Documentos de Académico
Documentos de Profesional
Documentos de Cultura
9-2320-209-20-2-2
T.O.
36A12-1B-1092-1-2
TECHNICAL MANUAL
VOLUME 2 OF 3
PART 2 OF 2
TROUBLESHOOTING
ORGANIZATIONAL LEVEL
DEPARTMENTS
OF
THE
ARMY
MAY
AND
1981
THE
AIR
FORCE
WARNING
Engine cooling system runs under pressure and at very high temperatures. If filler
cap is taken off before pressure is set free, scalding coolant will blow out. Due to
high temperature of coolant bad burns can occur if contact is made with skin.
Do not touch any part of the exhaust system while engine is running. You can get
badly burned. If the engine has just been shut off, wait until the exhaust system
has time to cool down before doing any work.
Because of their higher power, 24 volt systems are more dangerous than 6 or 12 volt
systems. Do not let a hot wire touch metal parts of the truck at any time. Flash
testing by striking a hot wire against a ground will cause an arc that can destroy the
lead connector and possibly the lead itself.
Accidental contact of metal tools between positive (+) battery or starter terminal will
cause burns on the hand, damaged tools, truck electrical components and batteries.
The battery can explode spraying acid and sharp fragments that can cause serious or
fatal injuries.
Only properly trained personnel should perform test on 115 volt system. The voltage
present in 115 volt system can cause severe or fatal electric shock.
Take off battery ground cable before working near or touching fan. This will make
sure that the engine will not be started by accident. Use a rag when touching fan
blades because edges on blades can cause cuts.
Eye shields must be worn when using compressed air. Eye injury can occur if eye
shields are not used.
*TM 9-2320-209-20-2-2
T.O. 36A12-1B-1092-1-2
TECHNICAL MANUAL
NO. 92320-209-20-2-2
TECHNICAL ORDER
NO. 36A12-1B-1092-1-2
TROUBLESHOOTING
ORGANIZATIONAL LEVEL
21/2-TON, 6X6, M44A1 AND M44A2 SERIES TRUCKS
(MULTIFUEL)
Model
Truck, Cargo
M35A1
M35A2
M35A2C
M36A2
2320-00-542-5633
2320-00-077-1616
2320-00-926-0873
2320-00-077-1618
2320-00-542-5634
2320-00-077-1617
2320-00-926-0875
2320-00-077-1619
M49A1C
M49A2C
2320-00-440-3349
2320-00-077-1631
2320-00-440-3346
2320-00-077-1632
M50A1
M50A2
M50A3
2320-00-440-8307
2320-00-077-1633
2320-00-937-4036
2320-00-440-8305
2320-00-077-1634
2320-00-937-5264
M109A2
M109A3
2320-00-440-8313
2320-00-077-1636
2320-00-440-8308
2320-00-077-1637
M185A2
M185A3
4940-00-987-8799
4940-00-077-1638
4940-00-077-1639
M275A1
M275A2
2320-00-446-2479
2320-00-077-1640
2320-00-077-1641
Truck, Dump
M342A2
2320-00-077-1643
2320-00-077-1644
M756A2
2320-00-904-3277
M764
2320-00-937-5980
Truck, Tractor
*This manual, together with TM 9-2320-209-20-1, 27 May 1981; TM 9-2320-209-20-2-1, 27 May 1981; TM 92320-209-20-3-1, 27 May 1981; TM 9-2320-20 9-20-3-2, 27 May 1981; TM 9-2320-209-20-3-3, 27 May 1981; and
TM 9-2320-209-20-3-4, 27 May 1981, supersedes TM 9-2320-209-20-1, 31 August 1978.
TM 9-2320-209-20-2-2
You can help improve this manual. If you find any mistake or if you know
of a way to improve the procedure, please let us know. Mail your letter,
DA Form 2028 (Recommended Changes to Publication and Blank Forms), or
DA Form 2028-2 located in the back of this manual direct to: Commander,
U.S. Army Tank Automotive Materiel Readiness Command, ATTN: DRSTAMB, Warren, Michigan 48090. A reply will be furnished to you.
TABLE OF CONTENTS
Paragraph
CHAPTER 26. ELECTRICAL SYSTEM TROUBLESHOOTING
SUMMARY
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER 27. ELECTRICAL SYSTEM SUPPORT DIAGRAMS
General . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER 28. MULTIMETER TEST PROCEDURES
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER 29. OPERATING AND PRELIMINARY PROCEDURES
Equipment Items Covered . . . . . . . . . .
Equipment Items Not Covered . . . . . . . . . . . . . . .
CHAPTER 30. ELECTRICAL SYSTEM CHECKOUT
PROCEDURES
General . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER 31. TRANSMISSION SYSTEM TROUBLESHOOTING
Equipment Items Covered . . . . . . . . . . . . . . . . . .
Equipment Items Not Covered . . . . . . . .
CHAPTER 32. TRANSMISSION SYSTEM TROUBLESHOOTING
SUMMARY
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER 33. TRANSFER SYSTEM TROUBLESHOOTING
Equipment Items Covered . . . . . . . . . . . . .
Equipment Items Not Covered . . . . . . . . . . . .
CHAPTER 34. TRANSFER SYSTEM TROUBLESHOOTING
SUMMARY
General . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER 35. TRANSFER SYSTEM CHECKOUT PROCEDURES
General . . . . .... . . . . . . . . . . . . . . . . .
CHAPTER 36. PROPELLER SHAFT SYSTEM
TROUBLESHOOTING
Equipment Items Covered . . . . . . . . . . . . . .
Equipment Items Not Covered . . . . . . . . . . . . . . . .
CHAPTER 37. PROPELLER SHAFT SYSTEM TROUBLESHOOTING SUMMARY
General . . . . . . . . . . . . . . . . . . . . . . . .. . . . .
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii
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TM 9-2320-209-20-2-2
TABLE OF CONTENTS-CONT
Paragraph
CHAPTER 38.
CHAPTER 39.
CHAPTER 40.
CHAPTER 41.
CHAPTER 42.
CHAPTER 43.
CHAPTER 44.
CHAPTER 45.
CHAPTER 46.
CHAPTER 47.
CHAPTER 48.
CHAPTER 49.
CHAPTER 50.
CHAPTER 51.
CHAPTER 52.
CHAPTER 53.
CHAPTER 54.
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iii
TM 9-2320-209-20-2-2
TABLE OF CONTENTS-CONT
Paragraph
CHAPTER 55.
CHAPTER 56.
CHAPTER 57.
CHAPTER 58.
CHAPTER 59.
CHAPTER 60.
CHAPTER 61.
CHAPTER 62.
CHAPTER 63.
CHAPTER 64.
CHAPTER 65.
CHAPTER 66.
CHAPTER 67.
CHAPTER 68.
iv
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TM 9-2320-209-20-2-2
TABLE OF CONTENTS-CONT
Paragraph
CHAPTER 69.
CHAPTER 70.
CHAPTER 71.
CHAPTER 72.
CHAPTER 73.
CHAPTER 74.
CHAPTER 75.
CHAPTER 76.
CHAPTER 77.
CHAPTER 78.
CHAPTER 79.
CHAPTER 80.
CHAPTER 81.
Page
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TM
9-2320-209-20-2-2
TABLE OF CONTENTS-CONT
Paragraph
CHAPTER 82.
CHAPTER 83.
CHAPTER 84.
CHAPTER 85.
CHAPTER 86.
CHAPTER 87.
CHAPTER 88.
CHAPTER 89.
CHAPTER 90.
CHAPTER 91.
CHAPTER 92.
CHAPTER 93.
CHAPTER 94.
vi
Page
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TM 9-2320-209-20-2-2
TABLE OF CONTENTS-CONT
Paragraph
DEEP WATER FORDING KIT TROUBLESHOOTING SUMMARY
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
96. DEEP WATER FORDING KIT SUPPORT
DIAGRAMS
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
97. DEEP WATER FORDING KIT CHECKOUT
PROCEDURES
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
98. NONELECTRICAL GAGES TROUBLESHOOTING
Equipment Items Covered . . . . . . . . . . . . .
Equipment Items Not Covered . . . . . . . . . . . . . . .
99. NONELECTRICAL GAGES TROUBLESHOOTING
SUMMARY
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
100. NONELECTRICAL GAGES SUPPORT DIAGRAMS
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
CHAPTER 95.
CHAPTER
CHAPTER
CHAPTER
CHAPTER
CHAPTER
95-1
95-2
95-1
95-1
96-1
96-1
97-1
97-1
98-1
98-2
98-1
98-1
99-1
99-2
99-1
99-1
100-1
100-1
TM 9-2320-209-20-2-2
CHAPTER 26
ELECTRICAL SYSTEM TROUBLESHOOTING SUMMARY
26-1. GENERAL. This chapter gives a summary of troubleshooting procedures given
in chapter 25 for the electrical system.
26-2. PROCEDURES. The summary in this chapter covers all fault symptoms found
in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the "what-to-do" portions of
the detailed procedures and do not include the how-to-do-it instructions. Warnings, cautions, and notes are given where needed.
26-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
26-6
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
26-11
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
26-14
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TA 114616
TM 9-2320-209-20-2-2
TA 114617
TM 9-2320-209-20-2-2
TA 114610
26-22
TM 9-2320-209-20-2-2
TA 114619
26-23
TM 9-2320-209-20-2-2
TA 114620
TM 9-2320-209-20-2-2
TA 114621
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TA
114623
TM 9-2320-209-20-2-2
TA 114624
TM 9-2320-209-20-2-2
TA 114625
TM 9-2320-209-20-2-2
TA 114626
TM 9-2320-209-20-2-2
TA 114627
TM 9-2320-209-20-2-2
TA 114628
TM 9-2320-209-20-2-2
TA
114629
TM 9-2320-209-20-2-2
TA 114630
TM 9-2320-209-20-2-2
TA 114631
TM 9-2320-209-20-2-2
TA 114632
TM 9-2320-209-20-2-2
TA 114633
26-37
TM 9-2320-209-20-2-2
TA
114634
TM 9-2320-209-20-2-2
TA 114635
TM 9-2320-209-20-2-2
TA 114636
TM 9-2320-209-20-2-2
TA 114637
TM 9-2320-209-20-2-2
TA 114638
TM 9-2320-209-20-2-2
TA 114639
TM 9-2320-209-20-2-2
TA 114640
TM 9-2320-209-20-2-2
TA
114641
TM 9-2320-209-20-2-2
TA 114642
26-46
TM 9-2320-209-20-2-2
TA 114643
TM 9-2320-209-20-2-2
TA 114644
TM 9-2320-209-20-2-2
TA 114645
TM 9-2320-209-20-2-2
TA 114646
TM 9-2320-209-20-2-2
TA 114647
TM 9-2320-209-20-2-2
TA 114648
26-52
TM 9-2320-209-20-2-2
TA 114649
TM 9-2320-209-20-2-2
TA 114650
TM 9-2320-209-20-2-2
TA 114651
TM 9-2320-209-20-2-2
CHAPTER 27
ELECTRICAL SYSTEM SUPPORT DIAGRAMS
27-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 25. Table 3-1 is a complete listing of all support
diagrams used in this manual.
27-1
TM 9-2320-209-20-2-2
Figure 27-1.
27-2
TM 9-2320-209-20-2-2
Figure 27-2.
27-3
TM 9-2320-209-20-2-2
Figure 27-3.
27-4
TM 9-2320-209-20-2-2
Figure 27-4.
27-5
TM 9-2320-209-20-2-2
Figure 27-5.
27-6
TM 9-2320-209-20-2-2
CHAPTER 28
MULTIMETER TEST PROCEDURES
28-1. GENERAL. This chapter gives test procedures for the multimeter troubleshooting.
28-2. TEST SET-UP. Instructions for setup of test equipment and parts to be
tested are given before the test procedures. Illustrations are used, when needed,
to show you how to hook up the test equipment to the part to be tested.
28-3. TEST PROCEDURE. Detailed step-by-step instructions, in flow chart form,
are given for each test. The procedure calls out the type of test and the condition
of the truck system for each part of testing. The step-by-step test will lead you to
the bad component or to a fault symptom within a related system. Reference is made
to the fault symptom index, chapter 6, if the test shows a fault in another system.
28-1
TM 9-2320-209-20-2-2
TA 114658
28-2
Figure 28-1
TM 9-2320-209-20-2-2
28-3
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
Figure 28-2
28-7
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
Figure 28-3
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
Figure 28-4
TM 9-2320-209-20-2-2
of 4)
28-21
TM 9-2320-209-20-2-2
Figure
28-22
28-5 (Sheet 3 of 4)
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
MULTIMETER SIMPSON 160 TEST PROCEDURES
Figure 28-7
28-29
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
28-32
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
28-34
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
28-41
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
28-45
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
2 of
10)
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 2320-209-20-2-2
TM 9-2320-209-20-2-2
Figure 28-10
TM 9-2320-209-20-2-2
2 of 6)
28-57
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
Figure 28-11
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
Figure 28-13
28-68
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM
9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
Figure 28-17
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 29
OPERATING AND PRELIMINARY PROCEDURES
29-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment operating and
preliminary procedures for the system, for which there are authorized corrective
maintenance tasks at the organizational maintenance level.
29-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
29-1
TM 9-2320-209-20-2-2
Figure 29-1
29-2
TM 9-2320-209-20-2-2
CHAPTER 30
ELECTRICAL SYSTEM CHECKOUT PROCEDURES
30-1. GENERAL. This chapter gives procedures for checking out the system after
troubleshooting and repair have been done. Procedures are set up in flow chart
form showing the checkout steps in order and referring to the fault symptom index
when the system does not check out.
30-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
of 6)
30-3
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
30-5
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM
9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
30-8
TM 9-2320-209-20-2-2
30-9
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
30-11
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 31
TRANSMISSION SYSTEM TROUBLESHOOTING
31-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the transmission system, for which there are authorized corrective
maintenance tasks at the organizational maintenance level.
31-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
31-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
LO 9-2320-209-12/1
31-3
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 3
Figure 31-2
31-4
para 3-3
TM 9-2320-209-20-2-2
CHAPTER 32
TRANSMISSION SYSTEM TROUBLESHOOTING SUMMARY
32-1. GENERAL. This chapter gives a summary of troubleshooting procedures given
in chapter 31 for the transmission system.
32-2. PROCEDURES. The summary in this chapter covers all fault symptoms found
in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the what-to-do portions of
the detailed procedures and do not include the how-to-do-it instructions. Warnings, cautions, and notes are given where needed.
32-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
32-3/(32-4 blank)
TM 9-2320-209-20-2-2
CHAPTER 33
TRANSFER SYSTEM TROUBLESHOOTING
33-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the transfer system, for which there are authorized corrective maintenance tasks at the organizational maintenance level.
33-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
33-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
33-2
TM 9-2320-209-20-2-2
TM 9-2320-209-10
LO 9-2320-209-12/1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 18
para 18-5
chapter 9
para 9-3
TM 9-2320-209-20-2-2
LO 9-2320-209-12/1
chapter 9
para 9-3
33-5
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
2 of
5)
33-7
TM 9-2320-209-20-2-2
chapter 2
33-8
para 2-4
TM 9-2320-209-20-2-2
figure 38-2
chapter 10
chapter 10
para 10-3
para 10-3
TM 9-2320-209-20-2-2
figure 38-1
chapter 10
chapter 10
para 10-3
chapter 10
para 10-3
para 10-3
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
chapter 2
para 2-4
Figure 33-4
33-13
TM 9-2320-209-20-2-2
figure 38-1
chapter 10
chapter 10
para 10-3
chapter 10
Figure
33-14
33-4 (Sheet 4 of 4)
para 10-3
para 10-3
TM 9-2320-209-20-2-2
CHAPTER 34
TRANSFER SYSTEM TROUBLESHOOTING SUMMARY
34-1. GENERAL. This chapter gives a summary of troubleshooting procedures given
in chapter 33 for the transfer system.
34-2. PROCEDURES. The summary in this chapter covers all fault symptoms found
in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the what-to-do
portions of the detailed procedures and do not include the how-to-do-it instructions. Warnings, cautions, and notes are given where needed.
34-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 35
TRANSFER SYSTEM CHECKOUT PROCEDURES
35-1. GENERAL. This chapter gives procedures for checking out the system after
troubleshooting and repair have been done. Procedures are set up in flow chart form
showing the checkout steps in order and referring to the fault symptom index when the
system does not check out.
35-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
CHAPTER 36
PROPELLER SHAFT SYSTEM TROUBLESHOOTING
36-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the propeller shaft system, for which there are authorized corrective
maintenance tasks at the organizational maintenance level.
36-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
36-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
Figure
36-2
36-1 (Sheet 1 of 5)
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
chapter 2
para 2-4
figure 38-2
chapter 10
para 10-3
chapter 10
para 10-3
TM 9-2320-209-20-2-2
figure 38-2
chapter 10
chapter 10
para 10-3
chapter 10
para 10-3
para 10-3
TM
9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
chapter 2
para 2-4
TM 9-2320-209-20-2-2
figure 38-2
chapter 10
chapter 10
para 10-3
chapter 10
para 10-3
para 10-3
TM 9-2320-209-20-2-2
CHAPTER 37
PROPELLER SHAFT SYSTEM TROUBLESHOOTING SUMMARY
37-1
TM 9-2320-209-20-2-2
PROPELLER SHAFT SYSTEM TROUBLESHOOTING SUMMARY
TM 9-2320-209- 20-2-2
TM 9-2320-209-20-2-2
CHAPTER 38
PROPELLER SHAFT SYSTEM SUPPORT DIAGRAMS
38-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 36. Table 3-1 is a complete listing of all support
diagrams used in this manual.
38-1
TM 9-2320-209-20-2-2
Figure 38-1.
38-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 39
FRONT AXLE SYSTEM TROUBLESHOOTING
39-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the front axle system, for which there are authorized corrective
maintenance tasks at the organizational maintenance level.
39-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
39-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 14
chapter 14
para 14-7
para 14-7
TM 9-2320-209-20-2-2
figure 54-1
chapter 15
para 15-9
chapter 15
para 15-7
TM 9-2320-209-20-2-2
chapter 15
para 15-5
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 54-1
TM 9-2320-209-20-2-2
chapter 15
para 15-7
chapter 15
para 15-7
chapter 15
para 15-7
figure 54-1
Figure
39-6
39-2 (Sheet 2 of 4)
TM 9-2320-209-20-2-2
figure 54-1
chapter 15
chapter 15
para 15-9
para 15-7
TM 9-2320-209-20-2-2
chapter 14
chapter 15
para 14-7
para 15-3
chapter 15
chapter 15
para 15-3
para 15-5
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 54-1
TM 9-2320-209-20-2-2
chapter 17
para 17-11
chapter 17
para 17-11
figure 54-1
chapter 15
chapter 15
para 15-3
para 15-7
TM 9-2320-209-20-2-2
chapter 15
chapter 14
para 15-3
para 14-7
TM 9-2320-209-20-2-2
CHAPTER 40
FRONT AXLE SYSTEM TROUBLESHOOTING SUMMARY
40-1
TM 9-2320-209-20-2-2
40-2
TM 9-2320-209-20-2-2
40-3
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 41
FRONT AXLE SYSTEM CHECKOUT PROCEDURES
41-1. GENERAL. This chapter gives procedures for checking out the system after
troubleshooting and repair have been done. Procedures are set up in flow chart form
showing the checkout steps in order and referring to the fault symptom index when
the system does not check out.
41-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
CHAPTER 42
REAR AXLE SYSTEM TROUBLESHOOTING
42-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the rear axle system, for which there are authorized corrective maintenance tasks at the organizational maintenance level.
42-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
42-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 17
42-2
para 17-12
TM
9-2320-209-20-2-2
TM 9-2320-209-10
chapter 17
para 17-10
chapter 17
para 17-10
TM 9-2320-209-20-2-2
chapter 14
para 14-10
chapter 14
para 14-10
chapter 14
para 14-9
chapter 14
42-4
para 14-9
TM 9-2320-209-20-2-2
chapter 14
para 14-9
TM 9-2320-209-10
TM 9-2320-209-20-2-2
CHAPTER 43
REAR AXLE SYSTEM SUPPORT DIAGRAMS
43-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 42. Table 3-1 is a complete listing of all support
diagrams used in this manual.
43-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 44
BRAKE SYSTEM TROUBLESHOOTING
44-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the brake system, for which there are authorized corrective maintenance tasks at the organizational maintenance level.
44-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
44-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
chapter 13
para 13-15
chapter 13
para 13-12
chapter 13
para 13-12
TM 9-2320-209-20-2-2
figure 46-1
para 13-15
chapter 13
chapter 13
para 13-14
TM 9-2320-209-20-2-2
figure 46-1
chapter 13
chapter 13
para 13-15
para 13-13
44-5
TM 9-2320-209-20-2-2
chapter 13
Chapter 14
para 14-4
para 13-21
TM 9-2320-209-20-2-2
chapter 13
chapter 13
Chapter 14
chapter 14
para 13-8
para 13-11
para 14-4
para 14-4
chapter 13
para 13-9
TM 9-2320-209-20-2-2
chapter 13
chapter 13
para 13-14
para 13-12
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 13
para 13-12
FIGURE 46-1
44-9
TM 9-2320-209-20-2-2
chapter 13
para 13-14
figure 46-1
chapter 13
chapter 13
para 13-13
para 13-12
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
chapter 13
para 13-21
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 13
para 13-21
TM 9-2320-209-20-2-2
chapter 14
para 14-4
chapter 13
chapter 13
chapter 14
para 14-4
chapter 13
para 13-9
para 13-8
para 13-11
TM 9-2320-209-20-2-2
chapter 13
chapter 13
chapter 13
para 13-9
para 13-12
para 13--14
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 46-1
chapter 13
chapter 13
para 13-9
para 13-13
TM 9-2320-209-20-2-2
chapter 13
chapter 14
para 13-9
para 14-3
TM 9-2320-209-20-2-2
chapter 14
chapter 14
para 14-3
chapter 13
para 13-9
chapter 13
para 14-8
para 13-11
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 13
para 13-19
figure 46-1
TM 9-2320-209-20-2-2
chapter 13
para 13-13
figure 46-1
chapter 13
chapter 13
para 13-9
para 13-13
TM 9-2320-209-20-2-2
chapter 13
chapter 13
para 13-9
para 13-12
chapter 13
para 13-14
TM 9-2320-209-20-2-2
chapter 13
para 13-12
chapter 13
para 13-14
chapter 2
para 13-15
chapter 13
para 13-12
TA 114852
TM 9-2320-209-20-2-2
chapter 13
para 13-14
TM 9-2320-209-20-2-2
CHAPTER 45
BRAKE SYSTEM TROUBLESHOOTING SUMMARY
45-1. GENERAL. This chapter gives a summary of troubleshooting procedures given
in chapter 44 for the brake system.
45-2. PROCEDURES. The summary in this chapter covers all fault symptoms found
in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the what-to-do portions of
the detailed procedures and do not include the how-to-do-it instructions. Warnings, cautions, and notes are given where needed.
45-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 46
BRAKE SYSTEM SUPPORT DIAGRAMS
46-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 44. Table 3-1 is a complete listing of all support
diagrams used in this manual.
46-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 47
HANDBRAKE SUBSYSTEM TROUBLESHOOTING
47-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the handbrake subsystem, for which there are authorized corrective
maintenance tasks at the organizational maintenance level.
47-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
47-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 46-1
chapter 13
chapter 13
para 13-7
para 13-5
TM 9-2320-209-20-2-2
chapter 13
chapter 13
para 13-4
para 13-4
TM 9-2320-209-20-2-2
chapter 13
chapter 13
para 13-4
para 13-7
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 13
para 13-4
chapter 13
para 13-4
TM 9-2320-209-20-2-2
LO 9-2320-209-12/1
figure 46-1
chapter 13
chapter 13
para 13-5
para 13-7
TM 9-2320-209-20-2-2
CHAPTER 48
COMPRESSED AIR SUBSYSTEM TROUBLESHOOTING
48-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the compressed air subsystem, for which there are authorized corrective maintenance tasks at the organizational maintenance level.
48-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
48-1
TM
9-2320-209-20-2-2
TM 9-2320-209-10
chapter 7
chapter 13
para 7-58
para 13-34
chapter 13
chapter 13
48-2
para 13-34
para 13-34
TM 9-2320-209-20-2-2
chapter 7
para 7-58
chapter 13
para 13-21
TM 9-2320-209-20-2-2
TM 9-2320-260-10
chapter 13
chapter 13
para 13-35
chapter 13
para 13-31
para 13-36
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 49-1
TM 9-2320-209-20-2-2
chapter 13
para 13-31
TM 9-2320-209-10.
chapter 7
para 7-13
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
chapter 13
para 13-36
chapter 13
para 13-35
chapter 13
para 13-31
Figure 48-3
48-7/(48-8 blank)
TM 9-2320-209-20-2-2
CHAPTER 49
BRAKE SYSTEM TEST PROCEDURES
49-1. GENERAL. This chapter gives test procedures for the tests given in
chapter 44, for the brake system.
49-2. TEST SET-UP. Instructions for setup of test equipment and parts to be
tested are given before the test procedures. Illustrations are used, when needed, to
show you how to hook up the test equipment to the part to be tested.
49-3. TEST PROCEDURE. Detailed step-by-step instructions, in flow chart form,
are given for each test. The procedure calls out the type of test and the condition
of the truck system for each part of testing. The step-by-step test will lead you to
the bad component or to a fault symptom within a related system. Reference is made
to the fault symptom index, chapter 6, if the test shows a fault in another system.
49-1
TM 9-2320-209-20-2-2
figure 46-2
figure 46-2
Figure 49-1
49-2
TM 9-2320-209-20-2-2
figure 46-1
Figure 49-2
49-3
TM 9-2320-209-20-2-2
tTM 9-2320-209-10
Figure 49-3
49-4
TM 9-2320-209-20-2-2
CHAPTER 50
BRAKE SYSTEM CHECKOUT PROCEDURES
50-1. GENERAL. This chapter gives procedures for checking out the system after
troubleshooting and repair have been done. Procedures are set up in flow chart form
showing the checkout steps in order and referring to the fault symptom index when the
system does not check out.
50-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
50-7
TM 9-2320-209-20-2-2
TM 9-2320-209-10.
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
CHAPTER 51
WHEEL SYSTEM TROUBLESHOOTING
51-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the wheel system, for which there are authorized corrective maintenance tasks at the organizational maintenance level.
51-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
51-1
TM 9-2320-209-20-2-2
chapter 11,
para 11-3
chapter 14
51-2
para 14-3
TM 9-2320-209-20-2-2
chapter 14
chapter 14
para 14-6
para 14-12
51-3
TM 9-2320-209-20-2-2
chapter 11
para 11-3
chapter 14
para 14-3
TM 9-2320-209-20-2-2
chapter 14
chapter 15
para 14-6
para 15-3
TM 9-2320-209-20-2-2
CHAPTER 52
STEERING SYSTEM TROUBLESHOOTING
52-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the steering system, for which there are authorized corrective maintenance tasks at the organizational maintenance level.
52-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
52-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
chapter 15
para 15-5
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 54-1
figure 54-1
chapter 15
para 15-7
chapter 15
para 15-9
TM 9-2320-209-20-2-2
chapter 15
para 15-4
figure 54-1
TM 9-2320-209-20-2-2
chapter 15
chapter 15
chapter 14
chapter 14
para 14-7
para 15-9
para 15-7
para 14-7
TM 9-2320-209-20-2-2
chapter 15
para 15-3
chapter 15
chapter 15
Figure 52-2
(Sheet 4 of 4)
para 15-3
para 15-5
52-7
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 54-1
figure 54-1
52-8
chapter 15
para 15-7
chapter 15
para 15-7
TM 9-2320-209-20-2-2
chapter 15
para 15-4
figure 54-1
chapter 15
chapter 15
para 15-9
para 15-7
TM 9-2320-209-20-2-2
chapter 14
chapter 14
chapter 15
para 14-7
para 15-3
chapter 15
52-10
para 14-7
para 15-3
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 17
para 17-11
52-11
TM 9-2320-209-20-2-2
chapter 15
chapter 15
para 15-3
chapter 15
chapter 14
para 14-7
para 15-6
para 15-3
TM 9-2320-209-20-2-2
CHAPTER 53
STEERING SYSTEM TROUBLESHOOTING SUMMARY
53-1. GENERAL. This chapter gives a summary of troubleshooting procedures given
in chapter 52 for the steering system.
53-2. PROCEDURES. The summary in this chapter covers all fault symptoms found
in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the what-to-do portions of
the detailed procedures and do not include the how -to-do-it instructions. Warnings, cautions, and notes are given where needed.
53-1
TM 9-2320-209-20-2-2
53-2
TM 9-2320-209-20-2-2
TM
9-2320-209-20-2-2
53-4
TM 9-2320-209-20-2-2
CHAPTER 54
STEERING SYSTEM SUPPORT DIAGRAMS
54-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 52. Table 3-1 is a complete listing of all support
diagrams used in this manual.
54-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 55
SPRING AND SHOCK ABSORBERS SYSTEM TROUBLESHOOTING
55-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the springs and shock absorbers system, for which there are
authorized corrective maintenance tasks at the organizational maintenance level.
55-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
55-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 17
para 17-4
TM 9-2320-209-20-2-2
chapter 17
chapter 17
para 17-3
para 17-4
55-3
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
chapter 17
para 17-12
TM 9-2320-209-20-2-2
chapter 17
para 17-10
TM 9-2320-209-20-2-2
chapter 14
chapter 14
para 14-10
para 14-9
chapter 14
para 14-9
55-7
TM 9-2320-209-20-2-2
chapter 14
para 14-10
TM 9-2320-209-20-2-2
CHAPTER 56
SPRING AND SHOCK ABSORBERS SYSTEM
TROUBLESHOOTING SUMMARY
56-1. GENERAL. This chapter gives a summary of troubleshooting procedures given
in chapter 55 for the springs and shock absorbers system.
56-2. PROCEDURES. The summary in this chapter covers all fault symptoms found
in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the what-to-do portions of
the detailed procedures and do not include the how-to-do-it instructions. Warnings, cautions, and notes are given where needed.
56-1
TM 9-2320-209-20-2-2
56-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 57
DUMP BODY TROUBLESHOOTING
57-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the dump body, for which there are authorized corrective maintenance
tasks at the organizational maintenance level.
57-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
57-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 59-1
chapter 10
57-2
para 10-4
TM 9-2320-209-20-2-2
chapter 19
chapter 19
para 19-22
para 19-23
57-3
TM 9-2320-209-20-2-2
chapter 19
para 19-23
TM 9-2320-209-10
figure 59-1
TM 9-2320-209-10
57-4
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
figure 59-2
chapter 19
57-6
para 19-22
TM 9-2320-209-20-2-2
chapter 14
para 19-23
chapter 19
para 19-23
57-7
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
figure 59-2
chapter 19
57-8
para 19-22
TM 9-2320-209-20-2-2
TM 9-2320-209-10-1
57-9
TM 9-2320-209-20-2-2
chapter 19
para 19-24
TM 9-2320-209-10
57-10
chapter 19
para 19-23
chapter 19
para 19-23
TM 9-2320-209-20-2-2
chapter 19
para 19-23
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 19
57-12
para 19-23
TM 9-2320-209-20-2-2
57-13
TM 9-2320-209-20-2-2
figure 59-1
Figure 57-6
57-14
TM 9-2320-209-20-2-2
figure 59-1
57-15
TM 9-2320-209-20-2-2
57-16
TM 9-2320-209-20-2-2
chapter 19
para 19-23
Figure 57-8
57-17/(57-18 blank)
TM 9-2320-209-20-2-2
CHAPTER 58
DUMP BODY TROUBLESHOOTING SUMMARY
58-1. GENERAL. This chapter gives a summary of troubleshooting procedures given
in chapter 57 for the dump body.
58-2. PROCEDURES. The summary in this chapter covers all fault symptoms found
in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the what-to-do portions of
the detailed procedures and do not include the how-to-do-it instructions. Warnings, cautions, and notes are given where needed.
58-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 59
DUMP BODY SUPPORT DIAGRAMS
59-1 GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 57. Table 3-1 is a complete listing of all support
diagrams used in this manual.
59-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 60
DUMP BODY CHECKOUT PROCEDURES
60-1. GENERAL. This chapter gives procedures for checking out the system after
troubleshooting and repair have been done. Procedures are set up in flow chart form
showing the checkout steps in order and referring to the fault symptom index when
the system does not checkout.
60-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
CHAPTER 61
WATER TANK BODY TROUBLESHOOTING
61-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the water tank body, for which there are authorized corrective maintenance tasks at the organizational maintenance level.
61-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
61-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 63-1
chapter 18
para 18-36
chapter 18
para 18-35
TM 9-2320-209-20-2-2
chapter 18
para 18-58
chapter 18
para 18-58
TM 9-2320-209-20-2-2
chapter 19
TM 9-2320-209-10
TM 9-2320-209-10
para 19-25
TM 9-2320-209-20-2-2
chapter 18
para 18-34
chapter 18
para 18-34
chapter 18
para 18-58
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 63-1
TM 9-2320-209-20-2-2
chapter 18
para 18-56
chapter 18
para 18-56
chapter 18
para 18-57
chapter 18
para 18-53
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 18
para 18-34
TM 9-2320-209-20-2-2
chapter 18
para 18-34
chapter 18
para 18-34
TM 9-2320-209-20-2-2
chapter 18
para 18-34
chapter 18
para 18-58
TM 9-2320-209-20-2-2
figure 63-1
TM 9-2320-209-20-2-2
chapter 18
chapter 18
para 18-56
para 18-56
figure 63-1
chapter 18
chapter 18
para 18-53
para 18-57
TM 9-2320-209-20-2-2
figure 63-1
TM 9-2320-209-20-2-2
chapter 18
chapter 18
chapter 18
chapter 18
para 18-56
para 18-56
para 18-57
para 18-53
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 63-1
TM 9-2320-209-20-2-2
chapter 18
para 18-56
chapter 18
para 18-56
chapter 18
chapter 18
para 18-53
para 18-57
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 18
para 18-34
TM 9-2320-209-20-2-2
chapter 18
chapter 18
para 18-34
para 18-58
TM 9-2320-209-20-2-2
CHAPTER 62
WATER TANK BODY TROUBLESHOOTING SUMMARY
62-1. GENERAL. This chapter gives a summary of troubleshooting procedures given
in chapter 61 for the water tank body.
62-2. PROCEDURES. The summary in this chapter covers all fault symptoms found
in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the what-to-do portions of
the detailed procedures and do not include the how-to-do-it instructions. Warnings, cautions, and notes are given where needed.
62-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 63
WATER TANK BODY SUPPORT DIAGRAMS
63-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 61. Table 3-1 is a complete listing of all support
diagrams used in this manual.
63-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 64
WATER TANK BODY CHECKOUT PROCEDURES
64-1. GENERAL. This chapter gives procedures for checking out the system after
troubleshooting and repair have been done. Procedures are set up in flow chart form
showing the checkout steps in order and referring to the fault symptom index when the
system does not checkout.
64-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
CHAPTER 65
FUEL TANK BODY (TRUCK M49A1C) TROUBLESHOOTING
65-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the fuel tank body M49AlC, for which there are authorized corrective
maintenance tasks at the organizational maintenance level.
65-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
65-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
chapter 18
para 18-30
TM 9-2320-209-20-2-2
chapter 19
para 19-25
chapter 19
para 19-25
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
chapter 18
para 18-36
chapter 18
para 18-35
TM 9-2320-209-10
TM 9-2320-209-20-2-2
chapter 18
para 18-33
chapter 18
para 18-46
chapter 18
para 18-46
chapter 18
para 18-46
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
chapte 18
para 18-42
TM 9-2320-209-10
chapter 18
para 18-34
chapter 18
para 18-33
TM 9-2320-209-20-2-2
chapter 18
para 18-46
chapter 18
para 18-46
chapter 18
para 18-46
TM 9-2320-209-20-2-2
figure 67-1
TM 9-2320-209-20-2-2
chapter 18
para 18-25
chapter 18
para 18-25
figure 67-1
chapter 18
para 18-21
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
figure 67-1
TM 9-2320-209-20-2-2
chapter 18
chapter 18
chapter 18
para 18-25
para 18-25
para 18-21
TM 9-2320-209-20-2-2
TM
9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
figure67-2
TM 9-2320-209-20-2-2
TA 114978
TM 9-2320-209-20-2-2
figure 67-2
chapter 18
chapter 18
para 18-19
para 18-21
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
figure 67-2
TM 9-2320-209-20-2-2
chapter 18
para 18-25
chapter 18
para 18-25
chapter 18
para 18-21
TM 9-2320-209-20-2-2
chapter 18
para 18-19
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 18
65-22
para 18-30
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
chapter 19
para 19-25
chapter 19
para 19-25
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 18
para 18-36
chapter 18
para 18-35
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 18
para 18-33
chapter 18
para 18-46
TM 9-2320-209-20-2-2
chapter 18
para 18-46
chapter 18
para 18-46
TM 9-2320-209-20-2-2
CHAPTER 66
FUEL TANK BODY (TRUCK M49A1C)
TROUBLESHOOTING SUMMARY
66-1. GENERAL. This chapter gives a summary of troubleshooting procedures given
in chapter 65 for the fuel tank body (M49A1C).
66-2. PROCEDURES. The summary in this chapter covers all fault symptoms found
in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the what-to-do portions of
the detailed procedures and do not include the how -todoit instructions. Warnings, cautions, and notes are given where needed.
66-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 67
FUEL TANK BODY (TRUCK M49A1C) SUPPORT DIAGRAMS
67-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 65. Table 3-1 is a complete listing of all support
diagrams used in this manual.
67-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 68
FUEL TANK BODY (TRUCK M49A1C) CHECKOUT PROCEDURES
68-1. GENERAL. This chapter gives procedures for checking out the system after
troubleshooting and repair have been done. Procedures are set up in flow chart form
showing the checkout steps in order and refering to the fault symptom index when the
system does not checkout.
68-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
68-3
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
CHAPTER 69
FUEL TANK BODY (TRUCK M49A2C) TROUBLESHOOTING
69-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the fuel tank body M49A2C, for which there are authorized corrective
maintenance tasks at the organizational maintenance level.
69-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
69-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
chapter 18
para 18-30
TM 9-2320-209-20-2-2
figure 71-1
chapter 18
chapter 18
TM 9-2320-209-10
para 18-36
para 18-36
TM 9-2320-209-20-2-2
chapter 18
para 18-40
TM 9-2320-209-10
chapter 18
chapter 18
para 18-34
para 18-33
chapter 18
para 18-47
TM 9-2320-209-20-2-2
TM 9-2320-209-10
69-6
TM 9-2320-209-20-2-2
chapter 18
para 18-40
TM 9-2320-209-10
chapter 18
para 18-34
chapter 18
chapter 18
para 18-33
para 18-47
69-7
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 71-1
TM 9-2320-209-20-2-2
chapter 18
chapter 18
para 18-26
para 18-26
chapter 18
para 18-26
TM 9-2320-209-20-2-2
chapter 18
para 18-21
chapter 18
para 18-19
TM 9-2320-209-20-2-2
figure 71-1
TM 9-2320-209-20-2-2
chapter 18
para 18-26
chapter 18
para 18-26
chapter 18
para 18-21
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 71-1
TM 9-2320-209-20-2-2
chapter 18
para 18-26
chapter 18
Vol 3
chapter 18
para 18-21
para 18-26
TM 9-2320-209-20-2-2
chapter 18
para 18-19
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
figure 71-1
TM 9-2320-209-20-2-2
chapter 18
chapter 18
para 18-26
para 18-26
chapter 18
para 18-21
chapter 18
para 18-19
TM 9-2320-209-20-2-2
TM 9-2320-209-10
69-18
TM 9-2320-209-20-2-2
chapter 18
para 18-36
chapter 18
para 18-36
TM 9-2320-209-10
chapter 18
para 18-40
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 18
chapter 18
chapter 18
para 18-46
para 18-34
para 18-33
TM 9-2320-209-20-2-2
CHAPTER 70
FUEL TANK BODY (TRUCK M49A2C)
TROUBLESHOOTING SUMMARY
70-1. GENERAL. This chapter gives a summary of troubleshooting procedures given
in chapter 69 for the fuel tank body (M49A2C).
70-2. PROCEDURES. The summary in this chapter covers all fault symptoms found
in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the what-to-do portions of
the detailed procedures and do not include the how-to-do-it instructions. Warn
ings, cautions, and notes are given where needed.
70-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
70-6
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 71
FUEL TANK BODY (TRUCK M49A2C) SUPPORT DIAGRAMS
71-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 69. Table 3-1 is a complete listing of all support
diagrams used in this manual.
71-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 72
FUEL TANK BODY (TRUCK M49A2C) CHECKOUT PROCEDURES
72-1. GENERAL. This chapter gives procedures for checking out the system after
troubleshooting and repair have been done. Procedures are set up in flow chart form
showing the checkout steps in order and referring to the fault symptom index when the
system does not check out.
72-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
CHAPTER 73
EARTH BORING MACHINE TROUBLESHOOTING
73-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the earth boring machine M764, for which there are authorized corrective maintenance tasks at the organizational maintenance level.
73-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
73-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 75-1
chapter 10
para 10-4
chapter 10
para 10-4
TM 9-2320-209-20-2-2
chapter 19
para 19-26
chapter 19
para 19-26
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 18
para 18-79
chapter 18
73-4
para 18-79
TM 9-2320-209-20-2-2
chapter 18
para 18-79
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 18
para 18-78
chapter 18
para 18-78
73-6
TM 9-2320-209-20-2-2
chapter 18
para 18-78
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 75-1
chapter 19
para 19-20
chapter 19
para 19-21
73-8
TM 9-2320-209-20-2-2
figure 75-2
chapter 18
para 18-84
chapter 18
para 18-86
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 75-2
chapter 18
para 18-84
TM 9-2320-209-20-2-2
chapter 18
para 18-86
TM 9-2320-209-10
TM 9-2320-209-20-2-2
CHAPTER 74
EARTH BORING MACHINE TROUBLESHOOTING SUMMARY
74-1. GENERAL. This chapter gives a summary of troubleshooting procedures given
in chapter 73 for the earth boring machine (M764).
74-2. PROCEDURES. The summary in this chapter covers all fault symptoms found
in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the what-to-do portions of
the detailed procedures and do not include the how-to-do-it instructions. Warn
ings, cautions, and notes are given where needed.
74-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 75
EARTH BORING MACHINE SUPPORT DIAGRAMS
75-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 73. Table 3-1 is a complete listing of all support
diagrams used in this manual.
75-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 76
EARTH BORING MACHINE CHECKOUT PROCEDURES
76-1. GENERAL. This chapter gives procedures for checking out the system after
troubleshooting and repair have been done. Procedures are set up in flow chart form
showing the checkout steps in order and referring to the fault symptom index when
the system does not checkout.
76-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
CHAPTER 77
FRONT WINCH TROUBLESHOOTING
77-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the front winch, for which there are authorized corrective maintenance
tasks at the organizational maintenance level.
77-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
77-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
chapter 10
chapter 19
para 10-5
para 19-5
TM 9-2320-209-20-2-2
chapter 19
chapter 19
para 19-25
para 19-25
77-3
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
chapter 19
para 19-3
chapter 19
Figure 77-2
77-4
para 19-3
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
chapter 19
para 19-3
chapter 19
para 19-3
Figure 77-3
77-5/(77-6 blank)
TM 9-2320-209-20-2-2
CHAPTER 78
FRONT WINCH TROUBLESHOOTING SUMMARY
78-1. GENERAL. This chapter gives a summary of troubleshooting procedures given
in chapter 77 for the front winch.
78-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in
the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the what-to-do portions of
the detailed procedures and do not include the how-to-do-it instructions. Warnings, cautions, and notes are given where needed.
78-1
TM 9-2320-209-20-2-2
FRONT WINCH TROUBLESHOOTING SUMMARY
78-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 79
FRONT WINCH CHECKOUT PROCEDURES
79-1. GENERAL. This chapter gives procedures for checking out the system after
troubleshooting and repair have been done. Procedures are set up in flow chart form
showing the checkout steps in order and referring to the fault symptom index when
the system does not check out.
79-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-10
79-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 80
EARTH BORING MACHINE REAR WINCH TROUBLESHOOTING
80-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the earth boring machine rear winch, for which there are authorized
corrective maintenance tasks at the organizational maintenance level.
80-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
80-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
chapter 19
para 19-13
chapter 10
para 10-5
chapter 10
para 10-5
TM 9-2320-209-20-2-2
chapter 19
chapter 19
para 19-2
para 19-2
TM 9-2320-209-20-2-2
chapter 19
chapter 19
para 19-26
para 19-26
TM 9-2320-209-20-2-2
Tm 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
chapter 19
para 19-6
TM 9-2320-209-20-2-2
CHAPTER 81
PIPELINE CONSTRUCTION TRUCK REAR WINCH
TROUBLESHOOTING
81-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the pipeline construction truck rear winch, for which there are
authorized corrective maintenance tasks at the organizational maintenance level.
81-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
81-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
chapter 19
para 19-13
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 19
para 19-8
TM 9-2320-209-20-2-2
chapter 19
para 19-9
TM 9-2320-209-20-2-2
81-5
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 19
para 19-25
chapter 19
para 19-25
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 19
para 19-25
TM 9-2320-209-10
Figure 81-2
81-7/(81-8 blank)
TM 9-2320-209-20-2-2
CHAPTER 82
ENGINE COOLANT HEATER TROUBLESHOOTING
82-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the engine coolant heater, for which there are authorized corrective
maintenance tasks at the organizational maintenance level.
82-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
82-1
TM 9-2350-209-20-2-2
TM 9-2320-209-10
chapter 23
82-2
para 23-21
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 23
para 23-10
chapter 23
para 23-10
TM 9-2320-209-20-2-2
chapter 23
para 23-10
chapter 4
chapter 23
para 4-5
para 23-21
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure84-1
chapter 4
para 4-5
TM 9-2320-209-20-2-2
chapter 23
para 23-10
chapter 23
chapter 23
para 23-10
para 23-10
TM 9-2320-209-20-2-2
chapter 4
para 4-5
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 84-1
chapter 23
para 23-13
TM 9-2320-209-20-2-2
figure 84-1
chapter 4
chapter 23
para 4-5
para 23-10
82-11
TM 9-2320-209-20-2-2
chapter 23
chapter 23
para 23-10
para 23-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 84-1
chapter 4
para 4-5
TM 9-2320-209-20-2-2
chapter 23
para 23-10
chapter 23
82-14
para 23-10
TM 9-2320-209-20-2-2
chapter 4
chapter 23
para 4-5
para 23-21
TM 9-2320-209-20-2
TM 9-2320-209-20-2-2
CHAPTER 83
ENGINE COOLANT HEATER TROUBLESHOOTING SUMMARY
83-1. GENERAL. This chapter gives a summary of troubleshooting procedures given
in chapter 82 for the engine coolant heater.
83-2. PROCEDURES. The summary in this chapter covers all fault symptoms found
in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the what-to-do portions of
the detailed procedures and do not include the how-to-do-it instructions. Warnings, cautions, and notes are given where needed.
83-1
TM 9-2320-209-20-2-2
ENGINE COOLANT HEATER TROUBLESHOOTING SUMMARY
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 84
ENGINE COOLANT HEATER SUPPORT DIAGRAMS
84-1. GENERAL. This chapter gives the diaqrams you need when doing troubleshooting procedures in chapter 82. Table 3-1 is a complete listing of all support
diagrams used in this manual.
84-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 85
ENGINE COLANT HEATER TEST PROCEDURES
85-1. GENERAL. This chapter gives test procedures for the tests given in chapter
82, for the engine coolant heater.
85-2. TEST SET-UP. Instructions for setup of test equipment and parts to be
tested are given before the test procedures. Illustrations are used, when needed, to
show you how to hook up the test equipment to the part to be tested.
85-3. TEST PROCEDURE. Detailed step-by-step instructions, in flow chart form,
are given for each test. The procedure calls out the type of test and the condition
of the truck system for each part of testing. The step-by-step test will lead you to
the bad component or to a fault symptom within a related system. Reference is made
to the fault symptom index, chapter 6, if the test shows a fault in another system.
85-1
TM 9-2320-209-20-2-2
figure 84-1
Figure 85-1
85-2
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
Figure 85-2
85-3
TM 9-2320-209-20-2-2
CHAPTER 86
ENGINE COOLANT HEATER CHECKOUT PROCEDURES
86-1. GENERAL. This chapter gives procedures for checking out the system after
troubleshooting and repair have been done. Procedures are set up in flow chart form
showing the checkout steps in order and referring to the fault symptom index when
the system does not checkout.
86-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
86-3
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
CHAPTER 87
FUEL BURNING PERSONNEL HEATER TROUBLESHOOTING
87-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the fuel burning personnel heater, for which there are authorized
corrective maintenance tasks at the organizational maintenance level.
87-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
87-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
chapter 23
para 23-10
chapter 23
para 23-10
TM 9-2320-209-20-2-2
chapter 23
para 23-10
87-3
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 89-1
figure 89-1
figure 89-1
TM 9-2320-209-20-2-2
chapter 23
chapter 23
para 23-8
para 23-8
chapter 4
para 4-5
TM 9-2320-209-20-2-2
chapter 23
para 23-10
chapter 23
para 23-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 89-1
Figure 87-3
(Sheet 1 of 2)
87-7
TM 9-2320-209-20-2-2
figure 89-1
chapter 23
para 23-8
chapter 23
para 23-8
chapter 23
para 23-5
Figure
87-8
87-3
(Sheet 2of 2)
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 89-1
chapter 23
para 23-8
chapter 23
para 23-8
TM 9-2320-209-20-2-2
figure 89-1
chapter 23
para 23-5
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 89-1
TM 9-2320-209-20-2-2
figure 89-1
figure 89-1
figure 89-1
chapter 23
para 23-8
chapter 23
para 23-8
TM 9-2320-209-20-2-2
fig. 89-1
chapter 23
para 23-8
chapter 23
para 23-8
TM 9-2320-209-20-2
chapter 4
para 4-5
chapter 23
para 23-10
chapter 23
para 23-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 89-1
chapter 23
para 23-8
chapter 23
para 23-8
TM
9-2320-209-20-2-2
figure 89-1
chapter 23
para 23-5
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 89-1
87-17
TM 9-2320-208-20-2-2
figure 89-1
chapter 23
para 23-8
chapter 23
para 23-8
chapter 23
para 23-5
TM 9-2320-209-20-2-2
CHAPTER 88
FUEL BURNING PERSONNEL HEATER
TROUBLESHOOTING SUMMARY
88-1. GENERAL. This chapter gives a summary of troubleshooting procedures given
in chapter 87 for the fuel burning personnel heater.
88-2. PROCEDURES. The summary in this chapter covers all fault symptoms found
in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the what-to-do portions of
the detailed procedures and do not include the how-to-do-it instructions. Warninzs, cautions, and notes are tiven where needed.
88-1
TM 9-2320-209-20-2-2
88-2
TM 9-2320-209-20-2-2
88-3
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 89
FUEL BURNING PERSONNEL HEATER SUPPORT DIAGRAMS
89-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 87. Table 3-1 is a complete listing of all support
diagrams used in this manual.
89-1
TM 9-2320-209- 20-2-2
TM 9-2320-209-20-2-2
CHAPTER 90
FUEL BURNING PERSONNEL HEATER CHECKOUT PROCEDURES
90-1. GENERAL. This chapter gives procedures for checking out the system after
troubleshooting and repair have been done. Procedures are set up in flow chart form
showing the checkout steps in order and referring to the fault symptom index when
the system does not check out.
90-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
90-2
TM 9-2320 -209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
90-4
TM 9-2320-209-20-2-2
TM 9-2320-209-10
90-5/(90-6 blank)
TM 9-2320-209-20-2-2
CHAPTER 91
HOT WATER HEATER TROUBLESHOOTING
91-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the hot water heater, for which there are authorized corrective maintenance tasks at the organizational maintenance level.
91-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
91-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
91-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
chapter 23
para 23-18
91-4
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
chapter 23
para 23-15
chapter 23
91-6
para 23-14
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM
9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
chapter 23
para 23-17
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
chapter 23
para 23-14
chapter 23
para 23-14
chapter 23
para 23-14
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
chapter 23
para 23-17
91-14
TM 9-2320-209-20-2-2
TM 9-2320-209-10
Figure 91-7
TM 9-2320-209-10
91-15
TM 9-2320-209-20-2-2
91-16
TM 9-2320-209-20-2-2
CHAPTER 92
HOT WATER HEATER TROUBLESHOOTING SUMMARY
92-1. GENERAL. This chapter gives a summary of troubleshooting procedures given
in chapter 91 for the hot water heater.
92-2. PROCEDURES. The summary in this chapter covers all fault symptoms found
in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the what-to-do portions of
the detailed procedures and do not include the how -to-do-it instructions. Warnings, cautions, and notes are given where needed.
92-1
TM 9-2320-209-20-2-2
92-2
TM 9-2320-209-20-2-2
92-3
TM 9-2320-209-20-2-2
92-4
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 93
HOT WATER HEATER CHECKOUT PROCEDURES
93-1. GENERAL. This chapter gives procedures for checking out the system after
troubleshooting and repair have been done. Procedures are set up in flow chart form
showing the checkout steps in order and referring to the fault symptom index when
the system does not check out.
93-1
TM 9-2320-209-20-2-2
HOT WATER HEATER KIT CHECKOUT
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
93-3
TM 9-2320-209-20-2-2
TM 9-2320-209-10
93-4
TM 9-2320-209-20-2-2
93-5
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
93-6
TM 9-2320-209-20-2-2
CHAPTER 94
DEEP WATER FORDING KIT TROUBLESHOOTING
94-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the deep water fording kit, for which there are authorized corrective
maintenance tasks at the organizational maintenance level.
94-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
94-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 96-1
TM 9-2320-209-20-2-2
figure 96-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
para 4-10
chapter 4
figure 95-6
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 96-1
TM 9-2320-209-20-2-2
figure 96-1
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 96-1
94-9
TM 9-2320-209-20-2-2
chapter 4
figure 96-1
para 4-3
TM 9-2320-209-20-2-2
chapter 4
para 4-3
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 2320-209-10
chapter 4
para 4-10
TM 9-2320-209-10
94-13
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 96-1
TM 9-2320-209-20-2-2
chapter 4
para 4-3
figure 96-1
TM 9-2320-209-20-2-2
chapter 4
para 4-3
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 96-3
chapter 23
Figure 94-5
para 23-31
94-17
TM 9-2320-209-2-2
TM 9-2320-209-10
94-18
TM 9-2320-209-20-2-2
figure 96-2
TM 9-237
TM 9-2320-209-10
figure 96-3
TM 9-2320-209-10
94-19
TM 9-2320-209-20-2-2
chapter 13
94-20
para 13-21
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 96-3
para 13-31
chapter 13
chapter 13
para 13-21
94-21
TM 9-2320-209-20-2-2
chapter 7
para7-58
chapter 13
chapter 13
para 13-34
chapter 13
94-22
para 13-31
para13-34c
TM 9-2320-209-20-2-2
CHAPTER 95
DEEP WATER FORDING KIT TROUBLESHOOTING SUMMARY
95-1. GENERAL. This chapter gives a summary of troubleshooting procedures given
in chapter 94 for the deep water fording kit.
95-2. PROCEDURES. The summary in this chapter covers all fault symptoms found
in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the what-to-do portions of
the detailed procedures and do not include the how-to-do-it instructions. Warnings, cautions, and notes are given where needed.
95-1
TM 9-2320-209-20-2-2
DEEP WATER FORDING KIT ENGINE TROUBLESHOOTING
SUMMARY
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
95-4
TM 9-2320-209-20-2-2
Figure 95-2
95-5
TM 9-2320-209-2-2
chapter 13
para 13-31
95-6
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 96
DEEP WATER FORDING KIT SUPPORT DIAGRAMS
96-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 94. Table 3-1 is a complete listing of all support
diagrams used in this manual.
96-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 97
DEEP WATER FORDING KIT CHECKOUT PROCEDURES
97-1. GENERAL. This chapter gives procedures for checking out the system after
troubleshooting and repair have been done. Procedures are set up in flow chart form
showing the checkout steps in order and referring to the fault symptom index when
the system does not check out.
97-1
TM 9-2320-209-20-2-2
DEEP WATER FORDING KIT CHECKOUT
TM 9-2320-209-10
TM 9-2320-209-10
Figure 97-1
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-10
97-2
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
TM 2320-209-10
TM 9-2320-209-20-2-2
CHAPTER 98
NON-ELECTRICAL GAGES TROUBLESHOOTING
98-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting
procedures for the non-electrical gages, for which there are authorized corrective
maintenance tasks at the organizational maintenance level.
98-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective
maintenance is authorized at the organizational maintenance level are covered in this
chapter.
98-1
TM 9-2320-209-20-2-2
NON-ELECTRICAL GAGES TROUBLESHOOTING
TM 9-2320-209-10
figure 100-1
figure 100-1
98-2
TM 9-2320-209-20-2-2
figure 100-1
chapter 22
para 22-4
figure 100-1
chapter 22
para 22-4
TM 9-2320-209-20-2-2
chapter 22
para 22-4
TM 9-2320-209-20-2-2
chapter 22
para 22-4
TM 9-2320-209-20-2-2
chapter 22
para 22-4
chapter 22
para 22-4
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 100-1
chapter 22
chapter 22
para 22-4
para 22-4
TM 9-2320-209-20-2-2
chapter 22
para 22-4
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 100-1
chapter 22
para 22-4
TM 9-2320-209-20-2-2
figure 100-1
98-10
TM 9-2320-209-20-2-2
chapter 22
para 22-4
chapter 22
para 22-4
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 100-1
chapter 22
para 22-4
TM 9-2320-209-20-2-2
98-13
TM 9-2320-209-20-2-2
chapter 22
para 22-4
chapter 22
para 22-4
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 100-1
figure 100-1
TM 9-2320-209-20-2-2
figure 100-1
chapter 22
figure 100-1
98-16
para 22-3
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
chapter 22
para 22-3
chapter 23
para 22-3
chapter 22
para 22-3
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 100-1
chapter 22
para 22-3
TM 9-2320-209-20-2-2
figure 100-1
TM 9-2320-209-10
TM 9-2320-209-10
chapter 22
para 22-3
chapter 22
para 22-3
TM
9-2320-209-20-2-2
TM 9-2320-209-10
figure 100-1
chapter 22
para 22-3
TM 9-2320-209-20-2-2
TM 9-2320-209-10
TM 9-2320-209-10
figure 100-1
TM 9-2320-209-10
TM 9-2320-209-10
TM 9-2320-209-20-2-2
chapter 22
para 22-3
chapter 22
para 22-3
TM 9-2320-209-20-2-2
TM 9-2320-209-10
figure 100-1
chapter 22
para 22-3
TM 9-2320-209-20-2-2
figure 100-1
TM 9-2320-209-10
TM 9-2320-209-10
chapter 22
para 22-3
chapter 22
para 22-3
TM 9-2320-209-20-2-2
CHAPTER 99
NON-ELECTRICAL GAGES TROUBLESHOOTING SUMMARY
99-1. GENERAL. This chapter gives a summary of troubleshooting procedures given
in chapter 98 for the nonelectrical gages.
99-2. PROCEDURES. The summary in this chapter covers all fault symptoms found
in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the what-to-do" portions of
the detailed procedures and do not include the how-to-do-it instructions. Warnings, cautions, and notes are given where needed.
99-1
TM 9-2320-209-20-2-2
NON-ELECTRICAL GAGES TROUBLESHOOTING SUMMARY
99-2
TM 9-2320-209-20-2-2
99-3
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
CHAPTER 100
NON-ELECTRICAL GAGES SUPPORT DIAGRAMS
100-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 98. Table 3-1 is a complete listing of all support
diagrams used in this manual.
100-1
TM 9-2320-209-20-2-2
TM 9-2320-209-20-2-2
E. C. MEYER
General, United States Army
Chief of Staff
Official:
J. C. PENNINGTON
Major General, United States Army
The Adjutant General
LEW ALLEN, JR., General, USAF
Chief of Staff
Official:
VAN L. CRAWFORD, JR., Colonel, USAF
Director of Administration
Distribution:
To be distributed in accordance with DA Form 12-38, Organizational Maintenance
requirements for 2-l/2-Ton Truck Cargo, 2-l/2-Ton Truck Van, etc.
PIN: 048974-000