fF IEEE S22 42 MM 4805702 0505597 978 me 3 TREE Std 522.1992 (Raviion of TEER Std 022.877) IEEE Guide for Testing Turn-to-Turn Insulation on Form-Wound Stator Coils for Alternating-Current Rotating Electric Machines Or rane anced IEEE Power Engineering Society Sponsored by the Electric Machinery Committee CONS ae ey lueaaats IEEE Std 522-1992 Sr eee pera QD” —rattoded by te InsutofEcicl and crore Engineer Ine, 2 Eat 1 Strat, Maw Yok MY 1OTE USA, HEE —Soptamber 11,1992 siss06 cory ne auglecreciae detone ngnes We caren chase ete Escaneado con CamScannerTEEE S22 92 MM 4805702 OSOSS598 8O4 om IEEE Std 522-1992 Revision of IEE Std 622-197) IEEE Guide for Testing Turn-to-Turn Insulation on Form-Wound Stator Coils for Alternating-Current Rotating Electric Machines ‘Spoasor Electric Machinery Committee of the IEEE Power Engineering Society Approved June 18, 1992 IBEE Standards Board Abstract: Suggestions are made for testing the diclectrie strength of the insulation separat- ing the various turns from each other within multiturn form-wound coils to determine their acceptability. Typical ratings of machines employing such coils normally lie within the range of 200 kW to 100 MW. The test voltage lovels described do not evaluate the ability of the turn insulation to withstand abnormal voitage surges, as contrasted to surges associated with nor- mal operation, The suggestions apply to: (1) in vidual stator cals after manufacture; (2) coils in completely wound stators of original manufacture; (3) coils and windings for rewinds of used machinery; and (4) windings of machinesin service to determine their suitability for fur- ther service (proventive-maintenance testing). Coil service conditions, test devices, and test sequence are discussed. High-frequency test levels for new coils during winding, and for applying surge tests to complete windings, aregiven. ‘Keywords: ac machines, power system transits, rotating-machine insulation testing "The Inaituta of Electrical and Electronica Eogincer, In. is Ban th trons wld, 100110, OSA Copyright o1902y the Insitute of lect and Berroes Ealacer Ie ‘All rights reserval Publihed 1992 Pristedia the United State of America ISBN 1-5m57.252-4 [No part ofthis publication maybe reproduced in any farm, ‘han electronic ratricod eystem or others, without the prior written pension ofthe publisher | Copyright by the institute OF Electrical & Electronics Engineers Inc Mon Nov 15 14:47°53 1999 Escaneado con CamScannerTopynght by the Institute OF Electrical & Electronics Engineers ton Now 15. 14:4806 1999 IEEE S22 92 MM 405702 0505599 740 me ‘EEE Standards documents are developed within the Technical Com- mittees of the IEEE Societies and the Standards Coordinating Commit- the IEEE Standards Board. 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Escaneado con CamScannerTEE 522 92 MM 4805702 OSOSb00 242 mm Foreword @ (Tin fever not puto EEE td 822190, TEC fr etn Tra tsTar Tamla on Form ‘Wound Stator Colla for Alternating.Current Rotating BlscaieMachines) revision of IEEE Std 522-1977 was initiated by the Insulation Subcommittee (now Materials Subcommmiee of the Rotaling Machinery Committee of the IEEE Power Bngineer ing Society. At the time that this standard was completed, the working group had the follow- ing membership: Bal K. Gupta, Chair D.Amat TL Kk EL. Owen NK.Ghat A Kovtsoakoe Rahder C.Heising ‘8. Lindhat DLE. Schomp K Heory TJ. Loven RL Sholts TA. Higging E Lotta Je G.C. Sine D. W.Jackson J. de Marco TR Vaile LF Klataake B.Miynar C.A. Wihon NE. Nilson At the time that it balloted and approved this standard for submission to the IEEE Stan- dards Board, the Materials Subcommitteo had the following membership: E.J.Adolpson G.HMiler PLB, Alexander O:M Nassar D.Amdt RH Rahder RL, Balko CM. Rowe DLE. Schomp RLF Sharrow RL Schulte W.G. Stifter e GC. Stone 3 Re e 2 When the IEEE Standards Board approved this standard on June 18, 1992, it had the fol- lowing membership: Marco W. Migliaro, Chair Donald C. Loughry, Vice Chair Andrew G. Salem, Secreta’ Desni Boin old Ss Dean Post Soa Erato Livesnte Soe Gea ‘he Rap Wins eet Bee Pectin rove EMOTE Rr Jay Forster* Joseph Koeplinger* Gary 8. Robinson BUT Fata tin est Rani Go Reraaeh inere ‘ices Towra ie Soe ‘Noster Bae sie th ivig mong TES Standard Bard hn father Sema it Here Ragin pols ea Sey ae er Arr ° saad date Ber ‘Conyright by the institute Of Electrical & Electronics Engineers Inc ton Nov 15 14:48:10 1999 Escaneado con CamScannerIEEE S22 92 MH 805702 OSOSLOL 329 mw V Contents 6. High-Frequency Test Levels for New Coil 7. Maintenance Tests or Tests After Installation of Machines... 8. Bibliography. FIGURES Fig1 Coil Electrical Impulse Voltage Withstand Envelop Tig2__ Alternative Coil Impulse Voltage Withstand Envelope. APPENDDXES: Appendix A ‘Test Procedures and Methods, Appendix B Sample Test Form... APPENDIX FIGURES Fig At Surge-Inducing Coil Fig A2 ‘Suggested Arrangem: ipm Fig A3 Voltage Waveform for Short-Circuited and Normal Voltage Tost Meth 4 nnn Fig Ad ‘Waveforms of Short-Cireuited and Normal Coils Tested Directly Conneeted, in the Iron.. Fig AS Schematic Circuit for Marx Generator... ‘opyright by the institute Of Electrical & Electronics Engineers Inc fon Nov 15 14:48:12 1999 Escaneado con CamScannerSee eT a ee pyright by "IEEE S22 92 MM 4805702 OSOSLO2 Ob5 mm IEEE Guide for Testing Turn-to-Turn Insulation on Form-Wound Stator Coils for Alternating-Current Rotating Electric Machines 1, Introduction 1.1 Many alternating-current rotating electric machines are designed to have multiturn form- ound stator coils, In these cases, the winding has two separate but interrelated insulating, arriers: (2) between the various turns (turn insulation) (2) hetween the turns and ground (ground insulation) Failure of either of these barriers will prematurely terminate the service life of the machine. A test level, twice rated voltage plus 1 kV, for the ground insulation has been in existence for many years, This guide suggests methods and test levels for the turn insulation, 1.2 Experience has shown that turn-insulation failures ean be precipitated by abnormal steep- front surges caused by factors such as lightning strokes, faulty breaker closures, or the mal- function of various types of switching devices. However, turn-insulation failures ean also be caused by surges during normal bre’.ker operations when the circuit conditions are such that the rise time of the surge at the m. chine terminals is less than a few microseconds. A mea- sure of protection from such surges may be provided by installation of devices such as wave- sloping capacitors at the machine terminals and surge arrestors, or by increasing turn-to-turn insulation. When used for this purpose, capacitor ratings are usually chosen to extend the rise time of voltage surges to 5 ys or longer. 1.3 References are given for determining surge environment and strength of electric machines in the Bibliography (Section 8). 2. Scope and Reference 2.1 Scope. The purpose of this guide is to mako suggestions on testing the dielectric strength of the insulation separating the various turns from each other within multiturn form-wound coils to determine the acceptability of the coils. Typical ratings of machines employing such coils normally lie within the range of 200 kW to 100 MW. Test voltage levels described herein do not evaluate the ability of the turn insulation to withstand abnormal voltage surges, as contrasted to surges associated with normal operation. These suggestions apply to: (2) Individual stator coils after manufacture (2) Coils in completely wound stators of original manufacture (3) Coils and windings for rewinds of used machinery (4) Windings of machines in service to detormine their suitability for further service (pre- ventive-maintenance testing) fe Institute Of Electrical & Electronics Engineers Inc jon Nov 15 14:50:51 1999 Escaneado con CamScannerIEEE S22 92 WM 4805702 OSOS603 TT) a IEE Sta 522-1992 IEEE GUIDE FOR TESTING TURN-TO-TURN INSULATION ON FORM-\OUND 2.2 Reference. This guide shall be used in conjunction with the following publication: (1 IEEE Std 43-1974 (1991), IEEE Recommended Practice for Testing Insulation Resistance of Rotating Machinery (ANSI) 8. Service Conditions 3.1. The maximum operating (line frequency) voltage difference between turns in a Satresisron 7, = FRONTRESISTOR G = LOAD CAPACITOR Fy = RESISTIVE POTENTIAL DIVIDER Fig A5 Schematic Circuit for Marx Generator e Circuit parameters are for guidance only, Other appropriate values may be used to produce the required impulse shape. 18 Escaneado con CamScannerTEEE S22 92 mm ya05702 DS05ui4 EST = a IEEE STATOR COILS FOR ALTERNATING. CURRENT ROTATING ELECTRIC MACHINES ma 9.1992 Appendix B Sample Test Form Name Machine S/N. ‘Test No. Date Manufacturer Time, Inmulation Rasitanea' Amin____— 10min PL__———Passed: Yos__No__ 1 min 40°C) 10 min 40°C) ‘Temp. Rel. Bum. Test Equipment: S/N:________Gal/Date:____ Cal. Due: Electrical Voltage Impulse Test Tapa Tat reps’ [tap ew [ee oa | estan racer paar] OS | Heaton oe [rar] 8 | SS re re ‘Test Equipment ‘Test Equipment ‘Total No. of Coil 3. Test Level (kV): Comments: *per unit Escaneado con CamScanner__e|"—=— -.- ————————__ i TEEE S22 92 mm 4a0S702 OS05617 Stk mm sovissaraes @ Pe Copyright By the instituce OF Electrical & Electronics Engineers Inc ‘on Nov 15 14:59:03 1999 Escaneado con CamScanner