Tool No.

plating
Part name XPM Tool No. Plating
(XPC) stock

APPLQUE ASM-/P LWR CTR TR PLT K219-272 03004467 0

APPLQUE ASM-/P LWR CTR TR PLT K219-272 03004468 1128

Front Lower Grille - Up Level LH K220-087 K221-096 / 0

Front Lower Grille - Up Level LH K220-087 K221-096 03004659 208

Front Lower Grille - Up Level RH K220-088 K221-097 / 0

Front Lower Grille - Up Level RH K220-088 K221-097 03004661 598

Rear Lower Grille - Up Level LH K220-095 / 0

Rear Lower Grille - Up Level LH K220-095 03004677 3961

Rear Lower Grille - Up Level RH K220-096 / 0

M3 2.0, CONSOLE, BRIGHT STRIP K220-142/K220-143 0

 2022
parts each rack /piezas
Weekly Two weeks Safety stock Qty PLT Coverage total coverag 80%
por rack
Demand

1321 2641 0.00 -8,744 18 pzas por rack

1094 2189 1.03 -3,762 18 pzas por rack

3914 7827 0.00 -9,623 18 pzas por rack

1050 2100 0.20 -1,859 18 pzas por rack

3914 7827 0.00 -21,044 18 pzas por rack

1050 2100 0.57 -5,669 18 pzas por rack

3914 7827 0.00 -16,397 16 pzas por rack

1050 2100 3.77 -4,687 16 pzas por rack

3914 7827 0.00 -6,407 16 pzas por rack

10000 20000 0.00 -82,958 8 piezas por rack

 cycles to
Current missing cycles
meet
Productio to meet
productio
n Capacity production/ TOTAL
n/ Cycles
parts / barras Cycles FB TO PARTS /
Hours needed/ para
Current FB / barras Each FB/ existentes faltantes para BUILD / PIEZAS
horas cubrir
actuales piezas por , cubrir barras a TOTALES
necesarias demanda
barra capacidad demanda con construir POR
con a
de a cantidada de CICLO
cantidada
produccio barras
de barras
n actuales
actuales

6 fb 108 648 -13 -40 3 FB 972 -9

6 fb 108 648 -6 -17 3 FB 972 -4

14 48 672 -14 -43 5 FB 912 -11

14 48 672 -3 -8 5 FB 912 -2

12 48 576 -37 -110 5 FB 816 -26

12 48 576 -10 -30 5 FB 816 -7

5 128 640 -26 -77 2 FB 896 -18

5 128 640 -7 -22 2 FB 896 -5

5 128 640 -10 -30 2 FB 896 -7

24 48 1152 -72 -216 20 FB 2112 -39

593 hrs

24.7 dias
 hOURS
REDUCED /
REDUCCION
DE HORAS

-27

-12

-32

-6

-77

-21

-55

-16

-21

-118

384 HRS

16 DIAS
 Part Number Part Number
Metchandiser Client XP ERP Code
customer XPM

jorge Inteva Matamoro05001532 85108754 84881767

jorge Inteva Matamoro05001531 85108930 84881760
jorge Inteva Guanajua05001568 84848751 84848751
jorge Inteva Guanajua05001569 84848752 84848752
jorge Inteva Guanajua05001570 84848753 84848753
jorge Inteva Guanajua05001571 84848754 84848754
84848752/87850
jorge Inteva Bluffton 05001569 84848752
091
84848753/87850
jorge Inteva Bluffton 05001570 84848753
096
84848754/87850
jorge Inteva Bluffton 05001571 84848754
097
jorge Oakwood 03004684 PC29470A 84848781
jorge Oakwood 05001588 PC29490A 84848783
jorge Oakwood 03004686 PC29460A 84848782
jorge Oakwood 05001589 PC29480A 84848784
jorge Summit Silao 03004650 COM.6116 84848763
jorge Summit Silao 03004652 COM.6118 84848764
jorge Summit Silao 03004656 COM.6122 84848766
jorge Summit Silao 05001575 COM.6123 84848772
jorge Summit Silao 05001578 COM.6181 84848791
jorge Summit Silao 05001586 COM.6185 84848793
jorge Summit Silao 05001587 COM.6187 84848794
jorge Summit Mt. Sterl05001575 COM.6123 84848772
jorge CS Manufacturin05001587 CP 0030
jorge Summit Portage 05001529 COM.5845 COM.5845
Alejandra Tesla 03005382 1049609-00-F
Alejandra Tesla 03005383 1049610-00-F
Alejandra Tesla 03005313 1047022-00-D
Alejandra Tesla 06001216 1065233-00-D
Francisco Kaisai USA 03004298 769116SA0C
Francisco Kaisai USA 03004299 769126SA0C
Miguel Namex 03004146 GJ475541E100
Miguel Namex 03004148 GJ475551E100
Miguel Namex 03004141 GJ475771E100
Miguel Namex 03004143 GJ475781E100
jorge Summit Silao 05001586 COM.6185 84848793
jorge Summit Silao 05001587 COM.6187 84848794

jorge Inteva Matamoro05001531 85108930 84881760

 Part Number
Part name 2022
customer

BEZEL ASM-I/P AIR

38955 85108754
OTLT
BEZEL - LH AIR
ASM-I/P
38955 85108930
OTLT
FRT Upper - RHChrome
Panel
39186 84848751
FRT Upper LH
Panel Chrome
39186 84848752
RR Crew RH
Upper Panel
39186 84848753
Chrome LHPanel
RR Crew Upper
39667 84848754
Chrome
FRT Upper RHChrome
Panel
39186 84848752/87850091
RR Crew RH
Upper Panel
39186 84848753/87850096
Chrome
RR Crew Upper LHPanel
39667 84848754/87850097
Chrome
Tweeter Grille RH
Up Level
14581 PC29470A
LH Up Level
Tweeter Grille
11151 PC29490A
LH Up Level
Tweeter Grille
14581 PC29460A
RH Up Level
Tweeter Grille
11151 PC29480A
FRT SwitchRH
Plate Chrome
3895 COM.6116
FRT SwitchLH
Plate Chrome
3919 COM.6118
RH
FRT Switch Plate Chrome
3919 COM.6122
FRT SwitchRH
Plate Chrome
18791 COM.6123
RH
Front Lower Grille - Base
5594 COM.6181
LevelGrille
Rear Lower LH - Base
5594 COM.6185
LevelGrille
Rear Lower LH - Base
5594 COM.6187
Level
FRT Switch RH Chrome
Plate
23512 COM.6123
Rear LowerRH
Grille - Base
27968 CP 0030
LevelASM-I/P
APPLIQUE RH TR
MX FOG LAMP 19477 COM.5845
PLT LH
PARKING
MX FOG UPPER
LAMP 1000 1049609-00-F
SPEARUPPER
PARKING LH 1000 1049610-00-F
MX FRONT
SPEAR UPPER
RH 1000 1047022-00-D
GRILLE BRIGHT TRIM
V-BAR SUB ASSY MS2 1000 1065233-00-D
PLATING RING-TR PLR
14000 769116SA0C
RH
PLATING RING-TR PLR
14000 769126SA0C
LH
ESCN A, AS CTR FIN 72420 GJ475541E100
ESCN B, DR CTR FIN 72420 GJ475551E100
Escna FIN 72420 GJ475771E100
ESCN B, FIN 72420 GJ475781E100
Rear Lower Grille - Base
5594 COM.6185
LevelGrille
Rear Lower LH - Base
5594 COM.6187
Level RH

BEZEL ASM-I/P AIR

38955 85108930
OTLT - RH
2023 XPM Tool No. Tool No.(XPC)

7434 K219-269
7434 K219-268
42540 K220-079
42540 K220-080
39667 K220-081
39667 K220-082
42540 K220-080 K221-289
39667 K220-081 K221-290
39667 K220-082 K221-291
12104 K220-099
8442 K220-099
12104 K220-099
8442 K220-099
25989 K220-083 K221-292
25989 K220-084 K221-293
20498 K220-086 K221-295
3967 K220-086 K221-296
3344 K220-090 K221-298
6687 K220-097
6687 K220-098
23800 K220-086 K221-296
33437 K220-098
3717 K219-266 K220-494
1000 31382/83 1+1
1000 31382/83 1+1
1000 31381 1*1
1000 31386 1*1
27272 K219-176
27272 K219-176
72420
72420
72420
72420
6687 K220-097
6687 K220-098

7434 K219-268
 Injection
Resisting Plating paint
ERP

01006397 02001093 03004541

01006398 02001094 03004540
01006637 02001121 03004643
01006638 02001122 03004645
01006639 02001123
01006640 02001124
01006638 02001122 03004645
01006639 02001123 03004647
01006640 02001124 03004649
01006659 / /
01006659 / 03004685
01006660 / /
01006660 / 03004687
01006641 02001125
01006642 02001126
01006644 02001128
01006644 02001128 03004657
01006649 02001131 03004665
01006657 02001139 03004681
01006658 02001140 03004683
01006644 02001128 03004657
01006658 02001140 03004683
01006395 / /
01007731 / / /
01007732 / / /
01007637 / / /
01007638 / 03005314 /
01006196
01006197
01005977 03004146
01005978 03004148
01005972 03004141
01005973 03004143
01006657 02001139 03004681
01006658 02001140 03004683

01006398 02001094 03004540

 Assbemly Color injection stock resisting stock plating stock

Bright 25536 12708 840

Bright 45864 11718 45090
Bright 18480 3420 390
Bright 38250 3210 0
Bright 55986 4494 0
Bright 38640 2898 0
Bright 38250 3210 0
Bright 55986 4494 0
Bright 38640 2898 1554
satin 23652 0 0
Bright 23652 0 648
satin 23652 0 0
Bright 23652 0 216
satin 8480 0 0
satin 3680 0 0
satin 21760 0 0
Bright 21760 0 0
Bright 14346 2034 0
satin 15080 12080 0
Bright 24100 14220 20
Bright 21760 0 0
Bright 24100 14220 20
85512 0 0
/ 8880 0 0
/ 13110 0 0
/ 5660 0 0
06001216 4220 0 0
satin 17520 0 0
satin 23160 0 0
satin 124224 0 0
satin 83376 0 0
satin 58872 0 0
satin 58872 0 0
satin 15080 12080 0
Bright 24100 14220 20

Bright 45864 11718 45090

polish stock plating wip painting stock Assbemly stock XPM WH confirmed

770 0 0
3920 0 270
32 0 0
32 0 0
0 0 0
0 0 0
32 0 0
816 0 0
1296 0 0
0 0 0
3864 0 0
0 0 0
3588 0 0
0 0 0
0 0 0
0 0 0
900 0 0
48 0 0
60 0 0
0 0 242
900 0 0
0 0 242
0 0 196
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
390 0 2223
1200 0 0
540 0 0
2160 0 0
 60 0 0
0 0 242

3920 0 270
Silao WH stock Bay warehouse stock In Transit Actual PD

72
594

7686
5922
3528
5796

640

44
1392

432
660
110
4512
768
44
1392

594
Total Qty W46P/D 11/21/2022 11/28/2022

72 72 648
864 270 594
0
0
0
0
0
0
0
7686 882 882
5922 1260 1260
3528 1260 1260
5796 1260 1260
0
640
0
0
0 455 455
44 440 440
1634 440 440
0
242
196 0 0
0 216 0
432 216 0
660 0 0
110 0 100
4512 0 576
768 672 384
2223 0
0 6370
0 6370
0 0
 44 440 440
1634 440 440

864 270 594

12/5/2022 12/12/2022 12/19/2022 12/26/2022

288 360 504 0

324 324 486 0

882 882 882 0

1260 1260 1260 0
1260 1260 1260 0
1260 1260 1260 0

546 546 273 0

528 0 0 0
528 528 264 0

2 0 0 0
0 216 0 0
0 216 0 0
100 100 100 100
100 0 100 0
384 384
480
4446
4550
4550
4550
528 0 0 0
528 528 264 0

324 324 486 0

1/2/2023 1/9/2023 1/16/2023 1/23/2023

360 360 360 360

378 378 324 432

1260 1260 1260 1260

1260 1260 1260 1260
1260 1260 1260 1260
1260 1260 1260 1260

0 0 0 0
0 0 0 0
0 0 0 0

0 0 0 0
0 0 0 0
0 216 0 0
100 100 100 100
100 0 100 0
384 384 384 480
384 384 384 384
5187
5460
4550
5460
 0 0 0 0
0 0 0 0

378 378 324 432

 Two
2022
weeks
Weekly Safety
1/30/2023 2/6/2023 Safety FG Coverage INJ Coverage
Deman Stock
stock
d
Qty
432 432 812 1623 no 0.09 31.47
378 432 812 1623 no 1.06 56.51
816 1633 no 0.00 22.64
816 1633 no 0.00 46.85
816 1633 no 0.00 68.58
826 1653 no 0.00 46.76
816 1633 no 0.00 46.85
816 1633 no 0.00 68.58
826 1653 no 0.00 46.76
1260 1260 304 608 ok 25.30 77.86
1260 1260 232 465 ok 25.49 101.81
1260 1260 304 608 ok 11.61 77.86
1260 1260 232 465 ok 24.95 101.81
81 162 no 0.00 104.49
82 163 ok 7.84 45.08
82 163 no 0.00 266.54
391 783 no 0.00 55.59
0 0 117 233 no 0.00 123.10
0 0 117 233 no 0.38 129.40
0 0 117 233 ok 14.02 206.80
490 980 ok 0.00 44.42
583 1165 ok 0.42 41.36
0 0 406 812 no 0.48 210.74
0 0 21 42 ok 0.00 426.24
216 0 21 42 ok 20.74 629.28
100 100 21 42 ok 31.68 271.68
100 100 21 42 ok 5.28 202.56
480 480 292 583 ok 15.47 60.07
480 480 292 583 ok 2.63 79.41
1509 3018 no 1.47 82.34
1509 3018 no 0.00 55.26
1509 3018 no 0.00 39.02
1509 3018 no 0.00 39.02
 0 0 117 233 no 0.38 129.40
0 0 117 233 ok 14.02 206.80

378 432 812 1623 no 1.06 56.51

 RES total coverag
PLT Coverage PNT Coverag
Coverage 80%

15.66 1.04 0.00 25,559

14.44 55.56 0.00 70,736
4.19 0.48 0.00 15,603
3.93 0.00 0.00 29,022
5.50 0.00 0.00 42,336
3.51 0.00 0.00 29,077
3.93 0.00 0.00 29,022
5.50 0.00 0.00 42,336
3.51 1.88 0.00 30,164
0.00 0.00 0.00 22,671
0.00 2.79 0.00 16,632
0.00 0.00 0.00 16,623
0.00 0.93 0.00 16,204
0.00 0.00 0.00 6,954
0.00 0.00 0.00 3,658
0.00 0.00 0.00 17,843
0.00 0.00 0.00 15,232
17.45 0.00 0.00 11,157
103.66 0.00 0.00 17,648
122.02 0.17 0.00 26,272
0.00 0.00 0.00 15,232
24.40 0.03 0.00 27,080
0.00 0.00 0.00 60,052
0.00 0.00 0.00 6,850
0.00 0.00 0.00 10,750
0.00 0.00 0.00 4,901
0.00 0.00 0.00 3,186
0.00 0.00 0.00 17,534
0.00 0.00 0.00 18,223
0.00 0.00 0.00 99,641
0.00 0.00 0.00 63,818
0.00 0.00 0.00 43,725
0.00 0.00 0.00 43,725
103.66 0.00 0.00 17,648
122.02 0.17 0.00 26,272

14.44 55.56 0.00 70,736