1 Environmental Health and Safety Metrics Performance Indices for the Future 2 A. Leibowitz SSA 4/26/00 Metrics Purpose Evaluation and control of dynamic systems. Graphical representation of non-intuitive data Management/customer communication Speak their language 3 A. Leibowitz SSA 4/26/00 What Gets Measured Gets Managed - business mantra 4 A. Leibowitz SSA 4/26/00 Metrics Description and Definitions How are metrics used by other functional areas? Operations planning Strategic planning Quality control Personnel compliance Product pricing Market evaluation 5 A. Leibowitz SSA 4/26/00 Data Collection Sources of Information Department Data Examples Use Accounting Sales, budgets Normalization of data, evaluation of resource allocations EHS Sampling results, notices of violation Compliance documentation, program administration Maintenance Equipment maintenance logs, contractor training, energy usage Accident investigation, evaluation of conservation efforts 6 A. Leibowitz SSA 4/26/00 Data Collection Sources of Information (cont.) Department Data Examples Use Medical Injuries, training attendees Accident and regulatory compliance analysis Operations Departmental audit summaries, manufacturing costs, management goals Policy deployment review, total costs of accidents Personnel Total number of employees, hourly/salaried, departmental/trade breakdowns, lost time Normalization of data, identification of trade or departmental trends 7 A. Leibowitz SSA 4/26/00 Data Collection Collection Methods Direct Measurement Data Logging Field Monitoring Surveys Data Collection Forms Public/Private Databases Document Repositories Agency Internal 8 A. Leibowitz SSA 4/26/00 Data Collection Collection Form Data Jan Feb Mar Apr May Injury/illness cases Days away from work Cases Total Days away from work Average # of Employees Employee Hours Fires or Other Damage(>$1K) Reportable Releases Amount Released ( lb.) EHS Agency Visits Non Compliance Notices Fines (US $) Open Action Items Delinquent Action Items 9 A. Leibowitz SSA 4/26/00 Data Collection Collection Form (cont.) Data Jan Feb Mar Apr May Complete On Time Items Purchased Chemicals (lb.) Haz.Waste Disposal Cost ($) Haz. Waste Disposal Amt. (lb.) Nonhaz. Waste Disp. Cost ($) Nonhaz. Waste Disp. Amt. (lb.) Recycled Material (lb.) Electricity (KWH) Natural Gas (ft 3 ) Fuel Oil (Gallons) Water (Gallons) Sales (US$) Local Metrics (IE. First aid) 10 A. Leibowitz SSA 4/26/00 Data Collection Internet Sources EPA Center for Environmental Statistics http://www.epa.gov/ces/ Air Quality Water Quality Waste Management Pesticide Use and Management Production and Use of Toxic Substances Emergency Response and Remediation Chemical Emergency Prevention and Preparedness Underground Storage Tanks Environmental Indicators 11 A. Leibowitz SSA 4/26/00 Data Collection Internet Sources (cont.) The Bureau of Labor Statistics http://stats.bls.gov/oshhome.htm Census of Fatal Occupational Injuries Occupational Injuries and Illnesses (Annual) Occupational Injuries and Illnesses by Selected Characteristics Health Care Expenditures (Annual) Case and Demographic Information - Nonfatal Industry Incidents Information - Nonfatal Occupational Injury and Illness Classification Manual National Compensation Survey 12 A. Leibowitz SSA 4/26/00 Data Collection Data Validation Manual/Electronic Calculation Check Formulas/Algorithms Evaluation of Alternate Information Sources Parallel Collection Evaluate Data Assumptions Sublevel Elements Definitions Units of Measure 13 A. Leibowitz SSA 4/26/00 EHS Metrics General Safety Metrics - the standard Environmental Metrics -a growing assortment Industrial Hygiene Metrics - Limited 14 A. Leibowitz SSA 4/26/00 EHS Metrics General Inspections Records Maintenance Budget Status Action Item Status Notices of Violation Outside Agency Interaction 15 A. Leibowitz SSA 4/26/00 EHS Metrics General (cont.) Training Disciplinary Action Departmental Goals Established Management Participation/Performance Measurement Audits Legal Costs 16 A. Leibowitz SSA 4/26/00 EHS Metrics Normalization Data Population (direct, indirect, field, temporary) Hours Worked (regular, overtime) Sales (fixed accounting) Articles Produced Degree Days 17 A. Leibowitz SSA 4/26/00 Safety Metrics Basics First Aid Cases Recordable Injuries/Illnesses Lost and Restricted Days Worker's Compensation Costs Property Losses Regulatory fines Catastrophic events Root Cause Analyses 18 A. Leibowitz SSA 4/26/00 Safety Metrics (cont.) Job Safety Analyses Near Misses Safety Meetings Conducted Attendance at Safety Meetings Cascade Instructors Trained Test Scores 19 A. Leibowitz SSA 4/26/00 Safety Metrics (cont.) Work Orders Written/Completed Number of Employee Raised Safety Issues Ergonomic Concerns Identified/Corrected Incident Reporting Efficiency 20 A. Leibowitz SSA 4/26/00 Environmental Metrics Basics Reportable Releases Chemical Purchases Chemical Disposal Permit Compliance Energy Use 21 A. Leibowitz SSA 4/26/00 Environmental Metrics (cont.) Monitoring Completion Risk Assessments Completed Control Equipment Efficiency Treatment plants, scrubbers etc. System Availability Frequency of upsets, repair delays Drinking Water Testing 22 A. Leibowitz SSA 4/26/00 Environmental Metrics (cont.) Emergency Response Plans, response time Permit Preparation Timely, Accurate Regulatory Impact Analyses Waste Minimization Programs TSDF Audits 23 A. Leibowitz SSA 4/26/00 Industrial Hygiene Metrics Hazard Assessments MSDS Availability, Training Monitoring Procedures Calibration, media selection, documentation Physical Agents Noise, Radiation 24 A. Leibowitz SSA 4/26/00 Industrial Hygiene Metrics (cont.) Biological Monitoring Air Contaminants Personal Protective Equipment Use, training, selection Corrective Actions Employee Notifications 25 A. Leibowitz SSA 4/26/00 Example Formulas Incidence Rate the number of injuries and illnesses per 100 full-time workers and were calculated as: (N/EH) x 200,000 where N = number of injuries and illnesses EH = total hours worked by all employees during the calendar year 200,000 = base for 100 equivalent full-time workers (working 40 hours per week, 50 weeks per year). 26 A. Leibowitz SSA 4/26/00 Example Formulas (cont.) |njury Frequency (|F} = ((A+} x 100}|0 A = lrjury/ l||ress Cases 8 = 0ays AWay Fror wor| Cases 0 = Average Nuroer ol Erp|oyees |r |re per|od 12 - Honth Runn|ng Average: |F R = 8um ((A+} 1 .... (A+} 12 } X 100 8um (0 1 .... 0 12 } 27 A. Leibowitz SSA 4/26/00 Rolling Average Chart 0 5 10 15 20 25 30 35 40 1s t Qt r 2nd Qt r 3rd Qt r 4t h Qt r Rolling Avg. Quart er Goal 28 A. Leibowitz SSA 4/26/00 Example Formulas (cont.) |njury 8ever|ty (|8} = C x 100 0 C = Los| wor| 0ays 0 = Average Nuroer ol Erp|oyees |r |re Per|od Average 0ays Crarged = C/ 8 C = Los| wor| 0ays 8 = 0ays AWay Fror wor| Cases 29 A. Leibowitz SSA 4/26/00 Example Formulas (cont.) 0uant|ty of waste (0w} = 0+8 Y 0 = |azardous was|e 0|sposa| Arour| 3 = Nor-razardous was|e 0|sposa| Arour| Y = Norra||za||or Fac|or Vo|ume of Hater|a|s of 6oncern (VH6} = H Y V = Va|er|a|s ol Corcerr Purcrased or used Y = Norra||za||or Fac|or 30 A. Leibowitz SSA 4/26/00 Metrics Examples Display and Interpretation Injury Frequency Index 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C 1997 0.00 1.00 2.00 3.00 4.00 5.00 6.00 1995 1996 YTD. GOAL 31 A. Leibowitz SSA 4/26/00 Metrics Examples Display and Interpretation Waste Disposal Costs 0 100 200 300 400 500 600 700 800 900 1, 000 1993 1994 1995 1996* K
D o l l a r s Unit A Unit B Unit C Unit D Unit E Tot al 32 A. Leibowitz SSA 4/26/00 Metrics Examples Display and Interpretation Waste Disposal Costs 0 200 400 600 800 1,000 1993 1994 1995 1996* K $ Uni t E Uni t D Uni t C Uni t B Uni t A 33 A. Leibowitz SSA 4/26/00 Metrics Examples Display and Interpretation 1998 Waste Disposal Costs Scrubber 15% Remediati on 48% Etchi ng 10% Plati ng 13% Wastewater 14% Other 34 A. Leibowitz SSA 4/26/00 Metrics Examples Display and Interpretation CHEMICAL REDUCTION 0 100 200 300 400 1988 1989 1990 1991 1992 1993 YEAR T H O U S A N D
P O U N D S Nitric Acid HCl H2SO4 Copper NaOH Freon 1,1,1-TCA Chlorine 35 A. Leibowitz SSA 4/26/00 Metrics Examples Display and Interpretation 1997 - $19.4 Billion 14.2% 21.5% 11.4% 8.1% 16.1% 1999 - $22.0 Billion 13.7% 23.0% 9.1% 7.7% 16.0% Nat ural Gas Oil Electric Water Solar -10% -5% 0% 5% 10% 15% N a t u r a l
G a s O i l E l e c t r i c W a t e r S o l a r A t o m i c Growth by Segment (%) 1996 1997 1998 1999 36 A. Leibowitz SSA 4/26/00 Misuse of Metrics Comparison of data prepared using different criteria Assumption of trends Assumption of relationships Extrapolation (logic flaws) 37 A. Leibowitz SSA 4/26/00 Innovative Ideas and Future Uses of Metrics Life Cycle Costs Cost Avoidance Employee Participation Supervisor Participation Inter/Intranets Real Time Data Display