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D OC .N O. I W l | 17 - 02 R E V .N OPage 1 of 23
VVASTE PAINTMANAGEMENT
PRACTICE AND IS FOR INTERNAL USE ONLY. PRESCRIBES COMPANY THISDOCUMENT TO IN IT SHALLNOT BE REPRODUCED WHOLEOR IN PARTSOR RELEASED A THIRD FROMTHE HEADOF THE RESPONSIBLE WITHOUT PRIORCONSENT PARTY DEPARTMENT.
BY: PREPARED
Liza Bte Ramli Environment Executive
CONTROLLED COPYNO:
22
BY: REVIEWED
n B. Rahman
UNCONTROLLED COPYNO:
BY: APPROVED
GeneralManager, QHSE
RE S P ONS I B L DE P A RT ME NT : HS E E Q
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D OC .N O. : \N l t 17- 02 R E V .N O. 1 Page2 of 23
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DATE
: 06'Marcti2007
RE COR D F A ME NDME NT O
Date 06t43t2007
Rev. No.
Prepared by LizaBteRamli
ApprovedBy
Teoh Leong Peno
First lssue
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DATE
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Waste( at site/ project Storage Scheduled ) ( area ) facility Centralized Storage and Request Collection Treatment. for and Preparation wastecollection transportation for
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A P P F N D IC F S
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OBJECTIVE
1.1 To establish wastemanagement systemto control and monitor wastepaint a (SW 417) and empty paint containers/cans (SW409) generatedfrom all painting premises. divisions activities withinthe Company (SW409) To disposewaste paint (SW 417) and empty paintcontainers/cans in compliance Regulation under the Environmental to Quality(Scheduled Wastes) Regulations 2005. .
1.2
SCO PE 2.1 of The procedure intended pursuance handling, is in segregation disposal and of wastepaintand emptypaintcans/ containers.
REFERE NCE S 3.1 3.2 3.3 Environmental QualityAct 1974. (Scheduled 2005. Wastes) Regulations Environmental Quality Occupational Safety and Health (Use and Standardsof Exposureof Regulations 2000. Chemicals Hazardbus Health) to
DEFINITIONS 4.1 InternalCollectionNot if ic a t io n generator 4.1.1 "Waste code to origin the paint of following divisions denote Assigned codeto waste. Code Division 01 Engineering Construction & 02 Reoair Marine 03 Marine Conversion 04 MMHE-ATB
Facilitato/' 4.1.2 "Storage person'responsible receive wastepaintand emptypaintcans to The divisions and liaisewith scheduled for storagefrom all mentioned to wastecontractor cart away periodically.
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WASTEPAINTMANAGEMENT
DATE
: 06 Marct*2007
4.1.3 "Scheduled wastescode" of Any waste recordedwithin the categories waste listed in the First wastes) Regulations Schedule,Environmental Quality (Scheduled 2005.
Nameof waste
a
Disposed emptycontainers contaminated with chemical, waste'and scheduled min e rao il. l pigment, inks,paints, lacquer, dye Waste or varnish
4.1.4 "WasteDisposal Contractor" The company by of to approved Department Environment undertake the handling, storage disposal scheduled or of waste. transport, P 4.1.5 "P iescriQedrem is e s " Premises) PremisesprescribedEnvironmental Quality (Prescribed (Scheduled and Disposal Facilities) Order2006. WasteTreatment 4.1.6 "Licence" Approvedby the DirectorGeneralas requested under Section 18, Environmental Quality (PrescribedPremises)(ScheduledWaste Facilities) Order2006 Treatment Disposal and 4.1.7 "Off-site Facilities" Storage Prgmises occupied used for the storage, or collection transferof or fromotherpremises. any scheduled wastesgenerated 4.1.8 "On-site Treatment Facilities" Premisesoccupiedor used for processingof scheduledwastes generated fromotherpremises. 4.1.9 "Scheduled Wastelncinerator" of Premisesoccupiedor used for thermal destruction scheduled waste.
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DATE
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FLOW PROCESS
RESPONSIBILITY
Headof Department (WasteGenerator )
ACTIVITY
INTERFACE
ldentification
Appendix 7.3
Headof Painting
Headof Painting
Labeling
Appendix 7.2
7.1 Appendix
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ROCESS IN STRUCTIONS 6.1 ldentification
; 06'Marcfi2007
RESPONSIBILITY
from 6.1.1 There are 2 typesof wastegenerated suchas : WastePaintmanagement liquidand aerosol' a) Wastepaint;Solid, b) Emptypaintcans;metalor plastic & 6 . 2 Handling Packaging 6.2.1 WasteP aint(S W 417) a) Ensure that all its employees / adhere to the correct subcontractors procedures disposal practices in of and WastePaintand emptypaintcontainer / cans. . Ensure no spillage, leakage, on accideita!discharge the soil or watersystem.
Headof Painting
b)
paintresidue segregated a in is Ensure covered place and collected into the and not allowed metal drum provided paint in empty harden to containers/cans. personto ensure Appointresponsible paintresidue (WastePaint-SW417)is and transferredinto metal segregated with cover. capacity drum(209liters) All metaldrumsusedfor storingwaste paints must be sealed and undamaged. of Segregation paint residuemust be to carriedout immediately prevent it paint the from solidifying in can/container. '(liquid) metal drums Waste Paints should only be filled to 70-80Yo capacity allowfor vapourexpansion to and to minimize potential for spill drums. fromoverfilled occurring
c)
d)
e)
f)
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: 06'Marci*2007
RESPONSIBILITY
WastePaint(Solid)
WastePaint(liquid)
g)
/ Ensuresubordinates subcontractor's are equippedwith proper employees and adeqLlate PPE's. . . o . cartridge Respirbtor suitable with gloveresistant solvent Rubber Apron( if necessary ) goggle Splash
i) Waste Paintdrums must be closedat whenbeingfilled. all times,except / 6.2.2 Emptypaintcontainerscans a) / The emptypaintcontainers cans are prohibited from being thrown or to transported the dumpsitearea or any other area besides its usage origin. personto ensure Appointresponsible / emptypaintcontainers cans is empty paintresidues (solid liquid). / from the Remove solid or liquid paint residue / from the containerscansand transfer (20s into metaldrums capacity. liters)
b)
c)
D OC .N O. : W l | 17- 02 R E V .N O. : 1 D A TE P age9 of 23
MMMHEWASTEPAINTMANAGEMENT
PROCESS
t :06' Marc$2007
RE S P O NS I B I L I T Y
d)
Every divisionis requiredto provide area or disposal their own designated paintspallet(yellowcolour)for box / their empty paint means of disposing / containerscans. t 7.8. Referto ApPendix Headof Painting
6 . 3 Labeling
6.3.1 WasteP aint(S W 417)
a)
personto ensure Appointresponsible metaldrumsof Waste Paint- SW417 labelled. are clearly Referto AppendixT.2. The following informationmust be provided the labelof the metaldrum on . . The dale when the Waste Paintare firstgenerated. Name, address and telephone number the wasteqenerator. of
b)
c)
/ 6.3.2 Emptypaintcontainerscans a) Every disposal box or paints pallet ( yellowcolour) for disposal empty of paintcontainers/ cans shall be clearly labelled. Referto Appendix7.2. Particular the label must refer to of "Schedule Waste Manaqement Procedure".
b)
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M lY-.?l[HE
: 06'Marc82007
RESPONSIBILITY
Waste ( at site / project) 6 .4 StorageScheduled of 6.4.1 Areafor the storage the metaldrumsand yellowdisposalbox / paintspalletshall be to and maintained designated, constructed prevent spillage or leakage into the environment and protected from ttle weather. 6.4.2 Designatetemporarysafe, well ventilated area place to store paint waste drum and / empty paint containers cans scrap box / pallet. 6.4.3 The disposalbox i paintspalletcontaining empty paint container/cans must be protected sheet. withthe tarpaulin of 6.4.4 Recordquantities paintwasteand empty paint cans / 'containers collected upon completionof 'painting. Record shall be person. monitored the responsible by / 6.4.5 Waste Paint and empty paint containers "centralized" cans must be sent to the of storagearea. The quantity Waste Paint and empty paint containers / cans on accumulated siteshallnot exceed: a) b) ( WastePaint: 320 liters 2 drums) / Emptypaintcontainerscans : one full paints pallet. box or
form must be 6.4.6 "lnternalwaste Collection" to filledby the wastegenerator accompany waste from waste generator the scheduled storage area. to the "Centralized" (contractorsubcontractor) / 6.4.7 Wastegenerator must completecolurhnI (wastegenerator) "lnternal form" wastecollection "scheduled Waste the Refer to Procedure". Manaqement
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a) b)
AND HEALTH, SAFETY EM MANAG ENT ENVIRONMENT SYSTEM MANAGEMENT WASTE PAINT
PROCESS
DATE
: 06 Marcl+2007
RESPONSIBILITY
area ) 6 .5 Storagefacility( Centralized 6 .5.1 WasteP aint(S W 417) with Internal Transferwaste collected Waste collection form duly completed for storagefacilitator receive. to . Ensure proper labelingof completely waste filledmetaldrumwith Scheduled label ( waste code - SW417, and code). division for Check the metal drums condition storingWaste Paintand ensure it the drumare sealed and undamaged. lf the WastePaintdrum is not properly labelled, WastePaintdrum will not the be acceoted. ( Referto $ppendix ) 7.9
t
c)
d)
e)
Keep weekly record on Waste Paint and empty paint containers/ cans collected. shall notify Head of Storagefacilitator Inventory Warehouse to arrange disposalby wastecontractor.
s)
h)
Storage facilitator is responsible to record every consignmentsent by wastegenerators. of Quantity WastePaint& empty paint to / containers cans shall be reported ) QHS E (E nvironme n to n a mo n t h ly basis. Deliveryof Waste Paint and empty paint cans to the "Centralized storage area" must be withinofficehour (8.30 am - 4.00pm)only .
RESPONSIBILITY
and for 6.6 Request Collection Treatment 6.6.1 Waste Packing before disposal to wasteContractor Scheduled a) Proper packing is necessaryfor the and handlingpf safe transportation waste. hazardous
b)
The Head of lnventory Warehouse for shall be responsible the packing, and transPortation labeling, the waste stated in specificationof Management Scheduled Waste Procedure.
and 6.6.2 Packaging WasteTYPes the rulesapplywhen selecting The following appropriate Packing:
The palletsize is 120 cm X 120 cm. The number of containeris fourdrumsper Pallet. 7.4 Referto APPendix and 7.9. b) cans/ containers EmPtY Paint (Yellow r PaintPallets ) 7.10' Appendix Referto Head of DePartment ( Waste Generator )
and for 6.7 Preparation wastecollection transpodation will waste contractor coordinate 6.7.1 Scheduled transportation vehicle and then inform schedule' MMHESdn.Bhd.of the collection
note ( 6'nSchedule must be 6.7.2 Consignment ) the filledby MMHEto accompany scheduled waste from the premise to the Scheduled wastefacilities. For further details refer to the Scheduled procedure. WasteManagement . 7 APPENDICE S
Form WasteCollection 7.1 lnternal Labels 7.2 Warning 7.3 Type of Waste Paint 7.4 Packingstylefor Waste Paint WastePaint( Solid) of 7.5 Method transferring
t*
Paint( Liquid) Wast-e of 7.6 Method transferring WastePaint( Aerosol of 7.7 Method transferring ) EmptyPaintCans/ Containers. of 7.8 Method Disposing and WasteType 7.9 Packing of and 7.10 Methodof Packing. Handling emptypaintcans WasteContractor. by / container Scheduled
MMHE
: 06 Marcl*2007
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M ALAYSI A M A, RI NE AND H E A V Y E N G I N E E R I N G S D N . B H D .
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INTERNALWASTE COLLECTION
I. WA S T E GENERATOR a ) P ro j e ct : ...... .. b ) Wa ste g e ner ated fr om : A d d re ss : . . . . . . . . . . . c ) N a me o f W aste d ) Type of Waste e ) Wa si e : ;.
IWaste
trnr
S l udge H D P E D rum Others metnc tonne ) A pproved by:
)
P a ckaging
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MetatDrum
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f ) Qu a n ti ty of Waste g ) Loading :
Burk
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Na m e :... . .. JDE No . . Sig n a tu r e :.
II, WA S T E
TRANSPORTER
N a me o f Co n tr actor / Sub- contr actor Na me o f P e rson In- char ge V e h i cl e R e g rstr ation No :. ... Na me o f d ri ver .. ..
I I I . S T O R A GE / T REAT M ENT
N a me o f F a cility / Receiver :... A d d re ss.... .. Na me o f P e rson In- char ge: Wa ste P a ckaging : l- l f]
n n
Landfi l l R ec ov er y
( metractonne ) (R M/MT)
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Appendix 7 .2: W arning Labels EQSWR 3,dSCHEDULE
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DATE
.') : 0GMarcf{2007
WARNINGLABEL
TYPEOF WASTE
Waste Paint
AISI]-ii r,Yt L. l#, i-i:. i !."f\4 rt,X r{:L_i{.}l)
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(sw417)
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Emptypaintcans
(sw4oe)
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WA S T EP A IN TMANAGEMENT DATE
Appendix7.3 :Typeof Waste Paintand Empty PaintCans
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TYPEOF WASTE
PHYSICAL
PICTURES
So l i d
WastePainl
( s w4 1 7 )
Liquid
Aerosol
S MA A MA LA Y S IA RINE N D HE A V YE NG I NE E RI NGDN.B HD
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PICTURES
: 06-Maicft2007
S A MA MA LA Y S IA RINE N D HE A V YE NG I NE E RI NG DN.B HD
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D OC N O.: W l | 17-02
MMHE
WASTEPAINTMANAGEMENT
DATE
: 06'March$2007
into209 litet paint condition e) Storethe WastePaint(solid) cans/ containers e) Empty metaldrumwithlabel (only layerpaintremaining) a
D OC .N O. : \N l | 17 - 02
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WOR K IN S TRUCTIONS
R E V .N O. : 0 P age19 of23
:a
WASTEPAINTMANAGEMENT
DATE
: 06 March2007
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D OC .N O. : W l | 17 - 02
* * *M M H E
WASTEPAINTMANAGEMENT
DATE
: 06'March* 2007
D OC .N O. : W l | 17 - 02
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WORK INSTRUCTIONS
R E V .N O. : 0 P age21of23
WASTEPAINTMANAGEMENT
DATE
: 06 Marc$ 2007
paintresidue Emptypaintcanswithout
(yellow) Paintpallet
Emptypaintcansscrapbox
D OC .N O. : W l I 17 - 02
WASTEPAINTMANAGEMENT
DATE
: 06 Marc* 2007
Pallet
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D OC .N O. : W l | 17 - 02
WOR K IN S TRUCTIONS
R E V ,N O. : O Page23 of 23
MHE
WASTEPAINTMANAGEMENT
DATE
: 0GMarcK2007
Appendix7.10 : Methodof empty paint cans packing and handlingby Scheduled Waste Contractor