bp

TH-OP -04- 04-01 -M Proc,Title: Preparation for Running BOP Chapter: - OP- 04- 04 .( } Run& PultoutBOP Tl{ Section: - OP- 04 TH < > DrillingOperations Manual Title: ThunderHorseOperalional Procedures P r o cN o , : .

Preparationfor Running BOP

L. Objective
This proceduredescribesthe preparation requiredprior to runningthe BOP. This entails preparation the BOP at the moonpoollevel, the preparation moonpool of of (accessbasket,BOP transporter, equipment guide),and the rig up of all the underhull necessary running toolsat the rig floor. For furtherdetailed technical information the equipment, pleasereadthis procedure on in conjunction with the following r EAP Manual: TH-EOP-04-19-01 e OP Manual: TH-OP-04-04-07-C MarineDrilting Risers Workingln the MoonpoolArea

2. Safety 2|1, Work Permit

work, a permit must be raised prior to commencing the task. This entails obtaining approvals from the lssuinq Authoritv or his designated alternate, therebyensuring that any plannedSIMOPSare not affected the operation. by Work permitor JSEA (Job Safetyand Environmental Analysis)must identify whichoperations and equipment mustbe shutdownduringoperations.

2.2 Pre-jobMeeting Subsea Engineers.

designated alternate. safetyprecautions be observed, to and the hazards the entireoperation. for

4 rrt
Exhibit No. Worldwide Court Inc.
Uncontrolled When Printed

tffil
Safety is our Priority 1 ot28

TREX-04111 EXHIBIT

BP-HZN-21 TeMDL014e0424

hp

TH-OP -04-04 -01 -M Proc.Title: Preparation for Running BOP TH Chapter: - OP- 04- 04 < > Run& PulloutBoP < ) DrillingOperations Section: - OP- 04 TH Procedures ThunderHorseopetational Manual Title: ProcNo.: .

2.3 Dropped ObjectsAwareness

must use the hard hat chin straPs. situation, been securedwith a lanyard. will be raised and loweredusing suitablebaskets.Objectsweightingmore than 50 (fifty)poundswill be raisedand loweredusingwinchesor cranes. 2.4 General is BOP transporter beingoperated. etc...) (hoses,cables, trackobstructions, moonpooltowatchfor intererences is ControlRoomOperator) a mustfor the operation. and the BCRO(Ballast equipment. Visuallyinspectall lifting

the following diagram. The pinch point zones (blackstripeson yellow) are areas machinery moves into. Personnelshould not work or pass through this zone. The high hazard zone (yellow stripes on red) is the area where the RHS travels in and abovethe spiderand wherethe RHS upper dolly is moving. Personnel awarenessof moving equipmentas well as an awareness of the positionsof other crew membersis essential.

Uncontrolled When Printed

Safetyis our Priority

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1 BP-HZN-217?MDLO 490425

bp

P r o cN o , .

T H- O P - 0 4 - 0 4 - 0 1 - M

Proc.Title: Preparation for Running BOP Chapter: - OP- 04- 04 < > Run& PulloutBOP TH < > DrillingOperations Section: - OP- 04 TH Manual Title. Thunder HorseOperalional Procedures

3. Functional Description of the System

BOP Transporter The BOP transporter a movablepieceof equipment is runningon two railsmountedat the lowerdeck alongthe moonpool. functionis to movethe BOP stack between lts the stack storagepositionat the starboard end of the moonpool and the main well center. The transporter the abilityto lowerthe stackapproximately ft, which is relevant has 29 when the stack is locatedundemeath the drill floor. The transporter providedwith is platforms below the stack support posts for access to the BOP stack connectorfor maintenanceand visual inspection.The platform also provides a skidding/sliding mechanism aligna test stumpwith the BOP stackwellhead to connector. The outerframe of the BOP transporter equipped is with four hang-off arms that fit into hang-offreceptacles locatedon the stack.These hang-offarms can supportthe weight of the BOP and can thus be used to unloadthe liftingfork. When not in use,the arms are retractedby hydrauliccylindersinto the box-construction the outer frame. The of LMRP is also equipped with hang-off arm receptacles. Thesereceptacles designed are to receiveONLY the LMRPweight(264,000lbs) and not the BOP stack (532,850 lbs). In addition, the LMRP receptacles too high when the LMRP is assembled the are to BOP stackand cannotbe engagedby the hang-off arms,preventing hang-off the full of assembly BOP+LMRP ontothe LMRPreceptacles.

** a
p'$ {: fr"-'

Uncantrolled When Printed

Safety is our Priority

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BP-HZN-2179MDLO 4eA426 1

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T H- O P - 0 4 - 0 4 - 0 1 - M Proc.Title: Preparation for Running BOP TH Chapter: - OP- 04- 04 .( ) Run& PulloutBOP < > DrillingOperations Section: - OP- 04 TH Procedures Manual Title: ThunderHorseoperational P r o cN o , : .

controlconsole is locatedon the outer frame and hydraulic/electric The transporter powerunit poweris supplied a dragchain from the centralhydraulic via Underhull Guides-Maritime Hydraulics consistsof two guiding units mounted The underhullguide system (722-MD-004A) the cellar deck on the aft and fomrardside of the rig. The symmetrically underneath guide is to ensure safe and effectiveguidanceof the BOP purposeof the underhull where from the pointwhere the stackframe runningrails enter the guideto a position one-thirdof the BOP is submergedin the water. lt is also used to approximately of the for stabilize BOPILMRP engagement the stack/ LMRPon the BOP transporter. The system is designedto transfer forces created from guiding a 400-sT BOP stack guide consistsof the conditions. The underhull into the lower deck duringoperational travelcylinder, cylinder bracket, accessplatform, following main items:bearingbracket, are: length, steelframe,remotecontrolpanel,and controlvalve block.The dimensions 306.85ft (7,794 mm). ft (6,314mm); and height, 331.77ft (8,427mm);width ,248.58 Moonpool Access Basket-Maritime Hydraulics on The MaritimeHydraulicsmoonpoolaccess baskets(722-MB-0O1 aft side, 722-MB002 on fonrvardside of the moonpool) serve as a platform from which to perform areas of the moonpool.The system maintenance and operationsin hard-to-reach and the accessbasketitself. consists the drivetrolleyon whichthe basketis installed of to side on rails installedparallel the The drive trolleyruns from port side to starboard it to this operation, will be utilized altachthe Mux and Hot Line moonpool bulkheads. In clampsto the risers. Winches Man-Riding units, with cable-handling The winches are pneumatic with planetary-gear-driven for use in a marine automaticband brakesand manualcaliperdisc brakesdesigned designedwith a pull capacitylimitedto environment. CAUTION:They are specifically with are 315lbs).The winches equipped only(ratedcapacity handling singlepersonnel systemfor remote emergencyshut-offusing a remotecontrollerlocated a radio-control on the derrickbody harnessof the ridingman. DrillingRiser Spiderand Gimbal-Gameron operations. The spiderand gimbalassemblyis used duringriserrunningand retrieving platform supportthe BOP and riserstring to Its primarypurposeis to providea hang-off The spideris set in the rotarytable and is a device duringthe riserjoint connections. riser.The bars calleddogs.The dogs supportthe suspended equipped with retractable

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1014e0427 TeMD BP-HZN-21

bp

P r o cN o . :

TH-OP-04-04-01

-M

Proc.Title: Preparation for Running BOP Chapter: - OP- 04- 04 { } Run& PulloutBOP TH Section: - OP- 04 TH < > DrillingOperations Manual Thunder Title: HorseOperational Procedures

gimbal is a devicesupporting the spider.lt allowsthe systemto articulate througha shockabsorber function. The complete unitalso includes control a console. The spiderand gimbalassembly has a maximum load raiingof 2.0 millionpounds, a gimbal articulation capacityof 4 degrees,and a through bore of a minimumof 60 inches.The spideris hydraulically operatedand controlled, usingthe rig's centralHPU as its power source.The maximumoperatingpressureof the system is 3,000 psi. Supplyand returnhoses are connected the rig floor hydraulic to utilityoutlets,using quickdisconnect couplings.

The control console contains directional the controls and flow and pressure readings used in operating entiresystem.The console the frame includes liftingeyes for transport andfromthedrillfloor. to

___lr3rs"
2355" t5re) {6W} Ref Rol
?0.45"

{al}

17.24"

"J

.60" {1588}Ref

Gimbal GeneralArranqement

Spider GeneralArrangement
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BP-HZN-2179MDLO 4e0428 1

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P r o cN o . .

TH-OP-04-04-01

-M

Proc. Title: Preparation for Running BOP Chapter: - OP- 04- 04 < > Run& PulloutBoP TH < > DrillingOperations TH Section: - OP- 04 Procedures Title: ThunderHorseOperational Manual

18'A-in.15,000 psi BOP Stack-Gameron 15,000 psi BOP stack consists of five ram-typepreventersand The Camercn 183/4-in preventers comprised two double preventers. five ram-type of are The two annulartype psi, TL TL ram preventers, BOP, lBTa-in.,15,000 and one singleshearram pfeventer, of BOP, 18%-in. 15,000 psi with tandem boosters. The configuration the stack in preventers optimized providemaximumpressureintegrity, safety,and flexibility is to Connection the wellheadis securedby a 18"/o-in., to the eventof a well controlincident. The BOP stack also includesvarious spools, 15,000 psi, DWHC Collet Connector. of adapters,valves,and pipingoutlets(kill and choke lines)to permitthe circulation in wellbore fluidsunderpressure the eventof a well controlincident. On the BOP control panel, all commands are initiated through a touchscreen. PUSH & functionis carriedout by first depressing of Operation a common(non-critical) pop up with a HOLD and then selecting hot area on the screen.A commandbox will to to selectionsappropriate that function-Functionsconsidered be "critical"have a number of added steps.A grid must be clearedfirst, and then the commandbox is called.The criticalside of the functionin turn calls out a warning,and then the function has to be re-executed. will As a generalrule,stackfunctions be "mirrored"from one POD to the other. This is especiallytrue in the case of positions that must be for maintained the drillingoperation. In this systemdesign,the activePOD functions. This is has activemirrored either hydraulically by accomplished the POD SELECTVALVEor handled throughthe software.
frtenslont foa

Side Mini{grdc

&ail: 5lr(k 5!ing

Kill glle lPo4)

slel

li{mcticvLw

Uncontrolled When Printed

Safety is our Priority

6of28

L01 79MD 4e0429 BP-HZN-21

bp

P r o cN o . .

TH-OP-04-04-01

-M

Proc. Title: Preparation for Running BOP Chapter: - OP- 04- 04 { } Run& PulloutBOP TH Section: - OP- 04 TH < > DrillingOperations Manual Title: ThunderHorseOperalional Procedures

SpreaderBar-Cameron The spreaderbar is a devicefor liftingriserjoints horizontally the deck.The design on of the spreader enablesit to be usedwith riserjointsof 23.3 feet,29.2feet, and 70 bar feet long. lts safe working load rating is 50,000 pounds and the crane connection linkageis a Crosby A-342MasterLink.The spreaderbar has two operating positions, one for lifting70-ft riserjoints and anotherfor liftingthe 23.3-ftand29.2-ftriserjoints. When liftinga 70-ft riser joint, the drop slings should be locatedon the outer lugs closestto each end. When liftingeithera 23.3-ftor a29.2-tt riserjoint, the drop slings should be locatedon the inner lugs. The 35-sT shacklesat the bottom of the drop slingsconnectto the liftinglugs al each end of the riserjoint to be lifted.Warning: The spreader must not be usedto liftthe telescoping joint. bar

5U

Uncontrolled When Printed

Safety is our priority

7 of 2g

BP-HZN-217?MDLO 4e0430 1

bp

P r o cN o , . T H - O P - 0 4 - 0 4 - 0 1 - M Proc. Trtle: Preparation for Running BOP Chapter: -OP-04- 04 { } Run& PulloutBoP fi < > DrillingOperations Section: - OP- 04 TH Procedures Title: ThunderHorseooerational Manual

21-in.LK Riser Hydraulic Running Tool-Gameron riser runningtool is used to lift and handlethe marineriserjoints and to The hydraulic test the auxiliarylines.The lower end of the tool will stab into the LK riser pin flange which lock into place.The tool is equippedwith positionindicators, and hydraulically failure. The mandrelon the as a manualunlocksystemin the eventof hydraulic double An other end has a tool joint box so that commonrig tools can be used for handling. alignmentpin is providedto allow orientationof the runningtool, ensuringproper positionfor installation the test plugs. lf pressuretesting of the auxiliarylines is of tool is left lockedin placeand the test plugsare installed. the necessary, running

Hydraulic RiserRunningand Testing Tool

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BP-HZN-217eMD1014e0431

bp

TH-OP-04-04-01 -M Proc.Title: Preparation for Running BOP Chaoter: - OP- 04- 04 < > Run& PulloutBoP TH ( ) DrillingOperations TH Section: - OP- 04 Thunder HorseOperational Procedures Manual Title: P r o cN o . .

21-in.LK Riser Manual Running Tool-Cameron The manualriserrunningtool is usedto lift and handlethe marineriserjoints and test to the auxiliarylines.The bottomof the tool is configured mate with an LK riser pin flangeand to manuallybolt into place.The mandrelon the other end has a tool joint box so that common rig tools can be used for handling.Two alignmentpins are properposition installation provided alloworientation the running tool,ensuring for to of of the test plugs.lf pressure testingof the auxiliary lines is necessary, runningtool the is left lockedin olaceand the test oluqsare loweredinto ion.

Pipe Racking System PRS-4| This machineis used to buildstandsof tubularon the drillfloor and to transport them from the setbackarea, Foxhole, and well centeras required. The rackeris capableof handlingsingletubularjoints betweenthe conveyorand eitherthe well centeror the Foxhole stand-building for operations. PRS upperarm can alsobe equipped The with a risertailingclawto tail the risersfrom the RHSto the mainwell center.Any PRS can be operated from any of the 4 chairs. Riser HandlingSystem(RHS'2) The RHS-2 is a hydraulically operatedsystemwith a single hydrauliccontrolstation designedto move heavytubularbetweenthe pipe deck and the main well center.lt is specifically designed handledrilling to risersand other largetubular, with appropriate
Uncontrolled lVhen Printed

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BP-HZN-21TeMDL014e0432

bp

TH- OP-04-04-01 -M Proc.Title: Preparation for Running BOP chapter: - OP- 04- 04 { } Run & PulloutBOP TH Section:TH- OP- 04 < P Drilling Operatircns Manual Title: ThunderHorseOperational Procedures Proc. o.. N

saddlesinstalled, can be used to transfersmallertubular.The RHS-2 is completely it manuallycontrolled. also has audibleand visual alarms on the pipe deck to notify lt personnel the vicinity in when the systemis turnedon and when it is moving. The RHS is composed mainlyof the LowerTrolleyFrame,the InnerSaddleAssembly, the UpperTrolleyand the OuterSaddle.The InnerSaddleAssemblyboltsto the front of the lowertrolleyframe and supports frontof the risersegment. the The UpperTrolley is designedto travelon railson the LowerTrolleyFrame.The OuterSaddleis fixed to the uppertrolleyand is usedto guidethe bottomof the risersegment. Riser Gantry Crane (RGC) The risergantrycraneis designed handlethe drillingriserby utilizing riserhooks to the and to lift 3/z-in. to 20-in. tubulars (i.e., drill pipe, drill collar, casing, etc.) using a magnet speciallydesignedfor handlingtubular. The followingdiagram shows the designof the hooks.

Risers Hooks

MUX Cables and Hotline and Reels There are two identicalMUX cables,referredto as Yellow and Blue, that supplythe BOP eontrol PODs with informationsent from the surface control panels. Havingtwo cablesallowsa full redundancy the systemin case one POD fails.The cablesare of spooledonto MUX cablereelslocatedon the mezzanine deck of the moonpool. The Hotlineis a hydraulic supplyfluid back up to the conduitline, lf anything were to happento the conduitline while the BOP was subsea,the Hotlinewould supply the BOP with enoughfluid to help securethe well and get the BOP back to the surfacefor repair. The Hotlineand MUX reels are designedto be operatedat the local (reel)panelsor remotecontrolpanel,with both the local (reel)panel and remotepanel providing the safetyof beingableto shut the reeldown at any time.

Uncontrolled When Printed

Safely is our Priority

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BP-HZN-2179MDLO 4e0433 1

bp

-M ProcNo.. TH-OP-04-04-01 Proc. Title: Preparation for Running BOP Chapter: -OP-04- 04 < )' Run& PulloutBOP TFI Section: -OP-04 fi < > DrillingOperations Manual Title:ThunderHorseOperatlonal Procedures

Riser Monitoring System - 2H The drillingrisersused on the PDQ are designed the full 25- year field life. Due to for the severity of potential operating conditions, high rales of fatigue damage amumulation may be incurred fro-p vortex induced vibrations (VlV), and vessel motions.ln order to track the fatiguedamageof the drillingriser,and hence ensure integrityis maintained, real time monitoring the riser responseis performed. of 2H Offshorelnc has designedthe ThunderHorse PDQ drillingriser (DR) monitoring system,which includes strainmonitoring sensors,motionsensors, topsidesequipment and software. total,3 Insensys ln fiber optic(FO) mats, 1 2H subseamarshalling bottle and 2 2H motion sensors are required.Two mats will be located on the bottom riser joint,and one mat will be locatedon the secondriserjoint.The marshalling electronics collate all sensor data from the monitoringstationsand return it to the surfacevia the RCB and umbilical.
I

f-urBttc

(REF) PiPE CT,AUP mt yr.Alcsl 3

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Mat 2

Uncontrolled When Printed

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BP.HZN-217?MDLO 49AR4 1

bp

P r o cN o . : .

TH-OP-04-04-01

-M

k
4.L

Proc.Title: Preparation for Running BOP Chaoter: - OP- 04- 04 < > Run& PulloutBoP TH < > DrillingOperations TH Section: - OP- 04 Procedures Manual Title: ThunderHorseOperational

4. Preparations
Before Operation Start General

at area and the BallastControlRoomOperator. floor,personnel moonpool reel),or a man ridingwinch line. device(inertia connected an anti-fall to operation. workingon the drillfloorare awareof the moonpool transporter. > All personnelnot involvedin this operationmust keep well clear when the is BOP transporter beingoperated. communication the drillflooris essential. with Any personworkingon the underhullguide platform(and thus out of sight) with one personon the cellardeck. radiocontact must stay in continuous moonpool. Foxhole " of llation/Removal the Foxhole. 18-09-M,"lnsta Proced TH-OP-O4ure WeatherConditions the weather conditionsmeet the operabilityof the rig accordingto the table: followino

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7e 0 B P - H Z N - 2 1 M D L14 e 0 4 3 5

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ProcNo.: .

T H- O P - 0 4 - 0 4 - 0 1 - M

Proc. Title: Preparation for Running BOP Chapter: - OP - 04 - 04 .( )> Run & Pullout BOP Ttl < > Drilling Operations Section:TH- OP- 04 Manual Title:ThunderHorseOoeralionalProcedures

SURFACE CURRENT OPERABILIW GUIDELINES

(rhese are suiderines toprovide senerar"T,:ifini:'#:,:":$::,"*:ir]:,*:",:i::::1li:l::,0""'"'on"
High CutrentConditims

wirr based knowredse be on or

SURFACECURRENT, KNOTS BOPS / DRILLINGRISER SPLASH BOPS RUN RISER CONNECTED (cursts expecled b> 3.5l(nots) lo CONNECTED (currslts expected be< 3.5knots) lo ROV SPLASH OPERATING

LEGEND

[Nomal

operations

trt"rgtnrt msu.p"nc

Evatlateputl
L6l Revised Date: 03Aug-04

4.2

Recommended Personnel Guidelines This list is only indicativeand solely serves as a guidelinefor manpower planningpurposes" management and resources The operation can be achieved in compliance with standarddrillingpracticesand with Pride and BP's safety policiesusing less manpoweror differently qualifiedpersonnelthan the ones listed below- In any case, the overall decision on manpower management belongsto the PIC and to the Toolpusher who are in the best position assess to the needsaccording the situation. to

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BP-HZN-2179MDLO 4e0436 1

bp

P r o cN o , : .

TH-OP-04-04-01

-M

Proc. T,tle: Preparation for Running BOP Chaoter: - OP- 04- 04 < > Run& PulloutBOP TH { } Drilling Operations Section:TH - OP - 04 Procedures Manual Title. ThunderHorseoperalional

4.3 Equipment Required

In the Moonpool Mux ReelOperators.

moonpool.

On the Rig Floor

Driller.

conduit lines).

fittings.

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BP-HZN-21TeMDL014e0437

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P r o cN o , :

TH-OP-04-04-01

-M

Proc. Title: Preparation for Running BOP Chapter: - OP- 04- 04 < > Run& PulloutBOP TFI Section: - OP- 04 TH < > DrillingOperations Manual Title: Thunder HorseOperational Procedures

Riser Monitoring System - On the Rig Floor

installation,

5. Operation
5.1 Preliminary Notes

EOP Manual:TH-EOP-04-06-04 EOP Manual:TH-EOP-O4-O7-02 EOPManual:TH-EOP-04-07-03 EOP Manual: TH-EOP-04-09-01 EOPManual:TH-EOP-04-09-02 EOP Manual:TH-EOP-04-19-01 OP Manual:TH-OP-04-O4-O7-C

Diverter BOP Transporter BOPUnderhullGuide RiserGantryCrane RisersHandlingSystem Marine Drilling Risers WorkingIn the MoonpoolArea

When working above water or above opened rotary table, all tools will have to be secured with a safety line in order to prevent any dropped object situation.

Uncontrolled VyhenPrinted

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BP-HZN-217 9MDL0 14e 043I

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P r o cN o , :

TH-OP-04-04-01

-M

Proc. Title: Preparation for Running BOP Chapter: - OP- 04- 04 < > Run & PulloutBOP TLI < > DrillingOperations TH Section: - OP- 04 Procedures Manual Title: ThunderHorseOperalional

5.2 Procedure
by are not affected the ensures that any SIMOPS Step1- The Toolpusher preparation running BOPandby the BOPrunning operation. for the stepsfromSection "Before 4.1, Operation Start." Step2- Perform A - In the Moonpool BOPTransporter
Only certified personnelare allowed to operate the BOP transporter. Step 3Before operatingthe BOP transporter, the Subsea Engineer must ensurethat:

is modeand that the 3,000psiworkingpressure presentin the system.

The tracks on the forks used by the outerframe rollersare kept cleanof any debris.

debris.

Step +-

Step 5-

Step 6Step 7-

the Priorto starting any BOP transporter movement, SubseaEngineer check the status of the hang-offarms. This is done by must visually locatedon top of the gratingaboveeach observing four indicators the arms,the indicators hang-off arm. lf the BOP is landedon the hang-off lf the BOP is landedon the haveto show the hang-off arms extended. arms haveto showthat the hang-off stacksupportposts,the indicators are fully retracted. The Subsea Engineermust check the liquidlevel in the drip pans at and pump the liquidout using the drain the bottomof the transporter pump,if required. the movement, SubseaEngineer Priorto starting any BOP transporter must checkthat the gripperarms are on and locked. TH-OP-O4The BOP transporter be moved based on Procedure will -C, "BOPTransporter O4-1 1 Operations."
Safety is our Priority 16 of 28

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k
Step 8-

TH-OP-04-04-01 -M Proc.Title: Preparation for Running BOP Chapter: -OP-04-04 .( ) Run& PulloutBOP TH Section: - OP- 04 < ) DrillingOperations TH Manual Title: Thunder HorseOperalional Procedures P r o cN o . :

The BOP is movedunderthe mainwell centerwhen the firsttwo joints of risersare readyto be connected. Otherwise, BOP shouldnot be the left underneath mainwell center. the

PrepareBOP to Be Run Enqineercoordinatinqthe operation.the Subsea Enqineerat the BOP transporter'scontrol panel.the Drillers.the Toolpusher.and the BGRO, Step 9- The SubseaEngineerchecksthat the BOP is properlypositioned on the transporter stack supportposts. Step 10-To travelthe BOP on the BOP transporter, BOP has to rest on the the stack support posts and not on the hanq-off arms. The Subsea Engineers must visuallyverify if the BOP has yet been landedon its support. Step 11-The SubseaEngineer verifiesthat the Riser Monitoring System RCB and marshalling bottleare in place on the LMRP frame and properly secured. He also verifies that the cable's SEACON connections betweenthe two bottlesare properlyset. He also makes sure that the MKll Standalone loggerbottleis in place in its holderlocatedon the LMRPnextto the bluePOD. Step 12-The SubseaEngineer verifies that the controlsystemis fullyfunctional and that no error messagesare displayed.PODs should have been function testeddaily. The Steps 12 to 18 will be performedonly if the previousBOP pressuretest exceeds'14days. Step 13-The SubseaEngineerinstallsthe stack test tool with test receptacles connected the termination at spoollevel. Step 14-Under the supervision the SubseaEngineer of and usingthe starboard fonvard deck crane, the drill crew places the test joint in the BOP stack.They also installa new gasketon the BOPwellhead connector. Step 15-Perform a complete BOP pressuretest and function test on both PODs, recording times and volumes. For the purpose, refer to "TestBOP on BOP Transporter." Procedure TH-OP-04-05-05-M, Step 16-The drillcrew removes testjointfromthe BOP stack. the Step 17-The SubseaEngineer testsdown the choke,kill,and hydraulic conduit "Test BOP on lines accordingto the Procedure TH-OP-04-05-05-M, BOP Transoorter."

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BP-HZN 2179MDL01490440

bp

P r o cN o . : .

TH-OP-04-

04-01 -M

Proc.Title: Preparation for Running BOP TH Chapter: - OP- 04- 04 < > Run & PulloutBOP < ) DrillingOperations Section: - OP- 04 TH Manual Title: ThunderHorseoperalionalProcedures

lowersthe test Step 18-The SubseaEngineerunlocksthe wellheadconnector, stumpand extendsit to portside. a the removes usedgasketand installs new ring Step 19-The SubseaEngineer gasket. Step 20-The Subsea Engineerinspectsthe hydrateseal and replacesit as required. Step 21-The Subsea Engineer lubricates the wellhead connector as per recommendations. manufacturer's that: verifies Step 22-The SubseaEngineer F The LMRPconnector locked. is

valvesto allowfor waterfill up while chokeand kill isolation running. > All ramsand annulars open and vented. are ) The wellheadconnector unlocked. is > All the hydraulic regulators set at 1,500psi and the solenoid are to supplyregulators 3,000psi. removes stacktesttoolthe Step 23-The SubseaEngineer Step 24--The Subsea Engineerinstallsthe beacon on the BOP stack, if not already place. in systemis ready. verifies that the control Step 25-The SubseaEngineer The Subsea Engineerwill refer to the Section 7.1 of this procedurefor the priorto running BOP. the checkliststo be completed detailed Moonpool Access Basket Step 26-The Subsea Engineer assisted by the Roustaboutsstages an adequatequantity(dependenton water depth) of MUX clamps and clampsin moonpool. umbilical Step 27- The person in charge of running the basket (Roustabout or work permitfilledout and in place. Roughneck) the appropriate has all Step 28-The personin chargeof runningthe basketperforms the necessary preparation steps described in Procedure TH-OP-03-04-10-C, "Moonpool AccessBasketOperations." UnderHull Guide

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Te L BP - H Z N - 2 1 M D 0 1 4 e O 4 4

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ProcNo. .

T H- O P - 0 4 - 0 4 - 0 1 - M

Proc.Title: Preparationfor Running BOP

Chapter:TH - OP - 04 - 04 { } Run & Pullout BOP Section: TH - OP - 04 { } Drilling Operations ManualTitle: Thunder Horse Operational Procedures

guidancesystem is Step 29-The Subsea Engineer ensuresthat the underhull free to move. Step 30-The SubseaEngineer ensuresthat all cylinders in normal(parked) are position and validates that thereare no hydraulic leaks. Step 31-The Subsea Engineerchecksthat there is hydraulicpressureto the system.This is accomplished slightlyadvancinga travel cylinder by leverand noticing pressure the increase the dial gauge.Returnthe on lever to its neutralpositionand performthe same functionwith the oppositeframe travel lever. priorto unlocking Step 32-The SubseaEngineer checkshydraulic functions the system from its parked position or retractingthe frame back to its parkedposition. guide,the SubseaEngineer Step 33-Prior to movingthe underhull makessure he has activatedthe parkingbolts into the UNLOCKEDpositionby moving the valve lever on the control panel into the UNLOCKED position. performsa complete Step 34-The SubseaEngineer function test and confirms equalstrokeand position bothguides. of MUX Lines and Hotline Reels Step 35-The SubseaEngineer makessurethat all hydraulic linesfrom the HPU to the Hotlinereel are connected and that all valvesat the Hotlineline reelare opened. Step 36-The SubseaEngineer makessure the 1-inchlinefrom the Hotlineand MUX cableson the LMRPare connected. Step 37-The SubseaEngineer makessure that the HPU, Hotlineand MUX line reelsare operationalStep 38-Before operatingthe reels, the reel Operators(the Roustabouts or Roughnecks) pins are out. After operating make sure that the lock-out the reels,they makesurethat the lock-out pinsare in. preferred Step 39-The Reelcontrolpanelto be usedduringthe operation the is LOCALCONBTROL PANEL. Step 40-The SubseaEngineer will performthe pre-runreels check list as per 7.2. Section B - On the Rig Floor Drawworks

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Step 1-

TH-OP -04-04 -01 -M Proc. Title: Preparation for Running BOP Chapter: - OP - 04 - 04 { } Run & Pullout BOP TH < )> Drilling Operations Section:TH- OP- 04 Manual Title:ThunderHorseOperationalProcedures Proc. o.: N

Perform a brake test of the drawworks. This is accomplishedby module in V-lClS. From there, the Driller selectingthe DRA\TVWORK clicks on TEST MODE and on BRAKE TEST. Refer to the following Procedure TH-EOP-04-03-01, screenand to the Equipment Operating

Step 2-

Step 3-

for Duringthe preparation runningand duringthe runningof the BOP, an inspectionof the drill line will be carried out after any hard-stop (whilehoisting with low load). of At the beginning his shift,the Drillerwill test the deadmanbuttonon joystick. the draurworks

vJcts HMI
Step aStep L Step 6Step 7mode. This can be done from Set the V-lClS processto connection any of the 4 chairs. Ensurethat the RackerModefor the PRS is set to RISER. Placethe TDS into RISERmode. Check that the block position proximityswitch's alarms are correctly set by traveling the block from up the derrick to as far down as possible.

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Step 8Step 9-

Proc.Title: Preparationfor Running BOP Chapter: - OP- 04- 04 < > Run& PulloutBOP TH Section: - OP- 04 TH < }' DrillingOperations Manual Title: Thunder HorseOperational Procedures

Perform ZMS (ZoneManagement a System)test. The E-stopcircuitwill be function-tested a safe mode by the Driller in and the ET (electronictechnician)every shift, if the ongoing operation allows. Step 10-When any systemis rebooted(V-lClS,etc.),the Drillerwill checkthat the input parameters the system are still correct (BOP set down to weight,BOP connweight,trip heights, etc.). GeneralRig Floor Step 11-The drillcrew removes anti-slip the mat. Step 12-The drillcrew rigs up the 1,000-sT links(5/z in. x 200 in.).The elevator links are stored alongside the RHS structure, the side facing the on PTC structure. deck crane is used to lift the linksand to placethem A onto the RHS. The RHS will carry the links towardsthe main well center. Step 13-The drillcrew rigsup the 1,000-sT solidbody elevator and the elevator (fromthe running tilt cylinder tool pad eye to the TDS boltedpad eye). Step 1rt-The drillcrew rigs up the risertailingarm as per Procedure TH-OP-O4"RigUp RiserTailing 04-10-M, Claw." Step't5-The drill crew sets the spider and gimbal in the rotary as per "RiserSpiderand GimbalInstallation." Procedure TH-OP-04-04-02-M, Step 16-The Toolpusherand the Driller verify that all end-of-drilling-phase taskshave been properly executed. Step 17-The drillcrew underthe supervision the SubseaEngineer placesthe of manualrunningtool and the hydraulic runningtool with test plugson the drillfloor. Step 18-The SubseaEngineer inspects double-grooved the liftingprofileof the runningtoolsfor any signsof wear. The SubseaEngineer use the will gauge, if available, check the liftingprofile.He will also verify the to test subsfor any damage. Step 19-The drill crew rigs up the hydraulic running tool to the elevator, connects hydraulic the hosesto the TDS, regulates TDS hydraulic the pressure psi). downto 1,500psi,and teststhe hydraulic hoses(1,500 Step 20-The Drillcrew rigs up and teststorquetoolsfor the riserflangebolts. Step 21-The Assistant Driller has the AR-5000in the parkedposition. Step 22-The rig crew stages adequatequantityof thread compoundfor riser bolts(molybdenum disulfide lubesuchas NSW# 503).
Date:29-Mar-05 | Rei I Firsttssue
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TH-OP-04-04-01-M

Proc. Title: Preparation for Running BOP TH Chapter: - OP- 04- 04 < > Run& PulloutBoP < > DrillingOperations Section: - OP- 04 TH Procedures Manual Title: ThunderHorseOperalional

Step 23-The drill crew preparestwo hoses to flush and fill the auxiliarylines with water (drillwater for choke, kill and boosterllnes, potable water for conduit lines). Riser Handling System to Step 24-Rig up floorfor BOP run. Rig up slickjoint adapter skate. Step 25-The drill crew installsthe adapterfor handlingthe slick riser on the front riserhandling cart (boltedto innersaddle).
Ade@lr*[e*hbri

dolliesfor properperformance Step 26-The drill crew checksthe riser handling teststhe RHS. and function Step 27-The RHS operatorverifiesthat the pilot pressureon the controlstation manometeris correctand adjustsit if necessary. Step 28-The drill crew ensuresthat all ESD and warningsystemsare active the lf and functioning, the cable ESD has been activated, RHS is reset usingthe blue RESETbutton. the Step 29-The drillcrew inspects tracks,upperand lower,makingcertainthat on there is no debrisor obstacles the tracks. are and connections Step 30-The drill crew verifiesall hydrauliccomponents leakfree.

t,

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1 BP-HZN-2 TeMDL014e0445

P r o cN o , : T H - O P - 0 4 - 0 4 - 0 1 - M Proc.Title: Preparationfor Running BOP

ChaDter: - OP - 04 - 04 < > Run & Pullout BOP TH < ) Drilling Operations Section: TH - OP - 04 ManualTitle: Thunder Horse Operational Procedures

C - On the Deck
RiserTally Step 1The Toolpusher, Driller, and SubseaEngineer issuea risertally. will The Tallywill be givento the CraneOperator the riser'spreparation for on deck.Referto the following diagramfor a tallyexample:

875' wall BuovantJoints.5.50Ofi- rated 70 ft filted for RMS

Riser Gantry Crane The RGC will be the preferred meansfor liftingand handling riserjointsfrom the the deckto the RHS. Step 2Step 3Step 4The CraneOperator and the Roustabouts installand connect RGC the risers'hooks. They checkthe risergantrycranefor properperformance function. and The Crane Operator makes sure that the riser hooks are in svnchronizedmode priorto starting lift a joint. to

Risers Step 5The Subsea Engineerand the Roustabouts make sure that the seal joint,and the termination joint have subs in the risers, telescoping the beencheckedafterthe riserpull out, The SubseaEngineer and the Roustabouts inspectthe seal surfaces on pinsand sealsin boxes.

Step 6-

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Step 7Step 8-

Proc. Title: Preparation for Running BOP Chapter: - OP- 04- 04 { } Run& PulloutBOP Thl Section:TH- OP- 04 < ,> Drilling Operations Manual Title: ThunderHorseOperational Procedures

The Subsea Engineerand the Roustabouts inspectthe riserflotation modules' condition. The SubseaEngineer and the Roustabouts checkthe presence the of dowelpinsand of the roll pinssecuring retainer the nutsand the flange nutson the risers'ends.

Deck Cranesand SpreaderBar The deck craneswill be the back-upsolution handling riserjointsfrom the for the deckto the RHS. In such a case,the spreader will be used. bar Spreader bar:When lifting, deck crewensuresthat all shackles the are free to rotateabouttheirpins and that all slingsare unrestricted their in movement. The shackles shouldnot be in a position that could cause them to bind up or to be subject to undesirable loadingconditions. Maintain free motionof the shackles the and slingsuntilall of the slack is eliminated from the slings.Caution:All liftingshouldbe done slowly and deliberately. Step 10-A visual inspection the spreaderbar is carriedout by the Crane of prior to commencing work. lf any Operatorand the Roustabouts the signsof damageor wear are found,the yearlymaintenance procedure should be followed for assessingthe spreader bar for continued operation. Step 9-

6. Post-OperationChecks
N/A

7. Attachments
7.1 BOP Pre-RunChecklist 7.2 Hotline / MUX Cable Reels Pre-runGhecklist

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P r o cN o . . T H - O P - 0 4 - A 4 - 0 1 - M Proc. Title: Preparation for Running BOP Chapter: - OP- 04- 04 < ) Run& PulloutBOP TH Section: - OP- 04 TH < ) DrillingOperations Manual Title: Thunder HorseOperalional Procedures

7.1 BOP Pre-RunCheck List

Calculateproper pre-charge and CheckallAccumulatorPrecharges Visually checkall hoseson BOPstack

2 Visually check all hoses on LMRP

3 4

Function-Check ROV-operated valves all ball 5 Visual check of stab plates,Chokeand Kill Connectors, pod stabs, aux. Stabs Check BOPStacULMRP Regulators and settings Checkoperationof rigid conduitflush valve Gheckfluid-mixingsystem Checkmix-ratioof mixed fluid

6 7 I I

1 0Performleak checks during function testing

1 1 Make pressure-meas surehydrostatic urement transducers

for proper operation

1

Checkthe mux cable connectorscheck all ccp/ccr cables of calcuimdeposits.

2 Checksolenoidcables/"pie" cablesfor cracking, bubbles, any sign or

3

Nitrogen-purge electronicspressurehousing that has been any openedfor service Checkevent loggerto makesure it's functionaland settingsare correct

4 5
6

Checkpressure xducers properoperation for

Checksubseaand surfacepower suppliesfor properoperation Do a Visualcheckof all cablesand cableroutingon LMRP Check ERAsensors

7
I
o

CheckSEMtemperature sensors 1 0 Checkeach control panelfor properoperation(visualcheck and duringfunctionchecks-see Function Testing)
1 1 Checkthe wellborepressure/ temperature sensor 1 2 Check both

of the pressure/temperature sensorson the LMRP

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1

T H- O P - 4 4 - 0 4 - 0 1 - M Proc.Title: Preparation for Running BoP Chaoter: - OP- 04- 04 { } Run & PulloutBOP TFI < ) DrillingOperations Section: - OP- 04 TH ThunderHorseOperational Procedures Manual Title: ProcNo,: .

Check anodes

2 Check piping supports 3 Check piping flanges-visual and spot-checkbolt torque on flanges
4 5 6 7 I 9

etc. Inspectfor corrosion of non-stainlessmaterials/fasteners, lnspect AX gasket and functionalityof retainer pins Check hydrateseal on wellhead connector (lf applicable) Check BOP mandrel Checkwear bushing(s) Annuflex /

Check for key-seatingin bore 1 0 Inspect lift cylinders for pods

1 1 lnspect box-end seals on

riser adapter check that riser connector,wellheadconnectorand minipod connector 12 have been lubricated 1 3 Check Pod Lock stabs
14
1

heck that stack connector flags are functional (during stump test) Checkthat lmrp connector flags are functional

1 Checkemergency recovery slingslmrp/bop

1 7 Greasemud-boostvalve
1 8 GreaseC&K valves

2 1 Check hydraulicfunction stingers and seals and lubricate Pod stabs. 22 Check receplacleson lmrp and Stack; replacethe seals where necessary 23 Checkthe 2 pressure/temperature connectors stab on the LMRP
24

Check AccumulatorU-bolts ram maintenancerecords Check rubber goods and expendables-update Make sure cavities are clean and lubricated after ram goods are changed/checked Retorqueany flanges or bonnets that were broken loose

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Proc.Title: Preparation for Running BOP Ohapter: - OP- 04- 04 < > Run& PulloutBOP TH < > DrillingOperations Section: - OP- 04 TH Manual Title: Thunder HorseOperational Procedures

Perform stack function tests and Verify all Functionsvisually PerformAutomatic d isconnect tests-al Sequences I Function-testall rams at 300 psi and record closing time; record flows based on procedureTH-OP-04-05-05-M "Test BOP on BOP Transporter" Function-testall rams at full closing pressure-record closing time, flows based on procedureTH-OP-04-05-05-M "Test BOP on BOP Transporter" Function-testROV stabs; check and replaceseals as needed Pressuretest all rams to full rated pressurewith the test tool based on procedureTH-OP-04-05-05-M "Test BOP on BOP Transpotter" make surehydraulics in the VENT position are when tested Pressuretest all failsafevalves on both sides Pressuretest the wellheadconnector based on procedure TH-OP-04-05-05-M "Test BOP on BOP Transporter" Makesurethe hydraulics in the VENT position are when tested Makesurethat a stump-test the wellhead of connector performed is Test the riser recoil preventionsystem

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T H- O P - 0 4 - 0 4 - 0 1 - M Proc.Title: Preparation for Running BOP Chapter: -OP -04- 04 { } Run & PulloutBoP TH { } DrillingOperations Section: - OP- 04 TH ThunderHorseOperalional Procedures Manual Title: ProcNo.. .

7.2 Hotline and MUX Cable ReelsPre-runCheck List

All bleed valves on the HPU are in the close position.

2
?

is All panelvalves in the ventpositionand the pilot regulator set at 0 psi. are
Select Pump A to the AUTO position and allow the system to build up pressure. After the pressure has stabilized and the pump has stopped: Gheck for any leaks in the system. vent the systempressure, turn PumpA to OFF position, lf any leaksare present and repairthe leak.Then start to bring systempressureback up again.

psi. to Set HPUpanelpilot regulator 2,200

Select the Surface Accumulator valve at the HPU panel to SUPPLY.

6 7

Checkto seeif thereare leaksin the pipework. set Accumulator valveto VENT. lf anyleaksare present the Surface Fixthe leak. thensetthevalve backto SUPPLY.
Set the Hotline supply valve on the HPU panel to SUPPLYand allow the line lct. to to pressure up. Pump up the hotlinealongwith the accumulators preventa hammeringeffe the lf any signsof leaks,ISOLATE valveand fix the leak.

At the HPUopenthe supplyvalveand monitoras the 1-inchHotline and the MUXsectionof the PODsbuildsup pressure. closethe valveandfix the leak. lf thereare anysignsof leaks,
are reading around 3,000 psi. Adjust manual pilot regulator as necessary.

1 0 At one of the Cameron panels, verify that both PODs solenoid pilot supply pressures
1 1 Open air valve feeding the

Hotline reel.

as Inspect bolt mountings well as weldedconnections. all

Ensure that the periodic maintenancehas been performed. Open the hydraulic supply valve at the bottom of the sheave extend/retractconsole and verify the correct pressure on the gauge of the console panel Verify the good alignment of the level winds with the cable or the hose on the drum. Adjust if necessary. Preparethe reels for a remote control panel operation

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