960 oF 990, ZA «€- SPEC-02 8570 Service Manual Dealer Copy -- Not for Resale(8570) LOADER SPECIFICATIONS Machine Dimensions + Dimensions are given for loader equipped with standard tires and 68 in. Construction and Industrial bucket and may vary with other bucket types. + Where applicable, specifications conform to SAE or ISO standards and are subject to change without notice. 2024 mm (rim) 4 (6s) (arin) $3740 (s38im) am amy wtp a ae a > t i ‘tan ‘tm wae aay aime od ws Changes of structure or weight distribution of the loader can cause changes in control and steering response, and can cause failure of the loader parts. 961 oF 990, SPEC-10-4 $870 Service Manual Dealer Copy -- Not for Resale($570) LOADER SPECIFICATIONS (CONT'D) Performance Rated Operating Capacity {BBS kg (1950 ib) with 200 Pound Frame Mounted Counterweight Kit 952 kg (2100 Ib) Tipping Load 1769 kg (3900 Tb) (Operating Weight 72900 kg (6395 Ib) Breakout Force - Lift 771 kg (8905 Tb) [Breakout Foros ~ Tilt 7703 kg (3784 Tb) Push Fores Travel Speed: - Single Speed Loader - Two-Speed Loader (Option): 2535 kg (5590 lb) 0- 11,8 km/h (0 - 7.35 mph) = ISO 9249 EEC / SAE J1349 Net -1SO 14396 Gross - SAE J1995 Gross Low Range 0- 11,8 km/h (0 - 7.35 mph) High Range 0 17,3 km/h (0 - 11.02 mph) Engine Make 7 Model Kubota /V2607-DI-TE3B Interim Tier 4 Fuel Cooling Diesel Liquid Horsepower: 43,3 kW (58.0 hp) @ 2700 rpm 44,8 kW (60.0 hp) @ 2700 rpm 45,5 kW (61.0 hp) @ 2700 rpm Torque: - ISO 9249 EEC / SAE J1349 Net - SAE J1995 Gross 193,9 Nem (143.0 fb) @ 1425 rpm 200,7 Nem (148.0 ft-lb) @ 1425 rpm Low ldle rpm 1175-1325 High tale rpm 2760 - 2900 Number of Gylinders a Displacement 2600 cm? (158.7 in’) Bore / Stroke 87 mm 7110 mm (3.425 in 7 4.33 in) Lubrication’ Gear Pump Pressure System with Filler (Crankcase Ventilation Closed Breathing [Air Cleaner Diy replaceable paper cartridge with separate safely element Ignition Diesel - Compression [Air Induction ‘Turbo-Charged Engine Coolant Propylene Glycol / Water Mixture Starting Aid Glow plugs automatically activated as needed in RUN position 962 0990, SPEC-10-2 ‘8570 Service Manual Dealer Copy -- Not for Resale(8570) LOADER SPECIFICATIONS (CONT'D) Drive System Main Drive [Transmission Final Drive lAxle Size |Wheel Bolts Controls Vehicle Steering Loader Hydraulics: Fully hydrostatic, 4-wheel drive Infinitely variable tandem hydrostatic piston pumps, driving two fully reversing hydrostatic motors Prestressed #80 HSOC endless roller chain (no master link) and sprockets in ‘sealed chaincase with oil lubrication (Chains do not require periodic adjustments) ‘Two chains per side with no idler sprocket 50,29 mm (1.98 in), heat treated Eight - 9/16 in. wheel bolts fixed to axle hubs Direction and speed controlled by two hand operated steering levers or optional Joystick(s) - Lift and Tilt Controlled by separate foot pedals or optional Advanced Control System (ACS) ‘or optional Selectable Joystick Controls (SJC) Front Auxiliary Controlled by electrical switch on Right Hand steering lever or joystick - Rear Auxiliary (Option) Controlled by electrical switch on Left Hand steering lever or joystick [Auxiliary Pressure Release Pressure relieved through quick couplers; Push couplers in, hold for § seconds Hand operated speed control, additional foot operated speed control pedal with Engine SJC option; key-type start switch or optional Keyless Start Panel or optional Deluxe Instrumentation Panel and function error shutdown Service Brake Two Tadepandent hydrostalic systems controlled by two hand operated steering levers or optional joystick(s) Secondary Brake ‘One of the hydrostatic transmissions Parking Brake Mechanical disc activated by manually operated switch on left instrument panel 963 of 990 SPEC-103 $570 Service Manual Dealer Copy -- Not for Resale(8570) LOADER SPECIFICATIONS (CONT'D) Hydraulic System [Pump Type Engine driven, gear type Pump Capacity - Standard-Flow 64,7 Limin (17.1 U.S. gpm) Pump Capacity - High-Flow (Option) 101,1 Umin (26.7 U.S. gpm) ‘System Relief at Quick Couplers 23,8 - 24,5 MPa (238 - 245 bar) (3450 - 3550 psi) Filter (Hydraulic / Hydrostatic) Replaceable beta 10 micron = 200, drop in element Filter (Charge) Replaceable beta 10 micron = 200, drop in element Hydraulic Cylinders: Bore Diameter:Lift Cylinder (2) Tilt Cylinder (2) Rod Diameter: Lift Cylinder (2) Tilt Cylinder (2) Stroke: Lift Cylinder (2) Tilt Cylinder (2) Doubie-acting; tilt cylinders have cushioning feature on dump and rollback 69,9 mm (2.75 in) 69,9 mm (2.75 in) 41.4 mm (1.63 in) 38,1 mm (1.50 in) '540,0 mm (24.26 in) 330,7 mm (13.02 in) (Control Valve - Standard 3-Spool, open center, manually operated with spring detent for lft float; Electrically controlled auxiliary spool Control Valve - ACS and SUC ‘3-Spool, open center with electric actuator controlled lift with float and tit; Electrically controlled auxiliary spool Fluid Lines ‘SAE Standard tubelines, hoses, and ftings BOBCAT FLUID, Hydraulic / Hydrostatic Fluid Type 6903117 - (Two - 2.5 US. gal) 6903118 - (5 U.S. gal) 6903119 - (55 US. gal) Hydraulic Function Time: ~ Raise Lift Arms. ~ Lower Lift Arms = Bucket Dump ~ Bucket Rollback 3.8 seconds 2.5 seconds 2.3 seconds 1.7 seconds 964 of 990, SPEC-10-4 ‘8570 Service Manual Dealer Copy -- Not for Resale(8570) LOADER SPECIFICATIONS (CONT'D) Electrical System [Alternator Belt driven, 90 amperes, open frame Battery 12 volt, 600 cold cranking amperes @ -18°C (0°F), 116 minute reserve capacity @ 2 amperes Starter 12 volt, gear type, 2,7 kW (3.62 hp) Instrumentation Gauges: Engine Coolant Temperature and Fuel Level Warning lights: Fuel Level, Seat Belt, Engine Coolant Temperature, Engine Malfunction, Hydraulic System Malfunction, Diese! Particulate Filter (DPF) / Diesel Exhaust Fluid (DEF), and General Warning Indicators: BICS™ Functions, Two-Speed, 3-Point Restraint, and Turn Signals Data Display: Operating Hours, Engine rpm, Speed Management Setting, Maintenance Clock Countdown, Battery Voltage, Service Codes, Engine Preheat Countdown, Lift and Tilt Compensation Setting, Steering Drift Compensation Setting, and Drive Response Setting Other Audible Alarm, Lights, and Option / Accessory Switches Optional Deluxe Instrumentation Panel: “Additional displays for: Engine rpm, Engine Coolant Temperature, Engine Oil Pressure, System Voltage, Hydraulic Fluid Temperature, and Hydrostatic Charge Pressure “Additional Features Included: Keyless Start, Digital Clock, Job Clock, Password Lockout, Multiple-Language Display, Help Screens, Diagnostic Capability, and Engine / Hydraulic Systems Shutdown Function Capacities Fuel 93,7 L (24.75 US. gal) [Engine Oil with Filter Change 8,7 L (10.25 qt) Engine Cooling System: with Heater - without Heater 11,7 .1 US. gal) 11,41 (3.0 US. gal) Hydraulic / Hydrostatic Reservoir 7,57 L (2.0 US. gal) Hydraulic / Hydrostatic System 36,0 L (9.5 US. gal) IChaincase Reservoir 32,2 L (6.5 U.S. gal) [Air Conditioning Refrigerant (R-134a) 0,68 kg (1.5 Ib) 965 of 990, ‘SPEC-10-5 $870 Service Manual Dealer Copy -- Not for Resale(8570) LOADER SPECIFICATIONS (CONT'D) Tires [Standard Duty (Standard) 10.00 - 16.5, 8 Ply Rating Heavy Duty (Option) 10.00 - 16.5, 10 Ply Rating Heavy Duty Offset (Option) 10.00 - 16.5, 10 Ply Rating Heavy Duty Poly Fill (Option) 10.00 - 16.5, 10 Ply Rating ‘Severe Duty (Option) 10.00 - 16.5, 10 Ply Rating ‘Severe Duty Poly Fill (Option) 10.00 - 16.5, 10 Ply Rating ‘Solidflex (Option) 31x6x10 [Super Float (Option) 31x 12- 165, 10 Ply Rating Recommended Pressure Inflate tires to MAXIMUM pressure shown on the sidewall of the tire; DO NOT mix brands of tires used on the same loader 966 of 990, SPEC-10-6 ‘8570 Service Manual Dealer Copy -- Not for ResaleTECHINCAL SERVICE GUIDE SPECIFICATIONS. Engine [Engine Oil Pressure at Low Idle 48 kPa (4,9 bar) (7- 14 psi) Engine Oil Pressure at High Idle 200-390 kPa (2-4 bar) (29 - 56 psi) Firing Order 1342 Location of Number 1 Cylinder Closest to water pump Injection Timing F BTDC -0.5° ATDC [Grankshalt Rotation (Facing Crankshaft Pulley) Clockwise [Compression at Cranking Speed \Vaive Clearance (Cold) intake lVaive Clearance (Cold) Exhaust "10% variance between pistons. 3090 - 3280 kPa (31 - 33 bar) (448 - 476 psi 0,13 - 0,17 mm (0.0052 - 0,068 in) 0,13 - 0,17 mm (0.0052 - 0.068 in) NOTE: For additional engine specifications, (See Specifications on Page 70-10-2.) Engine Torques [Engine Oil Drain Cap 54,2 Nem (40 fib) Fuel Injection Tubeline Nuts 23 - 36 Nem (17 - 26 feb) Injection Pump Mounting Nuts 18-20 Nem (13- 15 feb) IVaive Cover Bolts B8-11,.2Nem (7-8 felb) Head Balls TAT - 166 Nem (109-175 fib) NOTE: For additional engine torques, (See Torque Values on Page 70-10-5.) Cooling System [Coolant Type and Mix 47% Water and 53% Propylene Glycol Radiator Cap Pressure {Thermostat ‘97 kPa (7 bar) (74 psi) Fully Open at 95°C (203°F) NOTE: For additional cooling system information, (See ENGINE COOLING SYSTEM (EARLY MODELS) on Page 70-50-1.) OR (See ENGINE COOLING SYSTEM (LATER MODELS) on Page 70-51-1,) 967 oF 990, SPEC-20-4 $870 Service Manual Dealer Copy -- Not for ResaleTECHNICAL SERVICE GUIDE SPECIFICATIONS (CONT'D) Loader Torques [Bob-Tach Pivot Pin Retainer Bot __| 240 - 255 Nem (175 - 790 fib) Lift Arm Pivot Pin Retainer Bolt 48 - 54 Nem (35-40 feb) Tilt Cylinder Pivot Pin Retainer Bolt ‘48 - 54 Nem (35 - 40 feb) (Control Valve Mounting Bolts 125 - 135 Nem (90 - 100 fe-lB) Hydraulic Pump Mounting Bolts 88-95 Nem (65-70 feb) Hydrostatic Motor Mounting Balls 123-137 Nem (OT - 110 TelB) Hydrostatic Pump Pulley Nut 257 - 325 Nem (190 - 240 felby Main Frame Mounting Bolts ‘542 - 583 Nem (400 - 430 fib) NOTE: Additional loader torques can be found in the relevant section of this manual. Hydraulic / Hydrostatic System Pump Capacity at High Idle ~ Standard Flow 64,7 Limin (17.1 US. gpm) High Flow 401,1 Limin 26.7 U.S. gpm) = Charge 49,2 Limin (13.0 U.S. gpm) Charge Pressure at High Idle Fluid | 2420 - 3034 kPa (26,2 - 30,3 bar) (380 - 440 psi) Manual Controls Temp at 60°C (140°F): 2689 - 3034 kPa (26,9 - 40,4 bar) (390 - 440 psi) ACS / SJC Controls (Check Charge Pressure ‘See Loader Service Manual ‘Maximum Cylinder Drift Alowed 33 mm (1.3in) |Without Bucket in 10 Minutes NOTE: For additional hydraulic / hydrostatic system information, (See HYDRAULIC SYSTEM INFORMATION on Page 20-10-1,) and (See HYDROSTATIC SYSTEM INFORMATION on Page 30-10-1.) Fuel Consumption Engine Load Full 100% High - 70% Medium - 50% Low = 30% 297 O20 ott TOL Fuel Consumption Rate Per Hour susan | @7US gay | @4us.ca) | 2108 ga) NOTE: The engine fuel consumption chart is to be used as a guideline only. The actual results may vary. High - Continuous loading or digging or load / carrying cycles; litte idling Medium - Average loading or load / carrying cycles; some idling, Low - Light loading or carrying - not much digging or pushing; considerable idling 968 of 990, SPEC-20-2 ‘8570 Service Manual Dealer Copy -- Not for ResaleTORQUE SPECIFICATIONS FOR BOLTS Torque For General SAE Bolts The following table shows standard torque specifications for bolts with zinc phosphate coating. Bolts purchased from Bobcat that have zinc phosphate coating are specified by the letter H following the part number. Thread sae grade 5 sae grade 8 im 050 30-102 124-755 (i) (80-90) (rt0- 120) ois 203-225 262-214 (180 200) (245.240) wm 0375 34-38 a7-58 (ft-lb) (25 - 28) (35 - 40) oars 54-61 ai 8 (40-45) (60-65) 100 38-95 122-136 (65 - 70) (90 - 100) 05625 122-196 170 190 (20-100) (125.140) 1825 170-190 240-280 (125 - 140) (175 - 190) O78 200-330 210-450 (220 248) (200 330) vars 250-490 345-710 (330 - 360) (475 - 525) 000 45-710 385-1085 (475.528) (728-800) 715 80-975 1425-1600 (650 - 720) (1050 - 1175) 1250 1200-1360 2000 - 7200 (200-1000) (1475 - 1625) 1375 1630 1650 2720-7380 (1200 - 1350) (2000 - 2200) 7500 2040-7240 3530-3870 (1800-1650) (2800 2860) 1825 27720-7980 ‘680-5750 (2000 - 2800) (3450 - 3800) +780 3300-3730 5820 6500 (2500 2750) (4300 4800) 1875 2270-4750 7450-6300 (3150-3500) (5500-6100) 000 5160-5700 200-9800 (2800 - 4200) (€500 - 7200) sx0oc a0 sPecos $870 Service Manual Dealer Copy -- Not for ResaleTORQUE SPECIFICATIONS FOR BOLTS (CONT'D) Torque For General Metric Bolts The following table shows standard torque specifications for bolts with zinc phosphate coating. Bolts purchased from Bobcat that have zinc phosphate coating are specified by the letter H following the part number. THREAD PROPERTY CLASS NOM. DIA as 70.5 128 = Nem Tb Nem Tb Tem Feb Ma 35-25 | 25-20 | 42-38 | 31-28 | 53-47 | 39-35 MS 65-55 | 50-40 | 84-76 | 62-56 | 95-85 | 70-62 Ne 705-95 | 75-70 | 137-123] 101-91 | 158-142 | 110-104 M7 7-15 | 125-110 | 22-20 | 762-147 | 263-237 | 195-175 MB 26-24 79-18 | 326-294 | 240-217 | 39-35 | 285-255 M0 47-43 35-32 63-57 | 465-420 | 79-71 | 585-525 WAZ 85-75 60-55 | 115-105 | 85-78 | 137-123 | 110-91 M4 740-125 | 100-90 | 180-160 | 133-118 | 210-190 | 155-140 WAG 210 190_| 155- 140_| 285-255 | 210-188 | 330-300 | 245-225 WTB 200-260_| 215-100 | 385-345 | 285-255 | 460-420 | 340-370 M20 410-370_| 300-275 | 50-490 | 405-360 | 650-590 | 490-440 Mi2z 550-500 | 400-370 | 740-760 | 645-560 | 880-800 | 650-590 wi24 700-640_| 620-470 | 950-850 | 700-625 | 1120-1000 | 830-730 M27 1030-930 | ~760- 680 | 1370-1230] 4000 - 900 | 4630-1470 | 1200 1400 M30 | 1400- 1260 | 1030 - 930 | 1800 - 1700| 1400 - 1250 | 2200 - 2000 | 1600 - 1500, M33___| 1900- 1720 | 1400 - 1270 | 2500 - 2300| 1850-1700 | 3100-2700 |2300- 2000, M36 | 2450-2200 | 1800-1620 [3200 - 2900 | 2400-2200 | 3900-3500 [2900 - 2600 NOTE: Use the torque value for the part having the lesser property class when a fastener and nut are used together but have a different property class. 97001990, SPEC-30-2 ‘8570 Service Manual Dealer Copy -- Not for ResaleHYDRAULIC CONNECTION SPECIFICATIONS Straight Thread O-ring Fitting Figure SPEC-40-1 aT852 Lubricate the O-ring before installing the fiting. Loosen the jam nut and install the fitting. Tighten the jam nut until, the washer is tight against the surface [Figure SPEC-40- 1 Figure SPEC-40-2 O-ring Boss Tightening Torque TORQUE Nem Thread Size (ft-tb) 18 (13) 30 (22) 54 (40) 718-14 81 (60) TANG 12 174 (84) +36" 12 133 (98) +56" 12 160 (118) TING 12 209 (154) 1-518" 12 221 (163) 971 of 990, SPEC-40-4 $870 Service Manual Dealer Copy -- Not for ResaleHYDRAULIC CONNECTION SPECIFICATIONS (CONT'D) Flare Fitting Figure SPEC-40-3 Use the following procedure to tighten the flare fitting Tighten the nut unti it makes contact with the seat. Use the chart [Figure SPEC-40-4] to find the correct If the fitting leaks after tightening, tightness needed. disconnect it and inspect the seat area for damage. Figure SPEC-40-4 97201990 Flare Fitting Tightening Torque Tubeline TORQUE Outside Nem Diameter | Thread (feb) Za 7/16" = 20 18 (13) 5/16" 112" = 20 23 (17) 3/8" O16"- 18 30 (22) 12 3a" 16 54 (40) 518" 718" - 14 81 (60) aia 1-16" - 12 114 (84) 718" 13/16" 12 133 (88) T 1-516" 12 160 (118) 1114" 1-518" - 12 209 (154) 12" 1718-12 221 (163) 2 212" 12, 342 (252) Tubelines And Hoses Replace any tubelines that are bent or flattened. They will restrict flow and cause heat. Replace hoses which show signs of wear, damage or weather cracked rubber. Always use two wrenches when loosening and tightening hose or tubeline fittings. SPEC-40-2 ‘8570 Service Manual Dealer Copy -- Not for ResaleHYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS Specifications HYDRAULIC / HYDROSTATIC FLUID RECOMMENDED ISO VISCOSITY GRADE (VG) ‘AND VISCOSITY INDEX (VI) ‘TEMPERATURE RANGE ANTICIPATED DURING MACHINE USE [1] VG 100; Minimum VI 130 [2] VG 46; Minimum VI 150 [3] BOBCAT All-Season Fluid [4] BOBCAT Synthetic Fluid [5] BOBCAT Biodegradable Hydraulic / Hydrostatic Fluid (Unlike biodegradable fluids that are vegetable based, Bobcat biodegradable fluid is formulated to prevent oxidation and thermal breakdown at operating temperatures.) DO NOT use automatic transmission fluids in the loader of permanent damage to the transmission will result A WARNING AVOID INJURY OR DEATH Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible. Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury. W-2072.0807 When temperatures below -18°C (0°F) are common, the loader must be kept In a warm building. Extra warm-up time must be used each time the loader is started during cold temperature conditions. Cold fluid will not flow easily and it makes action of the hydraulic function slower. Loss of fluid flow to the hydrostatic transmission pump (indicated by TRANS light ON) can cause transmission damage in less than 60 seconds. 973 01990, SPEC-50-4 7 NOUNS Ne) During cold weather (0°C [32°F] and below), do not operate machine until the engine has run for at least 5 minutes at less than half throttle. This warm-up period is necessary for foot pedal operation and safe stopping. Do not operate controls during warm-up period. When temperatures are below -30°C (-20°F), the hydrostatic oil must be heated or kept warm. The hydrostatic system will not get enough oil at low temperatures. Park the machine in an area where the temperature will be above -18°C (0°F) if possible. w-2027-0911 $870 Service Manual Dealer Copy -- Not for Resale