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Contents
PRODUCT PAGE Series 3 Packaged Firetube Boiler.................................................................................................................. 3 Series 3 Shock Proof Boiler........................................................................................................................... 9 Series 3 Packaged Firetube Boiler Ohio Special.........................................................................................11 Anticipated Efficiencies.................................................................................................................................13 Wetback vs. Hard Refractory Dryback Design.............................................................................................. 15 Series 4S 4-Pass Wetback Scotch Boiler..................................................................................................... 17 Low Nox Boiler............................................................................................................................................ 21 Series 4F Forced Draft Firebox Boiler........................................................................................................... 23 Series 4F-40 ................................................................................................................................................ 27 Series 4F-45 ................................................................................................................................................ 29 Series 4F-50 ................................................................................................................................................ 31 Series 4F Forced Draft Firetube Boiler Ohio Special ................................................................................. 33 Series 4N Natural Draft Firebox Boiler ......................................................................................................... 35 Series 4NP Natural Draft Firebox Boiler ....................................................................................................... 43 C Series Compact Package Boiler ................................................................................................................ 45 Component Summary Information .............................................................................................................. 49 Chemical Feed System ................................................................................................................................ 52 Bypass and Shot Feed Systems .................................................................................................................. 54 Boiler Feedwater System ............................................................................................................................ 56 Condensate Return System ........................................................................................................................ 57 Blowdown Heat Recovery System ............................................................................................................... 58 Bottom Blowdown Tank .............................................................................................................................. 60 Flash Separator ........................................................................................................................................... 62 Bottom Blowdown Separator ...................................................................................................................... 64 Conductivity Controller ............................................................................................................................... 66 Water Softener Systems BS & BP ............................................................................................................... 68 Horizontal and Integral Deaerators .............................................................................................................. 70 Engineering and Application Data Index ...................................................................................................... 73
Series 3
With any ordinary boiler, expenses such as fuel, maintenance, and repair costs can escalate as the years go on. Burnham packaged boilers are designed to diminish these significant expenditures.
While most competitive boilers can give fuel-to-steam efficiencies of 80% or overwhen theyre newhow consistently can they be expected to maintain this level of operation? Burnham wetback boiler performance will not drop due to deteriorating rear refractory, leaking door baffles and seals, and heat-stressed rear tube sheet as can happen with some drybacks. Easy access is a necessity for those with heavy refractory, since they need frequent and expert maintenance.
The furnace and rear turnaround area are cool running, fully wetbacked radiant heat transfer surfaces. They promote good internal water circulation and rapid heat absorption. There is no need for the forced internal circulation pumps often specified to cool the rear tube-sheets and drybacks.
Over the life of a dryback, brittle refractory baffling and rear door gasketing will require continuous monitoring, maintenance, and replacement, costing thousands upon thousands of dollars. These built-in maintenance costs can eventually equal or exceed the original cost of the boiler. As refractory deteriorates, leaking hot gas causes boiler efficiency to drop until the condition is noticed and the repairs can be made. Expensive flue temperature alarms are offered with some drybacks to monitor this dangerous and costly potentiality. The rear door itself can become heat-distorted, requiring an expensive replacement. In addition, boiler downtime during repairs can mean crippling losses. This waste of time and money is eliminated with the Burnham Wetback. The actively functional water jacket eliminates the need for: refractory wall, rear door, rear door inspection and sealing, door swing space, and flue temperature alarm. These costly maintenance headaches are gone, while boiler performance is increased. Burnham has only a small, inexpensive refractory area in the burner area, for burner mounting. The rear access door liner is a ceramic fiber insert that contains no refractory.
Typical dryback boilers have a common rear tubesheet that expands and contracts at different rates adjacent to each tube pass, stressing tube ends and increasing the likelihood of leaks. Additionally, the heavy refractory used in some drybacks reflects intense heat to the rear tube ends and tube sheet, accelerating their deterioration. In attempts to stop leaking, the rear ends of tubes have sometimes been welded. Cleaning or tube replacement involves opening both the front and rear covers and resealing them when the job is done. Usually, if tubes have been welded at the ends, the welds must be burned out, the tube sheet repaired (or a new segment welded in) and the new tubes welded. These costly expenditures are not an issue with the Burnham Scotch Marine: separate rear tube sheets from each pass to expand and contract at its own rate without tube-to-sheet stress. Tubes are rolled and flared in low-pressure units; and rolled, flared and beaded in high-pressure units. No welding of tubes is permitted, nor is it necessary. Any eventual tube replacement is simply a mechanical operation, no welding involved. The end result is less cost and less headache.
Shell Diam.
8 8 8 66 66 66 66 78 78 90 90 10 10 10 108 11 1
BHP
0 0 60 70 80 90 100 1 10 17 00 0 00 0 00 00 600 700 800 900 1,000
MBH
1,9 1,67 ,009 , ,678 ,01 ,8 ,18 ,01 ,88 6,69 8,69 10,0 11,716 1,90 16,78 0,08 , 6,780 0,18 ,76
LBS/ HR
1,80 1,7 ,070 ,1 ,760 ,10 ,0 ,1 ,17 6,00 6,900 8,6 10,0 1,07 1,800 17,0 0,700 ,10 7,600 ,17 ,00
Oil, GPH*
1/11 1/1 18/17 1/0 / 7/ 0/8 8/ / /9 60/6 7/70 90/8 10/98 10/11 10/10 180/168 10/196 0/ 69/ 00/80
Lbs. Water
,18 .701 , ,160 ,61 ,1 ,711 6,67 7,97 9, 10,19 1,98 16,69 19,0 ,1 ,788 8,81 ,00 ,76 N/A N/A
150 PSI
,00 ,700 ,00 6,00 6,700 7,00 7,700 9,00 10,600 11,600 1,00 18,600 1,00 ,700 6,100 0,600 ,00 9,700 ,900 6,600 10,00
Note: Dimensions and Data are Not for Construction Purposes and are Subject to Change without Notice
Ready access to tubes through rugged front door and rear covers
makes routine cleaning easier and less costly than with drybacks.
Burner does not have to be disturbed. No inner air baffle door to contend with. No delicate expensive baffle tiles or door seals to replace.
Front View
requires no specialized skills or expensive repair materials. It is a simple process which can be done with in-house personnel and performed with minimal downtime.
Rear View
Low or high pressure steam or water Highly efficient three-pass design Fully waterbacked primary heating surfaces Separate rear tube sheets for longer service life Wetback design allows easy front and rear access No expensive refractory or door replacement as
with some drybacks.
Burner Equipment:
Burner mounts to front head of boiler with no elaborate seals. Factory packaged units available with forced draft burners for all commonly used fuelsgas, all grades of oilNo. 2 through No. 6and combination gas/oil. Choice of pressure or air atomizing burners for No. 2 oilair atomizing on heavy oil. Gas burners are available for either natural or LP gas. Refer to burner data sheets for standard burner equipment and operating sequence.
Steam: 157 pump control/low water cut-off with alarm contactspiped with quick opening blowoff valve. Gauge glass set with hand-operated and try cocks. Steam pressure gauge4 1/2 inch dial on sizes 100 hp and smaller, 6 inch dial on larger sizes. L404C manual reset high limit pressuretrol and appropriate firing rate control when required. Manual reset probe auxiliary low water cut-off. ASME side outlet safety valve(s). Water: 63M manual reset low water cut-off with 30 psi units, 150 low water cut-off with higher pressure unitspiped with quick opening blowoff valve. Combination pressure/ temperature gauge3 1/2 inch dial on 100 hp and smaller. On larger sizes a 6 inch combination pressure/altitude gauge and 5 inch dial temperature gauge. L4006A operating aquastat and L4006E manual reset high limit aquastat and appropriate firing rate control when required. ASME side outlet safety valve(s).
Accessories and optional equipment available at extra cost, including, but not limited to: Solid-state annunciators Alternate or additional water level controls or low water cut-offs Built-in tankless heater coilslow-pressure boilers only Motorized or pneumatic feed valves Surface skimmers and blowoff valves Bottom blowdown valves and drain valves Feed stop and check valves Sequence draft controls Lead/lag sequencing systems Boiler Feed systems Low NOx burners Deaerators Water Softeners Chemical Feed systems Blowdown systems Sample Coolers
Series 3
Eliminate any thermal shock concerns with our Series -SP Shock Proof hot water boiler package. This boiler design uses our reliable Series that incorporates a high steam space volume that can easily accommodate the industries largest full capacity coil. The Series wetback design and low volumetric furnace release rates allow easy firing and a prolonged boiler life. When properly commissioned and maintained, your shock -proof packaged boiler will last for many years.
3L125SP 3L150SP 3L200SP 3L250SP 3L300SP 3L350SP 3L400SP 3L500SP 3L600SP 3L800SP
4,184 420 5 4 5,021 503 5 4 6,695 670 5 5 8,369 840 5 6 10,043 1,008 5 6 11,716 1,180 5 6 13,390 1,340 5 8 16,738 1,680 5 8 20,085 2,015 5 8 26,780 2,755 5 8
Performance criteria based on 10 psi boiler operating pressure Flanges orientation may be horizontal, as illustrated, or vertical. Consult factory.
10
The boiler is mounted on a heavy-duty structural steel base with extended skid and burner platform for protection of the burner during shipment and rigging.
17 pump control/low water cut-off with alarm, contactspiped with quick opening blowoff valve. Gauge glass set with hand operated gauge and tri-cocks. Steam pressure gauge: -1/ inch dial on 100 HP, 6 inch dial on larger sizes. L0A operating pressuretrol, L0C manual reset high limit pressuretrol and appropriate firing rate control when required. Manual reset probe auxiliary low water cut-off. ASME side outlet safety valve(s).
Shell Diameter Ratings Gross Output - BHP Gross Output - MBH Gross Output - LBS/HR Net Rating - MBH Net Rating - Sq. Ft.
Safety Valve Safety Valve (15 PSIG) - LBS/HR (150 PSIG) - LBS/HR
100 ,8 ,0 ,99 10,89 ,0 ,906 8 8 6 . 0. ,18 9.9 7.9
Heating Surface - Sq. Ft. Fireside Waterside Firetubes Furnace Firing Rate Number Diameter - Inches Volume - Cu. Ft. Diameter - Inches 100 BTU Gas - MBH 140 MBTU/Gal. Oil - GPH 150 MBTU/Gal. Oil - GPH
11
1
Anticipated Efficiencies
Natural Gas
BOILER SIZE 100 125 150 200 250 300 350 400 500 600 700 800 1000 125% 10 # 8.0 81.00 8.00 8.0 81.0 8.00 8.0 8.00 8.0 8.00 8.00 8.0 8.0 125 # 78.0 77.00 78.00 79.00 78.00 78.0 78.0 78.00 79.00 79.0 79.0 80.00 80.00 10 # 8.0 8.00 8.00 8.0 8.00 8.0 8.00 8.00 8.00 8.00 8.0 8.0 8.0 50% 125 # 80.0 79.00 80.00 80.0 79.0 80.00 80.0 80.00 81.00 81.00 81.0 81.0 81.0 10 # 8.0 8.00 8.00 8.0 8.00 8.0 8.00 8.00 8.00 8.0 8.0 8.0 8.0 75% 125 # 81.00 79.0 80.0 81.00 80.00 80.0 81.00 80.0 81.0 8.00 8.00 8.00 8.00 10 # 8.0 8.00 8.00 8.0 8.00 8.0 8.00 8.00 8.00 8.0 8.0 8.0 8.0 100% 125 # 81.00 79.0 80.0 81.0 80.00 80.0 81.00 80.0 81.0 8.00 8.00 8.00 8.00
#2 Oil
BOILER SIZE 100 125 150 200 250 300 350 400 500 600 700 800 1000 125% 10 # 8.0 8.00 8.00 86.00 8.00 8.0 8.0 8.00 86.00 86.00 86.0 87.00 87.00 125 # 81.0 80.00 81.00 8.00 81.0 81.0 8.00 81.0 8.00 8.0 8.0 8.00 8.00 10 # 86.0 8.00 86.00 87.00 8.0 86.00 86.0 86.00 87.00 87.0 87.0 88.00 88.00 50% 125 # 8.0 8.00 8.00 8.00 8.00 8.0 8.00 8.0 8.00 8.0 8.0 8.00 8.00 10 # 86.0 8.0 86.0 87.00 8.0 86.00 86.0 86.0 87.0 87.0 88.00 88.00 88.00 75% 125 # 8.00 8.0 8.0 8.0 8.00 8.0 8.0 8.00 8.00 8.00 8.0 8.0 8.0 10 # 86.0 8.0 86.0 87.00 8.0 86.00 86.0 86.0 87.0 87.0 88.00 88.00 88.00 100% 125 # 8.00 8.0 8.0 8.0 8.00 8.0 8.0 8.00 8.00 8.00 8.0 8.0 8.0
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ThERMAL EFFICIENCY
The effectiveness of the boiler as a heat exchanger. It is the ability of the boiler to exchange heat through tubes and furnace, by radiation, conduction and convection, to the transfer medium (water). A few of the factors affecting thermal efficiency are heating surface, tube number and diameter, furnace tube length and diameter.
COMBuSTION EFFICIENCY
This is a measure of the ability of the burner to effectively and completely burn the fuel, coupled with the thermal efficiency of the boiler. Burners requiring high amounts of excess air to provide flame stability will be less efficient. Combustion efficiency does not take into account heat loss to the surrounding air through the boiler jacket and piping.
Sometimes referred to as overall efficiency. This is a ratio of heat output to heat input. This includes boiler jacket and piping losses to the surrounding environment. It is the percent of useable heat in the steam (or hot water) compared to the heat input supplied by the burner. It is also defined as the combustion efficiency less boiler jacket and piping loss (radiation and convection losses). Since fuel-to-steam efficiency reflects the portion of actual usable heat supplied to the system, it is most useful when comparing performance of similar equipment, or when doing fuel savings analysis.
BOILER RATINGS
Dryback Disadvantages Flue gas temperature differential of 100F-1600F between the second and third passes creates damaging stresses on the single tube sheet. The cost of rear door refractory replacement (approximately every three years) will drastically increase operating costs, as well as the costs associated with yearly rear door gasket replacement. Opening and resealing the rear door is time consuming and requires a -hour cool down period prior to opening The heavy refractory may sag on the davit and must be rigged back into place. Heavy jacks or expensive rigging may be required just to open and close the rear doors Exposing the refractory to hot flue gases can cause erosion and destroy the baffle; resulting in the uneven circulation of flue gases and lower efficiency Rear refractory walls radiate unabsorbed heat, leading to external heat loss
1
Fuel-to-steam efficiency is very important because it is the only true measure of overall packaged boiler operational efficiency. True fuel-to-steam efficiency takes into account radiation and convection heat losses, which less reputable manufacturers may ignore. We suggest purchasing your boiler from a manufacturer who guarantees fuel-to-steam efficiency in the performance of your entire packaged boiler. Be wary of misleading efficiency terms, such as thermal efficiency or combustion efficiency. Contact your local Burnham Commercial sales representative for further definition.
When looking at efficiency as criteria for purchasing a boiler, especially fuel-to-steam efficiency, the manufacturers design efficiency sets theoretical fuel costs while operation efficiency determines actual fuel costs. There is a difference between attainable efficiency and maintainable efficiency. Correct burner adjustments are the key to maintainable efficiency. It is a compromise between the optimum and the practical. Good burner tuning is achievable only with a good burner design and a good burner/boiler package.
The answer is simpleYes! The high cost of maintenance is the biggest consideration in overall efficiency in a dryback design. Consider this example: an average 00 HP boiler operating under normal conditions with a conservative lifespan of years. Our surveys have shown that during this boilers lifetime the rear door refractory would be replaced about 8 times (roughly every three years). Also, assuming the boiler is opened only once a year for inspection, regasketing of the rear door would occur times. How much cheaper is the hard refractory backed boiler? So, somebody is offering a hard refractory backed boiler design for less money than a wetback design! While it may make your initial capital investment costs look great, what does it do to your pocketbook in the long run? Lets take a look.... Average cost for replacing rear door hard refractory: $6,000 Average cost of regasketing the rear door: $00 Apply these costs to the average lifespan of the boiler: $6,000 X 8 = $8,000 $00 X = $1,00
Compare the costs of replacing the rear door gasket of your wetback design: $0 X = $70 The difference between the hard refractory dry back maintenance and the wetback maintenance is $60,00 - $70 = $9,70. Now comes the shocking part...for the same amount of money spent in dryback maintenance:
16
Series 4S
17
The multitude of QC checkpoints and stringent final inspection assures you of a quality product. There are no proprietary parts or gaskets on the boiler trim or the burner.
All external trim piping is designed and installed in accordance with the ASME Code and is certified by an independent inspection agency for compliance. The fiberglass insulated steel jacket is finish painted with high gloss Burnham blue enamel. The front and rear full-sized hinged access doors are standard and secured with non-corrosive brass nuts. The UL approved packaged burners are trimmed and wired to assembled gas trains.
Higher Efficiency
The Burnham Series S design produces a higher efficiency due to the larger furnace and higher heat transfer design. To determine the efficiency of your next job, contact your local Burnham representative.
4 Pass Wetback Scotch BoilerTo learn more about wetback versus dryback, please refer to our wetback literature
18
100 A B C 68 84 150
125 68 85 176
150 76 93 169
175 76 93 188
200 76 93 207
Dimensions are approximate, see detailed drawings for more specific dimensions.
Rating Data
Boiler Size, HP Shell Diameter Gross Output, BHP Gross Output, MBH Gross Ouput, Lbs./Hr. Heating Surface, FS Sq. Ft. Firing Rate - Gas Gas - MBH Oil - GPH (140 MBTU/Gal.) Furnace Volume - Cu. Ft. Heat Releases Rate
BTU/Hr./Cu. Ft.
100
62 100 3348 3450 500 4184 29.9 39
125
62 125 4184 4312.5 625 5230 37.4 46
150
70 150 5021 5175 750 6277 44.8 58
175
70 175 5858 6037.5 875 7323 52.3 66
200
70 200 6695 6900 1000 8369 59.8 73
250
70 250 8369 8625 1250 10,461 74.7 93
300
78 300 10,043 10,350 1500 12,553 89.7 108
350
88 350 11,716 12,075 1750 14,645 104.6 133
400
88 400 13,390 13,800 2000 16,738 119.6 149
500
98 500 16,738 17,250 2500 20,922 149.4 177
600
98 600 20,085 20,700 3000 25,106 179.3 206
700
108 700 23.433 24,150 3500 29,291 2092 219
800
108 800 26,780 27,600 4000 33,475 239.1 246
107,618 112,686 108,471 111,565 114,003 112,617 116,193 110,011 112,491 118,528 121,670 133,559 136,013 875 779 8,000 8,900 1,115 995 9,940 10,400 1,187 1,019 10,500 11,700 1,391 1,187 12,000 13,200 1,606 1,367 13,200 14,400 1,750 1,487 15,600 19,000 2,110 1,786 18,300 21,600 2,661 2,266 22,300 21,600 3,045 2,601 24,500 27,600 3,536 2,818 28,900 32,300 4,256 3,405 33,200 37,100 4,747 3,932 38,300 45,100 5,431 4,507 42.500 50,000
Water Content Flooded - Gal. NWL - Gal. Shipping Weight - Lbs. 15/30 psi 125/150 psi
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Water: 6M manual reset low water cut-off with 0 PSI units, 150M low water cut-off with higher-pressure unitspiped with quick opening blowoff valve. Combination pressure/ temperature gauge3 inch dial on 125 HP and smaller. On larger sizes a 6-inch combination pressure/altitude gauge and -inch dial temperature gauge. L006A operating aquastat and L006E manual reset high limit aquastat and appropriate firing rate control when required. ASME side outlet relief valve(s).
Burner Equipment:
Burner mounts directly to the front head of the boiler with no elaborate seals. Factory packaged units available with forced draft burners for all commonly used fuelsgas, all grades of oilNo. 2 through No. 6a combination gas/oil. Choice of pressure or air atomizing burners for No. 2 oilair-atomizing burners for No. 2 oilair atomizing on heavy oil. Gas burners are available for either natural or LP gas. Refer to burner data sheets for standard burner equipment and operating sequence.
contactspiped with quick opening blowoff valve. Gauge glass set with hand-operated gauge and try cocks. Steam pressure gauge4 -inch dial on sizes 125 HP and smaller, 6-inch dial on larger sizes. L0A operating pressuretrol, L0C manual reset high limit pressuretrol and appropriate firing rate control when required. Manual reset probe auxiliary low water cut-off. ASME side outlet safety valve(s).
Accessories and optional equipment available at extra cost, including, but not limited to: Alternate or additional water level controls or low water cut-offs Built-in tankless heater coilslow-pressure boilers only Motorized or pneumatic feed valves Surface skimmers and blowoff valves Bottom blowdown valves and drain valves Feed stop and check valves Sequence draft controls Lead/lag sequencing systems Boiler Feed systems Low NOx burners Deaerators Water Softeners Chemical Feed systems Blowdown systems Sample Coolers
Low NOx
1
Low NOx
Americas Boiler Company
Burnham Commercial has been designing and producing boilers for 10+ years, and we sell and service through the largest and most experienced network of sales representatives in the country. Our representatives are capable of providing technical assistance, competent pricing, start-up, and long term servicing. Its no wonder we are Americas Boiler Company! Combining these three features contribute to an ideal low NOx package application. Our firebox design provides the largest furnace possible in a firetube, and our scotch boilers have some of the largest furnaces available in our marketmeaning we can meet all your Low NOx needs.
Being Americas Boiler Company, we know what burner vendors are looking for in boiler designs when it comes to reduced NOx combustion levelslarge furnaces, high heat transfer, and low draft losses: Large furnaces mean low volumetric release rates. High heat transfer for the most efficient boiler for your application. Less burner motor horsepower so less energy is used to operate your boiler.
Our proven designs use the very latest low NOx techniques and standards. Our furnace, the workhorse of the boiler, is designed for low volumetric heat release. The lower the release rates, the easier your boiler works. As your boiler works easier, less stress is put upon the steel, tube ends, refractory, etc., resulting in a longer lasting boiler. In addition to longevity, a larger boiler makes for ease in firing using any selected burner vendor. Smaller furnaces are extremely susceptible to erratic flame patterns. Deformed flame patterns cause uneven heat distribution, uneven absorption and localized hot spots, which can lead to overheating and over stressing. Our selections give the customer the choice of any of the major low NOx burner manufacturers. Because we have so many proven product design selections to choose from, we can custom fit any of our products to your boiler room. Burnham Commercial can offer you firebox, threepass or four-pass wetback scotch. We are the only manufacturer who can offer their packages complete with flue gas recirculation piping, when necessary. That eliminates extra design responsibility and field installation costs.
Unlike any other manufacturer, every Burnham Commercial Low NOx package is design application approved by our own Engineering Department and our burner vendors Engineering and Applications Design Groups. Our 10+ years successful track record assures you that our products, and our vendor selection, are the best available.
Series 4F
4F Saves on Installation
The 4F is a compact boiler that fits where other designs of similar capacity cannot. Available for 1 psi steam and 0 or 60 psi water*, the F can serve perfectly as the heart of almost any system. As a factory assembled, forced-draft fired boiler, this packaged unit does not require a tall, expensive vent stack or excessive jobsite time and labor.
The furnace surrounds the flame with highly efficient waterbacked primary heat absorbing surfaces. This large combustion chamber is easy to fire and accommodates many forced-draft burners without flame impingement or other critical firing problems. Forced draft firing makes the 4F inherently more efficient than boilers using outmoded atmospheric burners and gives you a feature that atmospheric units cannot offer: the option of burning gas or oil. A dual fired burner allows you to burn the more economical fuel or the most readily available fuel at the flip of a switch and affords you leverage in negotiating fuel prices. The F is an economical heat source, whether used singly or in multiples. In fact, Fs with modulating burners may be sequenced to operate in a step-fired system more cost effectively than a large number of space saver boilers when ongoing maintenance costs are considered.
4F Saves in Operation
4F Saves on Maintenance
Superior design makes the F easy to clean and maintain requiring no special tools, materials, or skills. Opening the front flue door allows firetubes to be brushed out quickly, unlike the watertubes used in some boilers which can be virtually impossible to clean.
Elaborate or expensive proprietary seals are not required to re-close the doors as with some boilers.
15-1/2 15-1/2 19-1/2 19-1/2 19-1/2 19-1/2 19-1/2 22-1/2 22-1/2 22-1/2 22-1/2 27-5/16 27-5/16 27-5/16 27-5/16 29-7/16 29-7/16 29-7/16 29-7/16 35-1/8 35-1/8 35-1/8 5-1/2 13 4 3 6-1/2 7 38 9 5-1/2 13 4 3 6-1/2 7 38 9 5-1/2 13 4 3 6-1/2 7 38 9 5-1/2 13 4 3 6-1/2 7 38 9 6-1/2 16 6 4 7 10 6-1/2 16 6 4 7 10 6-1/2 16 6 4 7 10 6-1/2 16 6 4 7 10 7-1/2 19 6 4 7 12 52 14 7-1/2 19 8 4 7 12 52 14 7-1/2 19 8 4 7 12 52 14
30-3/4 30-3/4
42-1/2 42-1/2 42-1/2 42-1/2 52-1/2 52-1/2 52-1/2 52-1/2 59-1/4 59-1/4 59-1/4 32 1-1/2 39 1-1/2 45-1/2 52-1/2 44-1/2 1-1/2 1-1/2 3-1/4 53 3-1/4 61 3-1/4 70 3-1/4 57 3-1/4 58 65 3-1/4 58 72-1/2 3-1/4 58
3-7/16 3-7/16 72 72
W - Normal Water Line Height 43-3/4 43-3/4 43-3/4 43-3/4 51-1/2 51-1/2 51-1/2 51-1/2
*3 and 4 are IPS female thread, 6 and larger are flanged. 150# bolt pattern. Specifications, Dimensions Data Subject to Change without Notice
*4 are IPS female thread, 6 and larger are flanged. 150# bolt pattern. Specifications, Dimensions Data Subject to Change without Notice
6
Series 4F-40
107
896 26.8 923 695 2,895 780 1120 8.0 101 107 14.6 76.7 110 153 2,600 3,510 3,870
78
653 19.5 673 507 2,115 568 816 5.8 73 78 10.7 76.3 81 112 1,900 2,570 2,835
92
770 23.0 794 598 2,490 670 963 6.9 86 92 12.6 76.4 94 132 2,100 3,090 3,195
127
1,063 31.8 1,096 825 3,445 925 1329 9.5 120 127 18.3 72.6 133 168 2,700 3,800 4,095
154
1,289 38.5 1,328 1,000 4,165 1,121 1,611 11.5 145 154 21.9 73.6 145 196 3,100 4,300 4,735
180
1,506 45.0 1,553 1,169 4,870 1,310 1,883 13.5 168 180 25.3 74.4 172 232 3,300 4,730 5,235
209
1,749 52.2 1,803 1,357 5,655 1,522 2,186 15.6 194 209 29.1 75.1 198 268 3,600 5,250 5,830
240
2,009 60.9 2,070 1,559 6,495 1,748 2,511 17.9 224 240 34.7 72.4 214 288 4,200 5,980 6,595
277
2,318 69.2 2,389 1,799 7,495 2,017 2,898 20.7 257 277 39.7 73.0 245 329 4,400 6,435 7,140
311
2,603 77.8 2,683 2,020 8,415 2,265 3,254 23.2 289 311 44.4 73.3 274 369 5,300 7,575 8,365
345
2,887 86.2 2,975 2,240 9,335 2,512 3,609 25.8 320 345 49.1 73.5 302 408 5,600
360A
3,015 90.1 3,108
450A
3,770 112.6 3,885
563A
4,720 141.0 4,864
675A
5,657 169.0 5,832
2,340 2,926 3,663 4,390 9,750 12,190 15,265 18,295 2,623 3,769 26.9 25.1 360 398 58.9 64.0 470 569 6,710 3,280 4,713 33.7 31.4 450 497 68.0 69.3 551 666 8,700 4,106 5,900 42.1 39.3 563 622 89.3 66.1 663 881 4,922 7,071 50.5 47.1 675 746 104.7 67.5 788 951
9,300 10,400
8,110 10,615 13,290 14,825 16,970 8,995 11,495 14,255 15,975 18,325
Ratings based on 4 square feet of heating surface per boiler horsepower * Light oil140,000 BTU/GAL ** Heavy oil,150,000 BTU/GAL
*Two coils of any size or combination of sizes may be installed in F-117 and larger
7
Water Trim:
The following trims are shop mounted and wired: probe type LWCO (on 30 psig models 4FW63 through 4FW675) or MM63M manual reset LWCO with quick opening blowoff valve (on 30 psig models 4FW827 and larger) or probe type LWCO (on 60 psi models 4FW63 through 4FW675) or MM150M manual reset LWCO with quick opening blowoff valve (on all 60 psi boilers on models 4FW827 and larger) or L4006A operating aquastat, L006E manual reset high limit aquastat and appropriate firing rate control when required. The following trims are shipped loose for field mounting: 3 theraltimeter (on models 4FW63 through 4FW675) or 5 thermometer and 6 pressure/altitude gauge (on models 4FW827 and larger) and loose ASME side outlet relief valve(s).
Jacket:
Rectangular type 1 fiberglass insulated jacket on sizes 4F63 through 4F345, 2 fiberglass insulated rectangular jacket on sizes 4F450 through 4F675 and 2 fiberglass wrap around jacket on sizes F87 and larger.
Burner:
Steam Trim:
The following trim is shop mounted and wired: MM17 combination pump control and LWCO with alarm contacts and quick opening blowoff valves, probe type manual reset auxiliary LWCO, L404A operating pressuretrol, L0C manual reset high limit pressuretrol and appropriate firing rate control when required. The following trim is shipped loose for field mounting: 3 steam pressure gauge (on models 4FL63 through 4F675), 6 steam pressure gauge (on models 4F827 and larger), ASME side outlet safety valve(s) and gauge glass set.
As selected for the fuel to be burned, mounted and wired. Refer to burner data sheets for details of burner equipment. Burners available for gas, No. oil, No. oil, No. oil, No. 6 oil, combination gas/No. oil, gas/No. oil, gas/No. oil, gas/No. 6 oil, combination gas/No. oil, gas/No. oil, gas/No. oil, and gas/No. 6 oil.
8
Series 4F-45
127 944 28.2 973 733 3,055 821 1,180 8.4 120 127 18.3 64.5 133 168 2,700 3,800 4,095 154 1,145 34.2 1,180 889 3,705 996 1,431 10.2 145 154 21.9 65.3 145 196 3,100 4,300 4,735 180 1,339 40.0 1,380 1,039 4,340 1,165 1,674 12.0 168 180 25.3 66.2 172 232 3,300 4,730 5,235 209 1,553 46.4 1,601 1,205 5,020 1,351 1,941 13.9 194 209 29.1 66.7 198 268 3,600 5,250 5,830 240 1,784 53.3 1,839 1,384 5,765 1,552 2,230 15.9 224 240 34.7 64.3 214 288 4,200 5,980 6,595
277 2,062 61.6 2,125 1,600 6,665 1,794 2,578 18.4 257 277 39.7 64.9 245 329 4,600 6,435 7,140
311 2,313 69.1 2,384 1,795 7,480 2,012 2,891 20.7 289 311 44.4 65.1 274 369 5,300 7,575 8,365
345 2,568 76.7 2,646 1,993 8,305 2,234 3,210 22.9 320 345 49.1 65.4 302 408 5,600
2,078 2,598 3,299 3,923 8,660 10,825 13,745 16,345 2,350 3,348 23.9 22.3 360 398 58.9 56.8 470 569 6,900 2,913 4,185 29.9 27.9 450 497 68.0 61.5 551 666 8,700 3,698 5,314 38.0 35.4 563 622 89.3 59.5 663 801 4,398 6,319 45.1 42.1 675 746 104.7 60.4 788 951
9,300 10,400
3,510 3,870
8,110 10,615 13,290 14,825 16,970 8,995 11,495 14,255 15,975 18,325
360A-3 2,953 88.2 3,044 2,292 9,550 2,569 3,691 26.4 24.6 397 429 58.9 62.7 421 519 6,900 10,405 11,225
450-A 3,445 102.9 3,550 2,673 11,140 2,997 4,306 30.8 28.7 463 500 68.0 63.3 492 676 8,800 12,900 14,430
563A-3 4,188 125.1 4,316 3,250 13,540 3,644 5,235 37.4 34.9 563 608 89.3 58.6 602 740 9,300 14,315 15,465
675A-3 4,924 147.1 5,075 3,821 15,920 4,284 6,155 44.0 41.0 662 715 104.7 58.8 712 875
12,400
827 6,126 183.0 6,315 4,754 19,810 5,330 7,658 54.7 51.0 827 893 115.6 66.2 761 1,003 13,200 18,970 20,325
993 7,388 220.7 7,617 5,733 23,890 6,428 9,235 66.0 61.6 993 1,072 139.2 66.3 925 1,220 14,800 22,500 24,950
1157 8,606 257.1 8,872 6,885 28,690 7,487 10,758 76.8 71.7 1,157 1,250 160.7 66.9 1,050 1,330 18,300 27,040 28,675
1323 9,842 294.0 10,146 7,873 32,805 8,563 12,303 87.9 82.0 1,323 1,429 186.5 66.0 1,227 1,554 19,200 29,415 32,140
1654 12,302 367.5 12,682 9,546 39,775 10,703 15,378 110.0 102.7 1,654 1,786 234.0 65.7 1,443 1,826 23,000 35,010 38,200
1985 14,766 441.1 15,223 11,458 47,740 12,846 18,458 132.0 123.2 1,985 2,143 301.6 61.2 1,720 2,147 28,000 42,320 45,870
2315 17,220 514.4 17,753 13,363 55,680 14,981 21,525 154.0 143.7 2,315 2,500 348.6 61.7 1,979 2,473 34,500 50,970 55,085
16,930 18,290
Ratings based on 4.5 square feet of heating surface per boiler horsepower
9
Water Trim:
Jacket:
The following trims are shop mounted and wired: probe type LWCO (on 30 psig models 4FW63 through 4FW675) or MM63M manual reset LWCO with quick opening blowoff valve (on 30 psig models 4FW827 and larger) or probe type LWCO (on 60 psi models 4FW63 through 4FW675) or MM150M manual reset LWCO with quick opening blowoff valve (on all 60 psi boilers on models 4FW827 and larger) or L4006A operating aquastat, L006E manual reset high limit aquastat and appropriate firing rate control when required. The following trims are shipped loose for field mounting: 3 theraltimeter (on models 4FW63 through 4FW675) or 5 thermometer and 6 pressure/altitude gauge (on models 4FW827 and larger) and loose ASME side outlet relief valve(s).
Rectangular type 1 fiberglass insulated jacket on sizes 4F63 through 4F345, 2 fiberglass insulated rectangular jacket on sizes 4F450 through 4F675 and 2 fiberglass wrap around jacket on sizes F87 and larger.
Steam Trim:
The following trim is shop mounted and wired: MM17 combination pump control and LWCO with alarm contacts and quick opening blowoff valves, probe type manual reset auxiliary LWCO, L404A operating pressuretrol, L0C manual reset high limit pressuretrol and appropriate firing rate control when required. The following trim is shipped loose for field mounting: 3 steam pressure gauge (on models 4FL63 through
Burner:
As selected for the fuel to be burned, mounted and wired. Refer to burner data sheets for details of burner equipment. Burners available for gas, No. oil, No. oil, No. oil, No. 6 oil, combination gas/No. oil, gas/No. oil, gas/No. oil, gas/No. 6 oil, combination gas/No. oil, gas/No. oil, gas/No. oil, and gas/No. 6 oil.
*Two coils of any size or combination of sizes may be installed in F-117 and larger 006 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com
0
Series 4F-50
127 850 25.4 876 660 2,750 740 1,063 7.6 120 127 18.3 58.1 133 168 2,700 3,800 4,095 154 1,031 30.8 1,063 800 3,335 897 1,289 9.2 145 154 21.9 58.8 145 196 3,100 4,300 4,735 180 1,205 36.0 1,242 935 3,895 1,048 1,506 10.8 168 180 25.3 59.5 172 232 3,300 4,730 5,235 209 1,400 41.8 1,442 1,086 4,525 1,218 1,750 12.5 194 209 29.1 60.1 198 268 3,600 5,250 5,830 240 1,607 48.0 1,656 1,247 5,195 1,398 2,009 14.4 224 240 34.7 57.9 214 288 4,200 5,980 6,595
277 1,855 55.4 1,911 1,439 5,995 1,614 2,319 16.6 257 277 39.7 58.4 245 329 4,400 6,435 7,140
311 2,082 62.2 2,146 1,616 6,735 1,811 2,603 18.6 289 311 44.4 58.6 274 369 5,300 7,575 8,365
345 2,310 69.0 2,381 1,793 7,470 2,010 2,888 20.6 320 345 49.1 58.8 302 408 5,600
360A 2,410 72.0 2,484 1,870 7,790 2,097 3,013 21.5 20.1 360 398 58.9 51.2 470 569 6,700
2,340 2,926 3,508 9,750 12,190 14,615 2,623 3,769 27.0 25.2 450 497 68.0 55.4 537 666 8,700 3,280 4,713 33.6 31.4 563 622 89.3 52.8 683 801 3,932 5,650 40.4 37.7 675 746 104.7 53.9 788 951
9,300 10,400
3,510 3,870
8,110 10,615 13,290 14,825 16,970 8,995 11,495 14,255 15,975 18,325
360A-3 2,658 79.4 2,739 2,063 8,596 2,312 3,323 23.7 22.2 397 429 58.9 56.4 421 519 6,900 10,450 11,225
450-A 3,100 92.6 3,195 2,406 10,025 2,697 3,875 27.7 25.8 463 500 68.0 57.0 492 676 8,800 12,900 14,430
563A-3 3,769 112.6 3,885 2,925 12,188 3,279 4,711 33.7 31.4 563 608 89.3 52.8 602 740 11,000 14,315 15,465
675A-3 4,432 132.4 4,568 3,439 14,329 3,856 5,540 39.6 36.9 662 715 104.7 52.9 712 875 12,400 16,930 18,290
827 5,537 165.0 5,706 4,299 17,910 4,817 6,921 49.9 46.6 827 893 115.6 59.9 761 1,003 14,800 18,970 20,325
993 6,648 199.0 6,852 5,161 21,505 5,784 8,310 60.0 56.0 993 1,072 139.2 59.7 925 1,220 18,300 22,500 24,950
1157 7,746 231.0 7,983 6,014 25,060 6,739 9,683 70.0 65.3 1,157 1,250 160.7 60.3 1,050 1,330 19,200 27,040 29,375
1323 8,857 265.0 9,129 6,877 28,655 7,706 11,071 80.0 74.7 1,323 1,429 186.5 59.4 1,227 1,554 19,800 29,415 32,140
1654 11,074 331.0 11,413 8,598 35,825 9,634 13,843 99.0 92.4 1,654 1,786 234.0 59.2 1,443 1,826 23,000 35,010 38,200
1985 13,290 397.0 13,697 10,318 42,995 11,562 16,613 119.0 110.7 1,985 2,143 301.6 55.1 1,720 2,147 28,000 42,320 45,870
2315 15,499 463.00 15,974 12,033 50,140 13,484 19,374 139.0 129.3 2,315 2,500 348.6 55.6 1,979 2,473 34,500 50,970 55,085
2645 17,708 529.0 18,252 13,748 57,285 15,406 22,135 158.0 148.0 2,645 2,857 383.8 63.5 2,173 2,718 38,200 56,290 60,820
3075 20,587 615.0 21,217 15,976 66,525 17,911 25,734 184.0 172.0 3,075 3,321 505.6 50.9 2,814 3,665 49,000 72,430 79,510
1
Water Trim:
Jacket:
The following trims are shop mounted and wired: probe type LWCO (on 30 psig models 4FW63 through 4FW675) or MM63M manual reset LWCO with quick opening blowoff valve (on 30 psig models 4FW827 and larger) or probe type LWCO (on 60 psi models 4FW63 through 4FW675) or MM150M manual reset LWCO with quick opening blowoff valve (on all 60 psi boilers on models 4FW827 and larger) or L4006A operating aquastat, L006E manual reset high limit aquastat and appropriate firing rate control when required. The following trims are shipped loose for field mounting: 3 theraltimeter (on models 4FW63 through 4FW675) or 5 thermometer and 6 pressure/altitude gauge (on models 4FW827 and larger) and loose ASME side outlet relief valve(s).
Rectangular type 1 fiberglass insulated jacket on sizes 4F63 through 4F345, 2 fiberglass insulated rectangular jacket on sizes 4F450 through 4F675 and 2 fiberglass wrap around jacket on sizes F87 and larger.
Steam Trim:
The following trim is shop mounted and wired: MM17 combination pump control and LWCO with alarm contacts and quick opening blowoff valves, probe type manual reset auxiliary LWCO, L404A operating pressuretrol, L0C manual reset high limit pressuretrol and appropriate firing rate control when required. The following trim is shipped loose for field mounting:
Burner:
As selected for the fuel to be burned, mounted and wired. Refer to burner data sheets for details of burner equipment. Burners available for gas, No. oil, No. oil, No. oil, No. 6 oil, combination gas/No. oil, gas/No. oil, gas/No. oil, gas/No. 6 oil, combination gas/No. oil, gas/No. oil, gas/No. oil, and gas/No. 6 oil.
*Two coils of any size or combination of sizes may be installed in F-117 and larger
Sealed forced draft firing design. Boiler tubes are expanded and flared. Separate second and third pass rear tube sheets allow safe expansion and contraction.
Waterback rear turnaround promotes rapid internal circulation and reduces gas temperatures at entrance to second pass, reducing tube and stress. Easy opening, insulated front flue doors with bolted closure provide full access to all tubes. A 16-inch diameter bolted rear access door with observation port provides access to the boiler furnace. Handhole washouts are provided for easy inspection and cleaning of waterside surfaces. All steam boilers provided with a dry pan to ensure dry steam. The round horizontal smoke outlet is standard. Vertical smokebox outlet and quadrant dampers are optional. All boilers are provided with an enameled steel jacket over 2 inches of fiberglass insulation and lifting lugs. The boiler is mounted on a heavy-duty steel base with extended skid and burner platform for protection of the burner during shipment and rigging.
Steam pressure gauge 3 L0 operating pressuretrol L0C manual reset high limit pressuretrol and appropriate firing rate control when required. Manual reset probe auxiliary LWCO.
3,769 26.9 25.1 358 396 58.9 64 470 569 6,710 10,615 11,495
Heating Surface - Sq. Ft. Furnace Volume Heat Release Water Content - Gal. Approx. Dry Weight - Lbs. Approx. Full Weight - Lbs.
Fireside Waterside Cu. Ft. MBH/Cu. Ft. Steam Flooded Steam Flooded
006 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com
Series 4N
Firing Rate - Gas MBH Light Oil (140,000 BTU/Gal.) Heavy Oil (150,000 BTU/Gal.) Coal (Stoker) Heating Surface Lbs./Hr. Sq. Ft. Fireside Waterside Cu. Ft. * MBH/Cu. Ft.
Water Content Gals. Steam Water Approx. Dry Weight Lbs. Lbs. Approx. Weight FullSteam Water
4N Boiler Models Gross Output MBH BHP Lbs.Stm./Hr. MBH Sq. Ft. MBH
463 2,519 75 2,596 1,956 8,150 2,190 3,149 22.5 21.0 258 463 500 68.0 46.3 492 607 8,000 12,100 13,055
563 3,063 92 3,156 2,378 9,910 2,663 3,829 27.3 25.5 314 563 608 89.3 42.9 602 740 8,500 13,515 14,665
662 3,601 108 3,712 2,796 11,650 3,131 4,501 32.1 30.0 369 662 715 104.7 43.0 712 875 10,100 16,030 17,390
827 4,499 134 4,636 3,493 14,555 3,912 5,624 40.2 37.5 461 827 893 115.6 48.7 761 1,003 12,300 18,630 20,645
993 5,402 161 5,567 4,194 17,475 4,697 6,753 48.2 45.0 554 993 1,072 139.2 48.5 925 1,220 13,300 21,005 23,455
1157 6,294 188 6,484 4,887 20,360 5,473 7,868 56.2 52.5 646 1,157 1,250 160.7 49.0 1,050 1,330 16,600 25,340 27,675
1323 7,197 215 7,417 5,588 23,280 6,258 8,996 64.3 60.0 738 1,323 1,429 186.5 48.2 1,227 1,554 18,600 28,815 31,540
1654 8,998 269 9,273 6,986 29,110 7,824 11,248 80.3 75.0 923 1,654 1,786 234.0 48.1 1,443 1,826 21,700 33,710 36,900
1985 10,798 323 11,129 8,384 34,930 9,390 13,498 96.4 90.0 1,108 1,985 2,143 301.6 44.8 1,720 2,147 26,500 40,815 44,370
2315 12,594 376 12,979 9,778 40,740 10,951 15,743 112.5 104.9 1,292 2,315 2,500 348.6 45.2 1,979 2,473 32,800 49,270 53,385
2645 14,389 430 14,829 11,172 46,550 12,512 17,986 128.5 120.0 1,476 2,645 2,857 383.8 46.9 2,173 2,718 37,500 55,590 60,120
3075 16,738 500 17,250 12,989 54,120 14,554 20,923 149.5 139.5 1,717 3,075 3,321 505.6 41.4 2,814 3,665 48,200 71,630 78,710
Firing Rate - Gas MBH Light Oil (140,000 BTU/Gal.) Heavy Oil (150,000 BTU/Gal.) Coal (Stoker) Heating Surface Lbs./Hr. Sq. Ft. Fireside Waterside Cu. Ft. * MBH/Cu. Ft.
Water Content Gals. Steam Water Approx. Dry Weight Lbs. Approx. Weight Full Lbs. Steam Water
All models have 3 inch diameter tubesexcept 3075 has 2-1/2 inch tubes * = deos not include base volume
6
Dimensions (Inches)
4N Boiler Models A - Boiler Width B - Boiler Length C - Boiler Height D - Base Width E - Base Length *F - Base Height G - Front Smoke Box Height H - Front Smoke Box Depth J - Supply Location **K - Supply Size L - Return Size M - Return Location N - Smoke Box Depth - Top Rear P - Vent Collar Diameter Q - Rear Vent Collar Height R - Smoke Box Collar Width Top Vent S - Smoke Box Collar Depth Top Vent T - Top Vent Collar Height U - Tube Pull Space V - Supply Fitting Height W - Normal Water Line Height 63
30
78
37
92
107
127
154
51
180
59
209
68
240
55
277
63
311
70-1/2
345
78
397
463
563
56
662
56
30-1/4 30-1/4 30-1/4 30-1/4 35-7/8 35-7/8 35-7/8 35-7/8 44-5/8 44-5/8 44-5/8 44-5/8 52-1/4 52-1/4 43-1/2 50-1/2 42-1/2
52-1/8 52-1/8 52-1/8 52-1/8 60-1/2 60-1/2 60-1/2 60-1/2 67-1/2 67-1/2 67-1/2 67-1/2 79-1/4 79-1/4 29-3/4 29-3/4 29-3/4 29-3/4 35-1/8 35-1/8 35-1/8 35-1/8 43-7/8 43-7/8 43-7/8 43-7/8 50-1/8 50-1/8 30-1/2 37-1/2 15 15 44 15 51 15 43 18 51-1/2 59-1/2 68-1/2 55-1/2 63-1/2 18 18 18 18 18 71 18
22-3/4 22-3/4 22-3/4 22-3/4 24-7/8 24-7/8 24-7/8 24-7/8 30-5/8 30-5/8 30-5/8 30-5/8 33-5/8 33-5/8 36-3/4 36-3/4 6-1/2 12 4 3 3-1/2 6-1/2 12 4 3 3-1/2 6-1/2 12 4 3 3-1/2 6-1/2 12 4 3 3-1/2 7-1/2 15 6 4 4 7-1/2 15 6 4 4 7-1/2 15 6 4 4 7-1/2 15 6 4 4 8-1/2 18 6 4 4 8-1/2 18 8 4 4 8-1/2 18 8 4 4 8-1/4 18 8 4 4 8-1/4 26 8 4 4-3/8 16 16 20 8-1/4 26 10 4 4-3/8 16 16 24 9-3/4 26 10 4 4-3/8 16 16 26 9-3/4 26 10 4 4-3/8 16 16 28
8 8 8 8 9 9 9 9 10 10 10 10 16-1/2 16-1/2 16-1/2 16-1/2 20-1/2 20-1/2 20-1/2 20-1/2 22-1/2 22-1/2 22-1/2 22-1/2 14 14 14 14 18 40 18 40 18 40 18 40 20 46 57 57 3-3/8 55 20 46 57 65 3-3/8 55 20 46 57 72-1/2 3-3/8 55 20 46 57 80 3-3/8 55
51-1/2 51-1/2 52-3/8 52-3/8 35-1/4 35-1/4 42-1/2 42-1/2 10 64 81 3-1/2 13 64 94 3-1/2 12 13
41-7/8 41-7/8 41-7/8 41-7/8 49-1/8 49-1/8 49-1/8 49-1/8 32 1-5/8 39 1-5/8 45-1/2 52-1/2 44-1/2 1-5/8 1-5/8 3-3/8 53 3-3/8 61 3-3/8 70 3-3/8
66-3/16 66-3/16
*Oil, Gas, Stoker Only - See note below rating table for hand-fired boilers. **4 is IPS female thread, 6 and larger are flanged Specifications, dimensions data subject to change without notice.
7
TheComplete Boiler Room Supplier Complete Boiler Room Supplier The Series 4N Models 827 - 3075
Dimensions (Inches)
4N Boiler Models A - Boiler Width B - Boiler Length *C - Boiler Height D - Base Width E - Base Length F - Base Height G - Front Smoke Box Door Height H - Front Smoke Box Depth J - Supply Location **K - Supply Size **L - Return Size - Steam **L - Return Size - Water M - Return Location N - Smoke Box Depth Rear P - Rear Vent Collar Diameter Q - Rear Vent Collar Height R - Top Vent Collar Width S - Top Vent Collar Depth T - Top Vent Collar Height U - Tube Pull Space W - Normal Water Line Height 827
64 106-1/4 91 61-1/2 107-1/4 18 29-5/16 12-3/4 22 8 4 6 6 20-3/4 28 71-1/2 48 14 87-3/4 108 74
993
64 129 91 61-1/2 130 18 29-5/16 12-3/4 22 8 4 6 6 20-3/4 32 71-1/2 48 17 87-3/4 131 74
1157
70 116-1/2 102-1/2 67-1/2 117-1/2 18 35-7/16 13-3/4 22 8 4 6 6-7/8 22-3/4 32 81-1/2 51 16 99-1/4 118-1/2 85-1/2
1323
70 136 102-1/2 67-1/2 137 18 35-7/16 13-3/4 22 8 6 8 6-7/8 22-3/4 35 81-1/2 51 19 99-1/4 138 85-1/2
1654
76 130-1/2 118-1/8 73-1/2 131-1/2 18 40-3/8 14-3/4 22 10 6 8 6-7/8 22-3/4 38 94-5/8 55 16 113-7/8 132-1/2 100-1/4
1985
82 128 138-1/8 79-1/2 129 18 52-1/8 15-3/4 22 12 6 8 7-1/4 24-3/4 44 110-5/8 72 18 132-7/8 130 114-1/4
2315
82 148 138-1/8 79-1/2 149 18 52-1/8 15-3/4 22 12 6 8 7-1/4 24-3/4 44 110-5/8 72 18 132-7/8 150 114-1/4
2645
82 162 138-1/8 79-1/2 164 18 52-1/8 15-3/4 22 12 6 8 7-1/4 24-3/4 44 110-5/8 72 18 132-7/8 165 114-1/4
3075
96 163 148 93-1/2 164 18 65-7/8 16-1/2 68 12 6 8 7 26 46 119 84 22 142 165 122-1/2
*Oil, Gas, Stoker Only - See note below rating table for hand-fired boilers. **4 is IPS female thread, 6 and larger are flanged Specifications, dimensions data subject to change without notice.
8
Series 4N Ratings
Compact, efficient three-pass firebox design 1 psi steam, 0 psi water Ample firebox assures non-critical combustion,
high efficiency
92
225 935 1,500 64 67 6.1 12.6 39.2 96 134 2,500 3,310 3,630
107
259 1,080 1,725 74 77 7.2 14.6 39.2 113 156 2,900 3,860 4,220
127
337 1,405 2,245 96 100 7.2 18.3 40.5 133 168 3,200 4,325 4,615
154
404 1,685 2,695 115 120 8.8 21.9 41.0 149 200 3,700 4,920 5,905
180
468 1,950 3,120 133 139 10.3 25.3 41.1 171 231 4,100 5,555 6,055
209
538 2,240 3,590 153 160 12.0 29.1 42.9 197 267 4,600 6,240 6,820
240
649 2,700 4,330 183 193 12.6 34.7 41.2 209 283 5,150 6,895 7,510
277
744 3,100 4,960 210 221 12.6 39.7 41.3 239 323 5,550 7,545 8,245
311
831 3,460 5,540 235 247 13.4 44.4 41.0 267 362 6,250 8,460 9,250
345
922 3,840 6,150 260 274 14.5 49.1 41.0 295 401 6,650 9,100 9,985
4N Boiler Models Net Rating - Steam or Water Net Rating - Steam Net Rating - Water
Heating Surface - Sq. Ft. Grate Area Furnace Volume Heat Release Water Content - Gals. Approx. Dry Weight - Lbs. Approx. Full Weight - Lbs. Steam Water
397
463
1,724 7,185 11,500 463 500 18.1 68.0 53.0 492 607 9,800 13,910 14,865
563
2,188 9,115 14,595 563 608 20.5 89.3 49.1 602 740 10,550 15,565 16,715
662
2,572 10,715 17,155 662 715 22.5 104.7 49.2 712 875 12,350 18,280 19,640
827
3,214 13,390 21,435 827 893 25.6 115.6 55.6 761 1,003 14,850 21,190 23,200
993
3,859 16,080 25,740 993 1,072 28.4 139.2 55.5 925 1,220 16,150 23,845 26,295
1157
4,496 18,730 29,990 1,157 1,250 30.9 160.7 56.0 1,050 1,330 19,700 28,480 30,715
1323
5,141 21,420 34,290 1,323 1,429 33.2 186.5 55.1 1,227 1,554 21,900 32,132 34,860
1654
6,427 26,780 42,870 1,654 1,786 37.4 234.0 55.0 1,443 1,826 25,450 37,450 40,640
1985
7,713 32,135 51,445 1,985 2,143 41.2 301.6 51.2 1,720 2,147 30,600 44,935 48,490
2315
8,996 37,485 60,005 2,315 2,500 44.7 348.6 51.6 1,979 2,473 37,250 53,740 57,855
2645
10,278 42,825 68,555 2,645 2,857 48.0 383.8 53.6 2,173 2,718 42,300 60,400 64,920
1,408 5,865 9,391 397 429 16.4 58.9 52.3 421 520 8,150 11,645 12,470
Grates for hand firing are not supplied by Burnham Commercial Select boiler on net rating to match building heat loss or installed radiation. See additional note regarding heat value of coal on back page
9
Model 4NL/W-68
Gross Ratings Boiler Model 4NL/W63-68 4NL/W78-68 4NL/W92-68 4NL/W107-68 4NL/W127-68 4NL/W154-68 4NL/W180-68 4NL/W209-68 4NL/W240-68 4NL/W277-68 4NL/W311-68 4NL/W345-68 4NL/W397-68 4NL/W463-68 4NL/W563-68 4NL/W662-68 4NL/W827-68 4NL/W993-68 4NL/W1157-68 4NL/W1323-68 4NL/W1654-68 4NL/W1985-68 4NL/W2315-68 4NL/W2645-68 4NL/W3075-68 MBH 222 271 315 364 473 566 655 753 901 1,034 1,157 1,280 1,954 2,279 2,772 3,259 4,071 4,888 5,696 6,513 8,142 9,772 11,396 13,021 10,215 HP 6.6 8.1 9.4 10.9 14.1 16.9 19.6 22.5 26.9 30.9 34.6 38.2 58.4 68.1 82.8 97.4 121.6 146.0 170.1 194.6 243.2 291.9 340.4 389.0 305.1 Steam Lbs./Hr. 228 279 325 375 487 583 675 776 928 1,065 1,192 1,319 2,014 2,349 2,856 3,359 4,196 5,038 5,870 6,712 8,392 10,071 11,745 13,419 10,528 Firing Rate Lbs./Hr. 47 57 67 77 100 120 139 160 191 219 246 272 415 484 588 692 864 1,038 1,209 1,383 1,729 2,075 2,420 2,764 2,169 Fireside Heating Surface Sq. Ft. 47 55 64 74 96 115 133 153 183 210 235 260 397 463 563 662 827 993 1,157 1,323 1,654 1,985 2,315 2,645 2,075 Furnace Volume Cu. Ft. 8.8 10.7 12.6 14.6 18.3 21.9 25.3 29.1 34.7 39.7 44.4 49.1 58.9 68.0 89.3 104.7 115.6 139.2 160.7 186.5 234.0 301.6 348.6 383.8 505.6 Water Content-Gallons Water 2,265 2,650 3,020 3,500 2,895 4,465 5,025 5,620 6,250 6,985 7,910 8,535 10,830 13,055 14,665 17,390 20,645 23,455 27,675 31,540 36,900 44,370 53,385 60,120 78,710 Steam 2,055 2,390 2,700 3,140 3,605 4,040 4,525 5,040 5,635 6,285 7,120 7,650 10,005 12,100 13,515 16,030 18,630 21,005 25,340 28,815 33,710 40,815 49,270 55,590 71,630
NOTES: 1. Boiler model suffix 68 indicates 6.8 SQ.FT.F.S.H.S./HP 2. Firing rate based on biomass/wood fuel at 6000 BTU/LB and 78.5% operating efficiency . Furnace volume is measured from the bottom of the boiler mudleg
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Jacket: Wrap-around type, with fiberglass insulationinstalled. Steam Trim: Steam pressure gauge (-1/ inch 6A through 66A; 6 inch 87 and larger), gauge glass set for mounting on boiler with 6A through A, cast iron water column with gauge glass set and tricocks 97A and larger, and ASME safety valve(s). Trim not installed. Water Trim: Theraltimeter (-1/ inch) 6A through 66A, pressure/altitude gauge (6 inch) and thermometer, (6 inch) 87 and larger, ASME relief vavle(s). Trim not installed.
Additional Equipment
Standard Equipment
Boiler: Three-pass boiler constructed and stamped in accordance with Section IV of the ASME Boiler and Pressure Vessel Code for 1 psi steam and 0 psi water with separate base, rear smoke outlet (top outlet available when specified), gas tight front flue cleanout door, rear observation port 6A through A, rear access door with observation port 97A and larger, lifting lugs 17A and larger.
Oil & Gas Fired Boilers - Burner opening in front head (base refractory or combustion equipment is not supplied by Burnham Commercial). Stoker Fired Boilers - Firedoor(s) in front head; hinged flue door, all sizes; ashpit door in base (Stoker not supplied by Burnham Commercial). Hand Fired Boilers - Same as stoker fired (Grate sets not supplied by Burnham Commercial).
108F GPM
3.5 5.0 6.0 7.5 10.0 12.5 15.0 18.7 22.5 25.0
180F GPH
210 300 360 450 600 750 900 1125 1350 1500
212F GPH
325 466 560 700 933 1165 1400 1750 2100 2330
*Two coils of any size or combination of sizes may be installed in N-117 and larger
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4NP Boiler Models A - Boiler Length B - Boiler Supply Height C - Base Length at Mudleg D - Boiler Width at Mudleg E - Firebox Width F - Firebox Length G - Firebox Height H - Supply Location J - Supply Nozzle Size (300lb. Flg.) K - Return Connection Location M - Return Connection Size N - Front Smokebox Depth P - Tube Removal Space Q - Rear Flue Outlet Diameter R - Base to Flue Centerline S - Normal Water Line AA - Width Over Columns BB - Front and Rear Column Location CC - Middle Column Location Approximate Dry Weight (Lbs.) Approximate Weight, Full (Lbs.)
625 11 9 1 6 8 11 0 6 1-1/ 1-1/ 10 117 7 67-/ 76-1/ 81 17 6 16,11 ,7
925 1 10 16 68 1 71 6 1-1/ 1-1/ 10 18 7-1/ 8-7/8 87 17 19,67 8,0
1850 169 1 1 86 7 10 66 77 8 1-1/ 1 11 109-9/16 11-1/ 10 17 ,9 6,98
2153 177 11 11 9 78 18 66 79 8 1-1/ -1/ 1 19 11-9/16 1-1/16 111 17 61 9,00 6,16
2500 19 11 166 9 78 1 66 87 8 1-1/ 1 1 8 11-9/16 1-1/16 111 17 69 0,190 8,91
3075 191 11 161 10 90 18 86 8 1-1/ 16 17 8 107-7/16 1-/8 1 17 6 6,70 67,911
3690 1 11 18 10 90 171 98 10 1-1/ 16 170 8 107-7/16 1-/8 1 17 78 ,000 79,16
4305 11 1 110 96 00 11 10 1-1/ 16 199 1 107-7/16 1-/8 1 17 8 61,996 90,160
All specifications, dimensions and data subject to change without notice. Dimensions shown are measured in inches.
The Complete Boiler Room Supplier The Complete Boiler Room Supplier
Series 4NP
GROSS RATINGS
NET RATINGS
MAX. FIRING RATE - SINGLE FUEL #2 OIL GPH 0. . 60.6 7.8 91.0 106.1 11. 11.6 181.9 1. 7.9 6.1 7.8 91.0 11. 10. 11.6 181.9 1. 7.7 #6 OIL GPH 7.9 1.8 .8 69.7 8.7 97.6 111.6 19. 167. 19. .9 1.6 69.7 8.7 10. 119.9 19. 167. 19. 7.1 #LBS/ HR. COAL* 8* 9* 66* 80* 98* 118* 11* 1,60* 1,968* ,96* 8** 17** 6** 676** 8** 969** 1,17** 1,** 1,77** 191**
BOILER MODEL NP6-6 NP9-6 NP10-6 NP18-6 NP180-6 NP1-6 NP00-6 NP07-6 NP690-6 NP0-6 NP6-0 NP9-0 NP10-0 NP18-0 NP180-0 NP1-0 NP00-0 NP07-0 NP690-0 NP0-0
MBH ,8 ,01 6,69 8,69 10,0 11,716 1,90 16,78 0,08 , ,18 6,19 8,69 10,0 1,86 1,9 16,78 0,08 , 8,
HP 100 10 00 0 00 0 00 00 600 700 1 18 0 00 70 0 00 600 700 80
LBS. STM./ HR. ,0 ,17 6,900 8,6 10,0 1,07 1,800 17,0 0,700 ,10 ,1 6,8 8,6 10,0 1,76 1,8 17,0 0,700 ,10 9,
STEAM MBH ,98 ,896 ,19 6,9 7,79 9,09 10,91 1,989 1,86 18,18 ,7 ,806 6,9 7,79 9,61 11,170 1,989 1,86 18,18 ,080
SQ. FT. STEAM 10,8 16, 1,66 7,08 ,71 7,88 ,96 ,11 6,9 7,767 1,9 0,0 7,08 ,71 0,00 6, ,11 6,9 7,767 9,001
GAS MBH ,18 6,76 8,69 10,61 1, 1,6 16,78 0,9 ,106 9,91 ,0 7,71 10,61 1, 1,8 17,99 0,9 ,106 9,91 ,68
FIRE SIDE 6 9 1,0 1,8 1,80 ,1 ,00 ,07 ,690 ,0 6 9 1,0 1,8 1,80 ,1 ,00 ,07 ,690 ,0
18. 186.6 8.0 1.7 07.7 71.9 1. 00. 7.0 716. 18. 186.6 8.0 1.7 07.7 71.9 1. 00. 7.0 716.
76 1,006 1,188 1,0 1,681 ,06 ,09 ,86 ,901 ,81 76 1,006 1,188 1.0 1,681 ,06 ,09 ,86 ,901 ,81
NOTES: 1. Boiler model suffix 62 indicates 6.15 sq. ft. F.S.H.S. /HP and 50 indicates 5 sq. ft. F.S.H.S./HP . Firing rate based on: Natural gas @ 1000 BTU/cu. ft. and 80% heat transfer efficiency #2 oil @ 138 MBH/gal. and 80% heat transfer efficiency #6 oil @ 150 MBH/gal. and 80% heat transfer efficiency * 100% coal input @ 13,000 BTU/pound and 78.5% heat transfer efficiency (6.15 rating) ** Coal input @ 1,000 BTU/pound limited to 70% of input in order to develop sq. ft. rating. . Furnace volume is measured from the bottom of the boiler mud leg (no deduction for bridgewall) . Approximate dry weight includes H columns and base casing.
C Series
The Burnham Commercial C Series compact packaged boiler was designed using our 10+ years of boiler experience and is sold and serviced through the largest and most experienced network of sales representatives in the country. With a complete commercial product offering and unmatched sales and technical support, its no wonder why we are Americas Boiler Company!
and extra heavy tube sheets assure the continued airtight conditions necessary for efficient combustion. Opening the front flue door allows convenient access to the firetubes. By brushing out all of the firetubes, the original efficiency of the boiler is restored in a matter of minutes. All tube ends are rolled in accordance with the ASME code and are inspected for hydraulic tightness by an independent insurance inspector, prior to shipping. These installation, operation and maintenance features add up to real savings for you. Factory testing assures you that the boiler will deliver clean, quiet and reliable heat from the day its installed.
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NATURAL GAS
50% 180F Water 8. 8. 8. 8.7 8.9 8.8 8.9 86.1 86. 10 psig 8. 8. 8. 8.7 8.0 8.9 8.9 8. 8.6 75% 180F Water 87. 87.8 87.9 88. 88.6 88. 88. 89.0 89. 10 psig 8. 8.8 8.9 86. 86.7 86.6 86.7 87. 87.6 75% 180F Water 8.8 8.9 8.9 8.1 8. 8. 8. 8.7 86.0 10 psig 8.6 8.7 8.7 8.0 8. 8. 8. 8.8 8. 100% 180F Water 86.9 87. 87. 87.7 88.1 88.0 88.0 88.6 89.0 100% 180F Water 8.1 8.1 8.1 8. 8.8 8.7 8.7 8. 8.6
#2 OIL
C Series Features
Three-pass firetube type, constructed with heavy steel, in accordance with requirements of the ASME Code. All units are registered with the National Board. Water cooled sidewalls in the rear turnaround promote rapid internal circulation and reduce gas temperatures at the entrance to the second pass, reducing tube end stress. All tube ends are rolled and flared. Easy-opening insulated front and rear flue doors with light weight non-refractory closure provide full access to all tubes. No elaborate seals are used. The C Series oversized furnace easily accommodates any burner. Washouts are provided for easy inspection and cleaning of waterside surfaces. All steam boilers are provided with a dry pan to ensure dry steam. A feedwater diffuser is provided on steam boilers. All water boilers are equipped with a dip tube at supply outlet and diffuser at return inlet. The round vertical smoke outlet has room for an optional quadrant damper. All boilers are provided with lifting holes and
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Boiler:
an enameled steel jacket installed over fiberglass insulation. The boiler is mounted on a heavy-duty structural steel base with extended skid and burner platform for protection of the burner during shipment and rigging.
Water: 63M manual reset low water cut-offpiped with quick opening blowoff valve. Combination pressure/temperature gauge3 inch dial. L4006A operating aquastat and L4006E manual reset high limit aquastat and appropriate firing rate control when required. ASME side outlet relief valve(s).
C A
OVERALL WIDTH OVER SKID
PLAN VIEW
B
MAX. HEIGHT
FRONT VIEW
SIDE VIEW
Burnham Water Softener Systems are designed to produce conditioned water to reduce the minerals which produce detrimental scale formation on the heat transfer surfaces in the boiler. Use of a water softener reduces the need for other chemical scale control additives.
Burnham Chemical Feed Systems enable treatment of boiler feedwater with chemicals that protect against boiler scaling and corrosion. Amount and type of chemical treatment will vary depending upon the individual application.
Burnham Boiler Feedwater Systems are designed to efficiently store and return hot condensate in combination with make-up water to automatically meet boiler water demands. Use of boiler feedwater systems can account for significant fuel savings and lower total chemical treatment costs.
Burnham Condensate Return Systems are complete systems designed to increase the energy/water saving circuit for steam heating or process systems and minimize difficulties from boiler encrustation by recycling previously-treated system water.
Burnham Blow Down Systems are designed to eliminate mineral build-up from dissolved solids that would cause scale and boiler corrosion. They are available in two basic types: Bottom Blow Down designed for forceful removal of bottom residue and Surface Blow Down/Heat Recovery which is an ongoing process that removes dissolved solids from the top level of water in the boiler while providing a heat recovery function as well.
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Surge System
Boiler
Surface Blow Down/Heat Recovery System Chemical Feed System Deaerator System Bottom Blow Down
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Boiler Accessories
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feedwater.
feedwater piping.
per hour (GPH) (other size and capacity of piston and diaphragm pumps available). heads available as an option).
Piston pump to 1000 psig (various stainless steel Modular configuration to meet customer
requirements includes: tank with lid on stand, piston pump, factor suction piping and agitator Continuous Run only: control panel and make-up water meter.
Agitator: angle or clamp mounted, 1/ HP TENV,
requirements.
11/1/60 volt motor standard (0 hertz and many other motor options available). panel-mounted timer.
0 gallon tank.
Pump control via make-up water meter signal to Continuous Run - NEMA 1 control panel
11/1/60 volt motor standard (0 hertz and many other motor options available). safety relief valve.
includes: mixer and pump switches, motor relays, fuses, terminal strip and timer. as options.
Specifications
Dimensions Capacity in Gallons 30 55 100 150 200 275 360 500 Wall 1/8 1/8 1/4 1/4 1/4 1/4 1/4 5/16 A 18 22 28 31 36 42 48 54 B 30 34 42 47 48 48 48 60 C 12 17 18 18 20 20 20 20 D 49 60 70 75 77 77 77 89 Part Number 103 305 310 315 320 327 336 350 Tank and Lid only 030 050 0100 0150 0200 0275 0360 0500
Shot Feeders
Shot feeders include: tank, sample valve and
funnel.
of chemical is needed in a closed loop or low makeup system. manually with the flow regulator.
NOTE: gallon and larger feeders have 1" legs. All dimensions are approximate
3/4 Gallon
Item 1 2 3 4 5 6 7 8 Description Tank Funnel 1/2 Pipe Nipple 1 x 1/2 Reducer Bushing Petcocks 1/2 Valve 1/2 Tee 1/2 Coupling Qty. 1 1 4 1 2 2 1 4
1 - 25 Gallon
Dimensions in Inches Tank Size (gallons) 1 1-1/2 2 2-1/2 5 10 18 25 A (Dia.) 6 6 8 8 10 10 14 18 B (Lht.) 10 12 10 12 15 29 32 28 006 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com Item 1 2 3 4 5 6 7 Description Tank Funnel 1 Pipe Nipple Petcocks 1 Valve 1/2 Coupling 1 Coupling Qty. 1 1 3 2 2 3 2
BhFS
configuration. Vessel unbolts from stand for ease of replacement and installations
stamped vesselstandard. ASME, Section VIII Code stamped vessels, corrosion resistant vessels available
BhTS
Water storage to full overflow: 15 minutes Factory piped pump re-circulation Oversize pump suction lines Additional opening for future applications Auxiliary relief vent(s) Can be custom configured to meet
customer requirements
available.
options available.
requirements includes: tank, pump(s), float control/alternator, control panel and trim options.
Pump options:
- 70 RPM - 1/ HP/1. GPM at 1 0 psig through HP/7 GPM at 0 psig 1 - 0 RPM - 1/ HP/1. GPM at 0 psig through 10 HP/10 GPM at 60 psig 1
NO OPTION/QUICK SHIP units available (15 to 21 gallon cast iron tank, 10 and 16 gallon steel tank,
simplex or duplex, single phase with float switch, NO ALTERNATOR; 6 gallon cast iron
Available in either rectangular steel tank (16-0 gallon) or rectangular cast iron tank (1-110 gallon).
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percent surface blowdown/flow rate from boiler operating pressure to a given vent psig. at between 8 and 18 psig pressure drop.
Coil is sized to accommodate make-up flow rate Model Range: HR-9 ( GPM blowdown/9
GPM make-up) through HR-010 (0 GPM blowdown/10 GPM make-up). flash separator mounted above and flanged to a stainless steel or copper coil on stainless steel stand with trap, ball valve, gauge glass, safety valve, thermometers and factory piping.
inspection standard.
Stainless steel striking plate standard. Flash separator flanged to coil section for ease or
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Specifications
Model HR-39 HR-315 HR-612 HR-630 HR-1020 HR-1050 HR-2040 HR-20100 HR-3060 HR-30150 Blowdown Capacity GPM 3 3 6 6 10 10 20 20 30 30 Make-up Capacity GPM 9 15 12 30 20 50 40 100 60 150 Pressure Drop* 9 psi 9 psi 8 psi 10 psi 13 psi 10 psi 18 psi 10 psi 15 psi 18 psi A 97 96 111 110 106 100 140 140 172 132-1/2 B 50 44 53 49 50 44 67 67 76 67 C 36 44-1/4 46 50 44 42 62 62 85 53-1/4 D 10 8 12 10 16 16 18 18 18 24 E 1 1 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 F 2-1/2 2-1/2 3 3 4 4 6 6 6-8 6-8 G 1 1 1 1 2 2 2 2 2 2 H 1 3/4 1-1/4 3/4 1-1/2 1-1/4 2 1-1/2 1-1/2 2-1/2
* Across water coil at maximum flow Constructed in accordance with ASME Code, Secion VIII, Division 1, for MAWP of 150 PSIG. Hydrostatic tested at PSIG. Safety Relief Valve set at 10 PSIG.
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dumping to drain by storing one entire blowdown in a reservoir and using it to cool the next blowdown.
ASME Section VIII code-stamped tank. Sized either to accommodate one complete
requirements.
standard.
as options.
60
or vented type should be of the following dimensions in relation to the boiler rating, and must have approved openings for cleaning and inspections:
Boiler Blow-off Pressure Line Pipe Vent Pipe Outlet Diameter PSIG Size Size Pipe Size of Tank 3/4 1 1-1/4 1-1/2 2 2-1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 2-1/2 3 3-1/2 4 5 6 3 3-1/2 4 5 6 8 3 4 5 6 8 8 3-1/2 4 5 6 8 10 3-1/2 5 6 8 8 10 4 5 6 8 10 10 4 5 6 8 10 10 3 3 4 5 6 6 3-1/2 4 5 6 8 3 4 5 6 8 8 3 4 5 6 8 10 3-1/2 5 6 8 8 10 4 5 6 8 8 10 4 5 6 8 8 10 20 24 30 42 48 54 20 24 36 42 54 60 20 30 36 42 48 60 24 30 42 48 54 60 24 30 42 48 60 66 24 30 42 48 60 72 24 30 42 48 66 72 Height of Tank 36 40 42 40 46 60 36 50 50 50 56 60 43 46 50 60 73 70 40 46 46 50 70 72 46 56 50 56 63 78 50 56 56 62 610 70 56 60 60 64 60 80
100
10
New Jersey Regulations for Blowdown Tanks to the maximum steam boiler pressure must be constructed for such pressure and stamped with either New Jersey, National Board or ASME Standard.
00
When the blowdown from any steam boiler is disposed in a sewer or other interconnected system, a Blowdown Tank must be placed between the boiler and the sewer or system. The minimum metal thickness of Blowdown Tanks,
whether pressure or atmospheric, must not be less than 5/16.
00
0
Blowdown Tank shall be twice the area of the boiler blowdown pipe and made to extend internally within 6 from the bottom of the tank.
00
A vent pipe, at least twice the diameter to the inlet, shall lead to the outside atmosphere.
Boiler Rating HP - 0 1 - 0 1 - 100 101 - 00 01 - 00 01 - 800 801 - 1000
Minimum Size Tank 18 diameter x 24 24 diameter x 30 30 diameter x 36 36 diameter x 36 36 diameter x 42 42 diameter x 48 48 diameter x 60
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Flash Separator
Reduces steam pressure or vents process steam
directly to atmosphere.
(cyclonic spinning mechanism permits the use of smaller tanks to completely separate flash steam from condensate).
Model Range:
requirements includes a flash separator and the following options: trap, check valve, ball valve, safety relief valve and gauge glass.
requirements.
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Pressure From... Pressure To... 700 600 00 00 00 00 100 0 0 1 7 0.0 800 . . 7.9 10.8 1.1 18.0 .1 6.9 9.0 1.1 .6 . 700 .7 . 8. 11.9 1.8 1.0 .9 7.0 9. 0.7 . 600 .9 6.0 9. 1. 18.8 .7 .9 7.1 8.6 0. 500 400 300 200 100 75 50 25
Follow the Pressure From... down vertically on the chart at left to the Pressure To.... Example: 75 PSIG condensate flashed to low pressure heating system at 1 PSIG gives 7.6% condensate flashed into system.
After determining the percent of flash from the chart above, determine the size of Flash Separator from the chart below. Example: Referring back to the chart above, you have a 7.6% flash, If you have 30,000 #/hour condensate at 75PSIG, 2,280 #/hour steam (30,000 x .076). Locate 30,000 in the left column below, go across to 2,280 #/hour flash steam column (3,000). You would use a 56 high x 18 diameter Flash Separator with a 3 draft and 5 vent. #/Hour Condensate 100,000 Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent 100 108 0 96 0 96 7 6 7 0 6 0 6 18 6 1 -1/ 1 10 1-1/ 10 1-1/ 8 1-1/ 6 1 6 1 500 108 0 96 0 96 7 6 7 0 6 0 6 18 6 1 -1/ 1 10 1-1/ 10 1-1/ 8 1-1/ 8 1 6 1 700 108 0 -1/ 96 0 -1/ 96 -1/ 7 -1/ 6 -1/ 7 0 -1/ 6 0 -1/ 6 18 -1/ 6 1 -1/ -1/ 1 -1/ 10 1-1/ -1/ 10 1-1/ -1/ 8 1 -1/ 8 1 -1/ 1,000 108 0 96 0 96 7 6 7 0 6 0 6 18 6 16 -1/ 1 10 1-1/ 10 1-1/ 10 1 2,000 108 0 96 0 96 7 6 7 0 6 0 6 18 6 16 -1/ 1 1 1-1/ 1 1-1/ 3,000 108 0 96 0 96 7 6 7 0 6 0 6 18 6 16 -1/ 1 1 1-1/ #/Hour Flash Steam 4,000 8,000 108 108 0 0 6 8 96 96 0 0 6 8 96 96 6 8 7 7 6 8 6 6 6 8 7 7 0 0 6 8 6 6 0 0 6 8 6 6 18 18 6 8 6 6 16 16 -1/ -1/ 6 8 1 16 1-1/ 6 8 1 1-1/ 6 12,000 108 0 0 10 96 0 10 96 10 7 10 6 10 7 0 10 6 0 10 6 0 10 6 0 10 18,000 108 0 1 96 0 1 96 1 7 1 6 1 7 1 6 1 6 -1/ 1 21,000 108 0 1 96 0 1 96 0 1 7 0 1 6 0 1 7 0 1 6 0 1 25,000 108 6 16 96 6 16 96 6 16 7 6 16 6 6 16 7 6 16 35,000 108 6 18 96 6 18 96 6 18 7 6 18
90,000
80,000
70,000
60,000
50,000
40,000
30,000
20,000
10,000
5,000
3,000
2,000
1,000
500
Dimension Chart Model BFS Inlet - Specify inlet to match your return line or blowoff line I 6 7 96 108 H 6 8 10 1 16 18 0 0 6 Dia. 1 1-1/ 1-1/ -1/ D -1/ 6 8 10 1 1 V PL /16 /8
16
18
6
14 diameter x 22 through 56 in height for standard boilers (10 diameter x 14 high option available for boilers under 1000 #/hour)
Modular configuration to meet customer
Model Range:
requirements includes: separator, legs (or wall bracket), aftercooler, temperature regulating valve and thermometer
requirements.
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*Minature Boilers: - 1 Blowdown Valve up to 1000 #/hr. Blowdown use 14 high, 1 Inlet, 2 Drain, 2 Vent. ** 251 - 300 PSIG required. U Symbol Construction and Stamping. See price sheet for adder.
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Conductivity Controller
Surface Blowdown Solid State Intermittent Sampling
Controls boiler total dissolved solids (TDS) using
conductivity measurement and automatic surface blowdown via intermittent sampling. periodically opens an electric valve to sample boiler water conductivity.
on the potentiometer, blowdown is not required and the valve will close. If the sample is above the micromhos set point on the potentiometer, blowdown is required, and the valve will remain open.
minutes) again samples to determine if sample is below the micromhos set point on the potentiometer to permit the valve to close.
10 VAC, 0/60 HZ, 1 amp Solid state electronics NEMA X enclosure
solenoid or motor-operated factory-piped valve with probe, tee assembly and orifice kit.
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Conductivity Controller
Conductivity Range Sample Timers Display Accuracy Drift Input Power Output/Control Environment Enclosure Dimensions Net Weight
0 - 7,000 Microsiemens/cm. Interval: 1 Minutes to Hours / Duration: 0 Seconds to 10 Minutes LED Indicators: Power, Blowdown and Conductivity Calibration +/-00 Microsiemens Less than 0.% Per Month 11 VAC, 0/60 HZ, 10 Amps 115 VAC, 50/60 HZ, 10 Amps. Maximum Combined Load / Pre-wired for 2 or 4 Wire Blowdown Valve Ambient Temperature: 0F to 10F (C to 60C) Humidity: 1-100% R.H. Non-condensing Nema 4X Weatherproof. See through Door with Padlockable Hasp. (3) 7/8 Diameter Holes Provided for 1/2 Conduit Connections: Blowdown Valve, AC Power, Probe and Optional Electrical Device. H. 10 x W. 8 x D. 4 (25 x 20 x 10 cm) 5.89 Lbs. (2.67 Kgs.) / 7.43 Lbs (3.48 Kgs.) - With Flow through Plumbing Assembly
BS - Model range: 0-/ through BS-100-, twin or single (0,000 grain at 8 GPM through 1,00,000 grain at 80 GPM). BP - Model range: 0-/ through BP-600-, twin or single (0,000 grain at 8 GPM through 600,000 grain at 0 GPM). Available in alternating "twin" configuration with
flow meter and VIP computer demand controller or "single" configuration with time clock regeneration. Alternating twin system may be run in parallel twin mode. Modular configuration to meet customer requirements for alternating system includes: resin tanks, resin, gravel, brine tank, control valve, blocking valves, flow meter and VIP computer demand controller.
VIP computer demand controller standard. BS - Resin tanks: Provided with industry standard 0,000 grain per
Steel "polybond" lined and primed, pressure- tested to 100 psig, non-code stamped (code stamped resin tanks available).
BP - Resin tanks:
available as option.
fiberglass reinforced polyester, pressure-tested, non-code stamped (code stamped resin tanks NOT available).
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Twin Drawing Number 900225-1 900225-3 900225-4 900226-1 900226-2 900226-3 900226-4 900226-5 900226-6 900226-7 900226-8 900227-1 900227-2 900227-3 900227-4 900227-5 900227-6 900227-7 900227-8 900227-9 900228-1 900228-2 900228-3
Single Drawing Number 900252-1 900252-3 900252-4 900253-1 900253-2 900253-3 900253-4 900253-5 900253-6 900253-7 900253-8 900254-1 900254-2 900254-3 900254-4 900254-5 900254-6 900254-7 900254-8 900254-9 900255-1 900255-2 900225-3
Model Type 32Z 62A 92A 92B 122B 152B 182B 212B 242B 272B 302B 122C 152C 182C 212C 242C 272C 302C 452C 602C 602E 902E 1202E
Model Number BS-30-.75 BS-60-1 BS-90-1 BS-90-1.5 BS-120-1.5 BS-150-1.5 BS-180-1.5 BS-210-1.5 BS-240-1.5 BS-270-1.5 BS-300-1.5 BS-120-2 BS-150-2 BS-180-2 BS-210-2 BS-240-2 BS-270-2 BS-300-2 BS-450-2 BS-600-2 BS-600-3 BS-900-3 BS-1200-3
Cap. Max Grains (1,000) Cu. Ft. Continuous per GPM PSI Max. Min. Tank Flow Drop 30 60 90 90 120 150 180 210 240 270 300 120 150 180 210 240 270 300 450 600 600 900 1200 20 40 60 60 80 100 120 140 160 180 200 80 100 120 140 160 180 200 300 400 400 600 800 1 2 3 3 4 5 6 7 8 9 10 4 5 6 7 8 9 10 15 20 20 30 40 8 17 21 24 32 40 42 45 45 45 45 32 40 48 58 64 72 78 87 94 160 200 210 4 15 15 9 12 13 15 15 15 15 15 7 6 9 8 11 13 15 15 15 15 15 15
Peak GPM Flow 12 24 29 36 48 58 59 60 60 60 60 48 60 72 84 96 108 108 118 125 240 270 280 PSI Drop 7 20 25 16 22 25 25 25 25 25 25 12 11 15 15 20 25 25 25 25 25 25 25
Salt Cap. Lbs. 400 400 400 400 450 450 1000 1000 1000 1000 1000 450 450 1000 1000 1000 1000 1000 1500 2500 2500 2500 4500
Regeneration Max. Lbs. 15 30 45 45 60 75 90 105 120 135 150 60 75 90 105 120 135 150 225 300 300 450 600 Min. Lbs. 6 12 18 18 24 30 36 42 48 54 60 24 30 36 42 48 54 60 90 120 120 180 240
NOTE: Some flow rates are shown at a rate less than the standard 15 PSI drop for continuous and 25 PSI drop for decreased softening capacity as these flows are exceeded.
Twin Drawing Number 900245-1 900245-3 900245-4 900246-1 900246-2 900246-3 900246-4 900246-5 900246-6 900246-7 900246-8 900247-1 900247-2 900247-3 900247-4 900247-5 900247-6 900247-7 900247-8 900247-9 900248-1
Single Drawing Number 900232-1 900232-3 900232-4 900233-1 900233-2 900233-3 900233-4 900233-5 900233-6 900233-7 900233-8 900234-1 900234-2 900234-3 900234-4 900234-5 900234-6 900234-7 900234-8 900234-9 900235-1
Cap. Max Grains (1,000) Model Type 31Z 61A 91A 91B 121B 151B 181B 211B 241B 271B 301B 121C 151C 181C 211C 241C 271C 301C 451C 601C 601E Model Number BP-30-.75 BP-60-1 BP-90-1 BP-90-1.5 BP-120-1.5 BP-150-1.5 BP-180-1.5 BP-210-1.5 BP-240-1.5 BP-270-1.5 BP-300-1.5 BP-120-2 BP-150-2 BP-180-2 BP-210-2 BP-240-2 BP-270-2 BP-300-2 BP-450-2 BP-600-2 BP-600-3 Max. 30 60 90 90 120 150 180 210 240 270 300 120 150 180 210 240 270 300 450 600 600 Min. 20 40 60 60 80 100 120 140 160 180 200 80 100 120 140 160 180 200 300 400 400
Continuous Cu. Ft. per GPM PSI Tank Flow Drop 1 2 3 3 4 5 6 7 8 9 10 4 5 6 7 8 9 10 15 20 20 8 16 21 24 32 36 38 45 45 45 45 32 40 48 56 64 72 78 87 94 160 4 10 15 9 11 15 15 15 15 15 15 6 10 9 8 11 13 15 15 15 14
Peak GPM Flow 12 24 29 36 48 52 56 60 60 60 60 48 60 72 84 96 108 108 118 125 240 PSI Drop 7 20 25 16 20 25 25 25 25 25 25 10 16 23 15 20 25 25 25 25 24
Salt Cap. Lbs. 400 400 400 400 450 450 1000 1000 1000 1000 1000 450 450 1000 1000 1000 1000 1000 1500 2500 2500
Regeneration Max. Lbs. 15 30 45 45 60 75 90 105 120 135 150 60 75 90 105 120 135 150 225 300 300 Min. Lbs. 6 12 18 18 24 30 36 42 48 54 60 24 30 36 42 48 54 60 90 120 120
NOTE: Some flow rates are shown at a rate less than the standard 15 PSI drop for continuous and 25 PSI drop for decreased softening capacity as these flows are exceeded.
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Oxygen removal to .00 cc/I (7PPB) CO removal to 0% measurable Reduce chemical costs Reduce boiler and system corrosion Improve boiler efficiency Pre-heat boiler feedwater Quick equipment payback compared to chemical oxygen removal Constructed to ASME Section VIII, Division 1 for 0 PSIG Easily accessible manway Standard ten minute deaerator storage Internal vent condenser for minimum steam loss Self-adjusting spring-loaded stainless steel spray valve Structural steel stand/pump platform Two-stage deaeration Available as completely packaged unit including pumps and control panel
Performance Features
Construction Features
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1 High water level control 2 Low water level control 3 Make-up water control 4 Vacuum breaker 5 Temperature gauge 6 Pressure gauge 7 Overflow trap 8 Vent
9 Pump suction 10 Pump bypass 11 Chemical port 12 Drain 13 Sample port 14 High temperature condensate return 15 Gauge glass 16 Manway access opening
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LIMITED WARRANTY
LIMITED WARRANTY Subject to the terms and conditions herein, Seller warrants to the original owner at the original installation site that products manufactured by Seller (Products) comply, at the time of manufacture, with recognized hydronics industry regulatory agency standards and requirements therein effect and will be free from defects in materials and workmanship for a period of 12 months after the date of start-up or 18 months after the date of shipment, whichever shall be less (the Warranty Period) REMEDY A. The sole remedy for breach of this warranty is expressly limited to the repair or replacement of any part found to be defective under conditions of normal use within the Warranty Period. Installation is not included. B. Warranty The owner must notify the original installer of the Product and Seller (Attention: Burnham Commercial, PO Box 3939, Lancaster, PA 17604) in writing, within the Warranty Period, providing a detailed description of all claimed defects. Transportation to a factory or other designated facility for repairs or any products or alleged defective shall, in all events, be the responsibility and at the cost of the owner. EXCLUSIONS Seller shall have no liability for: A. Incidental, special or consequential damages, such as loss of the use of products, facilities or production, inconvenience, loss of time or labor expense involved in the repairing or replacing of the alleged defective product. B. The performance of any Product under conditions varying materially from those under such Products is usually tested under industry standards as of the shipment time. C. Any damage to the Product due to abrasion, erosion, corrosion, deterioration, abnormal temperatures or the influence of foreign matter or energy. D. The design or operation of owners plant or equipment or of any facility or system of which any Product may be made a part. E. The suitability of any Product for any particular application. F. Any failure resulting from misuse, modification, not authorized by Seller in writing, improper installation or lack of proper maintenance. G. Equipment furnished by the owner, either mounted or unmounted, or when contracted for by owner to be installed or handled. Sellers liability under this warranty shall not in any case exceed the amount paid for the Product found defective. THIRD-PARTY WARRANTIES For goods or components not manufactured by Seller, the warranty obligations or Seller shall, in all respects, conform and be limited to the warranty actually extended to Seller by its vendors. SEVERABILITY To the extent that any provisions of this warranty would be void or prohibited under applicable law, such provisions shall be limited in effect to the minimum extent necessary to render the remaining provisions hereof enforceable. NO OTHER WARRANTIES Seller makes no implied warranty of merchantability or fitness for a particular purpose, or other warranties with respect to any products or services except as expressly set forth in this limited warranty.
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