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CAMP EUROPE Sas Headquarters: 15, rue de la Montjoie BP 58 - 93212 Saint Denis La Plaine Cedex - FRANCE
JOINT-STOCK COMPANY WITH CAPITAL STOCK VALUED AT 5,286,200 - RCS BOBIGNY B 440 086 767- SIRET 44008676700025 - A.P.E. 723 Z
TEL.: +33 (0) 1 55 93 45 80 - FAX : + 33 (0) 1 55 93 45 99 This document belongs to CAMP EUROPE Sas and may not be provided to third parties without written authorization. CAMP EUROPE 2006
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TEL.: +33 (0) 1 55 93 45 80 - FAX : + 33 (0) 1 55 93 45 99 This document belongs to CAMP EUROPE Sas and may not be provided to third parties without written authorization. CAMP EUROPE 2006
DISTRIBUTION
VERSION 3.0 3.0 3.0 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1
DATE 07/2006 07/2006 07/2006 11/2006 12/2006 12/2006 01/2007 03/2007 06/2007 10/2007 10/2007 11/2007 02/2008 03/2008 04/2008 06/2008 06/2008 03/2009
NAME CHAMARD Thierry DIGOIX Marc CHOUARD Lionel PERESTRELO Nuno IVANCHEV.Julian RUSINOV Nicolay ZUBAREV Sergey BERNHARD Heiner VALCARCEL Rafael PRSA Ante Zsolt ANTAL (Air Invest) Olivier WAUTERS Willy JENSEN
Inocncio Pavese A.ARAUJO Jack, JUNJIE HE Andr Neto LOPES Tag Quality BMW
APPROVAL
July 2006
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HANDLING CHANGES
VERSION
DATE
PURPOSE OF CHANGE
DRAFTED BY :
July 2006
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TABLE OF CONTENTS
1. ORGANIZATIONAL CHART ................................................................................................................................. 5 2. FLOW OF INFORMATION AND DOCUMENTS ................................................................................................ 6 3. ORGANIZATION ...................................................................................................................................................... 7 3.1. 3.2. 3.3. AERONAUTICAL MAINTENANCE ANALYSTS .............................................................................................................. 7 DEVELOPMENTAL AERONAUTICAL MAINTENANCE ANALYSTS ................................................................................. 7 ASSISTANT ANALYST ................................................................................................................................................ 7
4. IMPLEMENTATION ................................................................................................................................................ 8 4.1. 4.2. CAMP APPLICATION ................................................................................................................................................ 8 CAMP EUROPE .................................................................................................................................................... 13
5. CONTRACTUAL TERMS AND CONDITIONS ................................................................................................. 15 6. SERVICES PROVIDED TO THE CLIENT ......................................................................................................... 16 7. CAMP PRODUCTION ACTIONS......................................................................................................................... 17 7.1. 7.2. 7.3. 7.4. 7.5. 7.6. CAMP NETWORK REGARDING NEW OPERATORS ...................................................................................... 17 CAMP NETWORK REGARDING DAILY DEALINGS ...................................................................................... 18 CAMP NETWORK REGARDING MONTHLY DEALINGS .............................................................................. 19 CAMP NETWORK REGARDING MANUFACTURER REVIEW ...................................................................... 20 CAMP DEALING WITH NAVIGABILITY DIRECTIVES............................................................................... 22 SPECIFIC PROCEDURES .................................................................................................................................... 23
8. QUALITY CONTROL ACTIONS ......................................................................................................................... 24 8.1. 8.2. 8.3. QUALITY CONTROL PROVISIONS .................................................................................................................. 24 DEALING WITH NON-CONFORMITIES ........................................................................................................... 26 QUALITY CONTROL ANALYST ....................................................................................................................... 27
9. REVIEW OF OPERATING PROCEDURES ....................................................................................................... 30 9.1. 9.2. 9.3. 9.4. 9.5. 9.6. 10. REVIEWING FILE FOLLOW-UP ........................................................................................................................ 30 REVIEWING UPDATES....................................................................................................................................... 31 REVIEWING TRANSACTIONS .......................................................................................................................... 33 REVIEWING ACCESS ......................................................................................................................................... 34 REVIEWING STATUS OF PUBLICATIONS ...................................................................................................... 36 REVIEWING STATUS OF NAVIGABILITY DIRECTIVES AND BS ............................................................... 37 CLIENT TRAINING ........................................................................................................................................... 38
ATTACHMENTS
July 2006 CAMP PROCEDURAL MANUAL 4
This document belongs to CAMP EUROPE Sas and may not be provided to third parties without written authorization. CAMP EUROPE 2006
1.
ORGANIZATIONAL CHART
CAMP EUROPE
Managing Director
Computers
Maintenance Analysts
Billing
Input of Information
PRODUCTION
MANUFACTURERS
CLIENTS
July 2006
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OPERATOR
Airplane documentation
MANUFACTURER
Interface web
Updating Customers
CAMP EUROPE
July 2006
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3. ORGANIZATION
Handle and personalize shipments to each client during their monthly dealings Client training
Follow up on European navigability orders regarding airplanes handled on CAMP Review and handle French versions
July 2006
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4. IMPLEMENTATION
July 2006
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4.1.2. Adaptability
The CAMP web system was created for adaptability and the capacity to provide the same uniform performance, despite increases in customer traffic and stored data. Adaptability is required for various system components. Application servers: The system is capable of allowing numerous application servers to be used in accessing the same data base, thereby enabling distribution among various servers. Currently, two application servers are used, one of which is for clients and the other is for CAMP analysts. Relationship servers: Servers are asynchronous and employ sophisticated models in order to ensure maximum demand. Numerous relationship servers are used in order to handle all types of report requests. Server database: The database is configured in order to handle a significant volume of requests and transactions. The database is carefully used through disks (RAID technology). The server is a multiprocessor with a great deal of memory that is used for databases, which allows it to meet response times and handle the flow of requests. In general, the CAMP computer team continuously evaluates the performance of various system components in order to identify and overcome any "slow-downs" through a combination of logistical and material solutions.
The CAMP maintenance system was created in order to maintain confidentiality and integrity. Access to information is strictly controlled by each company and by each users access level. Only those Users who are from companies and/or those who have been expressly authorized to access the aircrafts information may do so. All changes to the database are saved on a transactions file, which may be regularly checked.
July 2006
This document belongs to CAMP EUROPE Sas and may not be provided to third parties without written authorization. CAMP EUROPE 2006
Because a random four-character code is added to the password, it is difficult to bypass system access codes. In addition, the system has a comprehensive password device that may be personalized in order to meet each companys security needs, such as the minimum length of passwords, the requirement to use alphanumerical characters, and the establishment of expiration dates for passwords. In addition, administrators may require modifications of passwords through manual account lock-outs.
CAMP uses a replication system that serves as a back-up and provides assistance if the primary system fails for any reason whatsoever. The back-up system is kept at a place that is physically and geographically separate from the primary system. The internet back-up system is also provided by a supplier with access located at a different place than the primary system. Back-up internet service is also offered by a different service provider than the primary service provider. With this level of organization, clients are guaranteed continuous access to their information.
- Average time between breakdowns - Average time between system incidents - Average time for repair - Total availability - Duration of each incident
July 2006 CAMP PROCEDURAL MANUAL 10
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Computer systems are installed at secure physical locations, and only authorized CAMP personnel may gain access to those systems. Computer systems are housed in an environment that is
protected by a double firewall (DMZ), which makes an intrusion highly unlikely. Access rules for the firewall are very specific, and only access through http and https (ports 80 and 443) is authorized to reach application servers. possible. No access from the outside to the underlying information servers is
CAMP uses "Oracle Standby Replication" in order to duplicate minute-by-minute the primary systems changes on the secondary system. The primary system is periodically backed up on additional storage (tapes). Saving frequency is as follows: - Complete back-up each week - Partial back-up every day
Back-up tapes are kept at a secured storage center found at another location.
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CAMP undertakes minor daily updates and program upgrades. These updates generally come from advances in the field of ergonomics, but also result from performance analysis and application reliability. The frequency of minor updates is approximately once per quarter. Major updates (a new version) of programs are motivated both by the needs of Users and technology. These new versions substantially improve the product and lead it to evolve in new directions. The main purpose of these updates, whether minor or major, is to provide a tool that works increasingly well without having any negative impact on the user.
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PC Pentium III 1.4 GHZ Dual Processor. System Windows 2000 Server. This server works based on an APC smart ups 1000 uninterruptible power supply. . It performs the following functions: Main domain server with Active directory. File server with Raid 5 (3 scsi 36 Go disks). Back-up server: HP DLT1 internal system guided by Tapeware software. Description of server back-up: We have various types of back-ups : Total: 4 weekly, 11 monthly, 2 yearly Differential: 1 daily that backs up all developments since the last full back-up The last full back-up is done outside of our company.
July 2006 CAMP PROCEDURAL MANUAL 13
This document belongs to CAMP EUROPE Sas and may not be provided to third parties without written authorization. CAMP EUROPE 2006
Storage 25 personal mailboxes (200 Mb) on POP3 on France Telecoms servers These mailboxes have an anti-virus system that is maintained by our internet service provider. Our internet web site with 50 Mb (www.CAMPsystems.com.fr)
We have an IBM 2085 type 2785 printer. This printer is linked by the network to the server, which uses the Infoprint manager software. The printer server works with Windows 2000 Pro.
Characteristics:
85 pages/mn, 6 rolls of paper (us Agrafage format), hole punching, photocopies, scanner. Two other office printers are accessible on our network.
o o
A Lexmark Optra 1255s A Kyocera 3035 (Maxi 30/20 pages A4, Letter /A3 per minute)
This printer also has a scanner function that allows it to receive pdf or tif files on a shared directory.
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These are the types of documents that are provided to clients (normally on a monthly basis), and are also available on line : Aircraft Status Report: This report describes the aircrafts status on the date of the monthly dealings. It contains all information, such as reference numbers and equipment serial numbers, as well as all maintenance inspections and operations and their frequency. It notes the references based on the date, flight time, landing, equipment, or completion of tasks, as well as their due date. Aircraft Due List: This schedule of due dates is directly based on the airplanes status and covers the period at issue (normally two months) starting on a given date. It lists all inspections, maintenance, and replacement of equipment that is due during that period, as based on times, landings, calendars, or any other unit of measurement. Operations are classified according to their level of urgency based on various categories. Aircraft updates report: This report lists all maintenance operations registered during the last two monthly dealings. It serves as a check list for the operator who seeks to confirm that what was sent was handled properly. Aircraft History report: This report is a complete narrative of all maintenance operations carried out on the plane from the moment it was inputted into the CAMP program. Work Compliance forms: The CAMP work compliance form allows for updates. For that purpose, it includes areas for inputting information related to completion of a job, maintenance, or verification, exchanging equipment, etc. In order to meet the regulatory requirements, the work compliance form is printed out on double-sided pages so that the operator may keep a copy of the original along with signatures and send the copy to CAMP for its use.
This work compliance form may be related to the manufacturers maintenance procedure.
Work packages (optional): This record gathers all maintenance operations required for completing a type of inspection following a maintenance program. Each task is attached to a work compliance form. * Planning of monthly dealings is set forth on N-1, so that the production program may be established for the N month.
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Acceptance Form
of
Order
Enrollment Form
Billing
No
Airplane already on CAMP system New plane
Yes
Yes
No
Electronic Filing
Client Information
Analysis of information
Inputting information
NC
Determination of problems
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Electronic storage
clients
Yes
File previously sbmitted by the client
No
Input information
Create file
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Electronic Storage
Assemble documents
NC
Issuance of results
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Analyze modifications
Day + 30 days
Apply modifications to the base model - Review frequencies - Add new tasks - Add AMM procedures
Issuance of status reports Notice regarding change of frequencies Add new maintenance activities
Yes
No
Electronic filing
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Day + 48 Hrs
Integrate service bulletins into the base model (respective models)
7.4.3. Subscriptions
CAMP Europe automatically receives documentation from manufacturers who have chosen to have CAMP conduct follow-up regarding their fleet, including : Dassault Aviation, Piaggio Aro, Eurocopter for Europe For manufacturers outside of Europe (Bombardier, Boeing), CAMP (US) receives documentation (or internet access) and applies the above-referenced procedure. This same process has been used for manufacturers who have not been approved by CAMP. In that case, CAMP subscribes in order to receive the documentation as an operator. Certain types of planes followed up by CAMP are not subject of follow-up in the documentation. In that case, the main information found therein (Chapter 5, MPDservice bulletins) and the associated revisions are provided by and remain the clients responsibility.
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Day + 48 Hrs
Pursuant to AMC M.A.704 (specifications for dealing navigational maintenance), the entity defined under Part G of the M.A. must justify the sources of information for navigability directives, as well as the recipient. Similarly, the entity must explain how and by whom the information set forth in the navigational directives is analyzed and the type of information provided to the entities performing maintenance.
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7.6.1. Request for information by an operator who is no longer using the airplane
CAMP may provide a report of the tasks undertaken during the airplanes period of use by the previous operator, after having reached an agreement to do so with the current operator.
CAMP will utilize the following procedure when an airplane is involved in a major accident leading to its withdrawal from service. An e-mail is sent to the analyst in charge of the airplane which specifies the airplane and the manufacturer at issue. An e-mail will be sent to the operator in order to notify him that CAMP was informed of the accident and has implemented the following procedure. All ongoing transactions will be reviewed and applied based on the airplanes status. The maintenance analyst will print out a complete report of the airplanes status and attach the PDF file to the "document manager" part of the airplanes profile. All access to service stations will be suspended. CAMP will keep the airplane "active" on the web until it is declared that the airplane has been removed from service.
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Numerous elements may trigger an internal audit: - Recurring non-conformity that is detected in various procedures; - Development of CAMP computer programs - Development of regulations - An ongoing lack of adherence to deadlines. - A high level of clients complaints. The internal audit will lead to a report being issued, the conclusions of which may result in the modification of the Procedural Manual.
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8.1.2.1. Basis
Procedures contributing to improvements of the procedural manual are based on active cooperation among all of CAMP Europes employees, whose objective is to improve the quality of services rendered.
The managing director and the supervising group analyst shall participate in all internal staff meetings in order to ensure that quality control actions are properly implemented. The supervising group analyst may decide along with the managing director about which corrective actions must be taken.
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8.2.1. Detection
Notice of any anomaly that is noted by a participating party must be given immediately to the supervising group analyst, who will analyze the problem. When the analysis is confirmed, he will block the ongoing operation and determine the type of non-conformity.
8.2.3.
Decisions
When a procedure requires that activities be resumed after the occurrence of an anomaly, the supervising group analyst shall undertake a new review or arrange for one to be undertaken in order to confirm the following: - The anomaly must have disappeared. - The surrounding elements that were previously deemed to be correct must still be correct. The party undertaking the review must note the result in a report.
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See the scope of GDC01 and GDC02 checks for daily reviews.
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1.Review of the airplane - Receive the latest operating permits and numbers regarding the airplane. - Latest issuance of monthly reports. - Check for insufficient information. - Verify "overdue" codes. - Review status of publications (level of review of documentation). - Review new codes (post-review, service bulletins, navigability directives). - Review next major inspections.
2. Review of Application - Information on the last modification of the program - Information on the next modification of the program. - Various information on the application or proposed services. - Client satisfaction index.
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Before each monthly dealing, this tool allows the analyst to check : - Those airplanes that have been used beyond CAMPs projection - The "top 5" planes with "overdue" codes. - The "top 5" planes for which no current data exists. This review allows for the analyst to contact the client as quickly as possible.
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All documents sent to CAMP EUROPE (by mail, e-mail, or e-fax) are automatically scanned and filed regarding the airplane at issue. At any time, the client may: o o o o View the files being inputted into the file area (as entered by CAMP) Follow the progression of the updating process See the file being closed (on average, under 48 hours) Review all cases on file
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The Aircraft Update Report provides the operator with data that is updated regarding the selected aircraft. This document is issued as a result of each monthly dealings and summarizes all updates (if any) undertaken between two monthly dealings.
July 2006
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The Transaction listing provides the operator in real time with all updates made on a plane or a fleet, and includes various options for conducting searches.
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The Transaction Log allows for the operator to receive all transactions completed regarding the airplane, as well as the persons who made them : - Updates - Changes on the profile screen - Changes to the status of the equipment - Error reports and alerts
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The companys CAMP administrator may assign a certain number of users of the system in "view" or "update" mode with various levels of security:
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Similarly, the administrator may follow the activities of all users assigned to the system: o o o Last connection Number of connections over the past 30 days Updates completed.
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The "publication" section allows for the operator to check the level of review and the dates on which the manufacturers documentation was received by CAMP.
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The "AD/SI" section allows for a user to periodically follow up on the status of new navigability and directives and service bulletins and an airplane. Order of appearance is based on the effective date. The possibility of classification exists according to orders (mandatory, optional...) Automatic notice of the inclusion of directives or "mandatory" service bulletins is given once the deadline for maintenance has expired.
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When CAMP receives a new operator, the first monthly dealings will include: o 1 CD Rom offering training for the client
Before any administrative access is granted, training is provided to the operator in one of the following ways : o o o o Training by telephone (free) Training on the web (free) Training on site (paid) Training at our location (paid)
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ATTACHMENTS
July 2006
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SCOPE OF GDC01 REVIEW REGISTRATION OF AN AIRPLANE Review the information provided: Review the documents provided Acknowledge receipt of service bulletins Acknowledge receipt of navigability directives Association of sections/subsections (airframe, engine, Apu, propeller...) Analysis of rejected transactions Analysis of alert messages (cohesion of times/dates/landings...) Review of client maintenance program: Confirmation and personalization of operations content Comparison of TBO of documents to potential clients, as compared to the manufacturers program Add specific client operations Maintenance program for the part of the airplanes profile entitled "document manager". Verification of the codes "on questionnaire" (multiple/variable frequencies) Review of adherence to cycle of inspections Review filing of documents
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Analysis of rejected transactions Analysis of alert messages (adherence to hours/date/landings...) Confirmation of codes "on questionnaire" (multiple/variable frequencies) Review adherence to cycle of inspections Review filing of documents
July 2006
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Review status. Review Due List. Review History. Review Work Compliance Forms. Review Work packages.
Positioning, pagination, etc Review the report of anomalies at the end of the dealing report
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SCOPE OF GDC04 REVIEW REVIEW BEFORE DEALING SHIPPING Review before sending to each client: STATUS DUE-LIST HISTORY WCFs WORK PACKAGES Review correspondence prepared with addressed envelope Review by analyst in charge of the fleet Have two people (the assistant analyst and the analyst) put it in an envelope for simultaneous review.
July 2006
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