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CONTENTS

SECTION SECTION SECTION SECTION SECTION SECTION 1 2 3 4 5 6 . . . . SUMMARY . . . . CABINET & MAIN CHASSIS . . . . ELECTRICAL . . . . MECHANISM OF VCR PART . . . . MECHANISM OF DVD PART . . . . REPLACEMENT PARTS LIST

SECTION 1 SUMMARY
CONTENTS

PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS ............. 1-3 SERVICING PRECAUTIONS .................................................................................................. 1-4
General Servicing Precautions Insulation Checking Prodedure Electrostatically Sensitive Devices SPECIFICATIONS ...................................................................................................................... 1-5

PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS


CAUTION : DO NOT ATTEMPT TO MODIFY THIS PRODUCT IN ANY WAY, NEVER PERFORM CUSTOMIZED INSTALLATIONS WITHOUT MANUFACTURERS APPROVAL. UNAUTHORIZED MODIFICATIONS WILL NOT ONLY VOID THE WARRANTY, BUT MAY LEAD TO YOUR BEING LIABLE FOR ANY RESULTING PROPERTY DAMAGE OR USER INJURY. SERVICE WORK SHOULD BE PERFORMED ONLY AFTER YOU ARE THOROUGHLY FAMILIAR WITH ALL OF THE FOLLOWING SAFETY CHECKS AND SERVICING GUIDELINES. TO DO OTHERWISE, INCREASES THE RISK OF POTENTIAL HAZARDS AND INJURY TO THE USER. WHILE SERVICING, USE AN ISOLATION TRANSFORMER FOR PROTECTION FROM A.C. LINE SHOCK. SUBJECT : X-RADIATION 1. BE SURE PROCEDURES AND INSTRUCTIONS TO ALL SERVICE PERSONNEL COVER THE SUBJECT OF X-RADIATION. THE ONLY POTENTIAL SOURCE OF X-RAYS IN CURRENT T.V. RECEIVERS IS THE PICTURE TUBE. HOWEVER, THIS TUBE DOES NOT EMIT X-RAYS WHEN THE HIGH VOLTAGE IS AT THE FACTORY SPECIFIED LEVEL. THE PROPER VALUE IS GIVEN IN THE APPLICABLE SCHEMATIC. OPERATION AT HIGHER VOLTAGES MAY CAUSE A FAILURE OF THE PICTURE TUBE OR HIGH VOLTAGE SUPPLY AND, UNDER CERTAIN CIRCUMSTANCES, MAY PRODUCE RADIATION IN EXCESS OF DESIRABLE LEVELS. 2. ONLY FACTORY SPECIFIED C.R.T. ANODE CONNECTORS MUST BE USED. DEGAUSSING SHIELDS ALSO SERVE AS X-RAY SHIELD IN COLOR SETS, ALWAYS RE-INSTALL THEM. 3. IT IS ESSNTIAL THAT SERVICE PERSONNEL HAVE AVAILABLE AN ACCURATE AND RELIABLE HIGH VOLTAGE METER. THE CALIBRA TION OF THE METER SHOULD BE CHECKED PERIODICALLY AGAINST A REFERENCE STANDARD, SUCH AS THE ONE AVAILABLE AT YOUR DISTRIBUTOR. 4. WHEN THE HIGH VOLTAGE CIRCUITRY IS OPERATING PROPERLY THERE IS NO POSSIBILITY OF AN X-RADIATION PROBLEM. EVERY TIME A COLOR CHASSIS IS SERVICED. THE BRIGHTNESS SHOULD BE RUN UP AND DOWN WHILE MONITORING THE HIGH VOLTAGE WITH A METER TO BE CERTAIN THAT THE HIGH VOLTAGE DOES NOT EXCEED THE SPECIFIED VALUE AND THAT IT IS REGULATING CORRECTLY, WE SUGGEST THAT YOU AND YOUR SERVICE ORGANIZATION REVIEW TEST PROCEDURES SO THAT VOLTAGE REGULATION IS ALWAYS CHECKED AS A STANDARD SERVICING PROCEDURE. AND THAT THE HIGH VOLTAGE READING BE RECORDER ON EACH CUSTOMERS INVOICE. 5. WHEN TROUBLESHOOTING AND MAKING TEST MEASUREMENTS IN A PRODUCT WITH A PROBLEM OF EXCESSIVE HIGH VOLTAGE, AVOID BEING UNNECESSARILY CLOSE TO THE PICTURE TUBE AND THE HIGH VOLTAGE SUPPLY. DO NOT OPERATE THE PRODUCT LONGER THAN IS NECESSARY TO LOCATE THE CAUSE OF EXCES SIVE VOLTAGE. 6. REFER TO HV. B+ AND SHUTDOWN ADJUSTMENT PROCEDURES DESCRIBED IN THE APPROPRIATE SCHEMATIC AND DIAGRAMS (WHERE USED). SUBJECT: IMPLOSION 1. ALL DIRECT VIEWED PICTURE TUBES ARE EQUIPPED WITH AN INTE GRAL IMPLOSION PROTECTION SYSTEM, BUT CARE SHOULD BE TAKEN TO AVOID DAMAGE DURING INSTALLATION, AVOID SCRATCHING THE TUBE. IF SCRATCHED REPLACE IT. 2. USE ONLY RECOMMENDED FACTORY REPLACEMENT TUBES. SUBJECT : TIPS ON PROPER INSTALLATION 1. NEVER INSTALL ANY PRODUCT IN A CLOSED-IN RECESS, CUBBYHOLE OR CLOSELY FITTING SHELF SPACE. OVER OR CLOSE TO HEAT DUCT, OR IN THE PATH OF HEATED AIR FLOW. 2. AVOID CONDITIONS OF HIGH HUMIDITY SUCH AS: OUTDOOR PATIO INSTALLATIONS WHERE DEW IS A FACTOR, NEAR STEAM RADIATORS WHERE STEAM LEAKAGE IS A FACTOR, ETC. 3. AVOID PALCEMENT WHERE DRAPERIES MAY OBSTRUCT REAR VENTING. THE CUSTOMER SHOULD ALSO AVOID THE USE OF DECORATIVE SCARVES OR OTHER COVERINGS WHICH MIGHT OBSTRUCT VENTILATION. 4. WALL AND SHELF MOUNTED INSTALLATIONS USING A COMMERCIAL MOUNTING KIT. MUST FOLLOW THE FACTORY APPROVED MOUNTING INSTRUCTIONS A PRODUCT MOUNTED TO A SHELF OR PLATFORM MUST RETAIN ITS ORIGINAL FEET (OR THE EQUIVALENT THICKNESS IN SPACERS) TO PROVIDE ADEQUATE AIR FLOW ACROSS THE BOTTOM, BOLTS OR SCREWS USED FOR FASTENERS MUST NOT TOUCH ANY PARTS OR WIRING. PERFORM LEAKAGE TEST ON CUSTOMIZED INSTALLATIONS. 5. CAUTION CUSTOMERS AGAINST THE MOUNTING OF A PRODUCT ON SLOPING SHELF OR A TILTED POSITION, UNLESS THE PRODUCT IS PROPERLY SECURED. 6. A PRODUCT ON A ROLL-ABOUT CART SHOULD BE STABLE ON ITS MOUNTING TO THE CART. CAUTION THE CUSTOMER ON THE HAZARDS OF TRYING TO ROLL A CART WITH SMALL CASTERS ACROSS THRESHOLDS OR DEEP PILE CARPETS. 7. CAUTION CUSTOMERS AGAINST THE USE OF A CART OR STAND WHICH HAS NOT BEEN LISTED BY UNDERWRITERS LABORATORIES, INC. FOR USE WITH THEIR SPECIFIC MODEL OF TELEVISION RECEIVER OR GENERICALLY APPROVED FOR USE WITH T.V.S OF THE SAME OR LARGER SCREEN SIZE. 8. CAUTION CUSTOMERS AGAINST THE USE OF EXTENSION CORDS, EXPLAIN THAT A FOREST OF EXTENSIONS SPROUTING FROM A SINGLE OUTLET CAN LEAD TO DISASTROUS CONSEQUENCES TO HOME AND FAMILY.

SAFETY CHECKS
AFTER THE ORIGINAL SERVICE PROBLEM HAS BEEN CORRECTED. A CHECK SHOULD BE MADE OF THE FOLLOWING.

SUBJECT : FIRE & SHOCK HAZARD


1. BE SURE THAT ALL COMPONENTS ARE POSITIONED IN SUCH A WAY AS TO AVOID POSSIBILITY OF ADJACENT COMPONENT SHORTS. THIS IS ESPECIALLY IMPORTANT ON THOSE MODULES WHICH ARE TRANSPORTED TO AND FROM THE REPAIR SHOP. 2. NEVER RELEASE A REPAIR UNLESS ALL PROTECTIVE DEVICES SUCH AS INSULATORS, BARRIERS, COVERS, SHIELDS, STRAIN RELIEFS, POWER SUPPLY CORDS, AND OTHER HARDWARE HAVE BEEN REINSTALLED PER ORIGINAL DESIGN. BE SURE THAT THE SAFETY PURPOSE OF THE POLARIZED LINE PLUG HAS NOT BEEN DEFEATED. 3. SOLDERING MUST BE INSPECTED TO DISCOVER POSSIBLE COLD SOLDER JOINTS, SOLDER SPLASHES OR SHARP SOLDER POINTS. BE CERTAIN TO REMOVE ALL LOOSE FOREIGN PARTICLES. 4. CHECK FOR PHYSICAL EVIDENCE OF DAMAGE OR DETERIORATION TO PARTS AND COMPONENTS. FOR FRAYED LEADS, DAMAGED INSULATION (INCLUDING A.C. CORD). AND REPLACE IF NECESSARY FOLLOW ORIGINAL LAYOUT, LEAD LENGTH AND DRESS. 5. NO LEAD OR COMPONENT SHOULD TOUCH A RECIVING TUBE OR A RESISTOR RATED AT 1 WATT OR MORE. LEAD TENSION AROUND PROTRUNING METAL SURFACES MUST BE AVOIDED. 6. ALL CRITICAL COMPONENTS SUCH AS FUSES, FLAMEPROOF RESISTORS, CAPACITORS, ETC. MUST BE REPLACED WITH EXACT FACTORY TYPES, DO NOT USE REPLACEMENT COMPONENTS OTHER THAN THOSE SPECIFIED OR MAKE UNRECOMMENDED CIRCUIT MODIFICATIONS. 7. AFTER RE-ASSEMBLY OF THE SET ALWAYS PERFORM AN A.C. LEAKAGE TEST ON ALL EXPOSED METALLIC PARTS OF THE CABINET, (THE CHANNEL SELECTOR KNOB, ANTENNA TERMINALS. HANDLE AND SCREWS) TO BE SURE THE SET IS SAFE TO OPERATE WITHOUT DANGER OF ELECTRICAL SHOCK. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS TEST USE AN A.C. VOLTMETER, HAVING 5000 OHMS PER VOLT OR MORE SENSITIVITY, IN THE FOLLOWING MANNER; CONNECT A 1500 OHM 10 WATT RESISTOR, PARALLELED BY A .15 MFD. 150.V A.C TYPE CAPACITOR BETWEEN A KNOWN GOOD EARTH GROUND (WATER PIPE, CONDUIT, ETC.) AND THE EXPOSED METALLIC PARTS, ONE AT A TIME. MEASURE THE A.C. VOLTAGE ACROSS THE COMBINATION OF 1500 OHM RESISTOR AND .15 MFD CAPACITOR. REVERSE THE A.C. PLUG AND REPEAT A.C. VOLTAGE MEASUREMENTS FOR EACH EXPOSED METALLIC PART. VOLTAGE MEASURED MUST NOT EXCEED 75 VOLTS R.M.S. THIS CORRESPONDS TO 0.5 MILLIAMP A.C ANY VALUE EXCEEDING THIS LIMIT CONSTITUTES A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED IMMEDIATELY. A.C. VOLTMETER

GOOD EARTH GROUND SUCH AS THE WATER PIPE. CONDUIT. ETC

PLACE THIS PROBE ON EACH EXPOSED METAL PART

SUBJECT: GRAPHIC SYMBOLS


THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK. THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.

1-3

SERVICING PRECAUTIONS
CAUTION : Before servicing the VCR+DVD covered by this service data and its supplements and addends, read and follow the SAFETY PRECAUTIONS. NOTE : if unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions in this publications, always follow the safety precautions. Remembers Safety First: General Servicing Precautions 1. Always unplug the VCR+DVD AC power cord from the AC power source before: (1) Removing or reinstalling any component, circuit board, module, or any other assembly. (2) Disconnection or reconnecting any internal electrical plug or other electrical connection. (3) Connecting a test substitute in parallel with an electrolytic capacitor. Caution : A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard. 2. Do not spray chemicals on or near this VCR+DVD or any of its assemblies. 3. Unless specified otherwise in this service data, clean electrical contacts by applying an appropriate contact cleaning solution to the contacts with a pipe cleaner, cotton-tipped swab, or comparable soft applicator. Unless specified otherwise in this service data, lubrication of contacts is not required. 4. Do not defeat any plug/socket B+ voltage interlocks with whitch instruments covered by this service manual might be equipped. 5. Do not apply AC power to this VCR+DVD and/or any of its electrical assemblies unless all solid-state device heat sinks are cerrectly installed. 6. Always connect test instrument ground lead to the appropriate ground before connection the test instrument positive lead. Always remove the test instrument ground lead last. Insulation Checking Procedure Disconnect the attachment plug from the AC outlet and turn the power on. Connect an insulation resistance meter(500V) to the blades of the attachment plug. The insulation resistance between each blade of the attachment plug and accessible conductive parts (Note 1) should be more than 1Mohm. Note 1 : Accessible Conductive Parts including Metal panels, Input terminals, Earphone jacks, etc. Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grouned-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified a anti-static can generate electrical charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charge sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protec tive package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil, or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Caution : Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Normally harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)

1-4

SPECIFICATIONS
GENERAL Power requirements Power consumption Dimensions (approx.) Mass (approx.) Operating temperature Operating humidity Signal system INPUT ANTENNA IN VHS VIDEO IN VHS AUDIO IN OUTPUTS VIDEO OUT S-VIDEO OUT COMPONENT VIDEO OUT Audio output (digital audio) Audio output (analog audio) RF OUT VCR SPECIFICATIONS Head system Timer Tape speed Tape width Maximum recording time Rewind time Channel coverage Frequency range Signal-to-noise ratio Dynamic range Channel separation DVD SPECIFICATIONS Laser system Frequency response Signal-to-noise ratio Harmonic distortion Dynamic range ACCESSORY: Video cable x 1, Audio cable(L/R) x 1, RF 75-ohm Coaxial Cable x 1, Remote control x 1, Batteries x 2 Design and specifications are subject to change without notice. 1-5 Semiconductor laser, wavelength 650 nm DVD (PCM 96 kHz): 8 Hz to 44 kHz, DVD (PCM 48 kHz): 8 Hz to 22 kHz CD: 8 Hz to 20 kHz More than 100dB (ANALOG OUT jacks only) Less than 0.008% More than 95 dB (CD), More than 100 dB (DVD) Four head helical scan azimuth system 12-hour display type with AM, PM SP: 33.35 mm/sec, LP: 16.67 mm/sec, SLP: 11.12 mm/sec 12.7 mm SP: 2 HOURS (T-120), SLP: 6 HOURS (T-120)/8 HOURS (T-160) About 3 minutes (T-120) VHF: 2-13, UHF: 14-69, CATV: 1-125 (4A, A-W, W+1 - W+84, A-5 - A-1) 20Hz to 20kHz More than 43dB More than 88 dB More than 60 dB 1 Vp-p 75 ohms, sync negative (Y) 1.0 V (p-p), 75 ohms, negative sync, Mini DIN 4-pin x 1 (C) 0.286 V (p-p) 75 ohms (Y) 1.0 V (p-p), 75 ohms, negative sync, RCA jack x 1 (Pb)/(Pr) 0.7 V (p-p), 75 ohms, RCA jack x 2 0.5 V (p-p), 75 ohms, RCA jack x 1 2.0 Vrms (1 KHz, 0 dB), 600 ohms, RCA jack (L, R) x 1 Channel 3 or 4 (Swichable) 75 ohms (VHF/UHF/CATV) 1 Vp-p 75 ohms, sync negative, RCA jack x 2 -6.0 dBm more than 47 kohms, RCA jack (L, R) x 2 AC 120V , 60 Hz 21W 16.9" X 3.1" X 10.8" (430 X 78.5 X 273 mm) (w x h x d) 8.82 lbs (4.0 kg) 41F to 104F (5 C to 40C) 5 % to 90 % NTSC

SECTION 2 CABINET & MAIN CHASSIS


CONTENTS

1. EXPLODED VIEWS ................................................................................................................2-2


1. Cabinet and Main Frame Section ...........................................................................................2-2 2. Packing Accessory Section ....................................................................................................2-3

2-1

1
457 467 467 462

1. Cabinet and Main Frame Section

A
A00 250 A26 468 468 A47 A44 A60 260 323 265 283 274
261A

B
468 465 284 467
261A 261A

467

EXPLODED VIEWS

2-2
452 330 452
261A

285 A46

286

A43

280

300

2. Packing Accessory Section

810 CABLE ASS'Y RF

806

CABLE(COAXIAL)

808 BATTERY

811 812

PLUG ASS'Y 1WAY PLUG ASS'Y 2WAY

REMOTE CONTROLLER 900 ASSEMBLY

801 INSTRUCTION ASSEMBLY

804 BAG 803 PACKING, CASING 803 PACKING, CASING

802 BOX

2-3

SECTION 3 ELECTRICAL
CONTENTS
OVERALL WIRING DIAGRAM.....................3-2 VCR PART ELECTRICAL ADJUSTMENT PROCEDURES ..................................................3-3 ELECTRICAL TROUBLESHOOTING GUIDE......................3-4
1. POWER(SMPS) CIRCUIT .............................3-4 2. SYSTEM/KEY CIRCUIT ................................3-7 3. SERVO CIRCUIT ...........................................3-8 4. OSD CIRCUIT..............................................3-10 5. Y/C CIRCUIT ................................................3-11 6. Hi-Fi CIRCUIT..............................................3-15 7. Tuner/IF CIRCUIT........................................3-18

DVD PART ELECTRICAL TROUBLESHOOTING GUIDE & WAVEFORMS ...............................3-56


1. System Clock X601 (27Mhz)......................3-56 2. Initializing between MPEG and SDRAM...3-56 3. Initializing between MPEG and Flash.......3-57 4. Reference Voltage 1 ...................................3-57 5. Reference Voltage 2 ...................................3-58 6. Checking the initial step of M/D Assy .....3-58 7. Checking the Video Signal ........................3-59 8. Checking the first step of servo (1)..........3-59 9. Checking the second step of servo (2)....3-60 10. Checking the output of Audio signal .....3-60 11. Checking the reset port ...........................3-61 12. Checking the focus & tracking servo ....3-61 13. Checking the track jump .........................3-62 14. The status of CD_LD and DVD_LD in the PLAY MODE........................................3-62 15. The status Focus and spindle motor .....3-63 16. DATA STREAM..........................................3-63 17. Input Clock to IC202 ................................3-64 18. Tray Open and Close ...............................3-64 19. Focus Drive signal(FACT) .......................3-65 20. Signals for Front micom..........................3-65 21. FACT and FE for DVD9 (Dual disc).........3-66 22. System clock of MPEG IC .......................3-66

BLOCK DIAGRAMS ......................................3-20


1. Power (SMPS) BLOCK DIAGRAM.............3-20 2. TU/IF BLOCK DIAGRAM ............................3-22 3. Y/C BLOCK DIAGRAM ...............................3-24 4. NORMAL AUDIO BLOCK DIAGRAM.........3-26 5. Hi-Fi BLOCK DIAGRAM .............................3-28 6. SYSTEM BLOCK DIAGRAM ......................3-30

CIRCUIT DIAGRAMS ....................................3-32


1. Power (SMPS) CIRCUIT DIAGRAM...........3-32 2. TU/IF CIRCUIT DIAGRAM ..........................3-34 3. A/V CIRCUIT DIAGRAM .............................3-36 4. Hi-Fi CIRCUIT DIAGRAM ...........................3-38 5. JACK CIRCUIT DIAGRAM..........................3-40 6. SYSTEM CIRCUIT DIAGRAM.....................3-42 7. KEY CIRCUIT DIAGRAM ............................3-44 WAVEFORMS................................................3-46 CIRCUIT VOLTAGE CHART.........................3-48

BLOCK DIAGRAMS ......................................3-67


1. DVD Overall Block Diagram ......................3-67 2. SERVO Block Diagram ..............................3-68 3. MPEG Block Diagram ................................3-69 4. AUDIO Block Diagram ...............................3-70

PRINTED CIRCUIT DIAGRAMS ................3-50


1. MAIN P.C.BOARD .......................................3-50 2. MAIN P.C.BOARD .......................................3-52 3. POWER P.C.BOARD ...................................3-54

CIRCUIT DIAGRAMS ....................................3-71


1. RD SERVO CIRCUIT DIAGRAM ................3-71 2. SYSTEM CIRCUIT DIAGRAM.....................3-73 3. AUDIO CIRCUIT DIAGRAM ........................3-75 CIRCUIT VOLTAGE CHART.........................3-77 3-1

1 2 3 4 5 6 7 8 9

P3D01 SP PB A SP REC SP PB B EP PB B EP REC EP PBA Hi-Fi PB A Hi-Fi REC Hi-Fi PB B

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 1 2

PMC01 CFG 1 12VA(CAP) 2 5.2VA 3 CAP REV'H' 4 I-limit 5 MOTOR GND 6 GND 7 12VA(DRUM) 8 CAP CTL 9 LD IN 10 DFG/FG 11 DRUM CTL 12 P3D02 CTL(+) CTL(-) A/E(+) A/E(-) A.REC A.PB P3D03 GND FULL ERASE 1 2 3 4 5 6 1 2

SMPS BOARD

1 2 3 4 5 6 7 8

PPM01 PMP01 24VA 1 GND 2 14VA 3 GND 4 5.3VA 5 33VA 6 GND 7 4VA 8

OVERALL WIRING DIAGRAM

3-2

DECK

ONE BOARD
1 2 3 4 5 6 7 8 9 10 11 PMD03 1 SPM + SPM 2 FM + 3 FM 4 LM 5 LM + 6 SW(OPEN) 7 SW(CLOSE) 8 GND 9 SW(LEAD IN) 10 GND 11

ONE BOARD
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PMD01 PMD02 1 Vcc(HF) 2 RF 3 DVD_LD 4 DVD_PD 5 VOL(DVD) 6 GND 7 VC_INPUT 8 Vcc(HF) 9 F 10 E 11 A 12 D 13 C 14 B 15 F(+) 16 T(-) 17 T(+) 18 F(-) 19 Vcc 20 GND 21 CD_LD 22 CD_PD 23 VOL(CD)

MD

VCR PART
ELECTRICAL ADJUSTMENT PROCEDURES
1. Servo Adjustment
1) PG Adjustment
Test Equipment a) OSCILLOSCOPE b) NTSC MODEL : NTSC SP TEST TAPE

Adjustment And Specification MODE


PLAY

MEASUREMENT POINT
V.Out H/SW(TP)

ADJUSTMENT POINT
R/C TRK JIG KEY

SPECIFICATION
6.5 0.5H

Adjustment Procedure
a) Insert the SP Test Tape and play. Note - Adjust the distance of X, pressing the Tracking(+) or Tracking(-) when the ATR is blink after the SP Test Tape is inserted. b) Connect the CH1 of the oscilloscope to the H/SW(TP) and CH2 to the Video Out for the VCR. c) Trigger the mixed Combo Video Signal of CH2 to the CH1 H/SW(TP) and then check the distance (time difference), which is from the selected A(B) Head point of the H/SW(TP) signal to the starting point of the vertical synchronized signal, to 6.5H 0.5H (412s, 1H=63s).

PG Adjustment Method
a-1) Payback the SP standard tape b-2) Press the OK(ENTER) key on the Remote controller and the REC key on the Front Panel the same time, then it goes in to Tracking initial mode. c-3) Repeat the above step(No.b-2), then it finishes the PG adjusting automatically. d-4) Stop the playback, then it goes out to PG adjusting mode after mony the PG data.

CONNECTION
V.Out

OSCILLOSCOPE H/SW (TP) CH1 CH2

R/C KEY

WAVEFORM

H/SW V.out (TP)

H/SW 6.5H(412s)

Composite VIDEO

3-3

ELECTRICAL TROUBLESHOOTING GUIDE


1. Power(SMPS) CIRCUIT
(1) No 5.3VA (SYS/Hi-Fi/TUNER) NO 5.3VA.
YES

Is the F101 normal?


YES

NO

Replace the F101. (Use the same Fuse)

Is the BD101 normal?


YES

NO

Replace the BD101.

Is the R101 normal?


YES

NO

Replace the R101.

Is Vcc(9V~18V) sup- NO plied to IC101 Pin2?


YES

Is the D102 normal?

NO

Check or Replace the D102.

Are the D118 (MTK) NO /D112(ST) normal?

Replace the D118 (MTK)/D112(ST).

Are the about 2.5V NO at the IC103 Pin1?


YES

Replace the IC103.

Is the D111 normal?


YES

NO

Replace the D111.

Is the D110 normal?


YES

NO

Replace the D110.

Is the D113 normal?


YES

NO

Replace the D113.

Power Line of Main PCB is short.

3-4

(2) No 5V NO 5V.
YES

(3) No 3.3V No 3.3V.


YES

Is the Vcc(5.3V) sup- NO plied to Q160 Emitter?


YES

Check or Replace the D118.

Is there about 3.7V NO at the IC152 pin1?


YES

Check or Replace the D111

Is the Q162 Base H?


YES

NO

Check the PWR CTL H signal from -com

Is there about 3.3V~ NO 5V at the IC152 pin4?


YES

Check the PWR CTL H signal from -com

Check or Replace the Q160

Check the IC152 and Replace

(4) No SW5V No SW5V


YES

(5) No 33V NO 33V.


YES

Is the Vcc(5.3V) sup- NO plied to Q163 Emitter?


YES

Check or Replace the D118.

Is the Vcc(33V) sup- NO plied to Q161 Emitter?


YES

Check or Replace the D113.

Is the Q164 Base H?


YES

NO

Check the PWR CTL H signal from -com

Is the Q162 Base H?


YES

NO

Check the PWR CTL H signal from -com

Check or Replace the Q163

Check or Replace the Q161

3-5

(6) No 13V(TO Cap, Drum Motor) NO 13VA.


YES

(7) No 8V NO 8V.
YES

Is the Vcc(13V) supplied to C123?


YES

NO

Check or Replace the D110.

Is there about 13V at the IC151 pn1?


YES

NO

Check or Replace the D110.

Is the D117/D115 Normal?


YES

NO

Replace the D117/D115.

Is there about 3.3V~ NO 5V at the IC151 pin4?


YES

Check the PWR CTL H signal from -com

Check or Replace the cap/Drum

Check the IC151 and Replace

(8) No REG 12V No REG 12V


YES

(9) No 9V NO 33V.
YES

Is the Vcc(13V) supplied NO to Q156 Collector?


YES

Check or Replace the D110.

Is the Vcc(12V) supplied NO to Q165 Collector?


YES

Check or Replace the D110.

Is the Vcc(13V) sup- NO plied to Q156 Base


YES

Check the PWR CTL H signal from -com

Is the Vcc(10V) sup- NO plied to Q165 Base


YES

Check or Replace the ZD171.

Check or Replace the Q156

Check the 33V Line

Check or Replace the Q165

3-6

2. SYSTEM/KEY CIRCUIT (1) AUTO STOP

Auto Stop YES Does the SW30 waveform appear at the IC501 Pin18? YES NO Do the T-UP Reel Pulses appear at the IC501 Pin80? YES Replace the IC501. Do T/UP Reel Pulses appear at the point between R556 and R536? YES Replace the T/UP Reel Sensor (RS501). NO Does 5V appear at the RS501? YES NO NO Check the Drum Motor signal.

Check the Q160 Power Circuit.

(2) The unstable loading of a Cassette tape


The unstable loading of a Cassette tape YES Is 12V applied to the PMC01 Pin8? YES Does the H signal appear at the IC501 Pin60 during inserting the CST ? YES Does the L signal appear at the IC501 Pin19 during inserting the CST? NO YES Check the Deck Mechanism. Check the IC501 Pins22, 23, 24, 25. Check the CST SW and the peripheral circuitry. NO Is 5V applied to the R531 ? YES NO NO Refer to SMPS DRUM 12 Volt Trouble Shooting.

Refer to SMPS 5.3VA troubleshooting.

Caution : Auto stop can occur because Grease or Oil is dried up


3-7

3. SERVO CIRCUIT (1) Unstable Video in PB MODE


Unstable Video in PB Mode. YES Does the Noise level of the screen change periodically? YES Do the CTL pulses appear at the IC501 Pin97? YES Does the CFG waveform appear at the IC501 Pin87? YES On tracking do the CTL pulses move? YES Does the Video Envelope waveform appear at the IC501 Pin9? YES Replace the IC501. NO Refer to When the Y signal doesnt appear on the screen in PB Mode. NO Replace the IC501. NO Is adjusting the height of the CTL Head accurate? NO Readjust the height of the CTL Head.

Refer to (2) No 12VA of Power section Do the Drum PWM Pulses appear at the IC501 Pin76? YES Arent the foil patterns and the Components between IC501 Pin76 and PMC01 Pin12 short? NO Do the DFG Pulses appear at the IC501 Pin90? NO YES Do the Drum PWM Pulses appear at the IC501 Pin76? YES Arent the connecting patterns and the Components between IC501 Pin76 and PMC01 Pin12 short? 3-8 NO Arent the foil patterns and the Components between IC501 Pin 90 and PMC01 Pin11 short? Replace the IC501. NO YES

(2) When the Drum Motor (2) doesnt run.


When the Drum Motor doesnt run,

Do the DFG Pulses appear at the PMC01 Pin11? NO Replace the DRUM-M or CAP-M.

Does 12V appear at the PMC01 Pin8? YES Does 2.8V appear at the PMC01 Pin12? YES Check the connector (PMC01) and the Drum Motor Assy.

NO

2. SERVO CIRCUIT (3) When the Capstan Motor doesnt run,


When the Capstan Motor doesnt run,

Does 12VA appear at the PMC01? YES Does 2.8V appear at the PMC01 Pin 9? YES Check the PMC01 and the Capstan Motor Assy.

NO

Refer to SMPS(CAPSTAN/12Volt) Trouble Shooting.

NO

Does the PWM signal appear at the IC501 Pin77? YES NO

Arent the foil patterns and Components between IC501 Pin77 and PMC01 Pin9 short? YES

Does the CFG signal appear at the PMC01 Pin1? NO

Does the CFG signal come into the IC501 Pin87? YES Does the Capstan PWM signal appear at the IC501 Pin77? YES Arent the foil patterns and Components between IC501 Pin77 and PMC01 Pin9 short? NO NO

Check the Capstan Motor Assy.

Arent the foil patterns and component between IC501 Pin87 and PMC01 Pin1 short?

Replace the IC501.

3-9

2. SERVO CIRCUIT (4) KEY doesnt working


KEY doesnt working.

Is 5V applied to the IC501 Pin99? YES Does LED or FLD change when a function button is pressed?

NO

Refer to SMPS 5.3VA Trouble Shooting.

NO

Replace the defective switches.

4. OSD CIRCUIT (1) No OSD display.


No OSD or F.OSD display.

Is 5.3V applied to the IC501 Pin53? YES Does oscillation occur at the IC501 Pins44, 45? YES Replace the IC501.

NO

Refer to SMPS 5.3VA Trouble Shooting.

NO

Check or Replace the pheripheral Circurity.(L511, R518, C596, C595)

(2) I2C BUS CHECK


The I2C waves dont come out.

Does Power appear at the Pull up impedence (R569, R507)? YES Replace the IC501.

NO

Refer to SMPS 5.3VA Trouble Shooting.

3-10

5. Y/C CIRCUIT (1) No Video in EE Mode,


No Video in EE Mode

Does the Video signal appear at the IC301 Pin15? YES Is 5.0V applied to the IC301Pins4, 22, 47, 60, 84? YES Does the Video signal appear at the IC301 Pin29? YES Does the Video signal appear at the IC501 Pin52? YES Does the Video signal appear at the IC602 Pin7?

NO

Check the Tuner Pin16V

NO

Check the SW 5V, 5.3VA Line.(Power Circuit)

NO

Is I2C BUS signal applied to the IC301 Pins73, 74? YES

NO

Check the System Circuit.

NO

Check the path of the signal between the IC301 Pin 29 and IC501 Pins50.

Check the C327.(AGC)

NO

Is there Vcc 5V on the IC602 Pin6 YES Does the Video signal appear at the IC602 Pin1(DVD MODE) YES

NO

Check the 5V. (Power Circuit)

Replace the IC602.

3-11

3. Y/C CIRCUIT (2) When the Y(Luminance) signal doesnt appear on the screen in PB Mode,
Is 5.2VT, 5.3VA applied to the NO IC301 Pins22, 47, 60, 84? YES Is the Y/C Bus siganl applied to the IC301 Pins73, 74? YES Does the normal RF signal appear at the IC301 Pin 6? NO NO Is the V.H.S/W signal applied to the IC301 Pin70? YES Is V.H.S/W H about 3.4V at the IC301 Pin 80? YES YES Clean the Drum. NO Check the IC301 NO Check the V.H.S/W level. (Check R328) Check the System Circuit. (IC501 Pin18) NO Refer to SYSTEM I2C BUS CHECK Trouble Shooting. Check the SW 5V Line. (Power Circuit)

Does the Y(Luminance) signal appear at the IC301 Pin9? YES Is the Y(Luminance) Video NO waveform showed up at the IC301 Pin43? YES Replace the IC301. Check the path of the Y(Luminance) RF signal. (C337, C340)

3-12

3. Y/C CIRCUIT (3) When the C(Color) signal doesnt appear on the screen in PB Mode,
Is 5.2VT/5.3VA applied to the IC301 Pins 22, 47, 60, 84. YES Is the Color signal applied to the IC301 Pin 57? NO Is normal the X301 (3.58MHZ) of oscillation Frequency? NO Replace the X301. NO Check the SW 5V, 5.3V Line. (Power Circuit)

YES

Does the Color signal appear at the IC301 Pin55? YES

NO

Check the Color Pass.

Replace the IC301.

Replace the IC301.

3-13

3. Y/C CIRCUIT (4) When the Video signal doesnt appear on the screen in REC Mode,
Is the EE signal normal? YES Is 5.2V/5.3VA applied to the IC301 Pins 4, 22, 47, 60, 84? YES Does PB Mdoe operate normally? YES Does the REC RF signal appear at the IC301 Pin76? YES Does the REC RF signal appear at the IC301 Pins86, 90? YES Check the Drum & Drum Connector. NO Does the REC H(4V~5V) signal appear at the Q303, Q307 Base? YES Check the REC Luminance NO Pass and Color Pass. Replace the IC301. NO Check the system of RECH(IC501 pin74) NO Check PB Mode. NO Check the SW 5V/ 5.3VA Line.(Power Circuit) NO Check EE Mode.

3-14

6. Hi-Fi CIRCUIT (1) No Sound(EE Mode)


No Sound. YES Check the SIF.IN of IC801 Pins57. NO Check the TU701 SIF Pin13.

Check the DVD Audio of IC801 Pins12, 74.

NO

Check the DVD MODULE. (PMD02 Pins13, 15).

Check the AV1 Audio of IC801 Pins11, 73.

NO

Check the Rear Jack. (JK601 Audio in).

Check the AV2 Audio of IC801 Pins9, 71.

NO

Check the front Jack. Timer (JK602, JK603).

Check the Vcc of IC801 Pins3, 5, 15, 32, 36, 46, 54. YES Check the IIC Clock and DATA at IC801 Pins37, 38. YES Check the Audio of IC801 Pins78, 80. YES Check the Audio of C804, C854. YES Check the JK601.

YES NO

Check the Power 5.2V, 5.3VA, REG 9V. Q701, PMP01 Pins1, 2, 5, 6.

NO

Check the IC501 Pins71, 72.

NO

Replace IC801.

NO

Replace C804, C854.

3-15

3. Y/C CIRCUIT (2) Hi-Fi Playback


PB mode YES No Sound. YES Check the Vcc of IC801 (Pins3, 5, 15, 32, 36, 46, 54). YES NO Check Power.

NO Check the Hi-Fi Selection switch. (IC801 Pin39) and the Tape quality. YES Is the RF Envelope at IC801 Pin23 over 3Vp-p? YES Check IC801 Pin37(Data), Pin38(Clock) YES NO

Check IC501 Pin19 (A.H/SW)

NO

Check the parts of -COM (IC501 Pins71, 72)

NO Do Audio Signals appear at IC801 Pin80(L-CH), 78(R-CH)? YES Do Audio Signals appear at JK601? NO

Check the Connection at P3D01 Pins7, 9.

Check the Jack(JK801)

YES

Check C801, C851, R801, R851.

3-16

(3) Hi-Fi REC


Hi-Fi REC. YES It is impossible to record Hi-Fi Audio signal. YES Check Vcc of IC801. (Pins3, 5, 15, 32, 36, 46, 54) YES Check IC801 Pin37(Data), Pin38(CLOCK). YES Do Audio signals appear at IC801 Pin6? YES Do Audio signals appear at IC301 Pin76(Normal Audio)? YES Do OSC signals appear at P3D02 pins4,5 (50Vp-p) NO Check REC OSC BLOCK (FL301, Q301~Q305, Q308, Q309) YES Is High IC501 Pin74 in REC mode. NO Check C825, C306, R311, R312, R346. NO Check Audio input signal of IC801 Pin57(TU.A.), 7, 69(DVD.A.), 11, 73(AVI.A.), 9, 71(AV2.A.) NO Check ports of -CPM. (IC501 Pins71, 72) NO Check Power.

3-17

7. Tuner/IF CIRCUIT (1) No Picture on the TV screen


No picture on the TV screen YES Does the Video signal at the TU701 Pin16. YES

NO

Is +33V applied to TU701 Pin14? YES Is +5V applied to TU701 Pin3? YES Does the Clock signal appear at TU701 Pin9? YES Does the data signal appear at TU701 Pin10? YES Replace Tuner.

NO

Check 33V line.

NO

Check 5V line.

NO

Check the lIC Clock Signal of -COM Pin71.

NO

Check the lIC Data Signal of -COM Pin72.

Does the Video signal at the IC501 Pin 52. YES Does the Video signal at the IC609 Pin 23. YES Check the signal flow from IC609 Pin23 to JK901 Pin Video out.

NO

Check the signal from IC301 Pin29 to IC501 Pin50.

NO

Check the signal from IC501 Pin52 to IC609 Pin4.

3-18

(2) No Sound
No Sound. YES Check the Vcc of TU701 Pins3, 14. YES Check the Tuner SiF signal at IC801 Pin57. YES Check the Audio of IC801 Pins78, 80. YES Check the Signal flow from IC801 Pins78, 80 to JK901 Audio out(L), (R) NO 1. Check the Vcc(5.3VA, 9V) of IC801 Pins3, 5, 36, 54. 2. Check the IIC Clock and Data at IC801 Pins37, 38. NO Check the Tuner SIF of TU701 Pin13. NO Check 5.2V, 33V Line.

3-19

BLOCK DIAGRAMS
1. POWER(SMPS) BLOCK DIAGRAM

BD101

R101

T101 ! TRANS

C103

SNUBBER BLOCK (D101,C105 C106,R104)

6 7 8
D115 NOISE FILTER BLOCK (C101,L102, C102) DRIVE & S/W BLOCK (IC101, D102, R105, C104, C109 , C135) RECTIFIER & SMOOTING BLOCK (D110,C123,C163, R133,L122,C126) RECTIFIER & SMOOTING BLOCK (D118,D112,C129, C131,L124,L125) RECTIFIER & SMOOTING BLOCK (D111,C127,L123, C128) RECTIFIER & SMOOTING BLOCK (D113,C132,R119)

CAP VCC

DRUM VCC 12V REG BLOCK (Q156,ZD103,C151, R150,R153,C152) D117 12V 5.3VA 5V S/W BLOCK (Q160,C155,D121, R157,R158,R159,R160) 3.3V REG BLOCK (IC152,C153,R156) 33V S/W BLOCK (Q161,R154,R155, R177) 5V S/W BLOCK (Q163,C162,R173, Q164) 8V REG BLOCK (D114,IC151,R170, C154,C159) 9V REG BLOCK (Q165,ZD171,C171, R174,R175,R176) PWR CTL BLOCK (Q162,C161,R164, R163) 5V

!
FUSE (F101)

3.3V

33V

SW5V

!
Y-CAP C110
PHOTO COUPLER (IC102)

!
Y-CAP C111

!
ERROR AMP (IC103)

BR BL (BK)(WH)

FEED-BACK BLOCK R112,R113, C133,R114. R115,R116 R117)

8V

9V

PWR CTL'H'

DVW-7000

3-20

3-21

2. TU/IF BLOCK DIAGRAM

V.OUT

NC

TU 30V

SIF

A.OUT

AFT

DATA

CLOCK

ENABLE

NC

RF AGC

V.IN

CONTROL

REG 5V

CH S/W

A.IN

999 GND

16

15

14

13

12

10

11

1 875 MOD A.IN 61 MOD CTL 107 5V 26 VCR 'H' 971 MOD VEDIO

TU.V.OUT 732 33V 158

71 72

IIC CLK IIC DATA

AFT 100 781 SIF OUT

DVW-7000

3-22

3-23

CLOCK (FROM u-COM)

46 45 80 65 73 74 67 69

57

DATA (FROM u-COM)

55

C-CCD Serial Cont interface JCA (-4dB) L-DET


85

53

CLOCK Drive APC/ACC DET Main Conv2 C-LPF 2


86

IC301 HA118725
X-tal VCO/OSC CCD LPF f0=1.68M B.E C.K LPF REC-AMP SP CH1
87

System V.H/SW30 (FROM u-COM)

49

Y-CCD
51

REC-AMP SP CH2 SP CH1

ACC System
29

SPF Main Conv2 C-LPF 1 SP CH2

MIX ATT

REC Trap

System
28

V. OUT (TO u-COM) D-V SYNC (TO u-COM) 6dB AMP SQUEL CH HPF CLEAR SYNC
89 30 32

D.E. REC FILTER VCA

NL Emph

FBC ALC FM MOD f/0DEV Adjst REC-AMP EP CH2 EP CH1


90

Main Emph

629K TRAP

FBC Video ALC

VIDEO AGC YNR


91

REC-AMP EP CH1 EP CH2 SYNC SEP

AGC DET LPF CLAMP CLAMP

ATT -10dB ATT -10dB


15 17 18 36 40 38 37 23 26 31 14 9 8 11 12 19

ATT -10dB

+
DVD VIDEO IN TV VIDEO IN LINE 1 VIDEO IN LINE 2 VIDEO IN System

(REC Mode)

C-SYNC (TO u-COM)

DVW-7000

System

System

System

76

77

67 74 73 65

69

DATA (FROM u-COM)

CLOCK (FROM u-COM)

System

57

45

43

42

46

System V.H/SW30 (FROM u-COM)


80

V.ENV (TO u-COM)


83 85

X-tal VCO/OSC

Serial Cont interface

6dB AMP CSQUELCH

C-CCD CLOCK Drive

55 53

SP CH1
86

REC-AMP SP CH2

49

Y-CCD
51

SP CH2
87

REC-AMP SP CH1 VCA 2M LPF ACC C LPF CTL Trap HIFI Trap
fh Trap

CCD LPF DEALY

Main Conv2 L- DET Main Conv1 BPF BD

APC/ACC DET C.K

MIX AMP SQUEL CH

29

V. OUT (TO u-COM)


28

System D-V SYNC System (FROM u-COM) CLEAR SYNC

89

EP CH1
90

REC-AMP EP CH2 TRAP 629K FM AGC P.EQ G.EQ D LIM DEMO S LPF Main De-Empf Y LPF

NL De-eMPH

CLAMP SYNC SEP


31

EP CH2
91

REC-AMP EP CH1 YNR NC CLAMP LPF


10 8 9 33 34 37 38 40 36

C-SYNC (TO u-COM) Sharpness CONTROL FBC Video ALC

System

3. Y/C BLOCK DIAGRAM

30

IC301 HA118725

32

(PB Mode)

3-24
+

3-25

(EE Mode)

TUNER TU701 IC301 HA118725NF


NORMAL AUDIO OUT
76

IC801 LA72670BM

ALC

DET

SIF
13 4 10 57

SIF DE MOD

RF_MOD A_IN
1 2

INPUT SELECT

REAR Jack LINE AUDIO(L) IN


71 11 73

LINE AUDIO(R) IN
9

OUTPUT SELECT

4. NORMAL AUDIO BLOCK DIAGRAM

REAR JACK DVD AUDIO


74 80 78 12

A. OUT (L) A. OUT (R)

(PB Mode)

IC301
HA118725NF

IC801 LA72670BM
A. OUT (L) 80

3-26
R/P HEAD N.A.IN 5 6 EQ AMP EQ 4 3 2

AMP

10

OUTPUT SELECTOR

78

A. OUT (R)

MOD. OUT

3-27 TUNER TU701


SIF RF MOD. A_IN
1 13

55

53

54 DATA CLOCK ENA From u-COM


(System)

(REC Mode)

IC801 LA72670BM
NORMAL AUDIO OUT
6 57

IC301 LA71206M

76

ALC SIF DE MOD

DET

4 2

10

REC AMP INPUT SELECT OUTPUT SELECT REAR Jack LINE AUDIO(R) IN LINE AUDIO(L) IN
9 71 80 78

DVW-7000

A. OUT (L)

A. OUT (R)

5. Hi-Fi BLOCK DIAGRAM

A B

Hi-Fi/ REC

AUDIO INPUT BLOCK


SIF 57 DEMO DULATE

24 Hi-Fi PB 'B'

26 Hi-Fi REC

27 Hi-Fi PB 'A'

DVD AUDIO

DVD A.IN 'L' DVD A.IN 'R' AV1 A.IN 'L' AV1 A.IN 'R' AV2 A.IN 'L' AV2 A.IN 'R'

12 74 11 73 9 71 INPUT SELECT

FM MODU DE MODU

80 78

A.OUT 'L' A.OUT 'R'

A.OUT To JACK

REAR JACK

OUTPUT SELECT 3

FRONT

IC801 LA72670BM
6 4

MODULATOR A.OUT (To Tu)

NORMAL AUDIO OUT(To AVCP)

NORMAL AUDIO IN(From AVCP)

DVW-7000

3-28

3-29

6. SYSTEM BLOCK DIAGRAM


TO/FROM DECK
5.3VA

TO/FROM AVCP

MODE S/W

MS501
GND MODE S1 MODE S2 MODE S3 MODE S4

11

77

76 95 94

V.H.SW30

D.V.Sync

H.A.SW

V. ENV

DRUM PWM

CAP. PWM

CAP. REV 'H'

LD CTL

SQPB

CTL +

CTL -

CFG

DPG

I-Limit 25 MODE S1
24 MODE S2 23 MODE S3 22 MODE S4

90 87 12

60

9 18 13 16 59

56

50 17

CV IN COMP IN

REC 'H' 74 C.ROT 15

A.MUTE'H' 84

DISPLAY

OSC

S clk 67 S in 66 S out 65 DVD DATA OUT DVD DATA IN DVD CLK DVD RESET DVD ENA
65 66 67 82 85

IC5F1

14MHz

X502

TO/FROM DVD

5V
R550

OSC

ES501

T-UP END

38 X in 39 X out 35 Xc in 36 Xc out 21 T-UP Sensor

32.768KHz

X501

OSC

IC501 M37760

R557 LD501 DECK IR LED

ES502

R535 R537

C534

A. ENV A. H.SW A. MUTE 'H' REC 'H'

8 19 68 74

TO/FROM AUDIO(Hi-Fi)
Hi-Fi ONLY

20 SUP Sensor

CLK 71 DATA 72 CV OUT 52 AFT 100 PLL CLK PLL DATA VCR 'H' MODU CTL
71 72 26 61

R553

RS501

SUP END
R556

R564

C535

TO/ FROM TU/IF

T-UP REEL
R555

R536

80 T-UP Reel

RS502

R538 R558 C582

Vss (AMP)

Vcc (SERVO) Vcc (SYSCON)

Vss (OSD)

Vcc (OSD)

OSC out 2

Vcc (A/D)

OSC in 2

SUP REEL

Vss (SYSCON)

79 SUP Reel

POWER FAIL 78

IC504
34

CST.SW/REC TAP
5.3VA
R531

58 CST IN 14

44

45

R/C R5C6 C552 RC601 OSC L511 R598 C595 C596

88

49

40

99

53

98

37

RESET + + C517 Q503 R541 Q501 R529 + C592 + + C503 L501 L512 5V R583 5.3VA

Vcc
1

GND

CS501

C500

IC505
3

R544

Vcc
1

GND

C561

DVW-7000

3-30

3-31

CIRCUIT DIAGRAMS
1. POWER(SMPS) CIRCUIT DIAGRAM 1

IMPORTANT SAFETY NOTICE WHEN SERVICING THIS CHASSIS, UNDER NO CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE GO VIDEO ELECTRONICS CORPORATION. ALL COMPONENTS SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL COMPONENTS ARE

SHADED ON THE SCHEMATIC FOR EASY IDENTIFI- NOTE : CATION. 1. Shaded( ) parts are critical for safety. Replace only THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFwith specified part number. FER FROM THE ACTUAL CIRCUIT USED. THIS WAY, 2. Voltages are DC-measured with a digital voltmeter IMPLEMENTATION OF THE LATEST SAFETY AND during Play mode. PERFORMANCE IMPROVEMENT CHANGES INTO THE SET IS NOT DELAYED UNTIL THE NEW SERVICE LITERATURE IS PRINTED.

No power. BD101, R101 are defective.

(DVW-7000 Without)

12VA no power. D110 is defective.

5.3VA no power. D112 is defective.

Switching Error. IC101 is defective.

(DVW-7000 Without)

33V no power. D113 is defective.

2.5V, 3.3V no power. D111 is defective.

No Power. F101 is defective. Switching Error. IC103, 102 are defective.

NOTES) NOTES)

Symbol denotes AC ground. Symbol denotes DC chassis ground.

NOTE) NOTE) NOTE) NOTE)

Warning Parts that are shaded are critical With respect to risk of fire or electricial shock.

SR14370A
DVW-7000

3-32

3-33

2. POWER(SMPS) CIRCUIT DIAGRAM 2

(DVW-7000 Without)

SR14301A
DVW-7000

3-34

3-35

3. TU/IF CIRCUIT DIAGRAM

PB REC

SR14305A
DVW-7000

3-36

3-37

4. A/V CIRCUIT DIAGRAM

No Color. R333, C350, C349 are defective.

Video Noise. H/SW Level is defective..


11 10 9

No Color. L307,C349 are defective.


5

9 12

8 13

3 3

3 6

1 2 4 7

Video output level unstable C323 is defective.

VIDEO Distortion R322, R323, R324, C320 are defective.


WAVEFORM

Y. (REC) C. (REC) Y(PB) C(PB)

Y+C (REC) Y+C (PB) C/PB Y/PB

SR14303A

DVW-7000

3-38

3-39

5. Hi-Fi CIRCUIT DIAGRAM

(DVW-7000 Without)

IC801 Pins37, 38 aredefective. All Audio is not appear.

23 Pin is defective. Hi-Fi Audio is not appear.

REC PB

SR14304A
DVW-7000

3-40

3-41

6. JACK CIRCUIT DIAGRAM

(DVW-7000 Without)

(DVW-7000 Without)

SR14306A
DVW-7000

3-42

3-43

7. SYSTEM CIRCUIT DIAGRAM

4 5

2 3

VCR will not operate. IC505 is defective.

Deck will not operate. R575, R576, R577, R578 are defective.

CLOCK SETTING will not operate. X501 is defective.

-COM will not operate. X502 is defective.

Auto stop occures. RS501,RS502 are defective.

Auto Rew will not working. ES501, ES502, LD501 are defective.

-COM is unstable. Q501, Q503 are defective.

WAVEFORM

SR14302A
DVW-7000

3-44

3-45

WAVEFORMS
* IC301 Waveform * IC501 Waveform
Tek Stop : 10.0KS/s T 280 Acqs Tek Stop : 250KS/s 299 Acqs T

Tek Stop : 10.0KS/s T

18 Acqs

Trigger Position: 12%

Tek Stop : 10.0KS/s T

27 Acqs

T T

1
Ch1 1.00 V M5.00ms Ch1 3.04 V Ch1 1.00 V M 200s Ch1 3.04 V

Ch1

1.00 V

M 5.00ms

Ch1

3.04 V

1 Ch1 1.00 V M5.00ms Ch1 3.04 V

IC301 Pin 9 100mV/10msec DIV VV/EE (Main De-Emphasis out)

IC301 Pin 12 100mV/10msec DIV PB (Main De-Emphais Peacking)

IC301 Pins 33, 36, 37 100mV/10msec DIV VV/EE Clamp Drive IN Pin 33 Y-out(to 1H CCD) Pin 36 Y-out(from 1H CCD) Pin 37

IC301 Pin 15 200mV/10msec DIV EE (VIDEO IN)

IC501 Pin 18 REC/PB

IC501 Pin 13 QUE/REV

IC501 Pin 13 QUE/REV

IC501 Pin 95 REC

Tek Stop : 10.0KS/s T

35 Acqs

Tek Stop : 50.0KS/s T

120 Acqs

Tek Stop : 5.00KS/s T

2 Acqs

Trigger Level: 340mv

T T

(DPG) (DFG)
1

IC301 53 Pin 100mV/0.2msec DIV REC/PB (2fsc)

IC301 31 Pin 1.0V/20msec DIV VV/EE (C-SYNC OUT)

IC301 29 Pin 500mV/10msecDIV VV/EE (VIDEO OUT)

IC301 Pin 43 200mV/20msec DIV PB (C.OUT)

1 Ch1 1.00 V M5.00ms Ch1 3.04 V

Ch1
Ch1 1.00 V M1.00ms Ch1 3.04 V

500mV

M 10.00ms Ch1

340V

IC501 Pin 94 REC

IC501 Pin 87 REC/PB

IC501 Pin 90 REC/PB (DPG/DFG)

IC501 Pin 97 PB (CTL OUT)

IC301 Pins 46, 57 200mV/20msec DIV VV/EE from 1H CCD Pin 46 to 1H CCD Pin 57

IC301 Pin 67 100mV/0.2msec DIV PB/REC (3.58MHz X-TAL IN)

IC301 Pin 77 100mV/5msec DIV PB (PB RF out)

IC301 Pin 86 500mV/2msec DIV SP REC (REC RF)

IC301 Pin 90 500mV/2msec DIV EP REC (REC RF)

3-46

3-47

CIRCUIT VOLTAGE CHART


MODE PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 EE PLAY MODE PIN NO. 55 0.00 0.06 0.01 5.15 2.61 2.54 2.84 1.35 1.34 1.90 3.04 0.01 0.01 2.40 0.01 1.92 2.80 1.89 2.80 0.01 2.80 5.14 2.34 0.88 2.13 2.81 0.92 0.03 2.38 2.89 0.23 2.82 2.15 3.14 2.54 2.39 3.13 2.18 1.45 2.12 2.66 2.14 2.14 0.01 3.15 0.00 0.00 4.97 3.33 5.10 2.11 5.10 2.63 0.01 1 2 3 4 5 6 7 8 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 EE 1.99 0.01 2.18 2.30 4.95 4.95 0.03 1.19 2.35 2.61 2.26 2.61 1.39 1.28 1.98 2.30 1.60 2.50 5.25 5.25 5.25 2.17 2.17 2.84 0.03 0.01 0.01 0.01 2.50 5.05 2.29 2.29 2.47 0.01 5.02 0.03 0.03 5.06 2.05 2.55 2.53 2.53 0.02 2.27 0.01 2.57 PLAY 2.02 0.01 2.18 1.91 4.99 5.00 0.03 1.19 2.35 2.61 2.26 2.61 1.39 1.28 1.98 2.30 1.60 2.50 5.25 5.25 5.25 5.25 2.17 2.17 0.03 0.01 0.01 0.01 2.50 5.05 2.29 2.29 2.29 0.01 2.28 2.28 2.28 5.11 2.54 2.54 2.52 2.50 0.01 2.55 0.01 2.54 0 5.17 5.16 0 0.54 0 0.42 4.06 MODE PIN NO. 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 EE 0.29 0.68 0 0 0 4.78 0 0 0.68 2.56 2.57 0 0.11 5.17 ]5.17 5.17 0 5.13 5.13 5.13 0 0 0 0 0 5.15 1.52 1.43 5.15 2.19 2.28 0 0.51 0.26 0.26 2.35 2.41 0 1.29 0 0 1.88 0.53 1.88 4.96 2.03 2.6 1.96 0 0 0 2.57 0 0 0 PLAY 3.91 0.99 3.42 0 0 4.78 2.57 0 0.43 2.57 2.57 0 0.11 5.17 5.17 5.17 0 5.13 5.17 5.13 0 0 0 0 0 5.15 1.51 1.44 5.15 2.18 2.27 0 0.55 0.55 0 2.34 2.41 0 0 0 0 1.99 0.57 1.98 4.95 2.03 1.92 2.05 0 0 0 2.58 4.28 0 0 1 2 3 4 5 6 7 8 9 1 2 3 1 2 3 MODE PIN NO. 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 EE 0 0.97 2.38 5.07 4.7 5.02 4.75 5.17 5.17 0 0 0 0 0 0 0 0 0 4.94 5.03 0 2.69 0.58 0.17 0 0.54 0.1 2.53 2.54 0.21 2.5 2.5 2.52 2.52 5.08 5.17 2.64 PLAY 0 0.86 0 5.07 4.45 4.97 4.61 5.17 5.17 0 0 0 1.79 2.72 4.76 0 0 0 4.94 4.98 0 2.67 0.68 2.36 0 0 1.36 2.54 2.53 0 2.49 2.49 2.52 2.52 5.08 5.17 1.95 5.19 0 5.14 5.19 0 4.7 0 2.54 9.18 2.48 5.19 2.07 0 1.31 0 MODE PIN NO. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 EE 0 0 2.5 1.91 2.49 5.06 2.51 0 0 2.51 2.52 2.52 2.51 0.19 2.25 0 2.24 2.25 0 2.48 0 2.51 5.02 2.64 2.64 0 5.06 5.17 5.17 0 0.19 2.52 2.51 2.52 2.52 0 5.06 2.49 1.9 0 0 2.05 1.22 3.86 9.2 6.26 1.96 2.2 4.56 2.52 3.86 3.15 4.02 3.83 2.45 PLAY 0 0 2.5 2.44 2.49 5.05 2.51 0 0.86 2.44 2.45 2.43 2.42 3.66 2.3 0 2.3 2.3 0 0.11 1.34 3.79 5.01 2.65 2.64 0 5.05 5.05 5.17 2.57 0 2.45 2.43 2.45 2.45 0.25 5.05 2.49 2.42 0 0 2.06 0 0.25 9.19 0.28 0.29 2.15 0 2.35 0.23 0.24 0 0 0 MODE PIN NO. 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 EE 3.87 4.09 3.88 3.94 0 0 0 3.86 0 2.5 3.87 3.17 0 4.42 0 4.4 PLAY 0.32 0.32 0.31 0.31 0 0 0 0.31 0 2.5 0.4 0.22 0 4.3 0 4.3 Location No. Q301 Q302 Q303 Q304 Q305 Q306 Q307 Q309 Q501 Q503 Q504 Q505 Q506 Q507 Q805 Q701 Q702 0.68 5.17 2.82 1.58 5.07 2.8 2.56 9.02 4.98 Base EE 0.25 4.4 0.01 4.7 -28 -28 4.7 PB 0.2 5.2 0.025 4.4 0.7 0.7 0.025 1.5 0.68 5.17 2.94 1.58 0 2.6 2.56 9.24 4.97 0 4.48 2.18 1.03 0 0 2.08 9.82 5.7 EE -0.01 5.1 4.7 4.7 -24 -24 5.1 Emitter PB 0.01 5.1 0.01 pulse 00 pulse 2.2 0 0 4.48 2.27 2.24 0 3.23 2.08 9.81 5.7 0 5.15 4.95 4.96 0 0 5.06 12.58 5.19 Collector EE PB 0.25 5.1 0.02 -28 -0.015 0 4.6 0.2 0.3 5 5 0 0 pulse 0 pulse 5.15 4.95 4.96 3.29 0 5.05 12.99 5.19

IC301
0.06 0.06 0.02 5.10 2.10 0.00 2.84 1.85 1.85 2.39 2.64 1.69 0.01 2.78 0.01 0.31 2.80 1.95 2.80 0.02 2.80 5.10 2.32 0.52 2.13 3.01 0.51 0.03 2.47 2.79 0.37 2.39 2.10 1.83 3.05 2.31 3.04 0.00 2.49 2.09 2.49 2.13 2.13 0.01 3.12 3.12 5.05 4.92 3.28 5.05 2.03 5.05 2.61 0.01

IC504
5.19 0 5.14

IC505
5.19 0 4.7

IC801
0 2.56 9.21 2.48 5.19 1.91 0 0.29 0

IC501
0.97 5.17 5.17 0 0.5 0 0.4 0.19

3-48

3-49

PRINTED CIRCUIT DIAGRAMS


1. MAIN P.C.BOARD

LOCATION GUIDE

3-50

3-51

2. MAIN P.C.BOARD

LOCATION GUIDE

3-52

3-53

2. POWER P.C.BOARD
NOTES) NOTES) NOTES) NOTES) Warning Parts that are shaded are critical With respect to risk of fire or electricial shock.

LOCATION GUIDE

3-54

3-55

DVD PART
ELECTRICAL TROUBLESHOOTING GUIDE & WAVEFORMS
1. System Clock X601 (27Mhz) NORMAL
1) MPEG IC start oscilating after being installed VCC
IC601 MPEG (STI5589)

ABNORMAL
1) Logo Picture doesnt appear 2) Initial step fail * Initial step : power cord in -> green LED -> red LED -> power key input -> Logo picture

X601

6.5 Vp-p

X601 : 27 Mhz

X601 : there is distortion

2. Initializing between MPEG and SDRAM


1) MPEG IC start oscilating(27Mhz)after being installed VCC 2) MPEG IC and RF IC get the MRESET signal from VCR front -com and they are initialized. 3) And then, MPEG IC generate SMI_CLK and send to SDRAM 4) MPEG IC and SDRAM are synchronized by SMI_CLK, they communicate between. If oscilation(27Mhz) dont appear, check The X-TAL and VCC and replace MPEG IC. If SMI_CLK dont appear, first cut the SMI_CLK line (remove R693) and recheck. Dont appear -> check MPEG IC or replace Appear -> check the SDRAM or replace
Power Cord in /M-RESET Reset Time

VCR Front -com

MRESET

IC601 MPEG (STI5589)

R693 SMI_CLK

IC602 SDRAM

X601 (27 Mhz) SMI_CLK (133 Mhz)

X601

3-56

3. Initializing between MPEG and Flash


1) MPEG IC start oscilating(27Mhz) after being installed VCC 2) MPEG IC is initialized by MRESET 3) MPEG IC send the WE(read/write) signal before communicating with FLASH ROM WE signal should be confirmed by Flash or the next step will not continue. As that result, the initial step(power cord in -> green LED -> red LED -> standby) will fail. If WE signal doesnt appear, check the VCC and replace the Flash ROM

IC501 Front -com VCC MRESET

Power Cord in VCC


IC603 Flash ROM

IC601 MPEG (STI5589)

WE data address

MRESET

WE

IC601 (27Mhz)

4. Reference Voltage 1
1) There is one kinds of reference voltage on DSP IC 2) These are outputed from DSP IC and 2.1V is used as reference of Pick - up If these reference voltage dont appear, All kinds of servo control will fail. So, should be checked first of all Check the DSP IC and replace 3) The reference voltage of DSP is 1.65V for inside of IC L6317, but we can cheek the voltage only by TP.

VCC (3.3V)
Power Cord in
9 PIN

3.3V

VCC

IC202
2.1V

DSP (STL6317)

V_REFD (2.1V)
10 PIN

V_REFD

3-57

5. Reference Voltage 2
We can see how the reference voltage, mentioned previous page, will work on servo control.. 1) The DC level of RF signal from P/up is 2.1V 2) The DC level of T.E and F.E is 1.65V 3) Correct DC level of these signal make servo work normally. Even though, the reference voltage come out correctly from DSP, If A/B/C/D are not biased by 2.1V, and checking the P/up is needed. If the DC level of T.E is not 1.65V, check DSP and replace it In case of FE, procedure is same

FE
Reference 2.1V Pick-Up

1.65V
IC202 (STL6316) F.E T.E

TE 1.65V 2.1V

TacT Reference 2.8 IC201 (L6560)

A/B/C/D

6. Checking the initial step of M/D Assy


Lets look over the initial action of M/D... 1) When the tray is closed, CLOSE-SW should be changed from 5V to 0V and DSP need to detect this change 2) Feeding Motor move the P/up to inner area until the LIMIT SW is detected 3) After DSP detect the LIMIT SW, CD laser is turned on and go to the next step
Tray close
M/D ASSY IC201 (L6560)
FM+ PMD02 LIMIT_SW PMD03

4) if there is a DISC on the tray, the RF will be detected by the CD laser and go to next step.. Check the CLOSE-SW and LIMIT-SW if anything of the both is not detected, the next step wont go on. This means that even though there is a DISC on the tray the DISC will not rotate.

CLOSE-SW FM+ P/up move to inner area LIMIT-SW Limit sw detect CD_LD on

CLOSE_SW

IC202 (STL6317)
CD_LD

CD_LD

3-58

7. Checking the Video Signal


VCR Block
35 pin (IC601) IC609 4Pin(IC609) 23Pin(IC609) buffer Composite out

IC601 STI5589 (MPEG)

34 pin(IC601) 27 pin(IC601)

Check the followings 1) Check the video output mode. if the output mdoe is progressive - on, there is no composite signal. the output mode should be changed to progressive - off 2) Check the buffer IC and MPEG, and then replace.

8. Checking the first step of servo (1)


Lets look over the initial step of DSP 1) First. DSP IC receive the DSP - Reset from MPEG 2) This reset signal get DSP initialized and DSP is ready to do first step for servo 3) PC[o] from DSP is the test signal for checking the PLL- loop 4) after checking the PLL-loop, the second step is followed. the second step will be explained on next page.. if PC[o] doesnt appear, check DSP and replace.

IC202
Vcc(3.3V) 50ms

DSP IC
81 36

DSP-RST IC601 MPEG

PC[o]

/DSP-Reset PC[o] DSP Reset period

IC203 MOTOR AMP IC

3-59

9. Checking the second step of servo (2)


Lets look over the initial step of servo 1) when the tray is closed, first of all, it should be checked whether there is disc or not on tray 2) CD laser is turn on and the lense is moved. if there is a disc on tray, RF signal will appear 3) next, it should be confirmed which disc is that. CD or DVD. 4) the following step will be done continuously CD Laser on -> move lense -> DVD - laser on -> move lense. in according to disc type, there will be RF signal 5) after confirming disc, CD or DVD laser turn on and focus servo is executed the below picture is related signals when DVD disc is inserted

M/D ASSY

DVD laser on
PMD03

PI CD/DVD DVD_LD CD_LD

CD laser on

4)
IC202 (STL6317)

10. Checking the output of Audio signal


IC401 is called as Audio DAC, DAC means DigitalAnalog Convertor. This IC receives digital signal from MPEG and convert digital signal to analog signal, so we can hear sound IC401 is connected with OP - AMP and an analog Audio signal is amplified at the OP - A MP. because the analog audio signal from DAC is a very low level.
DAC_PCM_CLK

DAC_PCM_CLK : this is the system clock for IC401 DAC_SCLK : this is standard clock to synchronize the audio serial data DAC_LRCK : R-chanel and L-chanel are selected among the audio serial data by this DAC_PCMOUT3 : serial audio data

IC601 MPEG (STI5589)

DAC_SCLK DAC_LRCK DAC_PCMOUT3

AUDIO 2DAC (PCM1742)

DAC_PCM_CLK DAC_SCLK

Analog audio

DAC_LRCK

Analog Audio Amplified

OP-AMP (MC4580)

ADAC_DATA

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11. Checking the reset port


Pin 81 of IC202, pin 130, 193 of IC601 and pin 12 of IC603 are related to RESET. We can know whether IC is intialized or not through those ports. The waveform shows the status when the reset signal works normally. If the MRESET is abnormal, then check the front u-com(IC501) and replace it

MRESET (Pin130 of IC601)

DSP_RST (Pin 81 of IC202) 3.3V power input

The waveform when power on

12. Checking the focus & tracking servo

Waveforms as below are regarding focusing and tracking servo normally. FE and TE signal are generated in IC202 and output at pin55, pin54 and pin20 of IC202, respectively.

FE IC202 Pin55

TE IC202 Pin54

3-61

13. Checking the track jump

TE and TACT signals are output respectively from pin 54 and pin 34 of IC 202 during a normal play. SLED signal is output pin 29 of IC 202 and flow into pin 15 and pin 18 of IC 201 to operate a sled motor when to skip chapters or to scan.

IC202 pin34 (TACT) IC202 pin54 (TE) IC202 pin29 (SLED) The waveform during a normal play

IC202 pin34 (TACT) IC202 pin54 (TE) IC202 pin29 (SLED) The waveform when to skip or scan

14. The status of CD_LD and DVD_LD in the PLAY MODE


The waveforms as below indicate COLLECTOR outputs of Q205 and Q206, respectively when to play DVD and CD

IC202 pin55(FE) Q205 COLLECTOR Q206 COLLECTOR

This is the waveform of FE and collector outputs of Q205 and Q206 when to play DVD Section A : CD_LD is ON and DVD_LD is OFF Section B : DVD_LD is ON and CD_LD is OFF

IC201 pin15(SLED) Q205 COLLECTOR

This is the waveform of FE and collector outputs of Q205 and Q206 when to play CD Section C : CD_LD is ON and DVD_LD is OFF Section D : CD_LD is OFF and DVD_LD is ON Section E : CD_LD is ON and DVD_LD is OFF

Q206 COLLECTOR

3-62

15. The status Focus and spindle motor


The waveform is to display F+ siganal from pin 9 IC201 and SPM+ from pin 10 IC201. F+ is used to control a focus actuator of pick - up and SPM+ is used to operate a spindle motor. So, we can know the position of the acuator and the speed and rotating direction of the spindle motor through those signals.

IC201 pin 9(F+) IC202 pin 28(SPINDLE)

The waveform F+ and SPM+ in the PLAY Mode

16. DATA STREAM


This waveforms are showing The Downloading serve program. The must important thein of the download process is the timing. The servo program must be downloaded before the second DSP reset.
DSP_Reset active Low

DSP_Reset(IC601 pin193 to IC201 pin81) /MRESET(IC601 pin130) IIC_DATA(IC601 pin201 to IC202 pin69)

IIC_CK(IC601 pin202 to IC202 pin68)

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17. Input Clock to IC202


The waveform and the block diagram as below show a clock input and output between IC202 and X201. Clocks generated in X201 is output and input into pin86 and pin87 of IC202. The clock frequency is 20MHz.

IC202 (STL6317) 86 X201 87

IC 202 pin86

R2C9 220 C245 12p

R237 1M

IC 202 pin87
C244 12p

A diagram for a colck input of IC201

The waveform of clock inputs to IC201

18. Tray Open and Close


DSP send tray - open or tray - close signal to IC201(motor drive IC) IC201 generates LM+ and LM - and transmits them to operate a loading motor. if there is no LM+ or LM-, check the Tray-open and Tray-close. And replace the Motor Drive IC .

IC202 DSP(STL6317) Pin 38 Tray-open (LOPEN) Tray-close (LCLOSE)

IC201 Driver IC(L6560) Pin 1 Pin 4 LMMD

IC201 pin1 IC201 pin2

Pin 39

Pin 2

Pin 5

LM+

A signal flow for tray open and close

The waveform input to IC201 for tray open and close

3-64

19. Focus Drive signal(FACT)


FACT is made from focus error signal at DSP(IC202) and is input to IC201. And then FACT is converted into F - and F+ in IC201. Finally, they are sent to pick - up to control a focus actuator.

IC202 (DSP)

IC201 (Driver IC) Pin23 Pin8 FPick-up Pin24 Pin9 F+

IC202 pin33(FACT) IC201 pin8(F-) IC201 pin9(F+)

Pin33

FACT

A signal flow for FACT

The waveform of FACT, F- and F+

20. Signals for Front micom


MRESET signal is output from VCR -COM when power is on, so IC501 is initialized. And those(VCR -COM and IC501) communicate each other through DVD-DATA, DVD-CLK signals Waveforms display each signal when power on and after power on

IC501 pin214 (FLD_CLK) IC501 pin2 (FLD_D_ OUT) IC501 pin215 (FLD_D_IN) IC501 pin130 (MRESET) The waveform when power is on

IC501 pin214 IC501 pin2 IC501 pin215 IC501 pin130

The waveform after power on

3-65

21. FACT and FE for DVD9 (Dual disc)

FE signal becomes like the waveform 2, in case of DVD dual layer disc since the laser beam is reflected on both layer 0 and layer 1.

Layer0 Layer1

22. System clock of MPEG IC


The waveform and the block diagram as below show a clock input and output between IC601 and X601. Clocks generated in X601 is output and input into pin126 of IC601. The clock frequency is 27MHz. If this clock is abnormal or does not appear, replace the X-tal or MPEG IC

IC606 Buffer IC 6

R691 IC601

R600

IC601 pin126

C641

X601

C642

A diagram for a colck input of IC601

MPEG CLOCK

3-66

DISC
X201 20 MHz X-TAL X601 27 MHz X-TAL

DVD_LD, CD_LD RF Signal A/B/C/D/E/F PSEL0, PSEL1 F+/F-/T+/T-

Spindle Motor

M
Frontend Interface
Memory Interface Diagnostics Controller

PICK UP

Feeding Motor

IC202 STL6317 CD / DVD DSP


MPEG Decoder Sub-picture OSD Audio Decoder Video Encoder & DAC Micro Processor Audio DSP

IC601 STI5589 MPEG DECODER

SMI_CS[0:1] SMI_RAS SMI_CAS SMI_WE SMI_DQML SMI_DQMU SMI_CLKIN SMI_CLKOUT SMI_DATA[0:15] SMI_ADR[0:13]

IC602 SDRAM 64Mbit 16bit x 4

BLOCK DIAGRAMS

Loading Motor
PC(O)

OPEN S/W

CLOSE S/W

Loading Control FACT TACT Actuator mute Spindle on Vref

LIMIT S/W

FM+, FM-

DSP_RST IRQ2 IIC_DATA IIC_CLK RS_ECCB_START RS_DATA RS_DVALID RS_BCLK RS_ERROR_EN RS_ERROR

SPM+, SPM-

LM+, LM-

DECK MECHANISM

IC201 L6560 Motor Driver

IC203 NJM3414 FG Generation Block

CPU_ADR[1:21] CPU_DATA[0:15] FLASH_CE FLASH_OE WE

IC603 8M Flash Memory

1. DVD OVERALL BLOCK DIAGRAM


Top BOOT

Coxial

Optical

VIDEO

KEY Input

VIDEO SIGNAL

RC501 Remocon Receiver

2ch Audio Out

Digital Audio Out

Video Out

DVW-7000

Remote Controller

To VCR BLOCK

Super Jack L R

3-67
VCR U-com VCR U-com Motor Drive IC Audio OP AMP Front U-com/Buffer IC/Reset IC RF IC/Pick-up/Motor Drive/MD/Audio ADC/DAC MPEG(1.8 Regulator) DSP/MPEG(1.8 Regulator)

Power-Control

+8V +12_A

AC IN /MRESET VCR_DATA DVD_CLK /FLD_CS DVD_DATA

+5.3VA

ADAC-ENA_2CH DAC_PCMOUT3 ADAC_DATA ADAC_CLOCK DAC_RST DAC_SCLK DAC_LRCK DAC_PCM_CLK SPDIF

POWER BOARD

+5V

CVBS C (for S-Video) Y (for S-Video) Y/G (Component Video) Pb(B) (Component Video) Pr(R) (Component Video)

+3.3V-M1

+3.3V

X502 14.31818MHz X-TAL

VF+ VF-

IC604 74HCT244 Level Shift

-27V

POWER CONTROL

IC401 PCM1742KE AUDIO 2ch DAC

FL DISPLAY

IC501 VCR U-com

IC402 OP AMP M64580


X501 32.768KHz X-TAL

IC609 MM1623 VIDEO FILTER / BUFFER


Y Pb Pr

DISC

IC202 STL6317 CD / DVD DSP


IC601 STI5589 MPEG DECODER
Frontend Interface (sector processor CPRM, DVD decryption) Memory Interface Diagnostics Controller

2. SERVO BLOCK DIAGRAM

VR-DVD VR-CD PSEL0 PSEL1 V_REFD

PICK UP Laser Control Motor Actuator Control Servo Processing


FACT TACT Actuator mute Spindle on PC(O) SLED LOPEN LCLOSE PDM

MPD CD : A/B/C/D/E/F DVD:A/B/C/D DVD_LD,_CD_LD

Input stage Mpeg decoder Interface

Channel Processing

DSP_RST IRQ2 IIC_DATA IIC_CLK RS_ECCB_START RS_DATA RS_DVALID RS_BCLK RS_ERROR_EN RS_ERROR

MPEG Decoder Sub-picture OSD Audio Decoder

Video Encoder & DAC

OPEN S/W CLOSE S/W LIMIT S/W

Micro Processor ST20

Audio DSP

3-68
F+/F-/T+/TSPM+, SPM-FM+, FMLM+, LM-

Spindle Motor IC201 L6560 Motor Driver

IC203 NJM3414 FG Generation Block

Feeding Motor

Loading Motor

DVW-7000

3. MPEG Block Diagram

IC602 SDRAM 64Mbit 16bit IC603 8M Flash Memory


CPU_ADR[1:21] CPU_DATA[0:15] FLASH_CE FLASH_OE WE

SMI_CS[0:1] SMI_RAS SMI_CAS SMI_WE SMI_DQML SMI_DQMU SMI_CLKIN SMI_CLKOUT SMI_DATA[0:15] SMI_ADR[0:13]

ADAC-ENA_2CH DAC_PCMOUT3 ADAC_DATA ADAC_CLOCK DAC_RST DAC_SCLK DAC_LRCK DAC_PCM_CLK SPDIF AMUTE

2DAC INTERFACE

IC601 STI5589 MPEG DECODER

3-69

DSP

I/F
Memory Interface Diagnostics Controller
Video Encoder & DAC

DSP_RST IRQ2 IIC_DATA IIC_CLK RS_ECCB_START RS_DATA RS_DVALID RS_BCLK RS_ERROR_EN RS_ERROR

Frontend Interface (sector processor CPRM, DVD decryption)


MPEG Decoder Sub-picture OSD Audio Decoder

PROGRE_L 16/9 D2-T1 D2-T2 D2-T3 CVBS C (for S-Video) Y (for S-Video) Y/G (Component Video) Pb(B) (Component Video) Pr(R) (Component Video)

VCR JACK BLOCK INTERFACE

Micro Processor ST20

Audio DSP

DVW-7000

4. AUDIO Block Diagram

DAC_SCLK L R IC402 MC4580 OP AMP LPF & Buffer R L To VCR Hi-Fi/Jack Block

DAC_LRCK DAC_PCM_CLK IC401 PCM1742KE AUDIO 2ch DAC

MPEG

I/F

ADAC_CLOCK ADAC_DATA

3-70

ADAC-ENA_2CH DAC_PCMOUT3

DVW-7000

CIRCUIT DIAGRAMS
1. RD SERVO CIRCUIT DIAGRAM

RF Amplified The final signal for RF DVD reading fail

CD reading fail RF Amplified & Filtered

Motor drive IC Plup, Spindle, Loading Motor not work

Tray open/close

DSP initializing signal -servo is not work

Interface line with MPEG IC

F.E T.E Find best point for Tracking & focusing servo

Reference voltage for pick up

Servo DSP IC

Test pin for check spindle speed

DISC detect error

FOCUS SERVO LOOP TRACKING SERVO LOOP

SPINDLE SERVO LOOP SLED SERVO LOOP

SR14308A
DVW-7000

3-71

3-72

2. SYSTEM CIRCUIT DIAGRAM

Invertor IC

X-TAL 27MHz

MPEG IC 1. Initial Function 2. Video output 3. Audio output

SDRAM 64M Ligo picture will not display

EEPROM Not used

Video Buffer IC

1.8V Regulator DSP Reset Main Servo data and clock

Level shuf IC Initial Function will be abnormal

-COM Program download connector Flash ROM Servo program downlosd

Main Reset from VCR -com

Video Loop Digital Audio Loop Compooonent Video Loop

SR14307A
DVW-7000

3-73

3-74

3. AUDIO CIRCUIT DIAGRAM

2Ch Audio digital to Analog convertor

OP Amp for Amplifying Audio Siganl

Audio mute be send to VCR Serial Interface with main -com (MPEG IC) Transistor for zero mute 2Ch Audio DATA

2CH L 2CH R

SR14309A
DVW-7000

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3-76

CIRCUIT VOLTAGE CHART


MODE PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 STOP PLAY MODE PIN NO. 18 0.02 0.02 8.01 1.25 0.03 3.65 3.6 3.64 3.61 4.92 2.32 3.59 3.71 8.01 2.72 0.01 0 2.75 2.75 3.44 2.76 2.74 2.76 2.75 2.75 7.53 4.94 2.75 4.95 2.75 2.75 2.76 2.77 3.25 3.29 0.02 0.02 0 8 0.03 0 2.7 2.93 2.7 2.93 2.72 2.92 1.64 8.04 8.04 2.95 0.01 0 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 STOP 2.79 0.46 2.77 2.94 0.46 0 0 0.46 0 0 0.46 0 2.7 0 0 0 0.02 3.2 0 PLAY 2.79 0.46 2.77 2.94 0.46 0 0 0.46 0 0 0.46 0 2.7 0 0 0 0.02 3.2 0 4.8 4.84 4.84 0 0.03 1 0.4 8 1.6 1.6 1.6 0 3.17 4.9 2.5 2.5 0 2.47 0 0 0 3.2 3.21 1.58 5.52 5.52 5.52 0 5.3 5.52 5.52 12.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 MODE PIN NO. STOP PLAY MODE PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 1 2 3 4 5 STOP PLAY MODE PIN NO. 5 3.22 3.2 0.01 3.22 3.22 0.01 3.22 3.22 3.22 0 3.22 4.1 3.22 0 0 3.22 3.22 0.01 0.01 0.01 3.22 0.01 3.22 3.22 3.22 3.22 0 3.2 0.93 0.95 0.8 0.78 0.74 0.76 0.8 0.9 3.2 3.2 0.8 0.76 0.8 0.83 0.82 0.83 0.8 0 3.2 3.2 0 0.95 0 1.26 3.44 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 6 7 8 9 10 11 12 13 14 15 16 17 18 19 STOP 1.7 5.2 0 2.3 0 0 0.09 3.2 0 2.6 0 1.31 0 0 5.23 PLAY 1.35 5.2 3.2 0.1 0 0 5.23 3.2 0 2 0 1.11 0 0 5.23 4.95 2.26 4.95 1.43 0.01 1.45 0 2.3 0.05 2.25 4.2 2.265 4.9 2.26 0 2.3 0 2.3 0 2.3 1.8 0 1.66 0 0.03 2.31 0.03 4.94 MODE PIN NO. 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 0.06 1.6 2.52 3.21 0 3.2 3.2 3.2 3.2 STOP 3.15 3.15 3.1 3.1 1.6 0 0 1.56 0 0 0 0 0.05 3.2 0.8 0.05 0.49 0.63 0 1 3.19 0 0.5 0.7 0.55 0 1.28 1.68 0.05 0.4 0.6 2.45 2.43 2.46 0.8 0 0 1.77 2.9 0 0 0 PLAY 3.2 3.2 3.17 3.21 1.68 0 0.65 0 1.35 0 0 0 0 0.05 0.84 0.66 0.58 0 0.03 1.3 3.22 0 0 0.7 0.55 0.02 1.3 1.66 0 2.5 2.44 3.21 2.42 2.46 0.01 0.01 0.01 0 1.67 0 0 1.6 MODE PIN NO. 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 STOP 1.11 0.03 0 1 0.96 0.93 0.23 1 0 0 0.53 2.4 2.4 3.2 3.22 3.22 0 0 3.22 1.78 0 1.3 1.8 1.21 1.3 1.4 2.3 2 1.4 0.82 0.81 1.71 1.75 0 0 0.92 0.93 0.93 0.93 2.52 2.57 PLAY 0 1.7 0 0.64 0.64 0.64 0.62 3.14 0.01 0.15 0.04 2.41 2.46 3.06 3.13 3.13 0.01 0.01 3.22 1.83 0 0.63 0.81 0.7 0.7 1.2 0.7 0.7 0.7 0.69 0.68 1.7 1.8 0 0.7 0.7 0.66 0.67 0.66 0.65 2.38 MODE PIN NO. 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 STOP 0.02 3.19 1.79 1.69 1.56 0 1.79 0 4.1 3.08 2.27 2.26 3.18 3.19 3.18 0 3.18 3.18 3.18 3.16 3.19 3.19 0 3.2 3.2 0.45 0.43 0.47 0.42 0.48 1.03 1.03 1.76 0 0 1.03 1.04 1.05 1 0.94 PLAY 0.02 3.21 1.93 1.66 1.66 0 1.79 0 4.1 3.24 3.23 3.22 3.22 3.22 3.22 3.21 3.21 3.2 3.22 0 3.22 0 3.22 3.22 3.22 0 3.22 3.21 3.21 3.21 3.21 0 3.23 0 0 0.98 0.99 0.99 0.98 0.98 MODE PIN NO. 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 207 208 209 210 211 212 213 214 215 216 STOP 3.17 3.17 1.68 0 0 0 0 0 0 0 0 0 0 2.23 2.2 0 2.92 0 2.3 1.7 0 0 2.22 0 0 0 0 2.22 3.2 2.24 0.01 0 0 0.01 0.24 3.22 2.65 3.22 PLAY 3.2 3.2 1.66 0 0.01 3.2 3.2 0.01 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 0 3.2 2.46 2.48 2.52 0 2.4 2.38 2.39 2.15 3.23 2.36 2.37 1.67 2.4 2.4 0 0 0 3.25 3.25 2.37

IC201
0.02 0.02 8.04 0.02 0.02 2.85 2.85 2.85 2.85 2.84 2.84 1.67 1.67 8.03 2.71 0 0 2.74 0.59 2.94 2.8 0.59 2.95 2.81 0.59 7.51 4.94 0.6 4.93 2.76 0.23 2.81 2.96 0.02 3.3 0.01

IC602
3.2 0 3.2 1.6 0 0 1.8 0 3.2 2.14 0.53 0 2.16 3.2 0 3.15 2.7 3 2.3 0.25 0.44 0 0 0.06 0.25 0.25 3.2 0 0.36 0.34 0 0.32 0.32 0.32 0.32 0 3.18 1.77 0.33 0 0 0 0 0 0 0 0 0.32 3.23 0.31 0.3 0 0.3 0 3.25 1 3.25 1 1 0 1 1 3.25 1 1 0 0.9 3.25 0.9 0.81 0.82 0.83 0.82 0.83 0.8 0.8 0.8 0.8 0.84 0.83 3.22 0 1 1 1.05 1.03 1 1 1 0 3.2 1.8 1.04 0 0 0 3.22 0 0 0 0 0 3.22 3.22 1 0 1 0

IC603
3.2 3.2 0.01 3.2 3.18 0 3.18 3.17 3.2 0 3.2 4.08 3.2 0 0 3.2 3.2 0.01 0.01 0.03 3.18 0.01 3.2 3.18 3.2 3.2 0 0 0.8 0.54 0.53 0.54 0.56 0.6 0.77 0.8 3.16 0.82 0.77 0.76 0.7 0.77 0.74 0.73 0.75 0 3.16 3.2

IC609
4.97 2.31 0 1.32 0 1.08 0 2.4 0.05 2.31 4.2 2.3 4.97 2.34 0 0 0 2.38 0 2.34 0 0 1.56 0.03 0.03 2.38 0.03 4.96

IC203
2.4 2.72 2.7 0 0 1.04 0.12 7.8

IC401
1.59 0 1.58 0 3.12 4.03 2.5 2.45 0 2.4 2.94 2.94 2.121 3.18 3.18 1.58

206 2.28 0 IC503 (AT49BV8192A)

IC202
0.02 0 8 0.03 0 2.7 2.93 2.7 2.93 2.72 2.92 1.64 8.04 8.04 2.95 0.01 0

0 1.6 NC(TEST PIN) NC(TEST PIN) 0 0 1.2 1.28 1.56 1 1 1.11 1.11 1.11 0 0 0.09 0 0 1.07 1 0 0 0

2.57 2.5 NC(TEST PIN) NC(TEST PIN) 2.26 1.65 3.18 0 0 3.2 0.47 3.2 3.2 0.02 0.03 1.68 3.2 0.03 0 0 3.2 0.9 3.2 3.2 0.02 0.03

0.92 0.98 NC(TEST PIN) NC(TEST PIN) 1.04 1.05 3.24 0 3.19 0 3.2 3.19 0.77 0 3.19 0.77 0.98 1 3.22 0 0.81 0.81 0.81 0.81 0.01 0.01 3.2 0.01

2.1 0.01 NC(TEST PIN)

IC601
NC(TEST PIN) 1.4 0 2.45 3.1 0 0 3.15 0 3.15

IC402
5.54 5.54 5.5 0 5.5 5.54 5.54 12.1

IC604
0 1.68 0 1.7 4.28

3-77

3-78

Transistor C201 C202 C209 C217 C218 C220 C221 C233 C242 C251 C252 C255 C262 C263 C402 C403 C405 C406 C407 C408 C413 C414 C415 C617 C626 C632 C645 C646 C647 C648 C650 C651 C661 C663 C664 C665 C666 C667 C669 C673

EE + 0.1 0.1 8.1 8.1 4.93 5.1 2.1 1.76 3.23 3.25 1.8 5.1 3.26 1.8 5 3.16 2.5 5.55 5.55 5.55 12.17 5.55 5.55 3.2 3.2 3.2 3.2 1.8 3.2 3.2 1.8 1.7 2.3 1.6 2.3 2.3 2.3 5 0 1.3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.5 0 2.46 0 0.06 0.06 0 0 0 0 0 0 0 0 0 0.7 0.5 0.5 0.8 0.6 0 2.3 0.68 1.7 2.33 1.65 2.33 2.34 2.33 4.94 0 1.4 3.21 3.23 3.2 1.77 3.22 3.22 + 2.45 0.1 8 8.04 4.94 5.03 2.11 1.75 3.22 3.24 1.77 5.02 3.24 1.8 4.95 3.14 2.47 5.51 5.51 5.51

PLAY 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.5 0 2.44 0 0 0 0 0 0 0 0 0 0 0 0 0.7 0.6 0.6 0.66 0.794 0 2.39 0.81

Transistor Q204 Q205 Q206 Q207 Q208 Q209 Q210 Q401 Q402 Q403 Q404 Q405

B 7.5 4.9 4.9 0 0.1 1.11 2.5

EE E 8 5.06 5.01 0 0 0.4 1.86

C 4.9 0 0 4.9 4.91 0 3.2

B 7.5 3.65 4.8 2.45 0.1 1.1 2.63

PLAY E 4.9 2.32 0.02 3.66 4.8 2.6 3.2

C 0 4.34 5 1.68 0 0.3 0

0 3.67 4.45

1.45 4.37 5.2

0.76 2.32 5.17

0 0 5.22

-0.37 -0.64 0

0 0 5.2

12.07 5.5 5.5

3-79

3-80

SECTION 4 MECHANISM OF VCR PART(D-37)


CONTENTS
POSITION DRAWING OF DECK MECHANISM PARTS
Top View......................................................4-1 Bottom View ...............................................4-1

DECK MECHANISM ADJUSTMENT


Fixtures and tools for service ................4-12 1. Check of Mechanism Assembly Mode ....4-13 2. Previous Preparation for Deck Adjustment .....................................4-14 3. Torque Measuring ...................................4-14 4. Adjustment of Guide Roller Height..........4-15 4-1. Prior Adjustment...............................4-15 4-2. Fine Adjustment ...............................4-15 5. Adjustment of Audio/Control (A/C) Head..4-16 5-1. Prior Adjustment...............................4-16 5-2. Check of Tape Path between Pinch Roller and Take-up Guide ................4-17 5-3. Fine Adjustment (Azimuth Adjustment).......................4-17 6. X-distance Adjustment ............................4-17 7. Adjustment of Drum Assembly (Video Heads) .........................................4-18 8. Tachometer Adjustment of Deck Assembly........................................4-18 8-1. Check of Audio, RF Normalization Time (Locking Time) in Play after CUE or REV.....................................4-18 8-2. Check of Tape Curl and Jam Status .......................................4-18

DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM


01.Assembly and disassembly of Drum.........4-2 02.Plate Top disassembly ..............................4-4 03.Holder Assembly CST ...............................4-4 04.Disassembly of Gear Assembly Rack F/L....................................................4-4 05.Opener Door .............................................4-4 06.Arm Assembly F/L .....................................4-4 07.Lever Assembly S/W .................................4-4 08.Motor Assembly L/D ..................................4-5 09.Gear Wheel ...............................................4-5 10.Arm Assembly Cleaner..............................4-5 11. Head F/E ...................................................4-5 12.Base Assembly A/C Head .........................4-5 13.Brake Assembly T .....................................4-6 14.Arm Assembly Tension..............................4-6 15.Reel S / Reel T..........................................4-6 16.Base Assembly P4 ....................................4-7 17.Opener Lid ................................................4-7 18.Arm Assembly Pinch .................................4-7 19.Arm T/up ...................................................4-7 20.Supporter, Capstan ...................................4-8 21.Belt Capstan/Motor Capstan .....................4-8 22.Lever F/R ..................................................4-8 23.Clutch Assembly D37 ................................4-8 24.Gear Drive/Gear Cam ...............................4-9 25.Gear Sector...............................................4-9 26.Brake Assembly Capstan ..........................4-9 27.Plate Slider................................................4-9 28.Lever Tension ............................................4-9 29.Lever Spring..............................................4-9 30. Lever Brake..............................................4-9 31.Gear Assembly P2/Gear Assembly P3 ...4-10 32.Base Assembly P2/Base Assembly P3 ...4-10 33.Base Loading ..........................................4-10 34.Base Tension ...........................................4-11 35.Arm Assembly Idler Jog ..........................4-11

MAINTENANCE AND CHECK OF VIDEO FUNCTION


1. 2. 3. 4. 5. Checking Points before Repair ...............4-19 Essential Check and Maintenance..........4-20 Regular Check and Maintenance............4-20 Tools for Check and Maintenance...........4-20 Maintenance Course ...............................4-20 5-1. Removal of Foreign Materials..........4-20 5-2. Grease Application...........................4-21

GUIDE FOR TROUBLESHOOTING


1. Deck Mechanism.....................................4-23 2. Front Loading Mechanism.......................4-26

EXPLODED VIEWS
1. Front Loading Mechanism Section...........4-28 2. Moving Mechanism Section(1) .................4-29 3. Moving Mechanism Section(2) .................4-30

POSITION DRAWING OF DECK MECHANISM PARTS


Top View
Parts firstly Disassembled

Order Of Disassembled

Part

Fixing Type

Ref. Posi Draw- tion ings

2 2,3 2,3,4 2,3,4,5


2 4 3 6 5 10 8 12 11 1 33 14 15 18 16 17 19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

2,3 2,3 2,3,13,14

17 17 17,18

13 7 35 15

21, 22

Bottom View
20 32 31 31 32 21 24 23 22 30 26 25 34 28 27 29

21 24

21 21,22,23, 24,2526 21,22,23, 24,2526,27 21,22,23, 24,2526,27 21,22,23, 24,2526,27 25 2, 3, 14, 25, 31 25, 31 2,3,14

3 screws 2 hooks 6 chasses 1 hook Chassis Hole Chassis Hole Chassis Hole, 1 hook Motor Assembly L/D 1 screw Gear Wheel 2 hooks Arm Assembly Cleaner Chassis Embossing Head F/E Chassis Embossing Base Assembly A/C Head 1 screw Brake Assembly T 1 hook Arm Assembly Tension 1 hook Reel S / Reel T Shaft Base Assembly P4 Chassis Embossing Opener Lid Chassis Embossing Arm Assembly Pinch Shaft Arm T/up 1 hook Supporter, capstan Chassis Hole Belt Capstan/Motor Capstan 3 screws Lever F/R Locking Tab Clutch Assembly D37 Washer Gear Drive/Gear Cam Washer/Hook Gear Sector Hook Brake Assembly Capstan Chassis Hole Plate Slider Chassis Guide 1 Hook 1 Hook 1 Hook Bass 6 Chasses 3 Hooks Chassis Embossing Locking Tab

Drum Assembly Plate Top Holder Assembly CST Gear Assembly Rack F/L Opener Door Arm Assembly F/L Lever Assembly S/W

A-1 A-2 A-2 A-2 A-2 A-2 A-2 A-3 A-3 A-3 A-3 A-3 A-4 A-4 A-4 A-5 A-5 A-5 A-5 A-6 A-6 A-6 A-6 A-7 A-7 A-7 A-7 A7 A-7 A-7 A-8 A-8 A-8 A-9 A-9

T T T T T T T T T T T T T T T T T T T B B B B B B B B B B B B B B T T

28 Lever Tension 29 Lever Spring 30 Lever Brake 31 Gear Assembly P2/ Gear Assembly P3 32 Base Assembly P2 /Base Assembly P3 33 Base Loading 34 Base Tension 35 Arm Assembly Idler Jog

T:Top, B:Bottom

NOTE : Assembly order is a reverse of disassembly order.


(1) For assembly, check the assembly mode is accurate. (2) Parts firstly disassembled indicate parts firstly disassembled in disassembly of related parts.

4-1

DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

Drum Assembly

Cable Flat

(S1) (S1) (S1) Cap, FPC H2 H1

Holder FPC

Fig. A-1 1. Disassembly of Drum Assembly (Figure A-1)


1) Separate cable flat from the Drum FPC and the Capstan Motor. 2) Release 3 screws (S1) on the bottom side of the chassis, and separate the drum assembly. 3) Release the hooks (H1, H2) and separate both the holder FPC and the Cap FPC (disassemble if necessary).
Holder FPC

Cautions in assembly of FPC

Cap FPC

Drum FPC

Assembly shape seen in the reverse direction

4-2

DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

Plate Top

(Fig. A-2-1)

(B')

(C)

(B)

Holder Assembly CST

(Fig. A-2-2)
(E) Arm Assembly F/L

(Fig. A-2-5)

Lever Assembly S/W (H4)

(Fig. A-2-6)

(E)

Opener Door

(Fig. A-2-4)

(H3)

Gear Assembly Rack F/L

(A)

(Fig. A-2-3)

(B)

Fig. A-2
4-3

DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM


2. Disassembly of Plate Top (Fig. A-2-1)
1) Separate the right part while leaning back the (B) part of the plate top toward the arrow direction. 2) Separate the left part while leaning back the (B) part of the plate top toward the arrow direction. (Tool used: Tool such as (-) driver, auger, etc with pointed or flat end)

4. Disassembly of Gear Assembly Rack F/L (Fig. A-2-3)


1) Separate the hook (H3) while leaning ahead the hook (3) after moving the gear assembly rack F/L toward the arrow (A) direction. 2) Separate the gear assembly rack F/L toward the arrow (B) direction.

CAUTIONS
Assemble while pressing the (C), (C) part after corresponding them as in drawing.

CAUTIONS
For the assembly, correspond the gear part of gear assembly rack F/L to the gear drive.
Gear Rack F/L

(C') (C) (B') (B)

Gear Drive

5. Opener Door (Fig. A-2-4) 3. Holder Assembly CST (Fig. A-2-2)


1) Firstly separate the left part from the groove on the (D) part of chassis while moving the holder assembly CST toward the arrow direction.
Holder Assembly CST (D) Chassis

1) Separate the opener door ahead from the guide hole of chassis while turning it clockwise.

6. Arm Assembly F/L (Fig. A-2-5)


1) Firstly separate the left part of the arm assembly F/L from the groove of chassis while pushing the arm assembly F/L toward the arrow direction. 2) Separate the right part from the groove of chassis.).

7. Lever Assembly S/W (Fig. A-2-6)


1) Separate the lever assembly S/W while pushing it toward the arrow direction after removing the hook (4) on the left side of chassis.
Chassis

2) Separate the right part from each groove of chassis

CAUTIONS
Assemble by inserting the left part after firstly inserting the (E) part of the holder assembly CST into the groove on the (E) part of chassis.

(H4)

4-4

DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

Arm Assembly Cleaner

(Fig. A-3-3)
(A) (H5) Gear Wheel

(Fig. A-3-2)
Base Assembly A/C Head

(Fig. A-3-5)
(A)

(S5)

Motor Assembly L/D

(Fig. A-3-1)

Head F/E

(C1)

(Fig. A-3-4)

(S4)

Fig. A-3 8. Motor Assembly L/D (Fig. A-3-1)


1) Take the connector (C1) connected to the Capstan motor PCB out. 2) Remove a screw (S4) of the chassis (S4) and step backward, and disassemble it while holding it up.

10. Arm Assembly Cleaner (Fig. A-3-3)


1) Separate the (A) part of Fig. A-3-1 from the embossing of chassis, and hold it up while turning it anti-clockwise.

11. Head F/E (Fig. A-3-4)


1) Separate the (A) part of the head F/E from the embossing of chassis, and hold it up while turning it anti-clockwise.

9. Gear Wheel (Fig. A-3-2)


1) Release the hook (H5) of the gear wheel and disassemble it upward.

12. Base Assembly A/C Head (Fig. A-3-5)


1) Release a screw (S5) and disassemble while holding it up.

4-5

DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

Arm Assembly Tension

(Fig. A-4-2)
(H7)

Reel T

(Fig. A-4-3)
Reel S Spring Tension

(Fig. A-4-3)
Spring Tension Brake Assembly T

(Fig. A-4-1)

(H8)

(H6)

Fig. A-4 13. Brake Assembly T (Fig. A-4-1)


1) Release the spring tension from the lever spring hook (H6). 2) Disassemble the brake assembly T while holding it upward.

15. Reel S/Reel T (Fig. A-4-3)


1) Disassemble the reel S/ reel T while holding it up (comparison between Reel S and Reel T)

14. Arm Assembly Tension (Fig. A-4-2)


1) Release the spring tension the hook (H7) from the arm assembly tension. 2) After releasing the hook (H8) of the base tension, separate it while holding it up.

Reel S

Reel T

CAUTIONS
Spring used for both brake assembly T and arm assembly tension is used (2EA used).

4-6

DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM


Opener Lid

(Fig. A-5-2)

(B) Arm Assembly Pinch

(Fig. A-5-3)
(C)

Base Assembly P4

(C)

(Fig. A-5-1)
(H9)

(A)

Arm T/up

(Fig. A-5-4)
Chassis

Fig. A-5 16. Base Assembly P4 (Fig. A-5-1)


1) Release the (A) part of the base assembly P4 from the embossing of chassis. 2) Hold the base assembly P4 up while turning it anti-clockwise.

18. Arm Assembly Pinch (Fig. A-5-3)


1) Hold the arm assembly pinch up.

19. Arm T/up (Fig. A-5-4)


1) Turn the arm T/up to release the anchor jaw (H9) part of chassis and then hold it upward.

17. Opener Lid (Fig. A-5-2)


1) Release the (B) part of the opener lid from the embossing of chassis. 2) Disassemble the opener lid upward while turning it anticlockwise.

CAUTIONS
For the assembly, check the (C) part of the arm assembly pinch is assembled as in drawing. - REVERSE THE MECHANISM.

4-7

DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

Suppoter Capstan

(Fig. A-6-1)
Belt Capstan

(Fig. A-6-2)

Motor Capstan

(Fig. A-6-3)
Washer(W1)

Clutch Assembly D37 (L1)

(Fig. A-6-5)
(L1)

Lever F/R

(Fig. A-6-4)

Chassis

(S6)

Fig. A-6 20. Supporter, Capstan (Fig. A-6-1)


1) Turn the supporter and Capstan by 90 deg. clockwise with a driver for disassembly.

22. Lever F/R (Fig. A-6-4)


1) Release the locking tab (L1) and then disassemble it upward.

21. Belt Capstan (Fig. A-6-2) / Motor Capstan (Fig. A-6-3)


1) Separate the belt Capstan. 2) Undo 3 screws (S6) on the bottom side of chassis and disassemble it upward.

23. Clutch Assembly D37 (Fig. A-6-5)


1) Remove the washer (W1) and then disassemble it upward.

4-8

DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

(H10)

(H11) Gear Cam Gear Sector

(Fig. A-7-2)
(W2) Washer (W2)

(Fig. A-7-3)

Gear Cam Hole(B) Gear Drive Gear Drive Hole(A)

Brake Assembly Capstan (L2)

(Fig. A-7-4)

Plate Slider

(Fig. A-7-1)

(Fig. A-7-5)

Lever Tension

(Fig. A-7-6)
Lever Brack

(Fig. A-7-8)

(B)

Lever spring

(Fig. A-7-7)
Base Loading

Gear Cam Hole(C)

(A)

Chassis

Fig. A-7 24. Gear Drive (Fig. A-7-1)/ Gear Cam (Fig. A-7-2)
1) Remove the washer (W2) and then disassemble the gear drive. 2) Release the hook (H10) of the gear cam and then disassemble it upward. 1) Release the locking tab (L2) on the bottom side of the plate slider and then disassemble it upward.

27. Plate Slider (Fig. A-7-5)


1) Disassemble the plate slider while holding it up.

28. Lever Tension (Fig. A-7-6)


1) Release the lever tension from the guide (A) of chassis while turning it anti-clockwise. 2) Disassemble the lever tension while holding it up.

CAUTIONS
For the assembly, adjust both the gear driver hole (A) and the gear cam hole (B) straightly and then correspond the gear cam hole (C) to the chassis hole.

29. Lever Spring (Fig. A-7-7)


1) Release the (B) part of the lever spring from the guide (A) of chassis while turning it anti-clockwise. 2) Disassemble the lever tension while holding it up.

25. Gear Sector (Fig. A-7-3)


1) Release the hook (H11) of the gear sector and then hold the gear sector upward.

30. Lever Brake (Fig. A-7-8)


1) Disassemble the lever brake while holding it up.

26. Brake Assembly Capstan (Fig. A-7-4)


4-9

DECK MECHANISM DISASSEMBLY


Gear assembly P2 Hole Gear assembly P3 Hole

Gear Assembly P3

(Fig. A-8-2)

Gear Assembly P2

(Fig. A-8-1)
(H12) Lever Tension Boss Plate slider Hole(B) (H14) Base Loading (H13)

(Fig. A-8-5)

(B) (A)

Chassis

Base Assembly P3

(Fig. A-8-4)

Base Assembly P2

Fig. A-8 31. Gear Assembly P2 (Fig. A-8-1)/ Gear Assembly P3 (Fig. A-8-2)
1) Hold the gear assembly P2 upward. 2) Hold the gear assembly P3 upward.

(Fig. A-8-3)

32. Base Assembly P2 (Fig. A-8-3)/ Base Assembly P3 (Fig. A-8-4)


1) Disassemble the base assembly P2 downward while moving it toward the arrow (A) direction along with the guide hole of chassis. 2) Disassemble the base assembly P2 downward while moving it toward the arrow (B) direction along with the guide hole of chassis.

CAUTIONS
For the assembly, check the holes of both the gear assembly P2 and the P3 are adjusted straightly, and then correspond the gear section groove (A) to the plate slider hole (B).

33. Base Loading (Fig. A-8-5)


1) Release 3 hooks (H12, 13, 14) of the base loading, and then disassemble them upward. - Reverse the mechanism.

4-10

DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

Base Tension

(Fig. A-9-1)
(A)

Arm Assembly Idler Jog

(Fig. A-9-2)

(B)

(C)

(D)

Chassis

Fig. A-9 34. Base Tension (Fig. A-9-1)


1) Release the (A) part of the base tension from the embossing of chassis. 2) Hold the base tension upward while turning it anti-clockwise.

35. Arm assembly Idler Jog (Fig. A-9-2)


1) Push both (B), (C) parts in Fig. A-9-2 toward the arrow direction. 2) Disassemble the arm assembly idler upward.

CAUTIONS
Take care to ensure that the (D) part in the drawing is not hung to chassis in disassembly.

4-11

DECK MECHANISM ADJUSTMENT


Fixtures and Tools for Service
1. Cassette Torque Meter SRK-VHT-303(Not SVC part) Part No:D00-D006 2. Alignment tape Part No NTSC:DTN-0001 PAL:DTN-0002 3. Torque gauge 600g.Cm ATG Part No:D00-D002

SR K

-V

HT

-S

300

250 200 150

0 50

VID CAS EO S TOR ETTE Q MET UE VHT ER -303

SR

K
K - V H T 0T SR 50 100 150

200

300

250

4. Torque gauge adaptor Part No:D09-R001

5. Post height adjusting driver Part No:DTL-0005

6. + Type driver (5)

4-12

DECK MECHANISM ADJUSTMENT


1. Mechanism Assembly Mode Check
Purpose of adjustment : To make tools normally operate by positioning tools accurately.
Fixtures and tools used Blank Tape (empty tape) VCR (VCP) status Eject Mode (with cassette withdrawn) Checking Position Mechanism and Mode Switch

1) Turn the VCR on and take the tape out by pressing the eject button. 2) Separate both top cover and plate top, and check both the hole (A) of gear cam and the hole (A) of chassis correspond (Fig. C-2). 3) If it is done as in the paragraph 2): Turn the gear cam as in No.2) after mantling the motor assembly L/D.

4) Undo the screw fixing the deck and the main frame, and separate the deck assembly. Check both the hole (A) of gear cam and the hole (A) of chassis correspond (Fig. C-1). 5) Check the mode S/W on the main P.C. board locates at a proper position as in (B) of the Fig. (C-1). 6) Connect the deck to the main P.C. board and perform all types of test.

CHECK DIAGRAM
Mode S/W

Gear Cam

(C)

(B)

Gear Drive

BOTTOM VIEW Fig. C-1

Correspondence of the gear cam hole (O) and the gear drive hole (O)

Motor Assembly L/D

Gear Cam (A') (A) Chassis Hole Gear Cam Hole

TOP VIEW Fig. C-2 4-13

DECK MECHANISM ADJUSTMENT


2. Previous Preparation for Deck Adjustment
(Preparation to load the VCR (VCP) with cassette tape not inserted) 1) Take the power cord from the consent. 2) Separate the top cover and the plate assembly top. 3) Insert the power cord into again. 4) Turn the VCR (VCP) on and load the cassette while pushing the lever stopper of the holder assembly CST backward. In this case, clog both holes on the housing rail part of chassis to prevent detection of the end sensor. If doing so, proceeding to the stop mode is done. In this status, input signals of all modes can be received. However, operation of the Rewind and the Review is impossible since the take-up reel remains at stop status and so cannot detect the reel pulse (however, possible for several seconds).

3. Torque Measuring
Purpose of Measuring : To measure and check the reel torque on the take-up part and the supply part that performs basic operation of the VCR (VCP) for smoothly forwarding the tape. Measure and check followings when the tape is not smoothly wound or the tape velocity is abnormally proceeded:
Fixtures and tools used Torque Gauge (600 g.cm ATG) Torque Gauge Adaptor Cassette Torque Meter SRK-VHT-303 VCR (VCP) status Play (FF) or Review (REW) Mode Measuring method Try to operate the VCR (VCP) per mode with the tape not inserted (See 2. Prior Preparation for Deck Adjustment). Measure after adhering and fixing the torque gauge adaptor to the torque gauge (Fig. C-3-1) Read scale of the supply or take-up part of the cassette torque meter (Fig. C-3-2). Reel Measured Take-Up Reel Supply Reel Take-Up Reel Supply Reel Measuring Value More than 400gcm More than 400gcm 40~100gcm 120~210gcm

Item Rewind Torque Review Torque NOTE

Mode Rewind Review

Instruments Torque Gauge Torque Gauge VHT-303 VHT-303

Fast forward Torque Fast Forward Play Take-Up Torque Play

Adhere the torque gauge adaptor to the torque gauge for measuring the value.

Torque Gauge (600g.cm ATG)

Cassette Torque Meter (SRK-VHT-303)

Torque Gauge
-V
HT

-S

300

SR K

250 200 150

Torque Gauge Adaptor Reel Table

0 50

VID CAS EO S TOR ETTE Q MET UE VHT ER -303

SR

K
K - V H T 0T SR 50 100 150

200

300

250

Fig. C-3-1

Fig. C-3-2 4-14

DECK MECHANISM ADJUSTMENT


4. Guide Roller Height Adjustment
Purpose of adjustment : To ensure that the bottom surface of the tape can travel along with the tape lead line of the lower drum by constantly and adjusting and maintaining the height of the tape.
4-1. Prior Adjustment Fixtures and tools used Post Height Adjusting Driver Adjustment Procedure
1) Travel the tape and check the bottom surface of the tape travels along with the guide line of the lower drum. 2) If the tape travels toward the lower part of guide line on the lower drum, turn the guide roller height adjusting screw to the left 3) If it travels to the upper part, turn it to the right. 4) Adjust the height of the guide roller to ensure that the tape is guided on the guide line of the lower drum at the inlet/outlet of the drum. (Fig. C-4-1)

VCR (VCP) status Play or Review Mode

Adjustment position The guide roller height adjusting screw on the supply guide roller and the take-up guide roller ADJUSTMENT DIAGRAM
GUIDE ROLLER HEIGHT ADJUSTMENT SCREW

Fig. C-4-1

4-2. Fine Adjustment Fixtures and tools used Oscilloscope Standard test tape Post height adjusting driver Measuring tools and connection position VCR (VCP) status Adjustment position Guide roller height adjusting screw

CH-1: PB RF Envelope Play the standard test tape. CH-2: NTSC : SW 30Hz PAL : SW 25Hz Waveform Head switching output P2 POST ADJUSTMENT point RF Envelope output point

1) Play the standard test tape after connecting the probe of oscilloscope to the RF envelope output point and the head switching output point. 2) Tracking control (playback) : Locate it at the center (Set the RF output to the maximum value via the tracking control when such adjustment is completed after the drum assembly is replaced.) 3) Height adjusting screw: Flatten the RF waveform. (Fig. C-4-2) 4) Move the tracking control (playback) to the right/left. (Fig. C-4-3) 5) Check the start and the end of the RF output reduction width are constant.

P3 POST ADJUSTMENT

Fig. C-4-2

Flatten the waveform by lightly turning the guide roller height adjustment screw.

When the tracking control locates at the center.

When turning the tracking control to both sides.

Fig. C-4-2 Connection Diagram


OSCILLOSCOPE

CAUTIONS
There must exist no crumpling and folding of the tape due to excess adjustment or insufficient adjustment.

RF ENVELOPE OUTPUT POINT


CH-1 CH-2

HEAD RF SWITCHING OUTPUT POINT

4-15

DECK MECHANISM ADJUSTMENT


5. Audio/Control (A/C) Head Adjustment
Purpose of adjustment : To ensure that audio and control signals can be recorded and played according to the contract tract by constantly maintaining distance between tape and head, and tape tension between the P3 post and the P4 post.
5-1. Prior Adjustment (performed only when no audio output appears in play of the standard test tape) Fixtures and tools used Blank Tape (Empty Tape) Driver (+) Type 5 VCR (VCP) status Play the blank tape (empty tape). Adjustment position Tilt adjusting screw (C) Height adjusting screw (B) Azimuth adjusting screw (A)
3) Where the tape bottom is not equal to Fig. C-5-3, Adjust the height by using the height adjusting screw (B) and then readjust it by using the tilt adjusting screw (C).

Adjustment Procedure/Adjustment Diagrams


1) Basically use the A/C head assembly adjusted as in SPEC. 2) Check there is crumpling and folding of the tape around the A/C head. If it is, Turn and adjust the tilt adjusting screw to ensure that the tape corresponds to the bottom guide of the P4, and recheck the tape path after proceeding play for 4-5 seconds.

CAUTIONS
Always check the height of the A/C head since most ideal height of A/C head can be obtained when the bottom part of the tape is away 0.2 ~ 0.25mm from the bottom part of the A/C head.

A/C Head P4
8.3

Tape

Tape 0.2~0.25mm

A/C Head Base Fig. C-5-1


X-Value Adjustment Hole

Fig. C-5-3

Fixed Screw Azimuth Adjustment Screw(A)

Tilt Adjustment Screw(C) Height Adjustment Screw(B)

A/C Head Assembly Fig. C-5-2 4-16

DECK MECHANISM ADJUSTMENT


5-2. Tape Path Check between Pinch Roller and Take up Guide (Check in the Rev Mode)
1) Check the tape pass status between the pinch roller and the take-up guide.(Check there is crumpling of the tape pass and folding of the take-up guide.) 1) (1) When holding of the take-up guide bottom occurs Turn the tilt adjusting screw (C) clockwise and travel it stably to ensure there is no crumbling or folding of the tape. 1) (2) When holding of the take-up guide top occurs Turn the tilt adjusting screw (C) anti-clockwise and travel it stably to ensure there is no crumbling or folding of the tape. 1) 2) Check there is folding of the tape at the bottom or top of the take-up guide in cutting-off the REV mode

CAUTIONS
If the RF waveform is changed after adjusting the A/C head, perform fine adjustment to ensure the RF waveform is flattened.

5-3. Fine Adjustment (Azimuth Adjustment) Fixtures and tools used Oscilloscope Standard test tape (only for SP) Driver (+) Type 4 Adjustment Procedure
1) Connect the probe of Oscilloscope to the audio output jack. 2) Ensure that Audio 1KHz, 7KHz output is flattened at the maximization point by adjusting the Azimuth adjusting screw (A).

Connection position Audio Output Jack

VCR (VCP) status Play the standard test Tape, 1KHz, 7KHz.

Adjustment position Azimuth Adjusting Screw (A) Height Adjusting Screw (B)
7KHz

1KHz

A: Maximum

B: Minimum

Fig. C-5-4

6. X-distance Adjustment
Purpose of adjustment : To maintain compatibility with other VCR (VCP).
Fixtures and tools used Oscilloscope Standard test tape (only for SP) Driver (+) Type 4 Connection position VCR (VCP) status Adjustment position
Left

CH-1: PB RF Envelope Play the standard test CH-2: NTSC ; SW 30Hz tape. PAL:SW 25Hz Head switching output point RF Envelope output point Connection Diagram
X-distance Adjusting Hole Fixing Screw
Azimuth Adjustment Screw(A)

Grove of Base A/C

Right

Adjustment Procedure
1) After releasing the auto tracking, lightly turn the fixing screw. Turn the (+) type driver ( 3 ~ 4) on the X-distance adjusting hole to the right or left. Adjust the RF envelope level to the maximum point and then fix the fixing screws. 2) For the 31mm head, adjust it with the SP tape recorded in the width of 31mm since the head travels on the tape track only for SP with the width of 58mm.

Tilt Adjusting Screw (C) Height Adjusting Screw (B)

Fig. C-6
RF ENVELOPE OUTPUT POINT

OSCILLOSCOPE

CH-1

CH-2

HEAD RF SWITCHING OUTPUT POINT

4-17

DECK MECHANISM ADJUSTMENT


7. Adjustment after Drum Assembly (Video Heads)
Purpose of adjustment : To adjust and stabilize the height change, X-distance change, etc depending on the guide roller after assembling the drum.
Fixtures and tools used Oscilloscope Standard test tape (only for SP) Post Height Adjusting Driver Driver (+) Type 5 Connection position VCR (VCP) status Adjustment position Fine adjustment of guide roller Switching Point Tracking Preset X-distance

CH-1: PB RF Envelope Play the blank tape. CH-2: NTSC : SW 30Hz Play the standard test PAL:SW 25Hz tape. Head switching output point RF Envelope output point Connection Diagram

Checking/Adjustment Procedure
1) Play the blank tape (empty tape) and check whether the guide roller crumbles or wrinkles the tape and adjust it if necessary. 2) Check that the RF envelope output waveform is flat, and adjust the height of the guide roller while playing the standard test tape. 3) Adjust the switching point. 4) Check the RF envelope output is the maximum when the tracking control locates at the center. If not maximum, set up to ensure that RF envelope output becomes the maximum by turning the (+) type driver ( 3 ~ 4) on the base A/C groove.

OSCILLOSCOPE

RF ENVELOPE OUTPUT POINT


CH-1 CH-2

HEAD RF SWITCHING OUTPUT POINT

Waveform
V1/V MAX = 0.7 V1/V MAX = 0.8 V1 RF ENVELOPE OUTPUT

V1

V2

8. Check of Traveling Device after Deck Assembly


8-1. Audio, RF Normalization Time (Locking Time) Check in Play after CUE or REV Fixtures and tools used Oscilloscope 6H 3KHz Color Bar Standard Test tape Stop Watch Checking Procedure
1) Check that locking time of the RF and Audio waveform is fallen within the measuring standard in conversion of the play mode from the CUE or the REV mode. 2) Readjust the paragraph 5 and 6 if it deviates from the standard.

Measuring standard

Connection position

VCR (VCP) status Play the 6H 3KHz Color Bar Standard Test tape.

RF Locking Time: Within CH-1: PB RF Envelope CH-2: Audio output 5 seconds RF Envelope output Audio Locking Time : point Within 10 seconds Audio output jack

8-2. Check of Tape Curl and Jam Status Fixtures and tools used T-160 Tape T-120 Tape Checking Procedure
1) Check there is no abnormality of every traveling post status. 2) There must be no abnormal operation of the counter in

Fixtures and tools used There must be no jam or curl at the first, middle and end position of tape.

Fixtures and tools used Travel the tape at the position of its first and end.

occurrence of folding of the bottom tape. There must be not abnormality of audio signal in damage of the top tape. 3) If there is abnormality, readjust the adjustment paragraph 4 and 5.

4-18

PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION


1. Checking Points prior to Repair
Following abnormal phenomena may be repaired by removal of foreign materials and oil supply. Check oiling is required at the checking set or cleaning status is complete. Determine that necessity of checking and repair the set exists after checking the using period of the set together with the user. In this case, followings must be checked:

Phenomena

Checking Points and Cause Pollution of Full-Erase Head

Replacement o
F/E Head

Color beat

S/N, Color Faded

Pollution of Video Head Pollution of Video Head or Tape Transport System Pollution of Audio/Control Head

o
Video Head

Horizontal, Vertical Jitte

o
A/C Head

Fig. C-9-1 TOP VIEW

Poor Sound, Low Sound

No tape wound or tape wound loosely. Pollution of Pinch Roller or FF or REW impossible, Belt Capstan Belt or slow turning Tape loosely wound in REV or Unloading Deterioration of Clutch Assembly D37 Torque Pollution of Drum and Traveling Device

Pinch Roller

Belt Capston

o Fig. C-9-3

Clutch Assembly A37

CAUTIONS
If operation of the position with (O) mark is abnormal even after removing cause, replace it with substitute product since it shows damage or wearing.

Fig. C-9-2 BOTTOM VIEW

* No. (1) ~ (12) shows sequence that the tape moves from the supply reel to the take-up reel.)
(3) F/E Head (6) Base Assembly P3 (7) A/C Head (8) P4 Post (5) Drum Assembly (Video Head) (4) Base Assembly P2 (2) Tension Post (1) Supply Reel (10) Pinch Roller (11) Take-up Guide Post (9) Capstan Shaft (12) Take-up Reel

Fig. C-9-3 Tape Transport System 4-19

PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION


2. Essential Check and Repair
Recording density of the video is far higher than the audio. Therefore video parts are very precise so as to allow only error of 1/1000mm or so in order to maintain compatibility with other videos. If one of these parts is polluted or old, same phenomena will appear as they are damaged. To maintain clear screen, regular check, replacement of old and damaged parts and oil supply, etc are essential.

4. Tools for Check and Repair


(1) Grease: Floil G-3114 (KANTO) or equivalent grease (Green) (2) Grease: Kanto G-754, PL-433 (Yellow) (3) Alcohol (Isopropyl Alcohol) (4) Cleaning Patch (cloth)

5. Maintenance Process
5-1) Removal of Foreign Material
(1) Removal of foreign material from video head (Fig. C-9-4) Firstly try to use a cleaning tape. (1) Use a cleaning patch if foreign materials are not removed with the cleaning tape due to severe dirty of the head. Soak the cleaning patch in alcohol and put it to the head tip. Smoothly turn the drum (turning cylinder) to the right or left (In this case, the cleaning patch must not be moved vertically). (1) After completely drying the head, test the traveling status of the tape. (1) If alcohol (Isopropyl Alcohol) remains at the video head, the tape may be damaged when this solution touches with the head surface. Never use a cloth bar (commercial sale) (2) Wipe the tape transport system and the drive system with the cleaning patch soaked in alcohol (Isopropyl Alcohol) when removing foreign materials from them. 1) The part touched with the traveling tape is called as tape transport system. The drive system consists of parts to travel the tape. (2) 2) Care must be exercised so that unreasonable force to change the pattern will be applied to the tape transport system during removal of foreign materials.

3. Regular Check and Repair


Check and repair schedule is not constant since they vary depending on method that the consumer uses video and environment where the video is installed at. However, for the video used by common household, good screen will be maintained if regular check and repair per 1,000 hour is performed. The following chart shows relationship between using time and checking time:
Table 1 Time Requiring Checking Average hours used per day One hour Two hours About 1 year About 18 months About 3 years

Three hours

Drum (Turning Cylinder)

Cleaning Patch (Cloth)

Head Tip Smoothly turn the drum (turning cylinder) touching the soft surface to the head tip surface.

Soak alcohol (Isopropyl Alcohol).

Fig. C-9-4 4-20

PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION


5-2) Grease Applications
(1) Grease Application Method Apply grease by using a cloth swab or brush. Care must be exercised so that excess quantity should not be used. If the excessive quantity is applied, wipe it with the gauze soaked in alcohol (Isopropyl Alcohol). (2) Regular Grease Application Apply grease to the designated application position every 500 hour.
(1) Inner Side Surface and Top Surface of Loading Path (2) Stable Adhesion Part of Base P2, P3 Coil (3) Gear Cam Shaft (4) Gear Drive Shaft (5) Clutch Shaft Groove (6) Guide Part on the Plate Slider Side Wall (Left) (7) Guide Part on the Plate Slider Side Wall (Right) (1) (2) (3) (4) (5) (6) (7): KG684G (Green)

NOTE: POSITION OF GREASE APPLICATION


(1) Inner Side Surface and Top Surface of Loading Path (2) Stable Adhesion Part of Base P2, P3 (3) Arm Pinch Shaft
2

(4) Gear Wheel Shaft (5) Reel S. T. Shaft (1) (2) (3) (4): KG-684G (Green) (5): PL-433 (Yellow)

4 1 3 3

4 6

Chassis (Bottom)
5

Chassis (TOP)
Gear Part
Cam Part (PL-433.Yellow)

Gear Part (PL-433.Yellow)

Gear Sector

Cam Part Side Application (KG-684G.Green) Gear

Cam

Cam Part (KG-684G , GREEN)

Cam Part (KG-684G , GREEN)

Boss Part Side Wall (PL-433.Yellow)

Gear Rack F/L


Gear Part Side Application (PL-433.Yellow)

Base Loading

Gear Drive

Lever Tension Driving Cam Part Lever, Brake Driving Cam Part Gear Sector Driving Part

Inner Surface of Guide Rail (KG-684G.Green)


Lever F/R Driving Part Side Wall Guide Part Side Wall Guide Part Lever, Spring Driving Part

Chassis (L)

Chassis (R)

Plate Slider

4-21

PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION


Lever, F/R, Base, Tension GEAR AY, P2 & P3

PL-433 LEVER, F/R BASE, TENSION

Clutch Contact Part (PL-433, Yellow) Tension Arm Party Hinge Part (PL-433, Yellow)

4-22

MECHANISM TROUBLESHOOTING GUIDE


1.Deck Mechanism
A.
No Auto Rewind operates.

YES
Is output of the end sensor H? H: 3.5V or less L: 0.7V 1V or less

YES

NO
Is the end sensor Vcc applied at 5V?

NO

Check the Syscon power supply.

YES
Replace the end sensor.

Is voltage at both ends of the IR LED 0.8V-1.5?

NO

Replace the LED.

YES
Is the Syscon checked?

B.
No F/R operates.

YES
Is the current mode an F/R mode?

NO

Check the assembly position of the Mode S/W.

YES NO
Does the Capstan motor rotate? Is normal voltage applied at the Vcc1 and the Vcc2 of the Capstan motor?

YES
Does the T/up and the supply reel Operate?

YES
Is the Vctl terminal voltage of the Capstan Motor applied at more than 4V?

NO

Check the Servo, Power circuit.

YES
Check the Syscon circuit.

YES
Replace the Capstan motor.

4-23

MECHANISM TROUBLESHOOTING GUIDE


C.
Auto Stop operates. (PLAY/CUE/REV)
Check the assembly mode. Check the spring pinch. Does the pinch roller attached to the Capstan shaft turn in operation of the Play/Cue/Rev.

NO NO NO
Check the Servo, Syscon. Is output of the DFG, DPG normal? Replace the drum motor.

YES
Does the T/UP or the supply reel pulse occur?

YES

YES
Check the Syscon, -com. Replace the reel sensor.

D.
No cassette loading is done.

Insert the cassette.

YES
Is operation of the lever assembly S/W normal?

NO
Check the holder assembly CST.

YES
Does output of the CST IN S/W change? (In insertion of the REC tape: L_H_ L) (In insertion of the REC prevention tape: L_ H_ L_ H)

NO
Is the CST IN S/W normal?

NO
Replace the CST IN S/W.

YES NO
Check the Syscon circuit.

YES
Check the Syscon circuit.

4-24

MECHANISM TROUBLESHOOTING GUIDE


E.
No tape winding is done in play.

Is the pinch roller attached to the Capstan shaft in operation of play?

NO
Check the assembly mode?

YES NO
Does the T/up reel operate? Is the Capstan belt hung?

NO
Hang the Capstan belt.

YES
Does the Capstan motor turn?

YES
Check the clutch and the idler assembly.

YES
Does the drum motor turn?

NO

Is normal voltage applied to the capstan motor Vcc1, Vcc2?

YES
Is the DPG, DFG normal?

YES
Is the Vctl terminal voltage of the Capstan motor applied at more than 4V?

NO
Check the Servo, power circuit.

YES
Are the T/up and the reel sensor normal?

YES
Replace the Capstan motor.

YES NO
Check the Syscon circuit. Is the Vcc voltage of the drum motor normal?

NO
Check the Syscon circuit.

YES
Is the Vctl terminal voltage of the drum motor at more than 2.3V?

NO
Check the Syscon circuit.

YES
Replace the drum motor.

4-25

MECHANISM TROUBLESHOOTING GUIDE


2. Front Loading Mechanism
A.
No cassette insert is done.
Does the lever assembly switch operate?

NO

Is the lever assembly switch spring normal?

NO NO

Add or replace the lever assembly switches spring.

YES YES
Is the Vcc of the main P.C.B assembly? Does the CST IN switch operate normally?

Replace the F/L switch.

YES
Check the Syscon circuit.

YES

NO
Check the power circuit.

Is voltage between the cassette switch terminal and the GND on the main P.C.B assembly?

YES

NO
Is there short between the cassette switch terminal and the GND on the main P.C.B assembly?

Check the mode switch position and the Syscon circuit.

YES

NO
Replace the CST IN switch.

Replace the main P.C.B assembly or remove the short part.

B.
No cassette eject is done.

Does the L/D motor turn in reverse?

NO

Check the L/D motor and the drive IC.

YES
Does the lever assembly switch operate?

NO

Replace the lever assembly switch.

YES
Does the arm assembly F/G operate?

NO
Replace the arm assembly F/L

YES NO
Does the opener door operate? Replace the opener door.

4-26

MECHANISM TROUBLESHOOTING GUIDE


C.
No safe adherence of tape is done.

Is cassette insert done?

YES
Does the opener lid operate?

YES

NO

Does the gear rack F/L operate?

Replace the opener lid.

YES

NO

Does the opener door operate?

Replace the gear rack F/L.

YES

NO
Check the assembly status of the opener door.

Does the arm assembly F/L operate?

YES

NO

Does the L/D motor operate?

Replace the arm assembly F/L.

YES

NO

Does the holder assembly cassette move same as the arm assembly F/L?

Check power supply of the L/D motor.

YES

NO
Check the assembly status of the holder assembly cassette.

Replace the front loading mechanism assembly.

4-27

100

103 105

106 107 102

A21

110 112 113 114 A23

1. Front Loading Mechanism Section

116

A24

115

032

EXPLODED VIEWS

A22 109

054A

054

4-28

OPTIONAL PART

A01

008

026 006

A03
007 015

004 014 013 003 409 022 011 016 009

027

029

2. Moving Mechanism Section (1)

012 031 017

EXPLODED VIEWS

079

405

028

021

031

032 024 406

4-29

051

A11

052

A12

068 066 067 065

069

517
064

070

061 056

023

518 055 058 080 052A

077

3. Moving Mechanism Section (2)

078

032
060

EXPLODED VIEWS

076

410

4-30

SECTION 5 MECHANISM OF DVD PART


CONTENTS
DECK MECHANISM PARTS LOCATIONS
Top View..................................................5-1 Top View(without Tray Disc) .................5-1 Bottom View ...........................................5-1

5. Frame Assembly Up/Down ..............5-4 6. Belt Loading......................................5-4 7. Gear Pulley .......................................5-4 8. Gear Loading ....................................5-4 9. Guide Up/Down.................................5-4 10. PWB Assembly Loading ................5-4 11. Base Main........................................5-4

DECK MECHANISM DISASSEMBLY


1. Holder Clamp....................................5-2
1-1. Clamp Assembly Disc.......................5-2
1-1-1. Plate Clamp ..................................5-2 1-1-2. Magnet Clamp ..............................5-2 1-1-3. Clamp Upper.................................5-2

EXPLODED VIEW
1. Deck Mechanism Exploded View....5-5

2. Tray Disc ...........................................5-2 3. Base Assembly Sled ........................5-3


3-1. Gear Assembly Feed ........................5-3 3-2. Gear Assembly Middle......................5-3 3-3. Gear Assembly Rack ........................5-3

4. Rubber Rear......................................5-3

DECK MECHANISM PARTS LOCATION


Top View (With Tray)
Procedure Starting No. 1 Holder Clamp 1 2 Clamp Assembly Disc 1, 2 1, 2, 3 1, 2, 3, 4 1 1, 6 3 4 5 6 7 Plate Clamp Magnet Clamp Clamp Upper Tray Disc Base Assembly Sled 4 Screws, 1, 2, 6 8 Gear Assembly Feed 1, 2, 6, 8 9 Gear Middle 1, 2, 6, 8, 9 1, 2, 7 1, 2, 7 10 Gear Assembly Rack 11 Rubber Rear 12 Frame Assembly Up/Down 1, 2 1, 2 ,13 13 Belt Loading 14 Gear Pulley 1 Locking Tab 1 Locking Tab 5-4 5-4 5-4 5-4 1 Locking Tab 1 Hook 2Screw 1, 2, 7, 12, 13, 18 Base Main 14, 15, 16, 17 2 Locking Tabs 5-4 Bottom 5-4 1 Screw 5-3 Bottom 5-4 1 Screw 5-3 1 Connector 1 Locking Tabs 5-3 5-3 5-1 5-1 5-1 5-2 5-3 Parts Fixing Type 2 Screws, 2 Locking Tabs 5-1 Disass Figembly ure 5-1

Top View (Without Tray)

1, 2, 13, 14 15 Gear Loading 1, 2, 7, 12, 13, 14 16 Guide Up/Down 1, 2, 13 17 PWB Assembly Loading

Bottom View

Note When reassembling, perform the procedure in reverse order. The Bottom on Disassembly column of above Table indicates the part should be disassembled at the Bottom side. 5-1

DECK MECHANISM DISASSEMBLY

Fig. 5-1

Fig. 5-2

1. Holder Clamp (Fig. 5-1)


1) Release 2 Screws(S1). 2) Unhook 2 Locking Tabs(L1). 3) Lift up the Holder Clamp and then separate it from the Base Main.

2. Tray Disc (Fig. 5-2)


1) Insert and push a Driver in the emergency eject hole(A) at the right side, or put the Driver on the Lever(B) of the Gear Emergency and pull the Lever(B) in direction of arrow so that the Tray Disc is ejected about 15~20mm. 2) Pull the Tray Disc until it is separated from the Base Main completely.

1-1. Clamp Assembly Disc


1) Place the Clamp Assembly Disc as Fig. (A) 2) Lift up the Clamp Assembly Disc in direction of arrow(A). 3) Separate the Clamp Assembly Disc from the Holder Clamp. 1-1-1. Plate Clamp 1) Turn the Plate Clamp to counterclockwise direction and then lift up the Plate Clamp. 1-1-2. Magnet Clamp 1-1-3. Clamp Upper

5-2

DECK MECHANISM DISASSEMBLY

Fig. 5-3

3. Base Assembly Sled (Fig. 5-3)


1) Release 4 Screw(S2). 2) Disconnect the FFC Connector(C1)

3-3. Gear Assembly Rack


1) Release the Scerw(S3)

3-1. Gear Assembly Feed 3-2. Gear Middle

4. Rubber Rear (Fig. 5-3)

5-3

DECK MECHANISM DISASSEMBLY

Fig. 5-4

5. Frame Assembly Up/Down (Fig. 5-4)


Note Put the Base Main face down(Bottom Side) 1) Release the Screw(S4) 2) Unlock the Locking Tab(L3) in direction of arrow and then lift up the Frame Assembly Up/Down to separate it from the Base Main. Note When reassembling move the Guide Up/Down in direction of arrow(C) until it is positioned as Fig.(C). When reassembling insert (A) portion of the Frame Assembly Up/Down in the (B) portion of the Guide Up/Down as Fig.(B)

8. Gear Loading (Fig. 5-4) 9. Guide Up/Down (Fig. 5-4)


1) Move the Guide Up/Down in direction of arrow(A) as Fig.(A) 2) Push the Locking Tab(L5) down and then lift up the Guide Up/Down to separate it from the Base Main. Note When reassembling place the Guide Up/Down as Fig.(C) and move it in direction arrow(B) until it is locked by the Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)

10. PWB Assembly Loading (Fig. 5-4)


Note Put the Base Main face down(Bottom Side) 1) Release 2 Screws(S5) 2) Unlock the Loading Motor (C2) from the Hook (H1) on the Base Main. 3) Unlock 2 Locking Tabs(L6) and separate the PWB Assembly Loading from the Base Main.

6. Belt Loading(Fig. 5-4)


Note Put the Base Main on original position(Top Side)

7. Gear pulley (Fig. 5-4)


1) Unlock the Locking Tab(L4) in direction of arrow(B) and then separate the Gear Pulley from the Base Main.

11. Base Main(Fig. 5-4)

5-4

EXPLODED VIEWS
1. Deck Mechanism Exploded View
A01 001 429 002 003

A26

429 004 430 026 012 432 431 030 431 031 430 012 028 433 430 022 012 013 014 018 010 435
024A 024A

025 A03 024 431


024B

029

430 012

433 021

017

020

011A

A02
015A 015B

430

015
015C

431 011

5-5

5-6