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VALVES GENERAL CATALOG

MANUAL VALVES, MECHANICAL VALVES


INDEX
Features Manual Valves, Push Button Type Manual Valves, Lever-operated Type 2-, 3-port Manual Valves, Lever-operated Type 3-position, 5-port Manual Valves 400HV Series Foot Valves, 2-, 3-port Foot Valves, 5-port Mechanical Valves, Ball-cam Type Mechanical Valves, Roller-cam Type Micro Valves 823 825 826 827 828 829 830 831 832 833

Caution

Before use, be sure to read the Safety Precautions on p. 31.

822

MANUAL VALVES, MECHANICAL VALVES

Product Range Features (Diaphragm Type)


Reliable operation Uses diaphragm construction that enables quick and sharp switching peculiar to this type. The valve seat is also reliable. Trouble free structure An extremely simple structure and a poppet-type seat method ensures freedom from galling, even if a certain amount of dust intrudes inside. Moreover, it will not stick even after being left unused for long periods. Can be used without lubrication. No sliding parts, and lubrication is unnecessary, and no breakdown problems due to inadequate lubrication. Any mounting direction is acceptable. This structure ensures operations without a hitch, no matter what the mounting direction is. Compact and lightweight An original compact design, and a light aluminum alloy body.
Using nuts enables compact installation on panels (125P, 125HO types). Can also hold the pressed-down condition (125HO type). A vacuum valve with a non-leakage structure is also available.

Manual valves (push button type)


825

Applications
ON/OFF for pilot air Operation for single acting air cylinders and air grippers Filling or exhausting of air tank ON/OFF for air supply (125HO) ON/OFF for air jet and air blowing

Foot valves
829

A holding mechanism maintains the unit in an operating condition, which can then be released by pushing a foot-operated latch located back of the pedal (250FL, 250-4FL, 25034FL).

Applications
Operation for double acting air cylinders and air grippers ON/OFF for pilot air (Double air-piloted valve)

823

Manual valves (lever-operated type 2-, 3-port)


826

Manual valves (lever-operated type 3-position, 5-port)


827

Manual valves
828

Using nuts enables compact installation on panels (125V). A vacuum valve with a non-leakage structure is also available.

Applications
ON/OFF for pilot air Operation for single acting air cylinders and air gripper Filling or exhausting of air tank ON/OFF for air supply ON/OFF for air jet and air blowing

Operation of double acting air cylinders and air grippers (In the neutral position, the air cylinder and air gripper are in the free condition, and can be operated manually). A vacuum valve with a non-leakage structure is also available.

Sliding valve construction, and manually switched 4-port valve. Rotary type (swing lever) for reliable switching.

Applications
For switching air cylinders

Applications
Switching of pilot air Switching of air supply

Mechanical valves (ball-cam type)


831

Mechanical valves (roller-cam type)


832

Micro valves
833

Using nuts enables compact installation on panels (125B). A vacuum valve with a non-leakage structure is also available.

Sturdy structure capable of withstanding harsh operation. Offers smooth pilot air switching.

Applications Applications
ON/OFF for pilot air Operation for single acting air cylinders and air gripper Filling or exhausting of air tank ON/OFF for air jet and air blowing ON/OFF for pilot air Operation for single acting air cylinders and air gripper Filling or exhausting of air tank ON/OFF for air jet

Both normally closed and normally open types are available for 2-port and 3-port valves, to ensure applications of using every type of pneumatic signal. Virtually no change in operational force from low to high pressure range. No neutral position means smooth switching between the A port and R port.

Applications
Confirms operations in pneumatic control circuits. Switches air pressure signals. Operation of air cylinder Filling or exhausting of air tank

824

MANUAL VALVES, MECHANICAL VALVES

MANUAL VALVES
Push Button Type
Symbols
Spring return 2-port NC NO NC 3-port NO Spring return with holding mechanism 2-port 3-port NC NO NC NO

Inner Construction, Major Parts and Materials


125 series
Button Stem Diaphragm 2 A
1 P 2 A 3 R 1 P 2 A 3 R 1 P 2 A 1 P 2 A 1 P 2 A 3 R 1 P 3 R

Normal condition
Plug here for 2-port

Operating condition

(Normally closed) (Normally open) (Normally closed) (Normally open) (Normally closed) (Normally open) (Normally closed) (Normally open)

3 R 2 A 1 P

3 R

2 A

1 P 2 A

1 P 2 A

Valve body

1 P

125P-2 125P-2-11 125P 125P-11 250P-2 250P-2-11 250P 250P-11 125HO-2 125HO-2-11 125HO 125HO-11 2503P-2 2503P-2-11 2503P 2503P-11

250, 2503 series


Button Stem Plug here for 2-port

Specifications
Operation type Item Port size Media Basic model 125P Rc1/8 Spring return 250P Rc1/4
Spring return with holding mechanism 125HO Rc1/8

Diaphragm 2 A Valve body

3 R

2 A

3 R

Operating pressure range MPa {kgf/cm2} [psi.]

Proof pressure MPa {kgf/cm2} [psi.] Operating temperature range C [F] (atmosphere and media) Effective area mm2 5.5 Flow coefficient Cv 0.27 mm [in.] 0.8 [0.031] Valve stroke Lubrication kg [lb.] 0.10 [0.22] Mass Options . . . . . . .Order codes
2-port . . . . . . .2 Normally open . . . . . .-11 With lock nuts for panel mounting . . .-22

2503P Rc3/8 Air 00.9 {09.2} [0131] 1.35 {13.8} [196] 560 [41140]

1 P

1 P

15 5.5 0.76 0.27 1.6 [0.063] 0.8 [0.031] Not required 0.20 [0.44] 0.25 [0.55] 0.10 [0.22] 2-port . . . . . . . . . . . . .-2 2-port . . . . . . . . . . . .-2 Normally open . . . . .-11 Normally open . . . .-11
With lock nuts for panel mounting . . . .-22

Parts Body Stem Diaphragm Button

Materials Aluminum alloy (anodized) Brass Synthetic rubber Nylon (Steel in 125HO)

Dimensions
125P
M261.5

(mm)

30 23

125HO
M261.5
8 3-Rc 1

30 23

Open-Close indicating engraving

7.5

7.5

30.5

3 R

Examples: 125P-2-11-22 250P 2503P-11

Basic model Basic model Port size 125P Rc1/8 250P Rc1/4 2503P Rc3/8 125HO
Rc1/8 (with holding mechanism)

Option Code Blank 2 11 22

2.6

16

Basic model

Option

Specifications
3-port, normally closed
4-5.5 Mounting hole

4-5.5 Mounting hole

2-port Normally open


With lock nuts for panel mounting (125P,125HO only) 1 P

3 R
32

2.6

3 R
32 45

2 A

Flow Rate
125 series
Valve outlet pressure MPa 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 Supply pressure MPa 0.9 0.8 0.7 0.6

32 45

32 45

250 series
Valve outlet pressure MPa 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 Supply pressure MPa 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 400 800 1200 1600 2000

Note: For the normally open type, the exhaust port 3(R) is on the opposite side.

Note: For the normally open type, the exhaust port 3(R) is on the opposite side.

0.5 0.4 0.3 0.2 0.1

2250P 2503P
3-Rc 1 4 3 3-Rc 8

42 (46) 23

48 57.5

How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 275R/min [9.71ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.].

How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 740R/min [26.1ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.].

2 A
3 R

Button Pushing Down Force


N [lbf.] Model 125P 125HO 250P 2503P
Main pressure MPa [psi.]
Normally closed Normally open Normally closed Normally open Normally closed Normally open

4-5.5 Mounting hole

1.2

3 R

40

2 A

1 P

0
14.7 [3.30] 6.9 [1.55] 26.5 [5.96]

0.2 21.6 [4.86] 30.4 [6.83] 14.7 [3.30] 21.6 [4.86] 44.1 [9.91] 42.2 [9.49]

0.4 28.4 [6.38] 44.1 [9.91] 21.6 [4.86] 36.3 [8.16] 64.7 [14.54] 53.0 [11.91]

0.6 36.3 [8.16] 58.8 [13.22] 28.4 [6.38] 50.0 [11.24] 88.2 [19.83] 65.7 [14.77]

0.8 143.2 [9.71] 172.6 [16.32] 136.3 [8.16] 158.8 [13.22] 116.7 [26.23] 185.3 [19.18]
40 57

Notes: 1. For the normally open type, the exhaust port 3(R) is on the opposite side. 2. Dimensions in parentheses ( ) are for the 2503P.

825

57

3 R

Flow rateR/min (ANR)

1 P

25.5 30.3 63 72.5

200 400 600 Flow rateR/min (ANR)

1MPa = 145psi. 1R/min = 0.0353ft.3/min.

45

2 A

1 P

16

2 A

30.5

1 P

3 R

1 P

2 A

48.7

Order Codes

3-Rc1 8 46

MANUAL VALVES
Lever-operated Type 2-, 3-port
Inner Construction, Major Parts and Materials
2-port NC/NO
(both normally closed and normally open use)

Symbols
3-port NC/NO
(both normally closed and normally open use)

Normal condition Lever Stem

Operating condition

2 A

1 P

2 A

1 P 3 R

Diaphragm 2 A Valve body 3 R 1 P

Plug here for 2-port 2 A 3 R 1 P

125V-2 250V-2 2503V-2

125V 250V 2503V

Specifications
Item Port size Media
Operating pressure range

Basic model

125V Rc1/8

250V

2503V

MPa {kgf/cm2} [psi.]

Proof pressure MPa {kgf/cm2} [psi.] Operating temperature range C [F] (atmosphere and media) Effective area mm2 Flow coefficient Cv Valve stroke mm [in.] Lubrication Mass kg [lb.] Options . . . . . . .Order codes

Rc1/4 Rc3/8 Air 00.9 {09.2} [0131] 1.35 {13.8} [196] 560 [41140]

Parts Body Stem Diaphragm

Materials Aluminum alloy (anodized) Brass Synthetic rubber

Dimensions
125V

(mm)

5.5 0.27 0.8 [0.031] 0.11 [0.24]


2-port . . . . . . . . . . .-2 With lock nuts for panel mounting . . . .-22

15 0.76 1.6 [0.063] Not required 0.24 [0.53] 0.29 [0.64]


2-port . . . . . . . . . . . . .-2

2250V 2503V
44.0 30 Close Open Red painted circle on upper side: Open 3-Rc1/8
3 R

50.5 5.5

Open 90

80

Close

Order Codes
Basic model Basic model Option Basic model 125V 250V 2503V Port size Rc1/8 Rc1/4 Rc3/8 Option Code Blank 2 22 Specifications 3-port 2-port
With lock nuts for panel mounting (125V only)

7.5

72.3

M261.5 30.5

48 57.5

2.6

16

2 A 30

2 A
3 R

4-5.5 Mounting hole 3 R

2 A

1 P

Flow Rate
125 series 2250 series 2503 series
Valve outlet pressure MPa Supply pressure MPa 0.9 0.8 0.9 0.8 0.7 0.7 0.6 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 0.2 0.1 0.1

32 45

40 57

Valve outlet pressure MPa

Supply pressure MPa 0.9 0.8 0.9 0.8 0.7 0.7 0.6 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 0.2 0.1 0.1

Notes: 1. Although the 125V lever is set on the 1(P) port side in the normal condition, it can be positioned in 360 range. 2. Dimensions in parentheses ( ) are for the 2503V.

200 400 600 Flow rateR/min (ANR)

1MPa = 145psi. 1R/min = 0.0353ft.3/min.

400 800 1200 1600 2000 Flow rateR/min (ANR)

How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 275R/min [9.71ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.].

How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 740R/min [26.1ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.].

40 57

Examples: 125V-2-22 250V 2503V-2

4-5.5 Mounting hole

3 R

1 P

2 A

826

MANUAL VALVES, MECHANICAL VALVES

42 46

32

45

1.2

25.5 30.3

1 P

1 P

109.5 119.0

20 sphere

Red painted circle 3545 on upper side: Open 3-Rc1/4 3-Rc3/8

34 sphere

3 R

MANUAL VALVES
Lever-operated Type 3-position, 5-port
Inner Construction, Major Parts and Materials
5-port (Exhaust center)
Normal condition Lever
4 A 2 B 5 R1 1 P 3 R2

Symbol

Stem Valve body Diaphragm

250-4H, 2503-4H

5 R1

3 R2 2 B 1 P

Specifications
Item Port size Media
Operating pressure range

4 A

Basic model

250-4H Rc1/4

2503-4H

MPa {kgf/cm2} [psi.]

Proof pressure MPa {kgf/cm2} [psi.] Operating temperature range C [F] (atmosphere and media) Effective area mm2 Flow coefficient Cv Valve stroke mm [in.] Lubrication Mass kg [lb.]

Rc3/8 Air 0.10.9 {09.2} [15131] 1.35 {13.8} [196] 560 [41140] 15 0.76 1.6 [0.063] Not required 0.6 [1.3]

Operating condition

5 R1 4 A

3 R2 2 B 1 P

Order Code
Basic model Basic model Basic model 250-4H 2503-4H Port size Rc1/4 Rc3/8 Parts Body Stem Diaphragm

Materials Aluminum alloy (anodized) Brass Synthetic rubber

Examples: 250-4H 2503-4H

Dimensions

(mm)

Flow Rate

Valve outlet pressure MPa 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 Supply pressure MPa 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 400 800 1200 1600 2000 Flow rateR/min (ANR)

OFF Neutral position


30
34

71.5

71.5
Red painted circle on upper side: Open

1MPa = 145psi., 1R/min = 0.0353ft.3/min.

ON
60 60

ON

45

How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 740R/min [26.1ft.3 /min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.].

5-Rc 1 4 5-Rc 3 8

1 P 5 R1
22.5

134

3 R2 3 R2
12

21

21

Lever Position and Air Path


Operating condition 1 P 4 A Normal condition (Neutral position) 1 P 4 A Operating condition 1 P 4 A

1 P

5 R1
22 7

3 R2
43

4 A
2 B 2 B 2 B

82 100

2 B

827

64

MANUAL VALVES
400HV Series

Features
Optimum valve for air cylinder operation switching. Sliding valve construction, and manually switched 4-port valve. Rotary type (swing lever) for reliable switching.

Symbol

Order Codes 400HV


4 AB 2 1 P R 3

Port size 02Rc1/4 03Rc3/8 04Rc1/2

Manual valve

Specifications
Model Item Media Valve function Operation type Effective area Port size Operating pressure range Proof pressure Operating temperature range Angle of lever operation Mounting direction Mass g [oz.] MPa {kgf/cm2} [psi.] MPa {kgf/cm2} [psi.] C [F] mm2 Rc1/4 400HV-02 400HV-03 Air 4-port, 3-position Direct acting 26 Rc3/8 00.97 {09.9} [0141] 1.47 {15.0} [213] 560 [41140] 90 Any 800 [28.2] Rc1/2 400HV-04

4-M50.8 Depth 8 For panel mounting

GDetailed diagram for machining panel mounting holes


B OUT-2 R EXH

29.5

58 +0.2

+0.4

62 17.6

0.
P(IN) N

4-5.6 65.5

4-7.2 Mounting hole

65.5 74

A OUT-1

115

Handling precautions

123

0.
N

37.5

57

/ / /

The air flow in switching is described by the figure which the arrow indicator on the selector handle shows. For 1 For 2

13

90

94

0.

828

MANUAL VALVES, MECHANICAL VALVES

Dimensions

(mm)

90

1 0.

17.6

FOOT VALVES
2-, 3-port
Inner Construction, Major Parts and Materials
Spring return with holding mechanism

Symbols
Spring return

2-port NC NO NC

3-port NO NC

2-port NO NC

3-port NO
Button Stem Diaphragm

Normal condition Plug here for 2-port

Operating condition

(Normally closed) (Normally open) (Normally closed) (Normally open) (Normally closed) (Normally open) (Normally closed) (Normally open)

2 A

1 P 2 A

1 P 2 A

1 P 2 A 3 R

1 P

2 A

1 P 2 A

1 P 2 A

1 P 2 A 3 R

1 P 3 R

2 A
Valve body

3 R 1 P

2 A

3 R 1 P

250F-2

250F-2-11

250F

250F-11

250FL-2 250FL-2-11

250FL

250FL-11

Specifications
Operation type Item Port size Media Basic model Spring return 250F Rc1/4
Spring return with holding mechanism

250FL Rc1/4

Parts Body Stem Diaphragm Cover, pedal

Materials Aluminum alloy (anodized) Brass Synthetic rubber Steel

Operating pressure range MPa {kgf/cm2} [psi.]

Proof pressure MPa {kgf/cm2} [psi.] Operating temperature range C [F] (atmosphere and media) Effective area mm2 Flow coefficient Cv Valve stroke mm [in.] Lubrication Mass kg [lb.] Options . . . . . . .Order codes

Air 00.9 {09.2} [0131] 1.35 {13.8} [196] 560 [41140] 15 0.76 1.6 [0.063] Not required 1.0 [2.2] 1.6 [3.5]
2-port . . . . . . . . .-2 Normally open .-11

Dimensions
9.5

(mm)

1.2

9.5

155.5

9.5

2 A
104 92 73

54 70 4-9.8 174.5 Bracket for holding pedal 250FL 16MAX. 39.5

3 R

1.2

9.5

Order Codes
Basic model Option Basic model Basic model Operation method Spring return 250F 250FL
Spring return with holding mechanism

44.5

Option Code Blank 2 11

Specifications 3-port Normally closed 2-port Normally open


111.3 44.5 3-Rc14
P 1 P 1

Examples: 250F 250FL-2-11

Rubber pad

Flow Rate
Valve outlet pressure MPa 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 Supply pressure MPa 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 400 800 1200 1600 2000 Flow rateR/min (ANR)

Note: In the cases of 250F and 250FL normally open, 1(P) port and 2(A) port are on the opposite side.

1MPa = 145psi., 1R/min = 0.0353ft.3/min.

How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 740R/min [26.1ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.].

Pedal Pushing Down Force


N [lbf.] Model 250F 250FL
Main pressure MPa [psi.]

0 [0]

0.2 [29]

0.4 [58]

0.6 [87]

0.8 [116]

Normally closed 5.9 [1.33] 9.8 [2.20] 13.7 [3.08] 18.6 [4.18] 25.5 [5.73] Normally open 5.9 [1.33] 8.8 [1.98] 11.8 [2.65] 14.7 [3.30] 18.6 [4.18]

829

30.5

FOOT VALVES
5-port
Inner Construction, Major Parts and Materials
Spring return with holding mechanism

Symbols
Spring return

Normal condition
Pedal Button Stem 2 B 5 R1 3 R2 4 A 1 P

4 A 2 B

5 R1 1 P 3 R2

4 A 2 B

5 R1 1 P 3 R2

250-4F 2503-4F

250-4FL 2503-4FL

Specifications
Valve body

Operation type Item Port size Media Basic model

Spring return 250-4F Rc1/4 2503-4F Rc3/8

Spring return with holding mechanism

Diaphragm

250-4FL Rc1/4

2503-4FL Rc3/8

Operating condition

Operating pressure range MPa {kgf/cm2} [psi.]

Proof pressure Operating temperature range C [F] (atmosphere and media) Effective area mm2 Flow coefficient Cv Valve stroke mm [in.] Lubrication Mass kg [lb.]

MPa {kgf/cm2} [psi.]

Air 00.9 {09.2} [0131] 1.35 {13.8} [196] 560 [41140] 15 0.76 1.6 [0.063] Not required 1.6 [3.5] 1.7 [3.7] Parts Body Stem Diaphragm Cover, pedal
2 B 3 R2 1 P 5 R1 4 A

Order Codes
Basic model Basic model Specifications Rc 1/4 250-4F Spring return 250-4FL 2503-4F Examples: 250-4F 2503-4FL
Rc 1/4 Spring return with holding mechanism

Basic model

Materials Aluminum alloy (anodized) Brass Synthetic rubber Steel

Dimensions
1.2 9.5 11

(mm)

159

9.5

Rc3/8 Spring return


Rc 3/8

3 R2 2 B
120

2503-4FL Spring return with


107 85 21
holding mechanism

54 70

Flow Rate
11
Valve outlet pressure MPa

4 A 48 5 R1 55
178
1MPa = 145psi., 1R/min = 0.0353ft.3/min.

1 P
1.2
0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 Supply pressure MPa 0.8 0.7 0.6 0.4 0.3 0.2 0.1 0.5 0.9

4-9.8

400 800 1200 1600 2000

Flow rateR/min (ANR)

111.3

How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 740R/min [26.1ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.].

Bracket for holding pedal 48 55 5-Rc14 5 R1 5-Rc3 8 29 250-4FL

Pedal Pushing Down Force


N [lbf.] Model
Main pressure MPa [psi.]

16MAX. Rubber pad

0 [0] 10.8 [2.43]

0.2 [29] 17.7 [3.98]

0.4 [58] 25.5 [5.73]

0.6 [87] 33.3 [7.49]

0.8 [116] 44.1 [9.91]

250-4F 2503-4F 250-4FL 2503-4FL

47.5

830

MANUAL VALVES, MECHANICAL VALVES

21

40

MECHANICAL VALVES
Ball-cam Type
Inner Construction, Major Parts and Materials
2-port
(Normally closed)

Symbols
3-port
(Normally open)

Normal condition
(Normally open)

Operating condition

NC

NO

(Normally closed)

NC

NO

2 A

1 P

2 A

1 P

2 A

1 P 3 R

2 A

1 P 3 R

125B-2 250B-2 2503B-2

125B-2-11

125B 250B 2503B

Ball Stem Valve body Diaphragm 2 A

3 R

Plug here for 2-port 2 A

3 R

125B-11
1 P 1 P

Specifications
Item Port size Media
Operating pressure range

Basic model

125B Rc1/8

250B

2503B

MPa {kgf/cm2} [psi.]

0.11 [0.24]
2-port . . . . . . . . . .-2 Normally open . .-11 With lock nuts for panel mounting . .-22

9.3

M261.5 7.9

30 15

Stroke 0.8 2.6 16 1.2MAX. Approximately 42

Options . . . . . . .Order codes

2-port . . . . . . . . . . . . .-2

42 46 24

7.5

3-Rc1 8 1 P 2 A

2 A
3 R

1 P

Basic model

Basic model Basic model Port size 125B Rc1/8 250B Rc1/4 2503B Rc3/8

Option

Option Code Blank 2 11

Specifications 3-port Normally closed 2-port Normally open (125B only)


125B With lock nuts for panel mounting

4-5.5 Mounting hole 3 R

4-5.5 Mounting hole

3 R

Examples: 125B-2-11-22 250B

22

Flow Rate
125 series 2250 series 2503 series
Valve outlet pressure MPa Supply pressure MPa 0.8 0.9 0.7 0.6 0.5 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 Supply pressure MPa 0.8 0.9 0.7 0.6 0.5 0.4 0.3 0.2 0.1 400 800 1200 1600 2000 Flow rateR/min (ANR)

32 45

32 45

1 P

2 A

40 57

Note: For the normally open type, the exhaust port 3(R) is on the opposite side.

Valve outlet pressure MPa

0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0

0.4 0.3 0.2 0.1 200

400

600

Flow rateR/min (ANR)

1MPa = 145psi. 1R/min = 0.0353ft.3/min.

How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 275R/min [9.71ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.].

How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 740R/min [26.1ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.].

Ball Pushing Down Force


N [lbf.] Model 125B 250B, 2503B
Main pressure MPa [psi.]
Normally closed Normally open Normally closed

0 [0] 16.7 [3.75]

0.2 [29]

0.4 [58]

0.6 [87]

0.8 [116]

24.5 [5.51] 32.4 [7.28]1 40.2 [9.04]1 148.1 [10.81] 30.4 [6.83] 50.0 [11.24] 71.6 [16.10] 186.3 [19.40] 17.5 [3.93] 36.3 [8.16] 55.9 [12.57] 78.5 [17.65] 104.0 [23.38]

831

40 57

2 A

1 P

1.2 25.5 30.3 61.5 71

48 57.5

30.5

3 R

Order Codes

3-Rc14 3-Rc3 8

Stroke 0.8 1.2MAX.

Proof pressure MPa {kgf/cm2} [psi.] Operating temperature range C [F] (atmosphere and media) Effective area mm2 Flow coefficient Cv Valve stroke mm [in.] Lubrication Mass kg [lb.]

Rc1/4 Rc3/8 Air 00.9 {09.2} [0131] 1.35 {13.8} [196] 560 [41140]

Parts Body Stem Diaphragm Ball

Materials Aluminum alloy (anodized) Brass Synthetic rubber Steel

5.5 0.27 0.8 [0.031]

15 0.76 1.6 [0.063] Not required 0.21 [0.46] 0.26 [0.57]

Dimensions
125B

(mm)

2250B 2503B

MECHANICAL VALVES
Roller-cam Type
Symbols
Roller-cam 2-port NC NO NC 3-port NO NC One way roller-cam 2-port NO NC 3-port NO

Inner Construction, Major Parts and Materials


125 series
Roller Arm Stem
Normal condition

2250 series 2503 series


Roller Button Stem

Normal condition

(Normally closed) (Normally open) (Normally closed) (Normally open) (Normally closed) (Normally open) (Normally closed) (Normally open)

2 A

1 P 2 A

1 P 2 A

1 P 2 A 3 R

1 P 2 A 3 R

1 P 2 A

1 P 2 A

1 P 2 A 3 R

1 P 3 R

Diaphragm
2 A 3 R 1 P

Diaphragm 2 A Valve body

3 R 1 P

125MC-2 125MC-2-11 250C-2 250C-2-11 2503C-2 2503C-2-11

125MC 250C 2503C

125MC-11 250C-11 125MOC-2 125MOC-2-11 125MOC 125MOC-11 2503C-11

Valve body Operating condition

Specifications
Item

Operating condition

Basic model

125MC

125MOC

250C

2503C

Operation type Port size Media


Operating pressure range MPa {kgf/cm2} [psi.]

Roller-cam One way roller(Steel roller) cam (Steel roller)

Roller-cam (Nylon roller)

2 A

3 R 1 P

2 A

3 R 1 P

Rc1/8

Proof pressure MPa {kgf/cm2} [psi.] Operating temperature range C [F] (atmosphere and media) Effective area mm2 Flow coefficient Cv Valve stroke mm [in.] Lubrication Mass kg [lb.] Options . . . . . . .Order codes

Rc1/4 Rc3/8 Air 00.9 {09.2} [0131] 1.35 {13.8} [196] 560 [41140]

Plug here for 2-port

Plug here for 2-port

5.5 0.27 0.8 [0.031]

15 0.76 1.6 [0.063]

Parts Body Stem Diaphragm Roller

Not required 0.15 [0.33] 0.30 [0.66] 0.35 [0.77] . . . . . . . . .-2 2-port Normally open .-11

Materials Aluminum alloy (anodized) Brass Synthetic rubber 125 series: Steel 250, 2503 series: Nylon

Dimensions
125MC
Roller diameter19 Roller width 7.8 Operating stroke, Approximately 4

(mm)

125MOC
40

Order Codes
Basic model Option Basic model Basic model Specifications 125MC Rc1/8
Roller-cam

Operating stroke, Approximately 4

45 5.0

90
Adjusting range of vertical direction of roller Nut for adjusting vertical direction of roller

125MOC Rc 1/8 roller-cam One way 250C


Roller-cam Roller-cam

64.4

Blank 2 11

Rc1/4 Rc3/8

30.5

Specifications 3-port Normally closed 2-port Normally open

stroke Approximately 3
Nut for adjusting horizontal direction of roller Adjusting range 360

30 19

85.5

3-Rc1/8
3 R

2.6

1 P

Examples: 125MC-2-11 2503C

16

2 A

Roller stroke, Approximately 7 1 P

102

Marginal stroke Approximately 3

2503C

3 R

4-5.5 Mounting hole

3 R

2 A 20 16

32

Flow Rate
32 45

45

1 P

2 A

125 series
Valve outlet pressure MPa 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 Supply pressure MPa 0.8 0.7 0.6 0.9
1MPa = 145psi. 1R/min = 0.0353ft.3/min.

2250 series 2503 series


Valve outlet pressure MPa 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 Supply pressure MPa 0.8 0.7 0.6 0.4 0.2 0.1 0.3 0.5 0.9

2 A

Flow rateR/min (ANR)

4 27' 67 76.5 48 57.5 85 94.5 MIN. 97 106.5 MAX.


1 P

Roller Pushing Down Force


N [lbf.] Model 125MC 125MOC 250C 2503C
Main pressure MPa [psi.]
Normally closed Normally open Normally closed Normally open Normally closed Normally open

3 R
1 P

0 [0] 12.8 [2.88]

0.2 [29]

0.4 [58]

0.6 [87] 24.5 [5.51] 22.6 [5.08] 22.6 [5.08] 19.6 [4.41] 38.3 [8.61] 30.4 [6.83]

0.8 [116] 29.4 [6.61] 26.5 [5.96] 26.5 [5.96] 23.5 [5.28] 54.9 [12.34] 39.2 [8.81]

4-5.5 Mounting hole

15.7 [3.53] 14.7 [3.30] 13.7 [3.08] 10.8 [2.43] 12.8 [2.88]

19.6 [4.41] 17.7 [3.98] 18.6 [4.18] 15.7 [3.53] 28.4 [6.38] 12.8 [2.88] 19.6 [4.41] 24.5 [5.51]

1 P

1.2

42 46

25.5 30.3

Stroke 3.5 3-Rc1/4 3-Rc3/8

26

400 800 1200 1600 2000

3 02'

3 R

2 A

40 57

40 57

5.0MAX. Stroke

How to read the graph When the supply 0.5 pressure is 0.5MPa 0.4 [73psi.] and the flow 0.3 rate is 275R/min 0.2 [9.71ft.3/min.] (ANR), 0.1 the valve outlet 600 200 400 pressure becomes Flow rateR/min (ANR) 0.4MPa [58psi.].

How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 740R/min [26.1ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.].

2250C 2503C
91.3 65 30

Screw and lock nut for adjusting the height of the roller 9.4 Roller width

Note: Dimensions not specified are the same as for the 125MC.

Notes: 1. Dimensions in parentheses ( ) are for the 2503C. 2. For the normally open type, the exhaust port 3(R) is on the opposite side.

832

MANUAL VALVES, MECHANICAL VALVES

Option Code

Roller stroke, Approximately 7 Marginal

18

MICRO VALVES
Specifications
Port size Media
Operating pressure range MPa {kgf/cm2} [psi.]

Application example
Continuous reciprocating operation of cylinder
Rc1/8 (1(P), 2(A)), 2 holes2 (3(R))
ON

Proof pressure MPa {kgf/cm2} [psi.] Operating temperature range 060 [32140] C [F] (atmosphere and media) Effective area mm2 1.8 Flow coefficient Cv 0.08 Valve stroke mm Approximately 1.5 (For details, see attached table.) Required (Turbine Oil Class 1ISO VG32is recommended) Lubrication Mass g [oz.] 90 [3.17] (KMP type), 100 [3.53] (KMC type), 130 [4.59] (KMR type) 2-port . . . . . . . . . . . . . . .-2 Options Normally open . . . . . . .-11 . . . . . . .Order codes With 3(R) port fitting . . .-60

Air 00.9 {09.2} [0131] 1.35 {13.8} [196]

OFF Start valve 125V

2 A 1 P
Micro valves KMC-2

1 P

2 A 2 A 1 P 2 B 1 P 4 A Air-piloted valve
254-4AA Air pressure supply

Order Codes
KM Number of ports Operation type 3(R) port fitting Valve function Operation type Code Operation type P Pin plunger C Roller-cam One way O roller-cam Straight S plunger Roller R plunger 3(R) port fitting Code 3(R) port fitting Blank 60 With fitting

Circuit diagrams

Start valve Manual valve125V Air-piloted valve 254-4AA

Micro valves KMC-2

Number of ports Code Number of ports Blank 3 2 2 Valve function Valve function Code Blank NC (normally closed) 11 NO (normally open)

Note : When using as a divider valve, specify as normally open, and with 3(R) port fitting (-11-60). Avoid using the normally closed type as a divider valve.

Flow Rate
Valve outlet pressure MPa
0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0
Supply pressure MPa 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 1MPa = 145psi. 1R/min = 0.0353ft.3/min. 0.9

Inner Construction, Major Parts and Materials


3-port, normally closed type (normal condition) 3-port, normally open type (normal condition)

2 A

1 P

2 A

1 P

3 R

3 R

50 100 150 200 250 Flow rateR/min (ANR)

2-port, normally closed type (normal condition)

Construction of straight plunger type


Plunger Spring Bushing Plunger Pin Stem Plate Valve body

How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 85R/min [3.0ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.].

Time Required for Switching


s Model and air-piloted valve position Valve: ON (switching air flowing state to 1(P)4(A)) 254-4A Valve: OFF (switching air flowing state to 1(P)2(B)) Valve: ON (switching air flowing state to 1(P)4(A)) 375-4A Valve: OFF (switching air flowing state to 1(P)2(B)) 501-4A Valve: ON (switching air flowing state to 1(P)4(A)) 750-4A Valve: OFF (switching air flowing state to 1(P)2(B)) Valve: ON (switching air flowing state to 1(P)4(A)) 1000-4A Valve: OFF (switching air flowing state to 1(P)2(B)) 1250-4A Switching time 0.07 0.20 0.09 0.23 0.16 0.25 0.25 0.42

2 A

1 P

3 R

Parts Body Stem Seal O-ring Roller

Materials Zinc die-casting Stainless steel Synthetic rubber Stainless steel

833

Model and Valve Stroke


Operating force N [lbf.]
At air pressure 0.9MPa {9.2 kgf/cm2} [131psi.]
2 A

Valve stroke mm [in.] Stroke until actuating


1.3 [0.051] 0.7 [0.028] 1.3 [0.051] 1.8 [0.071] 2.7 [0.106] 1.5 [0.059] 2.7 [0.106] 3.8 [0.150] 2.7 [0.106] 1.5 [0.059] 2.7 [0.106] 3.8 [0.150] 2.0 [0.079] 1.0 [0.039] 2.0 [0.079] 3.0 [0.118] 2.0 [0.079] 1.0 [0.039] 2.0 [0.079] 3.0 [0.118]
Plunger play (Approximately 1mm) is not included. When the lever is in a horizontal position it can be used as a guide for full actuation. Allowable stroke after actuation

Type

Shape

Model

Function

Total stroke

KMP-2 2-port Pin plunger type KMP-2-11

Normally closed (NC)


1 P 2 A

1.2 [0.047] 1.8 [0.071] 1.2 [0.047] 0.7 [0.028] 2.3 [0.091] 3.5 [0.138] 2.3 [0.091] 1.2 [0.047] 2.3 [0.091] 3.5 [0.138] 2.3 [0.091] 1.2 [0.047] 3.5 [0.138] 4.5 [0.177] 3.5 [0.138] 2.5 [0.098] 3.5 [0.138] 4.5 [0.177] 3.5 [0.138] 2.5 [0.098]

Normally open (NO)


1 P 2 A

24.5 [5.51]

2.5 [0.098]

KMP 3-port KMP-11

Normally closed (NC)


1 PR 3 2 A

Normally open (NO)


1 P R 3 2 A

KMC-2 2-port Roller-cam type KMC-2-11

Normally closed (NC)


1 P 2 A

Normally open (NO)


1 P 2 A

KMC 3-port KMC-11

Normally closed (NC)


1 P R 3 2 A

Normally open (NO)


1 P R 3 2 A

12.8 [2.88]

5.0 [0.197]

KMO-2 2-port One way roller-cam type KMO-2-11

Normally closed (NC)


1 P 2 A

Normally open (NO)


1 P 2 A

KMO 3-port KMO-11

Normally closed (NC)


1 P R 3 2 A

Normally open (NO)


1 PR 3 2 A

1 P

2-port Straight plunger type KMS-2-11 Normally open (NO)

2 A

1 P 2 A

KMS 3-port KMS-11

Normally closed (NC)


1 PR 3 2 A

Normally open (NO)


1 P R 3 2 A

24.5 [5.51]

5.5 [0.217]

KMR-2 2-port Roller plunger type KMR-2-11

Normally closed (NC)


1 P 2 A

Normally open (NO)


1 P 2 A

KMR 3-port KMR-11

Normally closed (NC)


1 P R 3 2 A

Normally open (NO)


1 PR 3

Notes: 1. Models in parentheses ( ) are made to order items. 2. The stroke until actuating means the movement which occurs from the free position until 1(P)2(A) is at the maximum flow rate, for normally closed type 2-, 3-port. And for the normally open type 2-port, it means the stroke which occurs until 1(P)2(A) is closed, while for the normally open type 3-port, it means the stroke which occurs until 2(A)3(R) is at the maximum flow rate.

834

MANUAL VALVES, MECHANICAL VALVES

KMS-2

Normally closed (NC)

Dimensions
KMP-2 KMP KMP-11

(mm)

Pin plunger type (basic type)

2-Rc1/8

20

2-M30.5 Depth 4 Mounting thread for operator installation (It can also be used to mount pin plunger type.)

1 P 24 29 20 2 A 25

2 A

1 P

14

3 R

17 2-4.4 Mounting hole

25.4 44

3 R port2

Roller-cam type
KMC-2 KMC KMC-11

One way roller-cam type


KMO-2 KMO KMO-11
30 6 31 10

10

12

2-Rc1/8

2-Rc1/8 55 50

1 P

43

38

1 P 20 25 20 14 3 R 5 17 25.4 2-4.4 Mounting hole 44 2 A 2 A 25 1 1 P 20 25 61 56 14 3 R 17 2-4.4 Mounting hole 5 25.4 44 2 A 20 25 2 1 P 19

1 P

1 P

14

3 R

17

2-4.4 Mounting hole

25.4 44

Straight plunger type


KMS-2 KMS KMS-11

Roller plunger type


KMR-2 KMR KMR-11

10

4-M121 Thickness 14 Width across flats

4-M121 Thickness 2 14 (Width across flats) of approximately Plunger playincluded. 1 mm is not 16 19 16 29.5 2 1 2-Rc1/8

of approximately Plunger playincluded. 1 mm is not 2-Rc1/8 29.5 1 P 50.5 45.5

14

3 R

17 2-4.4 Mounting hole

25.4 44

835

2 A

1 P

Handling Instructions and Precautions for Micro Valves


Micro valve mounting overview, and cam and dog shapes While normal mounting uses 2 mounting holes of 4.4 [0.173in.] on the body, use the neck for mounting when not using the roller plunger type in pushed by load applications. Since the exhaust hole is on the bottom surface of the valve body, leave a clearance of about 1mm [0.04in.] to avoid restricting exhaust. Always use the straight plunger type in pushed by load applications. While the cam and dog shapes normally set at about 30, should be set even smaller when the speed reaches 500mm/s [19.7in./sec.] or more. For the valve strokes, see the table on p.834. How to use units with exhaust (R) port fittings For products with a special fitting (Rc1/8) on the 3(R) port, a muffler can be mounted to the 3(R) port, or piping can be connected to exhaust to the outside. When attaching a muffler on the R port When piping on the R port Instructions for cam lever facing changes The cam acting direction of the roller-cam type (KMC) and one way roller-cam type (KMO) can be changed for use according to the piping requirement.
Remove E-ring

3 R 24 (Width across corners) 21 (Width across flats) Muffler (Model KM-1 type) In case it interferes with the mounting surface, a more compact muffler is available. 8.5

3 R

14 (Width across flats)


1 Rc 8

Roller-cam type
Stroke
Note:

48

Avoid over-tightening the R port fitting. For piping work, use a wrench to hold the fitting and prevent it from rotating.

Lubrication How to use as a divider valve For this micro valve, use Turbine Oil Class 1 (ISO VG32). Depending on the piping conditions (length, height) etc., oil may fail to reach the micro valve. When it occurs, consider supplying turbine oil into the piping at periodic intervals.

The 3-port, normally open type can be used as a divider valve.


Roller plunger type
Stroke 1 P 1 P 2 A 3 R 2 A Flow (when OFF)

Let air in from the 2(A) port to flow toward the 1(P) port when OFF, and toward the 3(R) port when ON.
OFF ON

Dust protection
2 A Flow (when ON)
Notes: 1. Avoid using the normally closed type as a divider valve. 2. When using as a divider valve, the Order Code is -11-60. Example: Roller-cam type divider valve KMC-11-60

Use appropriate protection when using the micro valve in locations subject to heavy dust, powder, machining chips, etc.

Micro Valve Parts Configuration


The micro valve is composed of the parts shown in the diagram below. The valve functions can differ depending on the shape of the stem, as shown in the diagram. An identification mark is found on the top of the stem.

1 P

Valve body

Spacer A Spacer B O-ring B O-ring A JISB2401P5 Identification mark

Stem

For 3-port normally closed For 3-port normally open For 2-port normally closed For 2-port normally open

Spring

Cover Fitting

836

MANUAL VALVES, MECHANICAL VALVES

1 P

2 A 2 A

837