Scribd Logo
Cargar

¡Te damos la bienvenida a Scribd!

  • Compost Production Nils Ferber

    Cargado por

    cx327
    46 vistas42 páginas
    The document discusses the production process and cost estimate for a compost container. It describes redesigning the container, the production company Helmondse Metaal Industrie, and the key production steps of lasercutting, bending, joining, and powdercoating. It analyzes dividing the container into parts, bending challenges, joining techniques like welding and alternatives, and estimates costs for each step. The total estimated cost per container is €44.59.

    Descripción original:

    Derechos de autor

    © Attribution Non-Commercial (BY-NC)

    Formatos disponibles

    PDF, TXT o lea en línea desde Scribd

    ¿Le pareció útil este documento?

    ¿Este contenido es inapropiado?

    Denunciar este documento
    The document discusses the production process and cost estimate for a compost container. It describes redesigning the container, the production company Helmondse Metaal Industrie, and the key production steps of lasercutting, bending, joining, and powdercoating. It analyzes dividing the container into parts, bending challenges, joining techniques like welding and alternatives, and estimates costs for each step. The total estimated cost per container is €44.59.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Descargue como PDF, TXT o lea en línea desde Scribd
    Marcar por contenido inapropiado
    46 vistas42 páginas

    Compost Production Nils Ferber

    Cargado por

    cx327
    The document discusses the production process and cost estimate for a compost container. It describes redesigning the container, the production company Helmondse Metaal Industrie, and the key production steps of lasercutting, bending, joining, and powdercoating. It analyzes dividing the container into parts, bending challenges, joining techniques like welding and alternatives, and estimates costs for each step. The total estimated cost per container is €44.59.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Descargue como PDF, TXT o lea en línea desde Scribd
    Marcar por contenido inapropiado
    de 42

    Production Possibilities for Compost Container

    Nils Ferber / LAB 3 / 22.12.2011


    Donnerstag, 22. Dezember 2011

    1. The Product ! ! 1.1 Redesign before Factory Visit 2. The Company 3. Production Steps ! ! 3.1 Lasercutting ! ! 3.2 Bending ! ! 3.3 Joining Techniques ! ! 3.4 Powdercoating 4. Price Estimate

    Donnerstag, 22. Dezember 2011

    1. The Product ! ! 1.1 Redesign before Factory Visit 2. The Company 3. Production Steps ! ! 3.1 Lasercutting ! ! 3.2 Bending ! ! 3.3 Joining Techniques ! ! 3.4 Powdercoating 4. Price Estimate

    Donnerstag, 22. Dezember 2011

    Donnerstag, 22. Dezember 2011

    Donnerstag, 22. Dezember 2011

    Donnerstag, 22. Dezember 2011

    The container has to be divided into several parts to achieve producible segments.

    Donnerstag, 22. Dezember 2011

    The cover can be integrated into the plastic lid or be produced as a seperate detachable part.

    Donnerstag, 22. Dezember 2011

    1. The Product ! ! 1.1 Redesign before Factory Visit 2. The Company 3. Production Steps ! ! 3.1 Lasercutting ! ! 3.2 Bending ! ! 3.3 Joining Techniques ! ! 3.4 Powdercoating 4. Price Estimate

    Donnerstag, 22. Dezember 2011

    Helmondse Metaal Industrie



    specialized in light fabrication work involving sheet metal, tubular sections and box proles member of the VDL Group with head ofce in Eindhoven 13.000 qm production area around 90 employees

    Donnerstag, 22. Dezember 2011

    Services and Machines:



    Punch laser cutting (steel max. 8mm) Punching / Punch nibbling (CNC) Bending (CNC and conventional) Pipe bending (CNC and conventional) Tube laser cutting (CNC) Drilling Shearing machines MIG and TIG welding Spot welding Robot welding Brazing, Soldering Construction and assembly Logistics and packaging

    Donnerstag, 22. Dezember 2011

    Products and Markets:



    Underground Containers Chassis for Lorries Automotive Parts Conveyor Systems Rescue Equipment Sunbeds Metal Furniture Scaffolding Parts Warehouse Racks and Shelving Agricultural Mechanisation Rehabilitation Technology

    Donnerstag, 22. Dezember 2011

    Donnerstag, 22. Dezember 2011

    Donnerstag, 22. Dezember 2011

    1. The Product ! ! 1.1 Redesign before Factory Visit 2. The Company 3. Production Steps ! ! 3.1 Lasercutting ! ! 3.2 Bending ! ! 3.3 Joining Techniques ! ! 3.4 Powdercoating 4. Price Estimate

    Donnerstag, 22. Dezember 2011

    Material:

    Aluminium: ca. 3/kg


    Donnerstag, 22. Dezember 2011

    Price per Piece: 32,24 Leftover Material: 72%

    Donnerstag, 22. Dezember 2011

    Price per Piece: 14,18 Leftover Material: 36,2%

    Donnerstag, 22. Dezember 2011

    Laser Cutting:
    Speed: around 3m per minute Cost: 130 per hour

    Total Line Length: 8,44m Pieces per Hour: 21,33 Price per Piece: 6,09

    Donnerstag, 22. Dezember 2011

    Bending:

    school workshop

    Helmondse Metaal CNC bending machine

    Donnerstag, 22. Dezember 2011

    Donnerstag, 22. Dezember 2011

    There are serveral standardised punch tools available. For example round punches with radius = 10,12,14,16,18,20...

    Donnerstag, 22. Dezember 2011

    bending radius: 18mm

    Donnerstag, 22. Dezember 2011

    Problem: U-shape doesnt t into the bending machine.

    Donnerstag, 22. Dezember 2011

    Solution: The container can be divided into more parts.

    Donnerstag, 22. Dezember 2011

    Solution: A temporary bend that is straightened in the last step.

    Donnerstag, 22. Dezember 2011

    Cost for Bending:


    Speed: around 200 bends per hour Cost: 50 per hour

    Bends per Piece: 8 Pieces per Hour: 25 Price per Piece: 2,00

    Donnerstag, 22. Dezember 2011

    Joining Techniques: Welding

    Welded steel and aluminium parts.

    Donnerstag, 22. Dezember 2011

    Donnerstag, 22. Dezember 2011

    Cost for Welding:


    Speed: 2-3 meters per hour Cost: 50 per hour Welding Seams per Piece: 111,49cm Pieces per Hour: 2,24 Price per Piece: 22,32

    Donnerstag, 22. Dezember 2011

    Alternatives to Welding:

    Screws

    Spot Welding

    Rivets

    All techniques require a material overlap at the seams!

    Donnerstag, 22. Dezember 2011

    Possible design changes to achieve an overlap at the edges.

    Donnerstag, 22. Dezember 2011

    Cost for Assembly:


    Speed: around 10 minutes per piece Cost: 50 per hour Pieces per Hour: 6 Price per Piece: 8,34

    Donnerstag, 22. Dezember 2011

    Cost for Powder Coating:


    Cost: 12-13 per m Surface per Piece: 1,12 m Price per Piece: 13,98

    Donnerstag, 22. Dezember 2011

    1. The Product ! ! 1.1 Redesign before Factory Visit 2. The Company 3. Production Steps ! ! 3.1 Lasercutting ! ! 3.2 Bending ! ! 3.3 Joining Techniques ! ! 3.4 Powdercoating 4. Price Estimate

    Donnerstag, 22. Dezember 2011

    Donnerstag, 22. Dezember 2011

    Material:

    14,18

    Donnerstag, 22. Dezember 2011

    Material: Laser Cutting:

    14,18 6,09

    Donnerstag, 22. Dezember 2011

    Material: Laser Cutting: Bending:

    14,18 6,09 2,00

    Donnerstag, 22. Dezember 2011

    Material: Laser Cutting: Bending: Assembly:

    14,18 6,09 2,00 8,34

    Donnerstag, 22. Dezember 2011

    Material: Laser Cutting: Bending: Assembly: Powder Coating:

    14,18 6,09 2,00 8,34 13,98

    Donnerstag, 22. Dezember 2011

    Material: Laser Cutting: Bending: Assembly: Powder Coating:

    14,18 6,09 2,00 8,34 13,98

    Total:

    44,59

    Donnerstag, 22. Dezember 2011

    También podría gustarte