for 5 cm and into the jumper end for 5cm. The waterproofing adhesive tape package should be sufficient and be covered with insulating tape. The insulating tape must not go beyond the adhesive tape packge.The insulation tapes should be wraped upward. 2/3 of the previous layer should be covered. 5 layers are needed.The finished joint should be smoothly full and round. (S) Each antenna jumper is bound to the steel frame of the tower along the support crossbar. (C)

Antenna Feeder System Inspection (5)

Main Feeders

The feeder wiring should match the designed route. (S) The feeder bears no obvious folding, twisting and bared copper sheet. (S) The feeder connectors must be completely installed to avoid faulse connection and abnormal standing-wave ratio. (S) The feeder bears no crimping, no damage to the jacket. The outside ripple conductor should be sealed completely. (S) At the outdoor corner of the building, there should be protective pad between the corner and the feeder. There should be feeder mounting clip to fix the feeder firmly along the outdoor wall. (S) When the feeder window is needed on the building top, it must be properly sealed. Water bend should be provided at the incoming feeder and the outdoing antenna. (S) The main feed is properly connected with the roof jumper and the sector is correct. (S) At the feeder entrance into the room, the outdoor part and the indoor part feeder should be kept straight for not less than 0.5 meter. (S) The minimum bend radius of a primary feeder cable is no less than 20 times of the cables radius. The minimum bend radius of a primary feeder cable is more than 30cm. (S) No crossing is allowed in the feeder wiring. It is required to be straightly arrayed, the bendings are consistent. (C) Primary feeder cables are arranged according to an overall plan. Primary feeder cables for each sector are arranged in one row when the cabinet front is parallel to the direction in which the cables enter the equipment room or when the cabinet rear faces against the direction in which the cables enter the equipment room, and the rows are arranged in sequence. Primary feeder cables for each sector are arranged in one column when the cabinet front faces against the direction in which the cables enter the equipment room, and the columns are arranged in sequence. (C) The both ends of the feeder are properly and consistently labelled to ensure the correct connection to the antenna. (C)

Antenna Feeder System Inspection (6)

Outdoor Grounding And Feeder Grounding Clip In the case of a building without a tower, the feeder cable on the top of the building are connected to the nearby rooftop lightning protection ground. (S) The outdoor grounding busbar is reliably connected to the underground ground grid with a wire bigger than 50mm2. If this is not the case, urge the user to connect them as soon as possible. (S) The feeder groundings should conform to the engineering design and product installation standard. Triple grounding is required. (S) The grounding cable should go to the feeder's downgoing direction. The grounding location is firmly bound and reliably waterproof. Strip the feeder's jacket at the location of the grounding clip and be careful to prevent water leaking. The grounding cable should go towards the ground to prevent raindrop leaking into the feeder. (S) The feeder grounding clip should be installed properly and firmly. It should be wrapped evenly by waterproofing adhesive tape and insulating tape according to the sequence to provide good sealing. Wrap up the waterproofing tape first, and the waterproofing tape coverage should extend beyond the installation point for 5 cm. The waterproofing adhesive tape package should be sufficient and be covered with insulating tape. The insulating tape must not go beyond the adhesive tape packge.The insulation tapes should be wraped upward. 2/3 of the previous layer should be covered. 5 layers are needed.The finished joint should be smoothly full and round.Tie the both ends of the tape with strip to prevent the adhesive tape from aging and peeling. Anti-ultraviolet tape and the strip should be used whereever the engineering design requires. (S) For the outdoor grounding operation, remove the oxidized layer at the grounding point first, then press the the grounding terminal firmly and use anti corrosion processing. (S) Each feeder cable grounding clip is fastened to the nearby steel plate on the tower. (S) The ground wire of each feeder cable run from top downward, and the angle between the ground wire and feeder cable is no more than 15 degrees. (S)

Antenna Feeder System Inspection (7)

Feeder Window And Main Feeder Water Bend When a feeder is wired from outdoors into the equipment room, there should be a waterproof bend at the outdoor feeder window. The lowest point of the waterproof bend should be 1020cm lower than the lower edge of the feeder window. (S) The feeder window is fixed to a wall outdoors with its raised feeder hole facing outside. (C) Properly seal the feeder window. (C)

Feeder Clip Each hanger is fastened firmly to the outdoor cabling rack. (C) The fixing clips are installed in the same direction and at even intervals. (C) Hangers are installed along each primary feeder cable at an interval of 1.2m. (C)

Outdoor cabling racks The outdoor cable rack should be of a complete piece and be grounded at every 20m. (S) The outdoor cable rack groundings may be connected to the iron tower, the outdoor grounding bus or the building lightning protection network. (S) If feeder cables run into the equipment room from the top of the building along a cabling ladder on the wall, the ladder is grounded. (S)

General Inspection (1)

Appearance requirements Components, parts or fittings of the rack, alarm box, tray, and top cover should not fall off. The following items should be checked: cabinet doors, door springs, screws, handles, fasteners, fastening screws, fastening bolts, ground wires and ground wire bolts. (C) Components, fittings or parts of the racks, alarm boxes, trays and top covers remain undamaged. The rack paint coating should be in good condition. No fastener is deformed. Any scratch should be no greater than 3mm in length and 0.01 mm in depth. No scratch can be identified with the naked eye 3 meters away. The area of any damage should not exceed 2 mm2. No damaged can be recognized with the naked eye 3 meters away. (C) All the equipment marks should be complete and correct. The contents of these marks should conform to the devices. (C) All the equipment marks should be clear.No blur on the printed materials.No sharp edge, sharp corner or obvious defect on the metallic parts. (C) The cables are clean and no blur or engineering mark is left. (C) The strips and clips are properly fastened. The useless length is truncated. No sharp end is left. (C)

The Equipment Installation The feeder connectors, RF connectors must be fastened. (S) All cables are connected properly and neatly. No cable connection error is allowed. (S) The signal connector should be fastened with clip or screw. (C) The equipment has anti-static wrist. (C) The doors are complete and operates well. (C) The top plate and side plate on the cabinet are complete and in place. (C) The outlet plate is installed. (C) Install dummy panels in idle slots. (C) The power connector poles on the equipment and the battery rack are insulated. (C) The unused interfaces (sockets) on the equipment are dust protected. (C) Wire slots are provided for the signal cables and network cables under the wall or the floor. (C) The cables are tired at approximately same frequency. (C)

General Inspection (2)

Equipment Labels The circuit breakers in the power distribution cabinet must indicate it direction with standard labels. (C) The circuit breaker in the power distribution cabinet must be clearly labelled. (C) There should be markings for multiple warning box configuration. (C) The network manager terminal should be marked. (C) The cabinet row and column labels are complete. (C) Usually no label or marking is allowed on the boards. If label or marking is needed, they should be neatly and properly applied. (C) All cables should have explicit labels at both ends.The labels should use two-ends marking. The pasted locations should be consistent and be 1-2cm apart from the end. (C)

General Inspection (3)

Indoor, Outside Environment Cleaning Clear away discarded articles outdoors. After the installation, the outdoor working site should return to its normal conditions without bondage, thrum, discarded boxes, discarded cables or useless plastic bags. (C) The whole site should be clean and tidy. The equipment room is tidy and clean of any materials not in use, and all things that must be placed in the room are arranged in order. (C) No scraps such as cable ties, stubs and desiccant bags are left below each cabinet or under the raised floor around each cabinet. (C) The front, rear and side doors of each cabinet are scrubbed clean of fingerprints, and dead corners inside and outside each caibinet are clean of dust. There is no cut cable ties and other scraps in each cabinet. (C) The surface of each cabine is cleaned of any fingerprints or stains. (C)

Content
Machine room environment and placement inspection.

Indoor Installation Standard

indoor cable chute or slot The indoor cable wiring

The

Installing the Antenna Feeder System

General Inspection Tower Inspection

Hardware Installation Approval

Tower Inspection

Tower Foundation Tower Structure Antirust

The undercoat painting must be applied. The tower plate layer should be even and free of bubbles, peeling or rust. The installation should be reliable and straight. The vertical deviation permission is not larger than 5 . The galvanized steel bar with a section not smaller than 40mm*4mm should be used for the specialpurpose grounding lead. The resistance value should be smaller than 5.

Lightning arrester

Lightning Grounding

Content
Machine room environment and placement inspection.

Indoor Installation Standard

indoor cable chute or slot The indoor cable wiring

The

Installing the Antenna Feeder System

General Inspection Tower Inspection

Hardware Installation Approval

Hardware Installation Approval

Hardware Installation Quality Self-Check Target: Make sure the Hardware Installation Inspection is passed. Person in charge: Project supervisorInput file

Hardware Installation Approval Target Examine the hardware installation.

Standard to Hardware Installation Inspection Construction Quality Supervision Specification Construction Quality Report Notice of Construction Quality Rectification Contractor Operation Quality Assessment Report

Output file

Guarantee the normal operation of the hardware equipment. Person in Duty System testing engineer/project director Output file Installation Acceptance Report