Ssdc5100-Dossier Tecnico Manual Servicio - 1 To em

1
24-sep-2014
ESTADO DE APROBACIÓN DEL DOCUMENTO CLIENTE

DOCUMENTO PUBLICADO PARA Uso interno Aprobación Información
FIRMADO FECHA
ESTADO DEL DOCUMENTO (nombre e iniciales) DD/MM/AA
A- Aprobado sin comentarios Proceder con las obras
B- Aprobado con comentarios como anotado. El contratista
puede continuar con las obras aplicando el comentario
indicado por la compañía
C- NO APROBADO: revisar y/o volver a volver a presentar.
El contratista no puede continuar con las obras
D- Recibido solo a título informativo y Revisado
01 24-09-14 EMITIDO PARA APROBACIÓN DEL CLIENTE EMR CIISC

No FECHA DESCRIPCIÓN DIS. APR.
REVISIONES
DISEÑÓ: CHLORIDE REVISIÓ: CIICS
ELABORÓ: EMERSON APROBÓ:
PROYECTO:
FABRICACION Y SUMINISTRO DE UPS CHLORIDE Y BATERIAS ENERSYS PARA EL
PROYECTO PMSI ENERGIA & VAPOR
ORDEN DE COMPRA No:
1346-01-30-E0-4270-001
TITULO:
Manual de servicio SSDC5100 (Libro técnico)
CODIGO DEL DOCUMENTO
SSDC5100-DOSSIER TECNICO
No. DE HOJAS: REVISIÓN:
116 01
2
Tabla de contenido
NUMERO DE DOCUMENTO TITULO PAG
DOCUMENTOS DE DISEÑO
SSDC5100-HJD-01 Hojas de datos ........................................................................................ 3
SSDC5100-PLN-01 Diag. unifilar general planos de detalle con identificacion de partes.... 7
SSDC5100-PLN-03 Diagramas de control y cableado............................................................40
SSDC5100-CER-02 Especificación de preparación de superficie y pintura ..........................46
LISTA DE REPUESTOS
SSDC5100-SFO-01 Lista de repuestos ...................................................................................52
MANUAL DE OPERACIÓN Y MANTENIMIENTO
SSDC5100-MAN-01 Manuales de instalación operación y mantenimiento .............................56
SSDC5100-CAT-01 Catálogos ..................................................................................................172

3

FIRMADO FECHA
D- Recibido solo a titulo informativo y Revisado

01 28-01-14 EMITIDO PARA REVISION DEL CLIENTE EMR CIISC
REVISIONES
PROYECTO:
FABRICACION Y SUMINISTRO DE RECTIFIACADOR CHLORIDE Y BATERIAS ENERSYS
PARA EL PROYECTO PMSI ENERGIA & VAPOR
ORDEN DE COMPRA No:
1346-01-30-E0-4270-001
TITULO:
HOJAS DE DATOS
SSDC5100-HJD-01
04 03
4
"INGENIERÍA, COMPRAS, CONSTRUCCIÓN, MONTAJE Y PUESTA EN 1346-01-10-E21-ESP-015

OPERACIÓN DE LAS OBRAS REQUERIDAS PARA LA IMPLEMENTACIÓN DEL
SISTEMA DE ENERGÍA Y VAPOR DEL PROYECTO PLAN MAESTRO DE
SERVICIOS INDUSTRIALES (PMSI) DE LA GERENCIA REFINERÍA Rev. 1
BARRANCABERMEJA”
No cliente: GRB-MA0011889-12001-ID-ELE-ET-015
HOJA DE DATOS SISTEMA DE CORRIENTE CONTINUA SUBESTACIÓN ET-220
TAG / IDENTIFICACION LV-DC-UPS-01
COTIZACIÓN / PROPOSAL COMPRA / PURCHASE
Ítem Descripción Requerido Unidades Garantizado Rev Observaciones

GENERAL
1 Fabricación (1) Chloride
2 Referencia y/o modelo (1) APD 12-125-700-480
De acuerdo con el numeral 7.1 De acuerdo con el numeral 7.1
Aspectos constructivos ECP-VIN-P-ELE-ET-018 ECP-VIN-P-ELE-ET-018 1
3
Pruebas de aceptación de equipos y puesta en marcha 1
4 ECP-VIN-P-ELE-ET-018 ECP-VIN-P-ELE-ET-018
De acuerdo con el numeral 5 de esta especificación De acuerdo con el numeral 5 de esta
Doc. No. GRB-MA0011889-12001-ID-ELE-ET-015 especificación
Condiciones de entrega Doc. No. GRB-MA0011889-12001-ID- 1
5 ELE-ET-015
De acuerdo con el numeral 5 de esta especificación De acuerdo con el numeral 5 de esta
Doc. No. GRB-MA0011889-12001-ID-ELE-ET-015 especificación
Empaques Doc. No. GRB-MA0011889-12001-ID- 1
6 ELE-ET-015
Documentación Requerida 1
Planos y Esquemas 1
Garantías 1
10 Transporte y entrega en sitio SI SI
11 Repuestos de arranque SI SI 1
12 Repuestos para un (1) año de operación SI SI
13 Herramientas para montaje y mantenimiento (3) SI
14 Asistencia técnica
15 Al montaje SI SI
16 A la puesta en servicio SI SI
17 Servicio técnico post - venta (Incluido Capacitacion) SI SI 1
Requisición de Sistemas de Corriente

Requisición de Sistemas de Corriente Continua
Continua (Cargadores y Baterías)
Documentos Integrantes de la Solicitud de Cotización (Cargadores y Baterías)
Doc. No. GRB-MA0011889-12001-ID-
Doc. No. GRB-MA0011889-12001-ID-ELE-MR-216
ELE-MR-216
18
Especificación Sistemas de Corriente

Especificación Sistemas de Corriente Continua
Continua (Cargadores y Baterías)
Especificación / Complemento (Cargadores y Baterías)
Doc. No. GRB-MA0011889-12001-ID-
Doc. No. GRB-MA0011889-12001-ID-ELE-ET-015
ELE-ET-015
19
Ver ANEXO 1. A ser diligenciado por el proveedor del
Lista de Desviaciones - Declaración de Fiel cumplimiento Ver anexo
20 equipo
De acuerdo con ECP-VIN-P-ELE-ET-
Programa de fabricación, pruebas y despacho a sitio Ver especificacion anexa ECP-VIN-P-ELE-ET-018. 1
21 018
22 PROJECT ó PRIMAVERA SI SI
De acuerdo con el numeral 5 De acuerdo con el numeral 5
Normas aplicables Job Instruction ECP-VIN-P-ELE-ET-018 Job Instruction ECP-VIN-P-ELE-ET- 1
23
018
De acuerdo con el numeral 10.1 de esta especificación De acuerdo con el numeral 10.1 de
Doc. No. GRB-MA0011889-12001-ID-ELE-ET-015 esta especificación
Condiciones Ambientales Doc. No. GRB-MA0011889-12001-ID-
24 ELE-ET-015
IDENTIFICACIÓN DE LA OBRA
25 Cliente ECOPETROL, REFINERÍA BARRANCABERMEJA
PLAN MAESTRO DE SERVICIOS INDUSTRIALES DE
26 Nombre del proyecto LA REFINERÍA DE BARRANCABERMEJA (EPC1-
ENERGÍA Y VAPOR)
27 Nombre de la intalación Subestación Eléctrica ET-220
28 Ubicación Barrancabermeja - Santander

CONDICIONES DE OPERACIÓN
29 Capacidad (1) Amp 500 1
30 Seguridad para el personal del servicio SI SI
31 Corriente de cortocircuito (1) kA 14 1

32 Momentaneo (1/2 ciclo)
33 Trifásico 10 KA(rms) 10
34 Monofásico (falla a tierra) 10 KA(rms) 10
35 Intercambiabilidad
Todos los componentes électricamente iguales son intercambiables SI SI
36
mecánicamente
REQUERIMIENTOS TÉCNICOS
37 Equipo paquete
38 Rectificador SI SI
SI
39 Cargador de batería (instalado en la parte inferior del gabinete) SI
40 Equipo de medida SI SI
41 Dispositivo de protección SI SI
42 Tablero de distribución SI SI
43 Banco de baterías SI SI
5

BARRANCABERMEJA”
BATERIAS
44 Fabricante (1) ENERSYS Nota 3.
45 Modelo (1) ES 29
46 Tropicalización SI SI
47 Tipo de batería Plomo-Acido tipo abierta Plomo-Calcio abierta
48 Tiempo de vida esperado a 40° C 10 Años 20 años @ 25°C
49 Condiciones de tensión Baterías
50 Tensión nominal 125 Vcc 125
51 Tensión de flote nominal 135 ± 0,5% Vcc 135 ± 0,5%
52 Tensión de ecualización nominal 140 ± 0,5% Vcc 140 ± 0,5%
53 Tensión minima 100 Vcc 100
54 Condiciones de tensión Celdas
55 Tensión por celda (1) V 2
56 Tensión maxima (1) V 2,35
57 Tension minima (1) V 1,67
58 Tensión de flote nominal (1) V 2,25
59 Tensión de ecualización nominal (1) V 2,28
60 Tensión minima (1) V 1,67
61 Cargada (1) Vcc 2,25
62 75% de carga (1) Vcc 2.2 -- 2.25
Dos bancos de baterias de 60 celdas En total 120 celdas por
63 Numero de celdas Dos bancos de baterias de 60 celdas cada uno. / (1) 1
cada uno. / (1) los dos bancos.
64 Capacidad por celda 900 A-h 900 1
Por cada banco de
65 Capacidad del banco 900 A-h 900 1 baterias
66 Autonomia del banco de baterias para los A-h requeridos 24 Horas 24
67 Aumento de carga de corriente (1) A 90
Condicion de 0 - 95%
68 Tiempo de recarga luego de la descarga 12 HORAS 12 1 de descarga.
69 Celdas modulares SI SI
70 Dimensiones por celda
71 Largo (1) mm 257
72 Ancho (1) mm 274
73 Alto (1) mm 475
74 Peso por celda (1) kg 79,9
75 Dimensiones del Rack (Se incluye en el alcance)
76 Largo (1) mm 4267,2 Frente
77 Ancho (1) mm 304,8 Profundo
78 Alto (1) mm 1219,2 Alto
79 Disposición grafica del Rack (Se incluye en el alcance) SI SI

Se incluyen conectores interceldas y
80 Aspecto constructivo y accesorios (Se incluye en el alcance) Si 1
Racks Antisísmicos
CARGADOR DE BATERÍA
81 Fabricante (1) Chloride Nota 3.
82 Modelo (1) APD 12-125-700-480
83 Tropicalización SI SI
84 Diseño de estado solido SI SI
85 Condiciones de Tensión y Frecuencia de entrada

86 Tensión nominal 480 (3 Fases) VAC 480 (3 Fases) 1
87 Frecuencia nominal 60 HZ 60
Voltaje +/- 10%, Frecuencia +/- 5% Voltaje +/- 10%, Frecuencia +/- 5%
88 Fluctuaciones del sistema eléctrico 1
89 Tensión nominal ±10 % ±10
90 Frecuencia nominal ±5 % ±5
91 Fluctuación tensión de ecualización ±1 % ±1
92 Limite de corriente del cargador de batería 100 % 100
93 Nivel de corticircuito de entrega 65 kA 65

94 Corriente nominal (1) A 700 1
Para cada rectificador /

95 Potencia Nominal (1) kVA 150 1
Cargador.
6

BARRANCABERMEJA”
96 Condiciones de Tensión de salida

97 Tensión nominal 125 Vcc 125
98 Corriente nominal 700 A 700 1
99 Ripple 2% RMS 2%
100 Factor de potencia 0,9 0,9
101 Minima eficiencia del nivel de carga 90 % 90
102 Regulación de tensión de salida ± 0,5 % ± 0,5
103 Contenido de armonicos <10% THD <10%
104 Nivel de ruido (1) db 70

105 Dispositivos de diagnostico, alarmas visuales y sonoras SI Según sección 7.2, ECP-VIN-P-ELE-ET-018. 1
CONVERTIDOR DC - DC
Se incluye regulador DC de 500

106 Sistema de estabilidad ante trascientes (1) 1
Amperios tipo "Dropping Diode"
PUERTO DE COMUNICACIONES
107 Puerto de Comunicaciones RJ-45 RJ-45
108 Protocolo de Comunicaciones ETHERNET TCP/IP ETHERNET TCP/IP
109 Puerto de Interfaz Adicional RS-232 RS-232
RECTIFICADOR
110 Equipo paquete Rectificador Autosoportado Rectificador Autosoportado 1
111 Transformador de aislamiento SI SI
112 Puente rectificador SI SI
113 Filtro de salida SI SI
114 Circuito de control y disparo SI SI

GABINETE
115 Grado de Proteccion NEMA 1 NEMA 1
116 Tropizalización SI SI
117 Material Lamina Cold Rolled Lamina Cold Rolled
118 Calibre 12 12
119 Acceso frontal SI SI
120 Altura (1) mm 2160

(1) 2 Rectificadores +
Dropping diodes +
121 Ancho mm 6523 tablero paralelismo +
tablero de salida.
122 Profundidad (1) mm 890 Fondo
123 Peso (1) kg 3600

124 Tipo de montaje Autosoportado Autosoportado
125 Acceso de cables Inferior Inferior
126 Terminal para tierra SI SI
127 Tapas removibles para la entrada de cables SI SI
128 Apertura de puerta minima 120° 120°
129 Orejas de izamiento para tableros tipo montaje autosoportado SI SI

TABLERO DE DISTRIBUCIÓN C.C
130 Fabricante (1) Chloride
131 Tensión de diseño 125 Vcc 125
132 Capacidad 100 kVA 100 1
133 Nivel de cortocircuito 65 kA 65 1
Ver nota 5. deGRB-
Interruptor totalizador tripolar termomagnetico de 3x150 / Interruptor totalizador tripolar MA0011889-12001-ID-
134 Interruptor principal A 1
(1) termomagnetico de 3x150 / (1) ELE-PL-354
De acuerdo con plano No. GRB-MA0011889-12001-ID- De acuerdo con plano No. GRB-
135 Numero de circuitos de salida 1
ELE-PL-354 MA0011889-12001-ID-ELE-PL-354
De acuerdo con plano No. GRB-MA0011889-12001-ID- De acuerdo con plano No. GRB- Ver nota 5. del plano
136 Tipo de interruptor de salida 1 referenciado.
ELE-PL-354 MA0011889-12001-ID-ELE-PL-354
De acuerdo con plano No. GRB-MA0011889-12001-ID- De acuerdo con plano No. GRB- Ver nota 5. del plano
137 Capacidad de interruptor de salida KA
ELE-PL-354 MA0011889-12001-ID-ELE-PL-354 referenciado.
138 Bipolar SI SI
CERTIFICACIÓN RETIE
139 CERTIFICACIÓN RETIE SI
(1) = DATO A SER SUMINISTRADO POR EL PROVEEDOR/FABRICANTE
(2) = SI ES REQUERIDO DE ACUERDO CON LA INDICACIÓN DEL PROVEEDOR/FABRICANTE
(3) = SI ES REQUERIDO PARA EL MONTAJE DE ACUERDO CON LA INDICACIÓN DEL PROVEEDOR/FABRICANTE
Notas:
1. En la Columna de Garantizado, todos los Campos deben ser Diligenciados por el Proveedor/ Fabricante
2. El PROVEEDOR / FABRICANTE debe diligenciar el ANEXO 5, " Hoja de Datos Sistema de Potencia Ininterrumpido de Potencia".
3. La Marca del equipo a suministrar deberá estar señalada en el listado de marcas aceptadas por ECOPETROL GRB.
7

FIRMADO FECHA
El contratista no puede continuar con las obras 2-sep-2014

REVISIONES
PROYECTO:
FABRICACION Y SUMINISTRO DE RECTIFICADOR CHLORIDE Y BATERIAS ENERSYS
ORDEN DE COMPRA No:
1346-01-30-E0-4270-001
TITULO:
DIAGRAMA UNIFILAR GENERAL, PLANOS DE DETALLE CON IDENTIFICACION DE PARTES Y LISTA DE
MATERIALES, DIAGRAMAS DE CONTROL Y CABLEADO, ARREGLOS PRELIMINARES CON PESOS Y DIMENSIONES
SSDC5100-PLN-01, SSDC5100-PLN-02, SSDC5100-PLN-03,
SSDC5100-PLN-04
33 06
Page Titre/Title 00 01 02 03 04 05 06 07 08 09 10 11 12 13
0 8
SUMMARY XX XX XX XX XX XX
1 CHARGER A AND B - AC SUPPLY XX XX XX XX
2 CHARGER A AND B - AC/DC CONVERTER XX XX XX XX XX
3 CHARGER A AND B - DC OUTPUT XX XX XX XX XX
4 CHARGER A AND B - VENTILATION XX XX
5 CHARGER A AND B - AUXILIARIES INPUT XX XX
6 CHARGER A AND B - DISPLAY & COMMUNIC XX XX
7 CHARGER A AND B - CANO XX XX
8 CHARGER A AND B - ALARMS XX XX
90 CHARGER A AND B - PLATE DETAILS (CHA XX XX
91
100
CHARGER A AND
CHARGER A AND
B
B
-
-
SCHEMATIC LEGEND
CUSTOMER TERMINALS
XX
XX XX
XX
XX XX
CUSTOMER : EMERSON ELECTRIC DE COLOMBIA
200 CHARGER A AND B - ELEVATION AND BASE XX XX XX XX XX
201
202
CHARGER A AND
CHARGER A AND
B
B
-
-
NAMEPLATE SCHEDULE
NAMEPLATE SCHEDULE
XX
XX
XX
XX
XX
XX
PROJECT : PMSI E&V ECOPETROL BARRANCABERMEJA
203 CHARGER A AND B - DISPLAY DETAILS-EN XX XX
204 CHARGER A AND B - DISPLAY DETAILS-SP XX XX XX EQUIPMENT : SSDC5100 125VDC DUAL BATTERY CHARGERS
500 CHARGER A AND B - SINGLE LINE DIAGRA XX XX XX XX XX
600 CHARGER A AND B - SPECIFICATION XX XX XX
THIS DOCUMENT CONTAINS PROPRIETARY

INFORMATION OF EMERSON NETWORK
07/30/2014 THL RAM DNG AS BUILT 5 POWER IS SUBSIDIARY OF EMERSON
ELECTRIC Co. THE INFORMATION CONTAINED
EMERSON NETWORK POWER THEREIN SHALL NOT BE DISCLOSED TO
05/16/2014 THL RAM DNG FOR CONSTRUCTION 4 CHLORIDE INDUSTRIAL SYSTEMS
2821 WEST 11th ST. OTHERS OR DUPLICATED OR USED FOR
OTHERS WITHOUT THE EXPRESS WRITTEN
HOUSTON, TEXAS 77008 - USA
04/14/2014 THL RAM DNG FOR APPROVAL-CHARGER RATING CHANGED TO 650A 3 TEL. 713-880-0909
FAX. 713-880-0952
CONSENT OF
EMERSON NETWORK POWER IS
03/15/2014 THL RAM DNG FOR APPROVAL WITH CUSTOMER MARK UPS 2
Ind/Rev Page
02/21/2014 THL RAM DNG INCLUDE CUSTOMER REQUESTS 1
02/21/2014
Date
THL
Creat.
RAM
Verif.
DNG
App.
FOR APPROVAL
Description
0
Ind/Rev
9217-01 5 0
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
9
A
AC SUPPLY 3 Ph 480Vac 60Hz
B
-CB3 -T10
250A
-TB1
TO TRANSFORMER
1
1 1 2 4 P1 P2 4 (/2.03)
C
S1 S2
2
2 3 4 5 5 (/2.03)
D
-T30
3
3 5 6 6 P1 P2 6 (/2.03)
14
E
S1 S2
11 1553
1555 12
6
T10
H T30
SK3 (L1)
SK3 (L2)
SK3 (L3)
SK4 (N)
-XT
1
2
3
4
J FRT
-A90
SK5 (PE)
1000
(/2.12)
L
SURGE PROTECTION 1001

(/2.12)
M
-F50
200
201
204
205
2A
N
(/2.11)
1500
1501
X2 81 80 77 76
(/3.03)
O (/5.08) -A20 T30 T10
I MEASURE
(/6.03) ESA F40
2A
1501
L1 L2 L3
P
INCA &
ALIN SUPPLY -S50 DOOR SWITCH
E
Q
-LIGHT50
1500 1502
R
CABINET LIGHT
CHARGER A AND B - AC SUPPLY Ind/Rev Page
07/30/2014 THL
Date Creat.
RAM
Verif.
DNG
App.
AS BUILT
DESCRIPTION
=CH1 +A1
DESIGNATION
9217-01 5 1
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
10
A
-A01 Imax = 325A

B (/2.14)
-L01 -T01 -T80_1
CHARGER OUTPUT
100KVA x 2 -F11 1004 P1
+
(/1.27) 4 1002 1003 P2 ~A1 + 22 22
(/3.03)
CHARGER INPUT
A a2
C
S1 S2
125VDC
5 1005 1006 1007 ~B1 -C01+ -R01
(/1.27)
B b2 -L02
D F13 -V01_1
-
- 1009 1008 1008 1008 23
-T90_1 (/3.03)
(/1.27) 6 1010 1011 1012 P1 P2 ~C1

C c2
1504
E
S1 S2
-V01_2
1503
1008 23
1506
T90_1
1002
1005
1010
(Gr)
(Bl)
(Or)
(Ye)
(Br)
(Re)
(Bl)
(Gr)
(Ye)
(Or)
(Re)
(Bl)
(Gr)
(Ye)
(Or)
(Re)
(Br)
1505
T80_1
F -V01_3
1008 23
5 6 3 4 1 2 6 5 4 3 2 1 6 5 4 3 2 1
SK4 SK1 SK3
SK5.5
A301 CGCH3
1008
1008
SK5.6
1013
22
22
(/4.28)
G -XV9 Pulses Generator Board
SK2.2 6P
SK5.4 -V01_4
1014 1 1000 1008 23
(FUSE)
SK5.3
SK6.1
SK6.2
SK6.3
(FAN)
SK6.4
SK5.1
SK5.2
-A02
(T°)
SEC 1015 2 1001
1507
H (/4.28) 26 -B01 (/2.21)
1508
P.prim (Or) (Re)
>70kVA (/2.14)
1000
(/1.19) (/2.21)
1001
I (/1.19) (/2.17) (/2.17)
-T80_2 -A01 Imax = 325A

1016 -F12 1017 P1 (/2.14)
~A
J
P2 +
a1 S1 S2
1018 1019 ~B
K b1 -L03
F14 1020
-
-T90_2
1021 1022 ~C
L
P1 P2
c1
1511
S1 S2
1510
(/5.20)
1513
M T90_2
(Gr)
(Bl)
(Or)
(Ye)
(Br)
(Re)
(Bl)
(Gr)
(Ye)
(Or)
(Re)
(Bl)
(Gr)
(Ye)
(Or)
(Re)
(Br)
1512
T80_2
5 6 3 4 1 2 6 5 4 3 2 1 6 5 4 3 2 1
SK4 SK1 SK3
SK5.5
N SK5.6 A302 CGCH3
Pulses Generator Board
SK2.2 6P
SK5.4
(FUSE)
SK5.3
SK6.1
SK6.2
SK6.3
(FAN)
SK6.4
SK5.1
SK5.2
(T°)
O
(/2.21)
(/2.17) (/2.17)
26
1509
(/2.21)
P -B02
(/2.15)
Q 26
(/1.09) X2 82 83
SK20.4
SK4
SK3
SK20.3
SK20.1
SK20.2
-A20 + -
R 6P 6P DC REGUL
+15V
-15V
S
0V
ESA Yd/Dy Dd/Yy
A204 A204
INCA INCA
S TO PULSES GENERATOR Idc MEASURE
CHARGER A AND B - AC/DC CONVERTER Ind/Rev Page
05/12/2014 THL
Date Creat.
RAM
Verif.
DNG
App.
AS BUILT
DESCRIPTION DESIGNATION
=CH1 +A1 9217-01 5 2
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
11
A
B
-CB6
700A -TB2
FROM CHARGER
22 22 1 2 29
TO BATTERY
(/2.27) 1
C
+
-
D 23 23 3 4 30 -TB2
(/2.27) 2
14
11 1530
1532 12 (/5.16)
E -CB6
-V02 (/3.23)
1514
G -CB7
700A -TB7
TO BACK-UP
22 1 2 1023 1
BATTERY
H
23 3 4 1024 -TB7
I 2
22
23
(/3.25)
J
-CB7
-V03 (/3.23)
1515
K
L
C3 (Ye)-TB31 1 -B92
C3 (Gr) 2
M
(/1.09) X2 54 55 X2 78 79
SK22.4
SK22.3
SK22.2
SK22.1
SK5.1
SK5.2
SK5.3
SK5.4
+24V 0V F30
O DC EARTH 4A
DC OUTPUT FAULT + -
MEASUREMENT DC SUPPLY BAT. CURRENT BATT. AMB.
(ALIN) MEASURE TEMP. TEMP.
P -A20 A204 A204
ESA INCA INCA
CHARGER A AND B - DC OUTPUT Ind/Rev Page
05/12/2014 THL
Date Creat.
RAM
Verif.
DNG
App.
AS BUILT
DESCRIPTION
=CH1 +A1
DESIGNATION
9217-01 5 3
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
12
A
1000 1000 (/2.12)

(/5.08) -A501 C500FFC TB1:1
B 1001 1001
TB1:2 (/2.12)
FAN FAILURE CIRCUIT
C
TB1:10
TB1:3
TB1:4
TB1:5
TB1:6
TB1:7
TB1:8
TB1:9
D
1517
1518
1519
1520
1521
1525
1526
1516
E
-M01 -M02 -M03 -M04

G 1000
(/5.08)
1522
-A504 C500FFS TB1:1
TB3:1
1523 1001
CHARGER BRIDGES FANS -TS11 TB3:2 TB1:2
H TB3:3 FAN FAILURE CIRCUIT
TB1:10
TB1:3
TB1:4
TB1:5
TB1:6
TB1:7
TB1:8
TB1:9
I
1524
1527
1528
1529
1530
1531
1532
1533
J -XV1 -XV1
4
1534
1535
1536
1537
1538
1539
1540
1541
K
-M05 -M06 -M07 -M08
L
CABINET FANS CABINET FANS
CHARGER A AND B - VENTILATION Ind/Rev Page
02/20/2014 THL
Date Creat.
RAM
Verif.
DNG
App.
AS BUILT
DESCRIPTION
=CH1 +A1
DESIGNATION
9217-01 5 4
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
13
A
14
14
-CB3 -CB6
H (/1.08) (/3.23)
1544 11
1545 11
1542
1543
1546
I (/1.09) X2 68 69 X2 70 71 X2 72 73 74 75
REMOTE INPUT BATTERY DC EARTH
ON/OFF PROTECTION PROTECTION FAULT
J -A20
PREDEFINED INPUT (RECTIFIER)
ESA
SPARE INPUT
K
TRANSFORMER
SPARE1 SPARE2 SPARE3 SPARE4 THERMOSTAT SPARE6
X2 56 57 X2 58 59 X2 60 61 62 63 64 65 66 67
L
1549
1550
3 1547
-T01
M -A501 (/2.08)
1548
(/4.04)
3 1551 2
N -A504
(/4.15)
2
CHARGER A AND B - AUXILIARIES INPUT Ind/Rev Page
02/20/2014 THL
Date Creat.
RAM
Verif.
DNG
App.
AS BUILT
DESCRIPTION
=CH1 +A1
DESIGNATION
9217-01 5 5
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
14
A
E
(/1.09)
-A20
F
ESA
G BUSCAN DC OUTPUT BUSCAN

CHARGER A202 CHARGER
A204 ALIN A204 A204
+24V 0V
H INCA INCA INCA
SK2.2
SK2.1
SK2 SK27 SK1
RJ45
1552
J
1553
K
-A03 -A04
DC SUPPLY
+V SK6.3 19 +24V
SK1
-A200 LISA DC SUPPLY +5V SK6.2 MODBUS TCP/IP

BRIDGE
L DISPLAY
ON FRONT 0V SK6.1 21 0V
FACE RS485 PE 22 PE RS485
+5V
Rx-
Rx+
Tx+
Tx-
GND
input
0V
T-
T+
R-
R+
RS232
SK2
SK6 SK7
SK4 1 2 3 4 5 6 SK3 RJ45 1 2 3 4 8
M
1555
1556
1558
1557
1554
RJ45 1555
RJ45 1556 RJ45
N 1558
1557
1554
O (/7.02) (/7.02)
(/7.03)
CHARGER A AND B - DISPLAY & COMMUNICATION Ind/Rev Page
02/20/2014 THL
Date Creat.
RAM
Verif.
DNG
App.
AS BUILT
DESCRIPTION
=CH1 +A1
DESIGNATION
9217-01 5 6
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
15
A
EN
OP
B
R
KE
EA
BR
UT
S
C
TP
LT
S
E
LT
OU
UR
VO
VO
(/6.03)
(/6.06)
IL
R
DC
GE
FA
DC
AR
GH
N
W
CH
FA
HI
LO
D
14 14 14 14
11 11 11 11
12 (/8.04) 12 (/8.10) 12 (/8.23) 12 (/8.13)
E RLY913
24
K917
24
K919
24
K920
24
21 21 21 21
22 (/8.04) 22 (/8.10) 22 (/8.23) 22 (/8.13)
F RJ45 RJ45
-RLY913 A1(+) -K917 A1(+) -K919 A1(+) -K920 A1(+)
A2(-) A2(-) A2(-) A2(-)

G
(Re)
(Bk)
(Re)
(Bk)
(Re)
(Bk)
(Re)
(Bk)
N13 N17 N19 N20
H 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
SK8.1
SK8.2
SK8.3
SK8.4
SK8.5
SK8.6
SK1.1
SK1.2
SK1.3
SK4
(MODBUS) SK16
SK12 SK13
+ - + - + - + - + - + - + - + -
1 2 3 13 14 15 16 17 18 19 20
TO LISA
24V 0V
I
SPARE INPUT OUTPUTS
BUSCAN
J -A221
CANO
OUTPUTS
K
1 2 3 4 5 6 7 8 9 10 11 12
+ - + - SK9 + - + - + - + - SK10 + - + - + - + - SK11 + - + -
SK5
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
L
N1 N4 N8 N11
(Re)
(Bk)
(Re)
(Bk)
(Re)
(Bk)
(Re)
(Bk)
M
-RLY901 A1(+) -RLY904 A1(+) -K908 A1(+) -K911 A1(+)
RJ45
A2(-) A2(-) A2(-) A2(-)

N
(/6.27)
14 14 14 14
11 11 11 11
O 12 (/8.04) 12 (/8.10) 12 (/8.16) 12 (/8.23)
RLY901 RLY904 K908 K911
24 24 24 24
21 21 21 21
22 (/8.04) 22 (/8.10) 22 (/8.16) 22 (/8.23)
P
M
ON
AR
UL
UR
TI
AL
FA
IL
A
FA
ER
Q
AL
R
GE
OP
R
T
NE
AR
PU
IN
GE
CH
IN
RY
ON
AC
E
MM
TT
R
CO
BA
S
CHARGER A AND B - CANO Ind/Rev Page
02/17/2014 THL
Date Creat.
RAM
Verif.
DNG
App.
AS BUILT
DESCRIPTION
=CH1 +A1
DESIGNATION
9217-01 5 7
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
16
A
E
(/7.04) (/7.10) (/7.19) (/7.25)
-RLY901 -RLY904 -K908 -K911
F
G
X41 12 11
* 14 *22 21
* 24 * X41 12 11
* 14 *22 21
* 24 * X41 12 11
* 14 *22 21
* 24 * X41 12 11
* 14 *22 21
* 24 *
COMMON GENERAL ALARM CHARGER FAULT AC INPUT FAILURE BATTERY IN OPERATION
H
(/7.13) (/7.22) (/7.26) (/7.28)

L -RLY913 -K917 -K919 -K920
X41 12 11
* 14 22 21
* 24 X41 12 11
* 14 22 21
* 24 X41 12 11
* 14 22 21
* 24 X41 12 11
* 14 22 21
* 24
N
CHARGER OUTPUT BREAKER OPEN FAN FAILURE HIGH DC VOLTS LOW DC VOLTS
*: CONTACT OPEN IN FAULTY CONDITION

CHARGER A AND B - ALARMS Ind/Rev Page
02/17/2014 THL
Date Creat.
RAM
Verif.
DNG
App.
AS BUILT
DESCRIPTION
=CH1 +A1
DESIGNATION
9217-01 5 8
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
17
A
C T202 Wire Wire T202 Wire Wire Link

Uac 205 204 Udc 202 203
230Vac 0V 230V 110Vdc C E X
D 400Vac 0V 415V 220Vdc A G B-C E-F
460Vac 0V 480V X 400Vdc H I
TO A3 (CGCH3A SK10)
TO A3 (CGCH3B SK10)
TO BATTERY SENSOR
NOT USED
TO TEMPERATURE
TO TEMPERATURE
F
SENSOR N°1
SENSOR N°2
EARTH FAULT
AC SUPPLY DC SUPPLY MEASUREMENT
G L1 L2 L3 + + - -X2 +- -X2 +-
78
79
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
80
81
82
83
-F40 -F30
2A (/91.27) 4A 4 26 26
78
H
204
205
206
207
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
80
81
82
83
79
(/90.05)
204
SK16.1
SK16.2
SK16.3
SK16.4
SK16.5
SK16.6
SK17.1
SK17.2
SK17.3
SK17.4
SK17.5
SK17.6
SK18.1
SK18.2
SK18.5
SK18.6
SK19.3
SK19.4
SK19.5
SK19.6
SK23.1
SK23.2
SK23.4
SK23.5
SK25.1
U batterie SK25.3
SK5.1
SK5.2
SK5.3
SK5.4
Limit batt SK22
SK4
SK3
SK24.1 L1
205
SK24.3 L2
206
I
6 pulses
6 pulses
SK24.5 L3
Yd/Dy
Dd/Yy
Spare 1
Spare 2
Spare 3
Spare 4
Spare 5
Spare 6
Remote On/Off
Input protection
Battery protection
DC earth fault
Temperature
Temperature
T10
T30
-X2 52
Battery
Ambiant
52 78
+24VI SK2.2 SK7 + SK1.1
53 53 79
J 0VI SK2.1 - SK1.2
-A202 E -X2
+24V 54 54
SK3.2 ALIN + SK1.3
207
SK26
-A204
SK1.5
SK1.4
34
55 55 INCA
K 0V SK3.1 SK4 SK28
SK30 SK31
202
203
SK2
OR
-T202
L A B C D E F G
H I
24V 24V 80V 80V 300V
M
0V 115V 230V 415V 480V 0V 115V 230V 415V 480V
NOT USED
N
SK41.1
SK41.3
SK36.1
SK36.2
SK36.3
SK36.4
SK36.5
SK36.6
205
204
TO A200-SK1 (CANDIS)
84
85
86
87
88
89
90
91
RJ45
O
84
85
86
87
88
89
90
91
92
93
P
-X2
+- NOT USED
CHARGER A AND B - PLATE DETAILS (CHARGER PARTS) Ind/Rev Page
02/11/2014 THL
Date Creat.
RAM
Verif.
DNG
App.
AS BUILT
DESCRIPTION
=CH1 +A1
DESIGNATION
9217-01 5 90
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
18
A
SYMBOL DESIGNATION SYMBOL DESIGNATION SYMBOL DESIGNATION AUXILLARIES
B TRANSFORMER SWITCHING & PROTECTING DEVICES POWER SEMICONDUCTORS
NORMALLY OPEN CONTACT
SW**: LOAD
INTERRUPTER SWITCH D**: DIODE
C
NORMALLY CLOSE CONTACT
XF**:3 PHASE FSW**: FUSED LOAD
TRANSFORMER INTERRUPTER SWITCH V**: THYRISTOR
D
SPDT CONTACT
CB**: CIRCUIT BREAKER
E V*: TRANSISTOR
PB**: PUSH BUTTON
F**: FUSE ELECTRICAL ELEMENTS
F H**: LED
XF**: SINGLE PHASE + BATTERY
G
TRANSFORMER K**: CONTACTOR - H**: LIGHT
CHASSIS GROUND OR COMMON

H
F**: THERMAL ELEMENT
I EARTH GROUND
XF**: 3 PHASE MEASURING AND INDICATION DEVICES
AUTOTRANSFORMER
J ----->
C**: CAPACITOR
(+) M (-)
K
T**: HALL EFFECT
DC CURRENT L
<--------- MEASURE DEVICE LIGHTNING ARRESTER
T
L
+15V -15V S 0V
XF**: SINGLE PHASE (1) (2) (3) (4)
AUTOTRANSFORMER
R**: RESISTOR
M
R**: SHUNT
T**: CURRENT FN**: FAN
TRANSFORMER
N
V P**:AC VOLTMETER
CHOKE ~
A**: ELECTRONIC DEVICE
O
L**: CHOKE A P**:AC AMMETER
OR SUB-ASSEMBLY
~
P
L**: SATURABLE CHOKE Hz P**:FREQUENCY METER
~
CONNECTION RULES (physical)
Q LEFT TO RIGHT:
kW P**:WATTMETER AC DEVICE : Earth/Neutral/phase 1/2/3
L**: MIXING CHOKE ~ DC DEVICE : + / -
R
+ V- P**:DC VOLTMETER
L**: FERRITE CHOKE =
STANDARD
S
+ A- P**:DC AMMETER
SYMBOLS ROTATION
=
CHARGER A AND B - SCHEMATIC LEGEND Ind/Rev Page
02/07/2014 THL
Date Creat.
RAM
Verif.
DNG
App.
AS BUILT
DESCRIPTION
=CH1 +A1
DESIGNATION
9217-01 5 91
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
19
A
B P46 P53 P53 P6
(/1.02)
(/1.02)
(/1.02)
(/3.26)
(/3.26)
(/3.26)
(/3.26)
(/3.26)
(/3.26)
=CH1 +A1
=CH1 +A1
=CH1 +A1
=CH1 +A1
-TB31
-TB1
-TB2
-TB7
D 1 2 3 1 2 1 2 1 2
E
1
2
3
29
30
1017
1018
C3 (Ye)
C3 (Gr)
F
G
CHARGER INPUT DC OUTPUT TO BATTERY BATTERY TEMP.
480VAC/3PH/60Hz 125VDC 125VDC PROBE
(Re)
(Bk)
(Re)
(Bk)
(Re)
(Bk)
(Re)
(Bk)
(Re)
(Bk)
(Re)
(Bk)
(Re)
(Bk)
(Re)
(Bk)
J
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
K
(/7.04)
(/7.10)
(/7.19)
(/7.25)
(/7.13)
(/7.22)
(/7.26)
(/7.28)
RLY901
RLY904
RLY913
=CH1 +A1
K908
K911
K917
K919
K920
-X41
14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24
M 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
MIN MAX
N TERMINALS cable cable NOMINAL
TYPE size size CURRENT
AWG/KCMIL AWG/KCMIL
P6 22 10 35A
P8 24 8 50A
O P10 20 6 65A
P16 16 4 85A
M
ON
EN
RE
S
AR
UL
UR
LT
LT
TI
OP
U
P32 16 1/0 150A
AL
FA
IL
IL
VO
VO
A
P40 4 3/0 230A

P
FA
ER
FA
AL
KE
DC
DC
P46 2/0 500 380A
GE
OP
R
EA
N
P53 1/0 (4) 500 840A
NE
AR
PU
FA
GH
W
IN
BR
LO
GE
CH
IN
HI
Q RELAYS TERMINALS
Y
T
N
AC
U
MO
TE
TP
MAX CABLE SIZE 12 AWG

M
OU
CO
BA
ER
11 Common
R
G
CONTACT 1 12 NC
AR
14 NO
CH
21 Common
S CONTACT 2 22 NC
24 NO
The Customer shall be responsible for providing latest and most accurate technical information about the Apparatus. The Customer shall notify Emerson Network Power in writing of any change in any Apparatus. In no way shall Emerson Network Power be held liable for any inaccurate,
wrong or non notified information provided by the Customer about the Apparatus. Apparatus: Any and all equipment, machinery, materials, accessories and supplies not provided by Chloride but which are directly or indirectly linked to the Chloride equipment and its operational performance.
CHARGER A AND B - CUSTOMER TERMINALS Ind/Rev Page
05/12/2014 THL
Date Creat.
RAM
Verif.
DNG
App.
AS BUILT
DESCRIPTION
=TERMINALS +
DESIGNATION
9217-01 5 100
20
21
22
23
24
25
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
26
A
CHARGER / RECTIFIER
B INSPECTION
X BURN-IN 1HR 4HR X 8HR 36HR 72HR 200HR
HEATRUN TEST 4HR 8HR 36HR 72HR 200HR
X RIPPLE W/OUT BATTERY 2% X 1% 100mV 30mV
C
X 1% REGULATION (STD) 0.5% REGULATION
X 100% CURRENT LIMIT (NOTE 1) 115% CURRENT LIMIT 125% CURRENT LIMIT
NEMA PE5 TESTING
D X PCB TROPICALIZATION AND FUNGUS PROOFING
3/4 OZ TOUCH-UP PAINT ANSI 61 GRAY
E *NOTE1 - CURRENT LIMIT IS LISTED AS 100% OF RATED 700A OUTPUT.
700A OUTPUT RATING ALREADY CONSIDERS CUSTOMER
REQUIREMENT OF 115% CURRENT LIMIT INTO CALCULATION.
F
J WIRING MECHANICAL LABELING

WIRE LUGS, SPADE (STD) X BARE PLATED COPPER (STD) X ENGRAVED NAMEPLATES
K X WIRE LUGS, RING STAINLESS STEEL HARDWARE X LAMINATED PHENOLIC (BLACK LETTERS, WHITE BACKGROUND)
X WIRE NUMBERS SILVER PLATED COPPER LAMINATED PHENOLIC (WHITE LETTERS, BLACK BACKGROUND)
X FERRULES X FOAM GASKETED ENCLOSURE 3-PLY LAMINATED PHENOLIC (BLACK-WHITE-BLACK)
L TOP CABLE ENTRY GROUND LUG (STD) 3-PLY LAMINATED PHENOLIC (WHITE-BLACK-WHITE)
X BOTTOM CABLE ENTRY X COPPER GROUND BUS STAINLESS STEEL DATA TAG
SPLIT GROUND BOLT
M WIRE TYPE X MESH ON OPENINGS LABEL MOUNTING
WIRE, TYPE POLYVINYLCHLORIDE (PVC) 18 AWG STRANDED WIRE, UL 1007, 80ºC. 600V (STD) INLET AIR FILTERS
WIRE, TYPE PVC 18 AWG STRANDED, BROWN/BLUE TWISTED PAIR, UL 1007, 80ºC. 600V (STD) SIDE CABLE ENTRY ALUMINUM POP RIVET FASTENERS (STD)
N X STAINLESS STEEL SCREWS
X WIRE, TYPE SIS, UL LISTED, CSA 90°C, 600VOLT, VW-1 FLAME RATING (STD) REAR CABLE ENTRY
X WIRE, TYPE DLO, 90°C, UL RHH/RHW, 600VOLT, CSA R90 1000VOLT (STD) LOCKABLE DOOR
O X WIRE, TYPE MIL-W16878/5 (Type EE) PTFE, WHITE/RED, YELLOW/RED TWISTED PAIR, 200°C, 1000V (STD) BREAKER PAD LOCKING DEVICE INTERNAL LABELS
WIRE, SHIELDED CABLE, MANHATTAN/CDT M4214, 20AWG SINGLE, CLEAR
ENCLOSURE TYPE X PLASTIC LABELS (STD)
P ENGRAVED LABELS
PAINTING X NEMA 1
ANSI 61 GRAY INSIDE (STD) X RAL 7032 GRAY INSIDE NEMA 2
Q ANSI 01 WHITE INSIDE (SUBPANS ONLY) X RAL 7032 GRAY OUTSIDE NEMA 12
ANSI 61 GRAY OUTSIDE (STD) X RAL 7032 GRAY FRAME NEMA 3R
BLACK FRAME X RAL 7032 TEXTURE NEMA 4
R NEMA 4X
ANSI 61 GRAY FRAME
NO TEXTURE STAINLESS STEEL 316
ANSI 61 TEXTURE STAINLESS STEEL 304
S
CHARGER A AND B - SPECIFICATION Ind/Rev Page
03/10/2014 THL
Date Creat.
RAM
Verif.
DNG
App.
AS BUILT
DESCRIPTION
=SPIDER +
DESIGNATION
9217-01 5 600
27
28
29
30
31
NOTES
32
.375 DIA. CONSTRUCTION :SWITCHBOARD IS BUILT AND LABELED PER UL 891 IN EFFECT.
4.56 INCOMING :AMPERES: 800
SERVICE :SYSTEM VOLTAGE: 125 2W DC
3.00
3.00
3.00
3.00
26.00 26.00 2.19 INTERRUPTING :THE SHORT CIRCUIT INTERRUPTING CAPABILITY IS 30,000
RATING :RMS SYMMETRICAL AMPERES AT 125 VOLTS BASED ON THE LOWEST SHORT CIRCUIT
TYPICAL BOLTDOWN CURRENT RATING OF THE INDIVIDUAL OR SERIES RATED COMBINATION DEVICES INSTALLED
2.50 2.50 HOLE PROVISION FOR AT TIME OF MANUFACTURE OF BUSSING STRUCTURE. THE BUSSING STRUCTURE IS
CUBICLE BOTTOM EACH CONSTRUCTED TO WITHSTAND FAULTS OF 42,000 RMS SYMMETRICAL AMPERES.
17.00 17.00 SECTION ENCLOSURE :ENCLOSURE IS TYPE NEMA 2/1A FOR INDOOR DRIP PROOF APPLICATION WITH
20.00 15.00
12.00
RESTRICTED
12.00
RESTRICTED
15.00 20.00
IF PROVISIONS ALLOW, INCOMING
GASKETS ON ALL EXTERIOR COVERS.
AREA AREA LUGS EXTERIOR :SPECIAL RAL 7032 PAINT.
2.50 TOP & BOTTOM TOP & BOTTOM 2.50
REDUCED NUMBER OF TERMINATIONS :TERMINATIONS ARE ACCESSIBLE FROM THE FRONT.
LOAD LUGS
CONDUIT CONDUIT METERS WITH SELECTOR BARRIER
BUS BARS :SILVER PLATED COPPER BUS BARS SIZED ON BASIS OF 65°C MAXIMUM
TEMPERATURE RISE.
SWITCH WILL BE USED.
DC AMMETERS NEUTRAL
DISCONNECT
BUS BARS :THE SWITCHBOARD THROUGH BUS SHALL BE EXTENDED ON THE INCOMING SECTION
TO ALLOW FUTURE SECTION ADDITIONS.
LINK BUS BARS :THE GROUND BUS IN THIS SWITCHBOARD IS Copper SIZED PER UL 891 OR
GREATER.
Supply =800 Supply =800 BONDING STRAP
CUBICLE DEPTH
3.00
3.00
Section =800 Section =800
(NOMINAL) CONCEALED
SUSE UL SUSE UL SEE PLAN VIEW HINGES
90.00" BARREL LOCK

PROVISION
7.5 7.5
2.5 2.5 TAMPERPROOF
80.00" SCREW
UNUS. UNUS.
SPACE B SPACE B SEALING SCREW
10.0 10.0 SEALING SCREW
70.00" UNUS. UNUS. WITH WINGNUT
SPACE B SPACE B
10.0 10.0
60.00" UNUS. UNUS.
SPACE B SPACE B
10.0 10.0
50.00" UNUS. UNUS.
B B
6.25 SPACE 6.25 SPACE 90.00
KIT
KIT
40.00"
8.75 8.75
KIT
KIT
30.00" 8.75 8.75

ABBREVIATIONS
KIT
KIT
20.00" 8.75 8.75
7.5 7.5
10.00" 75.0 2.5 75.0 2.5 'UL' INDICATES THAT THE MARKED SWITCHBOARD SECTION COMPLIES WITH ALL APPLICABLE
UNDERWRITERS LABORATORIES STANDARDS AND IS IDENTIFIED WITH A UL LABEL.
7.5 7.5 'SUSE' INDICATES THAT THE MARKED SWITCHBOARD SECTION IS SUITABLE ONLY FOR USE
0.00
AS SERVICE ENTRANCE EQUIPMENT.
SECTION# 1 SECTION# 2 (DRIPHOOD)
32.00 32.00 'UNUS. SPACE' INDICATES UNUSABLE SPACE NOT INTENDED FOR FUTURE USE.
'B' INDICATES A SERVICE BARRIER.
800 A CU 800 A CU
PER Ø PER Ø
800 A CU 800 A CU
PER Ø PER Ø
A A
600 A/2 LXD6 600 A/2 LXD6
A A
700 A/2 LM 700 A/2 LM
LMX2B LMX2B
700 A/2 LM 700 A/2 LM
JOB
LMX2B LMX2B
(3)500 (3)500
Job 9217 5-20-14
P.O. CUST.
- U P SYSTEMS INC
CONTR CONSLT
- -
TIE BY ENG. LOC. DESIGNATION
- andrcx
S.O. DATE E170 1000_1
- 6-4-2014
APP. MFG. LOC. DWG. NO.
1 0 julija 6-4-2014
E170
andrcx000_05201400_00_00_O00-21000-1
(1)#6-300 MCM
GRD LUG(s)
(1)#6-300 MCM
GRD LUG(s)
Siemens Industry, Inc. APP. DWG. FILE
REV.
SECTION DRAWN
BARRIER
NO. REVISIONS
BY:
DATE
Norcross, Georgia SHEET 1 OF 1 1
NOTES
33
3.00
3.00
26.00 2.19 INTERRUPTING :THE SHORT CIRCUIT INTERRUPTING CAPABILITY IS 30,000
2.50 HOLE PROVISION FOR AT TIME OF MANUFACTURE OF BUSSING STRUCTURE. THE BUSSING STRUCTURE IS
17.00 SECTION ENCLOSURE :ENCLOSURE IS TYPE NEMA 2/1A FOR INDOOR DRIP PROOF APPLICATION WITH
20.00 15.00
12.00 DC VOLTMETER TO BE MOUNTED AS GASKETS ON ALL EXTERIOR COVERS.
RESTRICTED INCOMING
AREA PERMITTED PER SPACE ALLOWANCE TO BE LUGS EXTERIOR :SPECIAL RAL 7032 PAINT.
2.50 TOP & BOTTOM DETERMINED DURING INSTALLATION. TERMINATIONS :TERMINATIONS ARE ACCESSIBLE FROM THE FRONT.
LOAD LUGS
CONDUIT BUS BARS :SILVER PLATED COPPER BUS BARS SIZED ON BASIS OF 65°C MAXIMUM
BARRIER TEMPERATURE RISE.
NEUTRAL BUS BARS :THE GROUND BUS IN THIS SWITCHBOARD IS Copper SIZED PER UL 891 OR
GREATER.
DISCONNECT
LINK
Supply =600 BONDING STRAP
CUBICLE DEPTH
3.00
3.00
Section =600
(NOMINAL) CONCEALED
SUSE UL SEE PLAN VIEW HINGES
90.00" BARREL LOCK

PROVISION
7.5
2.5 TAMPERPROOF
80.00" SCREW
UNUS.
SPACE B SEALING SCREW
10.0 SEALING SCREW
70.00" UNUS. WITH WINGNUT
SPACE B
10.0
60.00" UNUS.
SPACE B
10.0
50.00" 3.75 B
90.00
KIT
5.0
40.00"
KIT
8.75
KIT
30.00"
8.75 ABBREVIATIONS
KIT
20.00"
8.75
5.0
10.00" 75.0 2.5 'UL' INDICATES THAT THE MARKED SWITCHBOARD SECTION COMPLIES WITH ALL APPLICABLE
7.5 'SUSE' INDICATES THAT THE MARKED SWITCHBOARD SECTION IS SUITABLE ONLY FOR USE
0.00
SECTION# 1 (DRIPHOOD)
32.00 'UNUS. SPACE' INDICATES UNUSABLE SPACE NOT INTENDED FOR FUTURE USE.
'B' INDICATES A SERVICE BARRIER.
600 A CU
PER Ø
200 A/2 FXD6
500 A/2 LXD6
500 A/2 LXD6
600 A/2 LXD6 JOB
(2)500 Job 9217 5-20-14

P.O. CUST.
- U P SYSTEMS INC
V CONTR
-
CONSLT
-
- andrcx
S.O. DATE E170 1000_2
- 6-4-2014
1 0 andrcx 6-4-2014
E170
andrcx000_05201400_00_00_O00-23000-1
(1)#6-300 MCM
GRD LUG(s)
REV.
DRAWN
NO. REVISIONS
BY:
DATE
NOTES
34
3.00
3.00
14.00 2.19 INTERRUPTING :THE SHORT CIRCUIT INTERRUPTING CAPABILITY IS 30,000
2.50 HOLE PROVISION FOR AT TIME OF MANUFACTURE OF BUSSING STRUCTURE. THE BUSSING STRUCTURE IS
SECTION ENCLOSURE :ENCLOSURE IS TYPE NEMA 2/1A FOR INDOOR DRIP PROOF APPLICATION WITH
20.00 15.00 GASKETS ON ALL EXTERIOR COVERS.
INCOMING
LUGS EXTERIOR :SPECIAL RAL 7032 PAINT.
2.50
TOP & BOTTOM TERMINATIONS :TERMINATIONS ARE ACCESSIBLE FROM THE FRONT.
LOAD LUGS
CONDUIT BUS BARS :SILVER PLATED COPPER BUS BARS SIZED ON BASIS OF 65°C MAXIMUM
BARRIER TEMPERATURE RISE.
NEUTRAL BUS BARS :THE GROUND BUS IN THIS SWITCHBOARD IS Copper SIZED PER UL 891 OR
GREATER.
DISCONNECT
LINK
Supply =400 BONDING STRAP
CUBICLE DEPTH
3.00
3.00
Section =-
(NOMINAL) CONCEALED
UL SEE PLAN VIEW HINGES
90.00" BARREL LOCK

PROVISION
10.0 TAMPERPROOF
80.00" SCREW
SEALING SCREW
SIEMENS
SEALING SCREW
70.00" Panel WITH WINGNUT
SDC5100A
60.00"
50.00"
90.00
40.00"
30.00"
ABBREVIATIONS
SIEMENS
20.00"
70.0
10.00" 'UL' INDICATES THAT THE MARKED SWITCHBOARD SECTION COMPLIES WITH ALL APPLICABLE
10.0 'SUSE' INDICATES THAT THE MARKED SWITCHBOARD SECTION IS SUITABLE ONLY FOR USE
0.00
SECTION# 1 (DRIPHOOD)
20.00
N JOB
Job 9217 5-20-14

P.O. CUST.
G - U P SYSTEMS INC
CONTR CONSLT
- -
- andrcx
S.O. DATE - SDC5100A
- 6-4-2014
1 0 andrcx 6-4-2014
-
andrcx000_05201400_00_00_O00-24000-1
(1)#6-300 MCM
GRD LUG(s)
REV.
DRAWN
NO. REVISIONS
BY:
DATE
PANELBOARD NOTES
35
DESIGNATION : SDC5100A
SECTION :1 OF 1
PANEL TYPE :P2
CATALOG NUMBER :P2N90BQ100FBS
ENCLOSURE :1 Indoor
SYSTEM VOLTAGE :125V DC 2 Pole Branches Only
IR RATING :10 K AIC
1 2 MAIN BUS :100 A
3 4
BUS MATERIAL :Copper Tin
5 6
1 2
FEED :Bottom
7 20A/2P 20A/2P 8
BQD BQD
9 3 4 10 MOUNTING :Surface
11 5 20A/2P 20A/2P 6 12 SE LABEL :No
KIT 6.0
BQD BQD
13 7 8 14 SERIES RATED :No
15 9 PROV PROV 10 16 CONDUIT AREA :NA
17 11 PROV PROV 12 18 *INDICATES POSITIONING NUMBERS TO HELP WITH THE
19 13 20A/2P 20A/2P 14 20 MANUAL PLACEMENT OF BREAKERS ON THE MECHANICAL VIEW
BQD BQD
21 15 16 22
23 17 20A/2P 20A/2P 18 24
KIT 6.0
BQD BQD
25 19 20 26
27 21 20A/2P 20A/2P 22 28
BQD BQD
29 23 24 30
31 25 20A/2P 20A/2P 26 32
BQD BQD
33 27 28 34
29
PANELBOARD COMPONENTS
35 20A/2P 20A/2P 30 36
KIT 6.0
BQD BQD
37 31 32 38
39 33 20A/2P 20A/2P 34 40
BQD BQD Main :
41 35 36 42 1 - 100A /2P-BQD MAIN BREAKER
43 37 20A/2P 20A/2P 38 44 1-(1)#8-#1 Cu / #6-#1/0 Al
BQD BQD
45.0 45 39 40 46
Branches :
47 41 20A/2P 20A/2P 42 48 12 - 15A /2P-BQD
KIT 6.0
BQD BQD
49 43 44 50 28 - 20A /2P-BQD
51 45 20A/2P 20A/2P 46 52 4 - BL/BQD PROVISION
BQD BQD
53 47 48 54
68.0 Options :
55 49 20A/2P 20A/2P 50 56
BQD BQD 1-Std Al/Cu Gnd Connector
57 51 52 58 1-Certification - UL
59 53 20A/2P 20A/2P 54 60 1-No Front
KIT 6.0
BQD BQD 1-NP Location - Trim

61 55 56 62
1-No Enclosure
63 57 20A/2P 20A/2P 58 64
BQD BQD 1-Card Holder-Std Plastic Sleeve
65 59 60 66
67 61 15A/2P 15A/2P 62 68
BQD BQD
69 63 64 70
71 65 15A/2P 15A/2P 66 72
KIT 6.0
BQD BQD
73 67 68 74
75 69 15A/2P 15A/2P 70 76
BQD BQD
77 71 72 78
79 73 15A/2P 15A/2P 74 80
BQD BQD
81 75 76 82
83 77 15A/2P 15A/2P 78 84
KIT 6.0
BQD BQD
85 79 80 86
87 81 15A/2P 15A/2P 82 88
BQD BQD
89 83 84 90
MAIN
BQD
100A/2P
5.75 Deep 20.0

JOB
Job 9217 5-20-14

P.O. CUST.
- U P SYSTEMS INC
CONTR CONSLT
- -
- andrcx
- 5-30-2014
DWG. NO.
1 0 andrcx 5-30-2014
andrcx000_05201400_00_00_O00-24020
Siemens Industry, Inc. APP. MFG. LOC. REV.
NO. REVISIONS DRAWN BY DATE -
Norcross, Georgia
APP. DWG. FILE SHEET 1 OF 2 1
PANELBOARD NOTES
36
DESIGNATION : SDC5100A
SECTION :1 OF 1
SWG5101+SK7 A
1 2 SWG5101+SK8 PANEL TYPE :P2
C
BQD 20A/2P 3 4 BQD 20A/2P CATALOG NUMBER :P2N90BQ100FBS
A
SWG5101+SK1 5 6 SWG5101+SK7 ENCLOSURE :1 Indoor
C
BQD 20A/2P 7 8 BQD 20A/2P
A SYSTEM VOLTAGE :125V DC 2 Pole Branches Only
PROV 9 10 PROV
C IR RATING :10 K AIC
PROV 11 A
12 PROV
SWG5101+SK10 13 14 SWG5102+H3 MAIN BUS :100 A
C
BQD 20A/2P 15 16 BQD 20A/2P BUS MATERIAL :Copper Tin
A
SWG5102+H4 17 18 SWG5102+H5 FEED :Bottom
C
BQD 20A/2P 19 20 BQD 20A/2P MOUNTING :Surface
A
SWG5102+H1 21 22 SWG5102+H7
C SE LABEL :No
BQD 20A/2P 23 24 BQD 20A/2P
A
SWG5103+M5 25 26 SWG5103+M7 SERIES RATED :No
C
BQD 20A/2P 27 28 BQD 20A/2P CONDUIT AREA :NA
A *INDICATES POSITIONING NUMBERS TO HELP WITH THE
SWG5103+M3 29 30 BQD 20A/2P
C MANUAL PLACEMENT OF BREAKERS ON THE MECHANICAL VIEW
BQD 20A/2P 31 32 BQD 20A/2P
A
SWG5103+M4 33 34 SWG5103+M10
C
BQD 20A/2P 35 36 BQD 20A/2P
A
SWG5103+M10 37 38 SPC5100+N3
C
BQD 20A/2P 39 40 BQD 20A/2P
A
SPC5100+N5 41 42 SPC5100+N5
C
BQD 20A/2P 43 44 BQD 20A/2P
A
STSG5100+N3 45 46 STSG5100+N4 ABBREVIATIONS
C
BQD 20A/2P 47 48 BQD 20A/2P
A
STSG5100+N5 49 50 RTU5100A
C 'DM' DIGITAL METER
BQD 20A/2P 51 52 BQD 20A/2P
A
RTU5100B 53 54 SPARE
C
BQD 20A/2P 55 56 BQD 20A/2P
A
SPARE 57 58 SPARE
C
BQD 20A/2P 59 60 BQD 20A/2P
A
TRF5100A 61 62 TRF5100B
C
BQD 15A/2P 63 64 BQD 15A/2P
A
TRF5100C 65 66 TRF5100D
C
BQD 15A/2P 67 68 BQD 15A/2P
A
TRF5100E 69 70 TRF5100F
C
BQD 15A/2P 71 72 BQD 15A/2P
A
CPTR5100 73 74 87L220
C
BQD 15A/2P 75 76 BQD 15A/2P
A
RTU-COM 77 78 SPARE
C
BQD 15A/2P 79 80 BQD 15A/2P
A
SPARE 81 82 SPARE
C
BQD 15A/2P 83 84 BQD 15A/2P
BQD
100A/2P
(1)#8-#1 CU / #6-#1/0 AL/PH
JOB
Job 9217 5-20-14

P.O. CUST.
- U P SYSTEMS INC
CONTR QD 20A/2P CONSLT
- -
- andrcx
- 5-30-2014
DWG. NO.
andrcx000_05201400_00_00_O00-24020
Siemens Industry, Inc. APP. MFG. LOC. REV.
-
Norcross, Georgia
APP. DWG. FILE SHEET 2 OF 2 1
37
CUSTOMER ENP COLOMBIA

DESCRIPTION 125VDC BATTERY CHARGER
Date - 5/12/2014
Revision - 4
Model No. APD12-125-700-480
Parts List No. APD12-125-700-480-PL
Shop Job No. 9217-01
Unit Quanity 2
TAG: SSDC5100 BCH-01-A & SSDC5100 BCH-01-B
DWG ITEM DESCRIPTION VENDOR MFG. PART NO. QTY.
AC SUPPLY
TB1 TERMINAL BLOCK, 380 A rating: FEED THROUGHT TERMINAL Phoenix Contact 3
BLOCK UHV 240-AS/AS - 2130046
TB1-ACC Separating Plate - UHV-TP2, W:2mm, H: 67.5mm, color: gray. Phoenix Contact 2130415 2
TB1-ACC Covering hood - UHV240-AH,W:49.8, H: 77mm, Color: gray. Phoenix Contact 2130473 6
TB1-ACC End clamp - E/AL-NS 35, W: 10mm, color: aluminum Phoenix Contact 1201662 2
CB3 Breaker, 3 pole, 250AT, 65KAIC Siemens HJD63B250 1
CB3-AUX Breaker Aux, Form C Contact Siemens A01JLD64 1
A90 FRT-01 MAIN SUPPLY FILTER 3P >415V <480V -TROP. CIS 6911320001 1
T10, T30 CURRENT TRANSFORMER 600A/0.2A 5.00VA CLASSE 0,5 CIS 5701100063 2
XT Terminal Blcok, 35A/600V, DR Mount, 26-10AWG, Beige Weidmuller 1020100000 4
XT-ACC Terminal Block end plate, Weidmuller tb 1020100000 Weidmuller 1050000000 1
XT-ACC Din Rail End Stop Entrelec 399903.02 2
F50 FUSE 2A, FAST ACTING, 600V AC/DC BUSSMANN KLM-2 2
F50-BLK FUSE BLOCK, SAFE PULLOUT HANDLE, 2 POLES BUSSMANN CHM2D 1
S50 GLOBAL LIMIT SWITCH, 1 NO/1NC, SPDT HONEYWELL GLLA01B 1
LIGHT50 MODULAR FLOURESCENT LIGHT, 120V/13W KICHLER 10027WH 1
AC/DC CONVERTER
L1 REACTOR, 0.83mH, 234A, 5%THDi, COPPER PIDMAN 3448220234H-UL-CU 1
A02 SEC-01 S/E CONDENSATEUR PROTECTION ENTREE CHARGEUR CIS 5100200008 1
20µF/4.7 OHMS 400VAC 71 A 500kVA
T1 Transformer, 480Y:153D-Y, 100KVAx2 (400A), 12-Pulse, 120V for PIDMAN CX-480-153-100x2-YDY-CU 1
control, COPPER, Temp. Sensor-Normally closed, open at 180 deg. C
X9 Terminal Blcok, 35A/600V, DR Mount, 26-10AWG, Beige Weidmuller 1020100000 2

X9-ACC Terminal Block end plate, Weidmuller tb 1020100000 Weidmuller 1050000000 1
X9-ACC Din Rail End Stop Entrelec 399903.02 2
L2, L3 DC CHOKE, 0.16mH/400A CHARGER, COPPER PIDMAN CL-400-160-A-CU 2
C01 DC Capacitor, Electrolytic, 160VDC, 15000uF, M6 Terminal, Stud KENDEIL K01160153S6Q0JP 6
Mounting
R01 RESISTANCE DE DECHARGE A COSSES INTEGREES 10SR/B CIS 5090100013 3
2700 OHMS 11W 5% 9,5x50
V01_1, V01_2, V01_3, DIODE (600V,400A) WESTC SW06PHN400 4
V01_4
F11 TIME DELAY CLASS J FUSE FS AJT450 3
38

Date - 5/12/2014
Revision - 4
Model No. APD12-125-700-480
Unit Quanity 2
F11-BLK FUSE HOLDER BLOCK FS 6633J 1
F12 TIME DELAY CLASS J FUSE FS AJT450 3
F12-BLK FUSE HOLDER BLOCK FS 6633J 1
DC OUTPUT
CB6 Breaker, 2 Pole, 700AT Siemens MD62B700 1
CBS-AUX/ST Breaker AUX, Form C Contact/Shunt Trip Siemens S11MN64A 1
CB7 Breaker, 2 Pole, 700AT Siemens MD62B700 1
CB7-AUX/ST Breaker AUX, Form C Contact/Shunt Trip Siemens S11MN64A 1
V02, V03 600V 6A Fast Recovery Diode SOLID STATE MR756 2
TB2 Power Stud Block, 600V, 840A, 2P, 3/8" STUD MARATHON 1442614 1
TB7 Power Stud Block, 600V, 840A, 2P, 3/8" STUD MARATHON 1442614 1
TB31 Terminal Blcok, 35A/600V, DR Mount, 26-10AWG, Beige Weidmuller 1020100000 2
TB31-ACC Terminal Block end plate, Weidmuller tb 1020100000 Weidmuller 1050000000 1
TB31-ACC Din Rail End Stop Entrelec 399903.02 2
B92 SMA-07 CTN SENSOR APODYS CIS 5904120007 1
B92-CBL HTA* SENSOR CABLE L=2500mm CIS 5011700016 1
VENTILATION
A501 PCB, FAN FAIL CIRCUIT CIS C500FFC-4C 1
A504 PCB, FAN FAIL CIRCUIT CIS C500FFS-2C 1
TS11 FAN THERMOSTAT, NO, 32 TO 140F STEG0 01141.9-00 1
M01, M02, M03, M04 FAN, 4 [in], 115VAC 110CFM, Pigtail wires ORION OA109AP-11-1WB 4
M05, M06, M07, M08 FAN, 10 [in], 115VAC 110CFM, Pigtail wires ORION OA254AP-11-1WB 4
M05, M06, M07, M08 Fan Guard 10 [in] ORION G25410P 2
DISPLAY AND COMMUNICATION
A200 PCB, CANDIS-10, TROPICALIZED CIS 6911110010 1
A200 PCB, CANDIS, KEYPAD, TROPICALIZED CIS 6911390000 1
A03 LISA-00 CARTE LIAISON ISOLEE SERIE APODYS CI1122 INDICE3, CIS 6911220000 1
TROPICALIZED
A04 Ethernet module(A82), XPRESS-DR-IAP CIS 5702600022 1
RJ-45 CABLE CAT.5E SHIELDED GRAY 2M Assmann Elect. A-MCSP-80020-R 1
39

Date - 5/12/2014
Revision - 4
Model No. APD12-125-700-480
Unit Quanity 2
CANO (ALARMS AND INDICATIONS)
RLY901, RLY904, RELAY 24VDC 2 Contacts for Din Rail RELPOL 5610200006 9
RLY908, RLY911,
RLY913, RLY917,
RLY918, RLY919,
RLY920
RLY901, RLY904, CANO Red/Black Wire CIS 5011700017 9
RLY908, RLY911,
RLY913, RLY917,
RLY918, RLY919,
RLY920
A221 PCB, CANO, TROPICALIZED CIS 6911060000 1
PLATE DETAILS (CHARGER CONTROL)
A202 PCB, Charger power supp, ALIN-10 (80-300VDC), TROPICALIZED CIS 6911251000 1
T202 Transformer, charger control, 24/48/110/220V, 80VA, CIS 5517010562 1
A204 PCB, Charger controller, 3PH ,INCA-00, TROPICALIZED CIS 6911240000 1
X2 Terminal Block, 35A/600V, DR Mount, 26-10AWG, Beige, 2-TIER Weidmuller 1041900000 22
X2-PE Terminal Blcok, 35A/600V, DR Mount, 26-10AWG, Beige, 2-TIER, PE Weidmuller 1041950000 1
Connection
X2-ACC Terminal end plate, Weidmuller TB 1041900000 Weidmuller 1084000000 1
X2-ACC Terminal Block end Stop, Weidmuller TB 1041900000, 1020100000 Weidmuller 1061200000 2
X2-ACC Terminal Marker DEK 5/6 MC, MultiCard, 5 x 6 mm, White Weidmuller 1609820000 1
A01 1, A01 2 CHARGER BRIDGE ASSEMBLY CIS CB6350125SA16-400 2
T80, T90 TRANSFO D'INTENSITE 600A/0,2A 3,00VA CLASSE 0,5 BOITIER CIS 5701100063 2
HAUTE TEMPERATURE
V04, V05, V06 SCR/SCR MODULE (1600V/500A) SEMIKRON SKKT570/16E 3
A301-A302 PCB, Charger SCR gate drive, CGCH3-00, 250V, TROPICALIZED CIS 6911280000 1
B01-B02 Temp switch NC (open on temp rise), 175-185F STANCOR STO-180 1
F13-F14 Fuse, Semicond, PSC, 700VAC/450A BUSSMANN 170M3570 1
F13-F14-AUX Fuse, Blown fuse indicator switch for PSC fuse BUSSMANN 170H0069 1
HS Heatsink, 12" MERSEN VM35068 1
MH CHARGER BRIDGE DC BUS BAR CIS CBH207 2
MH CHARGER BRIDGE AC BUS BAR CIS CBH208 3
40

FIRMADO FECHA
B- Aprobado con comentarios como anotado. El contratista 24-sep-2014

REVISIONES
PROYECTO:
ORDEN DE COMPRA No:
1346-01-30-E0-4270-001
TITULO:
DIAGRAMAS DE CONTROL Y CONEXIONADO
SSDC5100-PLN-03
06 02
41
42
43
44
45
46
04-07-2014

FIRMADO FECHA

REVISIONES
PROYECTO:
ORDEN DE COMPRA No:
1346-01-30-E0-4270-001
TITULO:
ESPECIFICACIÓN DE PREPARACIÓN DE SUPERFICIES Y PINTURA
SSDC5100-CER-02
06 01
47
Work
Work Instruction
Electrostatic Painting Instruction QWI-7.4-14
Name:
ID:
Applicable Pages: 5 Issued Date: 02-03-13 Revision: 0
Management
Approved by: Representative Applicable Dept: Mechanical Date: 03/12/13
Titan AirCoat Air-Assisted Spray System, Titan Stati-Kit

Required Tools: 2000 Electrostatic Spraying System, HVLP Painting Spray
Guns, Protective Gear, Rags, Mixing supplies.
Personnel: Painters.
General Workflow
Return system to previous station
No
Remove heavy grease
Subassemblies Remove job number
Yes from parts with
and specs are Yes label and retain to Dry parts and stage
mineral spirits using a
received with De- place back on when for the painting
clean rag. Prime the
electrostatic burred? painting process is area.
parts as per paint
paint completed. specifications.
requirement
Ensure
proper If applicable,
ventilation Prepare Once setup is inspect air
and apply Paint RAL complete, filters (to be
Apply 2 coats or
by spraying 7032 Gray, thoroughly prep replaced
Texture (if final Hang parts
with Titan Sherwin the parts with biweekly or
required) finishing in the
Aircoat and Williams washes/ as needed).
End using HVLP shall be a painting
Stati-Kit POLANE primers. Ensure Otherwise,
without maximum area/painting
2000. If HS Plus, or parts are ensure proper
electrostatic of 2.5 mils booth.
texture as specified grounded with ventilation as
on. or as
needed, by clamps before per applicable
specified
apply a coat customer painting. safety
for project.
without guidelines
Stati-Kit.
1. Introduction / Purpose
The purpose of this Work Instruction is to control the method used for
electrostatic painting over galvannealed steel. This procedure is intended to
QF-4.02 Work Instruction Form Approved By Management Representative

Rev. 4 10/14/2011
48
produce an end result closely similar to that of the standard Painting Work
Instruction (QWI-7.4-7).
CIS NA uses for all panels, doors, and rail structures Galvannealed carbon steel
sheet coated with a zinc coating on both sides by a continuous hot-dip process.
The galvannealed surface has a non-spangled matte finish, a finish very different
than the highly metallic appearance of the galvanized coating. One of the primary
attributes of the galvannealed coating is that the surface readily accepts paint.
Galvannealed surfaces can be painted without the application of a pretreatment.
In the case of electrostatic painting, a pretreatment will be applied when called by
the paint manufacturer’s specifications.
The zinc-iron alloy coating on galvannealed carbon steel behaves very differently
from the soft galvanized coating. Since galvannealed carbon steel is intended to
be painted, a thinner coating can be successfully applied to provide long product
life. Additionally, the coating is less reactive when exposed to the atmosphere,
and the dissolution that occurs during corrosion occurs more slowly than for a
galvanized coating. Thus, the coating does not have to be as thick as a
galvanized coating to provide the same level of protection. The synergy between
the lower overall corrosion rate of the galvannealed coating and the paint
provides excellent corrosion resistant characteristics.
Preparation for painting galvannealed steel is usually simple (as described is this
document), but for the purpose of electrostatic painting, manufacturer-
recommended practices shall be implemented in to remove all foreign
substances and contaminates typical of jobsites. Prime painting of Galvanneal
Steel prior to finish shall also be carried as/when recommended by the paint
manufacturer.
Galvannealed Steel is similar in corrosion resistance to other hot-dipped

galvanized products with trade names such as Redi-Kote, Jal-Zinc, Zincgrip-
Paintgrip, Wipecoat and Satincoat, all of which conform to ASTM A-525, A526
specifications with A25 (.25 ounces both sides) coating classification.
Paint adhesion measured by rapid Life expectancy of GALVANNEAL vs primer
deformation impact tests. CRS to destruction *1.

Rev. 4 10/14/2011
49
Tests have been implemented to compare cold-rolled, primer-painted and finish-

painted steel to prime painted and finish painted, galvanneal steel and finished
painted galvanneal steel. These test pieces were subjected to both Salt Spray
and Fog Exposures and then evaluated for Blistering (ASTM D 714), Film Creep
and Corrosion (ASTMD 1654), Rust (ASTM D 610), Film Adhesion (ASTM D
3359). The results clearly indicated that the finish painted galvannealed steel
outperformed all the other samples. The tests found that applying primer paint to
the galvanneal steel did not improve product performance and in many cases
acted as a detriment as it encourages moisture entrapment.
Cost associated with the galvannealed carbon steel is significantly higher than
regular carbon steel, however the overall benefit in terms of corrosion resistant
justify its use.
2. Scope
This Work Instruction applies to all panels, doors and structures being fabricated
with galvannealed carbon steel for every unit or job.
3. Instructions
WARNING
Flammable Products: Read all safety and warning labels before using
products. Keep away from high temperatures, sparks, and flames. Do not
ingest. In case of ingestion do not induce vomiting. Immediately seek
medical attention. Avoid contact with skin and eyes. Use this product with
adequate ventilation. Close container after each use. Contains solvents,
toxic substances, exposure to which by any means, including prolonged
inhalation, may cause serious health problems.
3.1 Find specifications required by the customer on the specification Sheet.

Note that attachments to the standard specification sheet may apply
regarding electrostatic paint.
3.2 Ensure all edge and holes on metal panels have been de-burred.
3.3 Preparation:
• Remove work order label and retain work order labels to be reinstalled on
panels after the painting process is complete.

Rev. 4 10/14/2011
50
• Remove heavy grease from parts with washes as recommended by paint

manufacturer.
• Dry panels and stage for the painting booth.
• Apply industrial washers and primers as recommended by paint
manufacturer. Refer to reference documents provided by the manufacturer
as well as the respective Material Safety Datasheet.
• Prepare paint following the Application section in the manufacturer’s
datasheets.
• Thin only if necessary for workability. For Sherwin Williams POLANE HS
Plus enamel, reduce with R6K30 as described in datasheet. Reduction
shall not exceed 12% by volume to maintain 2.8 Volatile Organic
Compounds (VOC).
3.4 Painting:
• Hang panels in the painting area or booth.
• Whether painting in a booth or a general painting area, ensure that proper
ventilation exists. Always consult with supervisor when having difficulties
determining if sufficient ventilation is present.
• Wear protective face shield mask with organic vapor cartridge, painter’s
clothes (overalls), and latex gloves.
• Once the painting booth/area has been prepared, thoroughly spray the
parts with manufacturer-recommended washes/primers.
• If in a booth, ensure that primary doors are closed before the secondary
doors are opened. Exchange of air inside the painting booth should only
occur through the filters. If in a conditioned painting area, ensure that no
personnel is in painting area perimeter.
• Turn on ventilation fan if in a painting booth. If in a conditioned painting
area, verify again that ventilation is sufficient.
• Apply with Titan AirCoat and Stati-Kit , 2 even coats of RAL 7032 Gray,
Sherwin Williams POLANE HS Plus. Finishing shall be between 2 and 2.5
mils or as specified by customer. Texture finishing, required by the job,
with HVLP. For electrostatic painting, the texture is applied without the
electricity engaged (otherwise, appropriate texturing is impossible).
• When applying by electrostatic spray, use the manufacturer
recommended air pressure and volume to ensure proper atomization.
Also, ensure proper grounding, voltage, and electrostatic charge.

Rev. 4 10/14/2011
51
• Apply a coat in even parallel passes; overlap 50 percent to avoid holes,

bare areas and pinholes. If required, cross spray at right angles.
• Application of 3 mils (75 microns) wet film thickness will normally provide 2
mils (50 microns) dry film.
• Clean all painting equipment as recommended by the manufacturer’s
operation manual immediately after use.
• Keep containers tightly closed as repeated exposure to moisture will
cause gelation. Moisture contaminated material is also subject to gassing
on storage. Handle bulged containers with caution; lids may eject forcibly.
• Natural Ventilation Curing for a minimum of 12 hours if drying accelerator
is not use.
For other required colors the above procedure will apply.
3.5 Completion:
After panels and frames have dried, label with work order number and stage
in panel holding area.
4. Records
For the implementation of this work instruction the following forms shall be used
weekly, by Fridays on a 10 parts sample from a randomized process.
Name
QF-8.31 Paint Thickness Measuring
Retention time and requirements for records shall be carried out as established
in Control of Records QP 4.2
5. Revision History
Revision history and details of changes are maintained in E2.
REV. Description of change Effective Date
Rev. 0 Initial release with requirements of ISO 9001:2000 02/03/13

Rev. 4 10/14/2011
52

FIRMADO FECHA
B- Aprobado con comentarios como anotado. El contratista puede continuar con las obras 19-08-2014
aplicando el comentario indicado por la compañía
C- NO APROBADO: revisar y/o volver a volver a presentar. El contratista no puede continuar con
las obras

REVISIONES
PROYECTO:
FABRICACION Y SUMINISTRO DE 5(&7,),&$'25CHLORIDE Y BATERIAS ENERSYS PARA EL PROYECTO PMSI ENERGIA & VAPOR
ORDEN DE COMPRA No:
1346-01-30-E0-4270-001
TITULO:
LISTA DE REPUESTOS
SSDC5100-SFO-01
04 02
53
CUSTOMER CIISC
DESCRIPTION APD12-125-700-480
Date - 04/10/2013 SPARE PART LIST FOR 1COMMISSIONING
Revision - 0 SDC5100
Model No. APD12-125-700-480 ITEMS SUBJECT TO CHANGE
Parts List No. APD12-125-850-480_SP PER CUSTOMER SPECS.
Shop Job No.
PRICE SUBJECT CHANGE
Unit Quanity WITHOUT NOTICE.
TAG:
DWG ITEM DESCRIPTION VENDO MFG. PART NO. QTY Spare Type UNIT COST ea. EXT COST
R Com Sp $
F FUSE 2A, FAST ACTING, 600V AC/DC BUSSMANN KLM-2 10 X 10 EA $12,50 $125,00
PROVIDE COMMISSIONING SPARE: $250,00

54
CUSTOMER CIISC
Date - 04/10/2013 SPARE PART LIST FOR 1 YEAR
Shop Job No.
TAG:
R 1 Year Sp $
FN FAN, 10 [in], 115VAC 110CFM, Pigtail wires ORION OA254AP-11-1WB 3 X 3 EA $221,04 $663,12
PC PCB, FAN FAIL CIRCUIT CIS C500FFCA-4C 1 X 1 EA $338,76 $338,76
PC PCB, FAN FAIL CIRCUIT CIS C500FFCA-3S 1 X 1 EA $433,01 $433,01
FN FAN, 4 [in], 115VAC 110CFM, Pigtail wires ORION OA109AP-11-1W 2 X 2 EA $58,40 $116,80
PC PCB, Charger SCR gate drive, CGCH3-00, 250V CIS 5911280000 2 X 2 EA $667,10 $1.334,20
SC SCR/SCR MODULE (1600V/500A) SEMIKRON SKKT570/16E 6 X 6 EA $461,92 $2.771,52
PC PCB, Charger power supp, ALIN-10 (80-300VDC) CIS 5911251000 1 X 1 EA $851,40 $851,40
1 YEARS SPARE: $6.758,81

55
CUSTOMER CIISC
Date - 04/10/2013 SPARE PART LIST FOR 2 YEAR
Shop Job No.
TAG:
R 2 Year Sp $
FN FAN, 10 [in], 115VAC 110CFM, Pigtail wires ORION OA254AP-11-1WB 3 X 3 EA $221,04 $663,12
PC PCB, FAN FAIL CIRCUIT CIS C500FFCA-4C 1 X 1 EA $338,76 $338,76
PC PCB, FAN FAIL CIRCUIT CIS C500FFCA-3S 1 X 1 EA $433,01 $433,01
FN FAN, 4 [in], 115VAC 110CFM, Pigtail wires ORION OA109AP-11-1W 2 X 2 EA $58,40 $116,80
PC PCB, Charger SCR gate drive, CGCH3-00, 250V CIS 5911280000 2 X 2 EA $667,10 $1.334,20
SC SCR/SCR MODULE (1600V/500A) SEMIKRON SKKT570/16E 6 X 6 EA $461,92 $2.771,52
PC PCB, Charger power supp, ALIN-10 (80-300VDC) CIS 5911251000 1 X 1 EA $851,40 $851,40
2 YEARS SPARE: $6.758,81

56
24-sep-2014

FIRMADO FECHA
03 23-09-2014 EMITIDO PARA APROBACION DEL CLIENTE EMR CIISC

02 02-09-2014 EMITIDO PARA APROBACION DEL CLIENTE EMR CIISC
REVISIONES
PROYECTO:
ORDEN DE COMPRA No:
1346-01-30-E0-4270-001
TITULO:
MANUALES DE INSTALACIÓN OPERACIÓN Y MANTENIMIENTO
SSDC5100-MAN-01
50 03
57
2821 West 11th Street Houston, Texas 77008
T +1 713 880 0909 F +1 713 880 0952
http:/www.ChlorideIndustrialSystems.com
EMERSON ELECTRIC DE COLOMBIA LTDA

PMSI E&V ECOPETROL BARRANCABERMEJA
Purchase Order Number: 1403010559ϳ
Job Number: 9217
DEh>/E^dZh/KE^
OPERA/KE z DEdE/D/EdK
58
Custom Power, Ltd.
Tabla de Contenido
I. Información General
Garantía Limitada
Instrucción de Seguridad y avisos de las

Instrucciones de Equipo de Energía Eléctrica
Operación de Almacenamiento Del Equipo en

condiciones ambientales adversas
Instalación del Sistema de Energía

Ininterrumpible
59
1. SEGURIDAD
Título Página
1.1. GENERALIDADES 1.1
1.2. TIPO DE PELIGRO 1.2
1.3. PRECAUCIONES DE SEGURIDAD 1.2
1.4. EN CASO DE EMERGENCIA 1.3
1.5. BATERIA 1.4
1.6. PRINCIPIO DE COSHH 1.5
1.1. GENERALIDADES
Leer atentamente el presente manual y el presente capítulo antes de empezar a trabajar en

cualquier parte del sistema.
Cuando se trabaja en un equipo en tensión (las baterías están siempre en tensión), una
segunda persona que conoce todas las precauciones de seguridad y las acciones emergenciales
debe siempre estar presente.
Es responsabilidad de cada uno conocer la legislación nacional y local y las reglas del lugar
de trabajo relativas a las prácticas de trabajo y seguridad. En caso de dudas, infórmense.
Utilizar únicamente herramientas y accesorios aislados de buena calidad, instrumentos
calibrados y mantenidos correctamente y equipo de elevación y soportes adecuados y
convenientes.
Es esencial cumplir estrictamente con todas les instrucciones de seguridad.
Nota: Se utiliza una nota de este tipo para subrayar un punto importante del texto
ATENCION: UTILIZADO PARA EVITAR LOS DAÑOS EN EL EQUIPO
ADVERTENCIA SE UTILIZA UNA ADVERTENCIA PARA INDICAR

PELIGROS PARA LA SEGURIDAD DEL
PERSONAL.
60
Sólo electricistas formados, experimentados y autorizados pueden efectuar la instalación, el

mantenimiento y las reparaciones de este equipo y de las baterías.
La manipulación, la instalación y el mantenimiento de la batería asociada con este equipo
debe efectuarse en conformidad con las instrucciones y precauciones de seguridad publicadas
por el fabricante de la batería y suministradas con la batería.
1.2. TIPO DE PELIGRO
ENERGIA ELECTRICA puede provenir de la batería, del equipo de carga, de la

alimentación en corriente alterna o de los terminales de control auxiliares o de la alarma
externa. Los bornes de la batería siempre están en TENSION. Un cortocircuito, incluso en
una batería descargada, producirá una corriente alta que pueda provocar daños corporales,
fuego o deteriorar la batería o los cables de la batería.
EL ELECTROLITO DE BATERIA de TODAS las baterías es peligroso y puede provocar
quemaduras graves si está en contacto con la piel o los ojos. Atacará también la ropa y ciertas
pinturas de acabado y metales. Las baterías de NIQUEL CADMIO contienen una solución de
hidróxido de potasio (potasa cáustica).
En las pilas HERMETICAS, el electrólito está absorbido en la estructura separadora/placa y
no puede derramarse. El contacto con el electrólito es únicamente posible si se ha roto el
contenedor de la pila.
Se envían HIDROGENO y OXIGENO a las placas de las pilas durante la carga y pueden
estar presentes en otros momentos, en particular si se desplazan o sacuden las pilas. El
hidrógeno mezclado con aire u oxígeno puede ser explosivo en presencia de chispas o llamas
En las pilas herméticas, se reduce la cantidad de gas producido mediante técnicas de carga
limitadas. Si las pilas herméticas están sobrecargadas, se expulsarán hidrógeno y oxígeno
mediante el respiradero de presión.
Las pilas de batería o los bloques de pilas pueden ser muy pesados y, a menudo, hay que
colocarlos en lugares de difícil acceso. Cuando se trabaja en baterías con muchas pilas o
bloques, puede producirse un tirón de un músculo, súbitamente o tras la instalación de la
batería. Las consecuencias inmediatas y los efectos a largo plazo pueden ser peligrosos y
dolorosos.
1.3. PRECAUCIONES DE SEGURIDAD
Utilizar únicamente herramientas aisladas, en particular para conectar una batería. Colocarse
en una alfombra de caucho. Se deben retirar los efectos personales metálicos tales como
anillos, pulseras, brazaletes y collares que pueden provocar un cortocircuito así como los
objetos metálicos (bolígrafos, herramientas, etc.) que pueden caerse de los bolsillos abiertos
cuando se trabaja en las baterías y cargadores.
Colocar el equipo en MODO MANTENIMIENTO (ver párrafo 5) antes de trabajar en él.
Si es necesario efectuar ajustes con el equipo conectado con la alimentación de corriente
alterna y/o la batería, retirar únicamente las tapas protectoras absolutamente necesarias para el
acceso.
Llevar siempre protecciones para los ojos y guantes de caucho para manipular las pilas.
Manipular las pilas con cuidado, cerciorándose de que permanecen en posición vertical.
61
Utilizar correctamente los espacios de estacionamiento construidos o las plataformas como un

lugar de descanso cerca de la posición final y solicitar ayuda en caso de grandes o numerosas
pilas. Guardar la parte inferior recta y vertical en el momento de elevar las pilas. Utilizar
únicamente técnicas de elevación adecuadas.
No fumar. No utilizar llamas abiertas. Evitar crear un arco o chispas cuando se trabaja en este
equipo. Evitar llevar ropa susceptible de descargar electricidad estática.
Una vez efectuado el trabajo, colocar de nuevo todas las tapas protectores y bloquear todas la
puertas.
1.4. EN CASO DE EMERGENCIA
DESCARGA ELECTRICA – Es esencial actuar inmediatamente. Las descargas eléctricas

graves pueden dañar el corazón y el sistema respiratorio.
Cerciorarse de que no hay ningún peligro antes de acercarse. Si la víctima está en contacto
con un conductor en tensión, aislarlo cortando la alimentación. Ver sección 5 “APAGADO
EMERGENCIAL”. Si no es posible, o en caso de duda sobre el aislamiento eléctrico del
sistema, colocarse sobre material aislante seco y tirar o empujar a la víctima hasta un lugar
seguro mediante material aislado como madera, plástico, tejido, etc.
Si es necesario, efectuar respiración artificial. Solicitar a los demás la mayor atención médica.
QUEMADURAS ELECTRICAS – Aplicar un vendaje estéril seco.
CONTACTO CON ELECTROLITO - OJOS – Enjuagar los ojos con una solución salina.
Si no hay solución salina disponible, lavar con agua limpia durante al menos 10 minutos.
PIEL – Lavar las quemaduras de la piel con agua limpia en abundancia. Retirar la ropa
atañida. Cubrir la herida con gasa seca.
EN TODOS LOS CASOS, CONSULTAR CON UN MEDICO
Modo 1. DERRAME DE ELECTROLITO – Debe limpiarse mediante una gran

cantidad de agua limpia o absorberse por medio de material absorbente que
debe colocarse luego en contenedores seguros y herméticos y enviarse a una
sociedad con credenciales de tratamiento de materiales químicos.
Modo 2. El personal que manipula el electrólito derramado debe llevar ropa adecuada,
incluidas protecciones para los ojos y guantes. El electrólito ataca muchos
tejidos. En caso de derrame en la ropa, se debe retirar y lavar a fondo con
grandes cantidades de agua limpia o tirarse.
62
1.5. BATERIA
ADVERTENCIA: CUANDO NO SE UTILIZA LA UNIDAD, POR EJEMPLO

DURANTE EL MANTENIMIENTO, SE RECOMIENDA
DESCONECTAR LA BATERIA PARA EVITAR QUE SE
DESCARGUE Y DETERIORE.
Tipo de peligro.
Los peligros son:
Riesgo de descarga eléctrica
Riesgo de quemaduras eléctricas
Riesgo de quemaduras químicas
Riesgo de envenenamiento
DESCARGA ELECTRICA
Una descarga eléctrica de corriente continua es más peligrosa que una descarga de corriente
alterna con la misma tensión porque la corriente continua tiene las características de “NO
DEJAR ESCAPAR” a causa de la contracción de los músculos sólo en el sentido del flujo de
corriente. Se ha limitado en este equipo el riesgo de descarga de corriente continua entre los
bornes de la batería y la tierra incorporando transformadores con aislamiento de doble
bobinado en el inversor así como en el rectificador para obtener una conexión de corriente
continua totalmente flotante. Una persona en contacto con este equipo recibirá únicamente la
descarga de compensación que no provoca herida. No obstante, esta protección puede
volverse ineficaz si, por ejemplo, una herramienta metálica cae entre un borne de la batería y
la tierra (por esta razón, se prefieren los soportes de batería de madera).
El sistema sigue funcionando normalmente pero la batería y la conexión de corriente continua
pueden ser peligrosas para las personas encargadas del mantenimiento que trabajan en él.
Si se ha instalado un detector de fallo de tierra, éste va a provocar una alarma. El principio de
operación es comprobar que los rieles negativos y positivos de corriente continua son
respectivamente de tensión simétricas en relación con la tierra. Cualquier corte anormal,
incluso de alta resistencia, romperá esta simetría.
ADVERTENCIA : SI LA ALARMA DE FALLO DE TIERRA ES

ACTIVA, NO EFECTUAR OPERACIONES DE
MANTENIMIENTO EN LA BATERIA.
Se puede también producir una descarga eléctrica cuando una persona entre en contacto con
dos bornes de batería distantes de la misma línea. Se evita esta posibilidad configurando la
batería para que una distancia máxima separe la diferencia de tensión más elevada.
63
QUEMADURAS ELECTRICAS
La corriente de un cortocircuito eventual de una batería es muy alta. Por consiguiente, incluso
una pequeña pila enviará más de mil amperios en un cortocircuito tal y como una pulsera
metálica, un anillo o una herramienta no aislada. El conjunto de la batería puede componerse
de más de cien pilas en serie en muchas aplicaciones y, por consiguiente, hay un riesgo de
herida grave.
ADVERTENCIA : RETIRAR PULSERAS Y ANILLOS METALICOS

CUANDO SE TRABAJA CON BATERIAS. UTILIZAR
HERRAMIENTAS CORRECTAMENTE AISLADAS.
QUEMADURAS QUIMICAS DE ELECTROLITO
El electrólito es hidróxido de potasio (potasa cáustica). Es corrosivo para la ropa y los tejidos
vivos. Incluso trazas ínfimas pueden provocar irritación y hacer huecos en la ropa.
Protegerse los ojos, la nariz y la boca con gafas y una máscara para el rostro o llevar una
visera para el conjunto del rostro.
Protegerse el cuerpo con un mono completo.
Protegerse las manos con guantes.
Protegerse los pies con botas con costuras herméticas. Las costuras simplemente cosidas
pueden permitir la filtración.
Un lavado para ojos debe ser disponible y cualquier salpicadura debe enjuagarse con
cantidades importantes de agua o de solución salina para diluir el electrólito. Consultar con un
médico.
Un agente neutralizante debe ser disponible. Verterlo en los derrames de electrólito.
Nota: El electrólito de ácido con plomo es ácido, el electrólito de níquel cadmio es

alcalino; por consiguiente, se necesitan varios agentes neutralizantes.
ENVENENAMIENTO
El electrólito tragado es corrosivo para los órganos internos.

La opinión médica está dividida: ciertos médicos pretenden que se debe diluir con leche o
agua, otros que no se debe hacer nada antes de la llegada de los auxilios.
Por consiguiente, consultar primero la autoridad médica local que tendrá que encargarse de la
emergencia y colocar las indicaciones adecuadas en el cuarto de la batería.
1.6. PRINCIPIO DE COSHH
Cuando el equipo alcance el fin de su vida útil, hay que deshacerse del él con el cuidado
adecuado. Contiene materia que puede ser muy peligrosa para el medio ambiente y los
organismos vivos si no se trata convenientemente. Contactar con un servicio de tratamiento
acreditado. Las información siguientes es una guía de los problemas de eliminación conocidos
en el momento de la fabricación.
64
ELECTROLITO DE BATERIA
Las baterías de níquel cadmio contienen electrólito corrosivo de hidróxido de potasio (potasa
cáustica). No se debe nunca vaciar en dispositivos de desagüe generales o públicos. En las
baterías herméticas, el electrólito es de forma no fluida al interior de una membrana.
PLACAS DE BATERIA
Las placas son de níquel, óxidos de níquel, cadmio y óxidos de cadmio o una mezcla de estas
materias según el tipo de batería. Las placas pueden ser porosas y estar impregnadas por
hidróxido de potasio.
SEMICONDUCTORES
Hay grandes semiconductores montados en termodisipadores con aletas de aluminio

extrudado. Son tiristores y diodos. Todos los semiconductores están lubricados con silicona
de tipo P y N. Estos elementos se fijan herméticamente al interior de dispositivos discretos.
Algunos contienen materiales tóxicos. No quebrar la tapa de hermeticidad.
TABLEROS DE CIRCUITO IMPRESOS
Los tableros de circuito están constituidos por tableros de resina y de fibra de vidrio con
circuitos de cobre. Los componentes incluyen resistores de película metálica, transistores de
silicona, transformadores (a la vez bipolares y electrolíticos), diodos de silicona, microchips
de tipo CMOS, de alta velocidad CMOS y TTL.
PANEL DE SEÑALIZACION
El panel de señalización incluye diodos luminosos y pantallas de cristales líquidos.
HILOS Y CABLES
El cableado interno está constituido de barras y de hilos de cobre cubiertos con PVC de
combustión lenta.
TERMODISIPADORES
Son de aluminio.
PIEZAS METALICAS
Son de acero suave recubierto con una capa de pintura de resina de epoxi.
65
CONDENSADORES
No contienen PCB’s u otros materiales tóxicos. Los condensadores están cerrados

herméticamente y no deben abrirse. Si la tapa de hermeticidad está quebrada, utilizar guantes
protectores para manipular los condensadores y colocarlos en bolsas de PVC herméticas antes
de tirarlos.
SEMICONDUCTORES
Contienen silicona, cobre y otros metales y componentes metálicos incluido berilio. Están
cerrados herméticamente y no deben abrirse. Si la tapa de hermeticidad está quebrada, utilizar
guantes protectores para manipular los semiconductores y colocarlos en bolsas de plástico
herméticas antes de tirarlos.
Distribución Limitada
ADVERTENCIA:
La distribución de este producto está limitada a personas
informadas. Este producto puede ser manipulado sólo por
personal autorizado a penetrar en la zona de acceso limitado.
Restricciones de instalación o medidas suplementarias pueden ser
necesarias para evitar problemas.
66
2. DESCRIPCIÓN Y FUNCIONAMIENTO
Título Página
2.1. DESCRIPCIÓN 2.1
2.2. TOPOLOGÍA 2.1
2.3. MODOS DE FUNCIONAMIENTO 2.4
2.1. DESCRIPCION
El Sistema de Alimentación Ininterrumpida (UPS) se ha diseñado con el objeto de suministrar

CA sinusoidal, energía eléctrica que no puede interrumpirse por circunstancias anormales del
suministro público de electricidad. Está diseñado con el principio de "conversión doble"
mediante el cual el suministro público se usa para que funcione un cargador de batería, con la
finalidad de almacenar energía que se usará durante un corte del suministro. Este suministro
CC se invierte dentro del equipo a una onda sinusoidal de pura calidad inmune a los defectos
del suministro CA entrante.
2.2. TOPOLOGÍA
El equipo consta de cuatro partes principales, véase la Figura 2.1. Diagrama de Bloques, el
Rectificador/Cargador, la Batería, el Inversor y el Interruptor Estático. Estos elementos se
describen por separado.
B Y -P A S S
S u m in is t r o
R e s e rv a
In te rru p to r
C a rg a d o r In v e rs o r E s t a t ic o
S u m in is t r o
R e c t if ic a d o r
CARGA
B A T E R IA
Figura 2.1 : Diagrama de Bloques

67
VOLTAJE
Refuerzo
Cargador
Flotante
CORRIENTE
Figura 2.2 : Corriente de Voltaje Característica del Cargador
RECTIFICADOR/CARGADOR
Convierte el suministro primario de CA en un voltaje regulado de CC que carga la batería,

alimenta al inversor y, por lo tanto, a la carga. Funciona en cuatro modos posibles.
Modo 1. MODO FLOTANTE. Es el modo normal. Es el modo de carga de voltaje
constante para que la corriente de carga de la batería tienda a disminuir a cero a medida
que la batería se va cargando completamente. El voltaje elegido es aquel valor en el cual
las pérdidas internas se compensan con la corriente de carga en la batería cargada. La
batería se mantiene cargada completamente, pero permanece por debajo del voltaje de
gaseado con objeto de que la velocidad de pérdida de electrolito sea insignificante.
Modo 2. MODO DE FALLO DEL SUMINISTRO DE CA. Cuando se interrumpe la

alimentación del cargador, éste se para y sin mediar intervención manual del operario ni
accionamiento de ningún conmutador, la batería alimenta al inversor y a la carga.
Modo 3. MODO DE CARGA. Se selecciona automáticamente cuando se restablece el

suministro CA. Carga de voltaje constante ligeramente superior para acortar el tiempo de
recarga de la batería. Está controlado por medio de dos temporizadores. El temporizador
nº 1 selecciona el MODO DE CARGA después de que un fallo de suministro CA dure
más de cierto periodo mínimo especificado. El temporizador nº 2 pone fin al MODO DE
CARGA tras una duración especificada (Véase el Certificado de Prueba para periodos
específicos). El operario puede ponerlo en marcha o detenerlo manualmente mediante los
botones pulsadores que hay dentro de la cabina.
Modo 4. MODO DE REFUERZO. Carga de voltaje constante muy alta. Destinado a

usarse en la puesta en marcha para completar el proceso de formación de las placas de
batería. Sólo puede ponerlo en marcha el operario manualmente. Puede detenerse
manualmente o automáticamente con un reloj incorporado.
68
BATERÍA
Almacena energía procedente del cargador para usarla durante un corte de suministro cuando
descargue para alimentar al inversor y a la carga.
La autonomía del sistema durante un fallo principal depende de la capacidad en amperios por
hora de la batería instalada.
INVERSOR
Convierte la energía CC en energía CA sinusoidal. Utiliza una técnica de accionamiento de
cadencia de alta frecuencia con modulación (PWM) para lograr energía de ondulación
sinusoidal de baja distorsión mientras que conserva una buena regulación de voltaje de
respuesta de oscilación momentánea. Funciona en los modos siguientes:
Modo 1. NORMAL. Salida de voltaje constante regulada a ± 1% para la carga de energía

entre 0 y 105%.
Modo 2. SOBRECARGA. 105% a 150% de carga asignada. Salida de voltaje constante

pero temporizador de 10 minutos iniciado que, una vez que termina, apaga el inversor.
Este tiempo es suficiente para hacer frente a las subidas de puesta en marcha y a las
ráfagas de corriente en la carga.
NOTA: Cuando la carga es superior al 105%, el interruptor estático transfiere

normalmente la carga a reserva (si está disponible), con lo que rara vez se
producen sobrecargas del inversor.
Modo 3. LÍMITE DE CORRIENTE. Cuando la carga es de 150% o nominal superior, el

inversor cambia a corriente constante característica para protegerse. Esto puede tener
como consecuencia que el voltaje de salida caiga drásticamente. Si la reserva está
disponible, habrá pasado a reserva inmediatamente. Si las transferencias se inhiben por
algún motivo, el inversor continuará en el límite de corriente hasta que la carga
disminuya a normal o hasta que el temporizador de 10 minutos termine.
INTERRUPTOR ESTÁTICO
El interruptor estático es un interruptor automático, de estado sólido, de relevo que dispone de
acción de contacto de cortocircuito para que no se produzca ninguna interrupción en la carga.
Por tanto, el inversor estará permanentemente sincronizado con la reserva para evitar saltos de
fase o incluso inversiones de fase en la carga en el instante de transferencia. Monitoriza el
estado de funcionamiento de las diversas partes del UPS y la lógica seleccionará uno de los
dos modos: INVERSOR A CARGA o RESERVA A CARGA.
Modo 1. INVERSOR A CARGA. Es el modo normal para la unidad y se selecciona
automáticamente siempre que sea posible.
Modo 2. RESERVA A CARGA. La transferencia a reserva se produce automáticamente
cuando prevalecen ciertas condiciones específicas anormales. Vuelve a inversor 10
segundos después de que desaparezcan las condiciones de alarma.
No tiene partes móviles, los componentes activos son los tiristores de conmutación para
impedir los arcos eléctricos y los destellos durante el accionamiento para proporcionar una
fiabilidad a largo plazo. Observe que las transferencias pueden producirse en cualquier punto
del ciclo, no tienen por qué estar en el cruce cero.
69
BYPASS DE MANTENIMIENTO
Por motivos de seguridad durante el mantenimiento y la reparación, se incorpora un bypass
manual cruzado en el equipo. Sólo puede seleccionarlo el operario, no puede seleccionarse a
través de la lógica de control. Proporciona aislamiento seguro de las partes internas
importantes con el objetivo de realizar reparaciones y mantenimiento.
2.3. MODOS DE FUNCIONAMIENTO

NORMAL
B Y -P A S S
S u m in is tr o
R e s e rv a
In te rr u p to r
S u m in is tr o C a rg a d o r In v e r s o r E s ta tic o
R e c tific a d o r
CARGA
B a te r ia
Figura 2.3 : Modo Normal
FALLO DE SUMINISTRO CA PRIMARIO
B Y -P A S S
S u m in is t r o
R e s e rv a
In te rru p to r
S u m in is t r o C a rg a d o r In v e rs o r E s t a t ic o
R e c t if ic a t o r
C a rg a
B A T E R IA
Figura 2.4 : Modo de Fallo de Suministro CA Primario

70
El suministro de reserva puede estar disponible o no estarlo dependiendo de la configuración

de los suministros en el UPS. El cargador se detiene y la batería alimenta al inversor y a la
carga. El voltaje CC cae y se producen las siguientes alarmas.
F a llo d e la
r e d E le c tr ic a
V o lta je flo ta n te
Apagador
im m in e n te
d e l in v e r s o r
A c tiv a tio n C C
B a ja
Figura 2.5 : Alarmas CC Durante el Fallo de Suministro Primario
Cuando el suministro primario CA vuelve, el cargador se iniciará en Modo Flotante tras un

breve fallo del suministro CA o en Modo de Carga tras un fallo prolongado de suministro CA.
MODO RESERVA A CARGA

B Y -P A S S
S u m in is tro
R e s e rv a
In te rru p to r
S u m in is tro C a rg a d o r In v e rs o r E s ta tic o
R e c tific a d o r
CARGA
B A T E R IA
Figura 2.6 : Reserva a Carga
El modo de reserva a carga se selecciona si:
La sobrecarga de salida es del 105% o superior que vuelve al inversor cuando cae por debajo
del 100%
El inversor se detiene
El interruptor de MANTENIMIENTO se acciona
Una vez en reserva, esperará diez segundos hasta que todas las alarmas hayan desaparecido
para volver al inversor.
71
MODO BYPASS DE MANTENIMIENTO
Utilizado por el Ingeniero de Mantenimiento para proporcionar un mantenimiento seguro.
AVISO: EL USO INDISCRIMINADO DEL INTERRUPTOR DE

MANTENIMIENTO PUEDE PONER EN PELIGRO LA
CARGA Y EL UPS.
Véase el Apartado 5. Instrucciones de Funcionamiento.
B Y -P A S S
S um inistro
R eserva
Interruptor
S um inistro C argador Inversor E statico
R ectificador
C arga
B A TE R IA
Figura 2.7 : Modo Bypass de Mantenimiento

72
3. ESPECIFICACIONES DEL SISTEMA
Titulo Paginá
3.1. CARACTERISTICAS 3.1

73
4. INSTALACIÓN
Título Página
4.1 MANEJO DE DES EMBARQUE 4.1
4.2 ALMACENAMIENTO 4.2
4.3 COLOCACION DEL EQUIPO P ARA INSTALCIÓN 4.2
4.4 ENTRADA DE CABLES 4.2
4.5 TERMINAL DE CONEXIÓN 4.3
4.5.1 Rotación de fase 4.3
4.5.2 Baterías 4.3
4.5.3 Neutro 4.3
4.5.4 Tierra 4.3
4.6 VENTILACIÓN 4.4
4.7 BATERÍ A-ÁCI DO DE PLOMO SELLADO 4.4
4.8 INSTALACIÓN DE LAS BATERÍAS 4.4

74
4.1. MANEJO DE DESEMBARQUE
Desempaque el equipo. No tome las terminales de las baterías al mismo tiempo, para evitar
un corto circuito. No tire las llaves, conectores de la batería o accesorios cuando se deshaga
de los materiales de embalaje. Las llaves de los gabinetes vienen en una bolsa en la puerta
del gabinete.
Revise los contenidos del paquete con las notas de embarque del equipo. El equipo tiene
una placa colocada en el interior normalmente panel de la puerta en el frente que
identificará el cubículo. Informe de inmediato al transportista y proveedor si algo falta o
está dañado. El retraso en la presentación de informes puede reclamos válidos para una
reparación gratuita o el reemplazo.
Nota: Las baterías generalmente llegan en un envió a parte
No arroje los equipos y las baterías manéjalas con cuidado, deben de ser colocadas en
posición como indica las marcas del embalaje.
La caja de transportación esta diseña nada para ser manejada con montacargas y/o grúas.
Tenga en cuenta que el centro de gravedad es a menudo compensados y las cajas pueden
ser demasiado pesados, así que tenga cuidado a la posición de las horquillas de elevación de
que están en forma segura.
El equipo debe de ser dejado con grúas, Será necesario para aprobar las eslingas por debajo
de la cabina. Las eslingas se deben colocar en los extremos de la cabina con las correas de
seguridad para evitar que se caigan hacia el centro cuando está bajo tensión vertical.
También protegen las protuberancias tales como medidores e interruptores de daños

accidentales a partir de las eslingas de elevación.
4.2. ALMACENAMIENTO
Los equipos deben de ser almacenados en ambientes limpios y secos. Los equipos están
diseñados para ser operados de 0° a 40°, sin embargo pueden ser almacenados a -20°C. si el
equipo será almacenado por un periodo largo de tiempo, será necesario colocar bolsas de
protección y absorvedores de humedad.
Al guardar o enviar las baterías a temperaturas bajo cero, el electrolito no se debe permitir
la congelación, de lo contrario Pueden ocurrió daños mecánicos a las placas. La
congelación se produce en alrededor de -20 C.
75
Las baterías deben mantenerse completamente cargada, ya que mantiene el bajo punto de
congelación. Siga las instrucciones del fabricante
4.3 COLOCACION DEL EQUIPO PARA INSTALCIÓN
El equipo tendrá que ser levantado de su plataforma de carga y Maniobras en su posición.

Tenga en cuenta que los cubículos de la batería es extremadamente pesada y serán
necesarios equipos de elevación con una capacidad de carga alta.
Una vez colocados en posición adyacente los cubículos deben de ser sujetados uno con
otros con los pernos que vienen en bolsas dentro del embalaje, para sujetar al piso por
medio de agujeros, los cuales tendrán que ser taladrados de acuerdo a las especificaciones
del dibujo de los arreglos generales.
El procedimiento para el arreglo continuo de los paneles es el siguiente:
Tome el kit compuesto de 4 tornillos y turcas (HM6 x 70mm).

Remueva dos de los tornillos de trasferencia del separador del panel. Sin embargo, los
cubículos en conjunto, poseen el panel de separación en el lugar. El panel de separación se
encuentra entre los cubículos.
Tome los 4 tronillos y abra la puerta del panel
Coloque los tornillos por los agujeros de los montantes que pasar por el panel de
separación, habrá dos en el fondo y dos en la parte superior, coloque la tuerca y apriete.
Figura de colocación de los tornillos.
4.4 ENTRADA DE CABLES.
Vea los diagramas y dibujos de de arreglos generales para la posición de entrada d los
cables. El tamaño de los cables de alimentación no vienen especificados en este manual,
serán proporcionados por el personal de instalación del proyecto. Antes de insta lar los
cables revise que los apagadores e interruptores estén en posición de apagado.
Los cables de entrada al equipo deben de ser asegurados por conectores o válvulas de alivio
de tensión a las entradas de conexiones del equipo. Es válvula no está formada de manera
76
estándar así que tendrá que adecuarse a cada tipo de cable. La válvula debe de ser retirad
del gabinete para ser manipulada para las terminaciones de los agujeros. Revisar que los
cales que se dirigen al equipo tengan la suficiente holgura para evitar tensión en la terminal.
El tendido del cable se debe de sujetar a cada ½ metro en el interior del cubículo.
4.5 TERMINAL DE CONEXIÓN
4.5.1 Fase de la rotación.
La conexión de fase debe de conectarse de manera adecuada para una correcta operación.
Las terminales están en marcadas para la debida conexión del equipo.
4.5.2 Batería
El cable de la batería se debe conectar con el dispositivo de aislamiento de la batería en

abierto (fusibles retirados o OFF del interruptor). Cheque que la polaridad de las
conexiones de las baterías sean correctas, una mala conexión de estos equipos puede causar
una falla fatal en el sistema.
ADVERTENCIA: NO CERRAR LA BATERÍA ISOLATOR / disyuntor o FIT fusibles

hasta que los condensadores de filtrado han sido pre-cargada con el cargador.
4.5.3 Neutro.
Dentro de la UPS si hay relación de neutro a tierra, el neutro UPS adopta el mismo
potencial que la Reserva entrante Neutral. Por lo tanto, si la entrada de la Reserva no tiene
fijo neutral de la fase de salida del UPS y el neutro va a flotar.
Nota: no instale una línea neutral que tiene dos conexiones independientes a la tierra porque
esto va a crear un bucle de tierra que puede tener el efecto de la introducción de ruido en la
salida del SAI.
4.5.4 Tierra
La tierra (barra) del gabinete debe de ser conectado a un punto de tierra física. La tierra
proporciona tanto protección y seguridad al equipos, así como un dren del ruido espurio.
Existen fugas continuas de varias decenas de mA en operación normal del equipo, por lo
tanto las fugas de tierra ELT o RCCD en la entrada deben de ser tomadas en cuenta en el
conteo de estas pérdidas.
77
4.6 VENTILACIÓN.
Las entradas de ventilación deben de permanecer limpias y sin obstrucciones. El equipo

está diseñado para operar en un rango entre 0° a 40°, sin embargo por lo general la
temperatura media de operación debe de ser por debajo de los 25°C.
Las baterías de son susceptibles a ambientes de temperatura alta. La temperatura de

operación es en promedio a laso 20°c, por encima de esto la tiempo de vida de las baterías
disminuye.
El calor excedente del equipo puede ser removido por ventiladores de enfriamiento o un
equipos de acondicionamiento de aire.
Las perdida por calor se especifican en el apartado 3 del manual, el cual se refiera a
especificaciones técnicas y diagramas.
4.7 BATERÍA-ÁCIDO DE PLOMO SELLADO
Las baterías con de tipo de recombinación de ácido plomo sellado. Este tipo de baterías a
diferencia de las plomo-acida ventiladas, están regulan por medio de válvulas los gases y
son reintegrados a la batería para una recombinación. Hay varios benéficos por este tipo de
arreglo:
No se necesita un cuarto para ventilación de las baterías.

No se necesita un rellenado de electrolitos en la batería
Son mas ligeras y pequeñas que las baterías de tipo de celda mojada
4.8 INSTALACIÓN DE LAS BATERÍAS
Peligro. Remueva cualquier parte de metal mientras trabaje con las baterías, también utilice
equipo asilado
Para las baterías en los cubículos, los bloques individuales serán atados a los estantes y las
baterías en cada estante estarán interconectados
El instalador tendrá que conectar el cable de interconexión de las baterías como se muestra
en la sección 10 del manual o en su caso por el manual que vienen en las baterías.
Lista para la instalación de las baterías
1. El dispositivo de asilamiento de la batería esta abierto

2. La protección de la batería está abierta
3. Cada batería este interconectada
4. Revisar que el bastidor de las baterías esta conectado a tierra
78
5. Revisión del voltaje de las baterías.

6. Compruebe que no hay corto de la batería a la batería de celda
7. La interconexión de las celdas está de acuerdo la diagrama
8. Use un multímetro para revisar el voltaje de cada batería
9. Las terminales de conexión entre baterías u el UPS están conectadas en la polaridad
correcta
Nota.-No debe conectarse potencia de la batería al SAI hasta que el comience el

RECTIFICADOR SUAVE en precarga, y los condensadores de Alisado. Vea la Sección 5
PRIMERA PUESTA EN MARCHA.
10 Revise la temperatura ambiente y que este a temperatura de operación, 20°C, recuerde

que a mayores temperaturas de ambiente la vida de las baterías disminuye.
11 Una vez que el sistemas está operando revise el voltaje, este nunca debe de alcanzar el
voltaje de gases de tensión (2.35 volts por celda), lo recomendado es 2.27 por celda. En
caso de ser otro tipo de baterías referirse al apartado de la sección 3 en especificaciones.
79
5. INSTRUCCIONES DE
FUNCIONAMIENTO
Título Página
5.1. DIODOS FOTOEMISORES (LED) 5.2
5.2. PANTALLA 5.2
5.3. BOTONES PULSADORES DE CONTROL 5.3
5.4. PRESENTACIÓN DE MENÚS 5.5
5.5. MENÚ (BLOQUES UPS) 5.5
5.6. MENÚS (PANEL DE CONTROL) 5.7
5.7. MODO DE CARGADOR DE CAMBIO 5.8
5.8. MEDIDAS, FALLOS, ADVERTENCIAS 5.9
5.9. MENÚ DEL CARGADOR 5.9
5.10. MENU DEL INVERSOR 5.9
5.11. ENCABEZADO 5.9
5.12. INFORMACIÓN SOBRE EL RECTIFICADOR 5.11
5.13. INFORMACION SOBRE LA BATERIA 5.11
5.14. INFORMACION SOBRE EL INVERSOR 5.5.10
5.15. INFORMACION SOBRE LA RESERVA 5.12
5.16. INFORMACION SOBRE LA CARGA Y EL INTERRUPTOR ESTATICO 5.5.11
5.17. INSTRUCCIONES DE FUNCIONAMIENTO 5.15
5.17.1. PRIMERA PUESTA EN MARCHA 5.15
5.17.2. TRANSFERENCIA A MANTENIMIENTO 5.5.15
5.17.3. VUELTA DESDE MANTENIMIENTO 5.16

80
El UPS incorpora los controles, instrumentos e indicadores necesarios que permiten al

operario monitorizar el estado y el rendimiento del sistema y realizar cualquier acción
adecuada. Además, las interfaces están disponibles, lo que permite una monitorización y un
control amplios, así como funciones de servicio.
5.1. DIODOS FOTOEMISORES (LED)

El UPS tiene 3 Diodos Fotoemisores (LED) que indican el estado operativo global del sistema
así como la condición de los subconjuntos. Estos LED deberán interactuar con el esquema
sinóptico activo que se muestra en la pantalla gráfica (véase figura 1 a continuación):
Visualización LED Color LED Descripción Comentarios
Verde Funcionamiento Carga CA suministrada por el
normal del UPS. inversor; el cargador está funcionando.
Carga en reserva o
verde
inversor funcionando
intermitente Cargas alimentadas con reserva o
en la batería.
inversor funcionando en la batería.
Naranja Advertencia del UPS. Un subconjunto o más subconjuntos
están afectados pero no se detienen.
Rojo Fallo de UPS. Un subconjunto o más subconjuntos

están defectuosos y se detienen o se
detienen manualmente.
STOP Rojo intermitenteFallo de comunicación El BUS CAN de comunicación del
CAN. inversor no está enchufado
correctamente o se ha producido un
fallo.
5.2. PANTALLA
Se proporcionará una Pantalla de Cristal Líquido (LCD) gráfica (64 x 128 píxeles) e iluminada para
facilitar la monitorización de los parámetros de funcionamiento, todas las medidas y el esquema
sinóptico activo del UPS. Se accederá a los mensajes de la LCD a través de los botones pulsadores,
véase figura 2. El texto estará disponible en inglés, a menos que se mencione otra cosa.
6 1 2 3
STOP
C
UPS
O Charge Inverter
K r
Figura 5.1: Interfaz local hombre-máquina

5 4
81
5. Pantalla de Cristal Líquido (LCD) gráfica (64 x 128 píxeles) e iluminada.

6. 3 LED que indican el funcionamiento global del sistema y el funcionamiento de los
subconjuntos.
7. 4 botones pulsadores para acceder a los diferentes menús y a las medidas mostradas.
8. 2 botones pulsadores para encender (ON) y apagar (OFF) el equipo.
9. 1 botón pulsador para interrumpir la alarma sonora.
10. Zona de recepción de infrarrojos (opcional).
Cancelar alarma sonora

(Cancela la alarma sonora interna hasta que se produce una
nueva alarma.)
Interruptores de usuario utilizados para controlar la Pantalla Gráfica de Cristal Líquido:
Seleccionar anterior Cancelar parámetros

C Arriba en menús Atrás en menús
Seleccionar siguiente Validar parámetros

OK Abajo en menús Intro en menús
Figura 5.2: Detalles sobre los botones pulsadores
Si se utilizan los interruptores de usuario adecuados, será posible visualizar la siguiente
información: (véanse figura 3, figura 4, figura 5 de ejemplos de visualización en la página 4).
5.3. BOTONES PULSADORES DE CONTROL

En la parte derecha de la pantalla, habrá otros dos botones pulsadores para controlar el UPS:
Inicia/Detiene el funcionamiento del rectificador/cargador: El control

incorpora una característica de seguridad para impedir un funcionamiento
involuntario pero que permita un apagado rápido en caso de emergencia. Esto
se logrará pulsando el botón durante 2 segundos antes de que se detenga el
cargador. Aparecerá temporalmente “Charger OFF” (“Cargador apagado”) en
la LCD y el pictograma OFF (apagado) aparecerá en el bloque del cargador.
Para iniciar el cargador, es necesario pulsar el mismo botón durante 1 segundo: se
mostrará temporalmente el mensaje "Charger ON"("Cargador encendido") y desaparecerá el
pictograma OFF del bloque del cargador.
Inicia/Detiene el funcionamiento del inversor: El control incorpora una
característica de seguridad para impedir un funcionamiento involuntario pero
que permita un apagado rápido en caso de emergencia. Esto se logrará pulsando
el botón “STOP”. Aparecerá el mensaje “Inverter OFF” (“Inversor apagado”)
Inverter en la LCD y el pictograma OFF (apagado) aparecerá en el bloque del inversor.
82
Para iniciar el inversor, es necesario pulsar el mismo botón durante 1 segundo: se mostrará
temporalmente el mensaje "Inverter ON" ("Inversor encendido") en la LCD y desaparecerá el
pictograma OFF del bloque del inversor.
Observación: los botones pulsadores start (inicio)/ stop (parada) se mantienen activos de
forma permanente. La acción es válida cuando aparece un mensaje ON (encendido) u OFF
(apagado) en la pantalla. A continuación, la pantalla gráfica muestra la imagen sinóptica para
confirmar el nuevo estado del UPS. La imagen sinóptica de la LCD permite comprender el
estado real tanto del cargador como del inversor para saber inmediatamente si ambos bloques
estaban apagados o encendidos antes de pulsar los botones de control.
5.4. PRESENTACIÓN DE MENÚS

El menú general permite el acceso a los siguientes menús:
9 Cargador
9 Batería
9 Inversor
9 Reserva
9 Carga
9 Reinicio
9 Enlace Serie
9 Prueba LED
9 Idioma
9 Contacto
9 Acerca de
Figura 3: menú general Figura 4: menú cargador Figura 5: medidas cargador
5.5. MENÚ (BLOQUES UPS)

Rectificador/Cargador - Este módulo da acceso a los
siguientes menús:
Menú de estado de cargador (muestra el estado operativo
del cargador).
Menú de modo de cargador de cambio (usado para
cambiar el modo de carga de la batería).
Véase el modo de cargador de cambio para más detalles.
Menú de medidas del cargador (muestra un listado de
medidas en el cargador).
Véanse las medidas y los fallos para más detalles.
Menú de fallos del cargador (muestra un listado de fallos
activos en el cargador).
83
Menú de advertencias del cargador (muestra un listado

de advertencias activas en el cargador).
Batería - Este módulo da acceso a los siguientes menús:
Menú de estado de batería (muestra el estado operativo
de la batería).
Menú de medidas de batería (muestra un listado de
medidas en la batería).
Menú de fallos de la batería (muestra un listado de fallos
activos en la batería).
Menú de advertencias de la batería (muestra un listado
de advertencias activas en la batería).
Inversor - Este módulo da acceso a los siguientes menús:
Menú de estado de inversor (muestra el estado operativo
del inversor).
Menú de medidas de inversor (muestra un listado de
medidas en el inversor).
Menú de fallos de inversor (muestra un listado de fallos
activos en el inversor).
Menú de advertencias de inversor (muestra un listado de
advertencias activas en el inversor).
Suministro de Reserva – Este módulo se muestra sólo si
se confirma una red de suministro de reserva en las
especificaciones técnicas del cliente. Este módulo da
acceso a los siguientes menús:
Menú de estado de suministro de reserva (muestra el
estado operativo del suministro de reserva).
Menú de medidas de suministro de reserva (muestra
detalles de medidas en el suministro de reserva).
Menú de fallos de suministro de reserva (muestra un
listado de fallos activos en el suministro de reserva).
Menú de advertencias de suministro de reserva
(muestra un listado de advertencias activas en el
suministro de reserva).
Carga – Este módulo da acceso a los siguientes menús:
Menú de estado de carga (muestra el estado de carga CA)
Estado de medidas de carga (detalles de medidas)
Menú de fallos de carga (listado de fallos)
Menú de alarmas de carga (listado de alarmas activas)
84
5.6. MENÚS (PANEL DE CONTROL)

REINICIO (RESET) de fallos memorizados – este
módulo da acceso a los siguientes menús:
Menú REINICIO de fallos del cargador (borra los fallos
memorizados del cargador).
Menú REINICIO de fallos del inversor (borra los fallos
memorizados del inversor).
Para validar el REINICIO del cargador o del inversor,

haga clic en OK del REINICIO para borrar. La pantalla
volverá automáticamente al menú general.
(Para borrar los fallos almacenados de los bloques del
cargador y del inversor, repita la operación anterior para
ambos componentes).
Enlace Serie – este módulo da acceso a los siguientes

menús que indican las tres posibilidades.
Menú Interno (para dirigir el enlace serie a SUB D 9
(SK8) de la pantalla)
Menú Externo (para dirigir el enlace serie a RJ 45 (SK6)
de la pantalla).
Menú Infrarrojos (para dirigir el enlace serie a la salida
de infrarrojos de la tarjeta gráfica).
Para validar, haga clic en OK correspondiente a su

selección utilizando las flechas correspondientes. A
continuación, accederá al nuevo enlace serie
seleccionado.
Para volver al menú general:
Haga clic en Cancelar para volver al menú de enlace de
serie.
Haga clic de nuevo en Cancelar para volver al Menú
General
Prueba LED – este módulo da acceso a los siguientes

menús:
Menú prueba LED (para probar el LED del cargador o el
LED del inversor en caso de esquema sinóptico activo en
la puerta del equipo).
Para validar la prueba, haga clic en OK y después todos

los LED sinópticos permanecerán encendidos durante 5
segundos. La pantalla volverá automáticamente al menú
general.
85
En el menú general, seleccione Idioma – este módulo da

acceso a los siguientes menús:
Menú inglés (para leer la información en inglés).
Menú francés (para leer la información en francés).
Para validar el idioma, haga clic en OK correspondiente a

su selección utilizando las flechas de desplazamiento
hacia arriba y hacia abajo.
CONTACTO – este módulo da acceso a la información de contacto de CHLORIDE.

ACERCA DE – este módulo da acceso a la información sobre el equipo (número de serie,
emisión...)
Nota: los menús de los subconjuntos Contacto y Acerca de no son menús desplegables
circulares, sino simplemente menús desplegables.
5.7. MODO CARGADOR DE CAMBIO
En el menú de Cargador, haga clic en OK en el Modo de

Cambio para entrar en el subconjunto:
Petición de acción.
Estado del cargador.
Haga clic en OK en petición de acción para entrar en los

subconjuntos:
Petición de acción.
Sin petición.
Flotación.
Igualación.
Refuerzo.
Prueba de batería.
Seleccione el modo y haga clic en OK . La pantalla
volverá al menú anterior para mostrar la acción requerida
y también se podrá ver si el cargador ha cambiado
realmente de modo.
Haga clic en C para volver a los menús anteriores.
Nota: no siempre es posible acceder a algunos modos,
dependiendo de los tipos de batería.
86
5.8. MEDIDAS, FALLOS, ADVERTENCIAS

Cada uno de los submenús de medidas, fallos de alarma y advertencias son menús circulares
desplegables que pueden recorrerse con flechas:
Seleccione el punto anterior.
Seleccione el punto siguiente.

Para los menús Fallos y Advertencias, si no hay fallos o advertencias, puede leerse una
etiqueta que indique “sin fallos” o “sin advertencias”.
5.9. MENÚ DEL CARGADOR

Ponga al lado del menú que desee visualizar y haga clic
en OK : se encontrará en el Menú Cargador.

en OK : se encontrará en el submenú Medidas.
Ponga al lado del submenú del que desee visualizar toda

la información.
5.10. MENÚ DEL INVERSOR

en OK : accederá entonces al Menú del Inversor.

en OK : accederá al submenú Medidas.
Ponga al lado del submenú del que desee visualizar toda

la información.
5.11. ENCABEZADO
El encabezado mostrará el esquema sinóptico activo del
sistema UPS (véanse Figura 2 y Figura 3 a
continuación). Pulsando los botones “OK”, “UP”
(arriba) o “DOWN” (abajo), el usuario accederá al
menú general. Si el usuario navega por los menús,
volverá al esquema sinóptico activo pulsando el botón
“C”.
87
NOTA: si el usuario no solicita ninguna acción (como pulsar un botón) durante 5 minutos
mientras que se muestran los menús, el sistema volverá automáticamente a la pantalla del
esquema sinóptico activo del encabezado.
Figura 2: esquema sinóptico activo

(UPS de salida monofásica)
Figura 3: esquema sinóptico activo (UPS de salida
trifásica)
El esquema sinóptico activo mostrará la siguiente información:

9 Vista gráfica de la carga conectada.
9 Vista gráfica y porcentaje del nivel de carga de la batería.
9 Vista gráfica del flujo de energía.
9 Vista gráfica del estado de cada subconjunto.
Fallo de entrada de suministro

Cargador detenido
Carga aún suministrada
Batería en descarga
UPS en funcionamiento
Carga CA suministrada
Inversor no sincronizado en reserva
88
5.12. INFORMACIÓN SOBRE EL RECTIFICADOR

Indicaciones de estado − Indicaciones de advertencia
Cargador apagado. − Modo de prueba.

Modo de flotación. − Voltaje CA bajo.
Igualación impuesta. − Fallo de ventilador redundante.
Modo de igualación. − Duración del ventilador agotada.
Modo de refuerzo. − Voltaje CC bajo.
Prueba de batería impuesta. − Mensaje de advertencia 1 de rectificador adaptado.
Modo de prueba de batería. − Mensaje de advertencia 2 de rectificador adaptado.
Inicio. − Mensaje de advertencia 3 de rectificador adaptado.
−
Indicaciones de fallos. − Indicaciones de medidas.
Fallo de microcontrolador. − UDC (voltaje de salida del cargador).
Voltaje CC alto. − IDC (corriente de salida de cargador).
Voltaje CC alto memorizado. − U12 (voltaje de entrada entre la fase 1 y 2).
Ibatería demasiado alta memorizada. − U23 (voltaje de entrada entre la fase 2 y 3).
Fusible de cargador fundido. − U31 (voltaje de entrada entre la fase 3 y 1).
Protección de entrada abierta. − I1 (corriente de línea de entrada).
Apagado de cargador. − I2 (corriente de línea de entrada).
Apagado remoto. − I3 (corriente de línea de entrada).
Fallo de suministro CA. − Frec. (frecuencia de entrada).
Secuencia de fase incorrecta. −
Fallo de voltaje CA. −
Mensaje de fallo 1 de rectificador adaptado. −
5.13. INFORMACION SOBRE LA BATERIA

Indicaciones de estado. Indicaciones de advertencias.
Descargando. Fallo a tierra de CC.
Normal. La batería comienza la descarga.
Cargando. Corte inminente.
Fallo. Fallo de sensor temp. memorizado.
Mensaje de advertencia 1 de batería adaptada.
Indicaciones de fallos.
Fallo memorizado de prueba de batería. Indicaciones de medidas.
Fin de descarga. Voltaje de batería.
Protección de batería abierta. Corriente de batería.
Mensaje de fallo 1 de batería adaptada. Temperatura de batería.
Mensaje de fallo 2 de batería adaptada. Autonomía de batería.
Mensaje de fallo 3 de batería adaptada. Tiempo de autonomía de batería.
89
La pantalla muestra la siguiente información:

1. Estado del cargador
2. Estado de la batería
3. Estado del inversor
4. Estado del interruptor estático
5. Estado de carga CA
6. Estado de entrada de reserva
7. Estado de interruptor de bypass
8. Estado de sincronización
9. Estado de corriente de la batería
10. Estado de la corriente de salida
11. Estado del nivel de carga de la batería
6
8 7
1
5
9
10
11 2 3 4
Lista de pictogramas:
Bloque cargador:
Cargador ON (encendido) y OK (conforme)

Cargador ON pero con advertencias
Cargador parado a causa de la detección de fallos
Apagado voluntario del cargador
Problema de comunicación con el cargador
Bloque batería:
Batería OK
Detección de advertencias de la batería
Detección de fallos de batería
Problema de comunicación con la batería
Añadir a los pictogramas de la batería – estado de la batería:
Batería cargando
Batería descargando
90
Bloque inversor
Inversor ON y OK
Inversor ON pero con advertencias
Inversor parado a causa de la detección de fallos
Apagado voluntario del inversor
Problema de comunicación con el inversor
Bloque interruptor estático
Posición I ITL de interruptor estático (inversor -> carga CA)

Interruptor estático en posición RTL (suministro de reserva -> carga
CA)
Interruptor estático en posición IRTL (inversor + suministro de reserva
-> estado de transición de carga CA)
Interruptor estático en posición abierta (carga CA no alimentada con el
interruptor)
Interruptor estático ON pero con fallos
Interruptor estático OFF a causa de la detección de advertencias
Problema de comunicación con el interruptor estático
... flujo interrumpido

__ flujo continuo
Nota 1: el pictograma de apagado voluntario tiene prioridad sobre y .

El pictograma tiene prioridad sobre .
Nota 2: cuando el pictograma aparece en el bloque inversor, significa que el inversor no

está sincronizado con el suministro de reserva.
91
4.0 INSTRUCCIONES DE OPERACIÓN
WZ/DZWh^dEDZ,
Para un cargador Sencillo:
1. Situacion Inicial. Todos los switches, breakers y aisladores debe estar en “OFF”.
2. Cambie Alimentacion Primaria a ON. Cerrar el interruptor de entrada de AC o un Breaker
3. La pantalla LCD se enciende y comienza una secuencia de inicializacion de 10 segundos.
4. Pulse el boton “1” durante un segundo para iniciar el cargador en el display de la puerta frontal
si el bloque del cargador muestra “OFF state”.
5. Tension de salida del cargador se incrementara a la normalidad.
6. Utilice un medidor de prueba de mano para comprobar:
a. Tension del Cargardor
b. Voltaje de la Bateria
7. Si ambas Tensiones anteriores son correctas en amplitud y polaridad, Cambia el aislador de la bateria a ON.
El sistema esta ahora encendido.
Apagado de Emergencia .
Para ser utilizado en caso de una emergencia,como incendio o accidentes
PRECAUCION: Este procedimiento interrumpe la carga.
Para un Cargador Sencillo:
1. Cambie los aisladores de la Bateria a OFF.
2. Presione el boton de control “0” durante 2 segundos para detener el cargador sobre
el display de la puerta frontal.
3. Cambie aisladores Primarios a OFF.
92
6. MANTENIMIENTO DE RUTINA
Título Página
6.1. GENERALIDADES 6.1
6.2. UNA VEZ POR SEMANA 6.1
6.3. UNA VEZ POR MES 6.1
6.4. AL MENOS 4 VECES POR AÑO 6.2
6.5. ANUALMENTE 6.2
6.6. VENTILADORES 6.2
6.1. GENERALIDADES
En condiciones normales de funcionamiento, sólo se requiere mantenimiento preventivo. Los
intervalos entre las acciones de mantenimiento variarán conforme al nivel de monitorización
remota y a las normas de limpieza del cuarto del equipo.
6.2. UNA VEZ POR SEMANA
Compruebe todas las alarmas y los indicadores de estado.

Compruebe que las lecturas de los medidores sean normales. Compárelas con el certificado de
prueba. Compruebe la causa de cualquier cambio significativo. Por ejemplo, cambio en la
carga, descarga reciente.
Registre todas las incidencias anormales en el diario de servicio.
6.3. UNA VEZ POR MES
Compruebe que las aberturas de ventilación estén limpias y libres de obstrucciones.

93
6.4. AL MENOS 4 VECES POR AÑO
Compruebe las rejillas de ventilación.

Compruebe visualmente las conexiones y componentes eléctricos para detectar señales de
sobrecalentamiento o corrosión. Rectifique esto si es necesario.
Compruebe los componentes pintados y con placa para detectar señales de daño o corrosión.
Rectifique esto si es necesario.
6.5. ANUALMENTE
Lleve a cabo una descarga de prueba de la batería para comprobar la autonomía especificada.
Nota: La prueba debe realizarse en un momento de bajo riesgo y deber ir seguida de

inmediato de una recarga completa. Consulte las instrucciones del fabricante de
la batería para obtener una orientación sobre la frecuencia de las pruebas, la
profundidad de la descarga, etc.
6.6. VENTILADORES
Se considera que los ventiladores tienen una duración de 5 años. Es recomendable renovarlos
a los cuatro años de uso para evitar fallos.
94
7. DIAGNÓSTICO DE FALLOS
Título Página
7. DIAGNÓSTICO DE FALLOS 7.1
7.1. MENÚ DE VISUALIZACIÓN DEL CARGADOR 7.2
7.2. FALLOS DEL CARGADOR 7.3
7.3. CARGADOR DETENIDO VOLUNTARIAMENTE 7.5
7.4. ADVERTENCIA DEL CARGADOR 7.4
7.5. FALLO DE LA BATERÍA 7.5
7.6. ADVERTENCIA DE LA BATERÍA 7.6
7.7. MENÚ DE VISUALIZACIÓN DEL INVERSOR 7.6
7.8. FALLOS DEL INVERSOR 7.7
7.9. INVERSOR DETENIDO VOLUNTARIAMENTE 7.8
7.10. ADVERTENCIA DEL INVERSOR 7.9
7.11. ADVERTENCIA DE LA RESERVA 7.9
7.12. FALLO DE CARGA CA/INTERRUPTOR ESTATICO 7.12
7.13. ADVERTENCIA DE CARGA CA/INTERRUPTOR ESTATICO 7.13

95
7.1. MENÚ DE VISUALIZACIÓN DEL CARGADOR
El fallo del cargador aparece indicado

mediante el símbolo en el pictograma de
cargador.
Seleccione Cargador en el menú general y haga cl

en OK para validar.
Para tener acceso al menú de Fallos, seleccio

Fallos en el menú Cargador y haga clic en OK pa
validar.
En este menú aparecen todos los fallos (fall

instantáneos y memorizados).
Si no se muestra ningún fallo en la pantal

aparecerán las palabras Sin Fallos en este menú.
Haga clic dos veces en Cancelar para volver al men

general.
96
7.2. FALLOS DEL CARGADOR
FALLOS DEL CARGADOR POSIBLES CAUSAS SOLUCIONES
Fallo de suministro Pérdida de suministro CA, Compruebe el tipo de fallo

CA. falta de una fase, amplitud en la pantalla LCD
demasiado alta o demasiado (problema de amplitud o de
baja, secuencia de fase fase).
incorrecta para cargador Compruebe los suministros
trifásico. de entrada.
Si el suministro CA es
correcto en las terminales
de entrada de energía,
compruebe los fusibles
auxiliares en la puerta
electrónica interna (F10).
Secuencia de fase En el cargador trifásico, la Intercambie dos fases para
incorrecta. secuencia de fase no es invertir la dirección de
correcta. rotación de fase.
Fallo de voltaje CA. Las amplitudes de una fase Compruebe el suministro
o de varias fases no son de entrada en las
correctas. terminales de entrada de
energía. Si el suministro
CA es correcto en las
terminales de entrada de
energía, compruebe los
fusibles auxiliares en la
puerta electrónica interna
(F10).
Voltaje CC alto. Pérdida de regulación del Compruebe todos los cables
voltaje del cargador en caso conectados al panel del
de configuración por circuito LICH. Si el
separado del cargador (El cableado es correcto, el
fallo no se memoriza y el problema puede estar
cargador funciona de forma relacionado con la tarjeta.
intermitente para continuar Llame a un técnico.
suministrando la carga
CC).
Voltaje CC alto Pérdida de regulación del Compruebe todos los cables
memorizado. voltaje del cargador en caso conectados al panel del
de configuración paralela circuito LICH. Si el
del cargador (El fallo se cableado es correcto, el
memoriza y se apaga el problema puede estar
cargador). El cargador relacionado con la tarjeta.
redundante o los Llame a un técnico.
97
cargadores redundantes Reinicie este fallo

suministran la carga CC. memorizado con el reinicio
del cargador de la pantalla
LCD.
Ibatería demasiado Pérdida de regulación de Compruebe todos los cables
alta memorizada. corriente de la batería. conectados al panel LICH y
el sensor de efecto Hall de
la corriente de la batería. Si
el cableado es correcto, el
problema puede estar
relacionado con la tarjeta o
con el sensor: llame a un
técnico.
Reinicie este fallo
memorizado con el reinicio
LCD.
Fusible de cargador El fusible de alta velocidad Compruebe la carga, los
fundido. del puente del cargador se tiristores, remplace los
ha fundido debido a un fusibles, vuelva a montar el
cortocircuito repentino en detector microinterruptor.
la zona de CC o a un En caso de que vuelva a
problema en el bucle de ocurrir, compruebe el
control del cargador. cableado de control en el
panel LICH. El problema
puede estar relacionado
con el panel: Llame a un
técnico.
Protección de Protección de entrada Compruebe la carga y el
entrada abierta. activada o abierta. posible cortocircuito o la
sobrecarga en la zona de
CC. Vuelva a montar la
protección.
Parada de El interruptor de cargador Compruebe si un interruptor
emergencia remota. remoto opcional está remoto externo ha apagado el
cargador.
funcionando. (Interruptor
opcional). (Compruebe si el relé
(o está funcionando el voltimétrico redundante
monitor de alto voltaje está funcionando en el
redundante CC). panel LICH observando el
LED10 rojo).
Fallo de El cargador en Apague el suministro
microcontrolador funcionamiento detenido CUdSMC cortando la
por un fallo del alimentación CA y el
microcontrolador en el voltaje CC. El LED CUAL
panel CUdSMC del del Cargador deberá
Cargador. apagarse.
98
En esta parte, pueden detectarse otros 3 mensajes de fallo específicos del cargador debido a la adaptación del
equipo. Compruebe estos mensajes en el dibujo de Distribución General (PA).
7.3. CARGADOR DETENIDO VOLUNTARIAMENTE
Apagado de cargador. El cargador se desconecta Dé una orden de encendido

del panel CANDIS. del cargador con el botón
pulsador CANDIS.
7.4. ADVERTENCIA DEL CARGADOR
ADVERTENCIA DEL POSIBLES CAUSAS SOLUCIONES

CARGADOR
Fallo de ventilador No se suministra o se bloquea Elimine el suministro de

redundante. un ventilador de puente del energía CA y CC del cargador,
cargador (en caso de puente de y aíslelo. Remplace el
cargador de aire refrigerado ventilador defectuoso.
forzado).
Voltaje CA bajo. La amplitud del suministro CA Compruebe el voltaje de
del cargador es demasiado alimentación CA y modifíquelo
baja. si es posible.
Voltaje CC bajo. El voltaje CC del cargador no Compruebe si la carga CC está
se encuentra aún en la demasiado alta o si el cargador
regulación del nivel de voltaje: se encuentra al límite de la
sobrecarga en la zona de CC o corriente de la batería,
la batería está cargando al observando el nivel de
límite de corriente después de corriente ICC o Ibat. en el
una descarga, o posible panel de visualización. Si los
problema de regulación del dos puntos anteriores no se
voltaje debido a un nivel de cumplen, compruebe si la
alimentación CA demasiado amplitud de la alimentación
bajo. CA no es demasiado baja antes
de llamar a un técnico.
Modo prueba. El cargador se encuentra en Llame a un técnico.
modo de producción especial o
en servicio.
En esta parte, pueden detectarse otros 3 mensajes de advertencia específicos del cargador
debido a la adaptación del equipo. Compruebe estos mensajes en el dibujo de Distribución
General (PA).
99
7.5. FALLO DE BATERÍA
FALLOS DE POSIBLES CAUSAS SOLUCIONES

BATERÍA
Fallo de Prueba de Tras una prueba Compruebe las conexiones

Batería Memorizado. automática o manual de de la batería.
batería, se ha detectado un Compruebe que la batería
fallo de batería debido a un no esté dañada.
índice de descarga Llame a un técnico.
demasiado rápida. Reinicie este fallo
memorizado con el reinicio
LCD.
Fin de descarga. Se ha superado el nivel de Si falla el suministro CA, no
activación bajo de CC. se produce ninguna acción.
Compruebe que no existe
ningún fallo del cargador.
Llame a un técnico.
Protección de batería Fusible de batería o Compruebe la carga CC y a
abierta. cortocircuito abierto. continuación vuelva a
conectar.
En esta parte, pueden detectarse otros 3 mensajes de fallo específicos de la batería debido a la
adaptación del equipo. Compruebe estos mensajes opcionales en el dibujo de Distribución
General (PA).
7.6. ADVERTENCIA DE LA BATERÍA
ADVERTENCIAS DE POSIBLES CAUSAS SOLUCIONES

BATERÍA
Fallo a tierra de CC. Fuga de corriente entre batería Peligro, NO REALICE

y tierra o polaridades CC y MANTENIMIENTO DE LA
tierra. BATERÍA. Compruebe el
aislamiento del cable de la
batería. Compruebe el
aislamiento de las pilas de la
batería. Intente aislar la parte
fallida apagando la carga CC
o la batería.
100
La batería comienza la Fallo de suministro CA. Si falla el suministro CA, no

descarga. se produce ninguna acción.
Compruebe que no existe
ningún fallo del cargador.
Corte inminente. Fallo de suministro CA. Si falla el suministro CA, no
El voltaje de la batería es bajo. se produce ninguna acción.
Indica que la batería está Compruebe que no existe
descargada a un nivel próximo ningún fallo del cargador.
al nivel máximo de activación. Llame a un técnico.
Fallo de sensor temp. El sensor de temperatura de Compruebe la conexión del
memorizado. batería utilizado para conseguir sensor de temperatura de la
el control de compensación del batería.
voltaje de la batería está Reinicie este fallo
defectuoso y el cargador memorizado con el reinicio
funciona con un valor de del cargador de la pantalla
temperatura por defecto de 20º LCD.
C. Si vuelve a ocurrir, llame a un
técnico.
En esta parte, pueden detectarse otros 3 mensajes específicos de advertencia de la batería

debido a la adaptación del equipo. Compruebe estos mensajes en el dibujo de Distribución
General (PA).
101
#9217 Distribution Panel Operating Procedure

Introduction
This operating pr ocedure i s i ntended t o s upport t he E NP-Colombia pr oject, job num ber 921 7
power distribution panels provided. This procedure is a gene ric procedure intended to describe
basic functionality.
Qualified Personnel
For the purpose of this document a qualified person is someone who has specific knowledge
and s kills r elative t o t he oper ating o f the r espective el ectrical equi pment and t he i nstallation.
This i ndividual s hall hav e c ompleted safety t raining sufficient to r ecognize and av oid t he
hazards involved in the use and installation of the respective equipment. The qualified individual
shall also have the following qualifications:
• Proper training and authorization to energize, de-energize, clear, ground and tag circuits
and equipment in accordance with established safety practices
• Training regarding the proper use and care protective equi pment including but no t
limited to rubber gloves, safety glasses, face shields, flash clothing, etc., in accordance
with ENP/Chloride Industrial Power and end customer established safety procedures
• Properly trained in rendering first aid
• Working knowledge of applicable safety standards, building codes, laws and standards
Markings
The following markings may be i ncluded, where utilized the following terms are defined. These
terms are used to define the degree, severity, or risk of a haz ard that may be encountered by
the user.
• Danger – A “Danger” indication relates to a i mminent hazardous situation, which, if not
avoided, will result in death or serious injury
• Warning – A Warning” indication relates to a potential hazardous situation which, if n ot
avoided, could result in death or serious injury
• Caution – A “Caution” indication denotes a potentially hazardous situation which, if not
avoided may result in minor or moderate injury.
Hazardous Procedures
All users shall adhere to the following warnings:
• Danger! High Voltage. This shall be accessed by qualified personnel only! All power to
this distribution panel and equipment must be powered off before working inside. Always
work on de-energized equipment; Always de-energize all equipment before performing
any repair, maintenance, or tests.
• Warning! Always perform maintenance on the interrupting device after the closing
mechanism(s) are discharged.
• Caution! Do not defeat or force any interlock device or safety mechanism.
102
General Product Description

This panel s witch ( switchboard, pow er di stribution) i s des igned and m anufactured t o function
properly when operated under normal operating conditions. The information within this operating
procedure must be distributed to all owner’s, operators, and engineers.
All parts, conductors, and insulation materials have been designed and constructed (commercial
3rd party) to s uit t he v oltage class o f the equi pment and a re enclosed within grounded m etal
enclosures.
The equipment furnished has been des igned to operate in a system having the circuit capacity
specified in the purchase order or from conversation between the customer and sales. Any
equipment used outside of the intended application, a different system or application, or if the
short-circuit capacity of the system is increased; the momentary rating of the switchboards, the
interrupting capacity of the protective devices and the bus capacity may not be suitable. Should
the s ervice be c hanged, the equi pment m ust be c hecked to as sure t hat t he s hort circuit
capacity, amperage and voltage class of the equipment meets or exceeds the requirement of
the new system.
The power distribution switch is a f ree-standing unit rated for the specified ampacity or less at
600 volts AC or less. The typical switchboard may contain a service entrance section with main
devices and distribution sections with branch devices. Sections may contain disconnect devices,
protective dev ices, aux iliary equi pment, an d any c urrent transformers for m etering, c ontrol, or
ground fault protection.
Field Servicing
Any filed service shall be performed ONLY by qualified service personnel:
Panel Switch Receiving

Upon receipt of you distribution panel(s), inspect all equipment as soon as possible for any
damage that may have occurred in transit. Your panels may include packing materials, in the
event packaging materials are included, carefully remove all packing materials and inspect for
any pos sible dam age. Always keep y our di stribution panel i n an up right position and secured
position (in the skid until final installation is required).
Power Distribution Panel Installation

Installation of your power distribution panel shall be in accordance with state, local, federal and
national laws and c odes. All equipment shall be properly fastened to the supporting surface to
prevent accidental tipping, risk of injury, or equipment damage.
Electrical Connections
All el ectrical c onnections s hall be c ompliant t o el ectrical di agrams pr ovided. A dditionally, al l
electrical c onnections s hall be i n ac cordance with s tate, l ocal, federal and nat ional l aws and
codes.
103
Initial Usage
Pre-Energizing
Prior to any equipment being energized, it must be thoroughly inspected and tested. Any
deviations must be c orrected first and a r e-inspection i nitiated pr ior t o energizing. Emerson
Network Power /Chloride Industrial (ENP) offers a commissioning service and can be contracted
to assure proper start up occurs.
Inspection
The following point shall be evaluated and confirmed correct prior to energizing your units:
• Visually inspect your panel switch for any damage that may have affected the bus bar,
bus bar s upports, and device m ountings or r educed el ectrical c learances anywhere
within the switchboard.
• All proper fuses are correctly installed.
• Manually operate all devices (circuit breakers, switches, etc.) Check for alignment and
proper operation.
• Operate all electrically operated devices (circuit breakers, switches, meters, relays, etc.).
An auxiliary power source may be required.
• Confirm all temporary wiring jumpers (if applicable) are removed
• All ground connections properly made.
• Incoming primary and secondary connections are properly made and checked for shorts
or undesired grounds.
• Inspect and remove any tools or objects left inside the equipment.
Testing
A simple test should be performed to ensure that all connections made in the field are properly
insulated. Test from phase to phase, phase to ground, phase to neutral, and neutral to ground
with t he neut ral i solated from g round and al l ov er current dev ices i n t he open position. S ee
NEMA P B2.1, S ection 7 .6. R esistance readings o f 1 M egohm or gr eater ar e pr eferred. If l ow
readings ar e obs erved and an i nvestigation f or pos sible corrections d oes not c orrect t est
readings, then contact your ENP Service representative.
Where possible a dielectric test should be performed by a qualified individual. This should be
performed in accordance with ANSI C37.20.02 Clause 5.5, Field Dielectric Tests.
Operation
WARNING: HAZARDOUS VOLTAGES IN ELECTRICAL EQUIPMENT CAN CAUSE SEVERE
PERSONAL INJURY OR DEATH. ENERGIZING A PANEL SWITCH FOR THE FIRST TIME
AFTER INITIAL INSTALLATION OR MAINTENANCE IS POTENTIALLY DANGEROUS.
Only qualified individuals familiar with the operation and construction of the power distribution
panel shall perform the work described in this set of instructions. No work shall be performed
until this document has been read and the operator/user is familiar with this product.
a) Check all interrupting devices. Set all devices to their open position. Check and open all
control circuits.
b) Energize primary incoming power source to the equipment. (the primary incoming power
source shall not exceed the normal rating of equipment).
c) Close the control c ircuit t o c heck al l i nstruments, r elays, meters, e tc. (if ap plicable),
Note: There should be no load on switchboard when it is energized.
104
d) Energize in sequence starting at the source and work towards the load. Close the main
device, t hen any feeder dev ices, t hen any branch dev ices t o s ource l oad. A s the
smallest br anch l oad i s added, obs erve i nstruments. A llow s everal m inutes t o pas s
before connecting additional loads.
e) Slowly connect additional loads to equipment. Carefully observe the instruments and
allow several minutes before adding additional loads. Follow this procedure until the full
load is connected.
f) Once all mains and branch devices have been closed, any downstream loads (as
intended) may be turned on.
g) Verify and check primary and secondary circuits for any overheating.
Switchboard loading
Note: Do not use your distribution panel above the specified ampere rating.
Inspection & Maintenance

Periodic schedule inspections and maintenance ar e mandatory to obtain a safe and reliable
operation of y our di stribution panel . Annual i nspection at a minimum i s required. Y our pow er
distribution panel s s hall not be ex posed to ex cessive dus t, ac id fumes, damaging c hemicals,
salt ai r, rapid or frequent changes in temperature, vibration, high hum idity, and extremes of
temperature. Any exposure to such contaminants shall require more frequent maintenance.
105
Contacto/Servicio de Informacion
Chloride Industrial Systems, NA
Emerson Network Power
2821 West 11th Street
Houston, Texas 77008
T +1 713 880 0909
F +1 713 880 0952
http://www.ChlorideIndustrialSystems.com
ŽŶƚĂĐƚŽͬServicŝŽĚĞ InformaĐŝŽŶ
+1 800 442 7489 / +571 7058011
service-chlorideindustrial@emerson.com /
callcenter.colombia@emerson.com
Contact Information
106
Safety, Storage, Installation,

Operation & Maintenance Manual
Flooded Lead-Acid Batteries

C, D, E, F and G
Publication No. US-FL-IOM-002 January 2007

192
107
This manual provides instructions regarding safety, storage, installation, operation and
maintenance. Failure to observe the precautions as presented may result in injury or loss of life.
This document is proprietary to EnerSys. This document cannot be copied or reproduced in

whole or in part, nor can its contents be revealed in any manner or to any person except to meet
the purpose for which it was delivered, without the express written permission of EnerSys.
193
108
GENERAL SAFETY INSTRUCTIONS

Warnings in this manual appear in any of three ways:
The danger symbol is a lightning bolt mark enclosed in

a triangle. The danger symbol is used to indicate
imminently hazardous situations, locations and
Danger
conditions which, if not avoided, WILL result in death,
serious injury and/or severe property damage.
The warning symbol is an exclamation mark in a

triangle. The warning symbol is used to indicate
potentially hazardous situations and conditions, which,
Warning
if not avoided, COULD result in serious injury or death.
Severe property damage COULD also occur.
The caution symbol is an exclamation mark enclosed

in a triangle. The caution symbol is used to indicate
potentially hazardous situations and conditions, which,
Caution if not avoided, may result in injury. Equipment damage
may also occur.
Other warning symbols may appear along with the Danger, Warning, and Caution symbol and
are used to specify special hazards. These warnings describe particular areas where special
care and/or procedures are required in order to prevent serious injury and possible death:
The electrical warning symbol is a lightning bolt mark

enclosed in a triangle. The electrical warning symbol is
Electrical used to indicate high voltage locations and conditions,
warnings which may cause serious injury or death if the proper
precautions are not observed.
The explosion warning symbol is an explosion mark

enclosed in a triangle. The explosion warning symbol is
Explosion used to indicate locations and conditions where
warnings molten, exploding parts may cause serious injury or
death if the proper precautions are not observed.
www.enersys.com Publication No. US-FL-IOM-002 January 2007 i

194
109
IMPORTANT SAFETY INSTRUCTIONS
DANGER
A battery can present a risk of electrical shock and high short circuit current.
The following precautions should be observed when working with batteries:
1. Verify that the Charging Power Supply to the battery is off and that all power is
disconnected from the power source.
2. Remove watches, rings or other metal objects.
3. Use tools with insulated handles to prevent inadvertent shorts.
4. Wear rubber gloves and boots.
5. Do not lay tools or metal parts on top of batteries.
6. Determine if the battery is inadvertently grounded. If inadvertently grounded, remove

source of ground. Contact with any part of a grounded battery can result in electrical
shock. The likelihood of such shock will be reduced if such grounds are removed during
installation and maintenance.
7. Verify circuit polarities before making connections.
8. Disconnect charging source and load before connecting or disconnecting terminals.
9. Vented lead-acid (VLA) batteries can contain an explosive mixture of hydrogen gas. Do
not smoke, cause a flame or spark in the immediate area of the batteries. This includes
static electricity from the body and other items that may come in contact with the battery.
10. Use proper lifting means when moving batteries and wear all appropriate safety clothing
and equipment.
11. Do not dispose of lead acid batteries except through channels in accordance with local,
state and federal regulations.
ii www.enersys.com Publication No. US-FL-IOM-002 January 2007

195
110
IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS
This manual contains important instructions for Flooded Lead-Acid Battery Systems that should
be followed during the installation and maintenance of the battery system.
Only a qualified EnerSys service representative who is knowledgeable in batteries and the
required precautions should perform servicing of the batteries. Keep unauthorized personnel
away from batteries.
Misuse of this equipment could result in human injury and
equipment damage. In no event will EnerSys be responsible or
Caution liable for either indirect or consequential damage or injury that may
result from the use of this equipment.
Caution Do not dispose of the batteries in a fire. The batteries may

explode.
Caution Do not mutilate the batteries. Released electrolyte is harmful to

the eyes and skin and may also be toxic.
This unit contains flooded lead acid batteries. Lack of preventative

maintenance could result in batteries exploding and emitting
Warning gasses and/or flame. An authorized, trained technician must
perform annual preventative maintenance.
Failure to replace a battery before it becomes exhausted may

cause the case to crack, possibly releasing electrolyte from inside
Warning the battery and resulting in secondary faults such as odor, smoke
and fire.
Installation and servicing of batteries should be performed by

personnel knowledgeable about batteries and the required
Warning
precautions. Keep unauthorized personnel away from the
batteries.
Proper maintenance to the battery system of this unit must be done

Warning by a qualified service technician. This is essential to the safety and
reliability of your power supply system.
196 www.enersys.com Publication No. US-FL-IOM-002 January 2007 iii

111
TABLE OF CONTENTS
GENERAL SAFETY INSTRUCTIONS .......................................................................................... i
1.0 GENERAL INFORMATION ........................................................................................ 1

1.1 Introduction ................................................................................................................. 1
1.2 Precautions ................................................................................................................. 1
1.3 Service ........................................................................................................................ 1
2.0 SAFETY ...................................................................................................................... 2

2.1 General ....................................................................................................................... 2
2.2 Safety Equipment and Clothing................................................................................... 2
2.3 Safety Precautions ...................................................................................................... 3
2.3.1 Sulfuric Acid Burns .......................................................................................... 3
2.3.2 Explosive Gases.............................................................................................. 4
2.3.3 Electrical Shocks and Burns............................................................................ 4
3.0 INSPECTING BATTERY SHIPMENT......................................................................... 6

3.1 General ....................................................................................................................... 6
3.2 Visible External Damage ............................................................................................. 6
3.3 Concealed Damage .................................................................................................... 7
4.0 BATTERY STORAGE BEFORE INSTALLATION ..................................................... 8

4.1 General ....................................................................................................................... 8
4.2 Storage Interval........................................................................................................... 8
4.3 Advance Preparation................................................................................................... 8
5.0 INSTALLATION CONSIDERATIONS ........................................................................ 9

5.1 General ....................................................................................................................... 9
5.2 Considerations for Connecting the Battery System to Operating Equipment............ 11
5.3 Considerations for Parallel Installation ...................................................................... 11
6.0 UNPACKING AND HANDLING FOR INSTALLATION............................................ 12

6.1 General ..................................................................................................................... 12
6.2 Recommended Installation Equipment and Supplies................................................ 12
6.3 Cell/Jar Handling....................................................................................................... 13
6.3.1 Small Cell Handling (C) ................................................................................. 13
6.3.2 Medium Cell Handling (E and F) ................................................................... 13
6.3.3 Large Cell Handling (D and G) ...................................................................... 15
7.0 SYSTEM INSTALLATION ........................................................................................ 18

7.1 System Layout .......................................................................................................... 18
7.2 Installation Considerations ........................................................................................ 19
7.2.1 Installation Precautions ................................................................................. 19
7.2.2 Arrangement.................................................................................................. 19
7.2.3 Spacing ......................................................................................................... 19
7.3 Battery Installation..................................................................................................... 20
7.4 Preparing and Installing Connections ....................................................................... 23
7.4.1 Terminal Posts .............................................................................................. 23
7.4.2 Intercell Connectors ...................................................................................... 23
7.4.3 Terminal Plates ............................................................................................. 26
197 iv www.enersys.com Publication No. US-FL-IOM-002 January 2007

112
8.0 INITIAL and/or FRESHENING CHARGE.................................................................28
9.0 OPERATION .............................................................................................................30

9.1 Float Operation..........................................................................................................30
9.2 Hydrometer Readings - Specific Gravity ...................................................................31
9.3 Full-Charge Specific Gravity......................................................................................31
9.4 Equalizing Charge .....................................................................................................33
9.4.1 Equalizing Charge Method ............................................................................33
9.5 Operating Temperature .............................................................................................34
10.0 BATTERY TAPS .......................................................................................................35
11.0 PILOT CELL .............................................................................................................35
12.0 MAINTENANCE ........................................................................................................35

12.1 Battery Cleaning........................................................................................................35
12.1.1 Standard Cleaning.......................................................................................35
12.1.2 Corrosion Cleaning......................................................................................36
12.1.3 Heavy Corrosion Cleaning...........................................................................36
12.1.4 Cleaning Flame Arrestors............................................................................37
12.1.5 Replacing or Isolating a Cell........................................................................37
12.2 Maintenance Records ...............................................................................................37
12.3 Corrective Actions .....................................................................................................39
12.4 Adding Water.............................................................................................................39
12.5 Quality of Water.........................................................................................................40
Storage Battery Report - Battery in Float Service .......................................................................41
12.6 Filling and Charging Moist-Charged Cells .................................................................42
13.0 TEST PROCEDURES ...............................................................................................44

13.1 Procedure for Battery Capacity Tests........................................................................44
APPENDIX - HYDROGEN EVOLUTION CALCULATION.........................................................46
198 www.enersys.com Publication No. US-FL-IOM-002 January 2007 v

113
1.0 GENERAL INFORMATION

1.1 Introduction
EnerSys flooded lead-acid batteries set the benchmark for reliability and durability in flooded
lead-acid batteries and battery systems.
1.2 Precautions
BEFORE UNPACKING, STORING, HANDLING, INSTALLING, OPERATING OR
PERFORMING MAINTENANCE ON THE FLOODED LEAD-ACID STATIONARY BATTERY
SYSTEM
READ
THE FOLLOWING
INFORMATION THOROUGHLY!
It is important to read, understand and strictly follow the instructions in this manual.
If the following precautions are not fully understood, or if local conditions are not covered,
contact your nearest EnerSys sales/service representative for clarification, or call the corporate
office number listed on the back of this manual and ask for EnerSys Reserve Power Service.
Also, refer to all applicable federal, state and local regulations and industry standards.
YOU SHOULD BE TRAINED IN HANDLING, INSTALLING, OPERATING AND MAINTAINING

BATTERIES BEFORE YOU WORK ON ANY BATTERY SYSTEM.
1.3 Service
Should you require installation supervision, service, parts, accessories or maintenance,
EnerSys has a nationwide service organization to assist with your new battery purchase.
Please call your nearest EnerSys sales/service representative for more information, or, call the
corporate office number listed on the back of this manual and ask for EnerSys Reserve Power
Service.
www.enersys.com Publication No. US-FL-IOM-002 January 2007 Page 1

199
114
2.0 SAFETY
2.1 General
All flooded, lead-acid batteries, may leak, release hydrogen gas or cause acid misting. Always
follow the generally accepted safety procedures for handling batteries. In addition, it is vitally
important that you observe the precautions recommended in this manual.
YOU SHOULD BE TRAINED IN HANDLING, INSTALLING, OPERATING AND
MAINTAINING BATTERIES BEFORE YOU WORK ON ANY BATTERY SYSTEM.
You MUST understand the risk of working with batteries and BE PREPARED and
EQUIPPED to take the necessary safety precautions. If not, contact EnerSys Reserve
Power Service.
2.2 Safety Equipment and Clothing

When working with any battery system, be sure you have the necessary tools and safety
equipment, including but not limited to:
• insulated tools • rubber apron • face protection / face shield

• rubber gloves • safety goggles • emergency eye wash and
• fire extinguisher • acid spill cleanup kit shower, if available
ALWAYS:
• remove all jewelry (i.e., rings, watches, chains, etc.)
• keep sparks, flames and smoking materials away from the battery
NEVER lay tools or other metallic objects on the battery/cell.
Using the correct tools and wearing proper safety equipment will help prevent injury should an
accident occur.
200 www.enersys.com Publication No. US-FL-IOM-002 January 2007

115
2.3 Safety Precautions

2.3.1 Sulfuric Acid Burns
Batteries are safe when operated and handled properly. However, they do contain sulfuric acid,
which can cause burns and other serious injuries.
Always wear protective clothing AND use the correct safety tools.
In case of SKIN CONTACT with sulfuric acid, IMMEDIATELY
1. REMOVE contaminated CLOTHING
2. FLUSH the area THOROUGHLY with WATER
3. Get MEDICAL ATTENTION, if required.
In case of EYE CONTACT with sulfuric acid, IMMEDIATELY
1. FLUSH THOROUGHLY for at least 15 minutes with

large amounts of WATER.
2. Get MEDICAL ATTENTION.
In case of sulfuric acid CONTACT WITH CLOTHING OR

MATERIAL, IMMEDIATELY
1. REMOVE CONTAMINATED CLOTHING
2. Apply a solution of sodium bicarbonate solution (1.0 lb/1.0

gal or 0.5 kg/5.0 liters of water) on the clothing or material.
3. Apply the solution until bubbling stops, then rinse with clean
water.
NOTE: In case of a sulfuric acid SPILL, bicarbonate of soda or an emergency spill kit
should be within the battery room in accordance with OSHA regulation
1910.178g2.
201 www.enersys.com Publication No. US-FL-IOM-002 January 2007 Page 3

116
2.3.2 Explosive Gases
Batteries can generate gases which, when released, can explode, causing blindness and other
serious personal injury.
• Always wear protective clothing and use the correct safety tools.
• Eliminate any potential of sparks, flames or arcing.
• Provide adequate ventilation. See Appendix.
IN CASE OF FIRE: To extinguish a fire in a battery room containing lead acid batteries, use
CO2, foam, or dry chemical extinguishing media. Do NOT discharge the extinguisher directly
onto the battery. The resulting thermal shock may cause cracking of the battery case/cover.
SPECIAL PROCEDURES:
If batteries are on charge, shut off power. Use positive pressure, self-contained breathing
apparatus. Water applied to electrolyte generates heat and causes it to splatter. Wear acid-
resistant clothing.
TOXIC FUMES:
Burning plastic may cause toxic fumes. Leave area as soon as possible if toxic fumes are
present. Wear breathing apparatus if required to remain in the area.
2.3.3 Electrical Shocks and Burns

Multi-cell battery systems can attain high voltage and/or currents. Do NOT
touch uninsulated batteries, connectors or terminals. To prevent serious
electrical burns and shock, use EXTREME CAUTION when working
with the system.
• Always wear protective clothing and use nonconductive or insulated tools when
working with ANY battery system.
• Remove all jewelry that could produce a short circuit.
BEFORE working on the system:
1. Disconnect ALL loads and power sources to the battery. Use appropriate lockout/tagout
procedures.
2. If working on an assembled battery system, sectionalize (interrupt the battery in sections)

into safe working voltage levels.
3. Check the battery system grounding. Grounding of the battery system is NOT
recommended. However, grounding of the rack is recommended.

117
IF BATTERY SYSTEM IS GROUNDED (system is intentionally grounded by connecting a

battery terminal to ground):
1. a shock hazard exists between all other terminals and

ground (i.e., dirt and acid on top of battery cell touching
rack).
2. if an unintentional ground developes within the already

grounded system, a short circuit may occur and cause
cause explosion or fire.
IF BATTERY SYSTEM IS UNGROUNDED (system is NOT grounded):
1. if an unintentional ground develops within the system, an

increased shock hazard exists between the terminals and
ground.
2. if a second unintentional ground develops within the already

unintentionally grounded system, a short circuit may occur
and cause explosion or fire.
Therefore, should you be required to work on a grounded battery system, make absolutely sure
you use the correct safety precautions, equipment and clothing.
IMPORTANT!!
If you have ANY question concerning safety when working with the battery system, contact your
local EnerSys sales/service representative to clarify any of the noted safety precautions, or, call
the corporate office number listed on the back of this manual and ask for EnerSys Reserve
Power Service.

203
118
3.0 INSPECTING BATTERY SHIPMENT

3.1 General
Precautions have been taken to pack the cells/battery units for shipment to ensure its safe
arrival. However, upon receipt, you should inspect for evidence of damage that may have
occurred during transit.
WARNING
During inspections, take precautions against electrical shock.

You are handling LIVE batteries.
3.2 Visible External Damage

IMMEDIATELY upon delivery (while the carrier representative is still on-site), inventory all
materials against the Bill of Lading and inspect for visible external damage.
Check material quantities received against the Bill of Lading, including the number of battery
pallets and the number of accessory boxes.
Note any:
• damage to packing material.
• wetness or stains, indicating electrolyte leakage.
If damage is noted:
1. Make a descriptive notation on the delivery receipt before signing.
2. Request an inspection by the carrier.
3. File a damage report.

119
3.3 Concealed Damage

Within 15 days of receipt (or as soon as practical), unpack the cells and check for
concealed damage. Remember, you are handling a LIVE battery. Take
precautions against a shock hazard. Follow all safety precautions as noted in
Section 2.0.
Examine the electrolyte level to ensure that none has been spilled. If electrolyte has been lost in
transit and the level is less than 1/2 inch (12 mm) below the top of the plates, add Battery Grade
sulfuric acid electrolyte of the nominal operating specific gravity indicated on the cell nameplate,
and bring to the low level line on open circuit.
If the electrolyte level is more than 1/2 inch (12 mm) below the top of the plates, request an
inspection by a representative of the carrier and file a claim for concealed damage.
NOTE: For export, cells are usually shipped assembled, moist charged with
separate electrolyte. Fill when ready to place in service, not before.
Refer to Section 12.6, “Filling and Charging Moist-Charged Cells”.
Check the received materials against the detailed packing list to verify receipt of all materials in
the quantities specified.
DELAY IN NOTIFYING THE CARRIER MAY RESULT IN LOSS OF YOUR RIGHT TO

REIMBURSEMENT FOR DAMAGES. Refer to the Bill of Lading, if, when performing the parts
inventory, you are unsure about the appearance of a part.
If you have questions concerning potential damages, contact your local EnerSys sales/service
representative, or, call the corporate office number listed on the back of this manual and ask for
EnerSys Reserve Power Service.

120
4.0 BATTERY STORAGE BEFORE INSTALLATION

4.1 General
Batteries should be unpacked, installed and charged as soon as possible after receipt.
However, if this is impractical, follow the instructions below for storing the battery before
installation.
Store batteries indoors in a clean, dry and cool location. Storage at higher temperatures will
result in accelerated rates of self-discharge and possible deterioration of battery performance
and life.
Do NOT stack pallets. DAMAGE MAY OCCUR AND THE WARRANTY WILL BE VOIDED.
4.2 Storage Interval

Do NOT store flooded batteries longer than the following intervals without giving periodic
freshening charges. Under higher temperature conditions, greater charging frequency may be
required. Use date of battery shipment to determine freshening charge requirements.
• Lead Antimony — every three months
• Lead Calcium — every six months
Storage times exceeding the above may result in plate sulfation, which may adversely affect
electrical performance and expected life.
Give the battery a freshening charge before the end of the recommended storage interval. See
Section 8 for charging information.
Repeat the freshening charge for each additional storage interval until the battery is installed.
Maximum total storage time before installation is two years from date of shipment from the
factory to the customer. Freshening charges are required a minimum of every three to six
months during the storage time period, as noted above.
4.3 Advance Preparation
If freshening time interval is likely to be exceeded in storage, make advance preparation to have
an adequate charger available and adjacent to an appropriate AC supply voltage. Positioning of
the cells to accept the temporary intercell connectors is another consideration of advance
planning. Keep cells on styrofoam pads until they are installed on the rack.
Make every effort to get the battery installed and connected to the charger before the expiration
of the storage period, thereby avoiding the additional labor cost of preliminary freshening
charges.
WARNING
FAILURE TO CHARGE AS NOTED VOIDS THE BATTERY’S WARRANTY.

121
BEFORE INSTALLATION
READ THIS SECTION THOROUGHLY.
5.0 INSTALLATION CONSIDERATIONS

5.1 General
If you have any questions concerning the installation considerations, contact your EnerSys
sales/ service representative. The diagrams shown are general representations and may not
depict all models and options.
When planning the system space requirements for the EnerSys flooded stationary batteries,
consider the following:
• space • ventilation
• environment • battery system configuration
• temperature • floor loading
• distance from operating equipment • floor anchoring
Use Table 5.1 to ensure that all requirements for installation location are considered.
TABLE 5.1
CONSIDERATION RECOMMENDATION
Space It is recommended that the aisle space provided in front of all racks be a
minimum of 36 inches (915 mm). The designer must verify the
requirements for aisle space in all applicable local codes or regulations.
A minimum of 9 inches (230 mm) is desirable above the tops of the cell
posts of the top row of cells to permit access for maintenance or cell
removal.
Each cell should be accessible for the addition of water and for taking
individual cell voltage and hydrometer readings.
Environment Clean, cool and dry. The location should be selected to keep water, oil, and
dirt away from all cells.
Temperature Ambient temperature between 72o - 78o F (23o - 26o C).
Elevated temperatures reduce operating life. Lower temperatures reduce
battery performance.
Minimize temperature variations between the cells.
• To avoid temperature variation between the cells, do NOT locate
the battery near HVAC ducts or exhausts, heat sources
(i.e., equipment that generates heat) or direct sunlight.

207
122
Table 5.1 (continued)

CONSIDERATION RECOMMENDATION
Ventilation Adequate ventilation must be provided, so as to prevent hydrogen gas

from exceeding a 2% concentration as shown in IEEE 484-1987.
Hydrogen accumulation must be limited to less than 2% of the total
volume of the battery area.
Ventilation must be adequate to ensure that pockets of trapped
hydrogen gas do not develop, particularly at the ceiling.
See Appendix for additional information
Grounding It is recommended that the racks be grounded in accordance with NEC

and/or local codes.
Codes Building codes and fire codes may require a spill containment system
for battery installations. Please consult local building codes. EnerSys
offers spill containment systems. Contact your EnerSys sales/ service
representative for more information.
Floor Reasonably level. Shim up to 1/4 inch (6 mm) maximum to level battery
rack or cabinet front to rear and side to side. Capable of supporting the
weight of the battery as well as any auxiliary equipment.
Anchoring Anchoring should meet all local, state, and federal codes and all
industry standards.
Floor anchoring and its design are the responsibility of the user.
Racks EnerSys flooded stationary batteries designed for racks or cabinets

must be installed on racks specifically designed for those batteries by
the manufacturer. Use of any other rack design is the responsibility of
the user.

123
5.2 Considerations for Connecting the Battery System to Operating

Equipment
The battery has been sized based on a specific load (amps or KW) for a specific run time to a
specific end voltage. Consult with the system/equipment supplier to determine these
parameters, because battery performance is based on these values, as measured at the battery
terminals.
Therefore, ensure that the load cables:
• between the battery and its load are the shortest routing possible to the terminal,
allowing sufficient additional cable (about 6 inches/15 cm) for connect/disconnect.
• are the proper size to minimize the voltage drop between the battery output terminals
and the load.
To select the proper cable size:
1. Determine the cable size necessary to carry the design load.
2. Calculate the voltage drop of the cable between the battery terminal plate and the
operating equipment.
3. Increase cable size to achieve the allowable voltage drop.
Cable selection should create no greater voltage drop than allowed between the battery system
and the operating equipment as determined by the equipment/system supplier. Excessive
voltage drop will reduce the desired support time of the battery system.
5.3 Considerations for Parallel Installation

If it is necessary to connect the battery system in parallel to obtain sufficient capacity, cable
connections to each of the parallel strings are important.
To obtain:
• proper load sharing on the discharge,
• satisfactory recharge, and
• the same float voltage for each string.
cables from the batteries to the load must be:

• as short as possible,
• of equal lengths to the load (do not exceed cable ampacity), and
• of sufficient ampacity.

209
124
6.0 UNPACKING AND HANDLING FOR INSTALLATION

6.1 General
Batteries are shipped assembled, charged, and filled with the electrolyte near the low level lines
marked on the jar. If the electrolyte level is significantly above the low level line after the battery
has been on a long open circuit stand, care must be taken to avoid flooding during the
freshening charge. Electrolyte may be removed to the low level line to prevent overflowing.
All accessories for installation and use are supplied as optional prepackaged kits. Cells may be
packed in wooden boxes, which must be opened completely and carefully. The cells are then
handled as described in Section 6.3.
6.2 Recommended Installation Equipment and Supplies

Before working with the battery system, be sure that you have the proper protective clothing,
safety equipment and insulated tools as specified in Section 2.0. Additional equipment for the
installation of the battery system is listed in Table 6.1.
TABLE 6.1
CHECK IF
EQUIPMENT REQUIRED ON HAND
Forklift or Portable Lift Crane
Chalk Line
Torpedo Level (Plastic)
Torque Wrench (10-200 in-lbs)
Torque Wrench (50-100 ft-lbs)
Drift Pins
Floor Anchors (User-supplied per battery system and attached stress analysis)
Floor Shims (User-supplied)
Insulated 3/8 inch Drive Ratchet Wrench with Minimum 3" Extension
With 3/8 inch thru 11/16 inch Sockets
Insulated Box Wrenches (3/8 inch to 11/16 inch)
Screwdrivers
Wipes, Paper or Cloth
Plastic Bristle Brush or Nonmetallic Cleaning Pad
Tape Measure (Nonmetallic)
Safety Equipment and Clothing
Small Paint Brush
Standard Allen Wrench Set
NO-OX-ID Grease
Be sure you have all the proper protective clothing and safety tools
and equipment on hand before starting the installation.

125
6.3 Cell/Jar Handling

To prevent damage to the cells and personal injury when moving/handling the batteries, follow
the procedures in this section. For ease of explanation, lifting/handling instructions are grouped
into three categories depending on the size of the units:
See Section 6.3.1 — small cell handling (C)

See Section 6.3.2 — medium cell handling (E and F)
See Section 6.3.3 — large cell handling (D and G)
DO NOT lift any cell by the terminal posts as this will void the warranty. When lifting large
cells/units with crane, hoist or similar device, use the lifting belt(s) and protective styrofoam
shipping cover(s) provided.
DO NOT tamper with the seal nuts on the cell posts as this will void the warranty.
6.3.1 Small Cell Handling (C)
1. Lift and move these batteries manually.
2. Position hands under the bottom of the cell/jar to lift it, and place the cell/unit in the
desired location.
6.3.2 Medium Cell Handling (E and F)
Never lift a cell by the posts. Lifting the cell by the post can damage the seals and will void the
warranty. When lifting medium-size cells, use the lifting belt and protective styrofoam shipping
cover provided.
Use a mechanical device, such as a hoist or crane, for lifting.
1. Tilt the cell about 1 inch (25 mm) so as to position the lifting belt. See Figure 6.1.
LIFTING MEDIUM-SIZE CELL

Figure 6.1

211
126
2. Slide belt underneath cell. See Figure 6.2.
3. Place the styrofoam cover on top of the cell, with the beveled ends up. See Figure 6.3.
4. Bring the end rings of the belt together over the cover and engage the hook of the lifting
device in both rings. Always lift vertically and balance the cell. See Figure 6.4.
5. Remove the belt and cover after positioning the cell.

Figure 6.2

Figure 6.3

Figure 6.4

127
6.3.3 Large Cell Handling (D and G)
Cells are shipped on a pallet, with each cell packaged in an individual styrofoam shipping base
and top.
Never lift a cell by the posts. Lifting the cell by the posts can damage the seals and will void the
warranty. When lifting large-size cells, use the lifting belt and protective styrofoam shipping
cover provided.
Use a mechanical device, such as a hoist or crane, for lifting.
Each battery shipment includes one lifting belt, about 14 feet (4.3 meters) long x 1 inch
(25 mm) wide.
All cells are shipped with a molded styrofoam insert covering the posts and intercell connectors.
This insert should remain in place for lifting the cells. As the cell is lifted, the belts will tighten
against the shipping top. The belts will cut into the styrofoam. This is desirable, because the
indentations created will help to keep the belts positioned and the cell stable.
1. Remove the packaging from around the cells/units, and remove the wooden cleats from the
perimeter of the shipping pallet.
2. Leave the molded top insert in place. You will use it in lifting the cell.
3. Fold the lifting belt in half and push each loop end Down between the cells/units until the
loops touch the shipping pallet. See Figure 6.5.
NOTE: Ensure that the straps are

placed around the two
sides of the cell/unit that
will be positioned across
LIFTING LARGE-SIZE
CELL

213
128
4. Use a 24 inch (600 mm) length of stiff wire with a hook

formed on one end. Insert the hook end through the
slot between the bottom of the jar and the shipping
base (on the opposite side from the belt) and engage
one of the loop ends with the hook. See Figure 6.6.
LIFTING LARGE-SIZE CELL

Figure 6.6
5. Pull this loop end of the belt from under the

cell and out through the slot. Disengage
the wire hook from the loop and again
insert the hook through a different slot
between the bottom of the jar and the
shipping base. See Figure 6.7.
Figure 6.7
6. Engage the other belt loop with the wire

hook and pull it out through the slot on the
same side. Adjust the belt until the middle
loop is even with the loops on the two free
ends. See Figure 6.8.

Figure 6.8

129
7. Place the loops on the two free ends of the belt over
the hook of the lifting device, and then place the middle
loop over the hook. See Figure 6.9.

Figure 6.9
Be sure the belt is not twisted. Straighten the belts down each
side and under the bottom of the cell/unit, so that they are
parallel with each other. The space between the belts should
be the same as the distance between the belt notches on the
edge of the styrofoam. Correct belt spacing is important
because it permits removal of the belt after the cell/unit has
been placed on the rack rails.
8. Lift cell into position and remove belt.
Exercise extreme care when initially lifting cells and when

lowering them into final position on the rack. To prevent one
end of the unit from "kicking out," assign one person to steady
the unit on a level plane during the entire lifting procedure.

215
130
7.0 SYSTEM INSTALLATION

EnerSys flooded batteries are installed on racks that differ in type, size, seismic rating, and
configuration. Refer to the RACK ASSEMBLY DRAWING and instructions included with the rack
shipment for the details of your installation.
7.1 System Layout

Lay out the battery system before installation. Consult Section 5.0 for installation considerations.
1. Locate the system position in the area designated as determined in Section 5.0.
2. Mark the floor with system outline dimensions.
3. Using the RACK ASSEMBLY DRAWING and instructions and rack components, locate the
position of the floor anchors.
Floor anchors are the responsibility of the owner. Follow the installation instructions of the
anchor manufacturer.
The floor must be level. Shimming up to 1/4 inch (6 mm) may be required to have the
Battery System fully level.
NOTE: The floor must be capable of supporting the weight of the Battery.
The Battery Rack must be securely anchored to the floor. Anchoring should meet all local,
state and/or federal codes and such compliance is the responsibility of the owner. Floor
anchoring and its design are the responsibility of the owner. Ensure seismic requirements
are considered.
4. Batteries should be kept in the original shipping containers until installed. However, if you
must remove the batteries before installation, see the procedures in Section 6.3, “Cell/Jar
Handling.”

131
7.2 Installation Considerations

7.2.1 Installation Precautions
1. Install the system in a well-ventilated location; allow at least 4 inches (10 cm) on all sides
for air ventilation and maintenance.
2. Install the unit in a stable, level and upright position which is free of vibration.
3. Install the unit where the ambient temperature is within the correct operating range.
4. Do not install the Battery System in areas that are subject to high humidity.
5. Do not allow direct sunlight to shine on the system.
6. Do not install the Battery System in areas that are subject to contamination, such as high
levels of airborne dust, metal particles or flammable gasses.
7. Avoid installation near sources of electrical noise and always make sure that the unit
ground is intact to prevent electrical shock and to help reduce electrical noise.
8. Do not install where water, or any other foreign object or substances may get inside the
Battery System.
NOTE: Contact your nearest EnerSys sales/service representative

when paralleling Battery Systems, to ensure compatibility of
mating different batteries. Or, call the corporate office
number listed on the back of this manual and ask for
EnerSys Reserve Power Service.
7.2.2 Arrangement
Arrange the cells so that the positive terminal of one cell/jar will be adjacent to the negative
terminal of the next cell/jar throughout the battery.
Cells/jars are usually positioned on rack rails with plates perpendicular to the rails. However, F
and large G cells are also positioned with plates parallel to the rails.
Take care when positioning cells to ensure that main battery terminals are not close together on
step or back-to-back racks.
7.2.3 Spacing
Maintain proper spacing between cells/jars on the rack to provide thermal management and
ensure proper fit of hardware connections. Position cells/jars such that a ¼ inch (6mm) is
maintained between the covers of adjoining units.

217
132
7.3 Battery Installation

To install an EnerSys battery system, follow the procedures below:
1. Install the rack according to the rack assembly information detailed in “Instructions for
Assembling and Maintaining Standard and Seismic Battery Racks” or “Instructions for
Assembling Seismic Racks” (included with the rack shipment).
2. Before lifting cells/jars, determine which two sides will be positioned across the rails.
3. Employ the appropriate lifting/handling method for the cells to be installed

(as described in Section 6.3).
WARNING
Allowing the cell/unit to drop quickly may damage

the internal cell components.
Exercise extreme caution when initially lifting cells and when lowering them into final
position on the rack. To prevent one end of the unit from “kicking out,” assign one person to
steady the unit on a level plane during the entire lifting procedure.
4. Position the first cell/jar on the bottom shelf, centered across the rails. After placement,
remove the lifting belt (if used) from the hook and pull the belt from under the module. Also
remove any remaining protective packing covers. See Figure 7.1.
WARNING
Improper lifting may result in damage

to the module or in personal injury.
CELL/JAR PLACEMENT
Figure 7.1
To lubricate the rack rails for sliding cells into position, use only EnerSys
Pro-Slide or Dow Corning Silicon Compound #111.
When sliding the cells on the lubricated rails, Do NOT push on the center of the cell/unit.
Hold the cell by placing hands on the corners of the jar and then push to slide.

133
5. If provided, place the long rubber angle cell spacer on

the mid-point of the cell cover. Position one leg on top
of the cover and the other so that it extends down over
the edge of the cover to the side where the next cell/jar
is to be positioned. See Figure 7.2.
SPACER
(OPTIONAL)
CELL/JAR PLACEMENT
Figure 7.2
6. Lift the next cell/jar to be installed and place it next to
the previously installed unit. See Figure 7.3. Be certain
to allow proper spacing between cells/jars as outlined
in Section 7.2.2. Observe proper polarity orientation.
Exercise extreme care when positioning cells.

Bumping or scraping a cell against the adjacent
cell/unit or rack member may damage the jar
material.
Do NOT use any kind of tool to pry cells into position.
CELL/JAR PLACEMENT
Figure 7.3
7. Remove the belt loops (if used) from the lifting hook and
pull the belt free from under the unit. Also remove any
remaining protective packing covers. See Figure 7.4.
Move cell into final position, observing spacing
requirements.
CELL/JAR PLACEMENT
Figure 7.4

219
134
8. Repeat Procedures 5 thru 7 until all units are installed on all tier/steps of the rack. See
Figure 7.5.
To lubricate the rack rails for sliding cells into position,

use only EnerSys Pro-Slide or Dow Corning Silicon
Compound #111.
9. As soon as cells are unpacked and installed on the rack,

remove the shipping vent plugs and immediately install the
flame arrestors. DO NOT attempt to charge cells unless
flame arrestors are in place.
Once installed, DO NOT REMOVE the flame arrestors.

They are provided with a filling funnel for adding water and
measuring the electrolyte temperature. Do not permit the
lectrolyte level to drop below the bottom of the tube on the
flame arrestor. Allowing too low a level defeats the flame
arrestor function.
10. Number the cells starting from the positive terminal of

the battery. The cell numbers supplied are backed
with pressure-sensitive adhesive and should be FULL RACK OF CELLS
applied to the rails or the jars. Before applying the Figure 7.5
cell numbers, clean surfaces according to Procedure
3 in Section 12.1.1.

135
7.4 Preparing and Installing Connections

The cells are now positioned and ready to be connected.
Before preparing and making the connections,

heat NO-OX-ID grease in hot water as necessary
to soften for application with a paintbrush.
7.4.1 Terminal Posts
All terminal posts of the cells are greased at the factory to prevent oxidation.
1. Remove the grease with a paper towel.
2. Inspect each terminal post. If discoloration or tarnishing is noted, neutralize the post with
sodium bicarbonate and water solution (Section 12.1.2, Procedure 2). Dry thoroughly.
3. Clean the contact surface with a stiff-bristle nonmetallic brush/pad until a clean, bright
surface is obtained. Do NOT expose copper.
4. Apply a light coat of NO-OX-ID grease.
7.4.2 Intercell Connectors
The connections are made by bolting the plated copper intercell connectors to the cell posts of
opposite polarity on adjacent cells. When more than one intercell connector for each cell is
furnished, bolt the connectors on opposite sides of the cell posts.
1. Clean the contact surface of the intercell connector using a stiff bristle nonmetallic
brush/pad. Use care so as NOT to remove the plating and expose any copper.
Note: Tin-plated connectors do not require plating material removal to provide an
adequate contact surface, only foreign material removal. Very light brushing and cleaning
with a cloth is generally sufficient.
2. With a small paintbrush, apply a light coat of heated NO-OX-ID grease to the contact
surface of the intercell connector.

221
136
3. Bolt all intercell connectors and assemble as shown in Figures 7.6a, 7.6b and the
details. Figure 7.6a is applicable to CA & CC models, Figure 7.6b is a representative
diagram for CX, DX, DXC, EA, EC, ES, FTA, FTC, GC, GT, GU.
Certain intercell connectors (such as those for all “G” cells) are furnished with the bolt
holes located off-center. Install these connectors so that the bottom edge of the
connector does not interfere with the post ledge (Figure 7.6b and the detail).
Stamped flat washers may have

one sharp edge. Install with this
edge away from the plated
copper intercell connector to
avoid damaging the plating.
www.enersys.com Publication No. US-FL-IOM-002 January 2007

222
137
4. Secure all connections finger-tight to allow for some adjustment of position.
5. After all connections are completed, torque all stainless steel connector bolts according
to Table 7.1.
TABLE 7.1
316SS Bolt Size Initial Torque Value Retorque Value

Diameter - Inch-Pounds Inch-Pounds
Threads/Inch (Newton Meter) (Newton Meter)
1/4 - 20 70 – 75 60 – 65
(8.0 - 8.5) (7.0 - 7.5)
5/16 - 18 120 – 125 110 – 115

(13.6 - 14.1) (12.5 - 13.0)
1/2 - 13 130 – 135 120 – 125

(14.7 - 15.3) (13.6 - 14.1)
Make sure that all bolted battery connections are torqued to

the recommended values. The increased resistance of a loose
connection can generate heat and become a fire hazard.
6. Apply a light coat of heated NO-OX-ID grease to the bolted connection with a small
paintbrush in the area of the terminal post only.

223
138
7.4.3 Terminal Plates
Terminal plates are supplied with the battery system to provide a system connection point
(except for “C” line). All system connections must be made to the terminal plate and NEVER to
the cell terminal post (except for “C” line).
1. Clean the electrical contact areas of the terminal plate, terminal connectors, and cell/jar
posts with a stiff-bristle nonmetallic brush/pad until the surface is bright. Be careful not to
remove the plating with excessive brushing. A typical terminal plate is illustrated in Figure
7.7.
2. With a small paintbrush, apply a light coating of heated NO-OX-ID grease to contact
areas.
3. Install the terminal connectors to cell posts. Tighten all connections according to the
torque values in Table 7.1.
TERMINAL PLATE
TERMINAL CONNECTOR CABLE CONNECTOR

L SHAPE WITH NEMA LUG
OPTIONAL
TERMINAL PLATE INSTALLATION

Figure 7.7

224
139
4. With a small paintbrush, apply a light coat of heated NO-OX-ID grease to the electrical
contact areas of the terminal plate.
5. Install the terminal plate to the terminal connectors using the torque values in Table 7.1.
6. Connect the positive lead from the charger to the positive terminal plate of the battery and
the negative lead from the charger to the negative terminal plate of the battery. (Some
seismic installations have interface connections.)
7. Connectors to battery terminal plates should be flexible since rigid terminal connectors
may transmit vibrations or strain to cell posts that could result in loose connections.
Support cables so that the cell post does not bear the load.
8. Before activating the charger:
a. Inspect the cell connections of the system to ensure that all cells are connected
correctly, POSITIVE (+) to NEGATIVE (-),
b. Measure the voltage across the system terminals. Voltage of the battery should
equal approximately 2.06 times the number of cells in the string for 1.215
nominal specific gravity systems and 2.10 times the number of cells in the string
for 1.250 nominal specific gravity systems, and
c. Measure and record the resistance of cell-to-cell and cell-to-terminal

connections. If the resistance of any connection is more than 30% or 5 Mohms
above the average, unbolt and remove the affected connectors and follow the
cleaning procedure in Section 12.1.3. Then remake the connection.
NOTE: Do NOT recalculate the average resistance and

do NOT repeat the cleaning procedure.

225
140
8.0 INITIAL and/or FRESHENING CHARGE

Batteries lose some initial charge during shipment and storage. Depending on storage time, a
battery may require a freshening charge. See Section 4.0 for battery storage times.
Before switching on the charger, ensure that shipping vent plugs are removed and flame
arrestors are installed.
Do NOT attempt a freshening charge unless the electrolyte levels are near the low level
line on open circuit. When necessary, remove electrolyte to that level from cells with
high levels.
Most chargers of modern design utilize the principle of constant voltage (potential) charging.
The preferred charge method is to use a constant voltage of 2.50 volts per cell times the
number of cells. If this voltage is too high for the equipment (load) connected to the DC bus, the
use of lower voltage is accceptable. See Table 8.1. Should the charge current cause electrolyte
to flood out onto the cover, reduce the charge voltage at once.
Least desirable is to put the battery on at the float voltage - particularly for calcium alloy cells.
Equalize charging at 2.33 volts per cell is the minimum acceptable procedure for 1.215 calcium
alloy cells.
1. Determine the maximum voltage that may be applied to the system equipment (or
maximum charger voltage if load is not yet connected). Refer to the recommendations of
the manufacturer/supplier of system equipment, connected to DC bus.
2. Divide the maximum total system voltage by the number of cells (not units) connected in
series. This is the maximum volts per cell that may be used for the initial charge.
3. Check the nameplate to determine whether the battery is of a lead-antimony type or a

lead-calcium type.
4. Connect battery positive (+) terminal to charger bus positive (+) terminal.
5. Connect battery negative (-) terminal to charger bus negative (-) terminal.

226
141
6. Raise the voltage to the maximum value permitted by the equipment as shown in Table
8.1.
Table 8.1 lists the hours of freshening charge to be given after charge current has
stabilized for 24 hours. Freshen charge must be given at a voltage high enough to
cause gassing/mixing of the electrolyte. Do not charge at voltages higher than in Table
8.1.
TABLE 8.1
MINIMUM HOURS OF CHARGE AFTER CURRENT STABILIZATION
Alloy Antimony Calcium
Sp. Gr. 1.215 1.250 1.215 1.250 1.300
V.P.C.
2.27 140 210 - - -
2.30 100 150 - - -
2.33 70 110 140 - -
2.36 50 78 100 160 -
2.39 35 56 70 110 -
2.42 25 - 50 80 125
2.45 24 - 40 55 85
2.50 22 - 36 50 60
2.60 - - 30 44 50
2.70 - - 24 36 44
Table 8.1 applies for cell temperatures between 60o to 90o F (16o to 32o C). For cell
temperatures 40o to 59o F (5o to 15o C), use twice the number of hours. For cell
temperatures 39o F (4o C) or below, use four times the number of hours.
On “C," “D,” “E,” “F,” and “G” cells, you may insert the thermometer in the funnel of the
pilot cell's flame arrestor and leave it there by adjusting the rubber washer to the correct
height and leaving off the dust cap. DO NOT LEAVE thermometers in place in
seismic regions.
7. When charging current has decreased and stabilized (i.e., no further reduction for 24
hours), charge for the hours shown in Table 8.1.
Monitor the battery temperature during the charge. If the battery exceeds
110o F (43o C), stop the charge immediately and allow the temperature to
decrease below 100o F ( 38o C). Failure to follow this warning may result
in severe overcharge and damage to the cell/battery.

227
142
9.0 OPERATION
9.1 Float Operation
In this type of operation, the battery and the critical load circuits are continuously connected in
parallel with a constant voltage charger. The charger must be capable of:
• charging the battery from the discharged condition while supplying the DC power to the
connected DC load,
• providing the required constant float voltage, and
• providing voltage for equalizing the battery.
Float voltage sustains the battery in a fully charged condition and makes it available to provide
the emergency power required in the event of an AC power interruption or charger failure.
The table below lists the recommended average float volts per cell for nominal specific gravities
used in stationary service.
TABLE 9.1
RECOMMENDED AVERAGE FLOAT VOLTS PER CELL

FOR NOMINAL SPECIFIC GRAVITIES
Average Float Volts per Cell
Nominal Specific Gravity Suffix Antimony Calcium

1.250 B 2.17 - 2.21 2.21 – 2.30
1.215 None 2.15 – 2.20 2.17 – 2.26
An equalizing charge should be given when:
• the temperature corrected specific gravity has fallen more than 10 points (.010).
• one or more cells fall below the following critical voltages on float, corrected for
temperature. (Refer to Section 9.4 for equalizing charge.)
TABLE 9.2
MINIMUM TEMPERATURE – CORRECTED FLOAT VOLTAGES
Nominal Specific Gravity Cell Voltage
1.215 2.13
1.250 2.14

143
9.2 Hydrometer Readings - Specific Gravity
Specific gravity is a measurement of the density or weight of the electrolyte compared with
water (1.000). Specific gravity decreases on discharge and rises again on charge as a result of
the electrochemical reaction within the cell.
Because both the cell temperature and the electrolyte level affect the specific gravity reading,
they should be recorded at the same time as the gravity reading.
Do not take gravity readings immediately after adding water to the cells. Complete mixing
usually takes several days for antimony cells and several weeks for calcium cells. Because of
the low charging currents in float service, especially with lead calcium cells, mixing of the
electrolyte is a very slow process.
All calcium cells, except “C” size cells, are provided with an electrolyte withdrawal tube, located
in the corner of the cell cover adjacent to the positive post(s). Other corner holes are sealed off
with plugs. Keep these plugs tightly closed and do not open them to withdraw acid sample.
Antimony cells are not provided with an electrolyte withdrawal tube. To take a specific gravity
reading, use the flame arrestor's center funnel. Access this funnel by removing the dust cap of
the flame arrestor. (All the corner holes are sealed with plugs. Keep these plugs tightly
closed and do NOT open them to withdraw acid sample.)
Using the long-stemmed hydrometer (Cat. 81332) will result in sampling of the electrolyte at a
point one-third down from the top of the plate. The long stem of the hydrometer must be cut to
7 3/4 inches (200 mm) for "E" cells; to 9 inches (230 mm) for "D" and "F" cells; or 12 inches (300
mm) for "G" cells. At this level the electrolyte gives a reliable indication of the state of charge of
a cell.
When taking a hydrometer reading, insert the full length of the hydrometer stem into the
withdrawal tube hole, so that the base of the stem rests on top of the withdrawal tube.
9.3 Full-Charge Specific Gravity

With the cells fully charged, the electrolyte level at the midpoint between level lines and the cells
on float for a minimum of 72 hours, the specific gravity of the electrolyte at 77o F (25o C) should
read between the limits on the cell nameplate.
These gravity limits are adjusted at the factory and will not require any further adjusting during
the life of the battery unless electrolyte is actually lost from a cell. If electrolyte should
accidentally be lost, it should be replaced with electrolyte of the same specific gravity as that in
the adjacent cells.
When taking hydrometer readings, hold the hydrometer stem in an upright position so that the
hydrometer floats freely and does not touch at either the top or the sides (See Figure 9.1).

229
144
1.215
FLOAT
STEM
Hydrometer
Cat. 81332
Figure 9.1
Periodically clean the hydrometer barrel and float with soap and water for ease of reading and
improved accuracy.
Specific gravity readings should be corrected for temperature. For every 3o F (1.67o C) of
temperature above 77o F (258o C), add one point (.001) to the hydrometer reading. For every 3o F
(1.67o C) of temperature below 77o F (25o C), subtract one point (.001) from the hydrometer
reading.

145
9.4 Equalizing Charge
Under NORMAL conditions an equalizing charge is NOT required. An equalizing charge is a

special charge given to a battery when nonuniformity in voltage has developed between cells. It
is given to restore all cells to a fully charged condition.
Nonuniformity of cells may result from:

• low float voltage due to improper adjustment of the charger.
• a panel voltmeter that reads high, resulting in a low charger output voltage.
• selection of too low a float voltage.
• variations in cell temperatures in the series at a given time, due to environmental
conditions or module arrangement. The maximum cell-to-cell temperature difference is
5˚F (3˚C). If cell temperature is the problem, review the location instructions in Section
5.0 to ensure proper location of the battery system.
9.4.1 Equalizing Charge Method
Constant voltage charging is the method for giving an equalizing charge.
Determine the equalizing voltage based on the maximum voltage allowed by the system
equipment connected to the DC bus.
The charge table shown in Table 9.3 lists the minimum hours of equalizing charge to be given
after the charging current has stabilized (no further current reduction for 24 hrs).
TABLE 9.3 – MINIMUM HOURS OF CHARGE

AFTER CURRENT STABILIZATION
Alloy Antimony Calcium
Sp. Gr. 1.215 1.250 1.215 1.250 1.300
V.P.C.
2.24 100 160
2.27 70 110
2.30 50 78 100
2.33 35 55 70 110
2.36 25 28 50 80 125
2.39 35 55 90
2.42 25 40 60
2.45 28 45
2.48 30
Table 9.3 applies for cell temperatures between 60o to 90o F (16o to 32o C). For cell
temperatures 40o to 59o F (5o to 15o C), use twice the number of hours. For cell temperatures
39o F (4o C) or below, use four times the number of hours.
NOTE: The voltage of a warm cell will be lower than the average. Its voltage can be
corrected for temperature by adding 0.003V for each degree Fahrenheit (0.005 V/oC)
that the cell temperature is above the average temperature of the other cells.

231
146
During the equalizing charge, monitor the temperature of a pilot cell. It should not rise above
110o F (43o C). If it does, the equalizing voltage should be lowered to 2.20 or 2.25 VPC until
the cells cool down to a temperature of 100o F (38o C), or lower.
Failure to follow this warning may result in severe overcharge and damage
to the cell/battery. At this point, the equalizing charge may be resumed.
9.5 Operating Temperature

Normal battery life may be expected only when batteries are operated under the following
temperature conditions:
TABLE 9.4 – RECOMMENDED BATTERY TEMPERATURES
Nominal Specific Gravity Any Cell Temp.

Annual Average Not To Exceed
Calcium Antimony Battery Temperature for More Than
30 Days Per Year
1.215 1.215 77o F (25o C) 90o F (32o C)
1.250 1.250 72o F (22o C) 85o F (29o C)
The room air circulation should be adequate to maintain all cells in the battery within 5o F (3o C)
of each other.
High temperature increases realized capacity but decreases life expectancy, while low
temperatures decrease capacity, but may not affect life expectancy. Table 9.5 shows the
relationship between average temperature and battery life.
TABLE 9.5 – RELATIONSHIP OF TEMPERATURE TO BATTERY LIFE

% of 8-Hr. Capacity Antimony Flat Plate Calcium Flat Plate
Approx. number of cycles
― 300 50
at 80% discharge
Average operating Temp. oF Life Expectancy in Full Float Application (years)
107 109 6 5
92 105 12 10
77 100 20 20
62 92 22 22
47 83 25 25

232
147
10.0 BATTERY TAPS

Connections made to a battery for tapping a certain group of cells to provide a voltage other
than the total battery voltage is NOT recommended and can void the warranty. Tapping results
in an imbalance of the system during charging and discharging, causing unsatisfactory
operation.
11.0 PILOT CELL

One cell in a battery is usually selected as a pilot cell. It becomes an indicator of the general
condition of the entire battery with regard to voltage, gravity and temperature. Pilot cell readings
serve as an interim indicator between regularly scheduled voltage and gravity readings of the
complete battery. The thermometer should be permanently mounted in the pilot cell flame
arrestor (except in seismic areas).
Because a small amount of electrolyte may be lost in taking hydrometer readings, you should
select a different cell as the pilot cell annually.
Read and record the pilot cell voltage on a monthly basis between regularly scheduled
individual cell readings.
12.0 MAINTENANCE
EnerSys also recommends to follow IEEE Std. 450 for the battery maintenance in
addition to the following:
12.1 Battery Cleaning
Observe the battery for cleanliness at regular intervals. Keep cell terminals and connectors free
of corrosion. Terminal corrosion may adversely affect the performance of the battery, and it
could present a safety hazard.
12.1.1 Standard Cleaning

To perform a standard cleaning of the battery, follow the procedure below:
1. Disconnect the battery.
2. Wipe off any accumulation of dust on the cell covers with a cloth dampened with clean
water.
3. If the cell covers or jars are damp with spilled electrolyte, wipe with a cloth dampened with a
solution of sodium bicarbonate and cold water, mixed in the proportions of 1.0 lb/1.0 gal (0.5
kg/5.0 liter) of water. Follow this by wiping with a cloth dampened in clear water and then
wipe dry with a clean cloth.

233
148
Do NOT use any type of oil, solvent, detergent, petroleum-based solvent or

ammonia solution to clean the jars or covers. These materials will cause
permanent damage to the battery jar and cover and will void the warranty.
12.1.2 Corrosion Cleaning

To clean mild corrosion from cell posts, follow the procedure below:
1. Disconnect the battery.
2. Remove corrosion by wiping with a cloth dampened with bicarbonate of soda solution [mix 1
gallon (4l) of water with 1 lb. (500g) of bicarbonate of soda]. Follow with a cloth dampened
with clear water.
3. Dry with a clean cloth.
4. With a small paintbrush, apply a light coat of heated NO-OX-ID grease to the entire bolted
connection.
12.1.3 Heavy Corrosion Cleaning

If the routine cleaning of bolted connections has been neglected, heavy post
corrosion may occur. The performance of the battery under load could be adversely
affected, and this condition could present a safety hazard.
To perform the heavy corrosion cleaning, follow the procedure below:

1. Arrange to maintain continuity of the circuit, if required.
2. Unbolt and remove connectors.
3. Apply a solution of bicarbonate of soda and water to the cell posts and connectors to
neutralize the corrosion (as described in Section 12.1.2, Procedure 2).
4. Clean the contact surfaces by rubbing the surface of the post or terminal and plated contact
surfaces with a stiff-bristle nonmetallic brush/pad. Exercise care so you do NOT remove
the plating on the connectors, terminal plates or lugs, exposing copper.
5. Recoat the contact surfaces with a thin application of the NO-OX-ID grease, heated to a
liquid form and applied with a small paintbrush.
6. Reinstall and tighten connections to appropriate retorque value in Table 7.1.

234
149
12.1.4 Cleaning Flame Arrestors

When cells are overfilled with electrolyte (above the high level line) or are excessively
overcharged, the diffuser material of the flame arrestor may become partially clogged from
electrolyte spray. Replace all flame arrestors having clogged pores or clean the arrestors as
follows.
Immerse the flame arrestor several times in a plastic bucket filled with fresh water. After each
immersion, eject the water by vigorous shaking or with an air blast. Following the immersion of
15 flame arrestors, dump and refill the bucket with clean water.
Do not use any cleaning or neutralizing agents in the cleaning water, since any dry residue may
clog the pores of the diffuser materials.
12.1.5 Replacing or Isolating a Cell

To replace or isolate a cell for maintenance, follow the procedure below.
1. Arrange to maintain the continuity of the circuit, if required.
2. Unbolt and remove connectors.
3. Remove and replace cell OR isolate the required cell.
4. Reinstall and torque connections according to Section 7.4.
12.2 Maintenance Records

A complete recorded history of the battery operation is essential for obtaining satisfactory
performance. Good records will show when corrective action is required to eliminate possible
charging, maintenance or environmental problems.
Should you have ANY questions concerning how to perform the required maintenance, contact
your nearest EnerSys sales/service representative or call the corporate office number listed on
the back of this manual and ask for EnerSys Reserve Power Service.
Accumulate and permanently record the following data for review by supervisory personnel so
that any necessary remedial action may be taken:
The initial records are those readings taken after the battery has been in regular float service for
3 months (90 days). These should include the battery terminal float voltage and specific gravity
reading of each cell corrected to 77o F (25o C), all cell voltages, the electrolyte level,
temperature of one cell on each row of each rack, and cell-to-cell and terminal connection detail
resistance readings. It is important that these readings be retained for future comparison.
The frequency and types of readings recorded are usually governed by the standard operating
procedures and policies of the user. Adequate battery records are an invaluable aid as a check
on maintenance procedures, environmental problems, system failures and corrective actions
taken in the past.

235
150
While specific gravity readings are a good indication of the health of a cell, other readings can
be used to indicate relative health. However, it is highly recommended that a supplimental full
set of readings on each cell (including specific gravity) be taken approximately two years after
service initilization to verify that the floating conditions of the battery are appropriate.
The following schedule is recommended for good maintenance and records.
Monthly
• General appearance and cleanliness
• Charger output amps and volts
• Electrolyte levels
• Cracks in cells or leakage of electrolyte
• Evidence of corrosion at terminals or connectors
• Ambient temperature and condition of ventilating equipment
• Pilot cell voltage, specific gravity and electrolyte temperature
• Evidence of voltage leaks to ground
Quarterly
In addition to the monthly items also obtain and record the following:
• For antimony cells, specific gravity of each cell (optional for calcium cells)
• Voltage of each cell
• Total battery voltage
• Temperature of one cell on each row on each rack
• Randomly select and check 10% of intercell connection resistances
AnnuaIIy
In addition to the quarterly items, also do the following:
• Perform detailed visual inspection of each cell
• Check all bolted connections as indicated in IEEE 450 to see if retorquing is
required. Tighten all bolted connections to the retorque value specified in Table 7.1.
Then obtain and record the connection resistance of cell-to-cell and cell-to-terminal
connections.
• Check integrity of rack.
THE ABOVE FREQUENCY OF RECORD TAKING IS THE ABSOLUTE MINIMUM TO

PROTECT THE WARRANTY. This data will be required for any warranty claim made on the
battery. For system protection and to suit local conditions/requirements, more frequent readings
(quarterly) are desirable. A sample record chart is provided. Make a copy of the chart to use for
your permanent records.

236
151
12.3 Corrective Actions

Low electrolyte levels should be corrected by following the procedures given in Section 12.4
below.
If charger output voltage is not within the recommended voltage range, make adjustments. Then
determine the cause of the shift and correct the problem.
Keep cells clean, terminal posts and connectors corrosion-free, and grounds eliminated by
following the procedures in Section 12.1.
When cell temperatures deviate more than 5o F (3o C), from each other during an inspection,
determine the cause and correct the problem.
When the connection resistance value of any intercell or terminal connection exceeds the
installation base value by more than 20%, correct it using the procedures in Section 12.1.3.
12.4 Adding Water

Cells on charge normally show a very gradual lowering of the electrolyte level over a period of
time, due to a loss of water from the electrolyte. Hydrogen and oxygen gasses are liberated by
electrolysis as a result of charging current. Cells also lose water from normal evaporation at a
rate relative to the cell temperature and the humidity.
At regular intervals this water loss must be replaced with distilled, deionized or approved water,
so as to maintain the electrolyte level at the mid-point between the high and low level lines
marked on the jar while on float.
Cells are equipped with flame arrestors with a filling funnel. Add water through the filling funnel
by removing the dust cap, but without removing the flame arrestors from the cell covers.
The best time to add water to the stationary lead-acid battery is when the recharge or equalizing
charge is about two-thirds completed. In this condition the electrolyte should be brought up to
the high line. Water tends to float on top of the electrolyte for awhile, but the gassing action of
the latter part of the charging period will mix the water into the electrolyte. If temperatures may
possibly drop below freezing, water should be added at the start of the recharge or equalizing
charge to ensure thorough mixing with the acid solution.
Take care to keep the solution level below the top mark of the cell jar’s solution level markings
while on equalize. Overflow of solution can occur during gassing if too much water is added to
the electrolyte.
Under certain conditions some batteries may never require an equalizing charge. These
batteries may be watered when required. The mixing of the water with the electrolyte is a very
slow process, especially with the low float currents of lead-calcium cells. In these cases realistic
specific gravity readings may be obtained only after six or more weeks of charging at float
voltages.

152
In cold climate with unheated battery rooms, water should be added only when the battery
temperature is 50o F (10o C), or above.
Never add any special types of powders, solutions or jellies to the batteries.
12.5 Quality of Water

Only distilled, deionized or other approved water (Deionizer Cat. 94866, Watering Gun Cat.
92755) should be added to the battery.
Approved water is water that has been analyzed by a qualified laboratory and found safe for use
with lead-acid storage batteries. Local municipal water supplies in the U.S.A. & Canada are
usually satisfactory. Obtain an analysis from the local municipality to be sure the results comply
with the impurity levels in Table 12.1.
Before drawing water from a tap or spigot, run the water for several minutes to clear metallic
impurities from the pipes.
Do not store the water in a metal container. Use a clean container made of glass, rubber or
plastic. The container should not have stored anything but water in the past.
The following table shows the maximum allowable impurities:
TABLE 12.1 — BATTERY WATER QUALITY

MAXIMUM IMPURITIES
Requirements Maximum Allowable Limits

Parts Per Million (P.P.M.)
Total Solids* 350.0
Fixed Solids* 200.0
Organic and Volatile* 150.0
Iron 4.0
Chloride 25.0
Ammonium (NH4) 4.0
Nitrates (NO2) 10.0
Nitrates (NO3) 10.0
Manganese 0.07
Calcium and Magnesium 40.0
* ASTM Spec. D-1888 Method A or equal

238
153
STORAGE BATTERY REPORT - Battery in Float Service Sheet No. _________

Company _______________________________ Batt. Type ___________ Date Installed
_______________
Location _______________________________ Pilot Cell No. __________ (rotate as needed)
Battery No. _______________________________ Full Charge Gravity (Range) _______________

Monthly Quarterly
BAT PILOT TEMPERATU
DATE
T. CHARGER CELL RES
DATE & TER ACI HYDRO PILO
INITIALS M D METER T
A
OF VOL VOL M LEV READING CEL ROO VOL HYD. VOL HYD. VOL HYD. VOL HYD. VOL HYD.
READER TS TS PS EL S L M CELL TS RDG TS RDG TS RDG TS RDG TS RDG
1
2
3
4
5
6
7
Notes 8
9
10
11
12
13
14
15
16
17
Quarterly
18
19
ADDING WATER 20
(when required) 21
22
Add water after completing hydrometer readings. 23
24
25
Date Quantity 26
27
_________________ _________ Qts. 28
29
Annually 30
31
Connector Bolts 32
Retorqued 33
34
Record contact resistance readings and any 35
calculations. 36
37
38
Date Range of Resistance
39
Values Intercell Connectors
40
41
_____________ ________________________ 42
43
44
Acceptance Test Results — Date 45
46
47
Performance Test Results — Date 48
49
50
51
52
53
54
55
56
57
58
59
60

239
154
12.6 Filling and Charging Moist-charged Cells

Cells may be received moist-charged. This type of cell should be activated (filled with electrolyte
and charged) only when ready to be placed in service. Moist-charged cells are active and
contain charge. DO NOT SHORT THE TERMINAL POSTS. Moist-charged cells may be stored
for up to five years without deterioration in cool, low-humidity locations (<90o F, <50%H).
To activate the cells, remove and discard the pressure-relief valves and fill the cells to the low
level line with an approved grade electrolyte. Mix the electrolyte before use to eliminate
stratification.
NOTE: The filling electrolyte specific gravity must be 15 points (.015)

less than the cell nominal specific gravity.
When mixing electrolyte, always add acid to water. Pour slowly and stir constantly, to avoid
excessive heat or violent chemical reaction.
Allow the battery to stand for four hours after filling. Add additional sulfuric acid of the filling
electrolyte specific gravity to bring the electrolyte level up to the low level line. The charge must
be started within 12 hours of the initial fill.
Before charging, install the flame arrestors, and then lock in place with one quarter turn
clockwise. Then install the dust cap, when provided, on each arrestor.
The preferable way to charge antimony alloy cells is a constant voltage averaging 2.50 volts per
cell. For calcium alloy cells, the voltage needs to be 2.70 volts per cell. Charge for the time
shown in Table 8.1 after current stabilization.
Methods to accomplish such initial charging are:
• Parallel the battery to reduce the effective number of cells by half when the charger
voltage can be reduced significantly to achieve the volts per cell specified above, or
• Charge 80% of the cells on system charger, and use an auxiliary charger to charge the
remaining cells, or
• Charge about 80% of the cells from the positive end, using the maximum voltage
indicated previously. Then reconnect about 80% of the cells from the negative end,
and using maximum voltage indicated, charge until the remaining 20% of the cells that
were not charged the first time are fully charged. Do not be concerned if 60% of the
cells obtain twice the normal charge; however, they may require some additional
water.
If cell temperatures exceed 110o F (43o C), interrupt the charge and wait until the
temperature has dropped to 100o F (38o C). Then the charging may be resumed.

240
155
Add filling electrolyte, where necessary, so all cells are at the high level line when the activating
charge is about two-thirds complete.
At the completion of the charge, the specific gravity of all cells, corrected to 77o F (25o C),
should be within the range indicated on the nameplate. At the end of charge, if the specific
gravity is higher, remove some electrolyte and replace with water. If lower, remove some
electrolyte and replace with electrolyte of higher specific gravity. At some remote locations,
electrolyte with higher specific gravity may not be available. In this case, adjust the level with
electrolyte instead of water. Measure the specific gravity and keep adjusting the level with
electrolyte until a normal specific gravity reading is achieved.
TABLE 12.2
ELECTROLYTE QUALITY
DILUTE SULFURIC ACID (H2SO4)
MAXIMUM IMPURITIES
% By Weight 1.250 – 1.300 1.170 – 1.215
Sp. Gr. Sp. Gr.
Organic Matter None None
Platinum (Pt) None None
Sulfurous Acid (SO2) 0.0016 0.0013
Iron (Fe) 0.0020 0.0016
Copper (Cu) 0.0001 0.00008
Zinc (Zn) 0.0016 0.0013
Arsenic (As) 0.00004 0.00003
Antimony (Sb) 0.00004 0.00003
Selenium (Se) 0.0008 0.0006
Nickel (Ni) 0.00004 0.00003
Manganese (Mn) 0.000008 0.000006
Nitrates (NO3) 0.0002 0.00016
Ammonium (NH4) 0.0004 0.0003
Chloride (Cl) 0.0004 0.0003
Fixed Residue 0.012 0.009
For test method — See Federal Specification 0S-801 (latest issue)

241
156
13.0 TEST PROCEDURES

13.1 Procedure for Battery Capacity Tests
At least 3 days but not more than 7 days before a battery capacity test, give the battery an
equalizing charge as described in Section 9.4.
1. Make sure all battery connections are clean, tight and free of corrosion.
2. While the battery is on float, read and record the specific gravity and voltage of each cell,
the temperature of at least every tenth cell, and battery terminal float voltage.
3. Disconnect the battery charger and any other load on the battery to be tested.
4. To perform a rate adjusted discharge test, select the discharge rate based upon the critical
load and time period. The test discharge current is equal to the rated discharge current
divided by the K Factor (see Table 13.1) for the initial battery electrolyte temperature (See
IEEE-450-2002 for reference).
5. With the variable load bank having an ammeter in series and a voltmeter across the battery
terminals, connect the load, simultaneously starting the timing device. Maintain the correct
current while periodically reading and recording total battery voltage. When the minimum
total voltage has been reached, it is desirable to read and record each cell voltage including
an intercell connector.
6. Observe the battery for intercell connector heating.
7. Calculate the capacity using the following formula:
% Capacity at 77o F (25o C) = Ta x 100

Ts
Where Ta = test discharge time to specified voltage.
Where Ts = rated discharge time to specified voltage.
8. Recharge the battery, preferably using an equalizing charge (Section 9.4) to minimize the
recharge time.

242
157
K TABLE
TABLE 13.1
Initial Temperature
Factor K
(o C) (o F)
16.7 62 1.098
17.2 63 1.092
17.8 64 1.086
18.3 65 1.080
18.9 66 1.072
19.4 67 1.064
20.0 68 1.056
20.6 69 1.048
21.1 70 1.040
21.7 71 1.034
22.2 72 1.029
22.8 73 1.023
23.4 74 1.017
23.9 75 1.011
24.5 76 1.006
25.0 77 1.000
25.6 78 0.994
26.1 79 0.987
26.7 80 0.980
27.2 81 0.976
27.8 82 0.972
28.3 83 0.968
28.9 84 0.964
29.4 85 0.960
30.0 86 0.956
30.6 87 0.952
31.1 88 0.948
31.6 89 0.944
32.2 90 0.940
32.8 91 0.938
33.4 92 0.936

243
158
APPENDIX
HYDROGEN EVOLUTION CALCULATION
Significant amounts of hydrogen are evolved only as the battery approaches full charge. The
maximum hydrogen evolution rate is 0.000267 cubic feet (7.56 x 10-6 cubic meters) per minute
per charging ampere per cell at 77o F (25o C).
To calculate the amount of hydrogen produced, consider an antimony alloy type (flat plate or
tubular) battery at a point where it is nearing end of life, or equalize charge at 2.33 VPC.
Float Current demand of

fully charged stationary lead-acid cells.
Milliamperes per 100 Ah @ 8-hr. rate
Charge Voltage Antimony Calcium

NEW – OLD
2.15 vpc 15 – 60 —
2.17 vpc 19 – 80 4
2.20 vpc 26 – 105 6
2.23 vpc 37 – 150 8
2.25 vpc 45 – 185 11
2.27 vpc 60 – 230 12
2.33 vpc 120 – 450 24
2.37 vpc 195 – 700 38
2.41 vpc 300 – 1100 58
NOTE: The above values apply when the electrolyte temperature is 77o F (25o C).
The values will double for every 15o F (8o C) of temperature rise. If the
temperature drops, the current value will be halved for every 15o F (8o C)
decrease. Antimony ranges indicate current increases due to cell aging.

159
HYDROGEN FORMULA
Formula for hydrogen evolved evolved—C = FC x AH x K x N
1000 100
C = Cubic feet (cubic meters) of hydrogen per minute

FC = Float current per 100 AH (temperature compensated) in milliamperes
AH = Ampere hours (nominal 8 hr.)
K = Constant = 0.000267 cubic feet (7.56 x 10-6 cubic meters)
per minute of hydrogen per Ah.
N = Number of cells
EXAMPLE
60 cell GT-41 (3730 AH) near end of life, on equalize at 2.33 VPC at 92o F (33o C)
electrolyte temperature
FC = 450 (from table) x 2 for 92o F (33o C) = 900 milliamperes
=
C 900 x 3730 x 0.000267 cu. ft. (7.56 x 10-6 cu. m.) x 60
1000 100
Hydrogen = 0.538 cu. ft. (0.0152 cu. m.) per minute
Assume a room size of 16,000 cu. ft. (452.5 cu. m.) that is allowed a 2% concentration of
hydrogen or 320 cu. ft. (9.06 cu. m.). At the above hydrogen evolution rate of 0.538 cu. ft.
(0.0152 cu. m.) per minute, it would require 10 hours to reach 2% concentration. Thus with one
air change every 10 hours, the hydrogen concentration could be maintained below 2%.

160
PRECAUTIONS*
1. Do Not bring any heat or flame source near battery.
DO NOT PUSH ON CENTER USE EDGE OF MODULE

TO POSITION BATTERY WHEN POSITIONING BATTERY
2. Do Not use any lubricant other than EnerSys Pro-Slide or Dow Corning Silicon
Compound #111 to lubricate rails to facilitate sliding of batteries.
3. Do Not lift any cells by the terminal posts.
4. Do Not tamper with seal nuts on the cell post.
5. Do Not remove coating from post or connectors and expose any bare copper.
Do Not allow cell temperature to exceed 110o F during charging.
Publication No. US-FL-IOM-002 January 2007 • Subject to revisions without prior notice. E.& O.E.
6.
7. Do Not clean cell with anything other than water/bicarbonate of soda.
8. Do Not over torque connections.
9. Do Not store EnerSys Lead Antimony batteries for over three months without charge –
EnerSys Lead Calcium for over six months without charge, at normal temperatures.
* These are only a few of the precautions. Please read this manual thoroughly for complete details.
Represented by:
EnerSys EnerSys EMEA
P.O. Box 14145 Brussels, Belgium
Reading, PA 19612-4145 Tel: +32 (0)2 247 94 47
USA EnerSys Asia
Tel: +1-610-208-1991 Guangdong, China Printed in U.S.A
© 2007 EnerSys. All rights reserved.
+1-800-538-3627 Tel: +86 755 2689 3639
www.enersys.com Trademarks and logos are the property
of EnerSys and its affiliates unless
246 otherwise noted.
161
247
162
248
163
249
164
250
165
251
166
252
167
253
168
254
169
255
170
256
171
257
172
04-07-2014

FIRMADO FECHA

REVISIONES
PROYECTO:
ORDEN DE COMPRA No:
1346-01-30-E0-4270-001
TITULO:
CATÁLOGOS
SSDC5100-CAT-01
11 02
173
Chloride CP-70R 30 Rectifier-Charger Industrial Power for

Business-Critical Continuity™
16 to 2500 A - 3ph input
The Chloride CP-70R industrial rectifier- The Chloride CP range is designed to meet the harshest electrical and
battery charger is the flagship rectifier mechanical requirements in industrial environments.
of Chloride Industrial Power. It combines Each Chloride CP product is based on interchangeable sub-assemblies to allow
conservative design topology with
full customization, in compliance with client’s technical specification and with
proven digital control technology to
project documentation requirements.
offer the best performances in any
electrical and environmental condition.
Associated with an industrial stand-by battery, the Chloride CP-70R range
The Chloride CP range is designed to meet
the stringent electrical and mechanical requi- protects DC critical industrial equipments and processes from the damaging
rements in industrial environments. effects of power interruptions and losses.
Each Chloride CP product is based on
interchangeable sub-assemblies to allow full
customization, in compliance with client’s
technical specification and with project docu-
mentation requirements.
Benefits
n Made to order DC back-up power solutions
to exactly fit the industrial application
requirements
n Complete power protection solution,
including switchgear, DC distribution,
monitoring suite
n Ruggedized solutions for demanding
environments: extended temperatures,
vibrations, dust, elevation, dripping water and
moisture.
Key Features
n Reliability - Unique design which allows the
rectifier to continuously operate at full load at
a permanent 40°C ambient temperature.
n High MTBF - Natural cooling available on
most of the range.
n Reduced MTTR - Direct access to
components from the front of the equipment.
n Robustness - Mechanical design to withstand
vertical and horizontal acceleration stress up
to 0.5g as standard.
n 20 years + life span - system design to meet
industrial requirements, with appropriate
maintenance.
n Isolation transformer
n Multilingual digital graphic display with
embedded event log
n Remote monitoring capabilities: Modbus,
Profibus, DF1, Ethernet, volt-free contacts,
monitoring software
n Full compatibility with lead-acid and nickel-
cadmium batteries, sealed or vented
Applications
The Chloride CP-70R Rectifier-Charger range suits
all DC applications requiring a large battery back-
up:
n Power Transmission and Distribution
n Continuous process industries
n Oil and Gas and Petrochemical industries
n Transportation (rail, metro, tramway)
174
Chloride CP-70R 30 Rectifier-Charger Industrial Power for

16 to 2500 A - 3ph input Business-Critical Continuity™
While every precaution has been taken to ensure the accuracy and completeness of this literature, Emerson Network power assumes no responsability and disclaims all liability for damages resulting from use of this information or for any errors or
Ratings - Output current (A) vs voltage (VDC) Technical Data
24Vdc 48Vdc 110-120Vdc 220-240Vdc
Input
- - 16 16
25 25 25 25 Nominal AC voltage 3 x 400V (380, 415)*
- 40 40 40 Input voltage tolerance +/- 10%

60 60 60 60 Input frequency 50Hz (60Hz)
- 80 80 80 Input frequency tolerance +/- 5%
100 100 100 100
Intermediate DC Circuit
125 125 125 125
Nominal DC voltage 24 / 48 / 110 / 120 / 220 / 240
160 160 160 160
200 200 200 200 Available ratings see table above
250 250 250 250 Voltage stability +/- 1% in float mode, input within tolerance
320 320 320 320 +/-1.5% for parallel rectifiers
400 400 400 400 Voltage ripple 1% RMS, in float, battery connected
500 500 500 500 Current limitation I nominal
600 600 600 600
Characteristic UI according to DIN 41773
800 800 800 800
1000 1000 1000 1000 Battery
1250 1200 1200 Type Lead Acid or Nickel Cadmium vented or

1500 recombination
2000 Autonomy From few minutes to several hours, as per

customer’s requirement
2500
Battery current limitation 0.1C (Lead Acid battery)
Options (typical, float & charge modes) 0.2C (Nickel Cadmium battery)
Rectifier Ripple filters Battery current limitation 0.05C (Lead acid battery)
Blocking diode (typical, boost mode) 0.1C (Nickel Cadmium battery)
Dropping diodes
General Data
Other input voltage
Surge and Lightning protections Operating temperature 0 to 40°C*
Battery Battery circuit protection box Storage temperature (°C) -20 to +70°C
Battery cabinet
Low-voltage disconnect contactor Relative humidity (%) <90% non condensing
Battery middle-point measure
Operating altitude (m) 1000 m max without derating
Battery Management System
Battery room temperature sensor Cooling Natural convection
System Dual or trial configurations Efficiency Up to 96% according to rating
Hot stand-by configuration
DC/DC serial regulator External protection IP 20* according to IEC 60529
Isolated DC/DC converter
DC distribution Noise (dB) 55 – 65 dB according to rating
Earth fault monitoring Frame colour Grey RAL 7032
Internal lighting
Anti-condensation heater Dimensions Varying according to ratings & options
Temperature monitor
* other available on request
Special cabinet identification
Mechanical Up to IP65 external
Top cable entry
Other frame colour
Anti-seismic design
Communication Front-panel analog meters (72x72 class 1.5) Standards
Transducers Compliance IEC 60146 – IEC 60439 - IEC 60726 –IEC 61000-6-2 IEC 61000-6-
Volt-free contacts 4 – IEC 62040 (-1, -2, -3)
Remote monitoring via Modbus
Remote monitoring via other bus Conformity Low voltage directive: 2006/95/EC
omissions.
PPVis monitoring software EMC directive: 2004/108/EC

Passive or active mimic panel CE Mark
Non-exhaustive list of options. Consult us for any other requirements.
n AC Power n Embedded Power n Power Switching & Controls

Emerson Network Power.
n Connectivity n Industrial Power n Precision Cooling
The global leader in enabling
Business-Critical Continuity™.
n DC Power n Infrastructure Management & Monitoring n Racks & Integrated Cabinets
n Embedded Computing n Outside Plant n Services
Emerson Network Power IS S.A.S Emerson, Business-Critical Continuity and
30 Avenue Montgolfier - BP90 - 69684 Chassieu Cedex France Emerson Network Power are trademarks of
T: +33 (0)4 78 40 13 56 F: +33 (0)4 78 90 58 90 Emerson Electric Co. or one of its affiliated companies.
Industrial.Sales.Chloride@Emerson.com ©2013 Emerson Electric Co.
EmersonNetworkPower.com CP70R 30 Rectifier-Charger-DSUK-Rev2-02/2013
SECTION 51.27
175
CALCIUM FLAT PLATE

B A T T E R I E S
ES
155-1135 Ah
0.422-3.322 Kw/Cell
A P P L I C A T I O N S :
UPS
SWITCHGEAR
Specifications
PLATE DIMENSIONS:
Height Width
Pos: 11.4 in./290mm 9.4 in./239mm
Neg: 11.4 in./290mm 9.4 in./239mm
PLATE THICKNESS:
Pos: 0.20 inches (5.1 mm)
Neg: 0.14 inches (3.6mm)
PLATE SUSPENSION TYPE:
Pos: Bridge hung
Neg: Bottom supported
™ CONTAINER:
Styrene acrylonitrile copolymer
Description Container made from Flame Retardant PVC
(UL94-V0/L.O.I.28%) optional.
The EnerSys ES is an economical lead-calcium flat plate battery. The COVER: Made from Flame Retardant
ES unit is a medium power battery for high performance and short PVC (UL94-V0/L.O.I.28%)
duration rates. Ideal applications are UPS and switchgear. SEPARATORS: Microporous plastic
BOLT CONNECTORS:
Features Stainless steel, standard English
measure, hex-head
Application INTERUNIT CONNECTORS:
• UPS • Switchgear Lead-Plated Copper
Economical ELECTROLYE OVER PLATES:
• Calcium alloy grids for lowest water loss, resulting in lowest 2.1 inches (53.3mm)
maintenance costs. VENT TYPE:
Flame Arrestor, Fused Alumina
Performance
FLOAT VOLTAGE:
• High 1 - minute rates. ACCEPTABLE MIN/MAX: 2.17/2.26 VPC
• Computerized selection of number of plates and plate thickness RECOMMENDED: 2.25 VPC
with respect to available “free electrolyte” to ensure optimum SEDIMENT SPACE:
performance during short-duration discharges without sacrificing 0.75 inches (19.1 mm)
component integrity. POST TYPE:
Durable Lead-plated copper insert
ES-5 to ES-21 - one positive post and one negative
• 20 year life expectancy in float service at 770F (250C) ambient post per cell.
temperature. ES-23 to ES-37 - two positive posts and two negative
• Long Life Slide-Lock™ post seal design. posts per cell.
POST SEAL TYPE:
Installation services and preventative maintenance packages available. Slide-Lock™
SPECIFIC GRAVITY:
1.215 (1.250 available upon request)
WITHDRAWAL TUBE:
One per cell (except 37 plate size)
Rev. 2/02
www.enersysinc.com
176 Capacities - Dimensions - Weights
OVERALL DIMENSIONS WEIGHTS - VOLUMES OUTLINE
NOM. DRAWING:
LENGTH (L)** WIDTH (W) HEIGHT (H) UNPACKED DOMESTIC ELECTROLYTE ONLY
TYPE* Ah SEE
PACKED 1.215 S.G.
CAP.1 CATALOG
in mm in mm in mm lbs kgs lbs kgs lbs kgs gal L SECTION
ES-5 140 5.10 130 11.06 274 18.7 475 55 24.9 57 25.9 24 10.9 2.4 9.1
ES-7 200 5.10 130 11.06 274 18.7 475 61 27.7 63 28.6 23 10.5 2.3 8.7
ES-9 260 5.10 130 11.06 274 18.7 475 68 30.8 70 31.8 22 10.0 2.2 8.3
ES-11 315 5.10 130 11.06 274 18.7 475 74 33.6 76 34.5 21 9.5 2.1 7.9
ES-13 375 5.10 130 11.06 274 18.7 475 81 36.7 83 37.6 20 9.1 2.0 7.6
ES-15 470 6.60 168 11.06 274 18.7 475 98 44.5 101 45.8 30 13.6 3.0 11.4
ES-17 525 6.60 168 11.06 274 18.7 475 105 47.6 108 49.0 29 13.2 2.9 11.0
ES-19 580 6.60 168 11.06 274 18.7 475 112 50.8 115 52.2 28 12.7 2.8 10.6 57.30
ES-21 650 6.60 168 11.06 274 18.7 475 119 54.0 123 55.8 27 12.2 2.7 10.2
ES-23 700 8.10 206 11.06 274 18.7 475 143 64.9 147 66.7 36 16.3 3.6 13.6
ES-25 740 8.10 206 11.06 274 18.7 475 149 67.6 153 69.5 35 15.9 3.5 13.2
ES-27 790 8.10 206 11.06 274 18.7 475 155 70.3 160 72.6 34 15.4 3.4 12.9
ES-29 880 10.10 257 11.06 274 18.7 475 176 79.8 181 82.2 46 20.9 4.5 17.0
ES-31 915 10.10 257 11.06 274 18.7 475 183 83.0 188 85.4 45 20.4 4.4 16.7
ES-33 950 10.10 257 11.06 274 18.7 475 190 86.2 196 89.0 44 20.0 4.3 16.3
ES-35 985 10.10 257 11.06 274 18.7 475 196 88.9 202 91.7 44 20.0 4.3 16.3
ES-37 1030 10.10 257 11.06 274 18.7 475 203 92.1 209 94.9 43 19.5 4.2 15.9
OVERALL DIMENSIONS WEIGHTS - VOLUMES OUTLINE

NOM. DRAWING:
LENGTH (L)** WIDTH (W) HEIGHT (H) UNPACKED DOMESTIC ELECTROLYTE ONLY
TYPE* Ah SEE
PACKED 1.250 S.G.
CAP.2 CATALOG
in mm in mm in mm lbs kgs lbs kgs lbs kgs gal L SECTION
ES-5B 155 5.10 130 11.06 274 18.7 475 55.7 25.2 57.7 26.2 24.7 11.2 2.4 9.1
ES-7B 220 5.10 130 11.06 274 18.7 475 61.7 28.0 63.7 28.9 23.7 10.8 2.3 8.7
ES-9B 285 5.10 130 11.06 274 18.7 475 68.6 31.1 70.6 32.1 22.6 10.3 2.2 8.3
ES-11B 350 5.10 130 11.06 274 18.7 475 74.6 33.9 76.6 34.8 21.6 9.8 2.1 7.9
ES-13B 410 5.10 130 11.06 274 18.7 475 81.6 37.0 83.6 37.9 20.6 9.4 2.0 7.6
ES-15B 515 6.60 168 11.06 274 18.7 475 98.9 44.9 101.9 46.2 30.9 14.0 3.0 11.4
ES-17B 580 6.60 168 11.06 274 18.7 475 105.8 48.0 108.8 49.4 29.8 13.6 2.9 11.0
ES-19B 640 6.60 168 11.06 274 18.7 475 112.8 51.2 115.8 52.6 28.8 13.1 2.8 10.6 57.30
ES-21B 715 6.60 168 11.06 274 18.7 475 119.8 54.4 123.8 56.2 27.8 12.6 2.7 10.2
ES-23B 770 8.10 206 11.06 274 18.7 475 144.0 65.4 148.0 67.2 37.0 16.8 3.6 13.6
ES-25B 815 8.10 206 11.06 274 18.7 475 150.0 68.1 154.0 70.0 36.0 16.4 3.5 13.2
ES-27B 870 8.10 206 11.06 274 18.7 475 156.0 70.7 161.0 73.0 35.0 15.8 3.4 12.9
ES-29B 965 10.10 257 11.06 274 18.7 475 177.3 80.4 182.3 82.8 47.3 21.5 4.5 17.0
ES-31B 1005 10.10 257 11.06 274 18.7 475 184.3 83.6 189.3 86.0 46.3 21.0 4.4 16.7
ES-33B 1045 10.10 257 11.06 274 18.7 475 191.3 86.8 197.3 89.6 45.3 20.6 4.3 16.3
ES-35B 1085 10.10 257 11.06 274 18.7 475 197.3 89.5 203.3 92.3 45.3 20.6 4.3 16.3
ES-37B 1135 10.10 257 11.06 274 18.7 475 204.2 92.7 210.2 95.5 44.2 20.1 4.2 15.9
* Suffix Number indicates Total Plates Per Cell.

** 0.25” must be added between cells for spacing purposes when calculating total battery length.
1
Nominal Amp hour capacity at the 8-hour rate for 1.215 S.G.
2
Nominal Amp hour capacity at the 8-hour rate for 1.250 S.G.
All data subject to change without notice
Slide-Lock Post Seal ™
• No thermal stresses are introduced to the post

seal, as with conventional burned-on posts.
• Slide-Lock™ design allows movement of post as

plates grow during the battery’s life without
stressing the seal.
• O-Rings maintain seal between post and cover.
2
Rev. 2/02
Per Cell kW* Discharge Rates in kW** 1.250 Specific Gravity
177
TYPE 5 6 7 8 9 10 11 14 15 16 20 25 30 45 60 90 120 180
MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN
TO 1.75 END VOLTS PER CELL

ES-5B 0.555 0.536 0.519 0.503 0.488 0.475 0.462 0.430 0.421 0.412 0.381 0.339 0.297 0.212 0.178 0.124 0.103 0.081
ES-7B 0.767 0.742 0.719 0.698 0.678 0.660 0.642 0.597 0.584 0.572 0.526 0.469 0.411 0.294 0.260 0.184 0.151 0.117
ES-9B 0.981 0.949 0.919 0.892 0.867 0.843 0.821 0.763 0.746 0.731 0.673 0.600 0.526 0.382 0.331 0.244 0.201 0.152
ES-11B 1.194 1.158 1.123 1.091 1.059 1.029 1.001 0.927 0.906 0.887 0.819 0.730 0.640 0.470 0.405 0.303 0.248 0.186
ES-13B 1.398 1.354 1.313 1.274 1.237 1.202 1.169 1.083 1.059 1.037 0.956 0.853 0.746 0.535 0.470 0.359 0.292 0.214
ES-15B 1.614 1.563 1.516 1.471 1.429 1.389 1.351 1.254 1.226 1.201 1.107 0.987 0.864 0.635 0.595 0.435 0.358 0.278
ES-17B 1.828 1.770 1.715 1.664 1.616 1.571 1.529 1.420 1.389 1.360 1.255 1.119 0.980 0.721 0.666 0.492 0.404 0.310
ES-19B 2.037 1.973 1.913 1.857 1.803 1.753 1.705 1.582 1.547 1.515 1.397 1.246 1.092 0.799 0.732 0.551 0.451 0.341
ES-21B 2.242 2.174 2.109 2.046 1.987 1.931 1.878 1.741 1.702 1.667 1.537 1.371 1.201 0.883 0.818 0.611 0.501 0.382
ES-23B 2.583 2.502 2.426 2.354 2.287 2.223 2.162 2.005 1.961 1.920 1.772 1.581 1.386 0.999 0.882 0.668 0.546 0.407
ES-25B 2.794 2.707 2.626 2.549 2.476 2.406 2.340 2.169 2.120 2.076 1.914 1.708 1.497 1.076 0.942 0.718 0.585 0.431
ES-27B 2.999 2.904 2.815 2.732 2.653 2.579 2.509 2.327 2.277 2.230 2.057 1.834 1.606 1.147 0.990 0.772 0.629 0.456
ES-29B 3.201 3.099 3.004 2.915 2.831 2.752 2.677 2.483 2.428 2.378 2.193 1.958 1.717 1.244 1.106 0.837 0.683 0.507
ES-31B 3.397 3.291 3.191 3.097 3.008 2.923 2.843 2.636 2.578 2.524 2.328 2.077 1.821 1.313 1.155 0.891 0.726 0.531
ES-33B 3.589 3.477 3.372 3.273 3.179 3.089 3.005 2.786 2.724 2.668 2.460 2.195 1.923 1.380 1.201 0.942 0.766 0.553
ES-35B 3.777 3.659 3.547 3.443 3.344 3.250 3.162 2.933 2.868 2.809 2.591 2.311 2.024 1.447 1.249 0.994 0.807 0.575
ES-37B 3.961 3.838 3.723 3.613 3.509 3.410 3.316 3.073 3.006 2.944 2.717 2.425 2.124 1.514 1.294 1.045 0.841 0.591
ES-5B 0.622 0.599 0.577 0.557 0.537 0.519 0.501 0.459 0.447 0.437 0.402 0.357 0.310 0.216 0.179 0.124 0.103 0.081
ES-7B 0.861 0.828 0.797 0.769 0.742 0.718 0.695 0.637 0.621 0.607 0.556 0.493 0.430 0.303 0.262 0.184 0.151 0.117
ES-9B 1.102 1.058 1.019 0.982 0.948 0.917 0.888 0.815 0.795 0.777 0.713 0.632 0.550 0.390 0.333 0.244 0.201 0.153
ES-11B 1.342 1.292 1.245 1.201 1.160 1.120 1.084 0.991 0.966 0.944 0.866 0.768 0.668 0.477 0.409 0.303 0.248 0.186
ES-13B 1.567 1.509 1.454 1.403 1.354 1.309 1.265 1.157 1.128 1.102 1.012 0.898 0.781 0.552 0.486 0.359 0.292 0.218
ES-15B 1.811 1.742 1.678 1.619 1.563 1.511 1.462 1.339 1.306 1.277 1.172 1.040 0.904 0.654 0.611 0.435 0.358 0.282
ES-17B 2.052 1.974 1.901 1.834 1.770 1.711 1.656 1.516 1.479 1.445 1.327 1.178 1.024 0.738 0.686 0.492 0.404 0.315
ES-19B 2.285 2.199 2.119 2.044 1.973 1.907 1.845 1.690 1.648 1.611 1.479 1.313 1.140 0.820 0.757 0.551 0.451 0.347
ES-21B 2.517 2.424 2.335 2.252 2.174 2.101 2.032 1.860 1.813 1.772 1.627 1.444 1.255 0.902 0.830 0.611 0.501 0.384
ES-23B 2.899 2.790 2.688 2.593 2.504 2.420 2.340 2.142 2.088 2.041 1.874 1.664 1.446 1.021 0.897 0.668 0.546 0.410
ES-25B 3.135 3.016 2.907 2.804 2.707 2.616 2.531 2.316 2.259 2.208 2.027 1.799 1.564 1.102 0.957 0.718 0.585 0.434
ES-27B 3.366 3.238 3.120 3.009 2.905 2.808 2.716 2.486 2.425 2.370 2.176 1.931 1.677 1.175 1.015 0.772 0.629 0.462
ES-29B 3.590 3.454 3.328 3.210 3.099 2.995 2.897 2.652 2.587 2.528 2.322 2.062 1.793 1.274 1.136 0.837 0.683 0.514
ES-31B 3.810 3.667 3.534 3.409 3.291 3.181 3.077 2.816 2.746 2.684 2.465 2.189 1.901 1.347 1.190 0.891 0.726 0.539
ES-33B 4.027 3.876 3.735 3.603 3.478 3.361 3.251 2.975 2.901 2.835 2.604 2.312 2.009 1.419 1.241 0.942 0.766 0.562
ES-35B 4.239 4.079 3.930 3.791 3.660 3.537 3.422 3.133 3.055 2.986 2.743 2.434 2.114 1.487 1.292 0.994 0.807 0.585
ES-37B 4.445 4.278 4.123 3.977 3.839 3.710 3.588 3.284 3.203 3.130 2.876 2.554 2.219 1.556 1.338 1.045 0.841 0.601
ES-5B 0.663 0.636 0.611 0.587 0.565 0.544 0.524 0.476 0.464 0.453 0.415 0.368 0.319 0.218 0.180 0.124 0.103 0.081
ES-7B 0.917 0.880 0.846 0.814 0.783 0.754 0.727 0.660 0.643 0.628 0.576 0.510 0.441 0.308 0.264 0.184 0.151 0.117
ES-9B 1.174 1.126 1.081 1.039 1.000 0.963. 0.929 0.844 0.822 0.803 0.736 0.651 0.563 0.392 0.334 0.244 0.201 0.153
ES-11B 1.428 1.371 1.317 1.266 1.219 1.174 1.133 1.030 1.003 0.979 0.897 0.794 0.686 0.479 0.410 0.303 0.248 0.187
ES-13B 1.668 1.601 1.538 1.479 1.423 1.371 1.322 1.202 1.170 1.142 1.046 0.926 0.800 0.561 0.493 0.359 0.292 0.219
ES-15B 1.929 1.850 1.777 1.709 1.645 1.585 1.529 1.390 1.354 1.322 1.211 1.072 0.927 0.664 0.622 0.435 0.358 0.284
ES-17B 2.185 2.097 2.014 1.936 1.863 1.795 1.731 1.573 1.532 1.495 1.370 1.213 1.049 0.750 0.698 0.492 0.404 0.318
ES-19B 2.435 2.337 2.244 2.158 2.077 2.000 1.929 1.754 1.708 1.667 1.527 1.353 1.170 0.833 0.771 0.551 0.451 0.350
ES-21B 2.680 2.573 2.471 2.376 2.287 2.203 2.124 1.931 1.881 1.836 1.682 1.489 1.287 0.914 0.840 0.611 0.501 0.386
ES-23B 3.087 2.962 2.846 2.737 2.634 2.537 2.446 2.223 2.164 2.113 1.938 1.716 1.482 1.034 0.906 0.668 0.546 0.412
ES-25B 3.339 3.203 3.077 2.958 2.847 2.743 2.645 2.404 2.341 2.286 2.096 1.855 1.603 1.114 0.969 0.718 0.585 0.436
ES-27B 3.584 3.439 3.303 3.176 3.057 2.945 2.841 2.582 2.514 2.455 2.249 1.991 1.720 1.191 1.028 0.772 0.629 0.464
ES-29B 3.824 3.669 3.524 3.389 3.262 3.142 3.030 2.754 2.681 2.618 2.398 2.124 1.837 1.288 1.151 0.837 0.683 0.517
ES-31B 4.056 3.892 3.739 3.596 3.461 3.335 3.216 2.923 2.846 2.779 2.546 2.255 1.950 1.365 1.211 0.891 0.726 0.543
ES-33B 4.291 4.116 3.953 3.801 3.658 3.524 3.398 3.089 3.008 2.937 2.692 2.383 2.061 1.439 1.265 0.942 0.766 0.567
ES-35B 4.516 4.332 4.161 4.000 3.850 3.709 3.577 3.251 3.166 3.092 2.834 2.509 2.169 1.508 1.315 0.994 0.807 0.590
ES-37B 4.735 4.543 4.363 4.195 4.038 3.890 3.752 3.411 3.322 3.243 2.972 2.631 2.275 1.579 1.365 1.045 0.841 0.607
ES-5B 0.678 0.651 0.624 0.599 0.575 0.553 0.532 0.480 0.467 0.456 0.418 0.371 0.322 0.220 0.180 0.124 0.103 0.081
ES-7B 0.940 0.902 0.865 0.831 0.798 0.767 0.738 0.667 0.649 0.633 0.579 0.513 0.444 0.309 0.264 0.184 0.151 0.117
ES-9B 1.203 1.153 1.105 1.061 1.019 0.980 0.943 0.852 0.829 0.809 0.741 0.656 0.567 0.397 0.335 0.244 0.201 0.153
ES-11B 1.464 1.403 1.346 1.293 1.242 1.194 1.149 1.039 1.010 0.986 0.902 1.798 0.690 0.484 0.412 0.303 0.248 0.187
ES-13B 1.710 1.639 1.573 1.510 1.451 1.394 1.341 1.212 1.179 1.150 1.053 0.933 0.807 0.562 0.493 0.359 0.292 0.219
ES-15B 1.977 1.895 1.817 1.744 1.676 1.611 1.550 1.402 1.364 1.330 1.218 1.080 0.933 0.665 0.622 0.435 0.358 0.284
ES-17B 2.240 2.147 2.059 1.976 1.898 1.824 1.756 1.587 1.544 1.506 1.380 1.223 1.057 0.752 0.698 0.492 0.404 0.318
ES-19B 2.494 2.392 2.295 2.203 2.116 2.035 1.958 1.769 1.721 1.679 1.538 1.362 1.178 0.836 0.771 0.551 0.451 0.350
ES-21B 2.747 2.634 2.527 2.426 2.330 2.240 2.156 1.949 1.896 1.850 1.694 1.500 1.295 0.917 0.840 0.611 0.501 0.386
ES-23B 3.164 3.033 2.910 2.794 2.684 2.580 2.482 2.243 2.182 2.129 1.951 1.728 1.492 1.038 0.907 0.668 0.546 0.412
ES-25B 3.422 3.291 3.164 3.040 2.921 2.807 2.698 2.429 2.361 2.303 2.109 1.868 1.614 1.117 0.969 0.718 0.585 0.436
ES-27B 3.675 3.522 3.379 3.243 3.116 2.995 2.881 2.604 2.533 2.471 2.264 2.005 1.732 1.195 1.028 0.772 0.629 0.464
ES-29B 3.919 3.756 3.603 3.459 3.322 3.194 3.073 2.778 2.702 2.637 2.416 2.140 1.850 1.295 1.152 0.837 0.683 0.517
ES-31B 4.161 3.988 3.825 3.672 3.527 3.391 3.263 2.949 2.868 2.798 2.563 2.271 1.964 1.371 1.211 0.891 0.726 0.543
ES-33B 4.397 4.215 4.043 3.881 3.728 3.583 3.448 3.116 3.031 2.958 2.710 2.401 2.075 1.445 1.266 0.942 0.766 0.567
ES-35B 4.627 4.435 4.255 4.084 3.923 3.771 3.629 3.280 3.191 3.113 2.853 2.527 2.184 1.515 1.316 0.994 0.807 0.590
ES-37B 4.853 4.652 4.463 4.284 4.115 3.956 3.807 3.441 3.347 3.265 2.990 2.649 2.292 1.585 1.365 1.045 0.841 0.607
ES-5B 0.719 0.688 0.658 0.629 0.602 0.576 0.551 0.493 0.478 0.466 0.426 0.378 0.326 0.222 0.181 0.124 0.103 0.081
ES-7B 0.996 0.953 0.912 0.872 0.834 0.797 0.763 0.680 0.660 0.643 0.589 0.523 0.453 0.312 0.265 0.184 0.151 0.117
ES-9B 1.274 1.219 1.166 1.115 1.067 1.020 0.977 0.871 0.845 0.824 0.754 0.668 0.577 0.401 0.337 0.244 0.201 0.153
ES-11B 1.552 1.485 1.421 1.359 1.300 1.244 1.190 1.062 1.030 1.004 0.919 0.815 0.704 0.488 0.414 0.303 0.248 0.187
ES-13B 1.813 1.735 1.660 1.588 1.519 1.453 1.390 1.240 1.203 1.172 1.072 0.951 0.821 0.566 0.493 0.359 0.292 0.219
ES-15B 2.097 2.006 1.919 1.835 1.755 1.678 1.606 1.432 1.389 1.353 1.237 1.098 0.950 0.673 0.622 0.435 0.358 0.284
ES-17B 2.374 2.272 2.173 2.078 1.987 1.900 1.819 1.622 1.574 1.533 1.402 1.244 1.074 0.760 0.700 0.492 0.404 0.318
ES-19B 2.646 2.533 2.424 2.318 2.216 2.119 2.028 1.807 1.753 1.707 1.563 1.388 1.200 0.847 0.773 0.551 0.451 0.350
ES-21B 2.915 2.790 2.669 2.552 2.440 2.334 2.233 1.991 1.931 1.881 1.721 1.526 1.318 0.927 0.842 0.611 0.501 0.386
ES-23B 3.357 3.212 3.073 2.939 2.811 2.688 2.572 2.292 2.224 2.166 1.982 1.758 1.520 1.048 0.909 0.668 0.546 0.412
ES-25B 3.628 3.511 3.382 3.245 3.105 2.963 2.824 2.486 2.405 2.339 2.140 1.903 1.643 1.126 0.971 0.718 0.585 0.437
ES-27B 3.896 3.727 3.565 3.409 3.260 3.118 2.984 2.660 2.581 2.514 2.302 2.042 1.764 1.208 1.029 0.772 0.629 0.464
ES-29B 4.156 3.975 3.802 3.636 3.477 3.326 3.183 2.839 2.755 2.684 2.456 2.180 1.884 1.310 1.155 0.837 0.683 0.517
ES-31B 4.412 4.219 4.035 3.859 3.691 3.531 3.379 3.014 2.924 2.849 2.607 2.313 1.998 1.384 1.213 0.891 0.726 0.543
ES-33B 4.664 4.460 4.265 4.078 3.900 3.731 3.571 3.185 3.091 3.011 2.755 2.445 2.113 1.460 1.269 0.942 0.766 0.567
ES-35B 4.907 4.694 4.489 4.294 4.106 3.928 3.759 3.352 3.252 3.168 2.900 2.572 2.224 1.545 1.325 0.994 0.807 0.591
ES-37B 5.146 4.924 4.710 4.505 4.309 4.121 3.944 3.516 3.412 3.323 3.042 2.669 2.332 1.602 1.370 1.045 0.841 0.608
*kW values listed represent 100% of the cell’s initial capacity per IEEE 450.
**1.250 S.G. electrolyte at 770F (250C) includes intercell connector drop.
Rev. 2/02 All data subject to change without notice.
3
Per Cell kW* Discharge Rates in kW** 1.215 Specific Gravity
178
TYPE 5 6 7 8 9 10 11 14 15 16 20 25 30 45 60 90 120 180
MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN

ES-5 0.505 0.487 0.472 0.457 0.444 0.432 0.420 0.391 0.383 0.375 0.346 0.309 0.270 0.193 0.162 0.113 0.094 0.074
ES-7 0.698 0.675 0.654 0.635 0.616 0.600 0.584 0.542 0.531 0.520 0.478 0.427 0.374 0.268 0.237 0.168 0.138 0.107
ES-9 0.892 0.862 0.836 0.811 0.788 0.767 0.746 0.694 0.679 0.665 0.612 0.546 0.479 0.348 0.301 0.222 0.183 0.139
ES-11 1.086 1.053 1.021 0.991 0.963 0.936 0.910 0.842 0.824 0.806 0.744 0.664 0.582 0.428 0.369 0.276 0.226 0.169
ES-13 1.271 1.231 1.193 1.158 1.124 1.093 1.062 0.984 0.963 0.943 0.869 0.776 0.679 0.487 0.428 0.327 0.266 0.195
ES-15 1.468 1.421 1.378 1.337 1.299 1.263 1.228 1.140 1.115 1.091 1.006 0.898 0.786 0.578 0.541 0.396 0.326 0.253
ES-17 1.662 1.609 1.559 1.513 1.469 1.429 1.390 1.291 1.263 1.237 1.141 1.018 0.891 0.656 0.606 0.448 0.368 0.282
ES-19 1.852 1.794 1.739 1.688 1.639 1.594 1.550 1.438 1.407 1.377 1.270 1.133 0.993 0.727 0.666 0.501 0.410 0.310
ES-21 2.039 1.976 1.917 1.860 1.807 1.756 1.707 1.583 1.548 1.515 1.397 1.247 1.092 0.803 0.744 0.556 0.456 0.347
ES-23 2.349 2.274 2.205 2.140 2.079 2.021 1.965 1.823 1.783 1.746 1.611 1.438 1.260 0.909 0.802 0.608 0.497 0.370
ES-25 2.540 2.461 2.387 2.317 2.251 2.188 2.127 1.971 1.928 1.887 1.740 1.553 1.361 0.979 0.857 0.653 0.532 0.392
ES-27 2.726 2.640 2.559 2.483 2.412 2.345 2.281 2.116 2.070 2.027 1.870 1.668 1.460 1.043 0.900 0.702 0.572 0.415
ES-29 2.910 2.817 2.731 2.650 2.574 2.502 2.434 2.257 2.208 2.162 1.994 1.780 1.561 1.131 1.006 0.761 0.621 0.461
ES-31 3.089 2.992 2.901 2.815 2.734 2.658 2.585 2.396 2.344 2.295 2.116 1.889 1.656 1.194 1.050 0.810 0.660 0.483
ES-33 3.263 3.161 3.066 2.975 2.890 2.809 2.732 2.532 2.477 2.425 2.237 1.996 1.749 1.255 1.092 0.857 0.697 0.503
ES-35 3.434 3.326 3.225 3.130 3.040 2.955 2.874 2.666 2.608 2.554 2.355 2.101 1.840 1.316 1.136 0.904 0.734 0.523
ES-37 3.601 3.489 3.384 3.284 3.190 3.100 3.014 2.794 2.733 2.676 2.470 2.205 1.931 1.377 1.177 0.950 0.765 0.538
ES-5 0.566 0.545 0.525 0.506 0.488 0.472 0.456 0.417 0.407 0.397 0.366 0.325 0.282 0.197 0.163 0.113 0.094 0.074
ES-7 0.783 0.752 0.725 0.699 0.675 0.653 0.632 0.579 0.565 0.552 0.505 0.449 0.391 0.276 0.239 0.168 0.138 0.107
ES-9 1.002 0.962 0.926 0.893 0.862 0.834 0.807 0.741 0.723 0.706 0.648 0.575 0.500 0.355 0.303 0.222 0.183 0.139
ES-11 1.220 1.174 1.132 1.092 1.054 1.019 0.985 0.901 0.879 0.858 0.788 0.699 0.608 0.434 0.372 0.276 0.226 0.169
ES-13 1.425 1.372 1.322 1.275 1.231 1.190 1.150 1.052 1.026 1.002 0.920 0.817 0.710 0.502 0.442 0.327 0.266 0.198
ES-15 1.647 1.584 1.526 1.472 1.421 1.374 1.329 1.218 1.188 1.161 1.065 0.946 0.822 0.595 0.556 0.396 0.326 0.256
ES-17 1.866 1.795 1.729 1.667 1.609 1.556 1.505 1.379 1.345 1.314 1.206 1.071 0.931 0.671 0.624 0.448 0.368 0.286
ES-19 2.078 1.999 1.926 1.858 1.794 1.734 1.677 1.536 1.499 1.465 1.345 1.194 1.037 0.746 0.689 0.501 0.410 0.315
ES-21 2.289 2.203 2.123 2.047 1.976 1.910 1.847 1.690 1.649 1.611 1.479 1.313 1.141 0.820 0.755 0.556 0.456 0.349
ES-23 2.636 2.536 2.444 2.357 2.276 2.200 2.128 1.947 1.899 1.855 1.704 1.513 1.315 0.929 0.816 0.608 0.497 0.373
ES-25 2.850 2.742 2.642 2.549 2.461 2.379 2.301 2.106 2.054 2.007 1.842 1.636 1.422 1.002 0.870 0.653 0.532 0.394
ES-27 3.060 2.944 2.836 2.736 2.641 2.553 2.469 2.260 2.205 2.155 1.978 1.756 1.525 1.069 0.923 0.702 0.572 0.420
ES-29 3.264 3.140 3.025 2.918 2.817 2.723 2.634 2.411 2.352 2.298 2.111 1.875 1.630 1.159 1.033 0.761 0.621 0.467
ES-31 3.464 3.334 3.213 3.099 2.992 2.892 2.797 2.560 2.497 2.440 2.241 1.990 1.729 1.225 1.082 0.810 0.660 0.490
ES-33 3.661 3.523 3.395 3.275 3.162 3.056 2.955 2.705 2.638 2.578 2.367 2.102 1.827 1.290 1.129 0.857 0.697 0.511
ES-35 3.854 3.708 3.573 3.446 3.327 3.216 3.111 2.848 2.778 2.715 2.493 2.213 1.922 1.352 1.175 0.904 0.734 0.532
ES-37 4.041 3.889 3.748 3.615 3.490 3.373 3.262 2.985 2.912 2.846 2.614 2.322 2.018 1.415 1.217 0.950 0.765 0.547
ES-5 0.603 0.578 0.555 0.534 0.514 0.495 0.477 0.433 0.422 0.412 0.377 0.335 0.290 0.199 0.164 0.113 0.094 0.074
ES-7 0.834 0.800 0.769 0.740 0.712 0.686 0.661 0.600 0.585 0.571 0.524 0.464 0.401 0.280 0.240 0.168 0.138 0.107
ES-9 1.068 1.023 0.983 0.944 0.909 0.876 0.844 0.768 0.748 0.730 0.669 0.592 0.512 0.357 0.304 0.222 1.183 0.139
ES-11 1.299 1.246 1.197 1.151 1.108 1.068 1.030 0.936 0.912 0.890 0.816 0.722 0.624 0.436 0.373 0.276 0.226 0.170
ES-13 1.517 1.455 1.398 1.344 1.294 1.247 1.202 1.092 1.064 1.038 0.951 0.842 0.728 0.510 0.449 0.327 0.266 0.199
ES-15 1.754 1.682 1.615 1.553 1.495 1.441 1.390 1.264 1.231 1.201 1.101 0.975 0.843 0.604 0.566 0.396 0.326 0.258
ES-17 1.987 1.906 1.830 1.760 1.694 1.632 1.573 1.430 1.393 1.359 1.245 1.103 0.954 0.682 0.635 0.448 0.368 0.289
ES-19 2.214 2.124 2.040 1.961 1.888 1.819 1.754 1.594 1.553 1.516 1.389 1.230 1.064 0.758 0.707 0.501 0.410 0.318
ES-21 2.437 2.339 2.247 2.160 2.079 2.003 1.931 1.755 1.710 1.669 1.529 1.354 1.170 0.831 0.764 0.556 0.456 0.351
ES-23 2.807 2.693 2.587 2.488 2.395 2.307 2.224 2.020 1.968 1.921 1.761 1.560 1.348 0.940 0.824 0.608 0.497 0.375
ES-25 3.036 2.912 2.797 2.689 2.588 2.494 2.405 2.186 2.129 2.078 1.905 1.687 1.458 1.013 0.881 0.653 0.532 0.397
ES-27 3.259 3.126 3.003 2.888 2.779 2.678 2.582 2.347 2.286 2.231 2.045 1.810 1.564 1.083 0.935 0.702 0.572 0.422
ES-29 3.477 3.336 3.204 3.081 2.965 2.857 2.755 2.503 2.438 2.380 2.180 1.931 1.670 1.171 1.047 0.761 0.621 0.470
ES-31 3.688 3.539 3.399 3.269 3.147 3.032 2.924 2.657 2.588 2.526 2.315 2.050 1.773 1.241 1.101 0.810 0.660 0.494
ES-33 3.901 3.742 3.594 3.455 3.325 3.204 3.089 2.808 2.735 2.670 2.447 2.167 1.874 1.309 1.150 0.857 0.697 0.516
ES-35 4.106 3.938 3.782 3.637 3.500 3.372 3.252 2.956 2.879 2.811 2.576 2.281 1.972 1.371 1.196 0.904 0.734 0.537
ES-37 4.305 4.130 3.967 3.814 3.671 3.537 3.411 3.101 3.020 2.948 2.701 2.392 2.069 1.436 1.241 0.950 0.765 0.552
ES-5 0.617 0.591 0.567 0.545 0.523 0.503 0.483 0.436 0.425 0.414 0.380 0.338 0.293 0.200 0.164 0.113 0.094 0.074
ES-7 0.855 0.820 0.787 0.755 0.726 0.698 0.671 0.606 0.590 0.575 0.527 0.467 0.404 0.281 0.240 0.168 0.138 0.107
ES-9 1.094 1.048 1.005 0.965 0.926 0.891 0.857 0.775 0.754 0.735 0.674 0.597 0.516 0.361 0.305 0.222 0.183 0.139
ES-11 1.331 1.275 1.224 1.175 1.129 1.086 1.045 0.944 0.919 0.896 0.820 0.726 0.628 0.440 0.375 0.276 0.226 0.170
ES-13 1.555 1.490 1.430 1.373 1.319 1.268 1.219 1.102 1.072 1.045 0.958 0.849 0.734 0.511 0.449 0.327 0.266 0.199
ES-15 1.798 1.722 1.652 1.586 1.523 1.456 1.409 1.274 1.240 1.209 1.108 0.982 0.849 0.605 0.566 0.396 0.326 0.258
ES-17 2.037 1.952 1.872 1.796 1.725 1.659 1.596 1.443 1.404 1.369 1.255 1.112 0.961 0.684 0.635 0.448 0.368 0.289
ES-19 2.268 2.175 2.086 2.003 1.924 1.850 1.780 1.608 1.565 1.526 1.398 1.239 1.071 0.760 0.701 0.501 0.410 0.318
ES-21 2.498 2.395 2.298 2.205 2.119 2.037 1.960 1.772 1.724 1.682 1.540 1.364 1.178 0.834 0.764 0.556 0.456 0.351
ES-23 2.877 2.758 2.646 2.540 2.440 2.346 2.257 2.039 1.984 1.935 1.773 1.571 1.357 0.944 0.825 0.608 0.497 0.375
ES-25 3.111 2.992 2.876 2.764 2.656 2.552 2.452 2.208 2.147 2.093 1.917 1.699 1.468 1.016 0.881 0.653 0.532 0.397
ES-27 3.341 3.202 3.071 2.984 2.832 2.723 2.619 2.367 2.303 2.247 2.058 1.823 1.575 1.087 0.935 0.702 0.572 0.422
ES-29 3.563 3.414 3.275 3.144 3.020 2.904 2.794 2.525 2.457 2.397 2.196 1.946 1.682 1.178 1.048 0.761 0.621 0.470
ES-31 3.783 3.625 3.477 3.338 3.207 3.083 2.966 2.681 2.608 2.544 2.330 2.065 1.786 1.247 1.101 0.810 0.660 0.494
ES-33 3.998 3.831 3.675 3.528 3.389 3.258 3.134 2.833 2.756 2.689 2.463 2.183 1.887 1.314 1.151 0.857 0.697 0.516
ES-35 4.207 4.032 3.868 3.713 3.567 3.429 3.299 2.982 2.901 2.830 2.593 2.298 1.986 1.378 1.197 0.904 0.734 0.537
ES-37 4.412 4.229 4.057 3.894 3.741 3.597 3.461 3.128 3.043 2.968 2.718 2.409 2.084 1.441 1.241 0.950 0.765 0.552
ES-5 0.654 0.625 0.598 0.572 0.574 0.524 0.501 0.448 0.435 0.423 0.388 0.344 0.297 0.202 0.165 0.113 0.094 0.074
ES-7 0.906 0.867 0.829 0.793 0.758 0.725 0.693 0.618 0.600 0.584 0.535 0.476 0.412 0.284 0.241 0.168 0.138 0.107
ES-9 1.159 1.108 1.060 1.014 0.970 0.928 0.888 0.792 0.769 0.749 0.686 0.608 0.525 0.365 0.307 0.222 0.183 0.139
ES-11 1.411 1.350 1.292 1.236 1.182 1.131 1.082 0.965 0.937 0.912 0.835 0.741 0.640 0.444 0.377 0.276 0.226 1.170
ES-13 1.649 1.577 1.509 1.443 1.381 1.321 1.264 1.127 1.094 1.065 0.975 0.865 0.747 0.515 0.449 0.327 0.266 0.199
ES-15 1.907 1.824 1.744 1.668 1.595 1.526 1.460 1.301 1.263 1.230 1.125 0.999 0.864 0.612 0.566 0.396 0.326 0.258
ES-17 2.159 2.065 1.975 1.889 1.806 1.728 1.653 1.474 1.431 1.393 1.275 1.131 0.977 0.691 0.637 0.448 0.368 0.289
ES-19 2.406 2.303 2.203 2.107 2.015 1.927 1.843 1.643 1.594 1.552 1.421 1.262 1.091 0.770 0.703 0.501 0.410 0.318
ES-21 2.650 2.536 2.426 2.320 2.219 2.122 2.030 1.810 1.756 1.710 1.564 1.388 1.199 0.843 0.766 0.556 0.456 0.351
ES-23 3.052 2.920 2.793 2.672 2.555 2.444 2.338 2.084 2.022 1.969 1.801 1.599 1.382 0.953 0.827 0.608 0.497 0.375
ES-25 3.299 3.192 3.074 2.950 2.822 2.694 2.567 2.260 2.187 2.126 1.945 1.730 1.494 1.024 0.883 0.653 0.532 0.397
ES-27 3.542 3.388 3.241 3.099 2.964 2.835 2.712 2.419 2.347 2.286 2.092 1.857 1.604 1.099 0.936 0.702 0.572 0.422
ES-29 3.779 3.614 3.456 3.305 3.161 3.024 2.894 2.581 2.505 2.440 2.233 1.982 1.713 1.191 1.050 0.761 0.621 0.470
ES-31 4.011 3.836 3.669 3.508 3.355 3.210 3.072 2.740 2.659 2.590 2.370 2.103 1.817 1.259 1.103 0.810 0.660 0.494
ES-33 4.240 4.054 3.877 3.708 3.546 3.392 3.246 2.896 2.810 2.737 2.505 2.223 1.921 1.328 1.154 0.857 0.697 0.516
ES-35 4.461 4.267 4.081 3.903 3.733 3.571 3.417 3.047 2.957 2.880 2.636 2.339 2.022 1.405 1.205 0.904 0.734 0.537
ES-37 4.679 4.476 4.282 4.096 3.917 3.747 3.585 3.197 3.102 3.021 2.766 2.454 2.120 1.457 1.246 0.950 0.765 0.552
*kW values listed represent 100% of the cell’s initial capacity per IEEE 450.
**1.215 S.G. electrolyte at 770F (250C) includes intercell connector drop.
Rev. 2/02 All data subject to change without notice.
4
Average Cell Performance Data* Discharge Rates in Amperes**
179 1MIN1
TYPE 8 7 6 5 4 3 2 90 60 30 15 5 1 TO 1.50
HR HR HR HR HR HR HR MIN MIN MIN MIN MIN MIN VPC
TO 1.75 END VOLTS PER CELL 1.215 SPECIFIC GRAVITY
ES-5 17.7 20 23 26 32 39 53 65 87 144 212 265 324 796
ES-7 25.2 28 32 38 45 56 76 93 124 201 294 388 473 1165
ES-9 32.4 37 42 49 59 73 99 122 162 258 375 504 615 1514
ES-11 39.6 45 51 60 72 90 122 149 198 315 456 613 748 1847
ES-13 46.8 53 60 70 84 105 142 175 233 370 534 716 872 2158
ES-15 58.5 66 76 88 106 134 182 224 295 448 617 811 988 2453
ES-17 65.7 74 85 99 119 149 203 250 330 506 699 899 1096 2727
ES-19 72.9 82 94 109 131 163 222 273 363 562 779 981 1196 2983
ES-21 81.0 91 104 122 146 183 249 306 406 625 858 1056 1287 3219
ES-23 87.3 98 113 131 158 197 268 329 437 688 987 1329 1621 4010
ES-25 92.7 105 120 140 168 211 286 352 467 740 1067 1430 1743 4317
ES-27 99.0 112 127 148 176 220 298 368 491 788 1147 1527 1862 4615
ES-29 109.8 124 142 165 197 247 335 412 548 860 1223 1621 1976 4904
ES-31 114.3 129 147 171 205 257 348 429 572 905 1298 1710 2086 5183
ES-33 118.8 134 153 179 214 268 363 446 594 948 1372 1797 2192 5455
ES-35 123.3 139 159 186 222 278 376 463 618 994 1445 1880 2293 5713
ES-37 128.7 145 166 193 230 288 389 479 641 1037 1514 1960 2391 5964
ES-5 17.7 20 23 26 32 39 53 65 90 165 244 365 419
ES-7 25.2 28 32 38 45 56 76 93 132 228 338 507 613
ES-9 32.4 37 42 49 59 73 99 122 173 291 432 647 797
ES-11 39.6 45 51 60 72 90 122 149 212 354 525 789 972
ES-13 46.8 53 60 70 84 105 142 175 249 414 614 921 1136
ES-15 58.5 66 76 88 106 134 182 224 313 479 710 1065 1291
ES-17 65.7 74 85 99 119 149 203 250 352 542 804 1205 1435
ES-19 72.9 82 94 109 131 163 222 273 389 605 896 1344 1570
ES-21 81.0 91 104 122 146 183 249 306 423 665 986 1479 1694
ES-23 87.3 98 113 131 158 197 268 329 456 766 1136 1704 2110
ES-25 92.7 105 120 140 168 211 286 352 488 829 1228 1841 2272
ES-27 99.0 112 127 148 176 220 298 368 518 889 1318 1977 2429
ES-29 109.8 124 142 165 197 247 335 412 581 950 1406 2109 2581
ES-31 114.3 129 147 171 205 257 348 429 610 1007 1493 2239 2728
ES-33 118.8 134 153 179 214 268 363 446 638 1065 1577 2366 2870
ES-35 123.3 139 159 186 222 278 376 463 663 1121 1660 2491 3007
ES-37 128.7 145 166 193 230 288 389 479 687 1176 1741 2611 3139
TO 1.75 END VOLTS PER CELL 1.250 SPECIFIC GRAVITY

ES-5B 19.4 22 25 29 35 43 58 71 96 158 234 291 356 876
ES-7B 27.7 31 36 41 50 62 83 102 137 221 324 427 521 1282
ES-9B 35.6 40 46 54 64 81 109 134 178 284 413 554 676 1665
ES-11B 43.6 49 54 66 79 99 134 164 218 346 502 674 823 2032
ES-13B 51.5 58 66 77 92 115 156 192 256 407 587 787 959 2374
ES-15B 64.4 73 83 97 117 147 200 246 325 493 679 892 1087 2698
ES-17B 72.3 81 93 109 131 164 223 275 363 557 769 989 1206 3000
ES-19B 80.2 90 103 120 144 180 244 301 399 618 857 1079 1316 3281
ES-21B 89.1 100 115 134 160 201 274 337 446 687 943 1161 1416 3541
ES-23B 96.0 108 124 145 173 217 294 362 481 757 1086 1462 1783 4411
ES-25B 102.0 115 132 154 185 232 315 387 514 814 1174 1573 1918 4749
ES-27B 108.9 123 140 163 194 242 328 404 541 867 1261 1680 2048 5077
ES-29B 120.8 136 156 181 217 271 368 454 603 946 1345 1783 2174 5394
ES-31B 125.7 142 162 189 226 282 383 472 629 996 1428 1881 2295 5701
ES-33B 130.7 147 169 197 236 295 399 491 653 1043 1509 1977 2411 6001
ES-35B 135.6 153 175 204 245 306 414 509 680 1094 1589 2068 2523 6284
ES-37B 141.6 159 182 212 253 317 428 527 705 1141 1665 2156 2630 6560
ES-5B 19.4 22 25 29 35 43 58 71 99 182 268 402 461
ES-7B 27.7 31 36 41 50 62 83 102 145 251 372 558 674
ES-9B 35.6 40 46 54 64 81 109 134 190 320 475 712 877
ES-11B 43.6 49 54 66 79 99 134 164 233 389 578 868 1069
ES-13B 51.5 58 66 77 92 115 156 192 274 455 675 1013 1250
ES-15B 64.4 73 83 97 117 147 200 246 344 527 781 1172 1420
ES-17B 72.3 81 93 109 131 164 223 275 387 596 884 1326 1579
ES-19B 80.2 90 103 120 144 180 244 301 428 666 986 1478 1727
ES-21B 89.1 100 115 134 160 201 274 337 465 732 1085 1627 1863
ES-23B 96.0 108 124 145 173 217 294 362 502 843 1250 1874 2321
ES-25B 102.0 115 132 154 185 232 315 387 537 912 1351 2025 2499
ES-27B 108.9 123 140 163 194 242 328 404 570 978 1450 2175 2672
ES-29B 120.8 136 156 181 217 271 368 454 639 1045 1547 2320 2839
ES-31B 125.7 142 162 189 226 282 383 472 671 1108 1642 2463 3001
ES-33B 130.7 147 169 197 236 295 399 491 702 1172 1735 2603 3157
ES-35B 135.6 153 175 204 245 306 414 509 729 1233 1826 2740 3308
ES-37B 141.6 159 182 212 253 317 428 527 756 1294 1915 2872 3453
*Ampere values listed represent 100% of the cell’s initial capacity.
**At 770F (250C) includes intercell connector drop.
Rev. - 2/02 1
One minute rates to 1.50 volts per cell should only be used for short circuit calculations and not as performance data.
All data subject to change without notice.
5
180
Accessories
CATALOG
NUMBER
CELL NUMBER SET: 1-12 802360
1-24 802361
1-60 802362
1-120 802363
1-240 802364
1-300 802365
CELL LIFTING DEVICE:
ES-5,7,9,11,13 62257
ES-15,17,19,21 80135
ES-23,25,27 80136
ES-29,31,33,35,37 80137
†PORTABLE HYDROMETER 81332
†HYDROMETER - WALL MOUNT 27717
†THERMOMETER
(Portable or flame arrestor mounting) 88330
FLAME ARRESTOR (Supplied with each cell) 96300
†Included with 12 or more cells
For complete information about these and all other accessories, see catalog SECTION 80.05.
NOTE: All inter-cell, inter-tier, inter-step, end-to-end inter-rack, back-to-back inter-rack connectors, and terminal
plates are included with every battery. Terminal lugs and across-aisle inter-rack connectors are not included.
All data subject to change without notice.
Represented by:
Global Headquarters: P.O. Box 14145, Reading, PA 19612-4145

1-610-208-1991 • 1-800-538-3627
FAX 1-610-372-8613
US Sales Offices
Eastern Region: 1-800-346-4402 • 1-215-491-3700
Western Region: 1-800-423-4667 • 1-562-949-4266
Regional Sales Offices

When ordering new batteries, also remember to properly recycle your EnerSys Canada: 1-905-790-1212
old lead-acid batteries. Federal and state regulations require lead-acid ESB de Mexico SA DE: 52-818-329-6405
batteries be recycled. EnerSys’ nationwide service organization can
arrange pickup, transportation to and recycling at any one of our EnerSys Inc. has locations worldwide to serve your needs:
company affiliated smelters. Call 1-800-972-7372 for more information. for additional information please visit our website at
www.enersysinc.com or contact us at 1-800-538-3627.
24 Hour Service or Repair, call:
1-800-423-9602 (U.S.)
AD
RE
TU
LE
RN
™
RECYCLE Please check our website for literature updates Printed in USA
Rev. - 2/02
www.enersysinc.com
181 UBC – Zone 2L, 2 Tier Battery Rack
EA, EC, ES AZMS UD32
Essential – At or Below Grade
3 FRAME RACK SHOWN
DIMENSIONS UNPACKED PACKED

LENGTH
CATALOG NO. L A C WEIGHT WEIGHT FRAME QTY.
ft in mm in mm in mm in mm lbs kg lbs kg
3 36 914 UE2L2T036AP 36.00 914.4 5.00 127.0 26.00 660.4 165 75 200 91 2
4 48 1219 UE2L2T048AP 48.00 1219.2 11.00 279.4 26.00 660.4 181 82 216 98 2
5 60 1524 UE2L2T060AP 60.00 1524.0 10.00 254.0 40.00 1016.0 197 89 232 105 2
6 72 1829 UE2L2T072AP 72.00 1828.8 9.00 228.6 54.00 1371.6 213 97 248 112 2
7 84 2134 UE2L2T084AP 84.00 2133.6 15.00 381.0 54.00 1371.6 282 128 317 144 2
8 96 2438 UE2L2T096AP 96.00 2438.4 8.00 203.2 40.00 1016.0 298 135 333 151 3
9 108 2743 UE2L2T108AP 108.00 2743.2 14.00 355.6 40.00 1016.0 314 142 349 158 3
10 120 3048 UE2L2T120AP 120.00 3048.0 6.00 152.4 54.00 1371.6 330 150 365 166 3
11 132 3353 UE2L2T132AP 132.00 3352.8 12.00 304.8 54.00 1371.6 399 181 434 197 3
12 144 3658 UE2L2T144AP 144.00 3657.6 18.00 457.2 54.00 1371.6 422 191 457 207 3
13 156 3962 UE2L2T156AP 156.00 3962.4 6.00 152.4 48.00 1219.2 438 199 473 215 4
14 168 4267 UE2L2T168AP 168.00 4267.2 12.00 304.8 48.00 1219.2 507 230 542 246 4
15 180 4572 UE2L2T180AP 180.00 4572.0 9.00 228.6 54.00 1371.6 523 237 558 253 4
16 192 4877 UE2L2T192AP 192.00 4876.8 15.00 381.0 54.00 1371.6 539 244 574 260 4
17 204 5182 UE2L2T204AP 204.00 5181.6 6.00 152.4 48.00 1219.2 555 252 590 268 5
18 216 5486 UE2L2T216AP 216.00 5486.4 12.00 304.8 48.00 1219.2 623 283 658 298 5
19 228 5791 UE2L2T228AP 228.00 5791.2 6.00 152.4 54.00 1371.6 639 290 674 306 5
20 240 6096 UE2L2T240AP 240.00 6096.0 12.00 304.8 54.00 1371.6 655 297 690 313 5
RACK SPECIFICATIONS:
FRAMES: Steel members covered with gray acid-resistant polyester powder coating
RAILS: Steel members powder coated with acid-resistant polyester
RAIL INSULATION: Plastic channel fastened with double-sided tape
HARDWARE: Zinc-plated steel – RoHS compliant
RACK NOTES:
1. Each seismic rack must stand alone with a minimum clearance of 4.0 inches (102 mm) from any other object (walls, other racks, etc.).
2. Each frame must be anchored to the floor. Holes are provided at the base of each frame. Please refer to rack diagram for hole size and
spacing. Determining the anchor bolt size and securing the anchor bolts to the floor is the responsibility of the customer.
3. Racks are shipped unassembled. All necessary assembly hardware is included.
4. To select the proper rack, refer to the chart(s) on the reverse side of this sheet and to EnerSys Section 55.01, Battery Rack Selection Guide.
5. For rack installation instructions, please refer to EnerSys Section US-KUBC-IM, Instructions for Assembling Stationary UBC Battery Racks.
6. Also refer to EnerSys Section 80.15, Spill Containment Systems and Section 80.05, Battery Charger and Accessories.
Publication No. US-UD32-RK-01 February 2007

182
AZMS EA, EC, ES MODEL NO.

PLATES PERPENDICULAR 3
UD32
MAXIMUM NUMBER OF UNITS PER RACK
LENGTH EA/EC - 5 to 9 EA/EC - 11 to 13 EA/EC - 15 to 17 EA/EC - 19 to 21
ft in mm ES - 5 to 13 ES - 15 to 21 ES - 23 to 27 ES - 29 to 37
3 36 914 12 8 6 6
4 48 1219 16 12 10 8
5 60 1524 20 16 12 10
6 72 1829 24 18 16 12
7 84 2134 28 22 18 14
8 96 2438 34 26 22 16
9 108 2743 38 30 24 20
10 120 3048 42 32 26 22
11 132 3353 46 36 30 24
Publication No. US-UD32-RK-01 February 2007 Subject to revisions without prior notice. E.&O.E.
12 144 3658 52 40 32 26
13 156 3962 56 44 36 28
14 168 4267 60 46 38 30
15 180 4572 64 50 42 34
16 192 4877 70 54 44 36
17 204 5182 74 58 46 38
18 216 5486 78 60 50 40
19 228 5791 82 64 52 42
20 240 6096 88 68 56 44
EnerSys EnerSys EMEA Represented by:

P.O. Box 14145 Brussels, Belgium
Reading, PA 19612-4145 Tel: +32 (0)2 247 94 47
USA
Tel: +1-610-208-1991 EnerSys Asia
+1-800-538-3627 Guangdong, China
Fax: +1-610-372-8613 Tel: +86 755 2689 3639
Printed in USA
www.enersys.com ©2007 EnerSys. All rights reserved.
Trademarks and logos are the property of
EnerSys and its affiliates unless otherwise noted.

Ssdc5100-Dossier Tecnico Manual Servicio - 1 To em

Cargado por

Información del documento

Título original

Derechos de autor

Formatos disponibles

Compartir este documento

Compartir o incrustar documentos

Opciones para compartir

¿Le pareció útil este documento?

¿Este contenido es inapropiado?

Copyright:

Formatos disponibles

Ssdc5100-Dossier Tecnico Manual Servicio - 1 To em

Cargado por

Copyright:

Formatos disponibles

1

ESTADO DE APROBACIÓN DEL DOCUMENTO CLIENTE

01 24-09-14 EMITIDO PARA APROBACIÓN DEL CLIENTE EMR CIISC

NUMERO DE DOCUMENTO TITULO PAG

SSDC5100-PLN-03 Diagramas de control y cableado............................................................40

SSDC5100-CER-02 Especificación de preparación de superficie y pintura ..........................46

SSDC5100-SFO-01 Lista de repuestos ...................................................................................52

MANUAL DE OPERACIÓN Y MANTENIMIENTO

SSDC5100-MAN-01 Manuales de instalación operación y mantenimiento .............................56

SSDC5100-CAT-01 Catálogos ..................................................................................................172

ESTADO DE APROBACIÓN DEL DOCUMENTO CLIENTE

03 03-07-14 EMITIDO PARA APROBACIÓN DEL CLIENTE EMR CIISC

"INGENIERÍA, COMPRAS, CONSTRUCCIÓN, MONTAJE Y PUESTA EN 1346-01-10-E21-ESP-015

TAG / IDENTIFICACION LV-DC-UPS-01

COTIZACIÓN / PROPOSAL COMPRA / PURCHASE

Ítem Descripción Requerido Unidades Garantizado Rev Observaciones

10 Transporte y entrega en sitio SI SI

12 Repuestos para un (1) año de operación SI SI

13 Herramientas para montaje y mantenimiento (3) SI

17 Servicio técnico post - venta (Incluido Capacitacion) SI SI 1

Requisición de Sistemas de Corriente

Especificación Sistemas de Corriente

28 Ubicación Barrancabermeja - Santander

31 Corriente de cortocircuito (1) kA 14 1

34 Monofásico (falla a tierra) 10 KA(rms) 10

"INGENIERÍA, COMPRAS, CONSTRUCCIÓN, MONTAJE Y PUESTA EN 1346-01-10-E21-ESP-015

TAG / IDENTIFICACION LV-DC-UPS-01

COTIZACIÓN / PROPOSAL COMPRA / PURCHASE

Ítem Descripción Requerido Unidades Garantizado Rev Observaciones

77 Ancho (1) mm 304,8 Profundo

78 Alto (1) mm 1219,2 Alto

79 Disposición grafica del Rack (Se incluye en el alcance) SI SI

84 Diseño de estado solido SI SI

85 Condiciones de Tensión y Frecuencia de entrada

89 Tensión nominal ±10 % ±10

91 Fluctuación tensión de ecualización ±1 % ±1

92 Limite de corriente del cargador de batería 100 % 100

93 Nivel de corticircuito de entrega 65 kA 65

Para cada rectificador /

"INGENIERÍA, COMPRAS, CONSTRUCCIÓN, MONTAJE Y PUESTA EN 1346-01-10-E21-ESP-015

TAG / IDENTIFICACION LV-DC-UPS-01

COTIZACIÓN / PROPOSAL COMPRA / PURCHASE

Ítem Descripción Requerido Unidades Garantizado Rev Observaciones

96 Condiciones de Tensión de salida

100 Factor de potencia 0,9 0,9

101 Minima eficiencia del nivel de carga 90 % 90

102 Regulación de tensión de salida ± 0,5 % ± 0,5

103 Contenido de armonicos <10% THD <10%

104 Nivel de ruido (1) db 70

Se incluye regulador DC de 500

112 Puente rectificador SI SI

113 Filtro de salida SI SI

114 Circuito de control y disparo SI SI

117 Material Lamina Cold Rolled Lamina Cold Rolled

119 Acceso frontal SI SI

120 Altura (1) mm 2160

122 Profundidad (1) mm 890 Fondo

123 Peso (1) kg 3600

125 Acceso de cables Inferior Inferior

126 Terminal para tierra SI SI

127 Tapas removibles para la entrada de cables SI SI

128 Apertura de puerta minima 120° 120°

129 Orejas de izamiento para tableros tipo montaje autosoportado SI SI