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High-performance business Master core competencies

Supply chain and


the bottom line:
A critical link
By Robert L. D’Avanzo, C. Edwin Starr and Hans Von Lewinski

Supply chain excellence is directly tied to


a company’s financial performance. Which is why
top performers incorporate supply chain management
into their business strategies.
For computer maker Dell, the supply chain is “the biggest leverage
point we have,” in the words of one executive. At global clothing
manufacturer and retailer Zara, “the supply chain is the business
model,” notes one observer. And an executive at Hong Kong-based
global trading group Li & Fung opines that “customer value lies in
our ability to architect and operate supply chains.”

These observations may not, in fact, be typical of most companies.


However, they do reflect the experience and insights of more and
Outlook 2004, Number 1 39
more of today’s successful busi- drivers of shareholder value and
nesses: A correlation exists between competitive differentiation. Confirm-
an organization’s financial success ing that perspective, the research
and the depth and quality of its sup- shows a strong connection between
ply chain. That connection—supply high-performance supply chains and
chain excellence directly linked to financial success.
financial performance—is a key find-
ing of a major study undertaken by a Nearly 90 percent of respondents
team of researchers from Accenture, to a Web-survey component of
Stanford University and INSEAD the research said that their supply
working with hundreds of companies chain is “very important” or
in Europe and North America.1 “critical” to their success. An
equal percentage reported having
But the report’s identification of increased their supply chain
a direct link from supply line to bot- investments in recent years.
tom line is only part of the story.
Researchers also reached conclusions Far trickier to ascertain, however, was
about how and why successful com- how supply chain mastery contributes
panies incorporate supply chain man- to an increase in shareholder value. To
agement into their business strategies. establish that relationship, the team
Another channel of inquiry focused analyzed corporate disclosure data
on the design and development of from 636 global companies in 24
integrated operating models, which industries. For each company, three
the research team found to be the key supply chain performance variables
strategic difference between supply were measured: inventory turns, cost
chain leaders and also-rans. The of goods sold (COGS) as a percent of
researchers also devoted significant revenue, and return on assets (ROA).
effort to understanding how supply Two time periods—1995 to 1997 and
chain leaders execute against their 1998 to 2000—were used to correlate
operating strategies and adapt them gains or declines in supply chain per-
to changing market needs (see “About formance with improvements or dete-
the research,” page 44). rioration in financial performance.

Overall results bolster our hypo- Superior supply chain performers


thesis that the mastery of core were then defined as those whose
competencies like supply chain supply chain execution ranked in
management is a critical compo- the top one-third for two of the
nent of high performance. Four three variables (inventory turns,
key findings emerged from COGS and ROA). Companies were
the research. assessed according to these criteria
for each time period and placed in
1. Shareholder value and one of four categories:
financial success:
• Leader. Superior supply chain per-
Senior executives at leading com- formance was demonstrated across
panies view supply chains as critical both time periods.

1
The full report, “Connecting With the Bottom • Transformer. Supply chain perfor-
Line: A Global Study of Supply Chain mance moved from the inferior
Leadership and Its Contribution to the range during the first time period to
High-Performance Business,” is available at the superior range during the second
www.accenture.com/supplychain. time period.
40 www.accenture.com/Outlook
• Decliner. Supply chain perfor-
mance declined from the superior
From there, the team cross-tabulated
the companies studied in the supply
Is there a relationship
range during the first time period to
the inferior range during the second
chain and financial performance
categories. What they observed was
between supply
time period. an exceptional degree of consis-
tency. Supply chain leaders showed
chain mastery and
• Laggard. Superior supply chain
performance was not achieved dur-
a higher-than-expected probability
of also being financial leaders,
shareholder value?
ing either time period. supply chain decliners showed a
higher-than-expected probability of
A similar exercise was used to cate- also being financial decliners, and
gorize each company’s financial so on. This pattern strongly suggests
performance across the same time a direct relationship between a com-
periods. Superior financial perfor- pany’s supply chain performance
mance was defined as a better-than- and its financial performance.
average compound annual growth
rate (CAGR) of market capitalization As seen in the chart below, supply
within an industry. Again, each chain leaders showed a market cap
company was defined as a leader, CAGR that was between 7 and 26
transformer, decliner or laggard percentage points higher than the
based on financial performance industry average. Over time, trans-
across both time periods. formers showed an average increase

Leveraging supply chain mastery


The "leaders" in the chart below are companies with superior performance in supply
chain management and better-than-average compound annual growth rates of market
capitalization within an industry in both time periods under study. (Time periods cover
four years to calculate three-year CAGRs.)

+30%

+20%

+10%

Relative market Industry


cap CAGR average

-10%

-20%

1994 -1997 1997-2000


Time

Leaders Transformers Decliners Laggards


SOURCE: ACCENTURE ANALYSIS

Outlook 2004, Number 1 41


in relative market cap CAGR of designers via handheld devices,
Integrated operating 8 percentage points. Conversely, keeping the designers instantly
laggards’ market cap CAGRs trailed abreast of fast-changing trends,
models are increas- the industry average growth rate which helps Zara cull less desirable
by 2 to 5 percentage points, while merchandise more quickly. The
ingly critical to decliners showed an average drop result is better-managed invento-
in relative market cap CAGR of ries, tight links between supply
successfully balancing 25 percentage points. and demand, and reduced obsoles-
cence costs.
supply and demand. These results validate the efforts of
forward-thinking executives who are Zara also acquires fabrics in only
increasingly looking to the supply four colors and postpones dyeing and
chain to spur corporate differentiation printing until close to manufacture,
and growth in shareholder value. thus reducing waste and minimizing
the need to clear unsold inventories.
With these supply chain innovations,
2. Business strategy: Zara can deliver new styles in three
Leading companies incorporate to six weeks, compared with up to
supply chains into their business five months for competitors.
strategies and devote significant
attention to designing integrated The researchers also observed that
operating models. few companies spend sufficient time
designing integrated operating mod-
The interviews and surveys con- els prior to implementing detailed
ducted by the research team reveal processes and capabilities. However,
that virtually all winning business integrated operating models are
strategies have competitively advan- increasingly critical to successfully
taged supply chain management at balancing supply and demand;
their core. For example, Nokia’s fre- hence, they are core components in
quent and rapid product introduc- any supply chain strategy.
tions—major contributors to fast
revenue and profit growth—are sup- These models vary significantly by
ported by a very flexible and effi- industry. But they always incorpo-
cient global supply chain. In effect, rate world-class business processes—
Nokia has altered the playing field particularly customer relations,
with rapid-response manufacturing, supplier management, new product
quick-ship logistics and a global design and core logistical opera-
supply web that links Nokia suppli- tions. They also tend to be the prod-
ers and plants; the company also uct of a management culture that
supports vendor-managed inventory encourages supply chain excellence.
and collaborative planning.
The research team identified three
Another example is Zara, a Spanish distinct approaches to defining an
clothing manufacturer and retailer. integrated operating model. The
The company’s supply chain strat- first, out of the box, develops an
egy: dictate industry standards for industry-redefining operating model
time to market, costs, order fulfill- as a core strategic component. Dell
ment and customer satisfaction. pioneered the direct-to-customer
supply chain model for PCs, bypass-
Zara owns nearly all of its 582 ing traditional, higher-cost channels
retail stores. Its managers send and enabling consumers to customize
customer feedback to in-house their purchases and deliveries.
42 www.accenture.com/Outlook
Other companies, such as Seven-
Eleven Japan, use a later in life
and collaborative forecasting and
inventory management.
Continuous improve-
approach. These companies migrate
to an integrated operating model as A good example of the latter is an
ment and innovation
new opportunities present them-
selves. Seven-Eleven Japan moved
initiative undertaken by Henkel (a
multinational manufacturer of house-
should never come
to eight store deliveries per day
when it realized that customized
hold cleaners, adhesives, toiletries and
other home-care products), Condis
at the expense
assortments of key products oriented
to time-of-day shopping could
(one of Spain’s largest supermarket
chains) and several packaging suppli-
of smooth, ongoing
enhance revenues and profits. ers. These companies established a
CPFR (collaborative planning, fore-
execution.
Finally, some companies are focused casting and replenishment) process
transformers: they adopt an inte- for laundry and home-care products
grated operating model in a specific that involves daily data interchange
part of the business. General Electric for key items, coordinated business
and Home Depot, for example, planning and jointly developed key
teamed to develop a “buy one/ performance indicators.
make and ship one” model for
home appliances. This approach Next-generation efficiency gains.
minimizes inventory in retail stores To minimize operating costs and
and distribution channels, while employed assets, supply chain lead-
giving consumers more product ers are more likely than most com-
options, customized deliveries and panies to implement leading-edge
post-sale services. operating strategies and technolo-
gies. Some top food companies, for
example, have implemented collabo-
3. Innovation: rative transportation management
Companies that excel in supply approaches, while innovative retail-
chain management build innovation ers such as Staples and Wal-Mart
into their operating models, with have combined cross-docking and
particular regard to outsourcing, advanced warehouse management to
internal/external integration, and reset the bar in distribution.
matching supply and demand.
Researchers also cited an initiative in
Most of the world’s top companies Europe, where UK-based supermarket
understand that the basis of competi- chain Tesco has been testing Gillette
tive differentiation is new—that is, Mach 3 razor blade packages that
innovative—ways to improve operating have been tagged with radio fre-
performance. The team identified three quency identification devices. These
capabilities that foster or reflect inno- tags make it possible for both com-
vation and supply chain leadership. panies to track inventories down to
the item level, thus reducing channel
Matching supply and demand. Supply volume and enhancing forecasting
chain leaders’ core operating principle and planning capabilities.
and most critical supply chain process
is balancing market needs with Organizational integration. Supply
available supply. Researchers identified chain leaders align internal and
several best practices associated with external organizations to maximize
this capability, including ultra–high- product lifecycle revenues. To
frequency deliveries, dynamic pricing achieve this, they use value-analysis
coupled with customized assembly, tools, shared metrics, and post-sale
Outlook 2004, Number 1 43
support and management. Take US designed to be easily executed
carmaker Saturn Corporation, which and that strict performance
emphasizes total lifecycle ownership standards are met.
value by providing low prices and
high levels of after-sale service. Nokia drives end-to-end process
The company also pools retailer excellence across its operating
inventories and links demand data model. It builds market-driven
with external parts suppliers to processes from the customer back
support production planning. through internal functions.

Other companies foster process-


4. Strategies, capabilities oriented, collaborative cultures
and execution: within and across organizations.
Companies that focus on supply Sun Microsystems’ customers,
chain mastery rigorously execute for example, receive consistent
against their strategies and capabili- service and quality across the
ties, and they constantly adapt them globe from Sun employees with
to changing market needs. instant access to all account,
ordering and delivery information.
Simply put, leading supply chain And still other companies, such as
companies do the basics well the Esquel Group, develop corporate-
by ensuring that processes are wide, high-level metrics. Driven by

About the research


To establish the link between supply chain and financial perfor- How are leading companies using the supply chain to drive
mance, and to identify the success factors that lead to supply competitive advantage?
chain excellence, researchers from Accenture, Stanford Univer- • What forms of business value do companies
sity and INSEAD analyzed corporate-disclosure data from 636 of most frequently desire from their supply chain initiatives?
the world’s 3,000 largest companies, and conducted in-depth • What supply chain functions are thought to provide the
interviews with more than 75 executives from 60 companies. greatest improvement opportunities?
• What are the most widely applied best-practice capabilities
The research team also analyzed more than 100 responses to of supply chain leaders?
a Web-based survey designed to capture the supply chain • On an ongoing basis, how do business leaders increase the
insights and experiences of leading executives from companies value of their supply chains?
across North America and Europe. In addition, the team con-
sulted with industry analysts, academic experts and Accenture What is the nature and success probability of various
executives, and analyzed and compared results from previous supply chain transformation initiatives?
Accenture, Stanford and INSEAD studies. • What alternatives exist for structuring and managing
supply chain transformation projects?
Researchers pursued three primary lines of inquiry. • What is the likelihood of success for each identified planning
and implementation alternative?
Why is the supply chain strategic?
• In what contexts do executives see the supply chain as a
vital (that is, strategic) component of their business?
• Can a clear relationship be established between supply
chain performance and shareholder value?
well-designed and strongly enforced profits. A prime practitioner in C. Edwin Starr is a partner in the
performance measures, all operating this area is Zara, which is able to Accenture Supply Chain Management
units at the Hong Kong-based high- introduce 11,000 new designs to service line; he oversees the practice
end apparel supplier collaborate to the market each year—generally in the Americas and in the company’s
improve supply chain performance. with a three- to six-week lead Communications & High Tech operating
time and with costs that are group. Based in Chicago, Mr. Starr
Supply chain leaders also under- markedly lower than its competi- writes and speaks frequently on various
stand that successful execution is tors’ costs. business issues in communications,
a journey that combines the high tech and supply chain.
focused completion of everyday • Flawlessly execute supply chain
operations with continual supply capabilities internally and with c.edwin.starr@accenture.com
chain innovations. Put another partners. Dell has eliminated
way, they recognize the importance inventory echelons and reduced Hans Von Lewinski is a London-based
of continuous improvement and supply chain costs by fostering partner in the Accenture Supply Chain
innovation, but never at the broad partnerships with suppliers. Management service line. He leads
expense of smooth, ongoing execu- the company’s Supply Chain Value
tion. Three companies that are par- • Continuously evolve strategies Transformation practice in Europe.
ticularly adept at introducing new and operating models in anti-
initiatives without upsetting day- cipation of new market condi- hans.von.lewinski@accenture.com
to-day operations are Microsoft tions. Seven-Eleven Japan makes
Corporation, DuPont and Grainger. multiple daily deliveries to indi-
vidual stores to match consumer
Microsoft, for example, used an desires that shift according to the
extensive network of contract man- time of day. Deliveries also are
ufacturers and logistics providers to coupled with new product and
support the successful launch of its service offerings.
Xbox game machine. Customers for
DuPont’s paints are an integral part The importance of these three strate-
of the supply chain process, taking gies is their ubiquity: They are the
responsibility for mixing final colors cornerstones of virtually every lead-
and ensuring paint quality, which ing company’s supply chain transfor-
significantly reduces DuPont’s sup- mation agenda. Of course, no two
ply costs. Industrial products distrib- companies will follow an identical
utor Grainger, on the other hand, transition path. But the ones that
has suppliers assume primary succeed most completely are certain
responsibility for product quality to have constructed short, tight sup-
through a four-step approach: edu- ply chains that are flexible and fun-
cate, establish objectives, continu- damentally collaborative. They also
ally improve processes, and ensure will demonstrate supply chain inno-
tight and frequent communication. vation in a way that cogently reflects
their unique mission as well as their
Strategic cornerstones high-performance aspirations. ■
Taken together, the observations
made by Accenture, Stanford Uni-
versity and INSEAD imply that at
About the authors
least three supply chain manage- Robert L. D’Avanzo, a partner in the
ment strategies are common to Accenture Supply Chain Management
most business leaders, regardless service line, co-leads the company’s
of industry. Supply Chain Value Transformation prac-
tice. Mr. D’Avanzo is based in New York.
• Relentlessly shorten the supply
chain to reduce costs and enhance robert.l.d’avanzo@accenture.com
Outlook 2004, Number 1 45

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