Auto Projects

Tata Aria

TATA ARIA 36 FEATURES

Auto Projects

Tata Aria

1. ESP & TCS ( S & S) Tata Aria with 2. Rain sensing auto wiper (F) 36 features 3. Darkness sensing auto head lights (F) 4. Six air bags driver / co driver / side & curtain (S & S) 5. GPS satellite Navigation system (C & C) S & S- safety & security- 9 6. Auto Climate control ( FATC) ( C & C) C & C Comfort & 7. Glove Box chiller( Int) convenience 8 8. Cab forward design (Ext) Functional 9 Int- Interiors 7 9. Cruise control (C & C) Ext- Exteriors-3 10. All Disc Brake (S & S) 11. ABS with EBD (S & S) 12. Hydro form chassis frame (S & S) 13. Rigid Body construction & crashworthiness (S & S) 14. Adapterra 4 X 4 ( TOD) ( F) 15. Auto Fold Mirror (F) 16. Puddle lamps (Int) 17. Automatic door unlock during accident (S & S) 18. Duel AC with pillar mounted AC louvers for 2nd & 3rd row seats (C & C)

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19. Reverse Guide camera (C & C) 20.Full leather seats, soft part cockpit, leather wrap on steering wheel. (Int) 21.Auto rear wiper during reversing (F) 22.2nd & 3 rd row seats with full flat floor fold (Int) 23.2.2 Dicor 140 Ps power & 320Nm T BS-IV engine (F) 24. Computer aided network or Controlled area network CAN (F) 25.FOG lights (S & S) 26. Five link rear suspension (F) Tata Aria with 27. low floor construction (Ext) 28. Electrically adjustable ORVM (F) 36 features 29. Height adjusters seats (C & C) 30. Individual door open warning indicator (Int) 31. Seat belt reminder (C & C) 32. Key less entry with immobilizer with perimetric alarm system (S & S) 33. 2 DIN music system with CD, MP3,USB, Aux, Blue tooth (C & C) 34. Multifunctional steering wheel ( Int) 35. Overhead utility Boxes (Int) 36. Bonnet Auto lifter (Ext)
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ESP / TCS system Electronic stability programme/ Traction control system

Steering angle sensor EMS ECU

Wheel Speed Sensor

Yaw Rate sensor

ABS/ ESP ECU 4

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What does ESP do

What is so special in ESP

ESP_schleudern_en.mpg

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Why ESP is so Important

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How does ESP works

Clock spring Clock spring mounting plate mounting screw Clock spring mounting plate

SAS mounting screw

SAS SAS mounting plate

Housing

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How does ESP works

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How does ESP works

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In what situation ESP is needed ??

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In what situation ESP is needed ??

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In what situation ESP is needed ??

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Rain sensor with Opposed wiper system on Aria

Rain light sensor controller

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Rain sensor location on Aria wind shield glass

RL control unit mounted on CCB

Rain light sensor controller

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Various type of wind shield wiper system

-Aria have No 2 type

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Air bags in Aria

In Total six air bags are available in Aria Pride 1. Driver air bag mounted inside horn pad which finally mounted on steering wheel 2. Co driver air bag which is mounted on dashboard below the plastic 3 & 4. two curtain air bags which are mounted above grab handle behind roof liner on LH & RH 5 & 6. side air bags which are mounted inside the driver & co driver seat back rest How air bag works Air bag consists of sodium in solid state ( NaN3). During the impact the switch ignites the sodium. The thermodicamposition chemical reaction takes place inside the air bag. Due to heat the sodium explodes & sodium oxides & nitrogen gas is released. The nitrogen gas explodes the bag & blows the bag.

2NaN3 (s) ------

2NaO (s) + 3N2 (G)

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Air Bag system

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Front Air bag crash sensor

Front crash sensor mounted on front cab mount brackets on frame

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Side crash sensor

Side crash sensor mounted on B pillar LH /RH bottom from inside on cab

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Aria with 6 Air bags

Aria is the first Indian car to be armed with - 6 full surround airbags. The Driver and Passenger Air Bags get self-inflated within milliseconds depending on the severity of the frontal collision. The Side Air Bag and Curtain Air Bags assure complete protection on all seats in case of sideways collision or rollover. By forming a safety cushion for all passengers, these Air Bags reduce the likelihood of injuries in a collision
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Driver air Bag

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Curtain air bags

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Navigation system on Aria- components

IC Instrument Cluster TCF/ LCD / Display screen

Navigation module with gyro

India Map CD

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Input GPS- signals from minimum 3 satellite

Aria Navigation system

Data Processing Out put / Display

Vehicle speed date ( Odometer)

Navigation unit with Gyro

Display screen

With the help of Vehicle speed data & gyro navigation system works even in Tunnels / down the hills where GPS signals are week or not available for considerable duration
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GPS satellite 5 The 24 satellites that make up the Thespace segment are system earth about 12,000 miles above 5 GPS orbiting the
us. They are constantly moving, making two complete orbits in less than 24 hours These satellites are traveling at speeds of roughly 7,000 miles an hour. GPS satellites are powered by solar energy. They have backup batteries onboard to keep them running in the event of a solar eclipse, when there's no solar power. Small rocket boosters on each satellite keep them flying in the correct path. Here are some other interesting facts about the GPS satellites (also called NAVSTAR, the official U.S. Department of Defense name for GPS):

The first GPS satellite was launched in 1978. A full constellation of 24 satellites was achieved in 1994. Each satellite is built to last about 10 years. Replacements are constantly being built and launched into orbit. A GPS satellite weighs approximately 2,000 pounds and is about 17 feet across with the solar panels extended. Transmitter power is only 50 watts or less.

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How GPS works

With the help of triangulation method the data from minimum three satellite is used & position of an objects I calculated
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Auto Climate Control

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Sensor Location

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Objectives of Automatic temperature control

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Glove box chiller

The Aria's glove box does away with the old perception of glove boxes as the hiding places for papers and sundry items. The Glove box in Aria is fitted with a chiller which keeps your beverages & chocolates cool. A light has also been provided in the glove box that is automatically switched on as soon as you open the glove box
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Monovolume cab forward design & low floor design

410 mm 1023 mm 2850 mm 902 mm

In this design Front overhang is reduced. Wind shield is above the engine Rake angle is improved ( more flat). & provide more aerodynamic shape & It improves dynamic performance

Lower floor height ARIA 4x2 is almost 100mm lesser than Safari (390mm) 4x4 floor height- 450mm Easy ingress & outgress

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Cruise Control on Aria

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Cruise Control on Aria

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All Disc brake

The Aria is equipped with disc brakes on all four wheels for efficient and powerful braking. The dual pot caliper braking system ensures high braking force and shorter braking distance.
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All Disc brake

Front Disc brake with caliper

Rear Disc brake with caliper

The Aria is equipped with disc brakes on all four wheels for efficient and powerful braking. The dual pot caliper braking system ensures high braking force and shorter braking distance.
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Disc brake vs. drum brake

Shorter the Better

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ABS Video

ABS With EBD

During panic braking or while braking on slippery surfaces with normal brakes, the vehicle goes into a skid and the steering becomes unresponsive, thus resulting in an accident.

During panic braking or while braking on slippery surfaces with normal brakes, the vehicle goes into a skid and the steering becomes unresponsive, thus resulting in an accident. The Aria is equipped with an Anti-Lock Braking System along with Electronic Brake Force Distribution. The ABS system prevents the brakes from locking. This ensures that the tires retain traction and steering remains responsive, thus preventing accidents. ABS is effective even on slippery surfaces such as wet roads or ice. The Electronic Brake force distribution distributes the brake force as per the dynamic requirement sensed for each wheel while braking. This increases braking efficiency and shortens the braking distance.
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Body over frame construction with hydro forming frame component

Aria is one of the few crossovers in the world with a body over frame construction. This construction provides the car the rigidity and robustness required for Indian roads and multi terrain operation. Moreover, Aria's chassis frame members are made through a new generation technique called hydro forming which makes the frame lighter, stronger and more rigid.

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Aria Frame

Total No of Hydro- Formed components- 4

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Hydro form technology

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Advantages of Hydro-forming Welding is eliminated (or at least minimized), which makes for better dimensional control because all of the heat from welding can affect a component's geometry. Enhancement in yield strength of material due to cold working. Consistent high tensile strength and rigidity and optimized weight. Based on some estimates hydro formed steel parts are 10-15% lighter than comparable stamped steel assemblies. Reduced scrap, lower tooling costs due to fewer parts, more uniform wall thickness, Depending on the application, it can save weight, improve fuel economy, minimize waste, and result in stronger, stiffer components that require less welding. It also provides vast improvement in dimensional accuracy in certain applications In addition, hydro-forming is suitable for both low and high volume production.
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Process salient requirements

The process doesnt allow much flexibility in shape design as conventional stamping, that can lead to some design compromise e.g. Perimeter variation along the length can not be more than 10-15%. Hence there can be areas where we may have to put extra material (higher sections) which may not require from design point of view. Material yield strength enhancement takes place with thinning of material. High initial investment Cycle times are slower Relatively inferior knowledge base for process & tool design. Industry experts caution that hydro forming is not right choice for every part.

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Other Hydro-forming Applications

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Other Hydro-forming Applications

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Rigid body construction & crashworthiness

1023 mm

2850 mm

902 mm

Traveling in Aria is definitely reassuring that occupants travels inside crashworthy vehicle that meets all current crash safety norms in the Indian & European market. Incase of crash, the force of the impact will be dampened by the advanced hydro-formed frame members & the stiffened body shell with crumple zones built into it.
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TOD torque on Demand

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TOD torque on Demand

Primary Axle ( Rear) Secondary Axle ( Front) Transfer case Engine & transmission

Axle Disconnector

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TOD torque on Demand- Transfer case

Transmission end

Primary axle ( Rear) end

Secondary axle ( Front) end

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Power from Gearbox Power to Rear Axle by default

Depending on operating conditions, Power is diverted to Front Axle .

Advantages and Benefits

a.) Controlled distribution of Torque to Front and Rear Axle. b.) No driveline windup. c.) Enhanced Vehicle stability and handling capability by interacting with ESP.

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Axle Disconnector
Required For 4x2 mode Electrically operated by Driver via a switch provided. Controlled and synchronized by TOD ECU. Integrated on RH side of axle. Place underbody, No projection like current Hub locks. Shift on Fly. No need to take reverse for disengagement.

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15 & 28 Electrically adjustable & foldable outer mirror with demister 15 & 28

The Aria's outer rear view mirrors are both electrically adjustable and foldable. Thus the driver can operate and adjust both the mirrors without ever having to lower the window glass
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Puddle lamp

To make sure you step down safely, every Aria is equipped with a puddle lamp at the bottom of each door. This lamp illuminates the ground below as you open the door in the dark, thus preventing you from accidentally stepping into a puddle.
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Auto door unlocking immediately after accident

For safety of occupants it is very important that after accident with car it should allow easy exit of the occupants from inside of the car. Inertia switch along with the BCM ( body control module) unlock the doors immediately after accident. Inertia switch is mounted on A pillar bottom & sense the sudden impact on the car & forward the signal to BCM & BCM gives command to open the door. Simultaneously BCM gives signal to switch on roof lamp & hazard indicators

Inertia switch

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Duel AC with pillar mounted AC louvers for 2nd & 3rd row seats

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Reverse guiding System ( camera) & park assist system on Aria

Park assist system

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Reverse Guiding System - Architecture

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Reverse guiding System ( camera)

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Reverse Guide System Rear view in different light condition

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Park assist system- features & architecture

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Park assist system- Sensor fitment in bumper

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Park assist system- Operation

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Park assist system- Visual warning LCD display

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20.Full leather seats, soft part cockpit, leather wrap on steering wheel. (Int)

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Auto rear wiper during reversing

During the rains, whenever the reverse gear is engaged the rear wipers start automatically (provided the front windshield wipers are on).

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Seat arrangement in Aria

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Flexible seating - 2& 3 rd row seats with full flat floor fold

The Aria provides one of the most spacious interiors in its class of vehicles. Even after 3 rows of seating you still have ample luggage space at the back. The flexible seating further ensures that you make maximum use of the vast space provided inside. The 2nd row has a 60:40 split and the seats can be independently flat folded or tumbled. They can also be slide back and forth to create extra leg space for 3rd row occupants. The 3rd row can also be flat folded along with the 2nd row to provide a long flat bed. The split fold facility in the 2nd row when used with the folded 3rd row, can be used to store longer items such as bicycles or kayaks
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2.2 Dicor 140 Ps power & 320Nm T BS-IV engine

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Electrical & Electronics architecture of Aria ( CAN+ Line)

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Fog laps on Aria

Turn Indicator Brake lamp Reverse lamp Rear Fog lamp

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Driver seat with Height adjuster

The Driver's seat in the Aria is specially designed for a comfortable and pleasurable driving experience. The seat is adjustable 6 ways which includes height adjustment to facilitate an optimal driving position. The driver's and co driver's seats have arm rests that can comfortably adjust to any position. And that's not all; the adjustable lumbar support provides support to the lower back particularly on long journeys. The comfortable seating position is complemented by a height adjustable seatbelt. This ensures that the driver is securely fastened to the seat, irrespective of his height.
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Some of the Some of the important important Indicators on IC Indicators on IC

Individual door open indicator on cluster TOD Park Brake Immobilizer

Fog lamp Air Bag Fog lamp RR Cruise control ABS ESP/ TCS Water in fuel
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31 seat belt with reminder , Pretensioner & load limiter 31 (RPLL)

To make sure a seatbelt restrains an occupant as early as possible in a crash, thereby reduce the load on the occupant in a violent crash, Aria is provided with pretensioners. These tighten the belt during the very first fractions of a second in a crash. Pretensioner also reduce the risk of "submarining" (the car occupant slip under a loosely tightened seatbelt). Aria pretensioners use pyrotechnic devices that are typically controlled by the same sensor system as the airbags. Pretensioner devices can be added to any of the belt anchorage points, however, lap pretensioners are normally used in combination with retractor or buckle pretensioners. All systems can be tuned to maximize the protection for the occupant. These are also called as rotopretensioner load limiter (RPLL)

On the base version of Aria ELR belts are provided for safety of occupants without pretensioner & load limiter
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Immobilizer with Perimetric alarm system Key with transponder

Micro switch Magnetic coil

Immobilizer controller In case of theft or bonnet/ door opening attempt, the in-built immobilizer with Perimetric Alarm System not only alerts but also cuts the fuel supply to the engine and will only start with the original key.
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Follow me home approach light

The Aria assists you in locating your way as well as locating the Car in the dark. Even when the Car is locked, the headlights can be put on from outside with the approach light switch on the remote key and it stays on for 60 seconds. This can help you in locating your way after parking in a dark spot. It can also help you locate the Car in a big parking lot at night.
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Aria Infotainments system

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Infotainment system Aria High end

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Multifunctional steering wheel

Horn PAD Horn PAD with DAB with DAB

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Utility bins on roof liner

The generous proportions and stylishly designed interiors create an exclusive ambience in Aria. The unique roof utility bins offer a lot of storage place for all the occupants to keep their CDs, Planners, Glasses, Digicams, Binoculars Maps, Novels, etc.
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Bonnet auto lifter

The Aria's bonnet is equipped with hydraulic balancers which automatically lift the bonnet once the lock is released.
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Thank You
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