Documentos de Académico
Documentos de Profesional
Documentos de Cultura
INSTALLATION GUIDE
For maximum effectiveness and safety, please read these instructions completely before proceeding with installation .
Failure to read these instructions can result in an incorrect installation.
SureSet
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Important Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Notation Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hardware List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . 10 Warranty and Returns Policy . . . . . . . . . . . . . . . . . . . . . 11 Replacement Information . . . . . . . . . . . . . . . . . . . . . . . . 12 Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
MN-594
SureSet
Introduction
The purpose of this publication is to assist with the installation, maintenance and troubleshooting of the SureSet System . It is important to read and understand the entire installation guide before beginning installation or performing any maintenance, service or repair . The information here includes a hardware list, step-by-step installation information, safety information and a troubleshooting guide . Air Lift Company reserves the right to make changes and improvements to its products and publications at any time. Contact Air Lift Company at (800) 248-0892 for the latest version of this manual .
SySTem InfoRmaTIon
The SureSet Leveling System is designed to allow the consumer to maintain the air pressure in two separate air bags with one simple push-button controller. The kit consists of a digital controller/display, a solenoid based manifold, pressure transducers, a compressor, a wiring harness including all necessary connectors and mounting hardware . A left/right channel selector is used to select which air bag will be controlled . Air can be added or exhausted through the pressure adjust control buttons . Upon pressing the control buttons, the appropriate solenoid valve will be energized to either add or exhaust air to the air bag . During the event, the air pressure will be displayed in the cab of the vehicle . Once the pressure is set, the controller will remember and maintain the selected pressure .
noTaTIon eXPLanaTIon
Hazard notations appear in various locations in this publication . Information which is highlighted by one of these notations must be observed to help minimize risk of personal injury or possible improper installation which may render the vehicle unsafe . Notes are used to help emphasize areas of procedural importance and provide helpful suggestions . The following definitions explain the use of these notations as they appear throughout this guide.
INDICATES IMMEDIATE HAZARDS WHICH WILL RESULT IN SEVERE PERSONAL INJURY OR DEATH. INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH. INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN DAMAGE TO THE MACHINE OR MINOR PERSONAL INJURY. Indicates a procedure, practice or hint which is important to highlight.
MN-594
SureSet
MN-594
Eye terminal
Adapter # 1 Adapter # 2*
Inset A
Adapter
Fuse
K M
Air springs are shown for reference only. They are not included in the kit.
P or Q
L R
O or S 3 Amp fuse
Installation Diagram
40 30 30 60 40 40 50 40
40 30 30 60 40 40 50 40
Fuse Panel
Left Sensor Ground
Existing fuse
F
Right Sensor
Side view
Back view
30
85
86
87
Ground
ECU/display connector J
ECU/display
fig. 1
SureSet
Hardware List
Item A B C D E F G H I J Part # 16092 26830 26455 21839 21807 17175 18512 20220 10466 24040 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Qty Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 150 PSI manifold . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1/8 X 1/4 90 Connector . . . . . . . . . . . . 2 1/4 X 1/4 Connector . . . . . . . . . . . . . . . . . . . 1 1/4-20 X 3/4 Hex cap screw . . . . . . . . 2 1/4 Lock washer . . . . . . . . . . . . . . . . . . . . . . . . . . 2 dia. Black hose....................20 ft 8 Zip tie......................................10 ECU display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Item K L M N O P Q R S Part # 17318 18545 21838 20035 24524 24542 24543 24561 24594 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Qty Machine screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Lock washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Grommet....................................3.5 3/16 Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1/4 ATC/ATO tap in fuse . . . . . . . . . . . . . . 2 AGC tap in fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Mini-fuse adapter . . . . . . . . . . . . . . . . . . . . . . . . . 2 16 Ga. terminal . . . . . . . . . . . . . . . . . . . . . . . 2
MN-594
SureSet
Important
LOCATE COMPRESSOR IN DRY, PROTECTED AREA ON VEHICLE. DIRECT SPLASH OR EXCESSIVE MOISTURE CAN DAMAGE THE COMPRESSOR AND CAUSE SYSTEM FAILURE. Disclaimer: If you choose to mount the compressor outside the vehicle please keep in mind the compressor body must be shielded from direct splash and the intake should be snorkeled inside the vehicle. If the compressor does not include a remote mount air filter or if mounting the compressor outside the vehicle, make sure to orient the compressor intake filter so that all moisture can easily drain.
The transducers should be mounted facing upward to avoid condensation and to prevent the collection of debris. Note the left and right transducers are opposite.
Ground
fig. 2
3. Select a rigid mounting location on your vehicles frame or cross member that shields the compressor from the elements and heat sources (fig. 2). 4. Attach the compressor and manifold to the frame rail or cross member using fig. 2 as a guide .
NOTE
The manifold should be mounted so that the transducers are facing upwards to prevent condensation and debris from collecting in them. 5 . Temporarily connect the wiring harness to the compressor and manifold to help locate these items . This will help insure that the harness/manifold/compressor will be installed properly. (fig. 1).
MN-594
SureSet
NOTE
The compressor and manifold must be mounted within reach of the wires when the wiring harness is plugged in.
1
Compressor Centerpunch and drill four diameter holes, using the compressor feet as a template .
2
Attach using four supplied screws .
3
Fasten using four supplied nuts .
manifold
Centerpunch and drill two Attach using two 3/16 diameter holes using supplied lock the manifold as a template . washers and bolts . MOUNT THE COMPRESSOR AND MANIFOLD AT LEAST 6 FROM ANY HEAT SOURCES. DO NOT MOUNT THE COMPRESSOR OR THE MANIFOLD IN THE ENGINE COMPARTMENT.
NOTE
Place a grommet or silicone sealant around any holes that the harness passes through to protect it from abrasive surfaces. 2. Connect the transducer wires to the corresponding transducers on the manifold using
fig. 3
Transducer wires
Solenoid wires Compressor wire the supplied nuts (fig. 1 and fig. 3). 3. Attach the ground terminal to the manifold using the supplied screw and lock washer (fig. 3 and 1). 4. Connect single terminal connectors to connect the red compressor wire to the relay wire (fig. 3 and fig. 4). 5. Connect the double terminal connector from the solenoids on the manifold to the double terminal connector harness wires (fig. 3 and fig. 4).
6
MN-594
SureSet
Keyed power Back view To battery
fig. 4
6. Route to the vehicle fuse box (fig. 5). Use test light to determine which open terminal (accessory, etc.) works only when the key is in the ON or accessory position (or, refer to the ownerss manual for an available accessory fuse). The terminal should have an amperage rating equal to or greater than the 3 amp in-line fuse. Connection to the fuse terminal will depend on what type of fuse your vehicle uses . If your vehicle uses the 1/4 spade fuse, use adapter #1. If your vehicle uses the 3/16 spade fuse, use adapter #2 (see inset A on page 3). If adapter #2 is used, it will be necessary to cut off the 1/4 female connector attached to the power wire and crimp the smaller 3/16 female connector supplied with this kit. Fuse Existing fuse Terminal Back view 3 Amp fuse Keyed power wire
fig. 5
7. Route the 12 gauge wire from the terminal 30 on the back of the relay out to the vehicles battery. Attach the 20 AMP fuse holder to the wire using the butt connector. Attach the ring terminal to the 20 AMP fuse holder and install the ring terminal to the positive terminal on the battery. (fig. 6). 8. Find flexible grommet (N) in the sealed parts package. After the hole is drilled and before you route the harness through the firewall, simply insert the grommet and walk the material around the inside edge of the drilled hole (fig. 7). You may need to trim it to get an exact fit. To battery 20 Amp fuse holder Flexible grommet Edge of drilled hole
Back view
30 85 87 86
fig. 6
fig. 7
MN-594
SureSet
9. Attach a ground terminal to the small white wire coming out of the back of the ECU/Display Connector (Fig. 8). Ground
fig. 8
+
ECU/display
ECU/display connector
Air springs are shown for reference only. They are not included in the kit.
fig. 9
MN-594
SureSet
6. Cut a length of air line to go between the compressor and the manifold. Remove the nut from the fitting on the end of the compressor leader hose and slide it over the air line. Attach the air line to the compression fitting and tighten nut, locking the air line to the compressor. Insert the other end of the air line to the push-to-connect fitting on the end of the manifold (fig. 9).
NOTE
A denite click will be heard/felt when the air line is properly seated. The air line should go in approximately 9/16.
NOTE
This can be under the dash panel or on the dash board. 2. Attach the bracket to the chosen mounting location using the provided screws (fig. 10). 3. Attach the brackets to the digital controller using the provided screws (fig. 10). 4. Connect the ECU/display connector to the installed digital controller (fig. 11). 5. Tighten the ECU/display connector hardware. Optional digital controller bracket mounting methods
Ground
fig. 11
+
ECU/display
ECU/display connector
MN-594
NOTE
The system will automatically maintain the set p.s.i. in the air bags until the air pressure setting has been changed.
L U5
R 5U
Troubleshooting Guide
Problem
System doesnt work/no display . Compressor doesnt run.
Cause
Blown fuse or poor electrical connection . Blown fuse, bad ground or poor electrical connection . Blown fuse or poor electrical connection . Leak in the system or compressor relay is bad . Bad ground or bad sensor.
Solenoid doesnt work. Compressor runs all the time . Display shows sensor fault.
10
+
fig. 12
Solution
Replace fuse/repair connection . Replace the fuse, check ground or check compressor connection . Replace the fuse or check the solenoid connector . Locate the leak and replace the relay . Check ground or replace manifold .
MN-594
SureSet
MN-594
11
SureSet
Replacement Information
If you need replacement parts, contact the local dealer or call Air Lift customer service at (800) 248-0892. Most parts are immediately available and can be shipped the same day. Contact Air Lift Company customer service at (800) 248-0892 first if: Parts are missing from the kit. Need technical assistance on installation or operation. Broken or defective parts in the kit. Wrong parts in the kit. Have a warranty claim or question. Contact the retailer where the kit was purchased: If it is necessary to return or exchange the kit for any reason. If there is a problem with shipping if shipped from the retailer. If there is a problem with the price.
Contact Information
If you have any questions, comments or need technical assistance contact our customer service department by calling (800) 248-0892, Monday through Friday, 8 a.m. to 7 p.m. Eastern Time. For calls from outside the USA or Canada, our local number is (517) 322-2144. For inquiries by mail, our address is PO Box 80167, Lansing, MI 48908-0167. Our shipping address for returns is 2727 Snow Road, Lansing, MI 48917. You may also contact us anytime by e-mail at sales@airliftcompany .com or on the web at www .airliftcompany .com .
12
MN-594
Need Help?
Contact our customer service department by calling (800) 248-0892, Monday through Friday, 8 a.m. to 7 p.m. Eastern Time. For calls from outside the USA or Canada, our local number is (517) 322-2144. Register your warranty online at www .airliftcompany .com/warranty
Thank you for purchasing Air Lift products the professional installers choice!
Air Lift Company 2727 Snow Road Lansing, MI 48917 or PO Box 80167 Lansing, MI 48908-0167 Toll Free (800) 248-0892 Local (517) 322-2144 Fax (517) 322-0240 www.airliftcompany.com
Printed in the USA