&| Covalence’. tt ra ety SEALFORUFE PRODUCT DATA SHEET COVALENCE® HTLP60 Product information ‘A gith weld protection system for three-layer coated pipes, Product description: Covalence® HTLP6O system ie @ wrap-eround heat-shankable sleeve which replicates the structure and performance ‘of mikappiies three-layer PE costings. HTLP6O also has excellent ‘compatibity and has been extensively used on mary othe millapplied coatings (see below), | Construction: Three-layer eystem First layer. Liquid epoxy, solven-ree two-component. ‘+ Second layer High shear streneth copolymer adhesive, + Third layer: Reciation cross-inked, high density povethylene with Permanent Change Indicator (PCI). DDuting installation, the epoxy is applied tothe prepared pipe surtace and the heat-shrinkable sleeve is immediately wrapped around the joint over the wet epony. Heats then applied tothe sleeve which shrinks to form 2 tight ft around the joint. While curing, the epoxy forms strong ‘mechanical and chemical bonds tothe pipe surface & othe copolymer _achesive layer. The racation cross-linked outer layer forms & tough barrier agaist mechanical damage and moisture transmission. Features: | + Ful resistant o shear forces induced by sol and thermal movements. + Sleeve applied over wot epoxy, alowing formation ef strong mechanical & chemical bones, - + Superior cathodic aisboncment and hot water immersion resistance. ‘= Fully reconstructs the coating of three-ayer coated pipes, ‘+ Dimpled backing provides a “permanent change” indicator for application of heat Benefits: = The HTLP is tough & lasts as long as 2 S-layer, mil-applied coating * Allows fast appication combined wih high performance! «© Offers the optimum barrier protection against corrosion, * BILE eytems alow ho pone to havea Vitaly monolheceatng system, + Ensures correct application heat & allows easy post-heat inspection Reliabe inspectabilty at any tre. EEE ‘Backing |Propery Test method Typical value ‘Tonsile stengih at ASTM D636 ‘300 pal 228 Pay break (Elongation at break AST Dae 500% Hardness, Shore D ASTM 2240, 57 ‘Shrink force ‘ASTM 0 636, Opa) 150° 202" i. (Bisieetis strength ASTWID 148 ‘300 Win OS RV) Moisture absorption ASTMD 570 04%, EN 12068 11 psi @ 86°C (1 @iomm (oeymin 0.22 Nm? 50°C (122° | aT TT TET ‘Property Test method Typical value ee! to steel EN 12068 32Nmm 10 mm (0.4°ymin F Gathodle disbondment Smads Hoot water Immersion ——ASTMD B70 Ne delamination, no 120 days, @ 60°C dieters or water ngrece 40°F ‘Soil ates creep ‘0.000 mm OOOERTA, ms 65°C (149°) resistan Low temperature ASTM D 2871.0 aT ATF sloxibi (impact resistance EN 72088, Cass C15. Indentation resistance EN 12088, Gass Residual ickness : @ec (aor) > 06mm" | ¥Canatueten 70-15 ar ticker. ‘Note: The typical values in his data sheet are based on lab prepared ‘samples. Vaiues shown erent to be interpreted as product specifcations, ee esas ere Performance EN 12068 Clase C5 ‘Backing a5 CismmO7smm oem) temm supplied (0.030 in)_| (0.030in | (©.081h) | (0.080.m) Backing faly Wee] 100mm | 1.00mm | 140mm | 200 mm Tine coatings DEBE] recovered (0.039 in) | 0.038in) (0.086 in) | (0.078 im) | Min. preheat temperature TOC (188°F Adhesive a8 ‘00mm | 180mm 150mm | 180mm [Recommended pipe preparation Sa 24 supplies (0.038) (0.060) | (@071in) Soil stress restrictions ‘None * Minimum order quanies aoolyPRODUCT DATA SHEET COVALENCE® HTLP60-HP nas © UNI Designates pre-atached Optional elosure patch rama Ral for Taba ‘Example HTLP6O-20X100/C-RL | Designation Standard ordering options w sing iemperalue°G) 60 -65°C (18 20 Rot wiat in) (Sw) 17 (775° 01450 my 20 (20.25'6r514 mm) 124 (23 0" 800 mm)" 00 Roivergh WIS) oO 50m 76 Proauat thickness 7B nas | c | _————} ‘Closure patches [to be ordered Example WPCP-1V-4X17 1 Designation ‘Standard ordering options 4 Patch width (Pw 4 (109 mm) 6 (150 mm) 53.200 mm) 47 (97 78" oF 460 mm) 20026" 0r 514mm | 24 (23.50" or 600 mm)" =e Sleeve cut lengths and approprate closure petch widths depend on the Pipe size and product constructon, see latest application AT-GIRTHWELD, 7 Patch engin ony For proper product installation, see latest installation instruction, EC Recommended HTLPSO Wpe preduets are nstaled wih S1301- Covalonce® HTLP type products are avaliable primer Mepory pimer = "As cat pace (pre-cut wth separate closure patch) pony primers are orcered separately = As Uniateeve (pre-cut wth ataches closure patch) Fermor esa iomatan an afoy primar = 8 arol (closure patenes to be ordered separate 00 appcaton ables POS: Ee Rene ‘te apleaten ot pasa vay, cost ‘Selec steve wisth hat wil overlap onto the milappld coating by 60 2 Sea For Life Represertatve of Authored ‘rm @ inches) minimum on eash sce ofthe wed ent Tones 0% Distibuo: for rate of coverage gudonce. triage urrg instaltion steve nto account when eslcatng HATA Hanl wih cae. Keep Boxes Uprah tninmum sieeve wh Storage Sore indor, clean and dry, evay from deck sunigh in abel place bob *30%0. United (earpiece Tunrsteave Settle ‘Exarple ~ HTLP6O-16000X17/6UNI] Designation Standard ordering optlons Operating temperature (C) — 0 (=65°C (149"F)) Docu ‘Extensive information avaiable on our web- "18000 Ouside ppe diameter (mis) 2375 T00 000 te. Applicaton instructions and oher {ON50.~ON2509 Gecumentation can be ebtained by contacting 7 Sieeve wa a) Sa) 17 7.75" or 450 me ‘ur head ofen, rom our local dstibutr or by 20 (20.25" or 514mm)" L ‘sending an emailto life.com (28.50° oF 800 mm)* Certified staff ‘Appicalion ofthe described Sm 7 Preduet thickness iB ‘should be caried out by cetiied personnel. @ MSP @M PEeTROLEO Fer cana eas ofa Disb | Resets ae SEALFORLIFE “'roicre“® ndustries&\Covalence’. ieetriaiicine PRODUCT DATA SHEET SEALFORLIFE COVALENCE® $1301-M EPOXY PRIMER Description: $1301-M primer is a specially formulated 100% volume solids (solvent-less) 2 component epoxy. Recommended use: As an epoxy primer in a 3 layer polyethylene coating system for superior corrosion protection Of field welded joints of steel pipes. Can be used with Covalence 3 layer coating systems: HTLP8O (-HP), HTLP60 (-HP), DIRAX, ROCSSOE. For HTLP6O, DIRAX, ROCSEOE the epoxy primer needs to be applied on the steel surface only. For HTLP6O-HP and HTLP60 (-HP) the epoxy needs to be applied onto the ste! surface AND onto the SLPE line coating When the line coating is FBE or CTE the epoxy need to be applied on the line coating for al products. Colour: Black Volume solids: 700% Weight solids: 700% Mixing ratio: (by volume) = 3 parts of base (part A) to 1 part of hardener (part B) (by weight) : 5 parts of base (part A) to 1 part of hardener (part 8) Typical coverage: 6.0 sq.militre (64.7 8q filitre) or 22.7 sq mVUS gallon (244.5 &q,R/US gallon). This coverage based on 100-150 microns or 4-6 mils average thickness. Specific gravity: Base 165 Hardener: 1 Typical thickn 100-150 microns (4-6 mils) Pot li ‘30 min at 23°C (73°F), 1 min at 40°C (10°F) ‘Shelf lite ‘Syears 23°C (73°F, 163°F), out of direct sunlight. Shelf ife will be less at higher temperatures, Part A (Base): 143°C (080°F) Part B (Hardener) > 118°C (244°) Do not dilute. 1. Prepare the pipe surface as recommended in the product application guide. 2, Pour hardener into base as per mixing ratio, Stir the mixture for approximately 1 minute to ensure a homogeneous mixture. For twin packs: remove the clip and roll the twin pack for min 1 minute, see detailed application guideline on the twin pack 3, Carefully apply mixed epoxy primer as indicated in the product application guide.PRODUCT DATA SHEET COVALENCE® $1301-M EPOXY PRIMER Epoxy usage on steel surface only: ‘Assumption: 300 mm or 12" cut back, coverage 6.0 sq mitre Pipe diameter Quantity required (ml) #Joints/_—# Joints! DN inches Part A PartB _USgallon litre 80 3.500 10.6 a5 267 70 1007 4.500 137 46 207 54 150 6.625 20.1 BT 141 37 200 8625 26.2 87 108 28 250 10.750 326 108 a7 22 mz) 12750 387 12.9 73 19 350 14.000 42.5 142 66 17 400 16000486 S182 58 __15 450 18.000 546 782 51 13 500 20.000 607 202 46 12 550 22.000 66.8 23 a2, TT 600 24.000 72.8 24.3 38 10 650 26 000 7389 26.3 35 9 ~ 700 28.000 85.0 28.3 33 8 750 30.000 sit 30.4 3 8 800 32.000 ort 32.4 23 7 850 34,000 103.2 344 27 7 00 36.000 108.3 36.4 25 6 950 38.000 115.3 38.4 24 6 1000 40.000 i244 40.5 23 6 Epoxy usage on steel surface and line coating: ‘Assumption: 450 mm or 17.5" wide HTLP60 sleeve, epoxy width = sieeve width, coverage 6.0 sq militre Pipe diameter Quantity required (ml) #Joints/-—# Joints/ DN inches Part A PartB US gallon litre Eg 3.500 157 52 180 a7 700 4500-202 67 740 37 150 8625 297 38 95 25 200 8.625 387 728 73 5 250 10.750 48.3 16.1 58 15 300 12.750 872 184 48 13 350 14.000 62.8 20.9 45 11 400 16.000 71.8 239 38 10 450 78.000 2028 269 35. 8 0020.00 58 299 a 8 550 22.000 $87 328 28 7 600 24.000 1077 35926 6 ___ 850 26.000 1167 38.9 24 6 700 28.000 1257 41.9 22 5 750 30.000 1347 449 2i 5 800 32,000 143.6 478 78 5 850 34.000 1626 50.9 18 4 900 36.000 1616 53.9 17 4 ‘950 38.000 7706 56.9 6 4 71000 40.000 170.8 508 15 4 For other sleeve widths, divide by 17.78 and multiple by new sleeve wiath in inches.PRODUCT DATA SHEET COVALENCE® $1301-M EPOXY PRIMER Example: 20° (508 mm) sleeve width on a DN400 diameter pipe Part A: 71.8 ml x 20/17.75 = 80.9 mi Part B: 23.8 mi x 20/17.75 = 26.9 mi "S1307 M Pot Life and Gel Time Chart: Temperature Pot life Geltime __Drytime ‘Shore D70 20°C 54 min 64min ‘117 min 10 hr 25°C 29 min 59 min 105 min & hr 30 min 30°C 20 min 52min 80 min ‘4 nr 30 min 3501S min 46 min 2 min Shr 40°C 11 min 35 min 43 min Thr 60 min Note: 1. Pot life date are obtained by mixing 600 g of Part A and 120 g of Part B. Part A and Part B temperature before mixing is as specified (20, 25, 30, 35 or 40 degrees C) and keep the mixture at the environment ofthat temperature after mixing, 2. Gel time, dry time and Shore D70 date are from 40-80 mils thin film, Ordering info: Twin packs: ‘The twin packs are available as single twin packs or as a kit with applicator pad and 1 pair of nitrile safety gloves. Single twin pack: $1301-M-TP-200ML-300GR(C18) Twin pack kit with EQ-PR-APPLICATOR (grey foam pad) & safety gloves. $1301-M-TP-200ML-300GR-KIT(C10) Twin pack kit with EQ-PR-APPLICATOR-S (white foam pad with felt) & safety gloves: $1301-M-TP-200ML-300GR-KT3(C10) ‘Other twin pack sizes are made to order only with MOQ of 5000 pc. Min. size is 75 ml, max. size is 300 mi Order quantity should be multiples of box quantity 200° indicated in the product description (Cx) Bulk Epoxy: Base : $1301-M-PART-A-18L-28.7KG Hardener: $1301-M-PART-8-18L-18KG ‘Always order in multiples of 3 pails of part A by + pail of part B. For accessories to apply epoxy see DS-ACCESSORIES. These need to be ordered separately. Documentation Extensive information s available on our web-site. Appicatoninsitucions and other documentation can be obtained by ‘contacting our head office fom istrbutor or by sending an ema to infog@sealtorife.com CGerified staff Application of the described coating sysiem shall be carned out by earthed perscnnel. @MSP