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1.
MOTIVATION:
The reason behind selecting teeth chamber as our final year project is the demand for high quality dental chambers in local and international markets at low cost, but is not available. We can explore our skills over PLC by controlling teeth manufacturing processes with units reserved for different tasks. The idea and logic behind our project is unique and interesting and is never introduced by alumni as a project due to complications in manufacturing process. The technology to construct artificial teeth here is imported mainly from China and Japan because this product is not manufactured in Pakistan. This project will help us to improve our practical knowledge and to increase our technical skills & give chance to work on this technology so it can be easily available in our markets at lower rates (60,000 approx) which exceeds over 250,000 PKR internationally.
2. OVERVIEW:
2.1 Significance of the Project: We devote ourselves to the research and the development in hightemperature material & technical and the correlation domain. Through it, we will have accumulated rich manufacture experiences, the abundant technical force, the advanced equipments, the integrated quality assurance system and the science management pattern. It will keep providing top quality products and first class service for commercial sectors especially in the field of dentistry.
Hence the system completes its work inside the chamber, and the material is again drive on conveyer belt.
3. METHODOLOGY:
3.1 Design Phase:
The simplified version of our actual project block diagram is:
HMI
PLC
THERMO COUPLE
VACCUM PUMP
4. FEATURES:
This project will contain the following features: First time this technology introduce in local markets. 2. Process controlled via intelligent software. 3. PLC used for controlling internal work of chamber. 4. HMI provide the facility to the workers of lab that they perform desire operations by simply write code on it. 5. HMI also mention the internal temperature of the chamber to the workers of lab. 6. Conveyor belt use in it to take the models of teeth and pass into chamber. 7. After completion of the process Conveyor belt again use to take the model out from the chamber and pass to workers. 8. Low cost. 9. Reasonable time for the product manufacturing process. 10. Compact and easy to use.
1.
5. PROJECT PLANNING:
Our first planning regarding project is that our respected Internal and FYP committee approved it. Our plan is to check the local markets for availability of equipments and about their prices. The next work includes the implementation of different equipments used in it step by step like woks on lift pan on conveyor belt and other equipments mention in block diagram.
Hardware:
The hardware units included in our project are listed below: PLC RELAYS RELAY BRIDGES CONVEYER MOTOR AND BELT LIFT MOTOR AND PAN THERMO COUPLE HEATER COIL LIMIT SWITCH HMI VACCUM PUMP HEATER COILS
RELAY
START/STOP BUTTON
RELAY
ANALOG MODULE
THERMO COUPLE
HMI
PLC
LIMIT SWITCHES
RELAY
RELAY BRIDGE
RELAY BRIDGE
LIFT MOTOR CONVEYOR MOTOR VACCUM PUMP LIFT PAN CONVEYOR BELT
9. APPLICATION OF PROJECT:
The main application of the project is to introduce the technology of Dental chamber in local markets having low price and to provide the facility of the dental lab workers to handle it easily. By the help of teeth manufacturing chamber we provide top quality products and first class service for commercial sector especially in the field of dentistry. We provide facility to the workers of lab that they can easily handle and perform their desire tasks.
11. CONCLUSION:
The main theme of our project is to gain knowledge as more as possible we can learn and improve our practical knowledge. We use PLC, HMI their soft wares and different hard wares. We also provide advantage to our nation wide labs as it is become possible that the low rate Dental chamber with a high performance can easily be available in our markets.
REFERENCES:
The labs listed below showed great interest in our project and readily gave enrich explanations and suggestions regarding our project. 12345Western Dental Lab (Gulshan). Al-Samad Dental Lab (Dastagir). Al-Fareed Dental Lab (Dastagir). Siddiqui Dental Lab (Esa Nagri). Dilshad Dental Lab (FB. Area).