SMART INSTRUMENTATION

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PMI Revision 00

Analog & Digital Processing

Analog ~ continuous Digital computer ~ discrete On/Off Control majority Data representation

6 November 2012

PMI Revision 00

Analog & Digital Processing

Smart sensor device with small housing contains complete set of measurement and control including analog digital pr digital analog converter. Programmable Logic Controller Discrete-state control Direct digital control

6 November 2012

PMI Revision 00

Sensor Systems
Sensor temperature sensors flow sensors level sensors pressure sensors composition analyzers Transmitter

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PMI Revision 00

The Control Relevant Aspects of Sensors

The time constant/dead time of the sensor The repeatability of the sensor

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PMI Revision 00

Sensor Terminology
Span Zero Accuracy Repeatability Process measurement dynamics Calibration

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PMI Revision 00

Span and Zero Example

Consider a case in which the maximum temperature that is to be measured is 350F and the minimum temperature is 100F. Then the zero is 100F and the span is 250F In addition, if the measured temperature is known at two different sensor output levels (i.e., mas), the span and zero can be calculated directly.

6 November 2012

PMI Revision 00

Smart Sensors
Sensors with onboard microprocesssors that offer a number of diagnostic capabilities. Smart pH sensors determine when it is necessary to trigger a wash cycle due to buildup on the electrode surface. Smart flow meters use statistical techniques to check for plugging of the lines to the DP cell. Smart temperature sensors use redundant sensors to identify drift and estimate expected life before failure.
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Fieldbus Technology
Based upon smart valves, smart sensors and controllers installed in the field. Uses data highway to replace wires from sensor to DCS and to the control valves. Less expensive installations and better reliability. Can mix different sources (vendors) of sensors, transmitters, and control valves.

6 November 2012

PMI Revision 00

Fieldbus Architecture
Plant-Wide Network

Local Area Network

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Smart Sensors

Local Area Network

Smart Sensors

Smart Control Valves and Controllers

Smart Control Valves and Controllers

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6 November 2012

Fieldbus Network

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Fieldbus Network

THANK YOU

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PMI Revision 00

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