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TECHNICAL MANUAL

FOR OPTIBELT POLYURETHANE


TIMING BELT DRIVES

Technical Manual
for
Polyurethane Timing Belt Drives
Optibelt ZRM/ZRP/ZRL timing belts are made from
polyurethane and are especially suitable for use in
difficult environmental conditions
Endless Optibelt ZRM/ZRP timing belts, with corresponding Optibelt ZRS pulleys, provide non-slip,
synchronous transmission of power up to several
hundred kilowatts.
Where the requirement is for precise positioning in
linear drives and smoothly operating conveyor
systems, the open-ended and the joined endless
Optibelt ZRL timing belts provide the answer.
All essential information and the methods for calculating drives using Optibelt polyurethane timing belts are
contained in this Manual. Should you have any further
questions, the free service provided by our application
engineers is readily available.

Manufacturing and Distribution Organisation


of the Arntz Optibelt Group
Factories
Arntz Optibelt GmbH
Postfach 10 01 32 D-37669 Hxter
Corveyer Allee 15 D-37671 Hxter
Tel. +49 (0)52 71-6 21
Fax +49 (0)52 71-97 62 00

Optibelt Produktions
GmbH & Co. KG

Rudolstdter Strae 23
D-07422 Bad Blankenburg
Tel. +49 (0)3 6741-48 30
Fax +49 (0)3 6741-4 21 01

A & M Belting
Company Ltd.

Ballyraine Industrial Estate


Letterkenny Co. Donegal
Republic of Ireland
Tel. +353-74-2 50 66
Fax +353-74-2 50 61

Arntz Belting
Company Ltd.

Transac S.A.

Pennyburn Pass
Londonderry BT 48 OAE
Northern Irleand
Tel. +44-28 71- 26 12 21
Fax +44-28 71- 26 33 86

54, Rue de la Gare


F-68520 Burnhaupt-le-Haut
Tel. +33-3-89 62 75 20
Fax +33-3-89 62 75 29

Distribution Organisation Germany GmbH


North West Sales District

North East Sales District

South West Sales District

South East Sales District

Max-Planck-Strae 87
D-40699 Erkrath
Tel. +049 (0)21 04-3 30 22-23
Fax +049 (0)21 04-3 55 69

Corveyer Allee 15
D-37671 Hxter
Tel. +049 (0)52 71-6 23 03
Fax +049 (0)52 71-97 62 00

Pfauhauser Strae 43
D-73240 Wendlingen
Tel. +049 (0)70 24-71 00
Fax +049 (0)70 24-5 27 92

uere Sulzbacher Strae 88


D-90491 Nrnberg
Tel. +049 (0)9 11-9 59 58 06
Fax +049 (0)9 11-9 59 58 08

Distribution Organisation Europe


Optibelt AG Bodenackerstrasse 70 CH-4657 Dulliken Tel. +41-62-2 95 53 42 Fax +41-62-2 95 53 62
Finnland

Norway

Sweden

Dnemark

Optibelt Finland Oy
P.O. Box 58
Lampputie 4
FIN-00751 Helsinki
Tel. +358-9-3 46 14 00
Fax +358-9-3 46 15 00

Optibelt Norge AS
Torvet 5
N-2000 Lillestrm
Tel. +47-63 80 10 25
Fax +46-40-49 90 10

Optibelt Skandinaviska AB
Hstvgen 4
S-21235 Malm
Tel. +46-40-59 21 20
Fax +46-40-49 90 10

Optibelt Danmark A/S


International House
Center Boulevard
DK-2300 Kbenhavn S
Tel. +45-32-47 32 34
Fax +46-40-49 90 10

United Kingdeom

Netherlands

Belgium

Austria

Optibelt (UK) Ltd.


5 Bishops Court
Winwick Quay
GB-Warrington WA2 8QY
Cheshire
Tel. +44-19 25-41 33 11
Fax +44-19 25-57 37 51

Optibelt Nederland B.V.


P.O. Box 39
NL-2140 AA Vijfhuizen
Schipholweg 955
NL-2143 CE Boesingheliede
Tel. ++31-23-5 55 16 51
Fax ++31-23-5 55 19 26

Optibelt Belgium N.V./S.A.


Cornelis Schutstraat 28
B-2100 Deurne
Tel. +32-3-3 25 22 75
Fax +32-3-3 26 09 55

Optibelt sterreich GmbH


Carlbergergasse 38
A-1230 Wien
Tel. +43-1-8 65 43 97
Fax +43-1-8 65 43 96

France

Switzerland

Spain

Italy

Optibelt France S.A.


54, Rue de la Gare
B. P. N 13
F-68520 Burnhaupt-le-Haut
Tel. +33-3-89 62 75 10
Fax +33-3-89 62 75 19

Optibelt AG
Bodenackerstrasse 70
CH-4657 Dulliken
Tel. +41-62-2 95 52 50
Fax +41-62-2 95 52 55

Optibelt Espaa, S.A.


P.O. Box 1141
Rois de Corella, 12
E-08205 Sabadell
Tel. ++34-93-7 20 79 60
Fax ++34-93-7 11 64 90

Optibelt AG
Via Dandolo, 1
I-20025 Legnano (Mi)
Tel. +39-0331-48 10 20
Fax +39-0331-48 10 75

Poland

South East Europe

Optibelt Polska Sp. z o.o.


ul. Nieszawska 15
PL-61022 Poznan
Tel. +48-61-6 53 38 51
Fax +48-61-6 53 38 52

Optibelt sterreich GmbH


Office South East Europe
Carlbergergasse 38
A-1230 Wien
Tel. +43-1-8 65 31 00 19
Fax +43-1-8 65 31 00 27

Distribution Organisation North America


USA

Canada

Optibelt Corporation
1120 W. National Avenue
Addison, Illinois 60 101/USA
Tel. +1-630-628-84 00
Fax +1-630-628-61 75

Optibelt (Canada) Inc.


1 Valleywood Drive, Unit #1
Markham, Ontario L3R 5L9/Kanada
Tel. +1-905-477-81 14
Fax +1-905-477-08 57

Distribution Organisation Asien

Distribution Organisation Australia

Singapore

China

Australia

Optibelt Asia Pacific Pte. Ltd.


No. 4 Loyang Way 1, # 01- 02/03
Singapore 508708
Tel. +65-545-4682
Fax +65-545-4685

Optibelt Shanghai Representative Office


Rong Guang Business Centre Room 1218
11, Chang Shun Road
Shanghai 200051, China
Tel. +86-21-6209 1912
Fax +86-21-6208 6906

Optibelt Sales Office Australia


63, West Street
North Sydney NSW 2060
Tel. +61-2 9460 3493
Fax +61-2 9460 0655

Contents

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manufacturing and Distribution Organisation of the Arntz-Optibelt Group . . . . . . . . . . . . . . . .
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
2
3

1
1.1
1.2
1.3
1.4

4
6
8
9

Product Description
Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Types and sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special constructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2
Basics of Drive Design
2.1 Service factors, additional factors and formulae . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2 Symbols used in formulae . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3
3.1
3.2
3.3
3.4
3.5
3.6

ZRM/ZRP
ZRM/ZRP
ZRM/ZRP
ZRM/ZRP
ZRM/ZRP
ZRM/ZRP
ZRM/ZRP

Timing Belts
Resistance to Chemicals
Timing Belt Range . . . .
Belt Selection Graphs .
Drive Design . . . . . . . .
Tensioning . . . . . . . . .
Power Rating Table . . .

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15
16
20
22
24
25

4
4.1
4.2
4.3
4.4
4.5
4.6
4.7

Open Ended and Joined Endless Optibelt ZRL Timing Belts for Linear Drives
and Conveying
ZRL Timing Belt Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZRL Graph of Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZRL-M Drive Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZRL-V Drive Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZRL Tensioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZRL Circumferential Force and Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZRL Resistance to Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26
28
30
33
36
37
38

5
5.1
5.2
5.3
5.4
5.5
5.6

Design Hints, Dimensions and Tolerances


Allowances, length tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard pulleys, flanged pulleys, idlers, clamping plates and minimum numbers of
Operating, safety and maintenance hints, installation . . . . . . . . . . . . . . . . . . . . .
Standards, pulley tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Length measurement, width tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Problems, causes, remedies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

......
teeth . .
......
......
......
......

39
40
42
44
46
48

6
6.1
6.2
6.3
6.4

Taper Bushes, Timing Belt Pulleys and Clamping Plates


Taper Bushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timing Belt: Steel/Cast iron from page 50, Plastic from page 72, Aluminium from page 74
Recommended Pulleys Special Constructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamping Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

49
50
83
84

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ZRM/ZRP Data Sheet and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85


ZRL Data Sheet and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
3

1 Product Description
1.1 Construction
Introduction
Since the introduction of the first timing belt at the end of the 40s,
this type of drive element has gained in importance for the
synchronous transmission of torque and power. The non-slip timing
belt has been successfully employed in many standard drives and
has provided economical design solutions in every sector of
mechanical engineering.

In addition to the features of the standard synchronised drive, the


Optibelt ZRM/ZRP/ZRL timing belts offer the additional advantages of polyurethane, as shown above, as a contribution to the
economical solution of design problems.

The position that the timing belt occupies today is due to the
development of tooth profiles and belt design. The Optibelt ZRM/
ZRP/ZRL single and double-section polyurethane timing belts are
a result of this progress. The properties specific to the polyurethane,
offer the following advantages:

Construction: Timing belts

Fig.1.1 Timing belts


Top surface
Tension cord

High resistance to abrasion


Good to very good resistance to oil, grease and a
number of aggressive chemicals
Colour fast
Simple to weld, for attaching cleats and joining
endless to make belts of any length
Base

High resistance to tooth shear

Tooth

Good thermal tolerance (30 C to +80 C)


Good electrical insulation properties using polyurethane with Aramid tension cord
Ageing resistant

a) Top surface

Ozone and UV resistant

The top surface of the belt is polyurethane. Its function is to hold and
support the tension cord. This abrasion-proof, thin and extremely
flexible layer also protects the tension cord against wear and the
effects of ambient conditions.

Apart from the higher noise level at high belt speeds when
compared to V-Belt drives, the timing belt has all of the advantages
of other drive mechanisms.

b) Tension cord

Synchronous speed transmission, high angle and


positional accuracy due to the low-stretch tension
member and to the positive pulley/belt interlock.
Double section belts permit multi-pulley arrangements and contra-rotating pulleys.
Belt flexibility allows high drive ratios requiring
minimum space.
Low belt specific mass enables high belt speeds.
Low-stretch tension cord means zero maintenance.
High drive efficiency due to belt flexibility and lack
of slip.
The low drive tension allows the use of smaller drive
bearings.
No drive lubricant necessary thus the drive is environmentally friendly.
Durable belt components ensure longer belt life.
4

The tension cord of the endless Optibelt ZRM/ZRP timing belt is


spirally wound steel cord. The teeth, base and top surface form a
unit so that the tension cord is enclosed in polyurethane.
The extremely strong, low stretch tension cord has a very small
cross section.
The open-ended Optibelt ZRL-M belting has parallel steel or
Aramid tension cords. This is also the case with the joined endless
Optibelt ZRL-V timing belt.

c) Teeth and Base


The polyurethane teeth transfer power between the pulley teeth and
the belt tension cord, whilst the polyurethane base cushions the
tension cord against the abrasion from the top of the pulley teeth
(see Fig.1.3).
The durable, shear resistant belt teeth are so formed and arranged
as to engage with the matching pulley with minimum friction and
maximum precision. When six teeth on the belt type ZRL-V, and
twelve teeth or more on the ZRM, ZRP and ZRL-M belts are in mesh
with the small pulley at any one time, their shear resistance exceeds
the maximum permitted circumferential force of the timing belt.

1. Product Description
1.1 Construction
Construction of the double section timing belt
The construction of the double section timing belt is similar to the
normal timing belt already described. The number and spacing of
the teeth are identical on both sides of the belt, but the two sides
are offset to each other (see Fig. 1.2).
The tension cord and its position relative to the base and teeth are
the same. The maximum permitted power of the double section
timing belt is therefore not doubled but is the same as for the
corresponding normal belt. The power can be transmitted by both
sides of the belt as required.

Fig.1.2: Double-section timing belt


Tooth

The tooth pitch t is the distance between two corresponding points


on adjacent teeth on either the belt or the pulley effective diameter.
When the timing belt is laid flat the tooth pitch t can be measured
from tooth centre to centre.
When the belt is bent around a pulley the tooth pitch t is measured
at the level of the tension cord, also called the effective radius. The
effective diameter dd thus describes a circle which lies outside the
perimeter of the pulley (dd > da).

Table 1.1: Section dimensions, Sections see Fig. 1.5, page 8,


Standards see Table 5.6, page 44
Section

Tooth Overall Overall Tooth Tooth Tooth Tooth


belt depth width width angle
pitch
belt
thickness thickness
at base at top
hs
hs1
s
b
2
ht
t
(mm)
(mm) (mm) (mm) (mm) ()
(mm)

MXL

2.032

1.14

0.51

1.14

40

XL

5.080

2.30

1.27

2.57

50

9.525

3.60

1.91

4.65

40

12.700

4.30

2.29

6.12

40

XH

22.225 11.20

6.35 12.57

40

Base
Tension cord

Tooth
Base

Fig.1.3: Timing belt / pulley relationship

T 2.5

2.500

1.30

0.70

1.50

40

T5

5.000

2.20

1.20

2.65

40

T5D

5.000

3.4

1.20

2.65

40

T 10

10.000

4.50

2.50

5.30

40

T 10 D

10.000

7.0

2.50

5.30

40

T 20

20.000

8.00

5.00 10.15

40

T 20 D

20.000

13.0

5.00 10.15

40

5.000

2.70

1.20

2.50 50

AT 10

10.000

5.00

2.50

5.00 50

AT 20

20.000

9.00

5.00

10.00 50

AT 5

da

5M

5.000

3.60

2.10

dd

8M

8.000

5.60

3.38

14.000 10.00

6.10

14M

1. Product Description
1.2 Applications
Table 1.2: Types and Applications
Type

ZRM

Applications

ZRP

ZRL
ZRL-M

ZRL-V

Synchronous power transmission

Linear drives

Conveying

Machine tools
Textile machines
Printing presses
Packaging machines
Domestic appliances
Office machines
Medical equipment

Doors and door drives


Washing systems
Reciprocating drives
Mechanical handling
equipment
Robots
Positioning drives

Conveyor systems
Ram conveyors
Feeding systems
Haul-off belts
Drives with large
centre distances

Examples:

Fig. 1.4.1: Synchronous power transmission

Multi-spindle drives
6

1. Product Description
1.2 Applications
Fig. 1.4.2: Linear drives

Positioning drives

Trolley drives

Fig. 1.4.3: Conveying

Inclined conveyors with cleats


7

1. Product Description
1.3 Types and sections
Table 1.3: Typs and Sections
Type

ZRM

Construction

ZRP

ZRL

manufactured endless

Measurement /
identification units

metric

Section

T
T
T
T

2.5
5
10
20*

Verzahnung

ZRL-M

ZRL-V

open-ended

joined endless

inch

T5D
T 10 D
T 20 D*

metric and inch

MXL*
XL
L

AT 5*
AT 10*
AT 20*

single, double (D)

T5

AT 5

XL
5M*
L
AT 10
8M* H
AT 20* 14M* XH

T 10
T 20

single

T5

AT 5

XL
L
T 10 AT 10 H
T 20
XH
5M 8M 14M

single

Standard tension cord

steel (St), MXL = Aramid (AR)

steel (St), Aramid (AR)

Special tension cord

Aramid (AR)

Non stock, (8M and 14M with steel tension cord can be supplied from stock)

Fig. 1.5: Sections, section dimensions see Table 1.1, page 5

Sections T 5 D; T 10 D; T 20 D

Sections AT 5; AT 10; AT 20
8

Sections MXL; XL; L; H; XH; T 2,5; T 5; T 10; T 20

Sections 8M; 14M

1. Product Description
1.4 Special constructions
Table 1.4: Additional top surfaces
Hardness
approx.
(Shore A)

Temperature
resistance
ca. ( C)

Natural
rubber

40

30 to
+ 60

patterned (to
1.6mm thick),
smooth (from
2.4 mm thick),
very good coefficient of friction,
abrasion resistant

1.2; 1.6;
2.4; 3.2;
4.8; 6.4;
8.0;
10.0;
12.7

Supergrip,
blue-green

PVC

40

30 to
+ 80

coarse structure,
good coefficient
of friction,
abrasion resistant
under certain
conditions

4.5

HV 1-film,
HV 2-film,
transparent

Polyurethane

85

30 to
+ 80

smooth,
very good
abrasion
resistance,
superior wear
resistance

1.0;
2.0

yes

Food industry,
glass transport

Foam
Vulkolan,
beige

PUR
foam

40

30 to
+ 80

fine grain,
good coefficient
of friction,
good abrasion
resistance,
cut resistant

1.0; 2.0;
3.0; 4.0;
5.0; 6.0

yes

Packaging industry
(lightweight goods),
transport of
sharp-edged objects

Solid
Vulkolan,
beige

Polyurethane

70

30 to
+ 80

fine grain,
good coefficient
of friction,
good abrasion
resistance,
superior wear
resistance

2.0; 3.0;
5.0; 6.0

yes

Packaging industry
(heavy goods),
transport of
sharp-edged objects

Porol,
black

Cellular
rubber

25

30 to
+ 90

fine grain,
very good coefficient of friction,
abrasion resistant
under certain
conditions,
cut resistant

2.0; 3.0;
5.0; 8.0;
10,0

yes

Transport of
impact-sensitive
goods,
suction systems
(lightweight materials)

PU 06,
yellow or grey

Polyurethane

50

30 to
+ 80

very fine grain,


high density,
good coefficient
of friction,
good abrasion
resistance,
cut resistant

2.0; 3.0;
4.0; 5.0;
8.0

yes

Glass industry,
packaging industry,
transport of
sharp-edged objects

PVC

65

30 to
+ 80

yes

Food industry,
woodworking industry

Designation
and colour

Material

Linatex,
red

Studs,
white

Properties

Standard
Oil and
thicknesses
grease-proof
(mm)

coarse structure,
1.5
good coefficient
of friction,
abrasion resistant
under certain
conditions
Intermediate thicknesses can be made by doubling or grinding the top surface cover.
Top surfaces other than the examples given in Table 1.4 are also available.

no

Typical application

Furniture industry,
haul-off and
conveying systems

conditionally Woodworking
industry,
inclined transport

1. Product Description
1.4 Special constructions
Fabric facing
Optibelt timing belts can be adapted to the most varied of
applications in the conveying, control and handling fields, by the
appropriate choice of top surfaces, fabric facings and cleats.
The Optibelt ZRM/ZRP timing belts, intended for use for power
transmission can also be provided with an additional top surface.

Table 1.5: Special constructions


Special

ZRM

ZRP

Construction
Fabric facings
top face
tooth face

(PAR)
(PAZ)

Additional top surfaces

Conveyor cleats

ZRL

Optibelt timing belts can be supplied with polyamide fabric on


either the top face or the toothed face of the belt. This fabric offers
less friction resistance than polyurethane and is ideally suited for
facing on belts (PAR) used on ram conveyor applications. Fabric
covering on the toothed face (PAZ) is used to reduce static and
sliding friction on belts which need to be supported on this face by
plastic or metal rails. Support rails are used primarily on belt hauloff and feeder sections where support idlers are widely spaced.

Fig. 1.6: Timing belt with fabric facing on both sides

ZRL-M

ZRL-V

The special constructions shown in Table 1.5 can be combined with


one another.

Table 1.6: Coefficients of friction


Contact materials

Coefficients of friction
Polyurethane
without PAZ/PAR fabric facing

Polyurethane
with PAZ/PAR fabric facing

static friction
0

sliding friction

static friction
0

sliding friction

Steel ,
Rz = 16 m

55

0.40
0.70

45

0.25
0.45

Aluminium,
Rz = 6,3 m

50

0.50
0.90

35

0.20
0.30

25

0.30
0.50

25

0.20
0.35

Glass,
smooth

50

0.85*
1.00*

30

0.30
0.50

Wood,
with the grain

35

0.50
0.85

0.35

0.20
0.35

Polyethylene

* polyamide fabric is required where sliding friction is important


Which of the coefficients of friction is used depends upon whether
the conveyed components are static or sliding on the belt. The
coefficients of friction apply for dry conditions and can vary with
10

belt speed, heat dissipation rate and texture of the surface of the
materials in contact. The upper and lower limits of the coefficients
of sliding friction are based on a belt speed of 0.1 to 1.0 m/sec.

1. Product Description
1.4 Special constructions
Additional top surfaces
The top surface materials listed in Table 1.4 on page 9 improve
conveying rates by increasing the coefficient of friction. They also
protect the top surface of the belt. They allow the belt to be used
on a small incline or on a haul-off arrangement in which the belt is
used to overcome level differences. Where stringent demands are
made on the uniformity of the surface or thickness, the top surface
can also be ground.

The shapes and sizes of the cleats are adapted to the function they
are required to carry out. They can, for example, be provided
with holes if fixtures are to be attached e.g. for vertical conveying.
Cleats with V-shaped grooves on their upper faces are suitable for
conveying in longitudinal and transverse directions.

Fig.1.8: Cleats with unwelded back supports for large loads and
with holes for fixtures

Fig.1.7: Additional top surfaces e.g. studs, white

Conveyor cleats
The belts in the Optibelt programme can be fitted with conveyor
cleats. Like the timing belt, they are made of polyurethane and are
welded to the back of the belt.
By making positive contact with the transported goods, the conveyor cleats extend the range of applications for ZRL timing belting
as follows:
uniform feed e.g for production and assembly lines

Cleats should be narrow in the area of the weld and are usually
arranged opposite a belt tooth. The original flexibility of the timing
belt is thus retained. In order to achieve this, the required cleat
spacing am must coincide with the tooth pitch t, and the belt length
Lw must be matched to the number nm of cleats required for the
length of the conveyor in question. With particularly long timing
belts, the length tolerance of the belt must be taken into consideration (see Table 5.2, page 39).

conveying of bulky items using belts running in


parallel
inclined and vertical conveying to bridge differences
in levels

Lw = aM nM

aM = t x

x total number of teeth

positioning and switching in handling and control


systems

11

2. Basics of Drive Design


2.1 Service factors, additional factors and formulae
Total service factor c2

Basic service factor c0

The total service factor comprises the basic service factor c0 and
two further correction factors c6 and c8.

The basic service factor c0 takes into account the daily duration of
operation, the type of prime mover and the type of driven machine.
As it is virtually impossible to cover every combination of prime
mover/machine/operating condition in a single standardised
summary, the basic service factors must be taken as guides only.
The final drive will depend upon the loads involved in each case.

c2 = c0 + c6 + c8

Table 2.1: Basic service factor c0

c0
Type of service and examples of
machine applications

Service conditions and


examples of prime movers

Steady operation

Intermittent operation

Electric motors
High-speed turbines
Piston engines with large
number of cylinders

Hydraulic motors
Low-speed turbines
Piston engines with small
number of cylinders

Service factor c0 at number of operating hours per day


up to 16 h

over 16 h

up to 16 h

over 16 h

1.3

1.4

1.4

1.5

1.6

1.7

1.8

1.9

1.8

1.9

2.0

2.1

2.0

2.1

2.2

2.3

Lightweight drives, shock-free and


steady running
Measuring equipment
Film cameras
Office machinery
Belt conveyor systems (lightweight goods)
Medium drives, intermittent operation
with low to medium shock loading
Mixing machines
Kitchen machines
Printing machines
Textile machines
Packaging machines
Belt conveyor systems (heavy goods)
Heavy duty drives, intermittent
operation with medium to high
shock loading
Machine tools
Woodworking machines
Eccentric drives
Belt conveyor systems (heavy goods)
Very heavy duty drives, continuous
operation with high shock loading
Grinding mills
Calenders
Extruders
Piston pumps and compressors
Lifting gear
12

2. Basics of Drive Design


2.1 Service factors, additional factors and formulae
Correction factor c6 and c8

Length factor c3 for ZRM/ZRP belts

Like the basic service factor c0, the factors to be added for pulleys
and idlers c6 and for start / stop frequency under load c8 are to be
taken as approximations only. These factors are allowances to
be made for unusual operating conditions and are added where
applicable to the basic service factor c0.

The approximate values for the length factor c3 are given in


Table 2.3 and apply only to rotating highly loaded drives fitted
with ZRM/ZRP timing belts.

Table 2.2: Correction factors c6 and c8 for special operating


conditions
Type of operating
conditions

Designation and
value of
correction factor

Remarks

Use of
tensioning and
guide idlers

c6 = 0.2

0.2 per idler


to a maximum of
1.0

Start/
stop and/
or reversing
under load

c8 = 0.1 ... 0.3

depending upon
frequency, up to
approx. 1.5 times
nominal torque
with low start-up
torque (e.g. star/
delta connection)

c8 = 0.3 ... 0.5

The length factor c3 takes into account the increase or decrease of


belt flexing when using a short or long belt.

Table 2.3: length factor c3 for ZRM/ZRP belts


Section

depending upon
frequency, above
approx. 1.5 times
nominal torque
with high start-up
torque

The correction factor c6 applies when more than two pulleys are
used.Such use of additional pulleys must be separately checked at
the design stage.

Pitch length Lw
(mm)

Length factor
c3

MXL; T 2.5

190
> 190 260
> 260 400
> 400

0.8
0.9
1.0
1.1

XL; T 5 (D); AT 5

440
> 440 555
> 555 800
> 800

0.8
0.9
1.0
1.1

L; T 10 (D); AT 10

600
> 600 920
> 920 1500
> 1500

0.8
0.9
1.0
1.1

T 20 (D); AT 20

1260
> 1260 1880
> 1880 3000
> 3000

0.8
0.9
1.0
1.1

Large drive torque of inertia should be classified as external loads.


Drive calculation ZRM/ZRP
Drive calculation ZRL-M
Drive calculation ZRL-V

see page 22
see page 30
see page 33

Formulae for explanation of symbols see page 14


For i = 1 or z = z1 = z2
Lw = 2 anom + z t

General
(mm)

anom =

zR z
2

(mm)

driven torque and driven power

zR =

Lw
t

General

MAb =

dw2 Sn3
2000

(Nm)

PAb =

MAb n2eff
9550

(kW)

veff =

d n
dw1 n1
= w2 2eff
19100
19100

MAb =

dw2 PAb
2 veff

(Nm)

PAb =

Sn3 veff
1000

(kW)

ieff =

z2
dw2
n1
=
=
z1
dw1 n2eff

MAb =

9550 PAb
n2eff

(Nm)

PAb =

Sn3 dw2 n2eff


19100 1000

(kW)

dw1 =

z1 t
p

dw2 =

z2 t
p

( )
m
s

i=

n1
n2

(mm)

Note the units used for the individual parts of the formulae. The formulae for the driven torque and driven power also apply for the driver
side using the formula symbols MAn, PAn, dw1 and n1 in place of MAb, PAb, dw2 and n2eff.
13

2. Basics of Drive Design


2.2 Symbols used in formulae
Table 2.4 defines the essential parameters and relevant units used
in the formulae listed on page 13, and the drive design process.

Table 2.4: Symbols


Symbol

a
anom
bSt
bth
cv
c0
c2
c2vorh
c3
c6
c8
da
DB
dwg
dwk
dw1
dw1th
dw2
ev
Fv
i
ieff
L
Lwnom
LwSt
Lwth
MAb
MAbth
MAn
MB
MBth
Mspez

Description

Unit

Required drive centre distance


(mm)
Drive centre distance with standard belt length
(mm)
Standard belt width
(mm)
Theoretical belt width
(mm)
Tension factor
Basic service factor
Total service factor
Actual service factor
Length factor
Pulley and idler correction factor
Correction factor for start/stop and
reversing under load
Outside diameter of pulley
(mm)
Outside diameter of pulley over flanges
(mm)
Pitch diameter of the large pulley
(mm)
Pitch diameter of the small pulley
(mm)
Pitch diameter of the driver pulley
(mm)
Theoretical pitch diameter of the driver pulley
(mm)
Pitch diameter of the driven pulley
(mm)
Belt deflection for checking belt tension
(mm)
Load used to set belt tension
(N)
Ratio required
Ratio calculated from the number of pulley teeth
Span length
(mm)
Pitch length of joined endless/open ended
(mm)
timing belts (ZRL-V/ZRL-M)
Standard pitch length of endless
(mm)
timing belt (ZRM/ZRP)
Theoretical pitch length of timing belt
(mm)
Torque
(Nm)
Theoretical torque
(Nm)
Driver torque
(Nm)
Design torque including service factor
(Nm)
Theoretical design torque
(Nm)
Transferrable torque per engaged tooth
(Nm/cm)
and 10 mm belt width

Symbol

Description

Speed of small pulley


(min-1)
Speed of driver pulley
(min-1)
Required speed of driven pulley
(min-1)
Speed of driven pulley calculated from
(min-1)
the number of teeth
(kW)
PAn Driver power
(kW)
PAb Driven power
Design power including total service factor
(kW)
PB
(W/cm)
Pspez Power per engaged tooth, 10 mm belt width
and 1 tooth of the small pulley
Static shaft loading at correct tension
(N)
Sa
(N)
SBn3 Design circumferential force including
total service factor
(N)
Sn3 Circumferential force
(N)
Sspez Transferrable circumferential force per
engaged tooth and 10 mm belt width
(N)
Szul Transferrable circumferential force at
maximum standard width
t
Tooth spacing
(mm)
v
Required belt speed
(m/s)
Actual speed
(m/s)
veff
x
Allowance for centre distance adjustment
(mm)
anom for belt tensioning
Deflection at correct tension (ZRL-M/ZRL-V)
(mm)
xv
y1/2/3 Allowance for centre distance adjustment
(mm)
anom for belt installation, determined from
pulley arrangement
Number of teeth in mesh with the small pulley
ze
for power transmission calculation
zemax Maximum number of teeth in mesh with the small pulley
for power transmission calculation
zenom Number of teeth in mesh with the small pulley actual
zk
Number of teeth on the small pulley
Number of teeth on the timing belt
zR
Number of teeth on the driver pulley
z1
Number of teeth on the driven pulley
z2
nk
n1
n2
n2eff

Fig.2.1 Drive arrangement

14

Unit

3.1 ZRM/ZRP Resistance to Chemicals


Resistance of endless optibelt ZRM/ZRP timing belts
The data given on the chemical resistance of the Optibelt ZRM/ZRP
timing belts refers to the material polyurethane and is based on
laboratory figures arrived at under ideal conditions.

Classification of chemical resistance


1. No impairment of physical properties and working life
2. Minor impairment of physical properties and working life
3. Clearly visible swelling/disintegration, reduced physical
properties and shortened working life
4. Rapid disintegration

Table 3.1: ZRM/ZRP chemical resistance

Aluminium chloride,
5% aqueous solution
Formic acid
Ammonia 10% aqueous solution
Aniline
ASTM oil No.1
ASTM oil No.2
ASTM oil No.3
Acetone
Petrol, normal
Petrol, super
Benzol
Borax solution
Boric acid, aqueous solution
Butane
Butanol
Butyl acetate
Calcium chlorate (I),
5% aqueous solution
Calcium chloride, aqueous solution
Calcium hydrogen sulphide,
aqueous solution
Chlorine, gaseous
Chromic acid
10:50% aqueous solution
Cyclohexane
Cyclohexanol
Diesel fuel
Dimethyl formamide
Ferric (III) chloride, 5% aqueous solution
Acetic acid, 20% aqueous solution
Ethanol
Ethyl acetate
Ethyl ether
Formaldehyde, 37% aqueous solution
Freon-11
Freon-113
Freon-12
Freon-22
Glycerine
Hydraulic fluid
Iso-octane
Iso-propanol
Potassium hydroxide,
1-N aqueous solution
Kerosene
Carbon dioxide
Copper chloride, aqueous solution

20
20
20
20
80
80
80
20
20
20
20
20
20
20
20
20

2
4
2
4
3
3
3
4
3
3
4
1
1
1
2
4

20
20

4
1

20
20

1
4

20
20
20
20
20
40
20
20
20
20
20
20
20
54
20
20
20
70
20

4
2
1
2
4
3
3
3
4
3
3
2
1
1
3
1
2
1
3

20
20
20
20

3
2
1
1

Copper sulphate, aqueous solution


Methanol
Methanol/petrol mixture 15:85
Methylene chloride
Methylethylketone
Mineral oil
n-Heptane
n-Hexane
Naphtha
Sodium carbonate,
saturated aqueous solution
Sodium chloride,
saturated aqueous solution
Sodium hydroxide, 1-N aqueous solution
Sodium phosphate, aqueous solution
Sodium soap, 20% aqueous solution
Sodium soap fat
Oleic acid
Palmitic acid
Phosphoric acid,
20-70% aqueous solution
Phosphoric acid, 85% aqueous solution
Mercury
SAE-10 oil
Nitric acid 20% aqueous solution
Hydrochloric acid 20% aqueous solution
Hydrochloric acid 37% aqueous solution
Grease
Sulphuric acid 20% aqueous solution
Sulphuric acid 5% aqueous solution
Sulphurous acid
Seawater
Soap solution, aqueous
Soya oil
Stearic acid
Tannic acid, 10% aqueous solution
Turpentine
Carbon tetrachloride
Tetrahydrofuran
Toluol
Trichlorethane
Tricresyl phosphate
Water
Water
Water
Hydrogen
Plasticising oils
Xylol

20
20
20
20
20
80
20
50
20

1
4
4
3
4
3
1
1
2

20

20
20
20
80
20
20
20

2
2
1
4
3
1
1

20
20
20
70
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
100
90
20
20
20
20

1
3
1
1
4
2
4
2
4
2
4
2
1
1
1
1
4
4
4
4
4
2
4
3
1
1
2
4
15

3.2 ZRM/ZRP Timing Belt Range


optibelt ZRM timing belts, metric sizes

Section

Order example for ZRM: 10

Width

(mm)

Construction: Polyurethane with steel tension cord

Table 3.2: ZRM Timing belt range


Section T 2.5 pitch 2.5 mm

T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T

2.5/120
2.5/160
2.5/177.5
2.5/200
2.5/230
2.5/245
2.5/265
2.5/285
2.5/305
2.5/317.5
2.5/330
2.5/380
2.5/420
2.5/480
2.5/500
2.5/540
2.5/600
2.5/650
2.5/780
2.5/915
2.5/950

No.
of teeth
zR

120.0
160.0
177.5
200.0
230.0
245.0
265.0
285.0
305.0
317.5
330.0
380.0
420.0
480.0
500.0
540.0
600.0
650.0
780.0
915.0
950.0

48
64
71
80
92
98
106
114
122
127
132
152
168
192
200
216
240
260
312
366
380

t
(mm)
T 2,5
T5

T 2,5/200

(mm)

Pitch length

Pitch
LwSt
(mm)

Tooth
depth

Section

Belt No.

Pitch

T 10

Tooth
width

Tooth
angle

ht
(mm)

Overall
belt
thickness
hs
(mm)

s
(mm)

2
()

2.5

0.70

1.30

1.50

40

5.0

1.20

2.20

2.65

40

10.0

2.50

4.50

5.30

40

Section T 5 - pitch 5 mm
Belt No.

T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T

5/165
5/185
5/200
5/215
5/220
5/225
5/245
5/250
5/255
5/260
5/270
5/275
5/280
5/295
5/300
5/305
5/325
5/330
5/340
5/350
5/355
5/360*
5/365
5/375
5/390
5/400
5/410
5/420
5/425
5/440*
5/445*
5/450
5/455
5/460*
5/475
5/480
5/500
5/510
5/525
5/545

Pitch
LwSt
(mm)

No.
of teeth
zR

165.0
185.0
200.0
215.0
220.0
225.0
245.0
250.0
255.0
260.0
270.0
275.0
280.0
295.0
300.0
305.0
325.0
330.0
340.0
350.0
355.0
360.0
365.0
375.0
390.0
400.0
410.0
420.0
425.0
440.0
445.0
450.0
455.0
460.0
475.0
480.0
500.0
510.0
525.0
545.0

33
37
40
43
44
45
49
50
51
52
54
55
56
59
60
61
65
66
68
70
71
72
73
75
78
80
82
84
85
88
89
90
91
92
95
96
100
102
105
109

Belt No.

T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T

5/ 550
5/ 560
5/ 575
5/ 590*
5/ 600
5/ 610
5/ 620
5/ 625*
5/ 630
5/ 640
5/ 650
5/ 660
5/ 675*
5/ 690
5/ 700
5/ 720
5/ 725
5/ 750
5/ 780
5/ 800*
5/ 815
5/ 840
5/ 850
5/ 860*
5/ 900
5/ 940
5/ 990
5/1000
5/1075
5/1100
5/1115*
5/1140*
5/1215
5/1350*
5/1380
5/1440

Section T 10 - pitch 10 mm
Pitch
LwSt
(mm)

No.
of teeth
zR

550.0
560.0
575.0
590.0
600.0
610.0
620.0
625.0
630.0
640.0
650.0
660.0
675.0
690.0
700.0
720.0
725.0
750.0
780.0
800.0
815.0
840.0
850.0
860.0
900.0
940.0
990.0
1000.0
1075.0
1100.0
1115.0
1140.0
1215.0
1350.0
1380.0
1440.0

110
112
115
118
120
122
124
125
126
128
130
132
135
138
140
144
145
150
156
160
163
168
170
172
180
188
198
200
215
220
223
228
243
270
276
288

Belt No.

T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T

10/ 260
10/ 370
10/ 400
10/ 410
10/ 440
10/ 450
10/ 500
10/ 530
10/ 550*
10/ 560
10/ 600
10/ 610
10/ 630
10/ 650
10/ 660
10/ 690
10/ 700
10/ 720
10/ 750
10/ 780
10/ 800*
10/ 810
10/ 840
10/ 850*
10/ 880
10/ 890
10/ 900
10/ 910
10/ 920
10/ 950
10/ 960
10/ 970
10/ 980
10/1000*
10/1010
10/1050
10/1080
10/1100
10/1110
10/1140

Pitch
LwSt
(mm)

No.
of teeth
zR

260.0
370.0
400.0
410.0
440.0
450.0
500.0
530.0
550.0
560.0
600.0
610.0
630.0
650.0
660.0
690.0
700.0
720.0
750.0
780.0
800.0
810.0
840.0
850.0
880.0
890.0
900.0
910.0
920.0
950.0
960.0
970.0
980.0
1000.0
1010.0
1050.0
1080.0
1100.0
1110.0
1140.0

26
37
40
41
44
45
50
53
55
56
60
61
63
65
66
69
70
72
75
78
80
81
84
85
88
89
90
91
92
95
96
97
98
100
101
105
108
110
111
114

Standard widths bSt (mm):

Standard widths bSt (mm):

Standard widths bSt (mm):

4, 6, 8, 10, 12

6, 8, 10, 12, 16, 20, 25

10, 12, 16, 20, 25, 32, 50

16

Further sizes on request.

* Non stock

3.2 ZRM/ZRP Timing Belt Range


optibelt ZRM double section timing belts, metric sizes

Section
Order example for ZRM D:
Width

(mm)

Section

Pitch

Tooth
depth

Tooth
width

Tooth
angle

ht
(mm)

Overall
belt
thickness
hs1
(mm)

t
(mm)

s
(mm)

2
()

5.0

1.20

3.40

2.65

40

10.0

2.50

7.00

5.30

40

50 T 10/1420 D

Pitch length

(mm)

T5D

Double-section timing belts

Construction:
Polyurethane with steel tension cord

T 10 D

Table 3.2 continued


Section T 10, cont'd
Belt No.

T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T

10/1150
10/1200
10/1210
10/1240
10/1250
10/1300
10/1320
10/1350
10/1390
10/1400
10/1420
10/1440
10/1450
10/1460
10/1500
10/1560
10/1600
10/1610
10/1700
10/1750
10/1780
10/1800*
10/1880
10/1960
10/2250

Section T 5 D - pitch 5 mm

Pitch
LwSt
(mm)

No.
of teeth
zR

1150.0
1200.0
1210.0
1240.0
1250.0
1300.0
1320.0
1350.0
1390.0
1400.0
1420.0
1440.0
1450.0
1460.0
1500.0
1560.0
1600.0
1610.0
1700.0
1750.0
1780.0
1800.0
1880.0
1960.0
2250.0

115
120
121
124
125
130
132
135
139
140
142
144
145
146
150
156
160
161
170
175
178
180
188
196
225

Belt No.

T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T

5/ 300
5/ 350
5/ 400
5/ 410
5/ 450
5/ 460
5/ 480
5/ 500
5/ 515
5/ 550
5/ 590
5/ 600
5/ 620
5/ 650
5/ 700
5/ 750
5/ 800
5/ 815
5/ 850
5/ 860
5/ 900
5/ 940
5/1100

D*
D*
D*
D
D*
D
D
D
D
D
D
D*
D
D
D
D
D
D
D*
D
D
D
D

Pitch
LwSt
(mm)

No.
of teeth
zR

300.0
350.0
400.0
410.0
450.0
460.0
480.0
500.0
515.0
550.0
590.0
600.0
620.0
650.0
700.0
750.0
800.0
815.0
850.0
860.0
900.0
940.0
1100.0

60
70
80
82
90
92
96
100
103
110
118
120
124
130
140
150
160
163
170
172
180
188
220

Section T 10 D - pitch 10 mm
Belt No.

T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T

10/ 260
10/ 530
10/ 600
10/ 630
10/ 660
10/ 700
10/ 720
10/ 750
10/ 800
10/ 840
10/ 900
10/ 980
10/1000
10/1100
10/1200
10/1210
10/1240
10/1250
10/1300
10/1320
10/1350
10/1400
10/1420
10/1500
10/1600
10/1610
10/1700
10/1800
10/1880

D
D
D
D
D
D
D
D
D
D
D
D
D*
D
D*
D
D
D
D*
D
D
D
D
D
D*
D
D
D
D

Pitch
LwSt
(mm)

No.
of teeth
zR

260.0
530.0
600.0
630.0
660.0
700.0
720.0
750.0
800.0
840.0
900.0
980.0
1000.0
1100.0
1200.0
1210.0
1240.0
1250.0
1300.0
1320.0
1350.0
1400.0
1420.0
1500.0
1600.0
1610.0
1700.0
1800.0
1880.0

26
53
60
63
66
70
72
75
80
84
90
98
100
110
120
121
124
125
130
132
135
140
142
150
160
161
170
180
188

T20 and AT sizes


on request
Standard widths bSt (mm):

Standard widths bSt (mm):

Standard widths bSt (mm):

10, 12, 16, 20, 25, 32, 50

6, 8, 10, 12, 16, 20, 25

10, 12, 16, 20, 25, 32, 50

Further sizes on request.

* Non stock

17

3.2 ZRM/ZRP Timing Belt Range


optibelt ZRP timing belts, inch sizes

Order example for ZRP:

K 120 XL 037

Section

K = plastic
(polyurethane)
Pitch length code
Pitch length (inch x 10)
Section
Width code
Width
(inch x 100)

Construction: Polyurethane with Aramid (MXL) or steel tension cord (XL,L)

Pitch

Tooth
depth

Tooth
width

Tooth
angle

ht
(mm)

Overall
belt
thickness
hs
(mm)

t
(mm)

s
(mm)

2
()

MXL

2.032

0.51

1.14

1.14

40

XL

5.080

1.27

2.30

2.57

50

9.525

1.91

3.60

4.65

40

Table 3.3: ZRP Timing belt range


Section MXL* - pitch 2,032 mm
Belt No.

K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K

240 MXL
280 MXL
320 MXL
360 MXL
400 MXL
440 MXL
480 MXL
520 MXL
560 MXL
600 MXL
640 MXL
680 MXL
720 MXL
760 MXL
800 MXL
840 MXL
880 MXL
920 MXL
960 MXL
1000 MXL
1040 MXL
1080 MXL
1120 MXL
1160 MXL
1200 MXL
1240 MXL
1280 MXL
1320 MXL
1360 MXL
1400 MXL
1440 MXL
1480 MXL
1520 MXL
1560 MXL
1600 MXL
1640 MXL
1680 MXL
1720 MXL
1760 MXL
1800 MXL

Pitch length
LwSt
(inch)
(mm)

2.40
2.80
3.20
3.60
4.00
4.40
4.80
5.20
5.60
6.00
6.40
6.80
7.20
7.60
8.00
8.40
8.80
9.20
9.60
10.00
10.40
10.80
11.20
11.60
12.00
12.40
12.80
13.20
13.60
14.00
14.40
14.80
15.20
15.60
16.00
16.40
16.80
17.20
17.60
18.00

60.96
71.12
81.28
91.44
101.60
111.76
121.92
132.08
142.24
152.40
162.56
172.72
182.88
193.04
203.20
213.36
223.52
233.68
243.84
254.00
264.16
274.32
284.48
294.64
304.80
314.96
325.12
335.28
345.44
355.60
365.76
375.92
386.08
396.24
406.40
416.56
426.72
436.88
447.04
457.20

Standard widths bSt:


1/8" = 3.175 mm
3/16" = 4.764 mm
Code No.:
012

18

019

No.
of teeth
zR

30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
205
210
215
220
225

Pitch length
LwSt
(inch)
(mm)

Belt No.

K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K

1840
1880
1920
1960
2000
2040
2080
2120
2160
2200
2240
2280
2320
2360
2400
2480
2560
2640
2720
2800
2880
2960
3040
3120
3200

Section XL - pitch 5,08 mm

MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL
MXL

18.40
18.80
19.20
19.60
20.00
20.40
20.80
21.20
21.60
22.00
22.40
22.80
23.20
23.60
24.00
24.80
25.60
26.40
27.20
28.00
28.80
29.60
30.40
31.20
32.00

467.36
477.52
487.68
497.84
508.00
518.16
528.32
538.48
548.64
558.80
568.96
579.12
589.28
599.44
609.60
629.92
650.24
670.56
690.88
711.20
731.52
751.84
772.16
792.48
812.80

Sleeve width: 127 10 mm

1/4" = 6.35 mm

5/16" = 7.94 mm

025

031

No.
of teeth
zR

230
235
240
245
250
255
260
265
270
275
280
285
290
295
300
310
320
330
340
350
360
370
380
390
400

Belt No.

K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K

60 XL*
70 XL*
76 XL*
80 XL*
84 XL*
90 XL*
94 XL*
96 XL*
100 XL
102 XL*
104 XL*
106 XL*
110 XL
114 XL*
116 XL*
120 XL
124 XL*
126 XL*
128 XL*
130 XL
136 XL*
140 XL
150 XL
152 XL*
154 XL*
160 XL
166 XL*
170 XL
180 XL
186 XL*
190 XL
200 XL
210 XL
212 XL*
220 XL
230 XL
240 XL
250 XL
254 XL*
260 XL

Pitch length
LwSt
(inch)
(mm)

6.00
7.00
7.60
8.00
8.40
9.00
9.40
9.60
10.00
10.20
10.40
10.60
11.00
11.40
11.60
12.00
12.40
12.60
12.80
13.00
13.60
14.00
15.00
15.20
15.40
16.00
16.60
17.00
18.00
18.60
19.00
20.00
21.00
21.20
22.00
23.00
24.00
25.00
25.40
26.00

152.40
177.80
193.04
203.20
213.36
228.60
238.76
243.84
254.00
259.08
264.16
269.24
279.40
289.56
294.64
304.80
314.96
320.04
325.12
330.20
345.44
355.60
381.00
386.08
391.16
406.40
421.64
431.80
457.20
472.44
482.60
508.00
533.40
538.48
558.80
584.20
609.60
635.00
645.16
660.40

No.
of teeth
zR

30
35
38
40
42
45
47
48
50
51
52
53
55
57
58
60
62
63
64
65
68
70
75
76
77
80
83
85
90
93
95
100
105
106
110
115
120
125
127
130

Standard widths bSt, continued on page 19:


1/4" = 6.35 mm
5/16" = 7.94 mm
Code No.:
025
Further sizes on request

031
* Non stock: minimum order 1 sleeve

3.2 ZRM/ZRP Timing Belt Range


optibelt ZRP timing belts, inch sizes

Order example for ZRP:

K 480 L 150

Section

K = plastic
(polyurethane)
Pitch length code
Pitch length (inch x 10)
Section
Width code
Width
(inch x 100)

Construction: Polyurethane with Aramid (MXL) or steel tension cord (XL,L)

Pitch

Tooth
depth

Tooth
width

Tooth
angle

ht
(mm)

Overall
belt
thickness
hs
(mm)

t
(mm)

s
(mm)

2
()

MXL

2.032

0.51

1.14

1.14

40

XL

5.080

1.27

2.30

2.57

50

9.525

1.91

3.60

4.65

40

Table 3.3, contd:


Section XL - pitch 5,08 mm, cont'd

(inch)

(mm)

No.
of teeth
zR

27.00
29.00
30.00
32.00
33.00
36.00
37.60
38.40
39.00
41.40
46.00
48.00
51.20
55.00
56.40
63.00
67.00

685.80
736.60
762.00
812.80
838.20
914.40
955.04
975.36
990.60
1051.56
1168.40
1219.20
1300.48
1397.00
1432.56
1600.20
1701.80

135
145
150
160
165
180
188
192
195
207
230
240
256
275
282
315
335

Pitch length
LwSt

Belt No.

K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K

270
290
300
320
330
360
376
384
390
414
460
480
512
550
564
630
670

XL
XL
XL
XL*
XL
XL*
XL*
XL*
XL
XL*
XL*
XL*
XL*
XL*
XL*
XL*
XL*

Section L - pitch 9,525 mm


Pitch length
LwSt

Belt No.
(inch)

K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K

124
150
165
173
187
210
225
240
255
270
285
300
322
345
367
375
390
420
427
450
480
510
525
540
600

Sleeve width: 150 10 mm

L
L
L*
L*
L
L
L
L
L
L
L
L
L
L
L
L*
L
L
L*
L
L
L
L*
L
L

12.40
15.00
16.50
17.30
18.70
21.00
22.50
24.00
25.50
27.00
28.50
30.00
32.20
34.50
36.70
37.50
39.00
42.00
42.70
45.00
48.00
51.00
52.50
54.00
60.00

(mm)

314.30
381.00
419.10
439.42
476.20
533.40
571.50
609.60
647.70
685.80
723.90
762.00
819.10
876.30
933.40
952.50
990.60
1066.80
1084.58
1143.00
1219.20
1295.40
1333.50
1371.60
1524.00

No.
of teeth
zR

33
40
44
46
50
56
60
64
68
72
76
80
86
92
98
100
104
112
114
120
128
136
140
144
160

Sleeve width: 150 10 mm

Standard widths bSt, Fortsetzung von Seite 18:


3/8" = 9.53 mm
1/2" = 12.7 mm

Standard widths bSt:


1/2" = 12.7 mm 3/4" = 19.05 mm 1" = 25.4 mm 1 1/2" = 38.1 mm

Code No.:
037

Code No.:
050

Further sizes on request

050
* Non stock: minimum order 1 sleeve

075

100

150

19

3.3 ZRM/ZRP Belt Selection Graphs


Power rating graphs for section selection and maximum belt speeds for
optibelt ZRM/ZRP timing belts, Zemax = 12
The maximum belt speeds for the individual timing belt sections in
these graphs are based on pulleys with 60 teeth, at least 12 of
which are in mesh. In addition each maximum width is based on
a combination of standard timing belts and standard pulleys (see
table 3.4).

Wider belts can be used with special pulleys allowing increased


power transmission.
Specifying smaller pulley diameters, a smaller number of teeth in
mesh or narrower belts, will reduce the maximum power limits
proportionally.

Graph 3.1: ZRP power ranges

Table 3.4: Maximum standard width and speed


Section

MXL*

XL

T 2.5

T 5(D) T 10(D) T 20*(D)* AT 5*

bSt** (mm)

6.4

9.5

25.4

25

50

100

25

50

100

vmax (m/s)

80

60

40

80

60

40

30

60

40

30

Design power PB (kW)

* Non stock
** Maximum width using a standard timing belt and a standard pulley

Speed of the small pulley nk (min-1)


20

AT 10* AT 20*

3.3 ZRM/ZRP Belt Selection Graphs


Power rating graphs for section selection and maximum belt speeds for
optibelt ZRM/ZRP timing belts, Zemax = 12
The belt speeds given in table 3.4 should not be exceeded for the
standard drives. For belt speeds close to these maximum values,
increased belt tension is necessary.

dw1 n1
d n
= w2 2
19100
19100

( )
m
s

The smaller of the two drive pulleys is used for the calculation
irrespective of whether it is used as a driver or a driven pulley.
The values given for the transmissible power Pspez (W/cm) in Table
3.5, page 25 are based on one tooth in mesh, a 10 mm timing belt
width and one tooth of the small pulley.
These values are not based on the belt tension cord strength, but
on the shear strength of the teeth based on the particular mode of
operation.

Design power PB (kW)

Graph 3.2: ZRM power ranges

Speed of the small pulley nk (min-1)

21

3.4 ZRM/ZRP Drive Design


Drive calculation for optibelt ZRM/ZRP timing belts , Zemax = 12
Prime mover
Prime mover:
Power:
Speed:
Starting torque:
Pulley clearance
diameter:
Drive width:

three-phase squirrel
cage electric motor
PAn = 6.0 kW
n1 = 1450 min-1
MA = 2.0 MN
as required
b1, B < 80 mm

Operating conditions
Daily operation:
max. 16 hours
Starts/stops:
approx.
150 per day
Ambient conditions: standard room
temperature, contact
with cutting oil
Drive centres:
a = 410 20 mm

Formulae

Driven machine
Driven machine: drill
Absorbed power: PAb = 5.0 kW
Driven speed:
n2 = 600 10 min-1
Start condition: no load
Type of loading: intermittent operation with
average shock loading
Pulley clearance
diameter:
< 300 mm
Width:
b1, B as required
Calculation example

Design power and belt selection


Total service factor c2
c2 = c0 + c6 + c8
Basic service factor
Pulley and idler factor
Start/stop factor

c0 Table 2.1, page 12


c6 Table 2.2, page 13
c8 Table 2.2, page 13

c2
c0
c6
c8

=
=
=
=

1.8 + 0 + 0 = 1.8
1.8
0
0

Design power PB
MAb n2
9550
PB = PAn c2 Formulae page 13
If PAb unknown:
Select section from graph pages 20 and 21 using small pulley
speed nk
PB = PAb c2

PAb =

PB = 5.0 1.8 = 9.0 kW


nk = n1 = 1450 min-1

Section T 10

Pulleys
For standard pulley ranges see pages 50 to 82,

T10 for standard pulleys see page 78

For pulley materials and fitting see Table 5.3, page 40


Number of teeth z1, z2, pitch diameter dw1, dw2 and
calculation of the drive ratio i
z1, dw1 see standard pulley range
n
i = 1
z2 = z 1 i
n2
z2, dw2 see standard pulley range

z2 = 25 2.42

Are clearance diameters and permissible sizes acceptable?

Bore:

Clearance diameter including space to fit belt > da (bzw. DB) + 2 hs

Clearance diam. >189.1 + 2 4.5

Driven speed n2eff and


drive ratio i eff
z
n z
ieff = 2
n2eff = 1 1
z1
z2

n2eff = 1450 25 = 604 min-1 ieff = 60 = 2.4


60
25

z1 = 25
z2 = 60

dw1 = 79.58 mm
see page 78
1450
i
=
= 2.42
600
dw2 = 190.98 mm
see page 78

d1 from 12 ... 30 mm d2 from 16 ... 60 mm


198.1 mm < 300 mm, hs see p. 5

Pitch length and drive centres with allowances


Drive centres and pulley flange arrangements
0.5 (DBk + dwg) + y < a < 2 (dwg + dwk)
Theoretical and standard belt lengths Lwth, LwSt*

(dwg dwk)2
(dwg + dwk) +
Lwth = 2 a +
2
4a
LwSt see standard belt range, pages 16 to 19
22

Flanges on small pulley, y2k see Table 5.1 page 39


0.5 (83 + 190.98) + 10 = 147 mm 147 mm < a < 541 mm

(190.98 79.58)2

(190.98 + 79.58) +
2
4 410
= 1252.6 mm

Lwth = 2 410 +
Lwth

LwSt = 1250 mm for Section T 10 see page 17

3.4 ZRM/ZRP Drive Design


Drive calculation for optibelt ZRM/ZRP timing belts, zemax = 12
Calculation example

Formulae
Pitch length and drive centres with allowances
Nominal centres anom
K2

anom = K +
K

(dwg dwk)2
8

anom = 206.251 +

LwSt

(dwg + dwk)
8
4

206.2512

(190.98 79.58)2

= 408.71 mm
8
= 1250 (190.98 + 79.58) = 206.251 mm
8
4

Centre distance allowances for installation and


tensioning anom see Table 5.1, page 39;
installation: allowance y
tensioning: allowance x
y = y1,2,3 depending on which pulleys are flanged
x
anom + x amax
amin anom y

With fixed centres, a tension idler is necessary,


see page 41

For calculation and setting of tension,


see page 24

Values for Fv, ev and Sa, see page 24

Flanges on small pulley


y2k = 10 mm
x
0,32 + 0,002 408,71 1,14 mm x 1,2 mm
amin 398,7

409,9 mm amax

Timing belt and pulley width


Calculation of
zenom, ze in mesh with small pulley,
zemax = 12, to be taken into account
zenom zemax ze = zemax
zenom < zemax ze = zenom
d dwk
z
zenom = k
3 wg
anom
6

Power Pspec per tooth in mesh, 10 mm belt width


and one tooth of small pulley from Table 3.5, see
page 25
Pspez (Profil, nk)

11
zenom

< zemax ze = 11
190.98 79.58
25
=
3
408.71
6

zenom round off

) = 11.4

Pspez (T 10, 1450 min-1) = 6.850 W/cm

Calculation for belt width bth, bst


bth =

PB 10000
Pspez c3 zk ze

c3 from Table 2.3, page 13

bth =

9.0 10000
6.850 1.0 25 11

= 47.8 mm

c3 = 1.0

Standard belt width bSt page 16 to 19, bSt bth

bSt = 50 mm for section T 10 see page 17

Drive width within specification?

Total pulley width B = 66 mm, face width b1 = 56 mm

Actual drive service factor c2vorh


b
c2vorh = c2 St
bth

c2vorh = 1.8

50
= 1.88
47.8

Order example
Timing belt and pulley designation
Quantity, Type, width, section, pitch length,
(special constructions or features if required)

1 Optibelt ZRM timing belt 50 T 10/1250


1 Optibelt ZRS pulley
66 T 10/25-2 Type 6F
1 Optibelt ZRS pulley
66 T 10/60-0 Type 6

* Please send for our special brochure: Centre distance values for Optibelt Timing Belts.
23

3.5 ZRM/ZRP Tensioning


Calculation and setting of tension for optibelt ZRM/ZRP timing belt drives
Correct tensioning is of special importance for the reliable and
efficient transmission of power. Proper tensioning of the stationary
belt will ensure that it will run at the correct tension.
Insufficient tension coupled to high drive loads will lead to the
belt jumping teeth on the pulley and ultimately to belt breakage.
Excessive tension under similar conditions will cause severe
wear, shearing of the belt teeth, excessive running noise and
bearing damage.

Alternatively, the belt can be tensioned statically using the calculated static shaft load Sa.
By virtue of the zero stretch tension cord, the belt will require no
further tension checks after fitting.

Figure 3.1: Adjusting belt tension

It is advisable therefore to calculate and set the static tension for


each drive individually using the formulae below. The tensioning
factor cv takes account of the loads combined in the overall service
factor c2.

Setting the static tension

The test force Fv should be applied in the centre of the span length
L perpendicular to it. Sharp-edged objects MUST not be used for
depressing the timing belt to avoid belt kink. Correct static tension
is acheived when the deflection ev corresponds to the calculated
value.
When the drive system has more than the two pulleys shown in
Figure 3.1 the tension can be measured between any two pulleys
in the system provided the belt is in contact with these pulleys with
the same face (top or bottom). The only difference will be ev which
will change as a function of span length.

One pulley only of the drive may be fixed when the static tension
is adjusted. The second pulley and the other pulleys of a multiple
pulley drive must be able to rotate freely.

For formula symbols, see also page 14


Fv

= load to set tension

(N)

Sn3 = centrifugal force

(N)

ev

= span deflection under load Fv

(mm)

= span length

(mm)

Example (using the values from page 23)

Formulae
Tension factor and forces
Tension factor cv
c 1
cv = 2
+ 0.9
2

1.05 cv

cv

= 1.8 1 + 0.9 = 1.3


2

Static shaft load Sa and centrifugal force Sn3


L
anom
1000
veff

Sa = cv Sn3
Sn3 =

PAb

L see below
veff =

dw1 n1
19100

401.05
= 1056 N
408.71
m
79.58 1450
= 5.0 1000 = 828 N veff =
= 6.04
s
19100
6.04

Sa = 1.3 828
formulae page 13

Sn3

Tensioning
Test force Fv and deflection ev for span length L
c Sn3
cv and Sn3 see above
Fv = v
20

24

ev

= L
50

L = anom fr i U 1
anom2

(dwg dwk)2
2

fr i U 1

Fv
ev
L

1.3 828
= 54 N
20
= 401.1 = 8.0 mm
50
2
=
408.712 (190.98 79.58)
2
=

= 401.05 mm

3.6 ZRM/ZRP Power Rating Table


nk [min-1]

Power ratings for optibelt ZRM/ZRP Timing Belts zemax = 12

Table 3.5: ZRM/ZRP power ratings*


Speed
of small pulley
MXL
XL
nk (min-1)
20
40
60
80
100
200
300
400
450
500
600
700
720
800
900
950
1000
1100
1200
1300
1400
1450
1500
1600
1700
1800
1900
2000
2200
2400
2600
2800
2850
3000
3200
3400
3600
3800
4000
4200
4400
4600
4800
5000
5500
6000
6500
7000
7500
8000
8500
9000
9500
10000
11000
12000
13000
14000
15000

0.006
0.012
0.017
0.023
0.029
0.057
0.083
0.109
0.122
0.134
0.158
0.181
0.185
0.203
0.224
0.235
0.245
0.265
0.284
0.303
0.321
0.329
0.338
0.355
0.372
0.388
0.403
0.419
0.449
0.478
0.507
0.535
0.542
0.564
0.593
0.623
0.654
0.683
0.710
0.735
0.761
0.785
0.809
0.832
0.886
0.937
0.984
1.027
1.068
1.106
1.141
1.174
1.205
1.235
1.291
1.345
1.399
1.455
1.516

0.037
0.074
0.110
0.146
0.181
0.351
0.509
0.658
0.728
0.797
0.928
1.052
1.076
1.169
1.281
1.336
1.389
1.493
1.594
1.694
1.793
1.843
1.893
1.993
2.095
2.201
2.310
2.424
2.580
2.768
2.949
3.124
3.167
3.293
3.457
3.614
3.767
3.914
4.057
4.195
4.330
4.460
4.586
4.710
5.005
5.284
5.553
5.815
6.074
6.334
6.601
6.877
7.167
7.475

Pspez (W/cm)
L

T 2,5

T 5 (D)

0.101
0.201
0.300
0.397
0.493
0.953
1.382
1.782
1.972
2.156
2.505
2.832
2.895
3.139
3.428
3.567
3.702
3.962
4.211
4.451
4.685
4.800
4.914
5.141
5.367
5.596
5.829
6.068
6.550
6.999
7.428
7.837
7.936
8.226
8.597
8.950
9.287
9.607
9.912
10.203
10.480
10.745
10.997
11.238
11.796
12.301
12.766
13.203
13.625
14.044
14.472
14.922
15.407
15.939

0.006
0.012
0.017
0.023
0.029
0.057
0.083
0.109
0.122
0.134
0.158
0.181
0.185
0.203
0.224
0.235
0.245
0.265
0.284
0.303
0.321
0.329
0.338
0.355
0.372
0.388
0.403
0.419
0.449
0.478
0.507
0.535
0.542
0.564
0.593
0.623
0.654
0.683
0.710
0.735
0.761
0.785
0.809
0.832
0.886
0.937
0.984
1.027
1.068
1.106
1.141
1.174
1.205
1.235
1.291
1.345
1.399
1.455
1.516

0.035
0.069
0.103
0.137
0.170
0.331
0.484
0.629
0.698
0.766
0.897
1.022
1.046
1.140
1.253
1.307
1.361
1.464
1.563
1.659
1.751
1.796
1.841
1.928
2.014
2.098
2.193
2.290
2.479
2.661
2.838
3.008
3.050
3.173
3.332
3.486
3.635
3.780
3.920
4.055
4.186
4.314
4.438
4.558
4.846
5.118
5.377
5.627
5.872
6.114
6.359
6.608
6.867
7.137

T 10 (D) T 20 (D)

AT 5

AT 10

AT 20

0.561
1.113
1.656
2.191
2.718
5.230
7.551
9.693
10.701
11.670
13.497
15.186
15.509
16.752
18.208
18.899
19.568
20.845
22.054
23.207
24.503
25.130
25.743
26.927
28.056
29.134
30.162
31.142
32.969
34.633
36.150
37.539
37.868
38.817
40.001
41.110
42.160
43.170
44.157
45.139
46.133
47.157
48.228
49.364

0.055
0.109
0.162
0.215
0.268
0.524
0.768
1.002
1.114
1.224
1.437
1.641
1.681
1.836
2.023
2.113
2.202
2.374
2.540
2.700
2.855
2.931
3.005
3.151
3.293
3.433
3.570
3.705
3.972
4.239
4.511
4.759
4.821
5.004
5.239
5.464
5.680
5.886
6.084
6.273
6.454
6.628
6.795
6.955
7.328
7.669
7.983
8.277
8.558
8.832
9.104
9.383
9.674
9.983

0.221
0.440
0.656
0.870
1.081
2.101
3.064
3.972
4.407
4.829
5.637
6.400
6.547
7.120
7.802
8.128
8.447
9.058
9.640
10.194
10.725
10.982
11.234
11.726
12.202
12.667
13.123
13.573
14.468
15.440
16.319
17.146
17.344
17.921
18.647
19.325
19.958
20.547
21.095
21.604
22.075
22.510
22.912
23.282
24.082
24.728
25.251
25.682
26.051
26.389
26.728
27.098
27.530
28.056

0.858
1.705
2.539
3.361
4.172
8.052
11.655
14.995
16.572
18.088
20.948
23.590
24.094
26.029
28.280
29.340
30.358
32.277
34.052
35.699
37.231
37.960
38.858
40.469
41.979
43.392
44.713
45.944
48.155
50.057
51.679
53.053
53.362
54.211
55.181
55.997
56.688
57.285
57.820
58.323
58.825
59.356
59.949
60.633

0.137
0.273
0.407
0.539
0.670
1.302
1.899
2.462
2.731
2.993
3.495
3.970
4.061
4.418
4.844
5.048
5.247
5.631
5.998
6.349
6.686
6.850
7.012
7.328
7.636
7.939
8.239
8.537
9.136
9.806
10.396
10.957
11.093
11.489
11.994
12.473
12.927
13.357
13.764
14.150
14.516
14.862
15.190
15.502
16.214
16.845
17.414
17.938
18.436
18.924
19.423
19.948
20.519
21.153

* For notes on Table 3.5, see page 21. Pspez per tooth in mesh, 10 mm belt width and one tooth of small pulley.

25

4.1 ZRL Timing Belt Range


optibelt ZRL-M open ended and
optibelt ZRL-V joined endless timing belts
Section

Tooth pitch t

XL
(mm)

Tooth angle 2 ()

XL; L; H; XH
5M; 8M; 14M
Construction: polyurethane with Aramid or steel tension cord

XH

5M

5.08 9.525 12.7 22.225 5.00

8M

14M

8.00 14.00

50

40

40

40

Tooth depth ht

(mm)

1.27

1.91

2.29

6.35

2.10

3.38

6.10

Tooth width s

(mm)

2.57

4.65

6.12 12.57

Overall belt h (mm)


s
thickness

2.30

3.60

4.30 11.20 3.60

5.60 10.00

Table 4.1: ZRL timing belt range

Aramid tension cord


Belt
designation

Pitch t
(mm)

XL 025
XL 031
XL 037
XL 050
XL 075
XL 100
L 037
L 050
L 075
L 100
L 150
L 200
H 050
H 075
H 100
H 150
H 200
H 300
H 400
XH 100
XH 200
XH 300
XH 400
5M 10
5M 15
5M 25
5M 50
8M 20
8M 25
8M 30
8M 50
8M 85
14M 25
14M 40
14M 55
14M 85
Order example ZRL-M:50 m
Order quantity
Section
Width
Tension cord

Pitch length code


Pitch length (inch x 10)
214" = 5435.6 mm
Section
Width code:
Width
(inch x 100)
0.5" = 12.7 mm
joined endless

2140

ZRL-M; ZRL-V on reqauest


Standard width bSt
(mm)
6.35
7.94
9.53
12.70
19.05
25.40
9.53
12.70
19.05
25.40
38.10
50.80
12.70
19.05
25.40
38.10
50.80
76.20
101.60
25.40
50.80
76.20
101.60
10.0
15.0
25.0
50.0
20.0
25.0
30.0
50.0
85.0
25.0
40.0
55.0
85.0

Minimum length for joined endless timing belts


depending on the tension cord:

50 - St

(mm)

Order example ZRL-V:

26

5.08
5.08
5.08
5.08
5.08
5.08
9.525
9.525
9.525
9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
12.7
22.225
22.225
22.225
22.225
5.0
5.0
5.0
5.0
8.0
8.0
8.0
8.0
8.0
14.0
14.0
14.0
14.0
8M

Steel tension cord

Geometry

ZRL-M; ZRL-V**

050 - V

Belt
designation
XL 025
XL 031
XL 037
XL 050
XL 075
XL 100
L 037
L 050
L 075
L 100
L 150
L 200
H 050
H 075
H 100
H 150
H 200
H 300
H 400
XH 100
XH 200
XH 300
XH 400
5M 10
5M 15
5M 25
5M 50
8M 20
8M 25
8M 30
8M 50
8M 85
14M 25
14M 40
14M 55
14M 85

St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St

Non stock

ZRL-V 5M, 8M, 14M


Aramid
Steel
on request
XL = 600 mm
All sections
L = 600 mm
1000 mm
Further widths on request
H = 600 mm
Roll length: 50 m
XH = 900 mm
5M = 600 mm
Surcharge for intermediate
8M = 600 mm
lengths: 20 %
14M = 900 mm
When ordering pulleys for ZRL timing belting, the type, quantity and centre distances
must be specified.

4.1 ZRL Timing Belt Range


optibelt ZRL-M open ended and
optibelt ZRL-V joined endless timing belts
Section

T 5; T 10; T 20
AT 5; AT 10
Construction: polyurethane with Aramid or steel tension cord

Tooth pitch

(mm)

T5

T 10 T 20 AT 5 AT 10

5.0

10.0

Tooth angle

2 ()

Tooth depth

ht

Tooth width

s/b (mm) 2.65

Overall belt thickness hs

40

(mm) 1.20

(mm) 2.20

20.0

5.0

10.0

40

40

50

50

2.50

5.00

1.20

2.50

5.30 10.15 2.50

5.00

4.50

5.00

8.00

2.70

Table 4.1 continued

Aramid tension cord


Belt
designation

Pitch t
(mm)

6T5
8T5
10 T 5
12 T 5
16 T 5
20 T 5
25 T 5
32 T 5
50 T 5
10 T 10
12 T 10
16 T 10
20 T 10
25 T 10
32 T 10
40 T 10
50 T 10
75 T 10
100 T 10
25 T 20
32 T 20
50 T 20
75 T 20
100 T 20
6 AT 5
10 AT 5
16 AT 5
25 AT 5
32 AT 5
50 AT 5
16 AT 10
25 AT 10
32 AT 10
50 AT 10
75 AT 10
100 AT 10
Order example ZRL-M:
Order quantity
Width
(mm)
Section
Tension cord
Order example ZRL-V:
Width
(mm)
Section
Pitch length
(mm)
Joined endless
Tension cord

5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
20.0
20.0
20.0
20.0
20.0
5.0
5.0
5.0
5.0
5.0
5.0
10.0
10.0
10.0
10.0
10.0
10.0

50 m

50

32

Steel tension cord

Geometry

ZRL-M; ZRL-V**

T 10 - St

AT 10 / 5120 - V - St

ZRL-M; ZRL-V on reqauest


Standard width bSt
(mm)
6.0
8.0
10.0
12.0
16.0
20.0
25.0
32.0
50.0
10.0
12.0
16.0
20.0
25.0
32.0
40.0
50.0
75.0
100.0
25.0
32.0
50.0
75.0
100.0
6.0
10.0
16.0
25.0
32.0
50.0
16.0
25.0
32.0
50.0
75.0
100.0

Minimum length for joined endless timing


belts depending on the tension cord:
Aramid
T 5; AT 5
= 600 mm
T 10; AT 10 = 600 mm
T 20
= 900 mm

Steel
All sections
1000 mm

Belt
designation
6T58T510 T 5 12 T 5 16 T 5 20 T 5 25 T 5 32 T 5 50 T 5 10 T 10 12 T 10 16 T 10 20 T 10 25 T 10 32 T 10 40 T 10 50 T 10 75 T 10 100 T 10 25 T 20 32 T 20 50 T 20 75 T 20 100 T 20 6 AT 5 10 AT 5 16 AT 5 25 AT 5 32 AT 5 50 AT 5 16 AT 10 25 AT 10 32 AT 10 50 AT 10 75 AT 10 100 AT 10 -

St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St

Non stock
Further widths on request
Roll length: 50 m
Surcharge for intermediate
lengths: 20 %

When ordering pulleys for ZRL timing belting the type, quantity and centre distances
must be specified.
27

4.2 ZRL Graph of Torque


Torque/speed graph for section selection of open-ended optibelt ZRL-M (zemax = 12)
and joined endless optibelt ZRL-V timing belts (zemax=6)
A drive ratio of i = 1 has been assumed for the upper torque limit
of open-ended ZRL-M timing belting. This limit is dependant on
pulley diameter. Therefore with a pulley having 24 teeth the
calculation can be made with a maximum of 12 teeth in mesh.

The upper torque limits of the joined endless ZRL-V timing belts,
where a maximum of 6 teeth in mesh are taken into account, are
50 % lower and have not been plotted here.

Torque on small pulley [Nm]

Graph 4.1: ZRL Torque ranges

28

Number of teeth on small pulley zk

4.2 ZRL Graph of Torque


Torque/speed graph for section selection of open-ended optibelt ZRL-M (zemax = 12)
and optibelt ZRL-V joined endless timing belts (zemax=6)
In each case, the maximum width from the combination of standard
timing belts and standard pulleys has been assumed (see
Table 4.2)

The speed of the ZRL-V timing belt should not exceed 2 m/s. Further
notes will be found on page 37.

Torque on small pulley [Nm]

Graph 4.2: ZRL Torque ranges

Table 4.2: Maximum standard width


Section

XL

XH

T 5 T 10 T 20 AT 5 AT10 AT 20* 5M* 8M* 14M*

bSt** (mm) 9.5 25.4 76.2101.6 25

50 100 25

50

100 50

85 115

* Non stock, but 8M and 14M can be supplied as ZRL-M ex stock


** Maximum width from standard timing belt and standard pulley

Number of teeth on small pulley zk

29

4.3 ZRL-M Drive Design


Drive design of open-ended optibelt ZRL-M timing belting for linear drive
systems, emax = 12
Driver and driven details

Operating conditions, geometry

Type of drive:

Daily operating time:


Starts/stops per day:
Type of start:
Type of load:
Ambient conditions:

vertical positioning* by means of an


open-ended timing belt
m 8.0 kg, sliding and conveying

max. 24 hours
approx. 2000
Mass moved:
under load
Required
medium
shock load
v = 3.3 m/s
speed of travel:
room temperature,
Starting/stopping distance: s 320 mm
cutting oil contamination
Prime mover:
DC motor
Required centre distance:
a = 3236 mm
Starting torque:
M A = 2 MN
Overall width:
b1, B as required
Input drive speed:
n1 = 950 min-1
Clearance diameter:
90 mm
* For lifting and inclined conveyor systems where the failure of the belt could cause damage or injury due to the release of the conveyed
material, special care should be taken.
Formulae

Example

Timing belt load


Overall drive service factor c2
c2 = c0 + c6 + c8
Basic drive service factor
c0 Table 2.1, page 12
Pulley and idler correction factor c6 Table 2.2, page 13
Start/stop under load factor
c8 Table 2.2, page 13

c2
c0
c6
c8

Calculation using centrifugal force SBn3


SBn3 = c2 Sn3

SBn3 = 2.0 214.5 = 429 N

Sn3

Sn3tot
number of belts

Sn3

1.7 + 0 + 0.3 = 2.0


1.7
0
0.3
extremely high start/stop frequency

214.5
1

= 214.5 N

Force due to acceleration FB, force due to weight G and friction force FR
Sn3tot = FB
+ G sin a
+ FR cos a
Sn3tot = mtot a1 + mtot g sin + mtot mtot g cos a

Friction can be neglected here


Sn3tot = 136.0 + 78.5
+ 0 = 214.5 N
Sn3tot = 8.0 17.0 + 8.0 9.81 sin 90 + 0 8.0 9.81 cos 90

Total mass mtot


mges = m1 + m2 + . . . + mn

mtot

= 8 kg

a1

Acceleration a1 and g
2
3
= v 10
a1
2s

g = acceleration due to gravity

Coefficient of friction m
ges = 1 + 2
, 0 see Table 1.6, page 10
Sliding friction and frictional grip, 1 for belt/conveyed material
Sliding friction and frictional grip, 2 for belt/support rail or
guide
Angular deviation a from the horizontal
= 0, vertical movement, sin 0 = 0, cos 0 = 1
= 90, horizontal movement, sin 90 = 1, cos 90 = 0
Alternative: calculation using torque
Theoretical design torque MBth
S dwth
MBth = c2 MAbth
MAbth = n3
2000
If MAb is not known: MB = c2 MAn formulae see page 13
Theoretical pitch diameter dw1th
19100 v
dw1th =
n1
30

=
=
=
=

m
3.32 103
= 17.0 2
2 320
s

g = 9.81

m
s2

For special belt constructions, see pages 9 to 11


tot = 0
=0
1
2
=0
friction of guide is neglected!

= 90, vertical conveyor

MBth = 2.0 7.1 = 14.2 Nm MAbth =

dw1th =

19100 3.3
= 66.4 mm
950

214.5 66.4
= 7.1 Nm
2000

4.3 ZRL-M Drive Design


Drive design of open-ended optibelt ZRL-M timing belting for linear drive
systems, Zemax = 12
Formulae

Example

Belt section and number of teeth on pulleys


Section selection using permissible circumferential force
with maximum section width - see Table 4.3, page 37,
zemax = 12
Szul (section, bmax) SBn3
Alternative:
Section selection using the torque/speed graph for
zemax = 12, p. 28, 29 with theoretical number of teeth z1
d

z1 = w1th
z1 = z2 = zk for i = 1
t
If z1 z2, calculate the drive layout as for ZRM/ZRP pages 22 and 23

Section T 5

Szul (T 5, bmax = 25 mm) = 720 N


429 N

Section T see page 29


z1 =

66.4
= 41.7
5

Selection of number of teeth z1 and z2 from the


standard pulley range, pages 50 to 82, pulley material
and fitting see Table 5.3, page 40

T 5 standard pulleys see page 75

Are clearance diameters and permissible bore sizes acceptable?


Clearance diameter incl. space to fit belt > DB (or da) + 2 hs

Diameter over flanges DB = 71 mm, bore d from 8 to 24 mm


Clearance diam. > 71 + 2 2.2 75.4 mm 90 mm, hs see page 5

Alternative: design torque MB


MB = c2 MAb

MAb =

Sn3 dd
2000

Effective belt speed veff


dw1 n1
veff =
19100

z1 = z2 = 42

dw1 = dw2 = 66.85 mm

MB = 2.0 7.2 = 14.4 Nm

veff =

MAb =

214.5 66.85
= 7.2 Nm
2000

66.85 950
m
= 3.33
19100
s

Timing belt and pulley width


Transmissible circumferential force Sspec see
Table 4.3, page 37 per tooth in mesh and 10 mm
belt width
Sspec = Sspec (section)

Sspec = Sspec (T 5)

= 23.88

N
cm

Alternative:
Transmissible torque Mspec
see Table 4.3, page 37 per tooth in mesh and
10 mm belt width
Mspec = Mspec (section, zk)
Number of teeth zenom in mesh
z
zenom = k for i = 1, rounded down if necessary
2
Number of teeth in mesh ze considered zemax = 12
zenom zemax ze = zemax

Mspec = Mspec (T 5, z1 = 42) = 0.80

zenom =
21

Nm
linearly interpolated
cm

42
= 21
2

zemax

ze = zemax = 12

zenom < zemax ze = zenom


31

4.3 ZRL-M Drive Design


Drive design of optibelt ZRL-M open ended timing belting for linear drive
systems, zemax = 12
Formulae

Example

Timing belt and pulley width


Theoretical and standard belt width bth and bst
S
10
bth = Bn3
Sspez ze

bth =

429 10
= 15.0 mm
23.88 12

bth =

14.4 10
= 15.0 mm
0.80 12

Alternative:
bth =

MB 10
Mspez ze

bSt from belt range on pages 26 to 27, bSt bth


Can this belt width be accomodated?

selected bSt = 16 mm see page 27


Pulley width B = 27 mm, face width b1 = 21 mm

Actual service factor c2vorh


b
c2vorh = c2 St
bth

c2vorh = 2.0

16
= 2.13
15.0

Pitch length and drive centres with allowances


Theoretical and actual pitch lengths Lwth, Lwnom
Lwth
zR
Lwnom

= 2 a + z1 t
L
= wth
t
= zR t

Actual centre distance anom


z z1
anom = R
t
2
Centre distance allowances to be provided
anom see Table 5.1, page 39;
installation: allowance y (ZRL)
tensioning: allowance x (ZRL)

for i = 1

Lwth
zR
Lwnom

for i = 1

= 2 3236 + 42 5 = 6682 mm
6682
=
= 1336
5
= 1336 5 = 6680 mm

1336 42
5 = 3235 mm
2
A tensioning pulley is necessary with fixed centres,
see page 41
anom =

y (ZRL) = y1,2,3 (ZRL) depending on flanges

Flanges on both pulleys

x (ZRL)

x (ZRL) 1.5 + 0.002 3235

Allowances acceptable?
anom + x amax
amin anom y

amin 3217 mm

Calculation and setting of tension,


see page 36

y1 (ZRL) 18 mm
8.0 mm x (ZRL) 8 mm
3243 mm amax

Values for xv, Fv, ev and Sa see page 36

Order example
Timing belt and pulley designation
Quantity, type, width, section, pitch length, tension cord,
special construction if applicable
32

1 Optibelt ZRL-M timing belt


16 T 5/6680 St
2 Optibelt ZRS pulleys
27 T 5/42-2 Type 6F
2 Optibelt CP
clamp plates CP-16 T 5

4.4 ZRL-V Drive Design


Drive design of optibelt ZRL-V joined endless timing belt for conveyor systems,
zemax = 6, v 2 m/s
Driver and driven units

Operating conditions, layout

Driven unit:

Daily operating time:


Starts/stops per day:
Type of start:
Type of load:
Ambient conditions:

Mass moved:
Required
conveying speed:
Prime mover:
Starting torque:
Driver speed:

horizontal accumulating conveyor


system, two parallel timing belts on steel
support rails
three loaded wooden pallets total weight
each 62.5 kg
v

= 1.0 m/s

three-phase AC motor
MA = 0.7 MN
n1 = 145 min-1

Formulae

Length of conveyor:
Overall width:
Clearance diameter:

max. 8 hours
2
under load
medium shock
room temperature, no special
contamination
a
= 2478 mm
b1, B
90 mm
150 mm

Example

Timing belt load


Overall drive service factor c2
c2 = c0 + c6 + c8
Basic drive service factor
c0 Table 2.1, page 12
Pulley and idler correction factor c6 Table 2.2, page 13
Start/stop factor
c8 Table 2.2, page 13

c2
c0
c6
c8

Calculation using circumferential force SBn3


SBn3 = c2 Sn3

SBn3 = 1.6 735.75 = 1177 N

Sn3

Sn3tot
number of belts

=
=
=
=

Sn3

1.6 + 0 + 0 = 1.6
1.6
0
0
few switching cycles

1471,5
2

= 735.75 N

Force due to acceleration FB, force due to weight G and friction force FR
Sn3tot = FB
+ G sin a
+ FR cos
Sn3tot = mtot a1 + mtot g sin a + tot mtot g cos

Friction due to acceleration can be neglected here


Sn3tot = 0
+0
+ 1471.5 = 1471.5 N
Sn3tot = 187.5 0 + 187.5 9.81 sin 0 + 0.8 187.5 9.81 cos 0

Total mass mtot


mtot = m1 + m2 + . . . + mn

mtot

Acceleration a1 and g
2
3
= v 10
a1
2s

= 3 62.5 kg = 187.5 kg

a1 is insignificant, as m1 is taken into account


g = acceleration due to gravity

a1

=0

g = 9.81

m
s2

Coefficient of friction m
tot = 1 + 2
, 0 see Table 1.6, page 10
Sliding friction and frictional grip, 1 for belt/conveyed material
Sliding friction and frictional grip, 2 for belt/support rail or
guide

For special belt constructions, see pages 9 to 11


tot = 0.35 + 0.45 = 0.8
Sliding friction 1 = = 0.35 for PAR/wood
Sliding friction 2 = = 0.45 for PAZ/steel

Angular deviation a from the horizontal


= 0, vertical movement, sin 0 = 0, cos 0 = 1
= 90, horizontal movement, sin 90 = 1, cos 90 = 0

Alternative: calculation using torque


Theoretical design torque MBth
S dwth
MBth = c2 MAbth
MAbth = n3
2000
If MAb is not known: MB = c2 MAn formulae see page 13
Theoretical pitch diameter dw1th
19100 v
dw1th =
n1

= 0,

horizontal conveyor

MBth = 1.6 48.45 = 77.5 Nm MAbth =

dw1th =

735.75 131.7
= 48.45 Nm
2000

19100 1.0
= 131.7 mm
145
33

4.4 ZRL-V Drive Design


Drive design of optibelt ZRL-V joined endless timing belts for conveyor systems,
zemax = 6, v 2 m/s
Formulae

Example

Section and number of teeth on pulley


Section selection using permissible circumferential force
with maximum section width - see Table 4.3, page 37,
zemax = 6
Szul (section, bmax) SBn3
Alternative:
Section selection using the torque/speed graph for
zemax = 6, page 28, 29 with theoretical z1
d

z1 = w1th
z1 = z2 = zk for i = 1
t
If z1 = z2, calculate the drive layout as for ZRM/ZRP p. 22 and 23

Section T 10

Szul (T 10, bmax = 50 mm) = 1425 N


1177 N

Section T 10 see page 29


z1 =

131.7
= 41.4
10

Selection of number of teeth z1 and z2 from the


standard pulley range, pages 50 to 82, pulley material
and fitting see Table 5.3, page 40

T 10 standard pulleys see page 78

Are clearance diameters and permissible bore sizes acceptable?


Clearance diameters incl. space for fitting > DB (or da) + 2 hs

Diameter over flanges DB = 131 mm, bore d from 16 to 40 mm


Clearance diameter > 131 + 2 4.5 140 mm 150 mm, hs see page 5

z1 = z2 = 40

dw1 = dw2 = 127.32 mm

Alternative: design torque MB


MB = c2 MAb

MAb =

Sn3 dw
2000

Effective belt speed veff


d n
veff = w1 1
19100

MB = 1.6 46.84 = 74.9 Nm MAb =

veff =

735,75 127,32
= 46.84 Nm
2000

127.32 145
m
= 0.97
19100
s

Timing belt and pulley width


Transmissible circumferential force Sspec see
Table 4.3, page 37 per tooth in mesh 10 mm belt
width
Sspec = Sspec (section)

= 47.41

N
cm

Mspec = Mspec (T 10, z1 = 40)= 3.02

Nm
cm

Sspec = Sspec (T 10)

Alternative:
Transmissible torque Mspec see Table 4.3,
page 37 per tooth in mesh and
10 mm belt width
Mspec = Mspec (section, zk)
Number of teeth zenom in mesh
z
zenom = k for i = 1, rounded down if necessary
2
Number of teeth in mesh ze considered zemax = 6
zenom zemax ze = zemax
zenom < zemax ze = zenom
34

zenom =
20

40
= 20
2

zemax ze = zemax = 6

4.4 ZRL-V Drive Design


Drive design of optibelt ZRL-V joined endless timing belts for conveyor systems,
zemax = 6, v 2 m/s
Formulae

Example

Timing belt and pulley width


Theoretical and standard belt width bth and bst
S
10
bth = Bn3
Sspec ze

bth =

1177 10
= 41.4 mm
47.41 6

bth =

74.9 10
= 41.3 mm
3.02 6

Alternative:
bth =

MB 10
Mspec ze

bSt from belt range on pages 26 to 27, bSt bth


Can this belt width be accomodated?

selected bSt = 50 mm see page 27


Pulley width B = 66 mm, face width b1 = 56 mm

Actual service factor c2vorh


b
c2vorh = c2 St
bth

c2vorh = 1.6

50
= 1.94
41.3

Pitch length and drive centres with allowances


Theoretical and actual pitch lengths Lwth, Lwnom
Lwth
zR
Lwnom

= 2 a + z1 t
L
= wth
t
= zR t

Actual centre distance anom


z z1
anom = R
t
2
Centre distance allowances to be provided
anom see Table 5.1, page 39;
installation: allowance y (ZRL)
tensioning: allowance x (ZRL)

for i = 1

Lwth
zR
Lwnom

for i = 1

= 2 2478 + 40 10 = 5356 mm
5356
=
= 536
10
= 536 10 = 5360 mm

536 40
10 = 2480 mm
2
A tensioning pulley is necessary with fixed centres,
see page 41
anom =

y (ZRL) = y1,2,3 (ZRL) depending on flanges

Flanges on both pulleys

x (ZRL)

x (ZRL) 3.5 + 0.002 2480

Allowances acceptable?
anom + x amax
amin anom y

amin 2455 mm

Calculation and setting of tension,


see page 36

y1 (ZRL) 25 mm
8.5 mm x (ZRL) 9 mm
2489 mm amax

Values for xv, Fv, ev and Sa see page 36

Order example
Timing belt and pulley designation
Quantity, type, width, section, pitch length, tension cord,
special construction if applicable

2 Optibelt ZRL-Vtiming belt 50 T 10/5360-V PAZ/PAR


4 Optibelt ZRS pulleys
66 T 10/40-2 Type 6F
35

4.5 ZRL Tensioning


Calculation and setting of tension for optibelt ZRL-M open ended
and optibelt ZRL-V joined endless timing belts
Correct tensioning is of special importance for the reliable and
efficient transmission of power. Proper tensioning of the stationary
belt will ensure that it will run at the correct tension.
Insufficient tension coupled with high drive loads will lead to the
belt jumping teeth on the pulley and ultimately to belt breakage.
Excessive tension under similar conditions will cause severe
wear, shearing of the belt teeth, excessive running noise and
bearing damage.
It is advisable therefore to calculate and set the static tension for
each drive individually using the formulae below. The tensioning
factor cv takes account of the loads combined in the overall service
factor c2.
Setting the static tension, Figure 3.1, page 24
One pulley of the drive only may be stationary when the static
tension is adjusted. The second pulley and the other pulleys of a
multiple pulley drive must be able to rotate freely.
1st method:
Controlled centre distance adjustment

2nd method of:


Span deflection
The test force Fv should be applied to the centre of the span length
L and perpendicular to it. The use of sharp-edged objects for
applying the force MUST be avoided to prevent belt kink. Correct
static tension is achieved when the deflection ev corresponds to the
calculated value.
When the drive system has more than the two pulleys shown in
Figure 3.1 page 24 the tension can be measured between any two
pulleys in the system provided the belt is in contact with these
pulleys with the same face (top or bottom). The only difference will
be ev which will change as a function of span length.
3rd method:
Measurement of static shaft load
Calculate static shaft load Sa. Tension belt until the measured Sa is
the same as the calculated Sa.
By virtue of the zero stretch tension cord, the belt will
require no further tension checks after fitting.

Where timing belts are inaccessible tensioning can be carried out


by adjusting the drive centre distance by the calculated figure xv
mean. Because of the low plastic stretch of the timing belts, this
method of tensioning is recommended mainly for two pulley drives
with very long centre distances.

Calculation of required tension, ZRL


Formulae

Example, using the figures from pages 32 and 35

Tension factor cv

ZRL-M

cv =

c2 1
+ 0.9
2

1.05 cv

cv =

2.0 1
+ 0.9 = 1.4
2

ZRL-V
cv =

1.6 1
+ 0.9 = 1.2
2

Tensioning
1st method
Tensioning distance xv
c 0.001 Lwnom
xv = v
c2 2
for i = 1

1.4 0.001 6680


2.0 2
xv = 2.4 mm

xv =

1.2 0.001 5360


1.6 2
xv = 2.0 mm
xv =

or
2nd method
Test force Fv and deflection ev for span length L
c Sn3
Sn3, see earlier calculation,
Fv = v
also formulae on page 13
20
L
ev =
50
L = anom for i = 1*

1.4 214.5
= 15.0 N
20
3235
ev =
= 64.7 mm
50
L = 3235 mm

1.2 736
= 44.2 N
20
2480
ev =
= 49.6 mm
50
L = 2480 mm

Fv =

Fv =

Sa = 1.4 214.5 = 300 N

Sa = 1.2 736 = 883 N

or
3rd method
Sa = cv Sn3
for i = 1*

Sn3, see earlier calculation,


also formulae on page 13

* For i = 1, see page 24 for the calculation of static shaft loading Sa and of span length L.
36

4.6 ZRL Circumferential Force and Torque Table


Circumferential force and Torque Table for optibelt ZRL-M open ended, zemax = 12
and optibelt ZRL-V joined endless timing belt, zemax = 6
The driven pulley is used for the calculation of linear and conveyor
drives. With drive systems designed for torque transmission the
calculation uses the smaller of the two pulleys. This is irrespective
of its use as a driver or driven pulley.
The values for the specific torque Mspec (Nm/cm) relate to one tooth
in mesh with the pulley and 10 mm timing belt width. The same
applies to the specific circumferential force Sspez (N/cm).

The Table includes the transmissible circumferential forces with 6 and


12 teeth in mesh at 10 mm and maximum belt width in each case. The
circumferential force Szul (N) is based on the maximum width from the
combination of standard timing belt and standard pulley.
The values in the Table are based not on the maximum tensile
strength of the belt, but on the lower shear strength of the belt teeth.
Intermediate values should be linearly interpolated.

Table 4.3: ZRL Circumferential Force and Torque Table


Number of teeth on
the small pulley
zk

XL

10
11
12
13
14

0.19
0.21
0.22
0.24
0.26

0.52
0.57
0.62
0.67
0.72

1.08

15
16
17
18
19

0.28
0.30
0.32
0.34
0.36

0.77
0.83
0.87
0.92
0.97

20
21
22
23
24

0.38
0.40
0.42
0.44
0.46

25
26
27
28
29

Mspec (Nm/cm)
XH

T5

T 10

T 20

AT 5

AT 10 AT 20*

0.19
0.21
0.22
0.24
0.26

0.90
0.98
1.06

0.26
0.29
0.31

1.17
1.27
1.38

00
00
00
00
00

1.15
1.23
1.31
1.39
1.46

5.41
5.71

0.28
0.30
0.32
0.34
0.36

1.13
1.20
1.28
1.36
1.43

4.50
4.82
5.12
5.41
5.71

0.34
0.36
0.38
0.41
0.43

1.47
1.56
1.66
1.77
1.86

5.85
6.26
6.65
7.03
7.43

00
00
00
00
00

1.03
1.08
1.14
1.18
1.24

1.54
1.62
1.70
1.78
1.86

6.02
6.32
6.62
6.92
7.23

0.38
0.40
0.42
0.44
0.46

1.51
1.58
1.66
1.74
1.81

6.02
6.32
6.62
6.92
7.23

0.46
0.48
0.50
0.53
0.55

1.96
2.05
2.16
2.26
2.35

7.82
8.21
8.61
9.00
9.39

00
00
00
00
00

1.74
1.83
1.90

0.48
0.50
0.51
0.53
0.55

1.29
1.35
1.40
1.45
1.50

1.94
2.02
2.09
2.17
2.25

7.53
7.82
8.12
8.42
8.73

0.48
0.50
0.51
0.53
0.55

1.89
1.96
2.04
2.11
2.18

7.53
7.82
8.12
8.42
8.73

0.58
0.60
0.62
0.64
0.66

2.46
2.55
2.65
2.74
2.84

9.79
10.16
10.56
10.95
11.34

0
00
00
00
00

1.98
2.06
2.14
2.22
2.29

6.57
6.81

30
31
32
33
34

0.57
0.59
0.61
0.63
0.65

1.55
1.60
1.66
1.71
1.76

2.33
9.03
2.41
9.32
2.49
9.62
2.57
9.93
2.65 10.23

0.57
0.59
0.61
0.63
0.65

2.26
9.03
2.34
9.32
2.42
9.62
2.49
9.93
2.57 10.23

0.68
0.71
0.73
0.76
0.78

2.94
3.04
3.15
3.24
3.34

11.74
12.12
12.51
12.90
13.30

00
00
00
00
00

2.37
2.46
2.54
2.61
2.70

7.04
7.27
7.51
7.74
7.98

35
36
40
48
60

0.67
0.69
0.76
0.91
1.14

1.81
1.87
2.08
2.48
3.10

2.72
2.80
3.12
3.73
4.66

10.53
10.83
12.03
14.44
18.06

0.67
0.69
0.76
0.91
1.14

2.64
2.72
3.02
3.62
4.53

10.53
10.83
12.03
14.44
18.06

0.80
0.83
0.91
1.09
1.37

3.43
3.54
3.93
4.71
5.89

13.69
14.08
15.64
18.77
23.47

00
00
00
00
00

2.77
8.21
2.86
8.45
3.17
9.38
3.80 11.26
4.76 14.08

72

1.37

3.73

5.59 21.66

1.37

5.44 21.66

1.64

7.07 28.16

00

5.71 16.90

Number of
teeth in mesh
ze

5M*

8M*

14M*

Sspec (N/cm)

= 1

23.50

34.13

38.42

85.05

23.88

47.41

94.52

28.65

61.63

122.87

00

62.25

105.32

ZRL-V zemax = 6
ZRL-M zemax = 12

141.0
282.0

204.8
409.6

230.5
461.0

510.3
1020.6

143.3
286.6

284.5
567.0

567.1
1134.2

171.9
343.8

369.8
737.2
739.6 1474.4

00
00

73.5
747.0

631.9
1263.8

Number of
S (N) for maximum section width**
teeth in meshzul
Width (mm)
ZRL-V zemax = 6
ZRL-M zemax = 12

9.5

25.4

76.2

101.6

25

50

100

25

50

100

00

85

115

135
270

520
1040

1760
3520

5185
10370

360
720

1425
2850

5675
11350

430
860

1850
3700

7375
14750

00
00

3175
6350

7270
14540

* Non stock, but 8M and 14M available ex stock as ZRL-M

** Maximum width from standard timing belts and standard pulleys

37

4.7 ZRL, Resistance to Chemicals


Resistance of optibelt ZRL-M open ended and
optibelt ZRL-V joined endless timing belts
The data on the chemical resistance of Optibelt ZRL timing belting
refers to the material polyurethane and is based on laboratory
Table 4.4: ZRL Chemical resistance

values which have been determined under ideal conditions.

Medium

Temperature (C)

Acetone
Ethanol
Ethyl acetate
Ethyl ether
Aluminium chloride, 5% aqueous solution
Ammonia, 10% aqueous solution
Aniline
ASTM oil No.1
ASTM oil No.2
ASTM oil No.3
Petrol, regular
Petrol, super
Benzol
Butanol
Butyl acetate
Cyclohexanol
Diesel fuel
Dimethyl formamide
Ferric chloride, 5% aqueous solution
Acetic acid, 20% aqueous solution
N-Heptan
Iso-propanol
Caustic soda, 1-N aqueous solution
Kerosene
Salt solution, conc.
Methanol
Methanol/petrol mixture 15:85
Methylethyl ketone
Methylene chloride
N-methylpyrrolidone
Mineral oil
Sodium chloride solution, conc.
Potassium hydroxide, 1-N aqueous solution
Sodium soap fat
Sodium soap fat + 20% water
Sodium hydroxide solution, 1-N aqueous solution
Nitric acid 20% aqueous solution
Hydrochloric acid 20% aqueous solution
Lubrication grease (sodium fat grease)
Sulphuric acid 20% aqueous solution
Seawater
Carbon tetrachloride
Tetrahydrofuran
Toluol
Trichlorethylene
Water
Water
Water
+ resistant: slight or no weight or dimensional changes, no damage caused by the
medium.
0 conditionally resistant to non-resistant: significant weight and dimensional changes with prolonged contact; depending on marginal conditions (for example brief
contact), use still possible in some cases. Practical trial under applicable
conditions recommended.

38

20
20
20
20
20
20
20
80
80
80
20
20
20
20
20
20
20
20
40
20
20
20
20
20
20
20
20
20
20
20
80
20
20
20
80
20
20
20
20
20
20
20
20
20
20
20
80
100

Resistance
0
0

+
+
+

+
+
0/+
+
0/+
0
0

0
+

0
0
+
0
+/0
+
+
0
+/0
0
0/

+
+
+/0
+
+/0
+/0

0
+
0
+
0/

0/
+
0/+
0

Q
Q
Q

Q
Q
Q
Q
Q
Q

Q
Q
Q
Q
Q
Q
Q

Q
Q

non-resistant or soluble: serious attack and damage within a short time.

Q reversible swelling: reduction of mechanical properties in swollen state.


+Q chemically resistant, but reversible swelling.
0Q conditionally resistant with reversible swelling.

5 Design Hints, Dimensions and Tolerances


5.1 Allowances, length tolerances
Table 5.1: Allowances to be provided for installation and tensioning
Type of allowances

Allowances for installation, y

on both
pulleys
Section

MXL
T 2.5
XL; T 5; AT 5; 5M
L; H; T 10; AT 10
8M
T 20; AT 20
14M
XH

on large
pulleys
ieff = 1

Allowances for tensioning, x

on small
pulleys
ieff = or = 1

on neither
pulley

Provision for installation

Provision for tensioning

y1

y1 (ZRL)

y2g

y2g (ZRL)

y2k

y2k (ZRL)

y3

y3 (ZRL)

11
16
17
22
24
32
48
48

12
17
18
25
27
38
52
55

9
12
13
17
19
25
37
37

10
13
14
20
22
31
41
44

5
7
8
10
11
15
21
21

6
8
9
13
14
21
25
28

|aLTol|

0.6
0.8
1.5
3.5
2.4
6.0
4.2
6.7

|aLTol| +
0.002
anom

aLTol
on
Table
5.2

x (ZRL)

aLTol
on
Table
5.2

0.6
0.8
1.5
3.5
2.4
6.0
4.2
6.7

+
+
+
+
+
+
+
+

0.002
0.002
0.002
0.002
0.002
0.002
0.002
0.002

anom
anom
anom
anom
anom
anom
anom
anom

For a two pulley drive with and without flanged pulleys Table 5.1
gives, the allowances to be provided for installation y and for
tensioning x. For both installation and tensioning, one pulley must
be free to rotate.

The allowances x and y specified do not apply to timing belts (open


ended or joined endless) which are provided with a precisely
specified number of teeth zR for use with welded-on cleats (see
page 11).

y1

Table 5.2: Length tolerances, for standard belts see Table 5.6,
page 44

The allowance y1 permits belt installation on two pulleys, each with


standard flanges.

ZRM

y2
The allowance y2k ensures installation on two pulleys where the
drive ratio i is not equal to 1, or the smaller pulley is provided with
two standard flanges or on the installation-side with one standard
flange (see Figure 5.1, page 40). The drive ratio i = 1 is also taken
into account in the allowance y2k.

Timing belt
length

Centre
distance
tolerance

Timing belt
length

Centre
distance
tolerance

LwSt (mm)

aLTol (mm)

LwSt (mm)

aLTol (mm)

The allowance y2g refers to a similar installation-side flange


arrangement on the large pulley.
y3
The minimum allowance y3 for installation assumes that there are
no flanges on either pulley. It takes into account only the maximum
possible length minus the centre distance tolerances.
The table values y1 and y2 are guide values and refer to the most
unfavourable drive configuration. Dependent on the tooth depth ht
of the section, the diameter difference Db - da between flanges and
pulleys, the drive ratio ieff and the centre distance anom, the values
y1 and y2 of Table 5.1 may be considerably lower.

ZRP

305
390
525
630
780

0.14
0.16
0.18
0.21
0.24

>
>
>
>
>

> 780
> 990
> 1250
> 1560
> 1960

990
1250
1560
1960
2360

0.28
0.32
0.38
0.44
0.52

> 2360
> 3100

3100
3620

0.61
0.73

>
>
>
>

305
390
525
630

ZRL
x
The allowance x to be provided for tensioning of the timing belt
within the permissible elastic stretch. The correct tension setting
should be taken from the information on page 24 (ZRM/ZRP) or
page 36 (ZRL).

Length tolerance for


ZRL timing belting:

254.0
381.0
508.0
762.0
990.6

0.22
0.23
0.26
0.31
0.33

> 990.6
> 1219.2
> 1524.0
> 1778.0
> 2032.0

1219.2
1524.0
1778.0
2032.0
2286.0

0.38
0.41
0.43
0.46
0.49

> 2286.0
> 2540.0
> 2794.0
> 3048.0
> 3200.4

2540.0
2794.0
3048.0
3200.4
3556.0

0.51
0.54
0.56
0.59
0.61

152.4
254.0
381.0
508.0
762.0

> 3556.0 4064.0


> 4064.0 4318.0
0.5 mm per 1000 mm length > 4318.0 4572.0

0.66
0.69
0.71
39

5 Design Hints, Dimensions and Tolerances


5.2 Standard pulleys, flanged pulleys, idlers, clamping plates and
minimum numbers of teeth
Standard timing belt pulleys and timing belt bars

Minimum diameter and clamping length

The pulleys are produced to standard sizes (see Table 5.6,


page 44). We recommend the use of standard pulleys in order to
minimise cost and delivery times. If this is not possible for reasons
of environmental conditions or design, special pulleys can be
supplied to drawing.

Pulley diameters should be maintained at or above minimum to


avoid shortening belt life.

Pulleys of the standard range are pilot bored and can on request
be finish bored and keywayed.
As can be seen from Table 5.3, pulleys of steel or cast iron as
alternative to the pilot bored version are suitable for use with taper
bushes. These standard pulleys are provided with a taper bore for
the appropriate taper bush. The taper bush system allows speedy
delivery for standard pulleys with a specified shaft diameter as well
as simple replacement of a worn pulley.
Timing belt bar availability should be checked separately.
For further information on plastic pulleys, see the pulley range on
pages 72 and 73.

Table 5.3: Standard pulleys and timing belt bars


Material

Cast iron,
Steel;
Range
pages
50 to 71

Aluminium;
Range
pages
74 to 82

Timing
pulley
section

Timing
bar
section

XL 1)
L
H
XH
5M
8M
14M

XL 1)
L

XL 1)
T 2.5 2)
T5
T 10
AT 5
AT 10

MXL
XL 1)
T 2.5
T5
T 10

Pilot
bore
3)

Taper
bush
3)

except for
XL
section

1)

40

MXL
XL
L
H
XH
T 2.5
T5
T 10
T 20
AT 5
AT 10
AT 20
5M
8M
14M

Min.
number
of teeth
on pulley

Min.
pitch
diameter
of pulley

zk

dw
(mm)

10
10
10
14
18
10
10
12
15
12
15
18
14
22
28

6.47
16.17
30.32
56.60
127.34
7.96
15.92
38.20
95.49
19.10
47.75
114.59
21.14
56.02
124.78

Min.
diameter
of idler

Min.
length
clamped
by
plate
(teeth)

15
30
60
100
180
15
30
60
120
60
120
180
60
120
180

8
6
6
6

8
6
6
8
6
6
6
6
6

Flanged pulleys
The timing belt must be controlled on both sides to prevent it running
off the pulleys. The smallest pulley on the drive should always be
flanged on both sides. When both pulleys are flanged on one side
they should be arranged as shown in 5.1 so that the flanges control
both sides of the belt.

Figure 5.1: Arrangement of flanges

Small pulley with flanges on both sides


MXL
XL 1)

Material dependent on diameter


Small diameters not pilot bored
3) Timing belt bars are not bored at all
2)

Section

With centres a > 8 dwk, all pulleys should be have


flanges on both sides.

Polycarbonate;
Range
pages
71 to 73

Table 5.4: Minimum diameter and the length to be clamped in


clamping plates

Flanges on alternate sides

Both pulleys with flanges on both sides

5 Design Hints, Dimensions and Tolerances


5.2 Standard pulleys, flanged pulleys, idlers, clamping plates and
minimum numbers of teeth
Idlers
Idlers are either toothed or flat pulleys and do not transmit any
power within a drive system. Because of the additional flexing of
the belt, their use should be avoided where possible.

In order to minimise the additional bending stress in the timing belt


resulting from the use of idlers, the following guidelines should be
observed:

Idlers are classified according to their function as guide and / or


tensioning pulleys.

Minimum diameter of the internal pulley minimum pulley


diameter from Table 5.4. Preferably, idler diameter of the
small pulley.

A damping pulley is recommended for high speed and/or continuously shock loaded drive systems. It should be set in the slack
side of the drive just touching the belt. The relationship between
the drive pulley diameters and the drive centres in these cases
should be as follows:

Flat pulleys must not be crowned.

The second pulley of a linear drive or conveyor system is a guide


pulley.
Within a drive system, at least one shaft should be adjustable to
permit installation and tensioning of the timing belt. If this is not
feasible for design reasons, this function must be assumed by an
adjustable tensioning pulley or idler.
Depending on the position of the idler in relation to the belt and
the other pulleys, an additional distinction is drawn between
external and internal idlers. An external idler can increase the
number of belt teeth in mesh and possibly increase the maximum
transmissible power. An idler acts in the opposite direction and can
reduce the number of teeth in mesh.

If possible, always locate idlers in the slack side of the dri>e.


Position external idlers so that the maximum number of teeth are
in mesh on the small pulley (Figure 5.2).
Idlers should not be spring-loaded.
Keep the arc of contact on the idlers to a minimum

Standard clamp plates for Optibelt ZRL-M open ended


belting, for range, see page 84.

Clamp plates are supplied without a mating back plate. The


minimum clamping lengths specified in Table 5.4 are applicable
to each end of a belt.

maximum
possible distance

The clamp plate should be in the same plane as the timing belt in
order to prevent kinking in the transition between the slack side
and the clamp. If an angular deviation cannot be avoided,
provision should be made for kink free transition based on the
minimum pulley diameter involved (see Table 5.4). If there is a risk
of drive overload and there are strict safety requirements, e.g. a lift
drive, we recommend increasing the number of teeth for the end
fastening to at least 12 teeth.
Storage conditions

Figure 5.3: Arrangement of internal tensioning pulley

The cast iron and steel pulleys are protected by phosphating


against rusting with normal relative humidity in enclosed areas.
The rest of the range, including the clamp plates and bushes should
also be stored under these conditions. In the case of timing belts,
ensure storage at room temperature free from kinks.

Width of the idlers face width b1 of the dri>e pulleys

Standard aluminium clamp plates have eight teeth to accept the


end of a timing belt. The belt is then sandwiched between the
clamp plate and a machine part e.g. a tool slide (see Figure 1.4.2:
Positioning Drive, page 7).

Figure 5.2: Arrangement of external idler

Minimum diameter of the external idler: see Table 5.4


Flat pulleys should always be used as external idlers.

2 (dwk + dwg) < a

Toothed pulleys ha>ing o>er approximately 41 teeth can be


regarded as flat pulleys when used as internal idlers.

minimum
possible distance
41

5 Design Hints, Dimensions and Tolerances


5.3 Operating, safety and maintenance hints, installation
Correctly designed drive systems with Optibelt ZRM/ZRP/ZRL
timing belts will ensure a high level of reliability and optimum
service life.
It has been found in practice that unsatisfactory running time is
frequently attributable to installation errors and inadmissible environmental conditions. As a precaution, we recommend observing
the following:

Adjusting the tension


The tension should be calculated and adjusted in accordance with
the guidelines on page 24 (ZRM/ZRP) and page 36 (ZRL). By virtue
of the zero stretch tension cord, no further checking of the tension
will be necessary under normal operating conditions after correct
adjustment.

Alignment, misalignment and angular deviation


Operating hints
Timing belt drives are sensitive to the ingress of foreign matter. If
foreign material is getting into the drive then there must be a reexamination and possibly a redesign of the drive guard.
The polyurethane timing belts of the Optibelt standard range are
suitable for operation in a temperature range of between -30 C
and +80 C with normal relative humidity. Furthermore, the
polyurethane timing belts are resistant to numerous corrosive
chemicals (ZRM/ZRP page 15 and ZRL page 38). In the case of
special ambient conditions, we recommend consulting our applications engineers.

Correct alignment of the pulleys and shafts will ensure free running
between the flanges, friction-free tooth engagement and uniform
load distribution over the entire width of the tooth.
The following alignment errors can occur (see Figure 5.4) and
should be prevented:

Axial misalignment of the pulleys:


Misalignment of the pulleys in axial direction is only permissible
within the excess width of the pulley faces compared to the belt
width. The belt must engage with the pulley across its whole
width.

Horizontal and vertical angular deviation of shaft axes:


Safety hints
Open and readily accessible drive systems should be guarded to
obviate any risk of injury.
Before commencing installation, the prime mover should be stopped and secured against any possibility of accidental start up e.g.
by disconnecting electric power at the mains. The driven machine
should be prevented from rotating.

The horizontal angular deviation from parallel should be


measured in the plane of the drive shafts.
The vertical deviation from parallel should be measured
perpendicular to the plane of the shafts.
Horizontal and vertical angular deviation should be less than the
maximum permissible value in Table 5.5.

Table 5.5: Angular deviation from parallel

Installation of the drive


Installation of the drive comprises fitting the pulleys and idlers,
fitting the timing belt, adjusting the tension and aligning all shafts
and pulleys.

Pulley outside
diameter
da
(mm)

Permissible angular
deviation
,
()

50

0.50

> 50 100

0.25

> 100 200

0.12

> 200

0.06

Fitting the timing belt


Before fitting, the centre distance should be reduced to enable the
timing belt to be lifted over the flanges without the use of force. If
insufficient adjustment has not been provided (see recommendation page 39), the timing belt may be fitted together with one or both
of the pulleys. The use of force when fitting is NOT permissible in
any instance, as this will damage the belt, this damage is often not
apparent.
42

If the values listed for angular deviation are exceeded, reduced


service life of the timing belts must be expected.
Even with correct alignment of the pulleys, the belt will drift
sideways slightly. This is caused in the case of endless ZRM/ZRP
timing belts by the helical lay of the tension cord and in the case
of the ZRL open ended belting, by the twist of the tension cord.

5 Design Hints, Dimensions and Tolerances


5.3 Operating, safety and maintenance hints, installation
Figure 5.4: Correct and incorrect installation

Timing belts as sets


Timing belts which run in pairs or side-by-side MUST be ordered as
a set. This ensures that all the timing belts are cut side-by-side from
the same production sleeve and that their lengths are identical.
Timing belts which run side-by-side on one pulley should be
protected from lateral overrun by a dividing ring.

Maintenance and inspection

Drive systems fitted with Optibelt ZRM/ZRP/ZRL timing belts are


maintenance-free. Nevertheless, visual inspection of the timing
belts, the pulleys and any idlers used, should be carried out
regularly for early detection and rectification of possible malfunctions (see Table 5.14, page 48).

Correct tension

Aligned pulleys on axially parallel shafts

Insufficient belt tension

Axial misalignment of pulleys

Kinked belt

Horizontal angular deviation of shaft axes

Vertical angular deviation of shaft axes

Belt fitted with the use of force


43

5 Design Hints, Dimensions and Tolerances


5.4 Standards, pulley tolerances
Table 5.8: Axial runout tolerance, Standards see Table 5.6

Helix angle, Standards see Table 5.6


The teeth must be parallel to the axis of the bore, with a maximum
deviation of 0.001 mm per millimetre of width.
For inch-dimensioned sections: 0.01 mm per 10 millimetres of
width.

Outside
diameter da
(mm)

Total runout
(mm)

Inch
pitch

Metric
pitch

MXL; XL; L;
H; XH;
5M; 8M; 14M

Draft, Standards see Table 5.6

101.60

100

Draft may be a maximum of 0.001 mm per millimetre of face width


and may not exceed the permissible outside diameter tolerance in
accordance with Table 5.7.

> 101.60
254.00

> 100
250

0.001 per 1 mm
0.01 mm per 10 mm
of outside diameter of outside diameter
(not 5M, 8M, 14M) (also 5M, 8M, 14M)

For inch-dimensioned sections: 0.01 mm per 10 millimetres of face


width.

> 254.00

> 250

0.25 mm and
0.25 mm and plus 0.0005 mm
plus 0.005 mm
per 1 mm
per 10 mm
of outside diameter of outside diameter

0.1

T 2.5; T 5;
T 10; T 20;
AT 5; AT 10;
AT 20
0.1

Surface finish in accordance with ISO/R 468


The surface finish may not exceed the value Ra = 3.2 m on tooth
flanks and tops.

Section

Table 5.6: Sections and standards


Section

Timing belt
standard

Pulley
standard

MXL; XL; L;
H; XH

DIN ISO 5296


Part 1

DIN ISO 5294

5M

works standard

works standard

ISO/DIS
13050

ISO/DIS
13050

T 2.5; T 5; T 10;
T 20

DIN 7721 Part 1

DIN 7721 Part 2

AT 5; AT 10;
AT 20

based on
DIN 7721 Part 1

8M;
14M

Table 5.9: Eccentricity tolerance, Standards see Table 5.6

based on
DIN 7721 Part 2

MXL; XL; L;
H; XH

5M; 8M;
14M

T 2.5; T 5;
T 10; T 20;
AT 5; AT 10;
AT 20

Outside diameter
da
(mm)

Maximum
eccentricity
(mm)

203.2

0.13

> 203.2

plus 0.0005 per 1 mm


of outside diameter

200

0.10

> 200 500

0.0005 per 1 mm of outside


diameter maximum 0.18

> 500

0.20

200

0.05

> 200

plus 0.005 per 10 mm of


outside diameter

Table 5.7: Outside diameter tolerances, Standards see Table 5.6


Outside diameter
da
(mm)
Inch pitch

44

Metric pitch

25.40

25

> 25.40 50.80

> 25 50

> 50.80 101.60

> 50 100

> 101.60 177.80

> 100 175

> 177.80 304.80

> 175 300

> 304.80 508.00

> 300 500

> 508.00

> 500

Tolerance
da
(mm)
MXL; XL; L; H; XH;
T 2.5; T 5; T 10; T 20;
5M; 8M; 14M
AT 5; AT 10; AT 20
+ 0.05
+0
0
0.05
+ 0.08
+0
0
0.05
+ 0.10
+0
0
0.08
+ 0.13
+0
0
0.08
+ 0.15
+0
0
0.10
+ 0.18
+0
0
0.10
+ 0.20
+0
0
0.15

5 Design Hints, Dimensions and Tolerances


5.4 Standards, pulley tolerances
Table 5.10: Pulley widths

Widths
The minimum widths bf and bf for pulleys, with and without
flanges, are given in Table 5.10.

Section

When using pulleys with only one flange, the lower value bf should
be used.
The width for pulleys without flanges bf can be reduced if the
tracking of the drive can be adjusted; it may not however be less
than the value bf specified for pulleys with flanges.

Figure 5.5: Pulley with and without flanges

with flanges

without flanges

Pulley
Pulley
width
nom. width
designation

(mm)

Mion. pulley width

with
flanges bf
(mm)

without
flanges bf
(mm)

MXL

012
019
025

3.2
4.8
6.4

3.8
5.3
7.1

5.6
7.1
8.9

XL

025
031
037

6.4
7.9
9.5

7.1
8.6
10.4

8.9
10.4
12.2

050
075
100

12.7
19.1
25.4

14.0
20.3
26.7

17.0
23.3
29.7

075
100
150
200
300

19.1
25.4
38.1
50.8
76.2

20.3
26.7
39.4
52.8
79.0

24.6
31.2
43.9
57.3
83.5

XH

200
300
400

50.8
76.2
101.6

56.6
83.8
110.7

62.6
89.8
116.7

T 2.5

4
6
10

4.0
6.0
10.0

5.5
7.5
11.5

8.0
10.0
14.0

T 5;
AT 5

6
10
16
25

6.0
10.0
16.0
25.0

7.5
11.5
17.5
26.5

10.0
14.0
20.0
29.0

T 10;
AT 10

16
25
32
50

16.0
25.0
32.0
50.0

18.0
27.0
34.0
52.0

21.0
30.0
37.0
55.0

T 20;
AT 20

32
50
75
100

32.0
50.0
75.0
100.0

34.0
52.0
77.0
102.0

38.0
56.0
81.0
106.0

5M

10
15
25
50

10.0
15.0
25.0
50.0

12.0
17.0
27.0
52.0

15.0
19.0
29.0
56.0

8M

20
30
50
85

20.0
30.0
50.0
85.0

22.0
34.0
54.0
90.0

26.0
38.0
58.0
94.0

40
55
85
115
170

40.0
55.0
85.0
115.0
170.0

47.0
63.0
95.0
126.0
180.0

54.0
70.0
102.0
133.0
187.0

14M

45

5 Design Hints, Dimensions and Tolerances


5.5 Length measurement, width tolerances
The following length measurement method refers to Optibelt ZRM/
ZRP timing belts.
The timing belt should be fitted on two test pulleys of equal size of
suitable section which should be free to rotate. One pulley is
mounted on a fixed centre shaft, whilst the other is mounted on a
parallel shaft that is able to move to vary the centre distance.
The movable test pulley should be loaded with the test force Q as
shown in Figure 5.6. Test pulley dimensional tolerances and the
values of force Q are shown in Tables 5.11 and 5.12.
Before measurement of the centre distance a, the loaded belt
should be rotated at least twice around the test pulleys. The belt is

then correctly located on the pulleys and both spans will be


uniformly loaded.
The permissible length tolerance aLTol in Table 5.2, page 39, refers
to the centre distance and is therefore half as large as the tolerance
on the pitch length. The pitch length is obtained from the following
equation:

Lw = 2 a + Uw

Uw from Table 5.11

Table 5.11: Test pulleys for determining belt length, for Standards, see Table 5.6, page 44
Section

Number
of teeth
z

Effective diameter

Outside diameter

Uw
(mm)

da
(mm)

Eccentricity
tolerance of
outside diameter
(mm)

Axial runout
tolerance
(mm)

MXL

20

40.64

12.428 0.013

0.013

0.025

XL

10

50.80

15.662 0.013

0.013

0.025

16

152.40

47.748 0.013

0.013

0.025

T 2.5

20

50.00

15.400

0.013

0.025

T 5; AT 5

20

100.00

31.000

0.013

0.025

T 10; AT 10

20

200.00

61.800

0.013

0.025

T 20; AT 20

20

400.00

124.500

0.013

0.050

Table 5.12: Test forces for determining belt length, for Standards, see Table 5.6, page 44
Standard
belt width
bSt
(mm)

46

Test forces Q (N)


MXL

XL

T 2.5

T5

T 10

T 20

AT 5

AT 10

AT 20

3.2
4.0
4.8
6.0
6.4

13

20

27

36

10

20

25

7.9
9.5
10.0
12.7
16.0

44
53

105

20

40

60

90

50

80

110

170

250

19.1
25.0
25.4
32.0
50.0

180

245

90

140

170
270

340
540

125

160
250

270

340
540

400

500
800

75.0
100.0

800
1100

800
1100

1200
1600

5 Design Hints, Dimensions and Tolerances


5.5 Length measurement, width tolerances
Table 5.13: Width tolerances, for Standards, see Table 5.6, page 44
Section

Standard
belt width

Width tolerance
(mm)
ZRP
Pitch lengths Lw (mm)

MXL

XL

XH

Section
ZRL

bSt
(mm)

Code
No.

bSt
(mm)

3.2
4.8
6.4

012
019
025

R 0.5
S 0.8

6.4
7.9
9.5

025
031
037

R 0.5
S 0.8

R 0.5
S 0.5

12.7
19.1
25.4

050
075
100

R 0.8
S 0.8

R 0.8
S 1.3

R 0.5
S 0.5

19.1
50.8
76.2

075
200
300

R 0.5
S 0.5

50.8
76.2
101.6

200
300
400

< 838.2 > 838.2 >1676.4


1676.4

T 2.5

ZRL

Code
No.
R 0.3
S 0.3

T5

6
10
16
25

6
10
16
25

R 0.5
S 0.5

R 0.5
S 0.5

T5D

6
10
16
25

6
10
16
25

R 0.5
S 0.5

T 10

16
25
32
50

16
25
32
50

R 0.5
S 0.5

R 0.5
S 0.5

T 10 D

16
25
32
50

16
25
32
50

R 0.5
S 0.5

T 20

32
50
75
100

32
50
75
100

R 1.0
S 1.0

R 1.0
S 1.0

T 20 D

32
50
75
100

32
50
75
100

R 1.0
S 1.0

AT 5

6
10
16
25

6
10
16
25

R 0.5
S 0.5

R 0.5
S 0.5

AT 10

16
25
32
50

16
25
32
50

R 0.5
S 0.5

R 0.5
S 0.5

AT 20

32
50
75
100

32
50
75
100

R 1.0
S 1.0

R 1.0
S 1.0

20
30
50
85

20
30
50
85

R 1.0
S 1.0

40
55
85
115

40
55
85
115

R 1.0
S 1.0

R 1.0
S 1.0

ZRP

4
6
10

Width tolerance
(mm)

4
6
10

Figure 5.6: Fixture for measurement of belt length

Standard
belt width

8M

14M
Test force Q (N)

47

5 Design Hints, Dimensions and Tolerances


5.6 Problems, causes, remedies
Drive system problems can significantly impair the efficiency and
service life of the timing belt. After correcting any problems it is
advisable to replace the timing belt.

Table 5.14: Problems, causes, remedies

Problem

Cause

Remedy

Severe wear on the


belt tooth flanks

Incorrect belt tension


Belt geometry incorrect
Pulley geometry incorrect
Overload, drive under dimensioned

Recalculate belt tension and reset


Use correct belt(s)
Use correct pulley
Reduce load or redesign drive

Excessive wear of the tops and


bottoms of the belt teeth

Excessive belt tension


Incorrect pulleys

Reset belt tension to calculated level


Replace pulley(s)

Unusual wear on the belt sides

Unacceptable axial offset of pulleys,


unacceptable horizontal and/or vertical
angular alignment of shafts
Motor or machine mounting
too flexible
Defective flange

Re-align shafts and pulleys

Belts jumping teeth


on the pulleys

Belt tension insufficient


Overload,
drive under dimensioned
Unacceptable horizontal and/or vertical
angular deviation of shafts
Foreign matter ingress

Strengthen components and tighten


mountings
Replace flange
Reset belt tension to calculated level
Reduce load or redesign drive
Realign shafts and pulleys
Remove source of contamination or
redesign guards

Pulley flanges
becoming detached

Incorrect installation of flange


Unacceptable axial offset of pulleys,
unacceptable horizontal and/or vertical
angular deviation of shafts

Install flange correctly


Realign shafts and pulleys

Unusual wear on pulley

Pulleys made from unsuitable material


Belt geometry incorrect
Pulley geometry incorrect

Use better quality pulleys


Use correct belt(s)
Use correct pulley(s)

Cracks in the belt top surface

Ambient temperature above + 80 C or


below 30 C

Protect belt, induce cooling air flow

Cracks in the special surface


laid on top of the belt

Excessive ambient temperature


(see Table 1.4, page 9)

Protect drive or remove contamination,


change to another special surface

Belt swelling

Effects of contamination
(see page 15 and page 38)

Protect drive, remove contamination

Swelling of the special surface


laid on top of the belt

Effects of contamination
(see Table 1.4, page 9)

Screen drive system, select different top


surface

48

optibelt TB Taper Bushes

Taper Bushes with metric bore, keyway to DIN 6885 part 1


Taper Bush
1008 1108 1210 1215 1310 1610 1615 2012 2517 3020 3030 3525 3535 4040 4545 5050
Bore
diameter
d2
(mm)

Tightening
torque (Nm)

10
11
12
14
16
18
19
20
22
24*
25*

10
11
12
14
16
18
19
20
22
24
25
28*

5.7

5.7

11
12
14
16
18
19
20
22
24
25
28
30
32

11
12
14
16
18
19
20
22
24
25
28
30
32

20

20

14
16
18
19
20
22
24
25
28
30
32
35

14
16
18
19
20
22
24
25
28
30
32
35
38
40
42*

14
16
18
19
20
22
24
25
28
30
32
35
38
40
42*

14
16
18
19
20
22
24
25
28
30
32
35
38
40
42
45
48
50

16
18
19
20
22
24
25
28
30
32
35
38
40
42
45
48
50
55
60

25
28
30
32
35
38
40
42
45
48
50
55
60
65
70
75

35
38
40
42
45
48
50
55
60
65
70
75

35
38
40
42
45
48
50
55
60
65
70
75
80
85
90

35
38
40
42
45
48
50
55
60
65
70
75
80
85
90

20

20

20

31

49

92

92

115

115

40
42
45
48
50
55
60
65
70
75
80
85
90
95
100

172

55
60
65
70
75
80
85
90
95
100
105
110

70
75
80
85
90
95
100
105
110
115
120
125

195

275

Bush length
(mm)

22.3 22.3

25.4 38.1 25.4

25.4

38.1

31.8

44.5 50.8

76.2

63.5

88.9 101.6 114.3 127.0

Weight at
d2 min ( kg)

0.12 0.16

0.28 0.39 0.32

0.41

0.60

0.75

1.06 2.50

3.75

3.90

5.13

7.68 12.70 15.17

* This bore has a shallow keyway.

Shallow keyway for Taper Bushes


Bore diameter
d2 (mm)

Groove width
b (mm)

Groove depth
t2 (mm)

Bore diameter
d2 (mm)

Groove width
b (mm)

Groove depth
t2 (mm)

24
25

8
8

2.0
1.3

28
42

8
12

2.0
2.2

Taper Bushes with inch bore, keyway to British Standard BS 46 part 1


Taper Bush
1008 1108 1210 1215 1310 1610 1615 2012 2517 3020 3030 3525 3535 4040 4545 5050
Bore
diameter
d2
(inch)

3 /8
1 /2
5 /8
3 /4
7 /8

Tightening
torque (Nm)

5.7

3/8
1/2
5/8
3/4
7/8

1/ 2
5/ 8
3/ 4
7/ 8

5/ 8
3/ 4
7/ 8

1 1 /8

1 /2
5 /8
3 /4
7 /8

1 /2
5 /8
3 /4
7 /8

1
1
1
1
1 1 /8 1 1 /4 1 1 /8 1 1 /8
11/8 11/4
1 1 /4 1 1 /4
13/8 13/8
1 1 /2
15/8

5.7

20

20

20

1/2
5/8
3/4
7/8

1
1 1 /8
1 1 /4
1 3 /8
1 1 /2
15/8

5/ 8
3/ 4
7/ 8

3/ 4
7/ 8

1 1 /4
1 3 /8
1 1 /2
1 5 /8
1 3 /4
1 7 /8
2

1
1 1 /8
1
1 /4
1 3 /8
1 1 /2
1 5 /8
1 3 /4
1 7 /8
2
2 1 /8
2 1 /4
2 3 /8
2 1 /2

1 1 /4
1 3 /8
1 1 /2
1 5 /8
1 3 /4
1 7 /8
2
2 1 /8
2 1 /4
2 3 /8
2 1 /2
2 5 /8
2 3 /4
2 7 /8
3

1 1 /4
1 3 /8
1 1 /2
1 5 /8
1 3 /4
1 7 /8
2
2 1 /8
2 1 /4
2 3 /8
2 1 /2
2 5 /8
2 3 /4
2 7 /8
3

1 1 /2
1 5 /8
1 3 /4
1 7 /8
2
2 1 /8
2 1 /4
2 3 /8
2 1 /2
2 5 /8
2 3 /4
2 7 /8
3
3 1 /8
1
3 /4
3 3 /8
3 1 /2

1 1 /2
1 5 /8
1 3 /4
1 7 /8
2
2 1 /8
2 1 /4
2 3 /8
2 1 /2
2 5 /8
2 3 /4
2 7 /8
3
3 1 /8
1
3 /4
3 3 /8
3 1 /2

1 3 /4
1 7 /8
2
2 1 /8
1
2 /4
2 3 /8
2 1 /2
2 5 /8
2 3 /4
2 7 /8
3
3 1 /8
3 1 /4
3 3 /8
3 1 /2
3 3 /4
4

21/4
23/8
21/2
23/4
27/8
3
31/4
33/8
31/2
33/4
4
41/4
41/2

3
31/4
31/2
33/4
4
41/4
41/2
43/4
5

49

92

92

115

115

172

195

275

1 1 /8

20

20

31

Bush length
(mm)

22.3 22.3

25.4 38.1 25.4

25.4

38.1

31.8

44.5 50.8

76.2

63.5

88.9 101.6 114.3 127.0

Weight at
d2 min kg)

0.12 0.16

0.28 0.39 0.32

0.41

0.60

0.75

1.06 2.50

3.75

3.90

5.13

Steel

7.68 12.70 15.17

49

optibelt ZRS Timing belt pulleys for plain boring

Type 6F

Type 6

Type 6W

Type 6A

Type 6WF

Type 6AF

Type XL Pitch 5.08 mm for belt width 025, 031, 037


Part No.

10
11
12
14
15
16
18
20
21
22
24
26
28
30
32
36
40
42
44
48
60
72

XL
XL
XL
XL
XL
XL
XL
XL
XL
XL
XL
XL
XL
XL
XL
XL
XL
XL
XL
XL
XL
XL

037
037
037
037
037
037
037
037
037
037
037
037
037
037
037
037
037
037
037
037
037
037

No.
of
teeth

Type

Material

10
11
12
14
15
16
18
20
21
22
24
26
28
30
32
36
40
42
44
48
60
72

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6
6W
6W
6W
6A
6A

St
St
St
St
St
St
St
St
St
St
St
St
St
St
Al
Al
Al
Al
Al
Al
Al
Al

dd
(mm)

da
(mm)

16.17 15.66
17.79 17.28
19.40 18.89
22.64 22.13
24.26 23.75
25.87 25.36
29.11 28.60
32.34 31.83
33.96 33.45
35.57 35.06
38.81 38.30
42.04 41.53
45.28 44.77
48.51 48.00
51.74 51.23
58.21 57.70
64.68 64.17
67.91 67.40
71.15 70.64
77.62 77.11
97.02 96.51
116.43 115.92

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Pilot
bore
d
(mm)

Finished
bore
dmax
(mm)

Grub
screw

Weight
( kg)

23
23
25
28
28
32
36
38
38
42
44
48
51
54

14.3
14.3
14.3
14.3
14.3
14.3
14.3
14.3
14.3
14.3
14.3
14.3
14.3
14.3
14.3
14.3
14.3
14.3
14.3
14.3
14.3
14.3

19.8
19.8
19.8
19.8
19.8
19.8
19.8
22.2
22.2
22.2
22.2
22.2
22.2
22.2
25.4
25.4
25.4
25.4
25.4
25.4
25.4
25.4

9.5
9.5
12.7
14.3
15.9
17.5
19.0
23.8
23.8
25.4
27.0
30.0
30.2
34.9
38.0
38.0
38.0
38.0
38.0
38.0
38.0
38.0

5.0
5.0
5.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0

6.4
6.4
7.9
9.5
11.1
12.7
14.3
17.5
17.5
19.1
20.6
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0

M3
M3
M3
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4

0.02
0.02
0.03
0.04
0.04
0.05
0.06
0.08
0.09
0.10
0.12
0.14
0.16
0.19
0.11
0.13
0.17
0.13
0.15
0.16
0.18
0.23

Type L Pitch 9.525 mm for belt width 050


10
12
13
14
15
16
17
18
19
20
21
22
24
26
28
30
32
36
40
44
48
60
72
84

50

L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L

050
050
050
050
050
050
050
050
050
050
050
050
050
050
050
050
050
050
050
050
050
050
050
050

10
12
13
14
15
16
17
18
19
20
21
22
24
26
28
30
32
36
40
44
48
60
72
84

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6WF
6WF
6AF
6AF
6A
6A
6A

St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
GG
GG
GG
GG
GG
GG
GG

30.32
36.38
39.41
42.45
45.48
48.51
51.54
54.57
57.61
60.64
63.67
66.70
72.77
78.83
84.89
90.96
97.02
109.15
121.28
133.40
145.53
181.91
218.30
254.68

29.56
35.62
38.65
41.68
44.72
47.75
50.78
53.81
56.84
59.88
62.91
65.94
72.00
78.07
84.13
90.20
96.26
108.24
120.51
132.64
144.77
181.15
217.53
253.92

36
42
44
48
51
54
57
60
60
66
71
75
79
87
91
97
103
115
127
140
152

St = Steel

19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19

26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
28
28
28

Al = Aluminium

22
28
30
33
36
38
40
40
40
46
46
50
50
50
50
50
50
50
50
50
50
50
50
50

6.0
6.0
6.0
8.0
8.0
8.0
10.0
10.0
10.0
10.0
10.0
10.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
15.0
15.0
15.0

13.0
17.0
19.0
20.0
23.0
23.0
24.0
24.0
24.0
28.0
28.0
30.0
30.0
30.0
30.0
30.0
30.0
30.0
30.0
30.0
30.0
30.0
30.0
30.0

GG = Cast iron

0.11
0.19
0.21
0.25
0.30
0.33
0.36
0.41
0.45
0.50
0.55
0.62
0.68
0.82
0.92
1.10
1.20
1.00
1.10
1.20
1.30
1.30
1.70
1.90

We reserve the right to make technical changes

optibelt ZRS Timing belt pulleys for plain boring

Type 6F

Type 6WF

Type 6AF

Type 6A

Type 6CWF

Type 10AF

Type L Pitch 9.525 mm for belt width 075


Part No.

10
12
13
14
15
16
17
18
19
20
21
22
24
26
28
30
32
36
40
44
48
60
72
84

L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L

075
075
075
075
075
075
075
075
075
075
075
075
075
075
075
075
075
075
075
075
075
075
075
075

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Pilot
bore
d
(mm)

10
12
13
14
15
16
17
18
19
20
21
22
24
26
28
30
32
36
40
44
48
60
72
84

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6WF
6WF
6AF
6AF
6A
6A
6A

St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
GG
GG
GG
GG
GG
GG
GG

30.32
36.38
39.41
42.45
45.48
48.51
51.54
54.57
57.61
60.64
63.67
66.70
72.77
78.83
84.89
90.96
97.02
109.15
121.28
133.40
145.53
181.91
218.30
254.68

29.59
35.62
38.65
41.68
44.72
47.75
50.78
53.81
56.84
59.88
62.91
65.94
72.00
78.07
84.13
90.20
96.26
108.38
120.51
132.64
144.77
181.15
217.53
253.92

36
42
44
48
51
54
57
60
60
66
71
75
79
87
91
97
103
115
127
140
152

25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
26
26
26

32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
35
35
35

22
28
30
33
36
38
40
40
40
46
46
50
50
50
50
50
50
55
60
60
60
60
60
60

6
8
8
8
8
8
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
15
15
15

Finished
bore
Weight
dmax
( kg)
(mm)

13
17
19
20
23
23
24
24
24
28
28
30
30
30
30
30
30
32
35
35
35
35
35
35

0.15
0.23
0.26
0.32
0.35
0.42
0.45
0.51
0.57
0.63
0.70
0.75
0.85
1.00
1.20
1.40
1.50
1.30
1.60
1.70
1.90
1.80
2.30
2.50

Type L Pitch 9.525 mm for belt width 100


10
12
13
14
15
16
17
18
19
20
21
22
24
26
28
30
32
36
40
44
48
60
72
84

L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

St = Steel

10
12
13
14
15
16
17
18
19
20
21
22
24
26
28
30
32
36
40
44
48
60
72
84

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6CWF
6CWF
10AF
10AF
6A
6A
6A

GG = Cast iron

St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
GG
GG
GG
GG
GG
GG
GG

30.32
36.38
39.41
42.45
45.48
48.51
51.54
54.57
57.61
60.64
63.67
66.70
72.77
78.83
84.89
90.96
97.02
109.15
121.28
133.40
145.53
181.91
218.30
254.68

29.59
35.62
38.65
41.68
44.72
47.75
50.78
53.81
56.84
59.88
62.91
65.94
72.00
78.07
84.13
90.20
96.26
108.38
120.51
132.64
144.77
181.15
217.53
253.92

36
42
44
48
51
54
57
60
60
66
71
75
79
87
91
97
103
115
127
140
152

We reserve the right to make technical changes

31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
32
32
32
32
32
32
32

38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
32
32
32
32
35
35
35

22
28
30
33
36
38
40
40
40
46
46
50
50
50
50
50
50
55
60
60
60
60
60
60

6
8
8
8
8
8
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
15
15
15

13
17
19
20
23
23
24
24
24
28
28
30
30
30
30
30
30
32
35
35
35
35
35
35

0.81
0.29
0.30
0.38
0.40
0.51
0.54
0.62
0.69
0.76
0.82
0.92
1.10
1.30
1.40
1.70
1.80
1.50
1.80
1.90
2.10
2.00
2.50
2.70

51

optibelt ZRS Timing belt pulleys for plain boring

Type 6F

Type 6A

Type 6CWF

Type 6WF

Type 6AF

Type H Pitch 12.7 mm for belt width 075


Part No.

14
16
18
19
20
21
22
24
26
28
30
32
36
40
44
48

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

075
075
075
075
075
075
075
075
075
075
075
075
075
075
075
075

No.
of
teeth

Type

14
16
18
19
20
21
22
24
26
28
30
32
36
40
44
48

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6AF
6AF

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Pilot
bore
d
(mm)

St
St
St
St
St
St
St
St
St
GG
GG
GG
GG
GG
GG
GG

56.60
64.67
72.77
76.81
80.85
84.89
88.94
97.02
105.11
113.19
121.28
129.36
145.53
161.70
177.87
194.04

55.22
63.31
71.39
75.44
79.48
83.52
87.56
95.65
103.73
111.82
119.90
127.99
144.16
160.33
176.50
192.67

64.0
70.0
79.0
82.5
87.0
91.0
94.0
102.0
112.0
120.0
128.0
135.0
152.0
168.0
184.0
200.0

26.4
26.4
26.4
26.4
26.4
26.4
26.4
26.4
26.4
26.4
26.4
27.0
26.4
26.4
26.4
26.4

40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40

40
46
54
58
62
67
70
75
80
80
80
70
80
80
80
90

10
10
12
12
12
12
12
12
15
15
15
15
20
20
20
20

Finished
bore
Weight
dmax
( kg)
(mm)

24
26
32
35
35
38
38
42
45
45
45
45
45
45
45
50

0.50
0.60
0.80
1.00
1.10
1.20
1.40
1.60
1.80
2.00
2.10
2.20
2.40
2.80
2.70
3.00

Type H Pitch 12.7 mm for belt width 100


14 H 100
16 H 100
18 H 100
19 H 100
20 H 100
21 H 100
22 H 100
24 H 100
26 H 100
28 H 100
30 H 100
32 H 100
36 H 100
40 H 100
44 H 100
48 H 100
60 H 100
72 H 100
84 H 100*
96 H 100*
120 H 100*

52

14
16
18
19
20
21
22
24
26
28
30
32
36
40
44
48
60
72
84
96
120

6F
6F
6F
6F
6F
6F
6F
6F
6CWF
6CWF
6CWF
6WF
6WF
6AF
6AF
6AF
6A
6A
6A
6A
6A

St
St
St
St
St
St
St
St
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

56.60
64.68
72.77
76.81
80.85
84.89
88.94
97.02
105.11
113.19
121.28
129.36
145.53
161.70
177.87
194.04
242.55
291.06
339.57
388.08
485.10

55.22
63.31
71.39
75.44
79.48
83.52
87.56
95.65
103.73
111.82
119.90
127.99
144.16
160.33
176.50
192.67
241.18
289.69
338.20
386.71
483.73

St = Steel

63
71
79
83
87
91
93
103
111
119
127
135
152
168
184
200

31
31
31
31
31
31
31
31
32
32
32
32
32
32
32
32
34
34
34
34
34

GG = Cast iron

41
41
41
41
41
41
41
41
32
32
32
40
40
40
40
40
45
45
45
45
50

40
46
54
58
62
67
70
75
55
60
60
70
80
80
80
80
80
80
80
80
90

10
10
12
12
12
12
12
12
15
15
15
20
20
20
20
20
20
20
20
20
20

* Non stock items

24
28
32
34
35
38
41
45
32
35
35
40
45
45
45
45
45
45
45
45
50

0.65
0.85
1.10
1.20
1.40
1.60
1.70
2.00
1.40
1.60
1.70
2.20
3.00
2.80
3.10
3.30
5.50
7.10
8.20
9.90
13.10

We reserve the right to make technical changes

optibelt ZRS Timing belt pulleys for plain boring

Type 6F

Type 6CWF

Type 10AF

Type 10A

Type 6A

Type 11AF

Type 11A

Type H Pitch 12.7 mm for belt width 150


Part No.

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Pilot
bore
d
(mm)

14 H 150
16 H 150
18 H 150
19 H 150
20 H 150
21 H 150
22 H 150
24 H 150
26 H 150
28 H 150
30 H 150
32 H 150
36 H 150
40 H 150
44 H 150
48 H 150
60 H 150
72 H 150
84 H 150*
96 H 150*
120 H 150*

14
16
18
19
20
21
22
24
26
28
30
32
36
40
44
48
60
72
84
96
120

6F
6F
6F
6F
6F
6F
6F
6F
6CWF
6CWF
6CWF
6CWF
6CWF
10AF
10AF
10AF
10A
10A
10A
10A
6A

St
St
St
St
St
St
St
St
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

56.60
64.68
72.77
76.81
80.85
84.89
88.94
97.02
105.11
113.19
121.28
129.36
145.53
161.70
177.87
194.04
242.55
291.06
339.57
388.08
485.10

55.22
63.31
71.39
75.44
79.48
83.52
87.56
95.65
103.73
111.82
119.90
127.99
144.16
160.33
176.50
192.67
241.18
289.69
338.20
386.71
483.73

63
71
79
83
87
91
93
103
111
119
127
135
152
168
184
200

44
44
44
44
44
44
44
44
45
45
45
45
45
45
45
45
46
46
46
46
46

54
54
54
54
54
54
54
54
35
35
35
45
45
45
45
45
46
46
46
46
55

40
46
54
58
62
67
70
75
55
60
60
70
80
80
80
80
85
85
85
85
95

12
12
12
12
12
12
12
12
15
15
15
20
20
20
20
20
20
20
20
20
24

Finished
bore
Weight
dmax
( kg)
(mm)

24
28
32
34
35
38
41
45
32
35
35
40
45
45
45
45
48
48
48
48
55

0.82
1.10
1.50
1.70
1.80
2.20
2.30
2.60
1.70
1.90
2.10
2.60
3.20
3.80
3.70
4.00
5.10
7.90
8.90
10.10
17.20

Type H Pitch 12.7 mm for belt width 200


14 H 200
16 H 200
18 H 200
19 H 200
20 H 200
21 H 200
22 H 200
24 H 200
26 H 200
28 H 200
30 H 200
32 H 200
36 H 200
40 H 200
44 H 200
48 H 200
60 H 200
72 H 200
84 H 200*
96 H 200*
120 H 200*

St = Steel

14
16
18
19
20
21
22
24
26
28
30
32
36
40
44
48
60
72
84
96
120

6F
6F
6F
6F
6F
6F
6F
6F
6CWF
6CWF
6CWF
6CWF
6CWF
11AF
11AF
11AF
11A
11A
11A
11A
10A

GG = Cast iron

St
St
St
St
St
St
St
St
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

56.60
64.68
72.77
76.81
80.85
84.89
88.94
97.02
105.11
113.19
121.28
129.36
145.53
161.70
177.87
194.04
242.55
291.06
339.57
388.08
485.10

* Non stock items

55.22
63.31
71.39
75.44
79.48
83.52
87.56
95.65
103.73
111.82
119.90
127.99
144.16
160.33
176.50
192.67
241.18
289.69
338.20
386.71
483.73

63
71
79
83
87
91
93
103
111
119
127
135
152
168
184
200

58
58
58
58
58
58
58
58
58
58
58
58
58
58
58
58
60
60
60
60
60

68
68
68
68
68
68
68
68
42
42
42
47
47
45
45
45
50
50
50
50
60

40
46
54
58
62
67
70
75
60
60
70
70
80
80
80
85
90
90
90
90
100

We reserve the right to make technical changes

12
15
15
15
15
15
15
15
15
15
15
20
20
20
20
20
20
20
20
20
24

24
28
32
34
35
38
41
45
35
35
40
40
45
45
45
48
50
50
50
50
57

1.1
1.4
1.8
2.1
2.3
2.6
2.8
3.4
2.3
2.5
2.9
3.2
3.8
4.1
4.4
5.1
7.1
8.0
12.0
13.6
16.6

53

optibelt ZRS Timing belt pulleys for plain boring

Type 6F

Type 6CWF

Type 11AF

Type 11A

Type 6CF

Type 6A

Type H Pitch 12.7 mm for belt width 300


Part No.

No.
of
teeth

16 H 300
16
18 H 300
18
19 H 300
19
20 H 300
20
21 H 300
21
22 H 300
22
24 H 300
24
26 H 300
26
28 H 300
28
30 H 300
30
32 H 300
32
36 H 300
36
40 H 300
40
44 H 300
44
48 H 300
48
60 H 300
60
72 H 300
72
84 H 300* 84
96 H 300* 96
120 H 300* 120

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

A
(mm)

Pilot
bore
d
(mm)

6F
6F
6F
6F
6F
6F
6F
6CWF
6CWF
6CWF
6CWF
6CWF
11AF
11AF
11AF
11A
11A
11A
11A
11A

St
St
St
St
St
St
St
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

64.68
72.77
76.81
80.85
84.89
88.94
97.02
105.11
113.19
121.28
129.36
145.53
161.70
177.87
194.04
242.55
291.06
339.57
388.08
485.10

63.31
71.39
75.44
79.48
83.52
87.56
95.65
103.73
111.82
119.90
127.99
144.16
160.33
176.50
192.67
241.18
289.69
338.20
386.71
483.73

71
79
83
87
91
93
103
111
119
127
135
152
168
184
200

84
84
84
84
84
84
84
84
84
84
84
84
84
84
84
86
86
86
86
86

94
94
94
94
94
94
94
57
57
57
57
57
55
55
55
55
55
55
55
65

46
54
58
62
67
70
75
60
60
70
70
80
80
80
85
100
100
100
100
110

15
15
15
15
15
15
15
15
15
15
20
20
20
20
20
20
20
20
20
24

Finished
bore Weight
dmax
( kg)
(mm)

28
32
34
35
38
41
45
35
35
40
40
45
45
45
48
57
57
57
57
62

2.0
2.6
2.9
3.2
3.6
4.0
4.7
3.3
3.6
4.2
4.3
5.2
5.6
5.9
6.6
9.9
13.0
15.1
18.2
26.0

Type XH Pitch 22.225 mm for belt width 200


18
20
22
24
26
28
30
32
40
48
60
72
84
96

54

XH
XH
XH
XH
XH
XH
XH
XH
XH
XH
XH
XH
XH
XH

200*
200*
200*
200*
200*
200*
200*
200*
200*
200*
200*
200*
200*
200*

18
20
22
24
26
28
30
32
40
48
60
72
84
96

6CF
6CF
6CF
6CF
6CF
6CWF
6CWF
6CWF
6CWF
6A
6A
6A
6A
6A

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

127.34
141.49
155.64
169.79
183.94
198.08
212.23
226.38
282.98
339.57
424.47
509.36
594.25
679.15

124.55
138.69
152.84
166.69
181.14
195.29
209.44
223.59
280.18
336.78
421.67
506.57
591.46
676.35

142
155
170
184
198
212
227
240
297

St = Steel

64.4
64.4
64.4
64.4
64.4
64.4
64.4
64.4
64.4
65.0
65.0
65.0
65.0
65.0

60
60
60
60
60
60
60
60
60
80
80
80
80
80

GG = Cast iron

85
95
110
125
140
120
120
130
140
150
150
150
160
160

18
18
18
18
18
18
18
18
18

* Non stock items

20
20
20
25
25
25
25
25
25
30
30
40
40
40

50
55
65
70
80
70
70
75
80
85
85
85
90
90

5.0
6.0
7.2
8.6
10.1
9.6
10.4
11.2
16.0
18.4
24.3
28.1
31.9
37.0

We reserve the right to make technical changes

optibelt ZRS Timing belt pulleys for plain boring

Type 6CF

Type 6CWF

Type 10A

Type 11A

Type XH Pitch 22.225 mm for belt width 300


Part No.

18
20
22
24
26
28
30
32
40
48
60
72
84
96

XH
XH
XH
XH
XH
XH
XH
XH
XH
XH
XH
XH
XH
XH

300*
300*
300*
300*
300*
300*
300*
300*
300*
300*
300*
300*
300*
300*

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

A
(mm)

Pilot
bore
d
(mm)

18
20
22
24
26
28
30
32
40
48
60
72
84
96

6CF
6CF
6CF
6CF
6CF
6CWF
6CWF
6CWF
6CWF
10A
10A
10A
10A
10A

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

127.34
141.49
155.64
169.79
183.94
198.08
212.23
226.38
282.98
339.57
424.47
509.36
594.25
679.15

124.55
138.69
152.84
166.69
181.14
195.29
209.44
223.59
280.18
336.78
421.67
506.57
591.46
676.35

142
155
170
184
198
212
227
240
297

91.4
91.4
91.4
91.4
91.4
91.4
91.4
91.4
91.4
92.0
92.0
92.0
92.0
92.0

70
70
70
70
70
70
70
70
70
92
92
92
92
92

85
95
110
125
140
120
120
130
140
150
150
150
160
160

35
35
35
35
35
35
35
35
35

20
20
20
25
25
25
25
25
25
30
30
40
40
40

Finished
bore Weight
dmax
( kg)
(mm)

50
55
65
70
80
70
70
75
80
85
85
85
90
90

6.8
7.4
9.0
10.6
13.0
12.0
13.0
14.7
19.9
22.5
31.5
36.4
43.4
48.5

Type XH Pitch 22.225 mm for belt width 400


18
20
22
24
26
28
30
32
40
48
60
72
84
96

XH
XH
XH
XH
XH
XH
XH
XH
XH
XH
XH
XH
XH
XH

400*
400*
400*
400*
400*
400*
400*
400*
400*
400*
400*
400*
400*
400*

GG = Cast iron

18
20
22
24
26
28
30
32
40
48
60
72
84
96

6CF
6CF
6CF
6CF
6CF
6CWF
6CWF
6CWF
6CWF
11A
11A
11A
11A
11A

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

* Non stock items

127.34
141.49
155.64
169.79
183.94
198.08
212.23
226.38
282.98
339.57
424.47
509.36
594.25
679.15

124.55
138.69
152.84
166.69
181.14
195.29
209.44
223.59
280.18
336.78
421.67
506.57
591.46
676.35

142
155
170
184
198
212
227
240
297

118.4
118.4
118.4
118.4
118.4
118.4
118.4
118.4
118.4
119.0
119.0
119.0
119.0
119.0

85
85
85
85
85
85
85
85
85
92
92
92
92
92

We reserve the right to make technical changes

85
95
110
125
140
120
120
130
140
150
150
150
160
160

47
47
47
47
47
47
47
47
47

20
20
20
25
25
25
25
25
25
30
30
40
40
40

50
55
65
70
80
70
70
75
80
85
85
85
90
90

8.5
9.4
11.5
13.4
15.6
14.5
16.0
18.0
24.0
30.8
36.2
42.7
49.7
59.9

55

optibelt ZRS Timing belt pulleys for taper bushes

Type 8F

Type 8WF

Type 7W

Type 7A

Type 3F

Type 3WF

Type 3W

Type 3A

Type L Pitch 9.525 mm for belt width 050


Part No.

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

N
(mm)

V
(mm)

Z
(mm)

D
(mm)

Di
(mm)

Taper
bush

Weight
without
bush
( kg)

TB 18 L 050
TB 19 L 050
TB 20 L 050
TB 21 L 050
TB 22 L 050
TB 23 L 050
TB 24 L 050
TB 25 L 050
TB 26 L 050
TB 27 L 050
TB 28 L 050
TB 30 L 050
TB 32 L 050
TB 36 L 050
TB 40 L 050
TB 48 L 050
TB 60 L 050
TB 72 L 050
TB 84 L 050
TB 96 L 050
TB 120 L 050

18
19
20
21
22
23
24
25
26
27
28
30
32
36
40
48
60
72
84
96
120

8F
8F
8F
8F
8F
8F
8F
8F
8F
8F
8F
8F
8F
8F
8F
8WF
7W
7A
7A
7A
7A

St
St
St
St
St
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

54.57
57.61
60.64
63.67
66.70
69.73
72.77
75.80
78.83
81.86
84.89
90.96
97.02
109.15
121.28
145.53
181.91
218.30
254.68
291.06
363.83

53.81
56.84
59.88
62.91
65.94
68.97
72.00
75.04
78.07
81.10
84.13
90.20
96.26
108.39
120.51
144.77
181.15
217.53
253.90
290.30
363.07

60
60
66
71
75
79
79
83
87
87
91
97
103
115
127
152

19.0
19.0
19.0
19.0
19.0
19.0
19.0
19.0
19.0
19.0
19.0
19.0
19.0
19.0
19.0
19.0
19.0
19.0
19.0
19.0
19.0

22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
25.0
25.0
25.0
25.0
25.0
32.0
32.0

22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
25.0
25.0
25.0
25.0
25.0
32.0
32.0

3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
6.0
6.0
3.0
3.0
3.0
6.5
6.5

44
44
48
48
51
54
54
56
60
65
65
70
74
87
97
88
92
92
92
106
106

124
166
202
236
270
343

1108
1108
1108
1108
1108
1108
1108
1108
1108
1108
1108
1108
1108
1108
1610
1610
1610
1610
1610
2012
2012

0.2
0.2
0.2
0.3
0.3
0.4
0.4
0.5
0.5
0.6
0.6
0.8
0.9
1.2
1.5
2.3
2.0
3.0
4.0
5.5
6.8

Type L Pitch 9.525 mm for belt width 075


TB 18 L 075
TB 19 L 075
TB 20 L 075
TB 21 L 075
TB 22 L 075
TB 23 L 075
TB 24 L 075
TB 25 L 075
TB 26 L 075
TB 27 L 075
TB 28 L 075
TB 30 L 075
TB 32 L 075
TB 36 L 075
TB 40 L 075
TB 48 L 075
TB 60 L 075
TB 72 L 075
TB 84 L 075
TB 96 L 075
TB 120 L 075

18
19
20
21
22
23
24
25
26
27
28
30
32
36
40
48
60
72
84
96
120

3F
3F
3F
3F
3F
3F
3F
3F
3F
3F
3F
3F
3F
3F
3F
3WF
3W
3A
7A
7A
7A

St
St
St
St
St
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

54.57
57.61
60.64
63.67
66.70
69.73
72.77
75.80
78.83
81.86
84.89
90.96
97.02
109.15
121.28
145.53
181.91
218.30
254.68
291.06
363.83

53.81
56.84
59.88
62.91
65.94
68.97
72.00
75.04
78.07
81.10
84.13
90.20
96.26
108.39
120.51
144.77
181.15
217.53
253.90
290.30
363.07

60
60
66
71
75
79
79
83
87
87
91
97
103
115
127
152

25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0

25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
32.0
32.0
32.0

25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
32.0 3.5
32.0 3.5
32.0 3.5

Taper bush

1108

1610

2012

Bore d2 (mm) from ... to ...

10-28

14-42

14-50

92
92
92
106
106
106

124
166
202
236
270
343

1108
1108
1108
1108
1108
1108
1108
1108
1108
1108
1108
1108
1108
1610
1610
1610
1610
1610
2012
2012
2012

0.2
0.3
0.3
0.4
0.4
0.4
0.5
0.6
0.6
0.7
0.7
0.9
1.0
1.2
1.7
2.5
3.0
4.0
5.2
6.5
7.6

St = Steel
GG = Cast iron
We reserve the right to make technical changes

Bore diameters d2 see page 49

56

optibelt ZRS Timing belt pulleys for taper bushes

Type 5F

Type 5WF

Type 9W

Type 3A

Type L Pitch 9.525 mm for belt width 100


Part No.

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

N
(mm)

V
(mm)

Z
(mm)

D
(mm)

Di
(mm)

Taper
bush

Weight
without
bush
( kg)

TB 18 L 100
TB 19 L 100
TB 20 L 100
TB 21 L 100
TB 22 L 100
TB 23 L 100
TB 24 L 100
TB 25 L 100
TB 26 L 100
TB 27 L 100
TB 28 L 100
TB 30 L 100
TB 32 L 100
TB 36 L 100
TB 40 L 100
TB 48 L 100
TB 60 L 100
TB 72 L 100
TB 84 L 100
TB 96 L 100
TB 120 L 100

18
19
20
21
22
23
24
25
26
27
28
30
32
36
40
48
60
72
84
96
120

5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
5WF
9W
3A
3A
3A
3A

St
St
St
St
St
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

54.57
57.61
60.64
63.67
66.70
69.73
72.77
75.80
78.83
81.86
84.89
90.96
97.02
109.15
121.28
145.53
181.91
218.30
254.68
291.06
363.83

53.81
56.84
59.88
62.91
65.94
68.97
72.00
75.04
78.07
81.10
84.13
90.20
96.26
108.39
120.51
144.77
181.15
217.53
253.90
290.30
363.07

60
60
66
71
75
79
79
83
87
87
91
97
103
115
127
152

31.0
31.0
31.0
31.0
31.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0

31.0
31.0
31.0
31.0
31.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0

22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
25.0
25.0
25.0
25.0
25.0
25.0
32.0
32.0
32.0
32.0

9.0
9.0
9.0
9.0
9.0
10.0
10.0
10.0
10.0
10.0
10.0
7.0
7.0
7.0
7.0
7.0
3.5

92
92
106
106
106
106

38
38
45
47
51
54
54
56
60
62
65
71
75
89
101
124
166
202
236
270
343

1108
1108
1108
1108
1108
1108
1108
1108
1108
1108
1108
1210
1210
1610
1610
1610
1610
2012
2012
2012
2012

0.2
0.3
0.4
0.4
0.4
0.5
0.6
0.6
0.7
0.8
0.8
0.9
1.0
1.4
1.7
2.7
2.4
4.4
6.0
7.1
8.5

Taper bush

1108

1210

1610

2012

Bore d2 (mm) from ... to ...

10-28

11-32

14-42

14-50

St = Steel
GG = Cast iron
We reserve the right to make technical changes

Bore diameters d2 see page 49

57

optibelt ZRS Timing belt pulleys for taper bushes

Type 5F

Type 5WF

Type 3WF

Type 9A

Type 7A

Type H Pitch 12.7 mm for belt width 100


Weight
without
bush
( kg)

Part No.

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

N
(mm)

V
(mm)

Z
(mm)

D
(mm)

Di
(mm)

Taper
bush

TB 16 H 100
TB 18 H 100
TB 19 H 100
TB 20 H 100
TB 21 H 100
TB 22 H 100
TB 23 H 100
TB 24 H 100
TB 25 H 100
TB 26 H 100
TB 27 H 100
TB 28 H 100
TB 30 H 100
TB 32 H 100
TB 36 H 100
TB 40 H 100
TB 44 H 100
TB 48 H 100
TB 60 H 100
TB 72 H 100
TB 84 H 100*
TB 96 H 100*
TB 120 H 100*

16
18
19
20
21
22
23
24
25
26
27
28
30
32
36
40
44
48
60
72
84
96
120

5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
5WF
5WF
5WF
3WF
3WF
9A
9A
9A
7A
7A

St
St
St
St
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

64.68
72.77
76.81
80.55
84.89
88.94
92.98
97.02
101.06
105.11
109.15
113.19
121.28
129.36
145.53
161.70
177.87
194.04
242.55
291.06
339.57
388.08
485.10

63.31
71.39
75.44
79.48
83.52
87.56
91.61
95.65
99.69
103.73
107.78
111.82
119.90
127.99
144.16
160.33
176.50
192.67
241.18
289.69
338.20
386.71
483.73

71
79
83
87
91
93
97
103
106
111
115
119
127
135
152
168
184
200

31.0
31.0
31.0
31.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
34.0
34.0
34.0
34.0
34.0

31.0
31.0
31.0
31.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
34.0
34.0
34.0
45.0
45.0

22.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
32.0
32.0
32.0
32.0
32.0
45.0 5.5
45.0 5.5

9.0
6.0
6.0
6.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0

1.0
1.0
1.0

92
92
92
106
106
106
106
106
119
119

45
52
56
60
63
67
71
75
79
83
87
91
99
108
124
140
153
169
223
270
318
366
462

1108
0.4
1210
0.5
1210
0.6
1210
0.7
1210
0.8
1210
0.9
1610
0.9
1610
1.0
1610
1.0
1610
1.2
1610
1.3
1610
1.5
1610
1.7
1610
2.0
1610
2.7
1610
3.6
2012
3.8
2012
3.2
2012
4.8
2012
5.7
2012
6.8
2517
8.2
2517 12.1

Type H Pitch 12.7 mm for belt width 150


TB 18 H 150
TB 19 H 150
TB 20 H 150
TB 21 H 150
TB 22 H 150
TB 23 H 150
TB 24 H 150
TB 25 H 150
TB 26 H 150
TB 27 H 150
TB 28 H 150
TB 30 H 150
TB 32 H 150
TB 36 H 150
TB 40 H 150
TB 44 H 150
TB 48 H 150
TB 60 H 150
TB 72 H 150
TB 84 H 150*
TB 96 H 150*
TB 120 H 150*

18
19
20
21
22
23
24
25
26
27
28
30
32
36
40
44
48
60
72
84
96
120

5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
5WF
5WF
5WF
5WF
5WF
9A
9A
9A
9A
9A

St
St
St
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

72.77
76.81
80.55
84.89
88.94
92.98
97.02
101.06
105.11
109.15
113.19
121.28
129.36
145.53
161.70
177.87
194.04
242.55
291.06
339.57
388.08
485.10

71.39
75.44
79.48
83.52
87.56
91.61
95.65
99.69
103.73
107.78
111.82
119.90
127.99
144.16
160.33
176.50
192.67
241.18
289.69
338.20
386.71
483.73

79
83
87
91
93
97
103
106
111
115
119
127
135
152
168
184
200

45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
46.0
46.0
46.0
46.0
46.0

45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
46.0
46.0
46.0
46.0
46.0

25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
32.0
32.0
32.0
32.0
32.0
45.0
45.0

20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
13.0
13.0
7.0
7.0
7.0
0.5
0.5

92
92
92
106
106
106
106
106
119
119

Taper bush

1108

1210

1610

2012

2517

Bore d2 (mm) from ... to ...

10-28

11-32

14-42

14-50

16-60

53
56
60
64
68
71
74
78
82
87
91
99
108
124
140
153
169
223
270
320
366
462

1210
0.6
1210
0.7
1210
0.8
1210
1.0
1210
1.2
1610
1.3
1610
1.2
1610
1.2
1610
1.4
1610
1.6
1610
1.8
1610
2.0
1610
2.3
1610
3.1
1610
4.0
2012
4.4
2012
4.8
2012
5.4
2012
6.5
2012
8.4
2517 11.0
2517 14.8

St = Steel
GG = Cast iron
We reserve the right to make technical changes
* Non stock items
Bore diameters d2 see page 49

58

optibelt ZRS Timing belt pulleys for taper bushes

Type 5F

Type 5WF

Type 9A

Type 4F

Type 4WF

Type H Pitch 12.7 mm for belt width 200


Weight
without
bush
( kg)

Part No.

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

N
(mm)

V
(mm)

Z
(mm)

D
(mm)

Di
(mm)

Taper
bush

TB 18 H 200
TB 19 H 200
TB 20 H 200
TB 21 H 200
TB 22 H 200
TB 23 H 200
TB 24 H 200
TB 25 H 200
TB 26 H 200
TB 27 H 200
TB 28 H 200
TB 30 H 200
TB 32 H 200
TB 36 H 200
TB 40 H 200
TB 44 H 200
TB 48 H 200
TB 60 H 200
TB 72 H 200
TB 84 H 200*
TB 96 H 200*
TB 120 H 200*

18
19
20
21
22
23
24
25
26
27
28
30
32
36
40
44
48
60
72
84
96
120

5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
5WF
5WF
5WF
5WF
9A
9A
9A
9A
9A

St
St
St
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

72.77
76.81
80.55
84.89
88.94
92.98
97.02
101.06
105.11
109.15
113.19
121.28
129.36
145.53
161.70
177.87
194.04
242.55
291.06
339.57
388.08
485.10

71.39
75.44
79.48
83.52
87.56
91.61
95.65
99.69
103.73
107.78
111.82
119.90
127.99
144.16
160.33
176.50
192.67
241.18
289.69
338.20
386.71
483.73

79
83
87
91
93
97
103
106
111
115
119
127
135
152
168
184
200

58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
60.0
60.0
60.0
60.0
60.0

58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
60.0
60.0
60.0
60.0
60.0

25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
32.0
32.0
32.0
32.0
45.0
45.0
45.0
45.0
45.0
45.0

33.0
33.0
33.0
33.0
33.0
33.0
33.0
33.0
33.0
33.0
33.0
33.0
26.0
26.0
26.0
26.0
13.0
7.5
7.5
7.5
7.5
7.5

102
106
106
119
119
119
119
119
119

52
56
60
64
68
71
74
78
82
87
91
99
107
124
140
153
169
223
270
320
366
462

1210
0.8
1610
0.9
1610
1.0
1610
1.7
1610
1.5
1610
1.8
1610
1.5
1610
1.5
1610
1.8
1610
1.9
1610
1.9
1610
2.3
2012
3.0
2012
3.0
2012
3.6
2012
4.5
2517
4.6
2517
7.0
2517
8.0
2517
9.0
2517 11.5
2517 15.4

Type H Pitch 12.7 mm for belt width 300


TB 20 H 300
TB 21 H 300
TB 22 H 300
TB 23 H 300
TB 24 H 300
TB 25 H 300
TB 26 H 300
TB 27 H 300
TB 28 H 300
TB 30 H 300
TB 32 H 300
TB 36 H 300
TB 40 H 300
TB 44 H 300
TB 48 H 300
TB 60 H 300
TB 72 H 300
TB 84 H 300*
TB 96 H 300*
TB 120 H 300*

20
21
22
23
24
25
26
27
28
30
32
36
40
44
48
60
72
84
96
120

4F
4F
4F
4F
4F
4F
4F
4F
4F
4F
4F
4F
4F
4WF
4WF
9A
9A
9A
9A
9A

St
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

80.55
84.89
88.94
92.98
97.02
101.06
105.11
109.15
113.19
121.28
129.36
145.53
161.70
177.87
194.04
242.55
291.06
339.57
388.08
485.10

79.48
83.52
87.56
91.61
95.65
99.69
103.73
107.78
111.82
119.90
127.99
144.16
160.33
176.50
192.67
241.18
289.69
338.20
386.71
483.73

87
91
93
97
103
106
111
115
119
127
135
152
168
184
200

84.0
84.0
84.0
84.0
84.0
84.0
84.0
84.0
84.0
84.0
84.0
84.0
84.0
86.0
86.0
86.0
86.0
86.0
86.0
86.0

84.0
84.0
84.0
84.0
84.0
84.0
84.0
84.0
84.0
84.0
84.0
84.0
84.0
86.0
86.0
86.0
86.0
86.0
86.0
86.0

38.0
38.0
38.0
38.0
38.0
38.0
38.0
32.0
32.0
32.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
76.0
76.0

23.0
23.0
23.0
23.0
23.0
23.0
23.0
26.0
26.0
26.0
19.5
19.5
19.5
20.5
20.5
20.5
20.5
20.5
5.0
5.0

119
119
119
119
119
150
150

Taper bush

1210

1610

1615

2012

2517

3030

Bore d2 (mm) from ... to ...

11-32

14-42

14-42

14-50

16-60

35-75

65
66
67
71
75
79
83
87
91
99
107
124
137
153
169
223
270
320
362
460

1615
1.5
1615
1.2
1615
1.6
1615
1.8
1615
2.1
1615
2.0
1615
2.7
2012
3.0
2012
2.4
2012
2.9
2517
3.3
2517
4.5
2517
6.0
2517
6.6
2517
7.6
2517
8.4
2517 10.4
2517 12.5
3030 14.2
3030 18.8

St = Steel
GG = Cast iron
We reserve the right to make technical changes
* Non stock items
Bore diameters d2 see page 49

59

optibelt ZRS Timing belt pulleys for taper bushes

Type 5F

Type 4WF

Type 9W

Type 7A

Type 9A

Type XH Pitch 22.225 mm for belt width 200


Part No.

TB 18 XH 200*
TB 20 XH 200*
TB 22 XH 200*
TB 24 XH 200*
TB 26 XH 200*
TB 28 XH 200*
TB 30 XH 200*
TB 32 XH 200*
TB 40 XH 200*
TB 48 XH 200*

Weight
without
bush
( kg)

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

N
(mm)

V
(mm)

Z
(mm)

D
(mm)

Di
(mm)

Taper
bush

18
20
22
24
26
28
30
32
40
48

5F
5F
5F
5F
5F
4WF
4WF
4WF
4WF
9W

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

127.34
141.49
155.64
169.79
183.94
198.08
212.23
226.38
282.98
339.57

124.55
138.69
152.84
166.69
181.14
195.29
209.44
223.59
280.18
336.78

138
154
168
183
198
211
226
240
296

64
64
64
64
64
64
64
64
64
64

64
64
64
64
64
64
64
64
64
64

45
45
45
45
45
45
45
45
51
51

20.0
20.0
20.0
20.0
20.0
10.0
10.0
10.0
7.0
7.0

120
120
120
160
160

95
110
120
135
150
165
180
195
245
300

2517
2.6
2517
3.6
2517
4.8
2517
6.1
2517
7.4
2517
9.0
2517
8.6
2517
9.8
3020 13.3
3020 19.0

Type XH Pitch 22.225 mm for belt width 300


TB 18 XH 300*
TB 20 XH 300*
TB 22 XH 300*
TB 24 XH 300*
TB 26 XH 300*
TB 28 XH 300*
TB 30 XH 300*
TB 32 XH 300*
TB 40 XH 300*
TB 48 XH 300*

18
20
22
24
26
28
30
32
40
48

5F
5F
5F
5F
5F
5F
5F
5F
4WF
9W

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

127.34
141.49
155.64
169.79
183.94
198.08
212.23
226.38
282.98
339.57

124.55
138.69
152.84
166.69
181.14
195.29
209.44
223.59
280.18
336.78

138
154
168
183
198
211
226
240
296

90
90
90
90
90
90
90
90
90
90

90
90
90
90
90
90
90
90
90
90

45
45
45
45
45
51
51
51
51
51

45.0
45.0
45.0
45.0
45.0
39.0
39.0
39.0
19.5
19.5

160
160

Taper bush

2517

3020

3535

4040

Bore d2 (mm) from ... to ...

16-60

25-75

35-90

40-100

95
110
120
135
150
165
180
195
245
300

2517
2517
2517
2517
2517
3020
3020
3020
3020
3020

3.7
4.7
6.0
7.6
9.8
11.6
11.9
13.8
19.5
27.0

GG = Cast iron
We reserve the right to make technical changes
* Non stock items

Bore diameters d2 see page 49

60

optibelt ZRS Timing belt pulleys for taper bushes

Type 5F

Type 4WF

Type 9W

Type 9A

Type XH Pitch 22.225 mm for belt width 400


Part No.

TB
TB
TB
TB
TB
TB
TB
TB
TB

20
22
24
26
28
30
32
40
48

XH
XH
XH
XH
XH
XH
XH
XH
XH

400*
400*
400*
400*
400*
400*
400*
400*
400*

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

N
(mm)

20
22
24
26
28
30
32
40
48

5F
5F
5F
5F
5F
5F
5F
4WF
9W

GG
GG
GG
GG
GG
GG
GG
GG
GG

141.49
155.64
169.79
183.94
198.08
212.23
226.38
282.98
339.57

138.69
152.84
166.69
181.14
195.29
209.44
223.59
280.18
336.78

154
168
183
198
211
226
240
296

119
119
119
119
119
119
119
119
119

119
119
119
119
119
119
119
119
119

45
45
51
51
51
51
51
89
89

V
(mm)

Z
(mm)

D
(mm)

Di
(mm)

Taper
bush

Weight
without
bush
( kg)

74.0
74.0
68.0
68.0
68.0
68.0
68.0
15.0
15.0

190
190

110
120
135
150
165
180
195
245
300

2517
2517
3020
3020
3020
3020
3020
3535
3535

6.0
7.2
8.4
10.3
12.3
14.3
19.9
24.6
30.0

Taper bush

2517

3020

3535

4040

Bore d2 (mm) from ... to ...

16-60

25-75

35-90

40-100

GG = Cast iron
We reserve the right to make technical changes
* Non stock items

Bore diameters d2 see page 49

61

optibelt ZRS HTD Pulleys for plain boring

Type 1F

Type 6F

Type 6

Section 3M Pitch 3 mm for belt width 6 mm (Non stock items)


Part No.

No.
of
teeth

Type

10-3M-6
12-3M-6
14-3M-6
15-3M-6
16-3M-6
18-3M-6
20-3M-6
21-3M-6
22-3M-6
24-3M-6
26-3M-6
28-3M-6
30-3M-6
32-3M-6
36-3M-6
40-3M-6
44-3M-6
48-3M-6
60-3M-6
72-3M-6

10
12
14
15
16
18
20
21
22
24
26
28
30
32
36
40
44
48
60
72

1F
1F
1F
1F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Pilot
bore
d
(mm)

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

9.55
11.46
13.37
14.32
15.28
17.19
19.10
20.05
21.01
22.92
24.83
26.74
28.65
30.56
34.38
38.20
42.02
45.84
57.30
68.75

8.79
10.70
12.61
13.56
14.52
16.43
18.34
19.29
20.25
22.16
24.07
25.98
27.89
29.80
33.62
37.44
41.26
45.08
56.54
67.99

13.0
15.0
16.0
17.5
18.0
19.5
23.0
25.0
25.0
25.0
28.0
32.0
32.0
36.0
38.0
42.0
48.0

7.2
7.2
7.2
7.2
9.8
9.8
9.8
9.8
9.8
9.8
9.8
9.8
9.8
9.8
10.3
10.3
10.3
10.3
10.3
10.3

14.5
14.5
14.5
14.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
18.0
18.0
18.0
18.6
18.6
18.6

13.0
15.0
16.0
17.5
10.0
11.0
13.0
14.0
14.0
14.0
16.0
18.0
20.0
22.0
26.0
28.0
33.0
33.0
33.0
33.0

4
6
6
6
6
6
6
6
6
6
6
6
6
8
8
8

Finished
bore
Weight
dmax
( kg)
(mm)

3
5
6
6
7
8
9
9
9
9
11
12
14
15
16
18
20
20
20
20

Section 3M Pitch 3 mm for belt width 9 mm


10-3M-9
12-3M-9
14-3M-9
15-3M-9
16-3M-9
18-3M-9
20-3M-9
21-3M-9
22-3M-9
24-3M-9
26-3M-9
28-3M-9
30-3M-9
32-3M-9
36-3M-9
40-3M-9
44-3M-9
48-3M-9
60-3M-9
72-3M-9

62

10
12
14
15
16
18
20
21
22
24
26
28
30
32
36
40
44
48
60
72

1F
1F
1F
1F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

9.55
11.46
13.37
14.32
15.28
17.19
19.10
20.05
21.01
22.92
24.83
26.74
28.65
30.56
34.38
38.20
42.02
45.84
57.30
68.75

8.79
10.70
12.61
13.56
14.52
16.43
18.34
19.29
20.25
22.16
24.07
25.98
27.89
29.80
33.62
37.44
41.26
45.08
56.54
67.99

13.0
15.0
16.0
17.5
18.0
19.5
23.0
25.0
25.0
25.0
28.0
32.0
32.0
36.0
38.0
42.0
48.0

10.2
10.2
10.2
10.2
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
13.4
13.4
13.4
13.4
13.4
13.4

17.5
17.5
17.5
17.5
20.6
20.6
20.6
20.6
20.6
20.6
20.6
20.6
20.6
20.6
22.2
22.2
22.2
22.2
22.2
22.2

13.0
15.0
16.0
17.5
10.0
11.0
13.0
14.0
14.0
14.0
16.0
18.0
20.0
22.0
26.0
28.0
33.0
33.0
33.0
33.0

4
6
6
6
6
6
6
6
6
6
6
6
6
8
8
8

Al = Aluminium

3
5
6
6
7
8
9
9
9
9
11
12
14
15
16
18
20
20
20
20

0.004
0.006
0.007
0.008
0.007
0.008
0.010
0.013
0.014
0.016
0.018
0.024
0.028
0.032
0.045
0.055
0.074
0.074
0.106
0.145

We reserve the right to make technical changes

optibelt ZRS HTD Pulleys for plain boring

Type 1F

Type 6F

Type 6

Type 6W

Section 3M Pitch 3 mm for belt width 15 mm


Part No.

No.
of
teeth

Type

10-3M-15
12-3M-15
14-3M-15
15-3M-15
16-3M-15
18-3M-15
20-3M-15
21-3M-15
22-3M-15
24-3M-15
26-3M-15
28-3M-15
30-3M-15
32-3M-15
36-3M-15
40-3M-15
44-3M-15
48-3M-15
60-3M-15
72-3M-15

10
12
14
15
16
18
20
21
22
24
26
28
30
32
36
40
44
48
60
72

1F
1F
1F
1F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Pilot
bore
d
(mm)

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

9.55
11.46
13.37
14.32
15.28
17.19
19.10
20.05
21.01
22.92
24.83
26.74
28.65
30.56
34.38
38.20
42.02
45.84
57.30
68.75

8.79
10.70
12.61
13.56
14.52
16.43
18.34
19.29
20.25
22.16
24.07
25.98
27.89
29.80
33.62
37.44
41.26
45.08
56.54
67.99

13.0
15.0
16.0
17.5
18.0
19.5
23.0
25.0
25.0
25.0
28.0
32.0
32.0
36.0
38.0
42.0
48.0

17.0
17.0
17.0
17.0
19.5
19.5
19.5
19.5
19.5
19.5
19.5
19.5
19.5
19.5
20.0
20.0
20.0
20.0
20.0
20.0

26
26
26
26
26
26
26
26
26
26
26
26
26
26
30
30
30
30
30
30

13.0
15.0
16.0
17.5
10.0
11.0
13.0
14.0
14.0
14.0
16.0
18.0
20.0
22.0
26.0
28.0
33.0
33.0
33.0
33.0

4
6
6
6
6
6
6
6
6
6
6
6
6
8
8
8

Finished
bore
Weight
dmax
( kg)
(mm)

3
5
6
6
7
8
9
9
9
9
11
12
14
15
16
18
20
20
20
20

0.006
0.008
0.010
0.012
0.010
0.012
0.014
0.016
0.018
0.020
0.027
0.030
0.035
0.042
0.060
0.075
0.100
0.103
0.150
0.212

Section 5M Pitch 5 mm for belt width 9 mm


12-5M-9
14-5M-9
15-5M-9
16-5M-9
18-5M-9
20-5M-9
21-5M-9
22-5M-9
24-5M-9
26-5M-9
28-5M-9
30-5M-9
32-5M-9
36-5M-9
40-5M-9
44-5M-9
48-5M-9
60-5M-9
72-5M-9

St = Steel

12
14
15
16
18
20
21
22
24
26
28
30
32
36
40
44
48
60
72

Al = Aluminium

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6W
6W
6W
6W

St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
Al
Al
Al
Al

19.10 17.96
22.28 21.14
23.87 22.73
25.46 24.32
28.65 27.51
31.83 30.69
33.42 32.28
35.01 33.87
38.20 37.06
41.38 40.24
44.56 43.42
47.75 46.61
50.93 49.79
57.30 56.16
63.66 62.52
70.03 68.89
76.39 75.25
95.49 94.35
114.59 113.45

23
25
28
28
32
36
38
38
42
44
48
51
54
60
71

We reserve the right to make technical changes

14.5
14.5
14.5
14.5
14.5
14.5
14.5
14.5
14.5
14.5
14.5
14.5
14.5
14.5
14.5
14.5
14.5
14.5
14.5

20.0
20.0
20.0
20.0
20.0
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
25.5
25.5
25.5
25.5

13.0
14.0
16.0
16.5
20.0
23.0
24.0
25.5
27.0
30.0
30.5
35.0
38.0
38.0
38.0
38.0
45.0
45.0
45.0

4
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8

7
8
10
10
12
14
14
14
16
18
18
20
22
22
22
22
25
25
25

0.028
0.034
0.042
0.050
0.070
0.094
0.110
0.118
0.145
0.170
0.200
0.236
0.270
0.324
0.400
0.170
0.182
0.230
0.270

63

optibelt ZRS HTD Pulleys for plain boring

Type 6F

Type 6W

Type 6

Section 5M Pitch 5 mm for belt width 15 mm


Part No.

No.
of
teeth

Type

Material

12-5M-15
14-5M-15
15-5M-15
16-5M-15
18-5M-15
20-5M-15
21-5M-15
22-5M-15
24-5M-15
26-5M-15
28-5M-15
30-5M-15
32-5M-15
36-5M-15
40-5M-15
44-5M-15
48-5M-15
60-5M-15
72-5M-15

12
14
15
16
18
20
21
22
24
26
28
30
32
36
40
44
48
60
72

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6W
6W
6W
6W

St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
Al
Al
Al
Al

dd
(mm)

da
(mm)

19.10 17.96
22.28 21.14
23.87 22.73
25.46 24.32
28.65 27.51
31.83 30.69
33.42 32.28
35.01 33.87
38.20 37.06
41.38 40.24
44.56 43.42
47.75 46.61
50.93 49.79
57.30 56.16
63.66 62.52
70.03 68.89
76.39 75.25
95.49 94.35
114.59 113.45

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Pilot
bore
d
(mm)

25
25
28
28
32
36
38
38
42
44
48
51
54
60
71

20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5

26
26
26
26
26
26
26
26
28
28
28
28
28
28
28
30
30
30
30

13.0
14.0
16.0
16.5
20.0
23.0
24.0
25.5
27.0
30.0
30.5
35.0
38.0
38.0
38.0
38.0
38.0
50.0
50.0

4
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8

Finished
bore
Weight
dmax
( kg)
(mm)

7
8
10
10
12
14
14
14
16
18
18
20
22
22
22
22
25
25
25

0.034
0.046
0.056
0.064
0.086
0.112
0.130
0.140
0.180
0.220
0.250
0.300
0.350
0.426
0.520
0.225
0.187
0.305
0.375

Section 5M Pitch 5 mm for belt width 25 mm


12-5M-25
14-5M-25
15-5M-25
16-5M-25
18-5M-25
20-5M-25
21-5M-25
22-5M-25
24-5M-25
26-5M-25
28-5M-25
30-5M-25
32-5M-25
36-5M-25
40-5M-25
44-5M-25
48-5M-25
60-5M-25
72-5M-25

64

12
14
15
16
18
20
21
22
24
26
28
30
32
36
40
44
48
60
72

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6W
6W
6W
6W

St
St
St
St
St
St
St
St
St
St
St
St
St
St
St
Al
Al
Al
Al

19.10 17.96
22.28 21.14
23.87 22.73
25.46 24.32
28.65 27.51
31.83 30.69
33.42 32.28
35.01 33.87
38.20 37.06
41.38 40.24
44.56 43.42
47.75 46.61
50.93 49.79
57.30 56.16
63.66 62.52
70.03 68.89
76.39 75.25
95.49 94.35
114.59 113.45

25
25
28
28
32
36
38
38
42
44
48
51
54
60
71

30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30

36
36
36
36
36
36
38
38
38
38
38
38
38
38
38
40
40
40
40

St = Steel

13.0
14.0
16.0
16.5
20.0
23.0
24.0
25.5
27.0
30.0
30.5
35.0
38.0
38.0
38.0
38.0
38.0
50.0
50.0

Al = Aluminium

4
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8

7
8
10
10
12
14
14
14
16
18
18
20
22
22
22
22
25
25
25

0.050
0.070
0.080
0.100
0.120
0.160
0.190
0.210
0.250
0.300
0.350
0.420
0.480
0.590
0.740
0.320
0.275
0.435
0.525

We reserve the right to make technical changes

optibelt ZRS HTD Pulleys for plain boring

Type 6F

Type 6A

Type 6WF

Section 8M Pitch 8 mm for belt width 20 mm


Part No.

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Di
(mm)

Pilot Finished
bore
bore Weight
d
dmax
( kg)
(mm)
(mm)

22-8M-20
24-8M-20
26-8M-20
28-8M-20
30-8M-20
32-8M-20
34-8M-20
36-8M-20
38-8M-20
40-8M-20
44-8M-20
48-8M-20
56-8M-20
64-8M-20
72-8M-20
80-8M-20
90-8M-20
112-8M-20
144-8M-20
168-8M-20
192-8M-20

22
24
26
28
30
32
34
36
38
40
44
48
56
64
72
80
90
112
144
168
192

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6WF
6WF
6WF
6A
6A
6A
6A
6A
6A

St
St
St
St
St
St
St
St
St
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

56.02
61.12
66.21
71.30
76.39
81.49
86.58
91.67
96.77
101.86
112.05
122.23
142.60
162.97
183.35
203.72
229.18
285.21
366.69
427.81
488.92

54.65
59.75
64.84
70.08
75.13
80.16
85.22
90.30
95.39
100.49
110.67
120.86
141.23
161.60
181.97
202.35
227.81
283.83
365.32
426.44
487.55

60.0
66.0
71.0
75.0
83.0
87.0
91.0
98.5
103.0
106.0
119.0
127.0
148.0
168.0
192.0

28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28

38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38

43
45
50
50
55
60
70
70
75
75
75
75
80
80
80
90
90
90
90
100
100

117
137
158
180
204
260
341
402
463

12
12
12
15
15
15
15
15
15
15
15
15
15
15
15
15
15
18
20
20
20

30
0.54
30
0.65
35
0.80
35
0.87
35
1.02
40
1.20
45
1.40
45
1.55
45
1.65
45
1.80
45
2.10
45
2.44
45
2.60
45
2.90
45
3.10
50
3.80
50
4.20
50
5.20
50
7.50
55 10.00
55 14.40

Section 8M Pitch 8 mm for belt width 30 mm


22-8M-30
24-8M-30
26-8M-30
28-8M-30
30-8M-30
32-8M-30
34-8M-30
36-8M-30
38-8M-30
40-8M-30
44-8M-30
48-8M-30
56-8M-30
64-8M-30
72-8M-30
80-8M-30
90-8M-30
112-8M-30
144-8M-30
168-8M-30
192-8M-30

St = Steel

22
24
26
28
30
32
34
36
38
40
44
48
56
64
72
80
90
112
144
168
192

GG = Cast iron

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6WF
6WF
6WF
6A
6A
6A
6A
6A
6A

St
St
St
St
St
St
St
St
St
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

56.02
61.12
66.21
71.30
76.39
81.49
86.58
91.67
96.77
101.86
112.05
122.23
142.60
162.97
183.35
203.72
229.18
285.21
366.69
427.81
488.92

54.65
59.75
64.84
70.08
75.13
80.16
85.22
90.30
95.39
100.49
110.67
120.86
141.23
161.60
181.97
202.35
227.81
283.83
365.32
426.44
487.55

60.0
66.0
71.0
75.0
83.0
87.0
91.0
98.5
103.0
106.0
119.0
127.0
148.0
168.0
192.0

We reserve the right to make technical changes

38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38

48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48

43
45
50
50
55
60
70
70
75
75
75
75
90
90
95
100
100
100
100
100
100

117
137
158
180
204
260
341
402
463

12
12
12
15
15
15
15
15
15
15
15
15
15
15
15
15
15
18
20
20
20

30
0.69
30
0.84
35
1.00
35
1.12
35
1.32
40
1.50
45
1.80
45
1.99
45
2.27
45
2.40
45
2.80
45
3.20
50
3.60
50
4.30
50
4.80
55
5.10
55
5.70
55
6.80
55
9.30
55 11.40
55 16.00

65

optibelt ZRS HTD Pulleys for plain boring

Type 6F

Type 10WF

Type 10A

Section 8M Pitch 8 mm for belt width 50 mm


Part No.

No.
of
teeth

22-8M-50
24-8M-50
26-8M-50
28-8M-50
30-8M-50
32-8M-50
34-8M-50
36-8M-50
38-8M-50
40-8M-50
44-8M-50
48-8M-50
56-8M-50
64-8M-50
72-8M-50
80-8M-50
90-8M-50
112-8M-50
144-8M-50
168-8M-50
192-8M-50

22
24
26
28
30
32
34
36
38
40
44
48
56
64
72
80
90
112
144
168
192

Type

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
10WF
10WF
10WF
10A
10A
10A
10A
10A
10A

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Di
(mm)

Pilot Finished
bore
bore Weight
d
dmax
( kg)
(mm)
(mm)

St
St
St
St
St
St
St
St
St
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

56.02
61.12
66.21
71.30
76.39
81.49
86.58
91.67
96.77
101.86
112.05
122.23
142.60
162.97
183.35
203.72
229.18
285.21
366.69
427.81
488.92

54.65
59.75
64.84
70.08
75.13
80.16
85.22
90.30
95.39
100.49
110.67
120.86
141.23
161.60
181.97
202.35
227.81
283.83
365.32
426.44
487.55

60.0
66.0
71.0
75.0
83.0
87.0
91.0
98.5
103.0
106.0
119.0
127.0
148.0
168.0
192.0

60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60

70
70
70
70
70
70
70
70
70
70
70
70
60
60
60
60
60
60
60
60
60

43
45
50
50
55
60
70
70
75
75
75
80
90
100
100
110
110
110
110
120
130

117
137
158
180
204
260
341
402
463

12
12
12
15
15
15
15
15
15
18
18
18
18
18
18
18
18
18
20
20
20

30
1.00
30
1.20
35
1.50
35
1.67
35
1.97
40
2.27
45
2.69
45
2.97
45
3.23
45
3.50
45
3.90
45
4.30
50
5.00
55
5.60
55
6.80
60
6.90
60
8.60
60
9.60
60 13.80
65 16.00
70 22.40

Section 8M Pitch 8 mm for belt width 85 mm


22-8M-85
24-8M-85
26-8M-85
28-8M-85
30-8M-85
32-8M-85
34-8M-85
36-8M-85
38-8M-85
40-8M-85
44-8M-85
48-8M-85
56-8M-85
64-8M-85
72-8M-85
80-8M-85
90-8M-85
112-8M-85
144-8M-85*
168-8M-85*
192-8M-85*

66

22
24
26
28
30
32
34
36
38
40
44
48
56
64
72
80
90
112
144
168
192

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
10WF
10WF
10A
10A
10A
10A
10A
10A

St
St
St
St
St
St
St
St
St
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

56.02
61.12
66.21
71.30
76.39
81.49
86.58
91.67
96.77
101.86
112.05
122.23
142.60
162.97
183.35
203.72
229.18
285.21
366.69
427.81
488.92

54.65
59.75
64.84
70.08
75.13
80.16
85.22
90.30
95.39
100.49
110.67
120.86
141.23
161.60
181.97
202.35
227.81
283.83
365.32
426.44
487.55

60.0
66.0
71.0
75.0
83.0
87.0
91.0
98.5
103.0
106.0
119.0
127.0
148.0
168.0
192.0

St = Steel

95
95
95
95
95
95
95
95
95
95
95
95
95
95
95
95
95
95
95
95
95

105
105
105
105
105
105
105
105
105
105
105
105
105
95
95
95
95
95
95
95
95

GG = Cast iron

43
45
50
50
55
60
70
70
75
75
75
80
80
100
110
110
110
110
120
120
130

137
158
180
204
260
341
402
463

* Non stock items

12
12
12
15
15
15
15
15
15
18
18
18
20
20
20
20
20
24
24
24
24

30
30
35
35
35
40
45
45
45
45
45
45
50
55
60
60
60
60
65
65
70

1.55
1.90
2.25
2.55
3.00
3.57
4.00
4.50
4.90
5.20
6.60
7.60
9.80
10.40
11.40
11.10
13.20
16.30
21.50
26.10
30.60

We reserve the right to make technical changes

optibelt ZRS HTD Pulleys for plain boring

Type 6F

Type 6WF

Type 6A

Type 10WF

Type 10A

Section 14M Pitch 14 mm for belt width 40 mm


Part No.

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Di
(mm)

28-14M-40
29-14M-40
30-14M-40
32-14M-40
34-14M-40
36-14M-40
38-14M-40
40-14M-40
44-14M-40
48-14M-40
56-14M-40
64-14M-40
72-14M-40
80-14M-40
90-14M-40
112-14M-40*
144-14M-40*
168-14M-40*
192-14M-40*
216-14M-40*

28
29
30
32
34
36
38
40
44
48
56
64
72
80
90
112
144
168
192
216

6F
6F
6F
6F
6F
6F
6F
6F
6F
6WF
6WF
6WF
6A
6A
6A
6A
6A
6A
6A
6A

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

124.78
129.23
133.69
142.60
151.52
160.43
169.34
178.25
196.08
213.90
249.55
285.21
320.86
356.51
401.07
499.11
641.71
748.66
855.62
962.57

122.12
126.57
130.99
139.88
148.79
157.68
166.60
175.49
193.28
211.11
246.76
282.41
318.06
353.71
398.28
496.32
638.92
745.87
852.82
959.77

127
138
138
154
160
168
183
188
211
226
256
296

54
54
54
54
54
54
54
54
54
54
54
54
54
54
54
54
54
54
54
54

69
69
69
69
69
69
69
69
69
69
69
69
69
69
69
69
69
69
69
69

100
100
100
100
100
100
120
120
120
135
135
135
135
135
135
135
135
135
135
150

172
207
242
278
314
358
456
600
706
813
920

Pilot Finished
bore
bore Weight
d
dmax
( kg)
(mm)
(mm)

24
24
24
24
24
24
24
24
24
24
28
28
28
28
28
28
28
28
28
28

60
60
60
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
80

4.73
5.09
5.45
6.17
6.88
7.60
8.28
9.26
10.32
11.50
13.05
14.40
16.90
18.50
20.00
26.70
35.00
44.20
52.20
60.00

Section 14M Pitch 14 mm for belt width 55 mm


28-14M-55
29-14M-55
30-14M-55
32-14M-55
34-14M-55
36-14M-55
38-14M-55
40-14M-55
44-14M-55
48-14M-55
56-14M-55
64-14M-55
72-14M-55
80-14M-55
90-14M-55
112-14M-55*
144-14M-55*
168-14M-55*
192-14M-55*
216-14M-55*

GG = Cast iron

28
29
30
32
34
36
38
40
44
48
56
64
72
80
90
112
144
168
192
216

6F
6F
6F
6F
6F
6F
6F
6F
6F
10WF
10WF
10WF
10A
10A
10A
10A
10A
10A
10A
10A

* Non stock items

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

124.78
129.23
133.69
142.60
151.52
160.43
169.34
178.25
196.08
213.90
249.55
285.21
320.86
356.51
401.07
499.11
641.71
748.66
855.62
962.57

122.12
126.57
130.99
139.88
148.79
157.68
166.60
175.49
193.28
211.11
246.76
282.41
318.06
353.71
398.28
496.32
638.92
745.87
852.82
959.77

127
138
138
154
160
168
183
188
211
226
256
296

70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70

We reserve the right to make technical changes

85
85
85
85
85
85
85
85
85
70
70
70
70
70
70
70
70
70
70
70

100
100
100
100
100
100
120
120
120
135
135
135
135
135
135
135
135
135
135
150

172
207
242
278
314
358
456
600
706
813
920

24
24
24
24
24
24
24
24
24
24
28
28
28
28
28
28
28
28
28
28

60
60
60
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
80

5.60
6.10
6.60
7.60
8.60
9.60
10.80
11.20
12.50
13.70
14.50
15.60
18.50
20.00
22.60
29.50
39.00
48.50
57.80
67.00

67

optibelt ZRS HTD Pulleys for plain boring

Type 6F

Type 10WF

Type 10A

Section 14M Pitch 14 mm for belt width 85 mm


Part No.

28-14M-85
29-14M-85
30-14M-85
32-14M-85
34-14M-85
36-14M-85
38-14M-85
40-14M-85
44-14M-85
48-14M-85
56-14M-85
64-14M-85
72-14M-85
80-14M-85
90-14M-85
112-14M-85*
144-14M-85*
168-14M-85*
192-14M-85*
216-14M-85*

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Di
(mm)

28
29
30
32
34
36
38
40
44
48
56
64
72
80
90
112
144
168
192
216

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
10WF
10WF
10A
10A
10A
10A
10A
10A
10A
10A

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

124.78
129.23
133.69
142.60
151.52
160.43
169.34
178.25
196.08
213.90
249.55
285.21
320.86
356.51
401.07
499.11
641.71
748.66
855.62
962.57

122.12
126.57
130.99
139.88
148.79
157.68
166.60
175.49
193.28
211.11
246.76
282.41
318.06
353.71
398.28
496.32
638.92
745.87
852.82
959.77

127
138
138
154
160
168
183
188
211
226
256
296

102
102
102
102
102
102
102
102
102
102
102
102
102
102
102
102
102
102
102
102

117
117
117
117
117
117
117
117
117
117
102
102
102
102
102
102
102
102
102
102

100
100
100
100
100
100
120
135
135
150
150
150
150
150
150
150
150
150
165
165

207
242
278
314
358
456
600
706
813
920

Pilot Finished
bore
bore Weight
d
dmax
( kg)
(mm)
(mm)

24
24
24
24
24
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32

60
60
60
60
70
70
70
70
70
80
80
80
80
80
80
80
80
80
90
90

7.70
8.40
9.10
10.50
11.90
13.20
15.15
17.10
23.30
25.00
25.00
28.20
28.80
30.10
33.00
41.80
52.40
60.30
70.20
81.00

Section 14M Pitch 14 mm for belt width 115 mm


28-14M-115
29-14M-115
30-14M-115
32-14M-115
34-14M-115
36-14M-115
38-14M-115
40-14M-115
44-14M-115
48-14M-115
56-14M-115
64-14M-115
72-14M-115
80-14M-115
90-14M-115
112-14M-115*
144-14M-115*
168-14M-115*
192-14M-115*
216-14M-115*

68

28
29
30
32
34
36
38
40
44
48
56
64
72
80
90
112
144
168
192
216

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
10WF
10A
10A
10A
10A
10A
10A
10A
10A

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

124.78
129.23
133.69
142.60
151.52
160.43
169.34
178.25
196.08
213.90
249.55
285.21
320.86
356.51
401.07
499.11
641.71
748.66
855.62
962.57

122.12
126.57
130.99
139.88
148.79
157.68
166.60
175.49
193.28
211.11
246.76
282.41
318.06
353.71
398.28
496.32
638.92
745.87
852.82
959.77

127
138
138
154
160
168
183
188
211
226
256
296

133
133
133
133
133
133
133
133
133
133
133
133
133
133
133
133
133
133
133
133

148
148
148
148
148
148
148
148
148
148
148
133
133
133
133
133
133
133
133
133

GG = Cast iron

100
100
100
100
100
120
120
135
140
150
150
150
150
150
150
150
165
165
165
165

242
278
314
358
456
600
706
813
920

* Non stock items

32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32

60
60
60
60
70
70
70
70
80
80
80
80
80
80
80
80
90
90
90
90

9.20
10.20
11.20
13.20
14.80
16.60
19.20
22.10
28.00
35.00
44.20
36.80
36.10
38.60
41.00
54.40
67.80
75.80
88.30
98.00

We reserve the right to make technical changes

optibelt ZRS HTD Pulleys for plain boring

Type 6F

Type 10W

Type 10A

Section 14M Pitch 14 mm for belt width 170 mm


Part No.

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Di
(mm)

28-14M-170*
29-14M-170*
30-14M-170*
32-14M-170*
34-14M-170*
36-14M-170*
38-14M-170*
40-14M-170*
44-14M-170*
48-14M-170*
56-14M-170*
64-14M-170*
72-14M-170*
80-14M-170*
90-14M-170*
112-14M-170*
144-14M-170*
168-14M-170*
192-14M-170*
216-14M-170*

28
29
30
32
34
36
38
40
44
48
56
64
72
80
90
112
144
168
192
216

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
10W
10W
10A
10A
10A
10A
10A
10A

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

124.78
129.23
133.69
142.60
151.52
160.43
169.34
178.25
196.08
213.90
249.55
285.21
320.86
356.51
401.07
499.11
641.71
748.66
855.62
962.57

122.12
126.57
130.99
139.88
148.79
157.68
166.60
175.49
193.28
211.11
246.76
282.41
318.06
353.71
398.28
496.32
638.92
745.87
852.82
959.77

127
138
138
154
160
168
183
188
211
226
256
296

187
187
187
187
187
187
187
187
187
187
187
187
187
187
187
187
187
187
187
187

202
202
202
202
202
202
202
202
202
202
202
202
187
187
187
187
187
187
187
187

100
100
100
100
100
120
135
140
160
160
160
180
180
180
180
200
220
220
220
220

278
314
358
456
600
706
813
920

Pilot Finished
bore
bore Weight
d
dmax
( kg)
(mm)
(mm)

32
32
32
32
32
32
32
32
32
32
32
32
32
32
38
38
38
38
38
38

60
60
60
60
60
70
70
85
85
85
85
100
100
100
100
110
120
120
120
120

13.80
14.20
15.60
18.10
20.40
23.50
26.50
30.10
37.80
44.50
61.00
81.00
61.40
65.00
68.00
87.50
114.80
125.00
136.40
147.00

HTD Pulleys section 20M on request.

GG = Cast iron

* Non stock items

We reserve the right to make technical changes

69

optibelt ZRS HTD Pulleys for taper bushes

Type 5F

Type 8F

Type 8WF

Type 8W

Type 8A

Type 3F

Type 4F

Section 5M Pitch 5 mm for belt width 15 mm


Part No.

TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB

34-5M-15
36-5M-15
38-5M-15
40-5M-15
44-5M-15
48-5M-15
56-5M-15
64-5M-15
72-5M-15
80-5M-15
90-5M-15
112-5M-15
136-5M-15
150-5M-15

No.
of
teeth

Type

34
36
38
40
44
48
56
64
72
80
90
112
136
150

8F
8F
8F
8F
8F
8F
8F
8F
8F
8F
7A
7A
7A
7A

da
(mm)

Material

dd
(mm)

St
St
St
St
St
St
GG
GG
GG
GG
GG
GG
GG
GG

54.11
57.30
69.48
63.66
70.03
76.39
89.13
101.86
114.59
127.32
143.24
178.25
216.45
238.73

DB
(mm)

b1
(mm)

52.97 57.0 20.5


56.16 60.0 20.5
59.34 66.0 20.5
62.52 71.0 20.5
68.89 75.0 20.5
75.25 83.0 20.5
87.99 93.0 20.5
100.72 106.0 20.5
113.45 119.0 20.5
126.18 135.0 20.5
142.10 20.5
177.11 20.5
215.31 20.5
237.59 20.5

B
(mm)

N
(mm)

V
(mm)

Z
(mm)

D
(mm)

Di
(mm)

Taper
bush

Weight
without
bush
( kg)

22
22
22
22
22
25
25
25
25
25
25
25
32
32

22
22
22
22
22
25
25
25
25
25
25
25
32
32

1.5
1.5
1.5
1.5
1.5
4.5
4.5
4.5
4.5
4.5
2.3
2.3
5.8
5.8

43
44
48
52
54
64
70
78
90
92
92
92
106
106

1008
1108
1108
1108
1108
1210
1210
1210
1610
1610
1610
1610
2012
2012

0.190
0.200
0.250
0.310
0.400
0.450
0.670
0.960
1.190
1.570
1.147
1.940
3.060
3.900

Taper bush

1008

1108

1210

1610

2012

Bore d2 (mm) from ... to ...

10-25

10-28

11-32

14-42

14-50

GG = Cast iron
St = Steel
We reserve the right to make technical changes

Bore diameters d2 see page 49

70

optibelt ZRS HTD Pulleys for taper bushes

Type 5F

Type 8F

Type 8WF

Type 8W

Type 8A

Type 3F

Type 4F

Section 8M Pitch 8 mm for belt width 20 mm


Part No.

TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB

22-8M-20
24-8M-20
26-8M-20
28-8M-20
30-8M-20
32-8M-20
34-8M-20
36-8M-20
38-8M-20
40-8M-20
44-8M-20
48-8M-20
56-8M-20
64-8M-20
72-8M-20
80-8M-20
90-8M-20

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

N
(mm)

V
(mm)

Z
(mm)

D
(mm)

Di
(mm)

Taper
bush

Weight
without
bush
( kg)

22
24
26
28
30
32
34
36
38
40
44
48
56
64
72
80
90

5F
5F
5F
5F
5F
5F
5F
5F
5F
5F
8F
8F
8F
8WF
8WF
8W
8A

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

56.02
61.12
66.21
71.30
76.39
81.49
86.58
91.67
96.77
101.86
112.05
122.23
142.60
162.97
183.35
203.72
229.18

54.65
59.75
64.84
70.08
75.13
80.16
85.22
90.30
95.39
100.49
110.67
120.86
141.23
161.60
181.97
202.35
227.81

60.0
66.0
71.0
75.0
83.0
87.0
91.0
98.5
103.0
106.0
119.0
127.0
148.0
168.0
192.0

28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28

28
28
28
28
28
28
28
28
28
28
32
32
32
32
32
32
32

22
22
22
22
22
25
25
25
25
25
32
32
32
32
32
32
32

4
4
4
4
4
4
4

6
6
6
6
6
3
3
3
3
3

93
96
110
110
110
110
110

41
42
46
50
58
62
65
68
72
76

137
158
180
204

1008
1108
1108
1108
1108
1610
1610
1610
1610
1610
2012
2012
2012
2012
2012
2012
2012

0.24
0.30
0.36
0.44
0.53
0.42
0.55
0.68
0.80
1.00
1.20
1.60
2.40
2.70
3.30
3.50
3.65

Section 8M Pitch 8 mm for belt width 30 mm


TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB

22-8M-30
24-8M-30
26-8M-30
28-8M-30
30-8M-30
32-8M-30
34-8M-30
36-8M-30
38-8M-30
40-8M-30
44-8M-30
48-8M-30
56-8M-30
64-8M-30
72-8M-30
80-8M-30
90-8M-30
112-8M-30
144-8M-30

22
24
26
28
30
32
34
36
38
40
44
48
56
64
72
80
90
112
144

5F
5F
5F
5F
3F
3F
3F
3F
3F
3F
4F
4F
4F
8F
8WF
8W
8A
8A
8A

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

56.02
61.12
66.21
71.30
76.39
81.49
86.58
91.67
96.77
101.86
112.05
122.23
142.60
162.97
183.35
203.72
229.18
285.21
366.69

54.65
59.75
64.84
70.08
75.13
80.16
85.22
90.30
95.39
100.49
110.67
120.86
141.23
161.60
181.97
202.35
227.81
283.83
365.32

60.0
66.0
71.0
75.0
83.0
87.0
91.0
98.5
103.0
106.0
119.0
127.0
148.0
168.0
192.0

38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38

38
38
38
38
38
38
38
38
38
38
38
38
38
45
45
45
45
45
45

22
22
22
22
38
38
38
38
38
38
32
32
32
45
45
45
45
45
45

7
7
7
7
7
7

16
16
16
16

3
3
3

125
125
125
125
125
125

Taper bush

1008

1108

1210

1610

1615

2012

2517

Bore d2 (mm) from ... to ...

10-25

10-28

11-32

14-42

14-42

14-50

16-60

41
42
46
50

91
95
117

158
180
204
260
341

1008
1108
1108
1210
1615
1615
1615
1615
1615
1615
2012
2012
2012
2517
2517
2517
2517
2517
2517

0.29
0.38
0.45
0.50
0.45
0.59
0.77
0.96
1.15
1.34
1.33
1.78
3.76
4.20
4.30
4.60
5.00
6.20
9.00

GG = Cast iron
We reserve the right to make technical changes

Bore diameters d2 see page 49

71

optibelt ZRS HTD Pulleys for taper bushes

Type 4F

Type 5F

Type 9WF

Type 4

Type 9W

Type 9A

Type 7A

Section 8M Pitch 8 mm for belt width 50 mm

TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB

Part No.

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

N
(mm)

V
(mm)

Z
(mm)

D
(mm)

Di
(mm)

Taper
bush

Weight
without
bush
( kg)

28-8M-50
30-8M-50
32-8M-50
34-8M-50
36-8M-50
38-8M-50
40-8M-50
44-8M-50
48-8M-50
56-8M-50
64-8M-50
72-8M-50
80-8M-50
90-8M-50
112-8M-50
144-8M-50
168-8M-50
192-8M-50

28
30
32
34
36
38
40
44
48
56
64
72
80
90
112
144
168
192

5F
5F
5F
5F
5F
5F
4F
4F
4F
4F
4F
9WF
4
9W
9W
9A
7A
7A

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

71.30
76.39
81.49
86.58
91.67
96.77
101.86
112.05
122.23
142.60
162.97
183.35
203.72
229.18
285.21
366.69
427.81
488.92

70.08
75.13
80.16
85.22
90.30
95.39
100.49
110.67
120.86
141.23
161.60
181.97
202.35
227.81
283.83
365.32
426.44
487.55

75.0
83.0
87.0
91.0
98.5
103.0
106.0
119.0
127.0
148.0
168.0
192.0

60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60

60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
65
65

22
38
38
38
38
38
32
32
32
45
45
45
51
51
51
51
65
65

35.0
22.0
22.0
22.0
22.0
22.0
14.0
14.0
14.0
7.5
7.5
7.5
4.5
4.5
4.5
4.5
2.5
2.5

125

170
170
170
170
170

50
58
62
65
68
72
82
91
95
116
137
158
180
204
260
341
402
460

1210
1615
1615
1615
1615
1615
2012
2012
2012
2517
2517
2517
3020
3020
3020
3020
3525
3525

0.60
0.65
0.82
1.06
1.30
1.60
1.71
1.78
2.30
3.40
5.00
6.70
8.80
10.00
12.00
15.20
16.40
21.80

Section 8M Pitch 8 mm for belt width 85 mm


TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB

34-8M-85
36-8M-85
38-8M-85
40-8M-85
44-8M-85
48-8M-85
56-8M-85
64-8M-85
72-8M-85
80-8M-85
90-8M-85
112-8M-85
144-8M-85
168-8M-85
192-8M-85

34
36
38
40
44
48
56
64
72
80
90
112
144
168
192

4F
4F
4F
4F
4F
4F
4F
4F
4F
4
9W
9W
9A
9A
9A

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

86.58
91.67
96.77
101.86
112.05
122.23
142.60
162.97
183.35
203.72
229.18
285.21
366.69
427.81
488.92

85.22
90.30
95.39
100.49
110.67
120.86
141.23
161.60
181.97
202.35
227.81
283.83
365.32
426.44
487.55

91.0
98.5
103.0
106.0
119.0
127.0
148.0
168.0
192.0

95
95
95
95
95
95
95
95
95
95
95
95
95
95
95

95
95
95
95
95
95
95
95
95
95
95
95
95
95
95

38
38
38
32
32
45
45
45
51
51
51
51
76
76
76

28.5
28.5
28.5
31.5
31.5
25.0
25.0
25.0
22.0
22.0
22.0
22.0
15.0
15.0
15.0

170
170
170
170
170

Taper bush

1210

1615

2012

2517

3020

3525

Bore d2 (mm) from ... to ...

11-32

14-42

14-50

16-60

25-75

35-90

65
68
72
82
91
100
117
137
158
180
204
260
341
402
460

1615
1615
1615
2012
2012
2517
2517
2517
3020
3020
3020
3020
3525
3525
3525

1.43
1.87
2.20
1.78
2.30
2.66
4.45
6.20
8.00
10.00
10.80
15.00
20.00
23.00
28.50

GG = Cast iron
We reserve the right to make technical changes

Bore diameters d2 see page 49

72

optibelt ZRS HTD Pulleys for taper bushes

Type 4F

Type 9WF

Type 9W

Type 9A

Type 7A

Section 14M Pitch 14 mm for belt width 40 mm


Part No.

TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB

28-14M-40
29-14M-40
30-14M-40
32-14M-40
34-14M-40
36-14M-40
38-14M-40
40-14M-40
44-14M-40
48-14M-40
56-14M-40
64-14M-40
72-14M-40
80-14M-40
90-14M-40
112-14M-40
144-14M-40
168-14M-40
192-14M-40
216-14M-40

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

N
(mm)

V
(mm)

Z
(mm)

D
(mm)

Di
(mm)

Taper
bush

Weight
without
bush
( kg)

28
29
30
32
34
36
38
40
44
48
56
64
72
80
90
112
144
168
192
216

4F
4F
4F
4F
4F
4F
4F
4F
4F
4F
9WF
9WF
9W
9A
9A
9A
9A
9A
9A
9A

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

124.78
129.23
133.69
142.60
151.52
160.43
169.34
178.25
196.08
213.90
249.55
285.21
320.86
356.51
401.07
499.11
641.71
748.66
855.62
962.57

122.12
126.57
130.99
139.88
148.79
157.68
166.60
175.49
193.28
211.11
246.76
282.41
318.06
353.71
398.28
496.32
638.92
745.87
852.82
959.77

127
138
138
154
160
168
183
188
211
226
256
296

54
54
54
54
54
54
54
54
54
54
54
54
54
54
54
54
54
54
54
54

54
54
54
54
54
54
54
54
54
54
54
54
54
54
54
54
54
54
54
54

32
32
32
32
45
45
45
45
51
51
51
51
51
51
51
51
51
51
51
51

11.0
11.0
11.0
11.0
4.5
4.5
4.5
4.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5

170
170
170
170
170
170
170
170
170
170

98
100
100
104
110
120
130
138
155
170
208
242
280
315
360
457
600
706
813
920

2012
2012
2012
2012
2517
2517
2517
2517
3020
3020
3020
3020
3020
3020
3020
3020
3020
3020
3020
3020

2.00
2.38
2.65
3.40
3.87
4.80
5.40
6.00
7.80
9.40
10.80
13.40
15.20
16.00
17.80
25.60
32.00
44.00
49.00
55.00

Section 14M Pitch 14 mm for belt width 55 mm


TB 28-14M-55
TB 29-14M-55
TB 30-14M-55
TB 32-14M-55
TB 34-14M-55
TB 36-14M-55
TB 38-14M-55
TB 40-14M-55
TB 44-14M-55
TB 48-14M-55
TB 56-14M-55
TB 64-14M-55
TB 72-14M-55
TB 80-14M-55
TB 90-14M-55
TB 112-14M-55
TB 144-14M-55
TB 168-14M-55
TB 192-14M-55
TB 216-14M-55

28
29
30
32
34
36
38
40
44
48
56
64
72
80
90
112
144
168
192
216

4F
4F
4F
4F
4F
4F
4F
4F
4F
4F
9WF
9WF
9W
9A
9A
9A
9A
9A
9A
7A

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

124.78
129.23
133.69
142.60
151.52
160.43
169.34
178.25
196.08
213.90
249.55
285.21
320.86
356.51
401.07
499.11
641.71
748.66
855.62
962.57

122.12
126.57
130.99
139.88
148.79
157.68
166.60
175.49
193.28
211.11
246.76
282.41
318.06
353.71
398.28
496.32
638.92
745.87
852.82
959.77

127
138
138
154
160
168
183
188
211
226
256
296

70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70

70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
89

32
32
45
45
45
45
45
45
51
51
51
51
51
51
51
51
51
51
51
89

9.5

19.0
19.0
12.5
12.5
12.5
12.5
12.5
12.5
9.5
9.5
9.5
9.5
9.5
9.5
9.5
9.5
9.5
9.5
9.5

170
170
170
170
170
170
170
170
170
190

Taper bush

2012

2517

3020

3535

Bore d2 (mm) from ... to ...

14-50

16-60

25-75

35-90

98
100
100
108
110
120
130
138
155
170
208
242
280
315
360
457
600
706
813
920

2012
2012
2517
2517
2517
2517
2517
2517
3020
3020
3020
3020
3020
3020
3020
3020
3020
3020
3020
3535

2.20
2.74
2.70
3.66
4.55
5.20
6.20
7.00
8.60
10.40
12.00
14.50
16.20
17.50
20.10
28.40
36.20
49.00
53.00
65.80

GG = Cast iron
We reserve the right to make technical changes

Bore diameters d2 see page 49

73

optibelt ZRS HTD Pulleys for taper bushes

Type 4F

Type 9WF

Type 9W

Type 9A

Type 3A

Section 14M Pitch 14 mm for belt width 85 mm


Part No.

TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB

28-14M-85
29-14M-85
30-14M-85
32-14M-85
34-14M-85
36-14M-85
38-14M-85
40-14M-85
44-14M-85
48-14M-85
56-14M-85
64-14M-85
72-14M-85
80-14M-85
90-14M-85
112-14M-85
144-14M-85
168-14M-85
192-14M-85
216-14M-85

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

28
29
30
32
34
36
38
40
44
48
56
64
72
80
90
112
144
168
192
216

4F
4F
4F
4F
4F
4F
4F
4F
4F
4F
4F
9WF
9W
9A
9A
9A
9A
9A
3A
3A

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

124.78
129.23
133.69
142.60
151.52
160.43
169.34
178.25
196.08
213.90
249.55
285.21
320.86
356.51
401.07
499.11
641.71
748.66
855.62
962.57

122.12
126.57
130.99
139.88
148.79
157.68
166.60
175.49
193.28
211.11
246.76
282.41
318.06
353.71
398.28
496.32
638.92
745.87
852.82
959.77

127
138
138
154
160
168
183
188
211
226
256
296

102
102
102
102
102
102
102
102
102
102
102
102
102
102
102
102
102
102
102
102

102 45
102 45
102 45
102 45
102 45
102 51
102 51
102 51
102 76
102 76
102 65
102 65
102 65
102 65
102 65
102 65
102 65
102 65
102 102
102 102

N
(mm)

V
(mm)

Z
(mm)

D
(mm)

Di
(mm)

Taper
bush

28.5
28.5
28.5
28.5
28.5
25.5
25.5
25.5
13.0
13.0
18.5
18.5
18.5
18.5
18.5
18.5
18.5
18.5

190
190
190
190
190
190
190
190
230
230

98
100
100
108
110
120
130
138
155
170
210
242
280
315
360
457
600
706
813
920

2517
2517
2517
2517
2517
3020
3020
3020
3030
3030
3525
3525
3525
3525
3525
3525
3525
3525
4040
4040

Weight
without
bush
( kg)

2.70
3.40
3.75
4.80
6.00
5.80
6.80
8.00
11.80
15.10
19.00
23.00
25.00
26.00
27.80
36.50
48.00
60.00
86.00
91.50

Section 14M Pitch 14 mm for belt width 115 mm


TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB

28-14M-115
29-14M-115
30-14M-115
32-14M-115
34-14M-115
36-14M-115
38-14M-115
40-14M-115
44-14M-115
48-14M-115
56-14M-115
64-14M-115
72-14M-115
80-14M-115
90-14M-115
112-14M-115
144-14M-115
168-14M-115
192-14M-115
216-14M-115

28
29
30
32
34
36
38
40
44
48
56
64
72
80
90
112
144
168
192
216

4F
4F
4F
4F
4F
4F
4F
4F
4F
4F
4F
9WF
9W
9A
9A
9A
9A
9A
9A
9A

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

124.78
129.23
133.69
142.60
151.52
160.43
169.34
178.25
196.08
213.90
249.55
285.21
320.86
356.51
401.07
499.11
641.71
748.66
855.62
962.57

122.12
126.57
130.99
139.88
148.79
157.68
166.60
175.49
193.28
211.11
246.76
282.41
318.06
353.71
398.28
496.32
638.92
745.87
852.82
959.77

127
138
138
154
160
168
183
188
211
226
256
296

133
133
133
133
133
133
133
133
133
133
133
133
133
133
133
133
133
133
133
133

133
133
133
133
133
133
133
133
133
133
133
133
133
133
133
133
133
133
133
133

45
45
45
45
45
51
51
51
76
76
89
89
89
89
89
89
102
102
102
102

44.0
44.0
44.0
44.0
44.0
41.0
41.0
41.0
28.5
28.5
22.0
22.0
22.0
22.0
22.0
22.0
15.5
15.5
15.5
15.5

190
190
190
190
190
230
230
230
230

Taper bush

2517

3020

3030

3525

3535

4040

Bore d2 (mm) from ... to ...

16-60

25-75

35-75

35-90

35-90

40-100

98
100
100
108
110
120
130
140
155
170
210
242
280
315
360
457
600
706
813
920

2517
3.77
2517
4.00
2517
5.00
2517
6.80
2517
6.80
3020
7.00
3020
8.40
3020
9.20
3030 14.00
3030 17.10
3535 24.80
3535 27.00
3535 29.00
3535 32.00
3535 36.50
3535 46.00
4040 68.00
4040 82.60
4040 96.00
4040 107.00

GG = Cast iron
We reserve the right to make technical changes

Bore diameters d2 see page 49

74

optibelt ZRS HTD Pulleys for taper bushes

Type 4F

Type 9W

Type 9A

Section 14M Pitch 14 mm for belt width 170 mm


Part No.

TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB
TB

38-14M-170*
40-14M-170*
44-14M-170*
48-14M-170*
56-14M-170*
64-14M-170*
72-14M-170*
80-14M-170*
90-14M-170*
112-14M-170*
144-14M-170*
168-14M-170*
192-14M-170*
216-14M-170*

Weight
without
bush
( kg)

No.
of
teeth

Type

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

N
(mm)

V
(mm)

Z
(mm)

D
(mm)

Di
(mm)

Taper
bush

38
40
44
48
56
64
72
80
90
112
144
168
192
216

4F
4F
4F
4F
4F
4F
9W
9W
9A
9A
9A
9A
9A
9A

GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG
GG

169.34
178.25
196.08
213.90
249.55
285.21
320.86
356.51
401.07
499.11
641.71
748.66
855.62
962.57

166.60
175.49
193.28
211.11
246.76
282.41
318.06
353.71
398.28
496.32
638.92
745.87
852.82
959.77

183
188
211
226
256
296

187
187
187
187
187
187
187
187
187
187
187
187
187
187

187
187
187
187
187
187
187
187
187
187
187
187
187
187

76
76
89
89
89
102
102
102
102
127
127
127
127
127

55.5
55.5
49.0
49.0
49.0
42.5
42.5
42.5
42.5
30.0
30.0
30.0
30.0
30.0

230
230
230
265
265
265
265
265

130
140
155
175
210
240
280
315
360
457
600
706
813
920

3030 11.70
3030 13.00
3535 15.00
3535 19.00
3535 28.50
4040 41.00
4040 46.90
4040 48.00
4040 52.50
5050 74.50
5050 91.00
5050 116.00
5050 134.00
5050 146.50

HTD Pulleys section 20M on request.

Taper bush

3030

3535

4040

5050

Bore d2 (mm) from ... to ...

35-75

35-90

40-100

70-125

GG = Cast iron
We reserve the right to make technical changes
* Non stock items

Bore diameters d2 see page 49

75

optibelt ZRS Metric timing belt pulleys for plain boring

Type 1F

Type 6F

Type 6

Section T 2.5 Pitch 2.5 mm for belt width 4 and 6 mm


Part No.

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

76

T2.5/12-2
T2.5/14-2
T2.5/15-2
T2.5/16-2
T2.5/18-2
T2.5/19-2
T2.5/20-2
T2.5/22-2
T2.5/24-2
T2.5/25-2
T2.5/26-2
T2.5/28-2
T2.5/30-2
T2.5/32-2
T2.5/36-2
T2.5/40-2
T2.5/44-2
T2.5/48-0
T2.5/60-0

No.
of
teeth

12
14
15
16
18
19
20
22
24
25
26
28
30
32
36
40
44
48
60

Type

1F
1F
1F
1F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Di
(mm)

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

9.55
11.14
11.94
12.73
14.32
15.12
15.92
17.51
19.10
19.90
20.70
22.28
23.87
25.47
28.65
31.83
35.02
38.20
47.75

9.00
10.60
11.40
12.20
13.80
14.60
15.40
17.00
18.55
19.35
20.15
21.75
23.35
24.95
28.10
31.30
34.50
37.70
47.25

13.0
15.0
15.0
16.0
17.5
18.0
19.5
23.0
23.0
23.0
25.0
25.0
28.0
32.0
36.0
38.0
42.0

9
9
9
9
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

12
14
15
16
9.5
9.5
10
10
12
12
13
13
16
16
20
20
24
26
34

Al = Aluminium

Pilot Finished
bore
bore Weight
d
dmax
( kg)
(mm)
(mm)

4
4
4
4
4
4
4
4
6
6
6
6
6
6
8

3
4
4
5
6
6
6
6
6
8
8
8
10
10
12
12
14
15
18

0.003
0.004
0.005
0.005
0.006
0.007
0.008
0.009
0.012
0.013
0.014
0.016
0.018
0.020
0.026
0.032
0.040
0.048
0.073

We reserve the right to make technical changes

optibelt ZRS Metric timing belt pulleys for plain boring

Type 6F

Type 6

Section T 5 Pitch 5 mm for belt width 10 mm


Part No.

21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21

T5/10-2
T5/12-2
T5/14-2
T5/15-2
T5/16-2
T5/18-2
T5/19-2
T5/20-2
T5/22-2
T5/24-2
T5/25-2
T5/26-2
T5/27-2
T5/28-2
T5/30-2
T5/32-2
T5/36-2
T5/40-2
T5/42-2
T5/44-0
T5/48-0
T5/60-0

No.
of
teeth

10
12
14
15
16
18
19
20
22
24
25
26
27
28
30
32
36
40
42
44
48
60

Type

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Di
(mm)

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

15.92
19.01
22.29
23.88
25.47
28.65
30.25
31.83
35.12
38.21
39.80
41.47
42.98
44.62
47.76
50.94
57.31
63.66
66.87
70.07
76.42
95.52

15.05
18.25
21.45
23.05
24.60
27.80
29.40
31.00
34.25
37.40
39.00
40.60
42.20
43.75
46.95
50.10
56.45
62.85
66.00
69.20
75.55
94.65

19.5
23.0
25.0
28.0
32.0
32.0
36.0
36.0
38.0
42.0
44.0
44.0
48.0
48.0
51.0
54.0
63.0
66.0
71.0

15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15

21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21

8
10
13
16
18
19
22
23
24
26
26
26
30
32
34
38
38
40
40
45
50
65

Pilot Finished
bore
bore Weight
d
dmax
( kg)
(mm)
(mm)

6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8

5
6
8
10
11
12
12
14
15
15
15
16
18
18
18
22
22
23
24
26
28
35

0.012
0.016
0.019
0.021
0.025
0.031
0.036
0.038
0.046
0.054
0.058
0.062
0.064
0.071
0.075
0.088
0.114
0.138
0.180
0.185
0.200
0.307

Section T 5 Pitch 5 mm for belt width 16 mm


27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27

T5/10-2
T5/12-2
T5/14-2
T5/15-2
T5/16-2
T5/18-2
T5/19-2
T5/20-2
T5/22-2
T5/24-2
T5/25-2
T5/26-2
T5/27-2
T5/28-2
T5/30-2
T5/32-2
T5/36-2
T5/40-2
T5/42-2
T5/44-0
T5/48-0
T5/60-0

Al = Aluminium

10
12
14
15
16
18
19
20
22
24
25
26
27
28
30
32
36
40
42
44
48
60

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

15.92
19.01
22.29
23.88
25.47
28.65
30.25
31.83
35.12
38.21
39.80
41.47
42.98
44.62
47.76
50.94
57.31
63.66
66.87
70.07
76.42
95.52

15.05
18.25
21.45
23.05
24.60
27.80
29.40
31.00
34.25
37.40
39.00
40.60
42.20
43.75
46.95
50.10
56.45
62.85
66.00
69.20
75.55
94.65

We reserve the right to make technical changes

19.5
23.0
25.0
28.0
32.0
32.0
36.0
36.0
38.0
42.0
44.0
44.0
48.0
48.0
51.0
54.0
63.0
66.0
71.0

21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21

27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27

8
10
13
16
18
19
22
23
24
26
26
26
30
32
34
38
38
40
40
45
50
65

6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8

5
6
8
10
11
12
12
14
15
15
15
16
18
18
18
22
22
23
24
26
28
35

0.016
0.022
0.026
0.029
0.035
0.043
0.049
0.053
0.054
0.076
0.081
0.085
0.090
0.092
0.105
0.123
0.160
0.193
0.205
0.228
0.280
0.430

77

optibelt ZRS Metric timing belt pulleys for plain boring

Type 6F

Type 6

Section T 5 Pitch 5 mm for belt width 25 mm


Part No.

36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36

78

T5/10-2
T5/12-2
T5/14-2
T5/15-2
T5/16-2
T5/18-2
T5/19-2
T5/20-2
T5/22-2
T5/24-2
T5/25-2
T5/26-2
T5/27-2
T5/28-2
T5/30-2
T5/32-2
T5/36-2
T5/40-2
T5/42-2
T5/44-0
T5/48-0
T5/60-0

No.
of
teeth

10
12
14
15
16
18
19
20
22
24
25
26
27
28
30
32
36
40
42
44
48
60

Type

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Di
(mm)

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

15.92
19.01
22.29
23.88
25.47
28.65
30.25
31.83
35.12
38.21
39.80
41.47
42.98
44.62
47.76
50.94
57.31
63.66
66.87
70.07
76.42
95.52

15.05
18.25
21.45
23.05
24.60
27.80
29.40
31.00
34.25
37.40
39.00
40.60
42.20
43.75
46.95
50.10
56.45
62.85
66.00
69.20
75.55
94.65

19.5
23.0
25.0
28.0
32.0
32.0
36.0
36.0
38.0
42.0
44.0
44.0
48.0
48.0
51.0
54.0
63.0
66.0
71.0

30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30

36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36

8
10
13
16
18
19
22
23
24
26
26
26
30
32
34
38
38
40
40
45
50
65

Al = Aluminium

Pilot Finished
bore
bore Weight
d
dmax
( kg)
(mm)
(mm)

6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8
8
8
8

5
6
8
10
11
12
12
14
15
15
15
16
18
18
18
22
22
23
24
26
28
35

0.023
0.031
0.037
0.041
0.050
0.061
0.070
0.076
0.080
0.109
0.116
0.120
0.128
0.135
0.150
0.176
0.230
0.276
0.284
0.315
0.400
0.614

We reserve the right to make technical changes

optibelt ZRS Metric timing belt pulleys for plain boring

Type 6F

Type 6

Section T 10 Pitch 10 mm for belt width 16 mm


Part No.

31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31

T10/12-2
T10/14-2
T10/15-2
T10/16-2
T10/18-2
T10/19-2
T10/20-2
T10/22-2
T10/24-2
T10/25-2
T10/26-2
T10/27-2
T10/28-2
T10/30-2
T10/32-2
T10/36-2
T10/40-2
T10/44-0
T10/48-0
T10/60-0

No.
of
teeth

12
14
15
16
18
19
20
22
24
25
26
27
28
30
32
36
40
44
48
60

Type

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Di
(mm)

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

38.20
44.56
47.75
50.93
57.29
60.48
63.66
70.03
76.39
79.58
82.76
85.95
89.13
95.49
101.86
114.59
127.32
140.06
152.78
190.98

36.35
42.70
45.90
49.05
55.45
58.60
61.80
68.15
74.55
77.70
80.90
84.10
87.25
93.65
100.00
112.75
125.45
138.20
150.95
189.10

42
48
51
54
60
66
66
75
83
83
87
91
93
97
106
119
131

21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21

31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31

28
32
32
35
40
44
46
52
58
60
60
60
60
60
65
70
80
88
95
110

Pilot Finished
bore
bore Weight
d
dmax
( kg)
(mm)
(mm)

6
8
8
8
8
8
8
8
8
8
8
8
8
8
10
10
10
10
16
16

16
18
18
20
22
22
24
28
30
30
30
30
30
30
32
35
40
46
48
60

0.076
0.104
0.116
0.134
0.167
0.184
0.208
0.253
0.288
0.310
0.357
0.364
0.401
0.441
0.493
0.623
0.767
0.993
1.090
1.710

Section T 10 Pitch 10 mm for belt width 25 mm


40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40

T10/12-2
T10/14-2
T10/15-2
T10/16-2
T10/18-2
T10/19-2
T10/20-2
T10/22-2
T10/24-2
T10/25-2
T10/26-2
T10/27-2
T10/28-2
T10/30-2
T10/32-2
T10/36-2
T10/40-2
T10/44-0
T10/48-0
T10/60-0

Al = Aluminium

12
14
15
16
18
19
20
22
24
25
26
27
28
30
32
36
40
44
48
60

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

38.20
44.56
47.75
50.93
57.29
60.48
63.66
70.03
76.39
79.58
82.76
85.95
89.13
95.49
101.86
114.59
127.32
140.06
152.78
190.98

36.35
42.70
45.90
49.05
55.45
58.60
61.80
68.15
74.55
77.70
80.90
84.10
87.25
93.65
100.00
112.75
125.45
138.20
150.95
189.10

We reserve the right to make technical changes

42
48
51
54
60
66
66
75
83
83
87
91
93
97
106
119
131

30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30

40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40

28
32
32
35
40
44
46
52
58
60
60
60
60
60
65
70
80
88
95
110

6
8
8
8
8
8
8
8
8
8
8
8
8
8
10
10
10
10
16
16

16
18
18
20
22
22
24
28
30
30
30
30
30
30
32
35
40
46
48
60

0.099
0.134
0.152
0.176
0.224
0.247
0.276
0.337
0.392
0.422
0.477
0.536
0.540
0.640
0.693
0.873
1.067
1.350
1.516
2.339

79

optibelt ZRS Metric timing belt pulleys for plain boring

Type 6F

Type 6

Section T 10 Pitch 10 mm for belt width 32 mm


Part No.

47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47

T10/18-2
T10/19-2
T10/20-2
T10/22-2
T10/24-2
T10/25-2
T10/26-2
T10/27-2
T10/28-2
T10/30-2
T10/32-2
T10/36-2
T10/40-2
T10/44-0
T10/48-0
T10/60-0

No.
of
teeth

18
19
20
22
24
25
26
27
28
30
32
36
40
44
48
60

Type

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Di
(mm)

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

57.29
60.48
63.66
70.03
76.39
79.58
82.76
85.95
89.13
95.49
101.86
114.59
127.32
140.06
152.78
190.98

55.45
58.60
61.80
68.15
74.55
77.70
80.90
84.10
87.25
93.65
100.00
112.75
125.45
138.20
150.95
189.10

60
66
66
75
83
83
87
91
93
97
106
119
131

37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37

47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47

40
44
46
52
58
60
60
60
60
60
65
70
80
88
95
110

Pilot Finished
bore
bore Weight
d
dmax
( kg)
(mm)
(mm)

10
10
12
12
12
12
12
12
12
12
12
16
16
16
16
16

22
22
24
28
30
30
30
30
30
30
32
35
40
46
48
60

0.253
0.286
0.322
0.393
0.475
0.527
0.564
0.602
0.642
0.740
0.844
1.083
1.317
1.611
1.931
3.004

Section T 10 Pitch 10 mm for belt width 50 mm


66
66
66
66
66
66
66
66
66
66
66
66
66
66
66
66

80

T10/18-2
T10/19-2
T10/20-2
T10/22-2
T10/24-2
T10/25-2
T10/26-2
T10/27-2
T10/28-2
T10/30-2
T10/32-2
T10/36-2
T10/40-2
T10/44-0
T10/48-0
T10/60-0

18
19
20
22
24
25
26
27
28
30
32
36
40
44
48
60

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

57.29
60.48
63.66
70.03
76.39
79.58
82.76
85.95
89.13
95.49
101.86
114.59
127.32
140.06
152.78
190.98

55.45
58.60
61.80
68.15
74.55
77.70
80.90
84.10
87.25
93.65
100.00
112.75
125.45
138.20
150.95
189.10

60
66
66
75
83
83
87
91
93
97
106
119
131

56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56

66
66
66
66
66
66
66
66
66
66
66
66
66
66
66
66

40
44
46
52
58
60
60
60
60
60
65
70
80
88
95
110

Al = Aluminium

10
10
12
12
12
12
12
12
12
12
12
16
16
16
16
16

22
22
24
28
30
30
30
30
30
30
32
35
40
46
48
60

0.422
0.466
0.520
0.570
0.736
0.766
0.816
0.946
0.960
1.169
1.300
1.637
1.999
2.357
2.830
4.366

We reserve the right to make technical changes

optibelt ZRS Metric timing belt pulleys for plain boring

Type 6F

Type 6

Section AT 5 Pitch 5 mm for belt width 10 mm

21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21

Part No.

No.
of
teeth

Type

AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT

12
14
15
16
18
19
20
22
24
25
26
27
28
30
32
36
40
42
44
48
60

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6

5/12-2
5/14-2
5/15-2
5/16-2
5/18-2
5/19-2
5/20-2
5/22-2
5/24-2
5/25-2
5/26-2
5/27-2
5/28-2
5/30-2
5/32-2
5/36-2
5/40-2
5/42-2
5/44-0
5/48-0
5/60-0

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Pilot
bore
d
(mm)

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

19.01
22.29
23.88
25.47
28.65
30.25
31.83
35.12
38.21
39.80
41.47
42.98
44.62
47.76
50.94
57.31
63.66
66.87
70.07
76.42
95.52

17.85
21.05
22.65
24.20
27.40
29.00
30.60
33.85
37.00
38.60
40.20
41.80
43.35
46.55
49.70
56.05
62.45
65.60
68.80
75.15
94.25

23.0
25.0
28.0
32.0
32.0
36.0
36.0
38.0
42.0
44.0
44.0
48.0
48.0
51.0
54.0
63.0
66.0
71.0

15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15

21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21

10
13
16
18
19
22
23
24
26
26
26
30
32
34
38
38
40
40
45
50
65

6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8

Finished
bore
Weight
dmax
( kg)
(mm)

6
8
10
11
12
12
14
15
15
15
16
18
18
18
22
22
23
24
26
28
35

0.016
0.019
0.021
0.025
0.031
0.036
0.038
0.046
0.054
0.058
0.062
0.064
0.071
0.075
0.088
0.114
0.138
0.180
0.185
0.200
0.307

Section AT 5 Pitch 5 mm for belt width 16 mm


27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27

AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT

5/12-2
5/14-2
5/15-2
5/16-2
5/18-2
5/19-2
5/20-2
5/22-2
5/24-2
5/25-2
5/26-2
5/27-2
5/28-2
5/30-2
5/32-2
5/36-2
5/40-2
5/42-2
5/44-0
5/48-0
5/60-0

Al = Aluminium

12
14
15
16
18
19
20
22
24
25
26
27
28
30
32
36
40
42
44
48
60

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

19.01
22.29
23.88
25.47
28.65
30.25
31.83
35.12
38.21
39.80
41.47
42.98
44.62
47.76
50.94
57.31
63.66
66.87
70.07
76.42
95.52

17.85
21.05
22.65
24.20
27.40
29.00
30.60
33.85
37.00
38.60
40.20
41.80
43.35
46.55
49.70
56.05
62.45
65.60
68.80
75.15
94.25

We reserve the right to make technical changes

23.0
25.0
28.0
32.0
32.0
36.0
36.0
38.0
42.0
44.0
44.0
48.0
48.0
51.0
54.0
63.0
66.0
71.0

21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21

27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27

10
13
16
18
19
22
23
24
26
26
26
30
32
34
38
38
40
40
45
50
65

6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8

6
8
10
11
12
12
14
21
21
21
16
18
18
18
22
22
23
24
26
28
35

0.022
0.026
0.029
0.035
0.043
0.049
0.053
0.054
0.076
0.081
0.085
0.090
0.092
0.105
0.123
0.160
0.193
0.205
0.228
0.280
0.430

81

optibelt ZRS Metric timing belt pulleys for plain boring

Type 6F

Type 6

Section AT 5 Pitch 5 mm for belt width 25 mm

36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36

82

Part No.

No.
of
teeth

Type

AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT

12
14
15
16
18
19
20
22
24
25
26
27
28
30
32
36
40
42
44
48
60

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6

5/12-2
5/14-2
5/15-2
5/16-2
5/18-2
5/19-2
5/20-2
5/22-2
5/24-2
5/25-2
5/26-2
5/27-2
5/28-2
5/30-2
5/32-2
5/36-2
5/40-2
5/42-2
5/44-0
5/48-0
5/60-0

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Pilot
bore
d
(mm)

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

19.01
22.29
23.88
25.47
28.65
30.25
31.83
35.12
38.21
39.80
41.47
42.98
44.62
47.76
50.94
57.31
63.66
66.87
70.07
76.42
95.52

17.85
21.05
22.65
24.20
27.40
29.00
30.60
33.85
37.00
38.60
40.20
41.80
43.35
46.55
49.70
56.05
62.45
65.60
68.80
75.15
94.25

23.0
25.0
28.0
32.0
32.0
36.0
36.0
38.0
42.0
44.0
44.0
48.0
48.0
51.0
54.0
63.0
66.0
71.0

30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30

36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36

10
13
16
18
19
22
23
24
26
26
26
30
32
34
38
38
40
40
45
50
65

6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8
8
8
8

Al = Aluminium

Finished
bore
Weight
dmax
( kg)
(mm)

6
8
10
11
12
12
14
15
15
15
16
18
18
18
22
22
23
24
26
28
35

0.031
0.037
0.041
0.050
0.061
0.070
0.076
0.080
0.109
0.116
0.120
0.128
0.135
0.150
0.176
0.230
0.276
0.284
0.315
0.400
0.614

We reserve the right to make technical changes

optibelt ZRS Metric timing belt pulleys for plain boring

Type 6F

Type 6

Section AT 10 Pitch 10 mm for belt width 16 mm

31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31

Part No.

No.
of
teeth

Type

AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT

15
16
18
19
20
22
24
25
26
27
28
30
32
36
40
44
48
60

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6

10/15-2
10/16-2
10/18-2
10/19-2
10/20-2
10/22-2
10/24-2
10/25-2
10/26-2
10/27-2
10/28-2
10/30-2
10/32-2
10/36-2
10/40-2
10/44-0
10/48-0
10/60-0

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Pilot
bore
d
(mm)

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

47.75
50.93
57.29
60.48
63.66
70.03
76.39
79.58
82.76
85.95
89.13
95.49
101.86
114.59
127.32
140.06
152.78
190.98

45.90
49.05
55.45
58.60
61.80
68.15
74.55
77.70
80.90
84.10
87.25
93.65
100.00
112.75
125.45
138.20
150.95
189.10

51
54
60
66
66
75
83
83
87
91
93
97
106
119
131

21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21

31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31

32
35
40
44
46
52
58
60
60
60
60
60
65
70
80
88
95
110

8
8
8
8
8
8
8
8
8
8
8
8
10
10
10
10
16
16

Finished
bore
Weight
dmax
( kg)
(mm)

18
20
22
22
24
28
30
30
30
30
30
30
32
35
40
46
48
60

0.116
0.134
0.167
0.184
0.208
0.253
0.288
0.310
0.357
0.364
0.401
0.441
0.493
0.623
0.767
0.993
1.090
1.710

Section AT 10 Pitch 10 mm for belt width 25 mm


40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40

AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT

10/15-2
10/16-2
10/18-2
10/19-2
10/20-2
10/22-2
10/24-2
10/25-2
10/26-2
10/27-2
10/28-2
10/30-2
10/32-2
10/36-2
10/40-2
10/44-0
10/48-0
10/60-0

Al = Aluminium

15
16
18
19
20
22
24
25
26
27
28
30
32
36
40
44
48
60

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

47.75
50.93
57.29
60.48
63.66
70.03
76.39
79.58
82.76
85.95
89.13
95.49
101.86
114.59
127.32
140.06
152.78
190.98

45.90
49.05
55.45
58.60
61.80
68.15
74.55
77.70
80.90
84.10
87.25
93.65
100.00
112.75
125.45
138.20
150.95
189.10

We reserve the right to make technical changes

51
54
60
66
66
75
83
83
87
91
93
97
106
119
131

30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30

40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40

32
35
40
44
46
52
58
60
60
60
60
60
65
70
80
88
95
110

8
8
8
8
8
8
8
8
8
8
8
8
10
10
10
10
16
16

18
20
22
22
24
28
30
30
30
30
30
30
32
35
40
46
48
60

0.152
0.176
0.224
0.247
0.276
0.337
0.392
0.422
0.477
0.536
0.540
0.640
0.693
0.873
1.067
1.350
1.516
2.339

83

optibelt ZRS Metric timing belt pulleys for plain boring

Type 6F

Type 6

Section AT 10 Pitch 10 mm for belt width 32 mm

47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47

Part No.

No.
of
teeth

Type

AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT

18
19
20
22
24
25
26
27
28
30
32
36
40
44
48
60

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6

10/18-2
10/19-2
10/20-2
10/22-2
10/24-2
10/25-2
10/26-2
10/27-2
10/28-2
10/30-2
10/32-2
10/36-2
10/40-2
10/44-0
10/48-0
10/60-0

Material

dd
(mm)

da
(mm)

DB
(mm)

b1
(mm)

B
(mm)

D
(mm)

Pilot
bore
d
(mm)

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

57.29
60.48
63.66
70.03
76.39
79.58
82.76
85.95
89.13
95.49
101.86
114.59
127.32
140.06
152.78
190.98

55.45
58.60
61.80
68.15
74.55
77.70
80.90
84.10
87.25
93.65
100.00
112.75
125.45
138.20
150.95
189.10

60
66
66
75
83
83
87
91
93
97
106
119
131

37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37

47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47

40
44
46
52
58
60
60
60
60
60
65
70
80
88
95
110

10
10
12
12
12
12
12
12
12
12
12
16
16
16
16
16

Finished
bore
Weight
dmax
( kg)
(mm)

22
22
24
28
30
30
30
30
30
30
32
35
40
46
48
60

0.253
0.286
0.322
0.393
0.475
0.527
0.564
0.602
0.642
0.740
0.844
1.083
1.317
1.611
1.931
3.004

Section AT 10 Pitch 10 mm for belt width 50 mm


66
66
66
66
66
66
66
66
66
66
66
66
66
66
66
66

84

AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT
AT

10/18-2
10/19-2
10/20-2
10/22-2
10/24-2
10/25-2
10/26-2
10/27-2
10/28-2
10/30-2
10/32-2
10/36-2
10/40-2
10/44-0
10/48-0
10/60-0

18
19
20
22
24
25
26
27
28
30
32
36
40
44
48
60

6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6F
6
6
6

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

57.29
60.48
63.66
70.03
76.39
79.58
82.76
85.95
89.13
95.49
101.86
114.59
127.32
140.06
152.78
190.98

55.45
58.60
61.80
68.15
74.55
77.70
80.90
84.10
87.25
93.65
100.00
112.75
125.45
138.20
150.95
189.10

60
66
66
75
83
83
87
91
93
97
106
119
131

56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56

66
66
66
66
66
66
66
66
66
66
66
66
66
66
66
66

40
44
46
52
58
60
60
60
60
60
65
70
80
88
95
110

10
10
12
12
12
12
12
12
12
12
12
16
16
16
16
16

Al = Aluminium

22
22
24
28
30
30
30
30
30
30
32
35
40
46
48
60

0.422
0.466
0.520
0.570
0.736
0.766
0.816
0.946
0.960
1.169
1.300
1.637
1.999
2.357
2.830
4.366

We reserve the right to make technical changes

optibelt ZRS Recommended Pulleys Special Constructions

Type OB

Type EB

Type ZB

Type OBN

Type EBN

Type ZBN

Materials
Steel, cast iron, aluminium;
other materials on request.
For speeds > 30 m/s, do not use cast iron pulleys.

Explanation of abbreviations
OB

= without flanges

EB

= one flange

Bores
All pulleys are pilot bored. Finish bores when specified have H7
tolerances.

ZB

= two flanges

Dimensions
The dimensions should be taken from pages 44 and 45.

ZBN = two flange with boss

OBN = without flanges with boss


EBN = one flange with boss

85

optibelt CP Clamping Plates

Designation

CP-XL 025
CP-XL 037
CP-XL 050
CP-XL 075
CP-XL 100O
CP-L 037
CP-L 050
CP-L 075
CP-L 100
CP-L 150
CP-L 200
CP-H 050
CP-H 075
CP-H 100
CP-H 150
CP-H 200
CP-H 300
CP-H 400O
CP-5M 06
CP-5M 09
CP-5M 15
CP-5M 25
CP-8M 10
CP-8M 15
CP-8M 20
CP-8M 30
CP-8M 50
CP-8M 85
CP-14M 25
CP-14M 40
CP-14M 55
CP-14M 85
CP-14M 115O

86

Pitch
t
(mm)

5.080
5.080
5.080
5.080
5.080
9.525
9.525
9.525
9.525
9.525
9.525
12.700
12.700
12.700
12.700
12.700
12.700
12.700
5.000
5.000
5.000
5.000
8.000
8.000
8.000
8.000
8.000
8.000
14.000
14.000
14.000
14.000
14.000

Belt
width
b
(mm)

6.35
9.53
12.70
19.05
25.40
9.53
12.70
19.05
25.40
38.10
50.80
12.70
19.05
25.40
38.10
50.80
76.20
101.60
6.00
9.00
15.00
25.00
10.00
15.00
20.00
30.00
50.00
85.00
25.00
40.00
55.00
85.00
115.00

Material

B
(mm)

b1
(mm)

L
(mm)

e
(mm)

H
(mm)

d
(mm)

Weight
(kg)

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

25.5
28.5
32.0
38.0
45.0
36.0
39.0
45.0
51.5
64.0
77.0
45.0
51.0
57.5
70.0
83.0
108.0
134.0
25.0
28.0
34.0
44.0
35.0
40.0
45.0
55.0
75.0
110.0
56.0
71.0
86.0
116.0
146.0

6.0
6.0
6.0
6.0
6.0
8.0
8.0
8.0
8.0
8.0
8.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
6.0
6.0
6.0
6.0
8.0
8.0
8.0
8.0
8.0
8.0
10.0
10.0
10.0
10.0
10.0

42.5
42.5
42.5
42.5
42.5
76.6
76.6
76.6
76.6
76.6
76.6
106.9
106.9
106.9
106.9
106.9
106.9
106.9
41.8
41.8
41.8
41.8
66.0
66.0
66.0
66.0
66.0
66.0
116.0
116.0
116.0
116.0
116.0

3.5
3.5
3.5
3.5
3.5
5.0
5.0
5.0
5.0
5.0
5.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
3.2
3.2
3.2
3.2
5.0
5.0
5.0
5.0
5.0
5.0
9.0
9.0
9.0
9.0
9.0

8.0
8.0
8.0
8.0
8.0
15.0
15.0
15.0
15.0
15.0
15.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0
8.0
8.0
8.0
8.0
15.0
15.0
15.0
15.0
15.0
15.0
22.0
22.0
22.0
22.0
22.0

5.5
5.5
5.5
5.5
5.5
9.0
9.0
9.0
9.0
9.0
9.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
5.5
5.5
5.5
5.5
9.0
9.0
9.0
9.0
9.0
9.0
11.0
11.0
11.0
11.0
11.0

0.020
0.025
0.027
0.032
0.038
0.095
0.104
0.121
0.140
0.177
0.215
0.050
0.075
0.100
0.150
0.200
0.300
0.400
0.015
0.018
0.022
0.030
0.075
0.085
0.100
0.120
0.170
0.250
0.315
0.405
0.495
0.860
1.195

Further sizes on request.

O Non stock items.

Al = Aluminium

optibelt CP Clamping Plates

CP- 6 T5
CP- 10 T5
CP- 16 T5
CP- 25 T5
CP- 32 T5
CP- 50 T5O
CP- 16 T10
CP- 25 T10
CP- 32 T10
CP- 50 T10
CP- 75 T10O
CP-100 T10O
CP- 25 T20
CP- 32 T20
CP- 50 T20
CP- 75 T20
CP-100 T20O
CP- 6 AT5
CP- 10 AT5
CP- 16 AT5
CP- 25 AT5
CP- 32 AT5
CP- 50 AT5O
CP- 16 AT10
CP- 25 AT10
CP- 32 AT10
CP- 50 AT10
CP- 75 AT10
CP-100 AT10O
CP- 25 AT20
CP- 32 AT20
CP- 50 AT20
CP- 75 AT20
CP-100 AT20O

Further sizes on request.

Pitch
t
(mm)

Belt
width
b
(mm)

Material

B
(mm)

5.000
5.000
5.000
5.000
5.000
5.000
10.000
10.000
10.000
10.000
10.000
10.000
20.000
20.000
20.000
20.000
20.000
5.000
5.000
5.000
5.000
5.000
5.000
10.000
10.000
10.000
10.000
10.000
10.000
20.000
20.000
20.000
20.000
20.000

6.00
10.00
16.00
25.00
32.00
50.00
16.00
25.00
32.00
50.00
75.00
100.00
25.00
32.00
50.00
75.00
100.00
6.00
10.00
16.00
25.00
32.00
50.00
16.00
25.00
32.00
50.00
75.00
100.00
25.00
32.00
50.00
75.00
100.00

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

25.0
29.0
35.0
44.0
51.0
69.0
41.0
50.0
57.0
75.0
100.0
125.0
56.0
65.0
81.0
106.0
132.0
25.0
29.0
35.0
44.0
51.0
61.0
41.0
50.0
57.0
75.0
100.0
125.0
56.0
65.0
81.0
106.0
132.0

O Non stock items.

Al = Aluminium

Designation

b1
(mm)

6.0
6.0
6.0
6.0
6.0
6.0
8.0
8.0
8.0
8.0
8.0
8.0
10.0
10.0
10.0
10.0
10.0
6.0
6.0
6.0
6.0
6.0
6.0
8.0
8.0
8.0
8.0
8.0
8.0
10.0
10.0
10.0
10.0
10.0

L
(mm)

41.8
41.8
41.8
41.8
41.8
41.8
80.0
80.0
80.0
80.0
80.0
80.0
160.0
160.0
160.0
160.0
160.0
41.8
41.8
41.8
41.8
41.8
41.8
80.0
80.0
80.0
80.0
80.0
80.0
160.0
160.0
160.0
160.0
160.0

e
(mm)

H
(mm)

d
(mm)

Weight
(kg)

3.2
3.2
3.2
3.2
3.2
3.2
5.0
5.0
5.0
5.0
5.0
5.0
10.0
10.0
10.0
10.0
10.0
3.2
3.2
3.2
3.2
3.2
3.2
5.0
5.0
5.0
5.0
5.0
5.0
10.0
10.0
10.0
10.0
10.0

8.0
8.0
8.0
8.0
8.0
8.0
15.0
15.0
15.0
15.0
15.0
15.0
20.0
20.0
20.0
20.0
20.0
8.0
8.0
8.0
8.0
8.0
8.0
15.0
15.0
15.0
15.0
15.0
15.0
20.0
20.0
20.0
20.0
20.0

5.5
5.5
5.5
5.5
5.5
5.5
9.0
9.0
9.0
9.0
9.0
9.0
11.0
11.0
11.0
11.0
11.0
5.5
5.5
5.5
5.5
5.5
5.5
9.0
9.0
9.0
9.0
9.0
9.0
11.0
11.0
11.0
11.0
11.0

0.020
0.025
0.030
0.036
0.042
0.051
0.115
0.140
0.160
0.215
0.290
0.370
0.385
0.450
0.570
0.755
0.940
0.016
0.019
0.024
0.031
0.036
0.043
0.110
0.135
0.155
0.205
0.280
0.350
0.385
0.450
0.570
0.755
0.940

87

Notes:

88

ZRM/ZRP Data Sheet


Data for drive design
using optibelt ZRM/ZRP timing belts
.

Company:
Street address:
Town/post code:
Person to be contacted:

new drive

for pilot production

existing drive

for series production

requirement: _________ per annum

LOAD
DRIVER UNIT
Prime mover (e. g. 3-cyl. diesel): _____________________________________
Daily operating time: ____________ hours
Steady running
Shock or pulsating running
Number of starts/stops
per hour
and/or reverses under load: _________________________ per day
Full load starting torque MA = _________ MN oder MA = ________ Nm
c8 = __________

PAn = ______ kW at n1 = _______ min-1


MAn = _______ Nm at n
= ________ min-1

GEOMETRY
Pitch diameter dw1 or number of teeth z1 of driver
pulley
dw1 = _______ mm
or
z1 = _______
Max. o/a width B
= _______ mm max. clearance dia. = _______ mm
pilot bored
finish bored
taper bushed
with keyway
Bore diameter
d
= ________ mm
Tolerance range: ___________
Max. static shaft loading Sa = _________ N
Drive ratio
i = ____________
Centre distance a = ____________ mm

Fax:
Optibelt Type

Designation

Construction

driver pulley
driven pulley

DRIVEN UNIT
Driven machine

(e. g. milling machine):

or
inside
outside
dw = _________________ mm
da = _________________ mm

OPERATING CONDITIONS
Arrangement of shafts:
horizontal
Ambient temperature
T = _________ C
Normal air humidity
Relative humidity:
Contaminant (if any):
solid
liquid
gas

_______________________________

Light duty drive,


shock-free and steady running
Medium duty drive,
intermittent operation with low to medium shock load
Heavy duty drive,
intermittent operation with medium to high shock load
Very heavy duty drive,
continuous operation with high shock load
Basic drive service factor c0 = ____________
Max. input drive power
PAb = ______ kW at n2
= ________ min-1
or max. output drive torque MAb = ______ Nm at n
= ________ min-1
max./min.
Driven speed
n2max = ______ min-1/ n2min = ________ min-1
Pitch diameter dw2 or number of teeth z2 of driven
pulley
dw2 = _______ mm
or
z2 = _______
Max. o/a width B
= _______ mm max. clearance dia. = _______ mm
pilot bored
finish bored
taper bushed
with keyway
Bore diameter
d
= ________ mm
Tolerance range: ___________
Max. static shaft loading Sa = _________ N

imin = _____________
amin = _____________ mm

Centres adjustable
Tension or guide pulley:
Pulley
or flat pulley

Phone:

timing belt

The parameters printed below in bold face are the minimum necessary for
a drive design, where the other parameters cannot be determined by
means of further data. Special conditions or factors should also be noted.

Max. driver power


or max. driver torque

Date:

Quantity

for test

Correction factor for starts/stops/reverses under load

Department:

imax = ____________
amax = ____________ mm

centres not adjustable


then
Arrangement: slack side
tight side
idler and pulley correction factor c6 = ________

or
vertical
Tmin = _________ C
Tmax = _________ C
________ %
material (e. g. dust, swarf): _____________________
material (e. g. water, oil): ______________________
material (e. g. sulphur vapour): ___________________

For the design of multiple drive systems, please let us have a sketch with the coordinates of the shafts and the load information for each pulley and idler.

89

ZRM/ZRP Data Sheet


Notes

90

ZRL Data Sheet


Data for drive design
with optibelt ZRL-M open ended and optibelt ZRL-V joined endless timing belts
.

Company:
Street address:
Town/post code:
Person to be contacted:

new drive

for pilot production

existing drive

for series production

requirement: _________ per annum

Phone:

Fax:
Optibelt Type

Designation

Construction

timing belt

The parameters printed below in bold face are the minimum necessary for
a drive design, where the other parameters cannot be determined by
means of further data. Special conditions or factors should also be noted.
LOADS
DRIVER UNIT
Prime mover (e. g. 3-cyl. diesel): _____________________________________
Daily operating time: ____________ hours
shock or pulsating running
Steady running
Number of starts/stops
per hour
and/or reverses under load:
per day
Full load starting torque MA = _________ MN or MA = __________ Nm
c8

= ____________

Conveyor system
or linear drive system
Direction of motion
horizontal (0)
vertical (90)
inclined: ___________
Circumferential force Sn3 = ______ N or
Output drive torque
MAb = _______ Nm at dw = __________ mm
mass moved
mtot = _______ kg
Material conveyed (e. g. workpiece on wood pallet): __________________________
GEOMETRY
Pitch diameter dw1 or number of teeth z1 of driver
pulley
dw1 = _______ mm
or
z1 = _______
Max. o/a width B
= _______ mm max. clearance dia. = _______ mm
pilot bored
finish bored
taper bushed
with keyway
Bore diameter
d
= ________ mm
Tolerance range: ___________
Max. static shaft loading Sa = _________ N
Drive ratio
i = ____________
Centre distance a = ____________ mm

driver pulley
guide/idler pulleys

DRIVEN UNIT
Driven machine

(e. g. milling machine):

or
inside
outside
dw = _________________ mm
da = _________________ mm

OPERATING CONDITIONS
Arrangement of shafts:
horizontal
Ambient temperature
T = _________ C
Normal air humidity
Relative humidity:
Contaminant (if any):
solid
liquid
gas

________________________________

Light duty drive,


shock free and steady running
Medium duty drive,
intermittent operation with low to medium shock load
Heavy duty drive,
intermittent operation with medium to high shock load
Very heavy duty drive,
continuous operation with high shock load
Basic drive service factor c0 = ____________
Belt type: Optibelt ZRL-V joined endless timing belt
Optibelt ZRL-M open ended timing belting
Acceleration/
a1 = + _____ m/s2 Accel. travel
deceleration
a2 = ______ m/s2 decel. travel
Acceleration time
t1 = _______ s
decel. time
Coveyor speed
v = _______ m/s speed
with accumulating conveyor: coeff. of friction, material/belt
with conveyor system: coeff. of friction, support or guide rail/belt
with linear drive: coeff. of friction, guides

s1 =
s2 =
t2 =
n1 =
1 =
2 =
2 =

______ mm
______ mm
______ s
_____ min-1
__________
__________
__________

Pitch diameter dw2 or number of teeth z2 of driven


pulley
dw2 = _______ mm
or
z2 = _______
Max. o/a width B
= _______ mm max. clearance dia. = _______ mm
pilot bored
finish bored
taper bushed
with keyway
Bore diameter
d
= ________ mm
Tolerance range: ___________
Max. static shaft loading Sa = _________ N

imin = _____________
amin = _____________ mm

Centres adjustable
Tension or guide pulley:
Pulley
or flat pulley

Date:

Quantity

for test

Correction factor for starts/stops/reverses und load

Department:

imax = ____________
amax = ____________ mm

centres not adjustable


then
Arrangement: slack side
tight side
idler and pulley correction factor c6 = ________

or
vertical
Tmin = _________ C
Tmax = _________ C
________ %
material (e. g. dust, swarf): _____________________
material (e. g. water, oil): ______________________
material (e. g. sulphur vapour): ___________________

For the design of multiple-pulley drive systems, please let us have a sketch with the coordinates of the shafts and the load information for each pulley and idler.

91

ZRL Data Sheet

The Optibeit offer is aimed exclusively at specialist traders. Optibelt recommends that its products be used exclusively according to the instructions in the Optibelt
documentation. Optibelt will not be held responsible it the products are used in any application for which it was not designed or manufactured. Optibelt would
also like to point out its General Terms of Business.
All rights reserved.
No part of this publication may be reproduced in any form without the prior permission of the publishers.
Copyright infringements will be subject to persecution.
Errors excepted.
Matters regarding liability are covered by our standard conditions of business.
Printed in Germany

92

Arntz Optibelt Gruppe 412295/02/01

Notes

optibelt SK
High performance wedge belts to
BS 3790, DIN 7753 Part 1 and
RMA/MPTA

optibelt RED POWER II


High performance wedge belts to
BS 3790, DIN 7753 Part 1 and
RMA/MPTA - service free

optibelt SUPER TX M=S


Moulded cogged raw edge belts
to BS 3790 and DIN 7753 Part 1

optibelt VB
Classical belts to BS 3790
and DIN 2215

optibelt MARATHON 1
Automotive fan belts raw edge,
moulded cogged, maintenance free

optibelt MARATHON 2 M=S


Automotive fan belts raw edge, moulded
cogged, maintenance free, heavy duty,
may be used in sets without restrictions

optibelt KB
Kraftbands

optibelt KB RED POWER II


Kraftbands

optibelt PKR
Endless V-belts with patterned top surface
DIN 2215

optibelt SUPER VX
Variable speed belts
moulded cogged raw edge

optibelt DK
Double section V-belts DIN 7722

optibelt ZR/HTD/ZRK
Timing belts

optibelt OMEGA
Timing belts

optibelt ZRM/ZRP/ZRL/
Optiflex
Polyurethane timing belts and open
ended timing belting

optibelt RB/RBK
Ribbed belts

optimax HF
Endless flat belts

optimat OE
Open ended V-belting, punched
DIN 2216

optibelt LB
Link belting

optibelt RR
Round plastic belting

optibelt KK
Plastic V-belting

optibelt KS
V-grooved pulleys

optibelt ZRS
Timing belt pulleys

optichain RK/RKB/KTR
Roller chain
Chain sprockets

optibelt CE
Clamping bushes

Optibelt GmbH P.O. Box 10 0132 D-37669 Hxter/Germany


Telefon +49 (0)52 71 6 21 Fax +49 (0)52 71 97 62 00 info@optibelt.com www.optibelt.com

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