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INDUSTR Y

INT EGRA TION in

DATA AND RESULTS

Table 1. Summary of Job Orders (January- April 2007)

Duration
Customer Description Date received Date delivered
(working days)
NAPOCOR Repair of pattern January 4 January 4 1
MIRDC- FD Candle holder January 5 January 5 1
M. Pingol Metal Craft Stem and Moonstrance January 8 January 8 1
M. Pingol Metal Craft Jesus icon January 15 February 23 30
First & Finest Tech. Corp. Cathode contactors (L & R) January 16 March 1 33
M. Pingol Metal Craft Decorative January 17 February 23 28
562 Fabrication Center Nozzle fitting January 18 April 2 53
Althea Retreading Corp. Tire marker January 24 March 28 46
Sikatuna Equipment Corp. Frontheads February 5 April 26 56
Cosworth Multi-Resources
Ring gear February 7 February 28 16
Co. & Eng’g Services
Bromac Industrial Corp. Outside lever February 5 February 5 1
Bromac Industrial Corp. Inside lever February 5 April 16 48
South Bay Tooling Fork February 8 For delivery -
Bromac Industrial Corp. Outside lever February 8 February 8 1
Bromac Industrial Corp. Crown rest February 8 On going -
Enrod Copper Décor Prod. Stamp mold February 8 February 8 1
RVM Metals Fabrication &
Guitarman trophy February 9 February 23 10
Finishing Enterprise
Angel Arts Co. Inc. Guitarman casted brass February 22 March 23 22
KSS Philippines Wood pattern flask February 26 March 12 11
Euromerica Trade Phil. Five-tooth gear March 5 April 3 22
DY3M Metal Tech Lock frame, Lock holder & Lock March 22 March 22 1
FJ Lafuente Jar March 23 March 23 1
Lamon Bay Furniture Corp. Center decal, Corner decal & April 4 April 4 1
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INT EGRA TION in
Duration
Customer Description Date received Date delivered
(working days)
Footing
Pacific Plaza Condominium Window lock April 4 May 9 24
Pacific Plaza Condominium Window lock April 4 April 4 1
Front head 751, Front head 90
Aeropac Front head bushing, Front head April 13 May 24 28
60 & Lock retainer
Methods Materials
April 27 10
Bea Tech Philippines Corp. Brass impeller pattern April 16
Awaits
Poor job
schedule supply
Defective
Bea Tech Philippines Corp. Steel disc
castings
preform April 24 May 16 15
Insufficient
materials

of casting
products

Delay in
delivery
the
Figure 3. Fishbone Diagram of Delay in the Delivery of Casting Products
Lack of Furnace
Worker’s attitude worker Breakdown
towards their job
Unavailable
machines

Manpower Machines
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INT EGRA TION in

Figure 4. Process Flowchart of Conventional Casting (Left-side) and Investment Casting (Right-side)
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INT EGRA TION in

Blue Print Sample Drawing

Mold & Die Making


Blue Print Drawing Sample
Wax Injection

Pattern Making Wax Assembly

Ceramic Mold Making


Molding
Dewaxing

Melting Melting Firing

Fettling Pouring

Casting
Delivery
Knock-off

Finishing

Delivery
A
PPE NDI
XA
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METALCASTING TECHNOLOGY DIVISION


JOB STATUS REPORT
For the period: January 1-31, 2007

A. Jobs -in-process

I. CONVENTIONAL CASTING SECTION


Date rec'd Customer J.O. no. Description Qty Resource TCD Remarks
26-Jan Metro Arms 07-1-007 A/T 150kg ind.fce 1 4140 Completed
19-Jan Shooters 07-1-006 A/T 150kg ind.fce 4140 Completed
19-Jan Metro Arms 07-1-005 A/T 150kg ind.fce 1 4140 Completed
16-Jan First&Finest 07-1-004 Cathode contactor L 100 Brass On going
Cathode contactor R 100 Brass On going
12-Jan Shooters 07-1-003 A/T 150kg ind.fce 4140 Completed
10-Jan Shooters 07-1-002 A/T 150kg ind.fce 4140 Completed
4-Jan Napocor 07-1-001 Repair of pattern 1 Wood Completed

II. PRECISION CASTING SECTION


Date rec'd Customer J.O. no. Description Qty Resource TCD Remarks
26-Jan Shooters 07-1-020 T/S of Machines 4 Machines Completed
29-Jan DCCP 07-1-019 T/S of Machines 6 Machines Completed
29-Jan Metro arms 07-1-018 T/S of Machines 7 Machines Completed
24-Jan Althea 07-1-017 Tire marker 50 Brass On going
19-Jan Shooters 07-1-016 T/S of Machines 4 Machines Completed
22-Jan DCCP 07-1-015 T/S of Machines 5 Machines Completed
18-Jan 562 Fab'n 07-1-014 Nozzle fitting 100 SS304 On going
17-Jan M.Pingol 07-1-013 Decorative 12 Items On going
22-Jan Metro arms 07-1-012 T/S of Machines 5 Machines Completed
15-Jan M.Pingol 07-1-011 Jesus icon 100 Brass On going
16-Jan DCCP 07-1-010 T/S of Machines 5 Machines Completed
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15-Jan Metro arms 07-1-009 T/S of Machines 7 Machines Completed
12-Jan Shooters 07-1-008 T/S of Machines 4 Machines Completed
8-Jan DCCP 07-1-007 T/S of Machines 6 Machines Completed
8-Jan M.Pingol 07-1-006 Stem/Moostrance 13/2 Brass 1/8 Delivered
5-Jan MIRCD-FD 07-1-005 Candle holder 12 Brass Completed
8-Jan Metro arms 07-1-004 T/S of Machines 4 Machines Completed
8-Jan Shooters 07-1-003 T/S of Machines 4 machines Completed
4-Jan Metro arms 07-1-002 T/S of Machines 3 machines Completed
2-Jan Shooters 07-1-001 T/S of Machines 4 machines Completed

METALCASTING TECHNOLOGY DIVISION


JOB STATUS REPORT
For the period: February 1-28, 2007

A. Jobs -in-process

I. CONVENTIONAL CASTING SECTION


Date rec'd Customer J.O. no. Description Qty Resource TCD Remarks
7-Feb Cosworth 07-1-015 Ring gear 1 4140 2/28 Delivered
5-Feb DCCP 07-1-014 A/T 150kg ind.fce 1 4140 Completed
5-Feb Metro Arms 07-1-013 A/T 150kg ind.fce 1 4140 Completed
2-Feb Shooters 07-1-012 A/T 150kg ind.fce 1 4140 Completed
5-Feb Regal metallurgy 07-1-011 A/T 500kg ind.fce 1 4140/SS Completed
2-Feb Regal metallurgy 07-1-010 A/T 500kg ind.fce 1 4140/SS Completed
5-Feb Metro Arms 07-1-009 A/T 150kg ind.fce 1 4140 Completed
5-Feb Sikatuna 07-1-008 Fronthead 10 4140 Fce breakdown
16-Jan First&Finest 07-1-004 Cathode contactor L 100 Brass On going
Cathode contactor R 100 Brass On going
INDUSTR Y
INT EGRA TION in
II. PRECISION CASTING SECTION
Date rec'd Customer J.O. no. Description Qty Mat'l TCD Remarks
23-Feb FJ Lafuente 07-1-048 Jar 2 Brass On going
22-Feb Angel Arts Co. 07-1-047 Guitarman casting 1 Brass On going
26-Feb DCCP 07-1-039 T/S of Machines 6 machines Completed
26-Feb Metro Arms 07-1-038 T/S of Machines 6 machines Completed
26-Feb Shooters 07-1-037 T/S of Machines 3 machines Completed
19-Feb DCCP 07-1-036 T/S of Machines 2 machines Completed
19-Feb Metro Arms 07-1-035 T/S of Machines 3 machines Completed
19-Feb Shooters 07-1-034 T/S of Machines 3 machines Completed
12-Feb DCCP 07-1-033 T/S of Machines 3 machines Completed
12-Feb Metro Arms 07-1-032 T/S of Machines 3 machines Completed
12-Feb Shooters 07-1-031 T/S of Machines 3 machines Completed
9-Feb RVM Metals Fab 07-1-030 Guitarman trophy 1 brass Completed
8-Feb Enrod 07-1-029 Stamp mold 7 4140 Completed
8-Feb Bromac 07-1-028 Crown rest 10 SS304 Wax assy
8-Feb Bromac 07-1-027 Outside lever 7 SS304 Excess casting
8-Feb Southbay 07-1-026 Fork 10 SS304 Ceramic mold
5-Feb Metro arms 07-1-025 T/S of Machines 5 machines Completed
2-Feb Shooters 07-1-024 T/S of Machines 4 machines Completed
5-Feb DCCP 07-1-023 T/S of Machines 5 machines Completed
5-Feb Bromac 07-1-022 Inside lever 50 SS304 Wax assy
5-Feb Bromac 07-1-021 Outside lever 14 SS304 Wax assy
24-Jan Althea 07-1-017 Tire marker 50 Brass On going
18-Jan 562 Fab'n 07-1-014 Nozzle fitting 100 SS304 On going
17-Jan M.Pingol 07-1-013 Decorative 12 Items 2/23 Delivered
15-Jan M.Pingol 07-1-011 Jesus icon 100 Brass 2/23 Delivered

METALCASTING TECHNOLOGY DIVISION


INDUSTR Y
INT EGRA TION in
JOB STATUS REPORT
For the period: March 1-31, 2007

A. Jobs -in-process

I. CONVENTIONAL CASTING SECTION


Date rec'd Customer J.O. no. Description Qty Mat'l TCD Remarks
27-Mar Metro Arms 07-1-020 A/T 250 kg ind.fce 1 4140 Completed
15-Mar Shooters 07-1-019 A/T 250 kg ind.fce 1 4140 Completed
26-Mar Regal metallurgy 07-1-018 A/T 250 kg ind.fce 5 4140 Completed
5-Mar Euromenica Trade 07-1-017 5-Tooth Gear 1 1045 On going
26-Mar KSS Philippines 07-1-016 Wood pattern wood 3/12 Delivered
16-Jan First&Finest 07-1-004 Cathode contactor L 100 Brass 3/1 99 pcs delivered
Cathode contactor R 100 Brass 3/1 99 pcs delivered
Delivered
II. PRECISION CASTING SECTION
Date rec'd Customer J.O. no. Description Qty Mat'l TCD Remarks
26-Mar DCCP 07-1-051 T/S of Machines 5 machines Completed
26-Mar Metro Arms 07-1-050 T/S of Machines 8 machines Completed
26-Mar Shooters 07-1-049 T/S of Machines 4 machines Completed
23-Feb FJ Lafuente 07-1-048 Jar 2 Brass 3/22 Delivered
22-Feb Angel Arts Co. Inc. 07-1-047 Guitarman casting 1 Brass 3/23 Delivered
22-Mar DY3M Metal Tech 07-1-046 Lock frame 3 SS 304 3/22 Delivered
Lock holder 3 SS 305 3/22 Delivered
Lock 3 SS 306 3/22 Delivered
19-Mar Metro Arms 07-1-045 T/S of Machines 7 machines Completed
19-Mar Shooters 07-1-044 T/S of Machines 3 machines Completed
12-Mar Metro Arms 07-1-043 T/S of Machines 6 machines Completed
12-Mar Shooters 07-1-042 T/S of Machines 3 machines Completed
5-Mar Metro Arms 07-1-041 T/S of Machines 5 machines Completed
INDUSTR Y
INT EGRA TION in
5-Mar Shooters 07-1-040 T/S of Machines 3 machines Completed
24-Jan Althea 07-1-017 Tire marker 50 Brass 3/28 Delivered
18-Jan 562 Fab'n 07-1-014 Nozzle fitting 100 SS304 On going

METALCASTING TECHNOLOGY DIVISION


JOB STATUS REPORT
For the period: April 1-30, 2007

A. Jobs -in-process

I. CONVENTIONAL CASTING SECTION


Date rec'd Customer J.O. no. Description Qty Mat'l TCD Remarks
21-Apr Regal metallurgy 07-1-029 A/T 250 kg ind.fce 1 SS Completed
23-Apr Shooters 07-1-028 A/T 250 kg ind.fce 1 4140 Completed
24-Apr Bea Tech 07-1-027 Steel disc perform 2 4340
19-Apr Metro Arms 07-1-026 A/T 250 kg ind.fce 1 machine Completed
13-Apr Shooters 07-1-025 A/T 250 kg ind.fce 1 4140 Completed
16-Apr Regal metallurgy 07-1-024 A/T 250 kg ind.fce S/S Completed
18-Apr Bea Tech 07-1-023 Brass impeller pattern 1 Brass
13-Apr Aeropac 07-1-022 Front head 751 3 4340
Front head 90 3 4340
Front head bushing 10 4340
Front head 60 3 4340
Lock retainer 20 4340
24-Apr DCCP 07-1-021 Crucuble Fce 100kgs 2 Al Completed
5-Mar Euromenica Trade 07-1-017 5-Tooth Gear 1 1045 4/3 Delivered

II. PRECISION CASTING SECTION


Date rec'd Customer J.O. no. Description Qty Mat'l TCD Remarks
INDUSTR Y
INT EGRA TION in
23-Apr DCCP 07-1-065 T/S of Machines 4 machines Completed
23-Apr Metro Arms 07-1-064 T/S of Machines 9 machines Completed
23-Apr Shooters 07-1-063 T/S of Machines 4 machines Completed
16-Apr DCCP 07-1-062 T/S of Machines 3 machines Completed
16-Apr Metro Arms 07-1-061 T/S of Machines 8 machines Completed
13-Apr Shooters 07-1-060 T/S of Machines 4 machines Completed
4-Apr Lamon Bay 07-1-059 Center Decal 34 1020 4/4 Delivered
Corner decal 68 1020 4/4 Delivered
Footing 68 1020 4/4 Delivered
4-Apr Pacific Plaza Cond. 07-1-058 Window lock 400 SS 304 On going
4-Apr Pacific Plaza Cond. 07-1-057 Window lock 600 SS 304 4/4 Delivered
10-Apr DCCP 07-1-056 T/S of Machines 4 machines Completed
10-Apr Metro Arms 07-1-055 T/S of Machines 8 machines Completed
10-Apr Shooters 07-1-054 T/S of Machines 4 machines Completed
2-Apr Metro Arms 07-1-053 T/S of Machines 1 machine Completed
2-Apr Shooters 07-1-052 T/S of Machines 3 machines Completed
18-Jan 562 Fab'n 07-1-014 Nozzle fitting 100 SS304 4/2 Delivered