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  • Miller MSW-42T User Manual

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    Miller MSW-42T User Manual

    Cargado por

    Max Del Pino Gutierrez
    soldadura por punto

    Copyright:

    © All Rights Reserved
    Descargue como PDF o lea en línea desde Scribd
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    a March 1994 Form: OM-708D I er. Effective With Style No. KE-14 OWNER’S MANUAL MSW-41T, MSW-42T, And LMSW-52T Marwally Of Resistance Spot Weléing 5 kVA And 2.5 BVA Portable Spot Welders atod Oulpat Varies Wih Tong Length Models Use 110.0r 20 V, 50160 Hz, Single-Phase Input Power ord With Plug ined With 0 Te 5 Sacand Spat Timer 1 oad and jolow these naaione and al Gi ihe manual the opr Sah Boo ae S X ipped With 10 f (2m) Input Pow vee te ls seven Crane ms, TR ee — samen pr © MILLER’S TRUE BLUE™ LIMITED WARRANTY Effective January 1, 1982 (Equipment with a serial number preface of "KC" or newer) ecient sartecen ‘Slagaign anata maybe srsase Sn yeaa © RECEIVING-HANDLING Before unpacking equipment. check carton for any damage that may have occured dung shipment. Fle ary claims fr logs or damage withthe delivering carrer Assistance for ting cr seting clams may be cbianed fem dsbutor andr equpment manufacturers Transporation Deparment. When requesting information about this equipment, always prove Model Designation and Seral or Siye Number LUsetnefoliowing spaces ta record Model Designation and Serial Style Number afyour unit, The iformationie located on thorating abo! ornamepiate Model Serial or Style No. Date of Purchase RESISTANCE SPOT WELDING SAFETY PRECAUTIONS & WARNING QUALIFIED PEOPLE. SPOT WELDING can jazardous. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR. In resistance spot welding, as in most jobs, exposure to certain hazards occurs. Spot welding is safe when precautions are taken. The safety information given below is only a summary of the more complete safety information that will be found in the Safety Standards listed on the next page. Read and follow all Safety Standards, HAVE ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BY RESISTANCE SPOT WELDING can ‘cause fire or explosion, Sparks can fy from the wal. The yng sparks, hot \werkpicee, and hot equipment can cause fies and ume 1. Protect yourself and others from fying sparks and hot metal 2. Do nat spol weld where thing sparks can sbike lammable Removal fammabos within 25 (10,7 m) ofthe weld. thie | no! possible, tig oover them with approved coves 4. Ba aac that welding sparks ean easly go thvough smal cracks and openings to adjacent areas. 5. Walch for fro, and Koop a fio extinguishor nearby, 5 Dono spot wold on closed cortainars such as tanks or drums. 7. Do not wale where atmosphere may contain tammable dust 926. or iuid vapor (such as gaccline) 8. Remove any combustibles, such asa butane lichter or matches, ‘rom your person belere doing any welding 3. tor completion of work, ingpoct aaa to ensure itis roa of ‘sparks, lowing ember, and flames. 10. Donot exceed the equipment rated capaci 11. Use only covract fusas or crcit breskars, Do not oversize or bypass them, ELECTRIC SHOCK can kill. Touching ve elacrical parts can caus fatal shacks, or savers burs The nptt power stu and machine Sttemal srsite are alse iva when power i om inocrecty. instal’ oc "impropedy grounded ssqulpmentis 3 hazare 1. Do not touch five electical parts 2. Wear dry, hole re insulating loves and body protection 3. Disconnect input power before instaling or servicing this ‘equipment. Lockouttagout input power according to OSHA 23 GFR 1510.147 (soe Sataty Standards} 4. Properly install and ground this equipment according to this manvaland rational, stata, an iooal codes 5. Check and be sure tha incu power cord around wives propa ‘connected to ground terminal in ceconeat box cr hat cord pg is connected to properly grounded receptacle cullet- always double-check the supply ground before apelying power '5_When making input connections attach the grunding conductor fis. 7. Kap oords dry, roe a ol and grease, ar pect rom hot metal and sparks 8. Frequently inspect input power cord and ground conducts for damage ~ replace immediataly if damaged. Check ground onduttortor sortinuty 9. Tum off all equipment when notin use. 10. For water-cooled equioment. check and repair or replace any leaking hoses o tings Do not use ary slectrcal equipment you are wat oF i a wet area. TL. Use only welhmainisined equipment. Repair or replace damaged pats a once 12, Wear a safety harness i working above flor level 12 Keep all panele, covers, and guar excucelyin pass Ba | SPARKS can cause injury. ‘Vary fen spars ty of am the jit res Z| ‘Wear approved face shield or safety gogoles with side shilds Wear protective garments such as oles, flame resistant Ioathor doves, heavy shit, cules trousers, high shoes, ard a ‘cap, Synthetic materia usally does not provide such protection. 8. Protect others in nearby areas by using approved flame resictantor roncombustibe fre cutain or aieide, Have ali noarby porsons waar safely glassos wit sido shold. HOT METAL can cause burns. \Wear gloves or allow cooling period boore servicing fangs er tps 1 Always wear welding ype, insulated goves when using this equipment 2. Donot touch wotkoisc, ns. or tongs with bors hands MOVING PARTS can cause injury. The tong tips, tongs, and linkages move durin copscatiog PS fee Me " 1. Koop away from moving pats, 2. Keep away from pinch ports 3. Dorot put hands betwaen tes. 4 Koop all quards ard panels securely in place heat oe FUMES can be hazardous to your 1. Donal breathe the fumes. 2) Ifinsco, ventate tho area andlor uso exhaust atthe wold to| remove kmas, 3. In confined spaces, use an approved si-suppid respirator. 4. Donot weld on metals, such as galvanized, lead, or cadmium plated steo, uns the coating is ramoved fom the weld area, ‘ho area is well ventilated, or necessary. wha wearing an ai uppliod respiater. The coatings and ary metals ootaning ‘hese elements can give of toxic umes if welded 5. Read tho Material Safty Osta Shects (MSDSe) and tho rmancfacturars instructions for metals, enatings, and PRINCIPAL SAFETY STANDARDS ‘Safely in Welding and Curting, ANSI Standard 249.1, rom American Welding Society, 550 N.W, LeJeune Re, Miami FL 33126 ‘Safty and Hoath Standard, OSHA 29 CFR 1910, rom Superiten dent of Documents, U.S, Government Priting Offs, Wasington, D.C Doan National Blectical Code, NFPA Standard 70, hora National Fre Protec tion Association, Baterymarch Park, Qunoy, MA 02269, ‘Safe Handing of Compressed Gases in Cylicers, CGA Pamphlet P+ kom Gompressed Gas Association, 1235 Jerson Davie Highway, Suite 501, Ainaton, VA 22202 Code for Safety n Welding and Curing, OSA Standard W172, fom Canadian Standarde Association, Standarce Sales, 178 Raxdale Bou levard, Rexdale, Ontario, Canada NOW TAO. ‘Se Practioos For Osoupaton And Educfonal Eye And Face Protec tion, ANSI Standara 2871, rom American National Standards Init, 1490 Broadway, New York, NY 10018, Cuting And Wolding Processes, NFPA Standard 518, from National Fire Protecton Asseciation, Batlerymarch Park. Quincy, MA 02269. EMF INFORMATION NOTE CP “The following isa quotation fom the General Conciusions Section of the US Congress. Offo= of Technology Assessment Biological Erfects of Power Fraquency Elecine. & Magnetic Fiske ~ Background Pager, OTABP-ESS (Washington, DG: US Government Printing Ofice, May 1889): there is row avery large volume of scietic findings based on experiments al the celular level ane fom stucies win animals ana people whiah cleary establish that low frequency magnetic elds can interact with, and Magnetic Fields Considerations About Welding And The Effects Of Low Frequency Electric And produce changes in bicogicl systems. While most ofthis works of very high quay. the resule are complex Current ecient Understanding daes not yt allow Us te iterpret the audanoe in 8 single coherent framowar. Even more frutrating, t dooe not yet ‘low ust craw dene conclusions about questions of possi rae (cto offer clear science based advice on sralaies fo minimize or ‘void potential riaka” SECTION 1 - SAFETY INFORMATION 1 SECTION 2 - SPECIFICATIONS 2-1. Duty Cycle 2 SECTION 3 - INSTALLATION SI. Tong And Tip Installation 2 3-2. Tong Pressure Adjustment 3 3-3. Connecting Input Power 4 SECTION 4 - OPERATION 5 SECTION 5 - MAINTENANCE & TROUBLESHOOTING 5-1, Routine Maintenance 6 5-2. Overload Protection For 220 Volts Modal 7 5:3. Dressing Tips 7 5-4. Replacing Tipe 7 5-5. _ Ohanging Tongs 7 5-6. Cleaning Tongs 7 5-7. Troubleshooting 8 SECTION 6 - ELECTRICAL DIAGRAMS 8 SECTION 7 - PARTS LIST Figure 7-1. Main Assembly Figure 7-2. Transformer, Power Main Figure 7-3. Timer, Spot (230V Illustrated) Chart 7-1. Spot Welder Tips SECTION 1 - SAFETY INFORMATION 18 Read all safety messages throughout tis manual 1 Obey all safety messages to avoid rjuy. 1& Learn the moaring of WARNING ard CAUTION. 1 Safety Alert Symbol 2 Signal Word WARNING moans possible death ‘or sarous injury oan happen. CAUTION moans possible minor ‘jury or equipment damage oan happen 2 Stotamant OF Hazard And Re sur FEAD SAFETY BLOCKS pant eee Td eee Rode tbr hom 4 Safety Insrustions To Avoid Hazate 5 Hazard Symbol i Avaliable) 7. NOTE [NOTE CP | Timoitswicn bot ve chacking pre ‘Spacial instructions for best oper ishon not relatos to eat. Figure 1-1. Safety Information SECTION 2 - SPECIFICATIONS Table 2-1. Resistance Spot Welders: Specification Description Welding Process Type Of ingut Power Ingut Power Core Overal Dimensions sistance Spot Welding Single Phase: 110 Vlis AC, SO)60 Hz, And 220 Volts AC, 50/60 He. SO% Duty Cycle Input Power Core 10 (3m) Spot Wilder ~ Length: 16 in (496 mn); Width: 4-12 in (114 mm); Height in (152 mm) onto Box ~ Length: 6:14 (171 mm); Wh: 11 (278 mm): Height: 11 (279 mm) Options Sco Rear Cover Model 1S KVA, TOV 1.5 KVA, 220 V 25 KVA, 2200 Werk Capacity Combines | 18in (2 mm) in (@2 am) 36in (4.7 mm ‘Thickness Mile Ste! Weight Not: 94 1 (154) Not: 98 1 (15.4 ko) Not 42 1b (19.1 kg) Ship. 38 (17.2) Ship 98 (17 2 ka) Ship: 45 Ib (204 ka) Rated Output Amperes Model in (152 mm) Tongs | 12 in (305 mm) Tongs | 18 in (457 mm) Tongs Tong Gap TWA TOVaRs 3500 7500 3500 Fein Boma) TERR 220 Vos 3500 500 300 Sian Comm) DE RVE, 220 Vote er 3500 50 Sian Bom “Calibrated with standard type tongs (see Chart 71) (M708 Page 1 2-1, Duty Cycle 4 CAUTION EXCEEDING DUTY CYCLE RATINGS will damage unit. © Donet exceed 50% dy eve vant ‘The duty cycle of a resistance spot welder is the percentage of a one minute period that a resistance spot welder can be operated without causing overheating or damage to the unit. These resistance spot welders are rated at 502% duty cycle, which means that they can be operated for thirly seconds out of every minute. SECTION 3 - INSTALLATION 3-1, Tong And Tip Installation ELECTRIC SHOCK can kill. © Donet touch ve elactrial parts Tun Of un an acernet np power od pug tom recep before inspec rinsing Al tngs anti tocol blr touching NOTE (> | keep tis crossed down to within a 1/8 m (8.2 mm) diameter or le for 1.5 kVA models, and to within 5182 in (4 mm) dlarneter or less for 2.5 KVA modeis (see Section 53) Be cure ends of tongs are olean and free of corrosion before installing Te 2 Tip Threads 2 Teng Coat ti threads wth suppiad hac sink compound tread p ino tong ‘nd tighten Do nat ovetighton, peal procedure for remaiing tp Bottom Tong installation: Boor Tong Hole In Spatter Guard Insulator Plog Tong Securing Sorow Loosen the four (4) screws. ‘Sd tong through hole in spatter (puara ard into sotom tong holser {38 Tar 98 posable, and postion tong sothal tips pointing staiht up, Tighten screws to lock tong in place Top Tong installation: 8 Too Tong 9 Top Tong HolierPivot Casting 10 Top Tong S Loosen the four (4) sorews ‘Slide tong into pivot casting as tar ‘ae neccesary, co thal bp mates wih Battomsip when tongs are laces curing Sow “Tools Needed 3. Tighten screws to lock tong in / place. Fase = 95in Figure 3-1. Tong And Tip Installation 3-2, Tong Pressure Adjustment 4 WARNING ELECTRIC SHOCK can kill. EXCESSIVE TONG PRESSURE can © Dorottoush ive oletel pats. damage tips. Tum Off unt, and cisoonnest input power cord plug Da not ues tonge as a clamp oF vice to hold ‘rom receptacle before raped 2 tly. workpiece gainer * Alou tongs ad pe tocol bare eucing ithe to pices of material be welded do pl rake gies gona a he pool he ended weld camp Fall provide good contact betneon surfaces Tong pressure is adjustable, and must be checked and/or set before operation, Correct tong pressure is necessary to create 2 quality weld and to prevent damage tt tips. Too much tong pressure causes the weld nugget to dimple and material to splash out around the nugget area. If tong pressure is too weak, parts are loose when the tongs are closed, severe arcing occurs between workpieces, and no weld can be made. Front Nut ear Net Pivot Casting Hand Lever 5 Tongs To increase tong pressure, loosen sront ra. Tho father tho font ruts Turned out the geste the peste ‘on the fips when the hard levee is tlosed Torn the reer nut up tothe pet easing to lock the positon To doorease tong prsure, loosen the rear nut and tu the fo rt up tothe pivot casting 5 Machine Seron Tho farther down tho sorow is turnae. the farther the hand lever vill ose. AGjustinent of his sow ‘ll deterring if the tongs look on the material rust pull up tight Fst sre tab lever ob S60 ‘asl ar the weld has bean com pleted Tools Needed nT Figure 3-2. Tong Pressure Adjustment (OM706 Page 3 3-3, Connecting Input Power 4 WARNING ELECTRIC SHOCK can kill. © Do not touch ive elatioal pars © Donot out ground terminal of pu. © Inout supe wikig and receptacle must meet National Eletial Coda and al other codes. Operate spot welder fom a sep ‘ala fused or cteut broaker pro tected dou and use cored S26 input conductors (600 Table for cor rect siza) 1 Rating Label (Not Vaible As Shown On Spat Welder) Fuse(cieut 2 cod Input Conductor Model "size away” | Rregker Size 2. Paral Pag On 110s AC eee TSWWATIOVGR No-70 Fa 4 Tana Pu On 200 Vt retoiss 1.5 KVA220 Volt No 12 a Do not cut ground terminal off plug. 25 WA Z20¥6H no 10 0 5 GroundedFeceae Connect pig to matching ‘rounded reveptade Figure 3-3. Input Power Connections (ONF705 Page 4 SECTION 4 - OPERATION WARNING ELECTRIC SHOCK can kill. Always wear dy insulating gloves. © Insulate yoursalf fom work and ground © Dorottouch ive clacical parts. 1 Keep all panos and covers sacurcly in place. to your health. * Koop your had out ofthe fumes. * Ventlate area, or use suction davies at weld area ‘© ead Matarial Salty Data Sheeis (MSDSs) and manufacturers instructions tor metals, coatings Sno soaners ‘SPARKS AND HOT METAL can injure. © Wear face shld or safety ogalos. © Wear boy protection (low tips ard wort cool befor handling FUMES AND GASES can be hazardous MOVING PARTS can injure. © Donot put hance between tis. 1 Koop away rom pinch points ooo guards in plac. WELDING can cause fire or explosion. © Dorct weld near flammable mati © Watch fo fie; keep extinguisher nearby. © Alou work and equipment to coal before hang, © Dorotlocate unit over combustible sur # Prctact aroa and parsons from fying sparks MAGNETIC FIELDS FROM HIGH CUR- RENTS can affect pacemaker operation. © Paoomaker wearers Koop away © Wearers should consul their doctor before going near resistance epot welding operations, ‘Spo Salty Precautions at boviming of manual for ba Se welding sally information Power Switch Spot Weld Timer Hand Lover Stat Switch Figure 4-1. Controls (220 Volts Model Shown) 1 Hand Lever {Yeo lave to open and lose tongs. ‘See Seaton 22 for tang preesure ‘adjustment. Closing the hand lever ompressas the material between the tps during tha welding process. 2 Start Switch Use snitch to tun wald ourent On ‘and OF Move ewit siceways in fethor drocton to start wal curt. lense cwich to slop weld cur Figure 4-2. Hand Lever And Start Switch (OM-76 Page 5 1 Spot Weld Timer Use contol as a way o elect the ‘amount of time to make the spt ‘weld. The wold time may be ad Fisted rom 0 0 5 seconds Weld time begins when the stat snitch Ie closed (eae Figure 4.2) ‘When the tie set onthe timer has ‘ended, oF the stor switch 16 re leased, weld output stops, and re sete for another weld oye. A ight Inthe tine tune of whan the oye has ended 2 Power Sith Use snitch to tun uit On and Of Figure 4-3. Spot Weld Timer And Power Switch instal Pa On Bacon Connect Paxsonal Sataty ) ) Turn On Unit Begin Waleing Equipment Eguipment Figure 4-4. Sequence Of Resistance Spot Welding SECTION 5 - MAINTENANCE & TROUBLESHOOTING Pn ata i Ce ELECTRIC SHOCK can kill. MOVING PARTS can injure. # Dorottoush ie ete pars + Donat put hands bawaen tip + Tum Off unt, and eisoonneet input powee cord pia 1 Keep away rom pinch points, from receptacle before inspecting, maintaining, oF sensing HOT PARTS can cause severe burns. * Alow cooing period botore maintaining cr senna Mainonanesto be pxtomes ony by autos persons 5-1. Routine Maintenance turn of tt powor before meintaning

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