| Aca INFORMATION ai Maintenance Steel Construction After the first 20 hours’ operation (yet 6 months afer the crane has been put to service at the latest) all bolted joints are overhauled and tightened up. Special attention is here Grawn to the bolted joints of the ball bearing slewing ring. These must be tightened up Ccording to the tightening momentum on assembly drawing. After this, the crane must be 'ecked once a year for loose bolts and cracks. Ropes Atleast once a year the rope must be examined for tear and wear. Machinery The machinery must be checked for loose bolts and cracks with the same intervals as the Steel construction. Also rope pulley, rope fixing and hook must be checked, just like gear and hydraulic system must be examined for oil spillage. 'f necessary to dismantle the gears and brakes for any reason, see service manuals. Brakes claim no adjusting, Hydraulic System All the hydraulic system should be overhauled for leaks, loose bolts and cracks with the same intervals as the other machinery. If a single jointing proves to be leaky several times in spite of tightening up, the tube should be renewed. The hydraulic system is provided with two filters: Air Filter The air filter is built into the filling-up stub and should be cleaned at intervals or perhaps renewed. Type: K051154 Filter element of paper web with degree of fineness 30 micron Spare part No. for filter element: P171616 It is recommendable to clean the filter element the first time after 8-10 hours’ operation. After this the element must be cleaned at least once a year. The filter is mounted inside crane housing. Change of Oil The hydraulic oil should be changed the first time after 25-50 hours’ operation and the once a year. Tank capacity : See drawing No. 733584 Oil type : See hydraulic oil table 73358TA INFORMATION From time to time condensate will form in the oil tank. Loosening the plug in the drain tube checks this. If the exhausting liquid is free of water, there is no condensate in the tank. Lubricating Hook The swivel at the hook must be lubricated when it is required with usual machine oil Rope Pulley The shaft pin is provided with grease nipple at the end. See lubrication nipple chart. Rope The rope is delivered lubricated, but before the crane is put to service and then at least once a year the rope must be lubricated with a suitable lubricant. See lubricating diagram. Slewing Gear and Hoisting Gear Check oil level every 50 hours. Concerning intervals of oil change and oil types, see lubrication charts. Ball Bearing Slewing Ring Before the crane is put to work, it is carefully lubricated. As the lubrication must not only reduce friction and rolling loss, but also prevent rust and intrusion of damp, it is always necessary to re-lubricate so much that a grease edge is formed at the crack. To distribute the grease correctly, the crane should be tured during the lubricating. Re-lubricate once a month. Lubricant, see lubricating diagram, Topping Cylinder . ; - The cylinder is suspended in hinged ball bearings provided with feed lubricating nipple. As re-lubricating (as for the ball bearing slewing ring) must also prevent rust and intrusion of damp, it must be lubricated till fresh grease comes out at the bearing. Re-lubrication once a month. See lubricating diagramActa Lubrication nipple chart. Including ball bearing slewing ring, bearing for rope pulley, bed frame for hoisting winch and motor pump station Recommended greases bp is BP ENERGREASE LS-EP 2 FAIVINI MULTIFAK EP 2 Texaco & Chevron ExxonMobil] mositGRease XHP 222 Mobil MOBILGREASE XHP 222 SPEEROL EPL 2 ALVANIA GREASE EP 2 CERAN WR 2 Toray GREASEWAY CaH 92 err erate the crane while applying grease. Use enough grease so that excess grease can be Op n on the bearings. Grease bearings every 100 hours or at least once every 2 months. seel KRX 53400AINFORMATION Pinion and Wire Lubrication. Recommended lubrications ENERGREASE OG (PINION) ENERGOL WRP (WIRE) FAIVINI TEXCLAD PREMIUM Texaco & Chevron i] | MOBILTAC 375NC_ (PINION) ExxonMobil MOBIL ARMA 798 (WIRE) MOBILTAC 375NC_ (PINION) Mobil MOBIL ARMA 798 (WIRE) SPEEROL SX 2 MALLEUS GL 95 a CERAN AD Total GREASEWAY LiCaX 90 Eran Apply grease to the slewing pinion and wire every 50 hours or at least once every 2 months. KRX 53401425) 1724S Ih SUPPL Fare ot sac = ost dx 009 Yw2D 90m) 2€ (942) 20 gepet 205 \enord I 227 “10 O}IW pasealjap oud ayd1q + 4JD86 Buimejs pup ayxDiq + 40e6 Buysioy Oil types and quantities for HHC 350