FA2100 CVR Manual

® communications AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR MODEL FA2100 CVR COCKPIT VOICE RECORDER RECORDER PART NUMBERS: 2100-1010-( ) 2100-1020-( ) 2100-1025-( ) 2100-1026-( ) NOTE: For FA2100CVR P/N: 2100-1020-91/-93 Contact L-3AR Product Support COMPONENT MAINTENANCE MANUAL, WITH ILLUSTRATED PARTS LIST PIN: 165E1689-00 IN ACCORDANCE WITH FAA TSO-C123a EUROCAE ED-56A EUROCAE ED-112 ARINC CHARACTERISTIC NO. 557 ARINC CHARACTERISTIC NO. 757 VENDOR CODE: 06141 23-70-04 Rev. 07 Dec. 01/08® communications AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR Model FA2100 CVR Rev. 07 Dee. 01/08 EXPORT CONTROL STATEMENT SSCVR/SSFDR TECHNOLOGY / DATA: “This Solid State Fight Data/Cockpit Voice Recorder Tech cal Data Is being exported from the United States In accordance with the Export Ad #7E994), No License Required (NLR). Diversion contrary to U.S. law is prohibited, In accordance with U.S, Law (Title 15 CFR Part 746 and Supplement No. 1 to Part 774; and Title 31 CFR) resale/reexport or transfer to certain designated coun- tries is prohibited without the prior written consent of the U.S. Department of Commerce.” HTSUS/Schedule B: 4901.10.0040 This manual contains date sensitive information. To verify the latest revision level of this manual, visit our document download site at http://www.L-3ar net. ©Copyright 2008 by L-3 Communications. All rights reserved. No part of this manual may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying, recording, or by information storage and retrieval system, without permission in writing. Inquiries should be addressed to: L-3 Communications Aviation Recorders Publications Vendor Code: 06141 P.O, Box 3041 Sarasota, Florida 34230 Phone: (941) 371-0811 FAX: (941) 377-5591 23-70-04 Title Rev. 07 Page ii Dec. 01/08® communications AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR Je CAUTION THE CONTENTS CAN t <4 BE DAMAGED BY t STATIC ELECTRICITY PROPER HANDLING REQUIRED GENERAL This product and related documentation must be reviewed for familiarization with safety markings and instructions before operation. This instrument was constructed in an ESD (electro-static discharge) protected environment. This is because most of the semiconductor devices used in this instrument are susceptible to damage by static discharge. Depending on the magnitude of the charge, device substrates can be punctured or de- stroyed by contact or mere proximity of a static charge. The results can cause degrada- tion of device performance, early failure, or immediate destruction. These charges are generated in numerous ways such as simple contact, separation of materials, and normal motions of persons working with static sensitive devices. When handling or servicing equipment containing static sensitive devices, adequate precautions must be taken to prevent device damage or destruction. Only those who are thoroughly familiar with industry accepted techniques for handling static sensitive devices should attempt to service circuitry with these devices. In all instances, measures must be taken to prevent static charge build-up on work surfaces and persons handling the devices. BEFORE APPLYING POWER Verify that the product is set to match the available line voltage and the correct fuse is installed. Servicing instructions are for use by service-trained personnel only. To avoid dangerous electric shock, do not perform any servicing unless qualified to do so. Adjustments described in the manual are performed with power supplied to the instrument while protective covers are removed. Energy available at many points may, if con- tacted, result in personal injury. 23-70-04 Title Page iil Nov. 01/98® communications AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR THIS PAGE IS INTENTIONALLY LEFT BLANK 23-70-04 PagetAVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, HIGHLIGHTS REVISION 07 DATED DECEMBER 01, 2008 Pages which have been added or revised are outlined below, together with the highlights of Revision 07, dated December 01, 2008 Section Page Description Title iii Updated for Revision, Lit of ses [1 ‘Added SB011, SB012, SBOTS, SBO14, SBO15, SB O16, Front Matter | xixood Changed the List of Ffective Pages to reflec the Revision 07, added 2a, 001 divider to Table of Contents. Inioduction [1.5.6 ‘Added pn: 2100-1026-02. Added reference to ROG/6, updated date for Autotest confirmation. Description & |1-4, 10, 12, 18, [Added Beacon Test nate, changed content per $8013, corrected ret Operation —_|15,16 49, 20, | [erence to Data Link (ATC) Interface. Added RIPs monitoring status 22) 23, 27-28, | and pin: 2100-1026-02. Removed pin: 2100-1020-91/93. 31:35, 41, 45-47 49-52 Testing & Fault [105-107, 114, | Added Beacon Test note, added Acquisition Processor configuration, Isolation 126, 131, 137, | added reference to ROC/6. Updated Software Checksums. Added 448, 160 pin: 2100-1026-02, Removed pin: 2100-1020-91/93, ‘Automatic 201, 203, 205, [Updated part numbers, corrected lest setup diagram, added RIV Testing 216 power cautions, verified ROC/6 part list. Revised the Auto testing procedure to separate tests using DC, AC or DC and AC power. Disassembly 805, 208, 209 | Added new Capacitor bracket configuration and new parl, Removed pin: 2100-1020-91/93. ‘Assembly |705-707, 709, | Added new Capacitor bracket configuration and new paris, Removed 7 pin: 2100-1020-91/83. Fit and Clear Removed pin: 2700-1020-83 In Audio oulpul ances Special Tools [902904 973, | Updated Test Equipment lists, corrected test diagram, Added new and Test Equip- |926, 932 CVA download Cable pin: 17TES0078 ment Miustrated Parts | 1004-1012, | Updated Numerical Paris Index to reflect changes in service bulletins List and Schem-| 1014-1018, and added new CVR pin: 2100-1026-02. Removed p/n: atic Diagrams =| 1020 2100-1020-91/93. 23-70-04 ighights Rev. 07 Page v Dee. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, RECORD OF HIGHLIGHTS Issue Revision Date of Change Comments Initial Nov. 01/98 Initial issue of CMM, Includes all sections, Pre ATA100. Includes: FA2100CVR - FSB001 Revision 01 Feb. 01/00 Includes changes to the IPL Section 1000 to in- corporate a new Audio Compressor PWA for FSK capability. Added the FA2100 GACVRs to the manual. Incorporated the Acquisition Proc- ‘essor, pin: 205E1931-00, turbo PWA changes along with the Revision 01 Software changes. Revision 02 ‘June 01/00 ‘Added 2100-1020-93 configuration and $161 control unit information, Revision 03, Mar. 01/01 Included GAGVR changes: All GAOVR are DC only w/ RTV. Incorporated 24-month cleaning requirement for Underwater Locator Device. Added new CVR label and change of location. Added 2100-1020-90 version. Revision 04 Jan. 01/03 Revised Disassembly & Assembly sections to include the moisture resistant seals introduced in ‘$8004. Identified an approved ATA3OO shipping container in the Assembly section. Added the CICC/2 upgraded cable assembly to the Test & Troubleshooting sections. Updated the IPL to reflect these additions. Added corrections & com- ‘ments from Boeing Supplier Data Transmittal CDo1-0348. Revision 05, (Oct. 01/04 Revised Disassembly & Assembly sections to include pin: 2100-1025-02 and associated parts. ‘Added OMS and Data Link information in the De- scription Section for p/n: 2100-1025-02. Up- dated Test Procedures and Checksum Informa- tion for Revsions 4 software, Added Audio Data Link Player Software information to Special Tools and Test Equipment Section. Updated the IPL to reflect pin: 2100-1025-02 and associated parts, along with new Acquisition Processor Board, 23-70-04 Highlights Rev. 06 Page vi May 01/07AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, CORD OF HIGHLIGHTS (Continued) Revision 06 May 01/07 ‘Added new Section 200, Automatic Testing for ‘operational testing of CVR to include the ROCS Iw CATS software. Revised Disassembly & As- sembly sections to include pin’s: 2100-1025-12 & -22, Audio Compressor and Crash Survivable Memory Unit. Revised Description Section for new pin: 2100-1025-12 & -22, Audio Compres- sor and Crash Survivable Memory Unit. Updated Test Procedures and Checksum Information for Revisions 5 software and ROC6 /w CATS sott- ware, Revised Figure 104 to include all Acquis- tion Processor configurations. Added new Table 105, CVR fault code corrective actions. Added ROCS /w Cats software to Special Tools and Test Equipment Section. Updated the IPL to reflect pin: 2100-1025-12 & -22 CVR, Audio Compres- sor and Crash Survivable Memory Unit. This includes all Temporary Revisions, including TR6 and Service Bulletins $B008, $009 and SB010. Revised Description and Test Procedures to include pre and post MOD-DOT #7 units. Revised beacon battery replacement date. Revision o7 Dec. 071/08 Updated for Revision. Added $8011, SB012, $8013, $8014, $8015, SBO16 ‘Changed the List of Effective Pages to reflect the Revision 07, added divider to Table of Contents Added reference to ROC/6, updated date for ‘Autotest confirmation ‘Added Beacon Test note, changed content per ‘$B013, corrected reference to Data Link (ATC) Interface Added Beacon Test note, added Acquisition Pro- cessor configuration, added reference to ROC/6 Updated part numbers, corrected test setup dia gram, added RIU power cautions, verified ROC/6 part list ‘Added configuration Updated Test Equipment lists, corrected test diagram Updated Numerical Parts index to reflect changes in service bulletins. Updated the IPL to reflect pin 21001026-02. 23-70-04 ightghts Rev. 07 Page vi Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, HIGHLIGHTS REVISION 01 DATED FEB. 01, 2000 Pages which have been added or revised are outlined below, together with the highlights of Revision 01, dated Feb. 01/2000. Section Page Description Title 12 Updated for the Revision and the Copyright year. Lit of ses [1 Updated for FSB002 (23-70-04-02) Front Mattor |LOEP & | Changed tho List of Effective Pages to reflect Revision 01 changes Toc Changed the Table of Contents to reflect the Revision 01 changes. Iniroduction [1 Clarified the cockpit voice and area microphone statement Description & | 28, 613, |Updated number of OVA configurations. Updated and changed the or Operation | 16-21, der of several system component descriptions, Updated CVA record- Section 24,27, 29, | ing schemes figure. Added Figure 6 GACVR Fault Ciruit for Pin 23, 35, 36, 40 Removed microphone information. Updated Interwiring diagrams. Added GMT and Rotor Speed to ARINC 557/757 Aircratt interface Sig- nals table. Introduced the 205€1849-( ) Audio Compressor boards, Introduced the 205E1931-00 Acquisition Processor board Testing & Fault | 101-140 Added the GACVR Fault Circuitry for Pin 23. Modified testing proce- Isolation dure for GAGVRs, pins: 2100-1010-51 and 2100-1020-51. Updated Section the Acquisition Processor test point locations. Added new CVR software upload procedure along with Rose utlly software upload procedure, Added Table 105 CVA Software Checksums, Disassembly 303-309 Added steps necessary to disassemble the GACVRs, pins: Section 2100-1010-51 & 2100-1020-51. Updated part item numbers. Cleaning Page: 403 | Updated part item numbers. Section Assembly _|701-709 | Added 2 new items fo the Required Assembly Materials table Section Added steps necessary to assemble the GACVRs, pins: 2100-1010-57 & 2100-1020-51. Updated part item numbers. Fils & Clear 607-802, [Updated Physical and Electrical Characteristos, Add CSMU torque re- ances Section |804-806| | quirements. Updated O&D drawing. Special Tools |907- 902, [Updated Table 907. Updated S150/CAM test Panel Gable Assembly and Test Equip- |907, description and wiring diagram, Added requirements for Acquisition mont Section |909:910, _| Processor replacoment. Updated Portable Interface figure and menu s12-916 | structures. Illustrated Parts | 1004-1014 | Update the Configuration Matrix. Updated the Numerical Index. Add- List {ed the new Audio Compressor PWA for FSK capability. Added the FA2100 GACVRs to the IPL, 23-70-04 ighights Rew.01 Page vil Feb, 01/00AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, HIGHLIGHTS REVISION 02 DATED JUNE 01, 2000 Pages which have been added or revised are outlined below, together with the highlights of Revision 02, dated June 01/2000. Section Page Description Title 1-2 Updated for Revision Front Matter |LOEP, TOC | Changed the List of Effective Pages & Table of Contents to reflect the Revision 02 changes. Introduction [4 Updated to reflect multiple configurations for the FA2100. Description & |1-6, 8, 12-13, | Updated to include -03 configuration. Updated manufacturer informa-| Operation 15, 18-19," |tion for ULDs. Updated to include $161 Control Unit. Updated inter- Section 21-22, 24.28, | wiring diagrams to differentiate GACVR wiring 37 Testing & Fault | 101-107, Updated to include $161 Control Unit. Updated to include -88 configu-| Isolation 111-113, 115, ration. Updated ULD test procedure and manufacturer information. Section 122-123, 126, 134, 136-137, 140 Disassembly |302-303, Updated information for ULDs. Updated the beacon removal proce- Section 306-307 dure. Added IPL Tag for 205E1849-04 Audio Compressor PWA. Cleaning 402-403 Updated cleaning and manufacturer information for ULD. Section Check Section [502 Updated manufacturer information for ULDs. ‘Assembly 705, 707-708 [Added IPL Tag for Audio Compressor PWA. Updated assembly and Section installation procedure for ULD. Fits & 802, Updated audio output level to reflect -88 configuration Clearances Section Special Tools | 901-903, 906, | Updated to include Model $161 Control Unit and Test, 910, 915 Equipment Section lustrated Parts |1004, 1006, | Updated configuration matrix to include -98 configuration. Updated List & 1008-1014 | numerical index and part number list to include 205E 1849-04 Audio ‘Schematic Compressor PWA. Updated numerical index and part number list to Diagrams reflect shif in item numbers for all FA2100 CVR models. Updated numerical index to include ULDs. Updated item numbers for Audio Com- pressor PWA and ULDs. Updated include correct RTCA / DO-1788 level, Updated part number list to reflect FSB002, 23-70-04 ighights Rev. 02 Page ix Jun, 01/00AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, HIGHLIGHTS REVISION 03 DATED MAR. 01, 2001 Pages which have been added or revised are outlined below, together with the highlights of Revision 03, dated Mar. 01/2001 Section Page Description Title 12 Updated for Revision. Front Matter |LOEP&TOC [Changed the List of Effective Pages to reflect the Revision 03 changes, Changed the Table of Contents to reflect the Revision 03, changes. Description & |1-5, 13, 19-22, [Incorporated new label and updated label position. Updated Part Operation 24 Number Matrix. Corrected ULD cleaning requirements, Incorporated Section all GACVR’s are DC only. Added -90 version to Figure 3. Updated Air- craft Interface PWA used in GACVRs. Testing & Fault |108, 110, 112, _ | Incorporated new label and updated label position. Incorporated all Isolation 113, 115-118, |GACVR's are DC only. Incorporated Software changes for Section 120, 138,140 | 2100-1010-(_) and added 2100-1020-90 along with new checksums in Table 105. Disassembly [302 Corrected ULD cleaning requirements. Section Cleaning 402, Corrected ULD cleaning requirements. Section ‘Assembly 708, 710 ‘Added steps and figure to include the assembly of the -99 version Section (customer supplied ULD). Fits & ‘804, 805, Incorporated new label and updated label position. Clearances Section Special Tools [902,911,915 | Updated recorder software revisions. Incorporated new label and up- and Test dated label position Equipment Section Mlustrated Parts [1004 - 1014 | Updated configuration matrix to add that all GACVRs are DC only, List & and to incluse the-90 configuration. Updated numerical index and Schematic part number list to include 2100-1020-90. Incorporated new label Diagrams and updated label position. Updated items numbers for GACVRs to re- flect_ DC only along with GACVR Aircraft Interface PWA 205E-1763-01 23-70-04 ightghts Rev. 03 Page x Mar. 01/01AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, HIGHLIGHTS REVISION 04 DATED JAN. 01, 2003 Pages which have been added or revised are outlined below, together with the highlights of Revision 04, dated Feb. 01/2003. Section Page Description Title 1-2 Updated for Revision, Lit of ses [1 ‘Added $8003, SBO04, and $8005 Front Mattor [1-4 Ghanged the List of Effective Pages to reflect the Rovision oa 18 changes. Changed the Table of Contents to reflect the Revision 04 changes. Tniroduction [4-5 ‘Added Document Verication Section. Description & |1-6,8, 11-12, | Added S161, $261, $162, $160 & S056 Control Units, Preamplifier, Operation 15-16, 18-20, | and Microphone information. Identified Benthos as new ULB vendor 22, 24-26, 37 | for ELP-362D beacon. Added channel sensitivity levels and more RSE signal detai. Testing & Fault | 101-103, Corrected testing procedural errors. Incorporated CICC/2 informa- Isolation 105-106, 112, _ | tion for Uploading Software changes for 2100-1010-( ) and added 114, 116 - 123, | 2100-1020-90 along with now checksums in Table 105 for SW Rov. 136-142. 02 Per SB008. Disassembly [302-309 Corrected nomenclature inconsistancies with IPL. Changed removal procedure for Acquisition Processor PWA. Cleaning 402-403 Changed beacon manufacturer information, Check ‘501-502 Changed beacon manufacturer information. ‘Assembly 701-716 Modified procedure to include installation of the moisture resistant seals for the CSMU and Chassis Cover per SB004 (MOD-DOT#4). ‘Added shipping container information. Fits & 802, ‘Added torque values for the chassis, Aircraft Interface, Acquisition Clearances Processor boards. RSE input impedance value added. Special Tools |901-904, 911, | Added S161, $261, $162, S160 & S056 Control Units, Preamplifier, and Test 917-928 land Microphone information. Updated recorder software revisions. Equipment Added CICC & CICC/2 cable information. Wlustrated Parts | 1001, ‘Added abbroviations. Corrected Fig. 1 call-outs. Added moisture re- List & 1005-1009, sistant seals and sealing screws for the CSMU and chassis cover. ‘Schematic 1011, 1043-1015 | Added new Audio Compressor PWA & shipment kit. Diagrams 23-70-04 ighights Rev. 04 Page x Jan, 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, HIGHLIGHTS REVISION 05 DATED OCT. 01, 2004 Pages which have been added or revised are outlined below, together with the highlights of Revision 05, dated Oct, 01/2004. Section Page Description Title 12 Updated for Revision Lit of ses [1 ‘Added $8006 and SBO07 Front Matter paxvil Changed the List of Effective Pages to reflect the Revision 05 xbeoexv changes. Changed the Table of Contents to reflect the Revision 05 changes, Initoduction [1 Updated to include pin: 2100-1025-02 Description & |, 7-8, 10-16, | Added information or the 2100-1025-02. Updated Figure 3. FA2i00 Operation | 18, 22-29, Block Diagram to include OMS and Data Link. Updated Figure 6. 32.33 FA2100 Audio Moritoring Scheme to include the 2100-1025-02, 2-hour HQ only recorder. Updated Figure 6. FA2100 Recording Schemes to include the 2100-1025-02,Updated Table 1. FA2100 Recording Specifications to include the 2100-1025-02. Added OMS and Data link information. Added Control Unit information on the $161-1390-00. Updated Figure 8. Interwiring Diagram to include (OMS and Data Link pins. Testing & Fault |101, 105, 112 [Updated test section/procedure to include pin: 2100-1025-02, Isolation 114118, 122, | 2-hour HQ only recorder. Updated FA2100 CVR test bench setup re- 124-127, quirements and Table 1. Recommeded Standard Test Equipment. 141-142 ‘Added Data Link Check to Table 102. Operational Test Procedure. Updated Table 103. Test Procedure Data Record Chart to include pin: 2100-1025-02. Updated Table 105. FA2100 CVR Software Chack- ‘sums for Revision 4 software. Disassembly | 302-305, Updated Disassembly procedures and drawings to include p/n’ 307-308 2100-1025-02 and associated parts. Cleaning 403) Updated Figure 401, to include parts for the 2100-1025-02 CVA ‘Assembly 702-708, Updated Assembly procedures and drawings to include p/n: TH-715 2100-1025-02 and associated parts. Fits & 1804-805 Updated Figure 801. FA2100 CVR O8D drawing to include p/n: Clearances 2100-1025-02. Special Tools | 902, 914, Updated Software Library Disk information, Modified Figure 910 CVR and Test, 924°926 Menu Structures to include pin: 2100-1025-02. Added Audio Data Equipment Link Player Software information Mlustrated Parts | 1004-1015 Updated the Configuration Matrix, Numerical Index, Figure 1., and List & the IPL to include pin: 2100-1025-02 and associated parts. Added ‘Schematic new Acquistion Processor board for the FA2100 CVR Diagrams 23-70-04 ighights Rev. 05 Page x ct. 01/04AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, HIGHLIGHTS REVISION 06 DATED May 01, 2007 Pages which have been added or revised are outlined below, together with the highlights of Revision 06, dated May 01/2007, Section Page Description Title iil Updated for Revision. Corrected part numbers on title page (editoral correction), FA is part of the model number and not part of the PIN. ‘Added "EUROCAE ED-112". Revised Export Control Statement AW CTR 760 Rev. R List of FSB's [1 ‘Added SB008, SB009 and SB010, Front Matter | xbox Changed the List of Effective Pages to reflect the Revision 06 xxlisooiv changes, Changed the Table of Contents to reflect the Revision 06 changes. Iniroduction —_|1-4, 6, 7 ‘Added Paragraph 8 "Part Number Formatting”. Added new items to the list of acronyms and abbreviations. Added note: verify CMM information when developing other documentation. Description & |1-4, 6-16,18- | Added “refer to Figure 6, Audio block diagram’. Updated new Audio Operation 20,22, 23'27, | Compressor and Crash Survivable Memory Unit (CSMU) pins. 28, 31, 82, 35, | Changed 2100-1025-02 to 2100- 1025-( ) or- XX. Added “EURO- 38, 44-49) CAE ED-112". Revised text for Per and Post MOD-DOT #7 configurations of P/N 2100-1020-XX. Revised beacon baitery replacement date. Testing & Fault | 101-103, Changed 2100-1025-02 to 2100-1025-( ) or- XX. Updated Test Isolation 105-107, Procedures and Checksum Information for Revsions 5 software, Re- 140-112, vised testing for Pre and Post MOD-DOT #7 configurations of P/N 115-120, 123, | 2100-1020-XX. Revised Figure 104, Acquisition Processor PWA. 125-132, (AP) Test Point Locations to included all AP configurations. 138-148 ‘Added new Table 105, CVR fault code corrective actions, 148-150 ‘Automatic 200-216 ‘Added new Section 200 to the CMM. Operational level testing the Testing CVR using Read-Out Center/6 (ROC/E) Test Station with CVR Auto- mated Test Station (CATS) software. Disassembly 302-308 Updated procedures and drawings to include new Audio Compressor board and Crash Survivable Memory Unit (CSMU) for the FA2100, CVR. Changed 2100-1025-02 to 2100-1025-( ) or- XX. Revised beacon battery replacement date, Cleaning 402, 408 Updated Figure 407 to include new CSMU pin callouts. Revised beacon battery replacement date, Check 502 Revised beacon battery replacement date. 23-70-04 ighights Rev. 07 Page x May 81/07AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, THIS PAGE IS INTENTIONALLY LEFT BLANK 23-70-04 ighights Rev. 07 Page xiv Sep 01/08RECORD OF REVISIONS AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, REV. [INSERTION |BY |REV. INSERTION |BY |REV. |INSERTION |BY No. |DATE No. |DATE No |DATE o1 | Feb. 0100 | Gw 02 | Junorjoo | JG 03 | Mar ovo1 | Gw 04 | Jan. 010s | JG 05 | Oct. o1oa | Gw 06 | Mayo1/o7 | GM 07 | Dec. 01/08 | GM 23-70-04 Record of Revisions Rev. 07 Page xv Dee. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, THIS PAGE IS INTENTIONALLY LEFT BLANK 23-70-04 Record of Revisions Page xvi Nov. 01/98AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, SERVICE BULLETIN LIST SERVICE BULLETIN | DATE | EFFECTIVITY DESCRIPTION FA2100 CVR__ | Sep. 08/98 |P/N: 2100-1010-00 |Modification of Aircraft Interface PWA, FSB001 PIN: 2100-1020-00 | p/n: 205E1593-00 to prevent erroneous 23-70-04-01 test tone activation due excessive noise environment, MOD-DOT #1 FA2100 CVR__|Apr. 30/00 |PIN: 2100-1010-( ) | Introduction of Turbo Acquisition Processor FsB002 PIN: 2100-1020-( ) | PWA, p/n: 205E1991-00, and the reworked 23-70-04-02 205E1591-01, and Software Revision 01. MoD-DOT #2 FA2100 CVR__[Aug. 15/01 | P/N: 2100-1020-02 | Modified Audio Compressor PWA, pin FSB003 PIN: 2100-1020-98 |205E1849-03 to ensure compatibility with 23-70-04-03 ARING-429 GMT on Boeing 747-4005. MOD-DOT #3 FA2100 CVR_ |Sep. 15/01 |P/N: 2100-1010-( ) | Introduce Moisture Resistant Seals & self FSB004 PIN: 2100-1020-( ) | sealing Chassis Cover & CSMU screws to pro- Rev. 01 Sep. 30/02 tect against excessive moisture intrusion 23-70-04-04 MOD-DOT #4. FA2100 CVR Apr. 16/02 [PIN: 2100-1010-00 | Corrects Software Download problem with FSB005 2100-1010-50/-51 |30-min. recorders. Software Revision 02. 23-70-04-05 FA2100 CVR | Sep. 22/04 | P/N: 2100-1020-() | This modification includes replacing the exist FSB006 PIN: 2100-1020-() [ing Acquisition Processor PWAs, pin: 23-70-04-06 205E1591-00 or 205E1931-00 with a replacement Acquisition Processor PWA, pin: 205E2502-10 or 205E2502-11 MOD-DOT #5, FA2100 CVR | Sep. 09/04 |PIN: 2100-1010 _) | This modification upgrades the recorder unit FSB007 PIN: 2100-1020-( ) | software to Software Revision 04. 23-70-04-07 FA2100 CVR__| Doc. 16/05 | PIN: 2100-1020-() | This modification includes replacing the exist- FSB008 PIN: 2100-1020-() |ing Crash Survivable Memory Unit (CMSU), 23-70-04-08 pin: 253€1568-00, 259E1868-01 253E1568-07, or 253E1568-07 with a replacement Crash Survivable Memory Unit (CMSU), pin: 253E1568-38, 253E1568-39, 253E1568-40 or 253E1568-41, MOD-DOT #6. 23-70-04 Rev. 06 Page xvi May 01/07AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, SERVICE BULLETIN LIST FA2100 CVA | Dec. 16/05 | P/N: 2100-1020-() _| This modification includes replacing the exist- FSB009 PIN: 2100-1020-() ing Audio Compressor PWA, pin: 23-70-04-09 205E1596.00, 205E1849.00, 205E1849-10, 208E1849-02, 205E1849-03, 205E1849-13, 205E1849-04 or 205E1849-14_ with a ro- placement Audio Compressor PWA, pin: 208E3977-10, 205E3977-12, 2053977-13 or 205E3977-14 MOD-DOT #7. FA2100 CVR_ | Dec. 15/05 | P/N: 2100-1020-() _ | This modification upgrades the recorder unit FSB010 PIN: 2100-1020-() | software to Software Revision 05. 23-70-04-10 FA2100 CVA | Sep. 20/07 |P/N: 2100-1025-02 | This modification upgrades the recorder unit FSBo11 software to Software Revision 03. 23-70-04-1 1 FA2100 CVR__[Oct. 17/07 [PIN: 2100-1010-() | Factory modification to track internal produc- FSBo12 PIN: 2100-1020-() _| tion processes for new recorders 23-70-04-12 PIN: 2100-1025-() |MOD-DOT #8 FA2100 CVR__[Dec. 14/07 |PIN: 2100-1010-50 | introducing a replacement Acquisition Pro- FSB013 PIN: 2100-1020-50 | cessor PWA, p/n 205E2502-52, with a coating 23-70-04-13 that protects conductive surfaces from con densation. MOD-DOT #9 FA2100 CVA |Nov.. 26/07 P/N: 2100-1025-02 | This modification upgrades the recorder unit FSBO14 software to Software Revision 04. 23-70-04-14 FA2100 CVA | Sep. 01/08 PIN: 2100-1010-00 [Replacing the previous Arreraft interface (Al) FSB01S PIN: 2100-1010-50 |PWA, Acquisition Processor (AP) PWA, Audio 23-70-04-15 PIN: 2100-1010-81 | Compressor PWA, and AP to Al W001 ribbon 1020-00 | cables with the new Aircraft Interface PWA, PIN 2100-1020-00 lesa snow erat PIN: 2100-1020-50 |MOP-POT #10 PIN: 2100-1020-51 P/N: 2100-1020-90 PIN: 2100-1020-91 PIN: 2100-1020-93, PIN: 2100-1020-98, PIN: 2100-1020-99 FA2100 CVA | Sep. 04/08 [PIN: 2100-1010-( ) | Installation of the Capacitor Support Bracket FSB016 PIN: 2100-102X-( ) |MOD-DOT #11 23-70-04-16 23-70-04 Rev. 07 Page xviii Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, LIST OF EFFECTIVE PAGES Section Page Date Section Page Date Title Page Rev. 07 xxi Dec, 01/08 Rev. 07 i Dee. 01/08 Rev. 07 ati Dec, 01/08 i Nov, 01/98 Rev. 07 »oxiv Dee. 01/08 iv Nov. 01/9 Introduction Highlights ' Rev. 07 1 Dec. 01/08 1 Rev.07 ov Dec. 01/08 Rev.06 2 May 01/07 Rev.06 vi May 01/07 Rev.03 3. Dec, 01/08 Rev.06 vil May 01/07 Rev.06 4 May 01/07 Rev. 06 vil May 0107 Revo7 5 Dee. 01/08 Revo ix Feb. 01/00 Rev.o7 6 Dec, 01/08 Rev.02 x un. 01/00 Description and Operation Rev. 03 xi Mar. 01/01 Rev. 07 1 Dec, 01/08 Rev. 04 xii Jan, 01/03 Rev. 07 2 Dec, 01/08 Rev.05 xii Oct. 01/04 Rev.07 3 Dec. 01/08 ' Rev.07 xiv Dec. 01/08 Revo7 4 Dec. 01/08 Record of Revisions Rev.03 5 Jan, 01/03 Rev.07 xv Dec. o108 Rev.07 6 Dec, 01/08 I Rover bee ote Rows 7 May ovr Service Bulletin List fee 8 ne Srey ' aM meson Rev.07 10 Deo. 01/08 List of Effective Pages nye ae oe Rev.07 xx Mar 01/08 Rev.06 14 May 01/07 Rov.07 xxi Mar 01/08 Rev.07 15 Doe. 01/08 Table of Contents Rov.05 17 Oct. 01/08 Rev. 07 ai Des, 01/08 Revs 18 May 01/07 Rev.07 lv Dee. 01/08 Rev.07 19 Dec, 01/08, fever ‘ew becoine Po Rover 20 Dee 0108 Rev. 07 xxvi Dec. 01/08 Rev. 04 at Jan. 01/03 Rev. 07 si Dee. 01/08 Rev.07 22 Dec. 01/08, fev 87 ll becoine Po Revor 2s Bee 0108 Rev. 07 xix Dee. 01/08 Rev.03 24 Mar. 01/01 Rov 07 xx Dec. 01/08 Rov. 04 25 Jan. 01/03 23-70-04 List of Effective Pages Rev. 07 Page xix Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, LIST OF EFFECTIVE PAGES (Continued) Section Page Date ‘Section Page Date Description and Operation Rev.03 108 Mar. 01/01 (Continued) Rev. 04 109 Jan, 01/03 Rov.06 110 May 01/07 wo SO fr Maya Rov.07 28 Dee. 01/08 Rev.06 112 May 01/07 Rev.07 29 Deo, 01/08 Rev og 13 Oct 01/04 Rov.07 114 Dec. 01/08 Rov.04 30 Jan, 01/03 Aves ie Mayouor evr 3 pee. O10 Rov.08 116 May 01/07 Revo 32 Des. 01/08 Rev.06 117 May 01/07 Bev o7 88 pee. O1/08 Rev.06 118 May 01/07 Rev or Pes. o1/08 Rov.05 119 May 01/07 Revo7 38 Dee. 01/08 Rev.06 120 May 01/07 36 Now. 01/98 Rev. 01 121 Feb. 01/00 @ Now 01/88 Rov. 02 122 Jun, 01/00 Rev.06 38 May 01/07 Rev. 06 123 May 01/07 88 Nov. 01/98 Rov. 01 124 Feb. 01/00 Rev.o1 40 Fob. 01/00 Rev.06 125 May 01/07 Rev.o7 41 Dec. 01/08 Rev.07 126 Dec, 01/08 42 Nov. 01/98 Rev.06 127 May 01/07 Rev.01 43 Feb. 01/00 Rev. 06 128 May 01/07 Rev.06 44 May 01/07 Rev. 06 129 May 01/07 Rev.07 45 Dec. 01/08 Rev.06 130 May 01/07 Rev.07 48 Dee. 01/08 Rev.07 131 Dec. 01/08 Rev.o7 47 Dec. 01/08 Rev. 06 132 May 01/07 Rev.06 48 May 01/07 Rev. 01 133 Feb, 01/00 Rev.o7 49 Dec, 01/08 Rev.01 134 Feb. 01/00 Rev.07 50 Dee. 01/08 Rev. 01 135 Feb. 01/00 Rev.07 51 Dec, 01/08 Rev.01 136 Feb. 01/00 Rev07 52 Dec. 01/08 Rev.07 137 Dec. 01/08 Testing and Troubleshooting Rev.01 138 Feb. 01/00 Rev.08 101 May 01/07 Rov. 06 139 May 01/07 Rev.06 102 May 01/07 Rev.06 140 May 01/07 Rev.06 103 May 01/07 Rev. 06 141 May 01/07 Rev.02 104 Jun. 01/00 Rev.06 142 May 01/07 Rev.07 105 Dec, 01/08 Rev.06 143 May 01/07 Rev.07 108 Dec. 01/08 Rev.06 144 May 01/07, Rov.07 107 Dec. 01/08 23-70-04 st of Effective Pages Rev. 07 Page xx Dec. 01/08AVIATION RECORDERS FA2100CVR, COMPONENT MAINTENANCE MANUAL LIST OF EFFECTIVE PAGES Section Page Date Rev.06 145 May 01/07 Rev.06 146 May 01/07 Rev.04 147 Jan. 01/03 Rev.07 148 Dec. 01/08 Rev.06 149 May 01/07, Rev.07 150 Dec. 01/08 Automatic Testing Rev.07 201 Dee. 01/08 Rov.07 202 Dec. 01/08 Rev.07 203 Dec, 01/08 Rev.07 204 Dee. 01/08 Rev.07 203 Dec. 01/08 Rev.07 205 Dec. 01/08 Rov.07 208 Dec. 01/08 Rev.07 207 Dec. 01/08 Rev.07 208 Dec. 01/08 Rev.07 209 Dec. 01/08 Rev.07 210 Dec. 01/08 Rev.07 211 Dec. 01/08 Rev.07 212 Dec. 01/08 Rev.o7 213 Dee. 01/08 Rev.07 214 Dec. 01/08 Rev.o7 215 Dec. 01/08 Rev.07 216 Dec. 01/08 Rev.07 217 Dee. 01/08 Rev.07 218 Dec. 01/08 Rev.07 219 Dec. 01/08 Rev.07 220 Dec. 01/08 Rev.06 221 Dec. 01/08 Rev.07 222 Dee. 01/08 Rev.07 223 Dec. 01/08 Rev.07 224 Dee. 01/08 Rev.06 225 May 01/07 Rev.06 226 May 01/08 Rev.06 227 May 01/08 Rev.06 228 May 01/08 Rev.09 229 Dec. 01/08 Rev.06 230 May 01/08 Section Page Date Rev.07 231 Dec, 01/08 I Rov o7 232 Dee. 18 Disassembly 301 Nov 01/98 Rev. 08 302 May 01/07 Rev. 08 303 May 01/07 Rev. 06 304 May 01/07 Rev, 08 306 May 01/07 ' Rev, 07 305 Deo. 01/08, Rev. 08 307 May 01/07 Rev.07 308 Dec. 01/08, I Revo? 308 bee. 78 Rev. 0¢ 310 Jan. 01/03 Cleaning 401 Nov. 01/98 Rev. 0s 402 May 01/07 Rev, 08 403 May 01/07 404 Nov. 01/98 Check Rev. 04 501 Jan. 01/03 Rev, 06 502 May 01/07 Repair Rev, 06 601 May 01/07 602 Nov. 01/98 Assembly Rev. 0 701 Jan. 01/08 Rev. 08 702 May 01/07 Rev. 08 703 May 01/07 Rev, 08 704 May 01/07 Rev, 07 705 Dee. 01/08, | Rov? 708 Dee. os Rev.07 707 Dec, 01/08 Rev. 08 708 May 01/07 ' Rev. 07 709 Dec, 01/08 Rev.0¢ 710 Jan. 01/03 1 Rov.07 711 Dec, 01/08 23-70-04 ist of Effective Pages Rev. 07 Page xxi Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, LIST OF EFFECTIVE PAGES (Continued) Section Page Date ‘Section Page Date Rev.06 712 May 01/07 Rev.06 919 May 01/07 Rev.08 713 May 01/07 Rev. 04 920 Jan, 01/03 Rev.06 714 May 01/07 Rov, 04 921 Jan, 01/03 Rov.06 715 May 01/07 Rov. 04 922 Jan. 01/03 Rev.06 716 May 01/07 Rev. 04 923 van, 01/03 Rev.05 717 Oct, 01/04 Rev.06 924 May 01/07 Rev.04 718 Jan. 01/03 Rov. 04 925 Jan, 01/03 Fits and Clearances ' Rev. 07 926 Dec. 01/08 Rev.08 801 May 01/07 Re ee ee we oro Rev. o7 802 Pee. 01/08 Rev.06 929 May 01/07 808 Now. 01/98 Rev. 06 930 May 01/07 Rev. 08 804 May 01/07 Rev. 06 931 May 01/07 Rev. 06 805 May 01/07 Rev.07 932 Dec. 01/08 Rev.01 806 Feb. 01/00 i Illustrated Parts List I Tools, Fixtures and Equipment Rov os tone tay O07 Rev. 06 901 May 01/07 Rev, 08 1003 May 01/07 Rev.07 902 Dec. 01/08 Rev. 07 1004 Dec. 01/08 Rev.07 903 Dec. 01/08 Rev. 07 1005 Deo, 01/08 Fiev.07 904 Dec. 01/08 Rev. 07 1006 Dec. 01/08 Rev. 04 905 van. 01/03 Rev.07 1007 Dee, 01/08 Rev.04 906 Jan, 01/03 Rev. 07 1008 Doc. 01/08 907, Nov. 01/98 Rov. 07 1009 Dec, 01/08 Rev.02 908 dun. 01/00 Rev. 07 1010 Dec. 01/08 Rev.02 909 dun. 01/00 Rev. 07 1011 Dec. 01/08 Rev.02 910 dun. 01/00 Rev. 07 1012 Sep, 01.08 Rev.04 911 Jan, 01/03 Rev. 05 1013 Oct. 01/04 Rev.01 912 Feb. 01/00 Rev. 07 1014 Dec. 01/08 Rev.07 913 Deo, 01/08 Rev.07 1015 Dec. 01/08 Rev.03 914 Mar. 01/01 Rev. 07 1016 Dec. 01/08 Rev.01 915 Feb. 01/00 Rev. 07 1017 Dec. 01/08 Rev.05 916 Oct. 01/04 Rev.07 1018 Dec. 01/08 Rev.01 917 Feb. 01/00 Rov. 05 1019 Oct. 01/04 Rev.06 918 May 01/07 Rov. 07_ 1020 Dec. 01/08 23-70-04 List of Effective Pages Rev. 07 Page xxii Dec, 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, TABLE OF CONTENTS SUBJECT/DESCRIPTION PAGE eaaen INTRODUCTION GENERAL ACRONYMS AND ABBREVIATIONS DOCUMENT REQUIREMENTS RECORDER DEFINITIONS MAINTENANCE PHILOSOPHY weet wee COMPONENT MAINTENANCE MANUAL (CMM) DESCRIPTION FRONT MATTER DESCRIPTION AND OPERATION TESTING AND TROUBLESHOOTING DISASSEMBLY CLEANING CHECK ..... REPAIR ASSEMBLY SPECIAL TOOLS AND TEST FIXTURES ILLUSTRATED PARTS LIST DOCUMENT VERIFICATION COMPONENT MAINTENANCE MANUAL (CMM) EFFECTIVITY PART NUMBER FORMATTING e-rom7mg0g> DESCRIPTION AND OPERATION GENERAL sees FA2100 CONFIGURATIONS .. SYSTEM DESCRIPTION ‘A. Underwater Acoustic Beacon . B. Circuit Boards . : - C. Power, Control and Monitor Signal Interface Characteristics (1) Stop Recording Command (2) Control Unit Operating Power and Monitor Audio Signals (8) Control Unit Test and Bulk Erase Signals D. Voice Data Interface Characteristics 9 E. Data Recording Storage 10 23-70-04 Table of Contents Rev. 07 Page xxiii Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, TABLE OF CONTENTS (Con't) SUBJECT/DESCRIPTION PAGE (1) Output Audio Quality ....606 cscs cee eeeeres 13 (2) GMT/FSK Output Signals ... we wetter 13 (8) Rotor Speed Signals . wee cece 4 (4) Onboard Maintenance System (OMS) 14 (5) Data Link 15 F Audio Monitoring 15 G. Storage Capacity 15 H. Data Retrieval feet entries ce eee eee 16 | Data Reproduction 16 Je BulltIn-Test (BIT) eee ecccceecseeeteee cca settee WT K. Crash Survivable Memory Unit 18 L. Crash and Fire Protection 18 M. Control Unit, Microphone & Preamplifier Equipment cee teeeeeees 18 N. Remote Microphone Module 19 ©. Ground Support Equipment Interface 2... ceeecsseeeeetereseeer ss 19 4, FA2100 CVR SPECIFICATIONS 20 A. Applicable Documents oo... .ceccseeeeeeeccee cee eer eeeenes 20 B. Physical Characteristics at C. Electrical Characteristics ....... weet cee ee teeeteee 2 D. Environmental Characteristios at E. Crash and Fire Protection at F CSMU Torque Requirement .......00seeecccseeetsseeettsetntateesaeres 21 5. INSTALLATION at THEORY OF OPERATION 26 ‘A, MODEL FA2100 CVR SYSTEM THEORY OF OPERATION sevens 26 B. Aircraft Interface (Al) PWA ar (1) ARINC 557/757 Aircraft Interface Signals to Aircraft interface PWA 27 (2) ARINC 557/757 Aircraft Interface Signals Between Aircraft Interface and Audio. Compressor PWAS. 29 (3) ARINC 557/757 Aircraft Interface Signals ...... 30 C. Audio Compressor (AC) PWA.. we eee (1) Audio Interface 32 (2) ARINC 429 GMT Interface 32 (3) Rotor Speed Interface 32 (4) Discrete Data Interface ..... wines wet ereeennes 82 (5) Audio Monitor Interface 33 (6) Audio Compressor/Acquisition Processor Interface 33 Table of Contents Rev. 07 Page xxiv Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, TABLE OF CONTENTS (Con't) (4) RIPS Present SUBJECT/DESCRIPTION PAGE tion Processor (AP) PWA (1) Aircraft interface 34 (2) Audio Compressor 34 (8) Crash Survivable Memory Unit ......ccceeecccteetetteeereees OF (4) Ground Support Equipment interface 34 SOFTWARE CONSIDERATIONS (ALL PINS EXCEPT 2100-1025/1026-( ) and 2100-1020-() MOD-DOT #7) 35 ‘A. Store Manager Processor Software Organization 35 B. Software Operating States 36 (1) Initialization State 36 (2) Record State... 36 (3) Power Down State .. 39 (4) Data Playback State . 40 (5) Bulk Erase State 4 (6) Push to Test State 4 C. Data Structures 4t D. Fault Processing 43 SOFTWARE CONSIDERATIONS (P/NS: 2100-1025/1026-( ) and 2100-1020-( ) MOD-DOT#7) 45 A. Equipment Environment 45 B. Software Partitioning 45 ©. Memory Requirements 45 D. Interfaces 45 (1) On-Board Maintenance System (OMS) Interface (PIN 2100-1025/1026-( ) only) 46 (2) Fault Warning System (FWS) Interface 46 (@) Data Link (ATC) Interface (pins: 2100-1025/1026( ) oniy) « 47 E, Push-to-T est (PTT) Functionality - - 48 F Bulk Erase 48 G. Recorder Synchronization . - 49 H. Data downloading (P/N: 2100-1025/10264( ) only) 49 | CVR RIPS status monitoring (P/N: 2100-1025-22 & 2100-1026-( ) only) 50 (1) RIPS Active 50 (2) RIPS Fault 51 (3) RIPS Maintenance 51 23-70-04 Table of Contents Rev. 07 Page xxv Dec, 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, TABLE OF CONTENTS (Con't) SUBJECT/DESCRIPTION PAGE TESTING AND TROUBLESHOOTING 1. GENERAL wee cee et eeeeees cee eeteeeeeees 101 2, MAINTENANCE PHILOSOPHY .....0....0000c0c08 cee eer eeeeenes 102 ‘A. Model FA2100CVR 102 B, Model $151/S161, $152/S162, and $251/S261 Control Units sevveeeess 108 ©. MODEL $150/S160 MICROPHONE PREAMPLIFIER MODULES 103 D. MODEL S055 AND S056 ELECTRET CONDENSER MICROPHONES ......, 103 3, MODEL FA2100CVR RECORDER IN-SERVICE CHECKOUT 103 4, TEST EQUIPMENT REQUIRED 104 5. MODEL FA2100CVR OPERATIONAL TEST PROCEDURE 106 6 MODEL FA2100 DATA RECORD 124 7, MODEL FA2100CVR TROUBLESHOOTING ......ceeccccseeesseeesteeeeeres 133) 8, FA2100CVR SOFTWARE UPLOAD PROCEDURE ...... cece eeeees 143 A. Instaling Software Upload Utity and CICC Interface Programs 144 B, To upload the FA2100 Software perform the following steps: ceevceeess 147 C. To Verify the Software Upload 149 AUTOMATIC TESTING 1. GENERAL 201 2. RECORDER INTERFACE UNIT (RIU) 201 A. RIU Interconnects 201 B. Sound Card Setup 204 C. RIV Audio Setup Procedure oo... sseeeccieee ce eee sees 206 D. Sound Card Input/Output Setup 207 E, Part 1 Sound Card Output Adjustment ......... weer eeeers 210 F. Part 2 — Sound Card Input Adjustment 2i2 3, CATS AUTOTEST : 215 A. CATS Autotest using DC Power. 215 B. CATS Autotest using AC Power .. we wee reece 218 C. CATS Autotest using AC and DC Power 220 D. Autotest Descriptions ...0....cecceteeecsieee cee ee ee eee es 22M E. Power Test 224 F Fault Log 225 23-70-04 Table of Contents Rev. 07 Page nx Dee. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, TABLE OF CONTENTS (Con't) SUBJECT/DESCRIPTION PAGE G. Bulk Erase 225 H. Test Tone 225 I GMT 429 eee ttt r cere sec ceee sees 225 J. Rotor Speed 226 K. Channel Balance ....0cecceeecceteeersieee cee eee eee es 226 L._ Frequency Response 226 M. Signal to Noise and Distortion .......sceecccsee cee eereeeeees 227 N. Crosstalk Audio wee teeeeees ce eee eens 228 ©. Crosstalk Data 228 P. Audio Out Monitor....000cccceecceteeersieee cee eee scenes 229 @._ Signal To No Signal 229 R. SHUIOWN eee etter eee cee tetris sees 229 S. Capacitor 230 To FSK Time (V1.1 BETA) eee cteee ett etc teee rt reerersseenss 280 4. AUDIO DOWNLOAD & PLAYBACK 231 DISASSEMBLY 1. GENERAL wees : ceeeees : 301 2, MODEL FA2100CVR DISASSEMBLY INSTRUCTIONS .......6000seceesseeeeees 301 ‘A. Underwater Locator Beacon Removal (See Figure 301 or IPL Figure 1, item 80) 302 B. Crash Survivable Memory Unit (CSMU) Removal (See Figure 302 or IPL Figure 1, Item 185) ........esccseesseeese = 803 C. Acquisition Processor (AP) PWA Removal (See Figure 303 or IPL Figure 1, Item 175) cee etree ress 805: D. Audio Compressor PWA (AC) Removal (See Figure 304 or IPL Figure 1, Item 155)... ..escccsseesssseeseseeseeees 807, E. Aircraft Interface PWA (Al) Removal (See Figure 304 or IPL Figure 1, Item 105) 309 CLEANING 1. GENERAL 401 MATERIALS REQUIRED ...00...000ccccseeecseee ce ee teeetes 40 CLEANING PROCEDURES ......0..sccseeesseee cee eerteeeeees 40 ‘A. Printed Wiring Assembly Cleaning 402 B. Connector Cleaning 402 23-70-04 Table of Contents Rev. 67 Page nxvl Dec. 04/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, TABLE OF CONTENTS (Con't) SUBJECT/DESCRIPTION PAGE C. Underwater Locator Device (Beacon) Cleaning 402 CHECK GENERAL 501 2, CHECKS wees 501 A. Main Recorder Assembly . 501 B. Mechanical Inspection - 501 C. Electrical Inspection ..........5 502 D. Underwater Locator Device (ULD) 502 REP) 1. GENERAL eee ecctteectteetsee ene cee et eeeeees sees 601 ASSEMBLY GENERAL - 701 REQUIRED MATERIALS cee teeeeees we ee tteeetes 701 ASSEMBLY INSTRUCTIONS - weet cee eee seen 702 ‘A. General Assembly Techniques 702 B. Acquisition Processor (AP) PWA Installation (See Figure 701 or IPL Figure 1, Item 175) 702 C. Aircraft Interface PWA (Al) installation (See Figure 702 or IPL Figure 1, Item 105) 704 D. Audio Compressor PWA (AC) Installation (See Figure 702 or IPL Figure 1, tem 155)... ee cccesseeesseeeeseeseeaes 708 E, Chassis Cover Installation (See Figure 703 and Figure 705 or IPL Figure 1, Item 20A/B) sevens 708 F. Crash Survivable Memory Unit (CSMU) Installation (See Figure 706 or IPL Figure 1, Item 185) 712 G. Underwater Acoustic Beacon Assembly & Installation (See Figure 707 and IPL Figure 1, Item 80)... ..esesseessseeeeseesseees 715, 4, STORAGE INSTRUCTIONS 000.0000 ccceeeccieeetssteeertettseertaes 716 A. Storage in Original Containers 716 B. Storage Without Original Containers 716 C. Shipment Container Kit n7 FITS AND CLEARANCES 1. GENERAL 801 23-70-04 Table of Contents, Rev. 07 Page xxvii Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, TABLE OF CONTENTS (Con't) SUBJECT/DESCRIPTION 2 SYSTEM SPECIFICATIONS A. Physical Characteristics B. Electrical Characteristics C. Environmental Characteristics D. Crash and Fire Protection . E, Torque Requirements ... SPECIAL TOOLS, FIXTURES AND EQUIPMENT GENERAL GROUND SUPPORT EQUIPMENT (GSE) DESCRIPTIONS ‘A. Cockpit Voice Recorder System Test Panel, pin 9300A860 (1) CVR Test Panel Cable Assembly, pin 024E1122-00 .... (2) $151/S161 Test Panel Cable Assembly, pin 93008906 (8) $251/S261 Test Panel Cable Assembly, pin 024E1284-00 (4) $150/S160 Test Panel Cable Assembly, pin 024E1285-00 . (5) $150/S160 CAM Test Panel Cable Assembly, pin 024E1877-00 . . CALIBRATED SOUND SOURCE, p/n 93008870 Portable interface Unit, p/n: 17TES0043 FA2100 Software Upload Cable Assembly & Distribution Diskettes ‘Audio Data Link Player Software (1) Hardware Requirements for Audio & Data Link Player Software (2) Hardware Requirements for Downloading CVR Data ... F CVR Download Cable moog ILLUSTRATED PARTS LIST GENERAL PURPOSE ABBREVIATIONS EQUIPMENT DESIGNATOR INDEX NUMERICAL INDEX DETAIL PARTS LIST PART NUMBERING MANUFACTURER'S CODE CONFIGURATION MATRIX PAGE 801 801 802 802 802 802 901 905 905 905 906 906 on 11 913 913 913 929 930 931 932 1001 1001 1001 1001 1001 1002 1003 1004 1004 23-70-04 Table of Contents Rev. 07 Page xxi Dec. 01/08FIGURE Figure 1 Figure 2. Figure 3. Figure 4. Figure 5. Figure 5. Figure 6. Figure 6. Figure 7. Figure 8. Figure 9. Figure 10, Figure 11 Figure 12. Figure 101 Figure 102 Figure 103, Figure 104 Figure 104 Figure 104 Figure 104 Figure 105. AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR LIST OF FIGURES TITLE PAGE Model FA2100 Cockpit Voice Recorder (FA2100CVR) Model FA2100 Cockpit Voice Recorder Part Number Matrix ....6...s0000006 2 Model FA2100 CVR, (2100-1010-00, 2100-1020-00/02/90, 2100-1025-XX & 2100-1026-XX) Functional System Block Diagram 4 Model FA2100 GACVR (2100-1010-50/-51 and 2100-1020-50/-51) Functional System Block Diagram .......eeessssseeeseeesseeessteeescee 5 {Sheet 1 of 2) Model FA2100 CVR, 30-Minute and 120-Minute Audio Monitor Schemes ........ .7 (Sheet 2 of 2) Model FA2100 CVR, 30-Minute and 120-Minute Audio Monitor Schemes 8 {Sheet 1 of 2) Model FA2100 GVR, 30-Minute and 120-Minute Recording Schemes ........ aan (Sheet 2 of 2) Model FA2100 CVR, 30-Minute and 120-Minute le Recording Schemes ........ cece ete etttatecctaeer sre 12 GACVR Fault Circuit for Pin 23... cee ee eeeeee IT Interwiring Diagram, Recorder FA2100 CVR (2100-1010-00, 2100-1020-00/-02/-90/, & 2100-1025/1026-XX) .......2.... 22 Interwiring Diagram, Recorder FA2100 GACVR (2100-10X0-50/ with Customer-Fumished Control Panel ...0...ccccecctesiersseereee 2b FA2100 CVR Overall Function Block Diagram 26 2-Hr FA2100 CVR (pre MOD-DOT #7) Word Partition Structure Streams ......... we eee BB 2-Hr FA2100 CVR Memory Structure 42 CVR Fault Circuit for Pin 23 104 Model FA2100CVR Test Equipment Setup 108 Model FA2100CVR Test Setup Interconnection Diagram 108 {Sheet 1 of 4) Acquisition Processor PWA (AP) Test Point Locations(P/N 205E1591-00) 129 {Sheet 2 of 4) Acquisition Processor PWA (AP) Test Point Locations (P/N: 205E1931-00) 130 (Sheet 3 of 4) Acquisition Processor PWA (AP) Test Point Locations (PIN: 2052502-10/ -11/ -21/-38) 2.0.0... 131 (Sheet 4 of 4) Acquisition Processor PWA (AP) Test Point Locations ein 205E2502-14) 132 ‘Typical Software Upload Setup For FA2100 Recorder with CICC Cable .... 145 Table of Contents Rev. 07 Page xxx Dec, 01/08FIGURE Figure 106. Figure 201 Figure 202 Figure 301 Figure 302 Figure 303, Figure 304 Figure 401 Figure 701 Figure 702 Figure 703. Figure 704 Figure 705. Figure 706 Figure 707. Figure 708 Figure 801 Figure 801 Figure 901 Figure 902 Figure 903. Figure 904 Figure 905 Figure 906 Figure 907 Figure 908 AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, Lis (Continued) TITLE PAGE Typical Software Upload Setup For FA2100 Recorder with CICC/2 Cable .. 146 ROC/6 w/CVR Automated Test Station Software (CATS) FA2100CVR TEST SETUP 203 Audio Setup Cable Assembly, 17TESO417 oo... ccc ceecccce seers sees 206 Underwater Locator Beacon Removal Diagram 303 CSMU Memory Assembly Removal Diagram 304 Acquisition Processor PWA Removal Diagram 306 Aitoratt Interface & Audio Compressor PWA Removal Diagram ........... 308 Underwater Acoustic Beacon 403 Acquisition Processor (AP) Installation Diagram ........0.ceseecceseerees 708 Aircratt Interface & Audio Compressor PWA Installation Diagram 707 FA2100CVR Chassis Cover Seal Installation .......00.cc0sseeecseeeess 710 FA2100 GACVR Chassis RTV Installation 7m FA2100CVR Chassis Cover Installation .......6.cceeceee tere cseeeen TH2 Crash Survivable Memory Unit (CSMU) Assembly 714 Underwater Locator Beacon Assembly ....... wee eee TIS Shipping Container, Short Box, p/n: 197E1746-00, part of Shipment Package Kit: pin: 147E1679-00. 718 Sheet 1 of 2 Outline & Dimension Drawing Model FA2100 CVR Recorder P/N: 2100-1010-( ) & 2100-102X-() ......, 804 Sheet 2 of 2 Outline & Dimension Drawing Model FA2100 CVR Recorder P/N: 2100-1010-( ) & 2100-102X-() ......, 805 Cockpit Voice Recorder System Test Panel, pin 9300A860 907 CVRYTost Panel Cable Assembly, pln O24E1122.00, Wiring Diagram .... wee sees 908 $151/S161 Test Panel Cable Assembly, pin 93004906, 6, Whing Diagram 909 $251/S261 Test Panel Cable Assembly, p/n 024E1284-00 910 $150/S160 Test Panel Cable Assembly, pin 024E1285-00 912 '$150/S160 CAM Test Cable Assembly, p/n 024E1877-00 and Cable Assembly Wiring Diagram g12 Calibrated Sound Source, p/n 93008870 913 Model FA2100 CVR Special Test Equipment Setup 914 23-70-04 Table of Contents Rev. 07 Page nex Dee. 01/08FIGURE Figure 909. Figure 910. Figure 910. Figure 911 Figure 911 Figure 912 Figure 913 Figure 913 Figure 914, Figure 914. Figure 915. Figure 916. Figure 917. Figure 918. Figure 919. Figure 920. Figure 921 Figure 922 Figure 1 Figure 1. AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, TITLE PAGE Portable Interface Unit, pin: 17TES0043 ....... ce eee ss O15 Sheet 1 of 2 Portable Interface (Pl) Unit, CVR Menu Structures. 916 Sheet 2 of 2 Portable Interface (Pl) Unit, CVR Menu Structures .........., 917 (Sheet 1 of 2) FA2100CVR Software Upload Connections Using Computer Interface & Communications Cable (CICC) ............., 918 (Sheet 2 of 2) FA2100CVR Software Upload Connections Using Computer Interface & Communications Cable/2 (CICC/2).........., 919 Recorder Interface Cable Assembly P/N: 17TESOOS7 ........e..cs0006, 920 (Sheet 1 of 2) Computer Interface Communications Cable (creo) PIN: ATTESO044 oo. eeececeeeeeceteeecsieee : wee 921 (Sheet 2 of 2) Computer Interface Communications Cable (e0 PIN: ATTESO04S oo. eceeeecceteeecsieee : 922 (Sheet 1 of 2) Computer Interface Communications Gable/2(CICC/2) PN 17TES0070 ....... 923 (Sheet 2 of 2) FA2100 - GIoo;2 interface Cable Assembly PIN: 17TES0072 924 Programmers Adapter Cable Assembly P/N: 17TES0058 925 ROC/6 w/CVR Automated Test Station Software (CATS) FA2100CVR TEST SETUP 926 Recorder Interface Cable Assembly, 17TESO416 .......... secs 927 AC 115 VAC/400Hz Power Input Cable Assembly P/N: 17TESO411 ....... 928 DC +28VDC Power Input Cable Assembly P/N: 17TES0412 928 Audio Setup Cable Assembly, 17TES0417 929 ULD Test Set-Up ........05 sec ceee ceo 929 FA2100CVR Download Cable, pin 17TES0078, Wiring Diagram .... we cette eeeneeees 992 (Sheet 1 of 2) Model FA2100 0 Gockeit Voice Recorder PN: 2100-1010-( ) & 2100-102X-( ) ......2. we eee ee eeneees 1009 (Sheet 2 of 2) Model FA2100 Cockpit Voice Recorder PN: 2100-1010-( ) & 2100-102X-() .....ee ce eeeereeeenres 1010 23-70-04 Table of Contents Rev. 67 Page xox Dee. 04708TABLE Table 1 Table 1 Table 2. Table 3. Table 4. Table 5. Table 6. Table 7. Table 101 Table 102 Table 103 Table 104. Table 105. Table 106. Table 201 Table 401 Table 701 Table 801 Table 901 AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR LIST OF TABLES TITLE PAGE Shop Verification 6 Model FA2100 CVR Recording Specifications 13 ARINC 557/757 Aircraft Interface Signals 29 Aircraft Interface PWA to Audio Compressor PWA Interface Signals 30 Aircraft Interface PWA to Acquisition Processor PWA Interface Signals .... 31 Fault Processing Event Types and Descriptions . 44 PIN 2100-1025/1026-( ) Software Fault Warning Failures 47 CVR RIPS status monitoring (P/N: 2100-1025-22 & 2100-1026-( ) only) 50 Recommended Standard Test Equipment . ..... 105 Model FA2100CVR Operational Test Procedure 110 Model FA2100CVR Operational Test Procedure Data Record Chart 125 System Level Troubleshooting 133 FA2100 CVR Fault Code Corrective Actions 139 FA2100CVR Software Checksums see 150 17TES0400 READOUT CENTERV6 (ROC-6) - Parts List............., 282 Cleaning Materials Required 401 Required Assembly Materials 701 FA2100 CVR Environmental Characteristics 803, Table of Special Tools, Fixtures, and Equipment 901 23-70-04 Table of Contents Rev. 67 Page we Dee. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, THIS PAGE IS INTENTIONALLY LEFT BLANK 23-70-04 Page xxxiv Nov. 01/98AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, INTRODUCTION GENERAL This Component Maintenance Manual (CMM) documents the operation of and suggested maintenance for the Model FA2100 Cockpit Voice Recorder, herein after referred to as the FA2100CVR The FA2100CVR meets the performance requirements of ED-56A, while complying with the interface requirements of ARINC 557/757 cockpit voice input data including Rotor Speed and GMT interfaces. In addition, the FA2100CVR, pin: 2100-1025/1026-XX, meets the performance requirements of ED-112. The cockpit voice and area microphone channels are lowpass filtered, sampled, digitized, compressed, and stored in solid-state, crash protected memory. This CMM covers both the 30-minute and 2-hour memory storage versions of the FA2100CVR. The FA2100CVR is designed as maintenance-free recorder. No periodic adjustments, calibration, or maintenance is required to maintain this unit. The Model FA2100CVR is considered an “ON CONDITION LRU.” ACRONYMS AND ABBREVIATIONS. The following list defines the acronyms and abbreviations used throughout this CMM: AC Alternating Current ADLP ‘Audio and Data Link Playback ARINC ‘Aeronautical Radio, Inc. ATA Air Transport Association ATC Air Traffic Control ATE Automated Test Equipment ATR Air Transport Racking BITE Built-In Test Equipment CAA Givil Aviation Authority (United Kingdom) CATS CVR Automatic Test Software MM Component Maintenance Manual cic Computer Interface Communication Cable SMU Crash Survivable Memory Unit evr Cockpit Voice Recorder De Direct Current EUROCAE European Organization for Civil Aviation Equipment FAA Federal Aviation Administration FDAU Flight Data Acquisition Unit GA General Aviation GMT Greenwich Mean Time GND ground GsE Ground Support Equipment IPL Illustrated Parts List 23-70-04 Introduction Rev. 07 Page 1 Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, LRU Line Replaceable Unit MTBF Mean Time Between Failures oms Onboard Maintenance System PC Personal Computer PCMCIA Personal Computer Memory Card International Association (now known as PC Card) PI Portable Interface PWA. printed wiring assembly PWR power REC LVL Record Level RU Recorder Interface Unit ROC Read-Out Centor ROSE Read Out Support Equipment RSE Rotor Speed Encoder RTCA Radio Technical Commission for Aeronautics RUFS Recorder USB FDAU Simulator SMT Surface Mount Technology Tso Technical Standard Order ULB Underwater Locator Beacon 3. DOCUMENT REQUIREMENTS The following equipment and documents are, or may be, required for on-aircraft installation and check out of the FA2100CVRs: This Component Maintenance Manual Portable Interface Operator's Manual, Part Number 165E1630-00 Installation and Operation Manual, Cockpit Voice Recorder, Model FA2100CVR, Part Number 165£1846-00. © Component Maintenance Manual, ED-56A Control Units, Preamplifier, & Micro- phone Modules , ATA 23-70-05, Part Number 165E1747-00. @ — FA2100CVR Audio & Data Link Player Software Operator's Manual, Part Number 165E3596-00, © — Read-Out Support Equipment/Recorder Interface Software Version 3.0 or Higher Operator's Manual, Part Number 165E1696-02 4, RECORDER DEFINITIONS The Model FA2100CVR part numbers: 2100-1010-( ) and 2100-102X-( ) meet the requirements of ARINC 587/757 with a voice memory storage capacity of 30-minutes and 2-hours, respectively. A Rotor Speed Encoder (RSE) and Greenwich Mean Time (GMT) interface is provided. For all part numbers, an On-Board Maintenance (OMS) interface is implemented in hardware, however only the FA2100CVR P/Ns: 2100-1025-( ) and 23-70-04 Introduction Rev. 06 Page 2 May 01/07AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, 2100-1026-( ) supports OMS in software, Only FA2100 CVR PIN: 2100-1026-( ) supports RIPS Monitoring status. MAINTENANCE PHILOSOPHY ‘The Model FA2100 Solid-State CVR Recorder is considered an “ON CONDITION LRU" and is designed as maintenance-free unit which makes extensive use of surface mount technology (SMT). The repair of printed wiring assemblies (PWAs) containing SMT devices requires special- ized factory equipment, training, and techniques, therefore, such PWAs are not field-re- pairable while the unit is under the warranty period. As a result, during the unit's warranty period, the FA2100's CVR maintenance philosophy is replacement of failed level 2 assemblies. The field replaceable assemblies identified for the FA2100CVR are the Aircraft interface PWA, the Audio Compressor PWA, the Acquisition Processor PWA, and the Crash Surviv- able Memory Unit (CSMU) When it has been determined that one or more of these assemblies is faulty, the assembly(ies) should be removed and returned to L-3 Aviation Recorders for repair or replacement, Attempts to repair any discrete components of these assemblies will void the warranty. COMPONENT MAINTENANCE MANUAL (CMM) DESCRIPTION This CMM consists of a single volume. The manual conforms to the intent and form of Air Transport Association of America (ATA) Specification 100. The manual is written for an audience of operators and both intermediate- and depot-Level maintenance technicians. Functional, electrical and mechanical aspects of the Model FA2100CVR are documented; that is, description, specifications, operation, testing, removal and replacement, ete. are contained in this manual. The CMM content is summarized as follows: A. FRONT MATTER Front Matter material consists of a title page, service bulletin list, record of revisions, record of changes, list of effective pages, table of contents, and this introduction. B. DESCRIPTION AND OPERATION This section contains the description and operation information for the Model FA2100 Cockpit Voice Recorder. Line art is used to illustrate the unit, its intercon- nections and functionality. This section also contains the Model FA2100CVR Theory of Operation 23-70-04 Introduction Rev. 07 Page 3 Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, TESTING AND TROUBLESHOOTING Sections 100 and 200 contains specific checks and tests required to determine the operational condition of a unit that has been removed from service. Also included in the section are tables of required test equipment, test set-up data, procedures, and test parameters. Troubleshooting data is presented in a tabular form with each entry related to a specific test and fault isolation task. Fault isolation is provided to a Level-2 maintenance, or circuit board removal and replacement level. No calibration of circuit boards within the Model FA2100CVR is required. The Model FA2100 Solid-State Cockpit Voice Recorder is considered an "ON CONDITION LRU’, DISASSEMBLY This section provides all the information required to completely disassemble the FA2100CVR to its Lowest Replaceable Unit (LRU) defined by the maintenance philosophy as the circuit board assemblies. The steps of each procedure are coordi- nated with the TESTING AND TROUBLESHOOTING Section. Access to subassemblies within the FA2100CVR is described such that there is minimal disturbance to other subassemblies. Each major disassembly task is accompanied with a line art exploded-view of the subassembly area which is cross referenced to the applicable Illustrated Parts List (IPL) drawing for ordering replacement parts. CLEANING This section contains a listing of all required cleaning materials, procedures for cleaning material use, and applicable warnings and cautions related to the use of prescribed cleaning solvents. CHECK This section contains the check procedures that may be required during shop maintenance. It covers Mechanical Inspection, Electrical Inspection and ULD Inspection procedures. REPAIR This section contains the Model FA2100CVR maintenance philosophy, which provides for Level-2 removal and replacement of failed circuit board assemblies only. 23-70-04 Introduction Rev. 06 Page 4 May 01/07AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, H. ASSEMBLY This section contains detailed step-by-step procedures describing the complete assembly of the Model FA2100 Solid-State Cockpit Voice Recorder. Each major assembly procedure is accompanied with a line art exploded-view of the subassembly area which is cross referenced to the applicable Illustrated Parts List (IPL) drawing for ordering replacement parts, |. SPECIAL TOOLS AND TEST FIXTURES This section provides a listing of all required tools, fixtures, and equipment which are hot common maintenance tools. It also provides a description of the Cockpit Voice Recorder Test Panel A860 used to test the FA2100CVR and Portable Interface (PI) used to download voice data from the recorder, It also provides a description of the Read-Out Center 6 (ROC/6)/CVR Automated Test Station (CATS) as used with the Recorder Interface Unit (RIU) to test and download from the FA2100CVR. J. ILLUSTRATED PARTS LIST This section contains parts location diagrams and parts listings for all versions of the Model FA2100 CVR, pin: 2100-1010-( ) (30-minute) and p/n: 2100-102X-( ) (2-hour) currently produced. DOCUMENT VERIFICATION All CMM drawings, illustrations, wiring diagrams, and block diagrams were validated against existing engineering source material. All Testing & Fault Isolation, Disassembly and Assembly procedures have been verified against the actual performance of the unit under test conditions as indicated in Table 1 below. Table 1 identifies the sections of the CMM that underwent a Shop Verification process and the date of the verification. In addition, a Component Maintenance Manual Verifica- tion Report that identifies the technician who performed the procedure and Engineer/- Technical Writer who verified the procedure along with a Quality Assurance Engineer ap- proval signature is kept on file with the CMM signoff release form. For a copy of the Com- ponent Maintenance Manual Verification Report for this version of the CMM, please address inquiries to the following: L-3 Communications Aviation Recorders Publications 6000 E. Fruitville Rd Sarasota, Florida 34230 Phone: (941) 371-0811 FAX: (941) 377-5591 23-70-04 Introduction Rev. 07 Page 5 Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, Table 1. Shop Verification Procedure Chapter Date of Verification Testing & Fault Isolation 700 Jun, 16/08 Automatic Testing 200 Aug. 19/08 Disassembly 300 Jun. 16/08 Assembly 700 Jun. 16/08 Note: Contact L-3 Communications, Aviation Recorders, to verify this date sensitive information when using this manual to develop other documentation, The L-3AR Publication index may be located at www.L-3.com or L-3arnet COMPONENT MAINTENANCE MANUAL (CMM) EFFECTIVITY Effectivity of the CMM is based on effectivity dates and product serial number. Effectivity of the manual is identified by a list of effective pages in the front of the manual. PART NUMBER FORMATTING L-SAR does not delineate its part numbers by special characters, such as the “." dash character. L-SAR considers its part numbers with or without the use of special characters to be the same, for example, there is no difference between part number 266-E0305-00, 266£0305-00, or 266E030500. To be in compliance with ARING Specifications 100 and 200 the part numbers listed in this manual use the following format: 266£0305-00. L-3AR typically identifies its part numbers on other documents such as internal engineering drawings, purchase orders, component labels, shipping orders, Form 8130's, and certification documents with the format: 266-£0305-00. 23-70-04 Introduction Rev. 07 Page 6 Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR DESCRIPTION AND OPERATION 1, GENERAL This Component Maintenance Manual describes the Model FA2100, Cockpit Voice Re- corder, FA2100CVR, pin's: 2100-1010-( ) and 2100-102X-( ). The FA2100CVR is a highly reliable recorder that is designed to meet the performance requirements of ED-56A or ED-112 and to accept requirements of ARINC 557/757 Characteristics including Rotor Speed Encoder (RSE) and Greenwich Mean Time (GMT) interface. The FA2100 CVR recorder is designed as a maintenance free recorder. There is no periodic or scheduled ‘maintenance required for this recorder. It is considered an “install and forget it box.” The FA2100CVR Recorder is an ARINC 404, 1/2 ATR short box which performs the cockpit voice recorder function of an ED-56A, or in the case of P/N: 2100-1025/1026-XX, D112, compliant Recorder. The FA2100CVR uses solid state Flash Memory technology as the recording medium with two recording capabilities available p/n: 2100-1010-( ) for 30-minutes, or pin: 2100-102X-(_) for 2-hours. HARDWARE AND ‘SOFTWARE: MODIFICATIONS uw GSE CONNECTOR (BEHIND DUST COVER) Model FA2100 Cockpit Voice Recorder (FA2100CVR) 23-70-04 Description and Operation Rev. 07 Page 1 Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, 2. FA2100 CONFIGURATIONS The current configurations of the FA2100CVR's are listed with its specific part number in the IPL Section Figure 1, Item 1A through Item 1P. The specific configuration FA2100CVR part number is constructed as shown below: 2100-XXXX-XX uw Ld Options — 00 - Standard installations ot = Light Weight 02 © FSK Option 12. Cytilic Recorder Type 22 - OMS and Data Link ; (Bombardier) - GVR 1/2 ATR, Short 50*- GA Version w/ULD_ 51*- GA Version light weight Recording Time 90 - Miltary Recorder ' ; 91 In Situ Playback (Non—TSO) 01 - 80 Minutes (Minimum) ————— 93 - 8-ohm Audio Output (used 02 = 2Hour (Minimum) © ————1 with 938152-16 CU) 98 - FSK Version w/o ULD 99 = Standard Version wio ULD © - CVRContfiguration : * GA Version (-50/-51) is equipped with Internal Preamp and is OC only Figure 2. Model FA2100 Cockpit Voice Recorder Part Number Matrix The standard configurations provide for an 600-ohm audio output monitor to an associated Control. 3. SYSTEM DESCRIPTION Refer to Figure 3. The Model FA2100 Cockpit Voice Recorder System consists of the recorder and an externally mounted control unit or externally mounted preamplifier with remote microphone. Interconnection between the recorder and the control unit is accomplished using aircraft wiring. The FA2100 CVR is connected to the aircraft wiring via a 57-pin, DPXB-style connector, The Aircraft Interface PWA provides for all input and output signals. The Model FA2100CVR is housed in a 1/2-ATR, Short, ARINC 404A-style case. It has an aluminum chassis cover painted international orange with two reflective stripes located on a stainless steel or titanium Crash Survivable Memory Unit (CSMU). The recorder weighs10-pounds (less for the titanium CSMU) with an underwater locator device mounted on the front of the CSMU, The FA2100CVR does not require external shock mounting, 23-70-04 Description and Operation Rev. 07 Page 2 Dec. 01/08A. AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, The Model FA2100CVR consists of an Underwater Locating Device, chassis and front panel, four internal level-2 replaceable assemblies: the Aircraft Interface PWA, Audio Compressor PWA, Acquisition Processor PWA, and the Crash Survivable Memory Unit (CSMU) which contains the solid-state flash memory used as the recording medium: Underwater Acoustic Beacon ‘The Model FA2100CVR has an Underwater Locating Device (ULD) mount located on its front panel which also acts as the recorders carrying handle, An internal battery located within the ULD supplies the power when activiated. The ULD meets or exceeds the requirements of the Federal Aviation Agency technical standard order TSO-C121 The beacon (without mount) is considered a line-item option and may be supplied by the user. The ULD mount will accept either the Dukane (Cage No. 94970) Mode! DK120 Underwater Acoustic Beacon or Model ELP-362D Beacon marketed by Benthos. ‘The beacon is located on the front of the CSMU for ease of reading the battery replacement date and for quick removal and replacement of the beacon. The battery has an expected life the same as the replacement date on the beacon. The ULD requires functional testing and cleaning every 24 months. Testing is performed with the Dukane Beacon Tester 42A12, and must be purchased from Dukane. The batteries in the beacons are field serviceable and may be ordered from their respective manufacturer's for battery servicing at the following addresses: Dukane Corporation Benthos (Cage Code 94970) (Cage Code 26858) SeaCom Division, 49 Edgerton Dr. 2900 Dukane Drive North Falmouth, MA St. Charles, IL 60174 02556 Circuit Boards ‘The FA2100CVR electronics contain all the necessary power supplies and circuitry to input, record, monitor and playback data. In addition, circuitry to perform selt— test functions and provide signals to the appropriate status indicators is also inte- grated into the FA2100CVR electronics. The removable circuit boards include the Aircraft Interface PWA, Audio Compressor PWA, and Acquisition Processor PWA. Power, Control and Monitor Signal Interface Characteristics Input power may be 115 Vac, 400 Hz or 28 Ve (PN 2100-10X0-5X units are 28, Vdc only). At normal power level, an interruption equal to or less than 200 millisec- onds will not affect the Mode! FA2100CVR's function. Upon application or re-application, or normal, abnormal, or emergency power, the FA2100CVR will begin stor- ing data in memory within 250 miliseconds 23-70-04 Description and Operation Rev. 07 Page 3 Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, 2100-1026 only, wwowron | CONTROL ==* ‘EASE uNTr susi 10TEST (vows Gu a 8: Son snormoo ewes FAz100 CVR muooout po Shen rearnconot AIRCRAFT SPAS yt? MOMTERING INTERFACE, 7 sysTey aro cnr ous curt nes proce nour AUDIO “FIPS PRESENT IN COMPRESSOR skit pete nou PWA Ses. ACQUISITION ase ourrur, PROCESSOR = eet COUPMENT * $055 Mis have 4 Lines io he CU PWA SAGE MCS have 3 Lines othe CU Men ceree aan csMu ** OM & Data Link ae appiabio tothe (Crash Surivasle Memory Unt 2100-10253 & 2100-1026 onl ‘ASSEMBLY + fps Status Montorng, 2100100572 & consieae rae wean Figure 3. Model FA2100 CVR, (2100-1010-00, 2100-1020-00/02/90, 2100-1025-XX & 2100-1026-XX) Functional System Block Diagram 23-70-04 Description and Operation Rev. 07 Page 4 Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, ene | ps Tier Tose Erase) neve Lotsa J comer anes | FA2100 GACVR 10 out AIRCRAFT |_ omar Jame INTERFACE om BWA sewn —) ‘AUDIO ‘ stor COMPRESSOR Stina, ——*} WA spouNe ACQUISITION 3 PROCESSOR PWA SERN er eaee ee csmu owes (Crash ura Memory Uni ASSEMBLY [> ALGACVR's only use ccxanrnrscre 000 Tre Wevo the Model S056 Remo igure 4, Model FA2100 GACVR (2100-1010-50/-51 and 2100-1020-50/-51) Functional System Block Diagram 23-70-04 Description and Operation Rev. 04 Page 5 Jan, 01/03AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, (1) Stop Recording Command Assertion of the “Stop Recording” command stops the FA2100 CVR recording within ten minutes. Removal of the “Stop Recording” command or "Push-To-Test” resumes the recording. If the recording is resumed due to the “Push-To-Test” function being activated, the recording will again cease within 10 minutes if the “Stop Recording” signal is stil active. (2) Control Unit Operating Power and Moni r Audio Signals The FA2100 CVR provides the control unit with +18 Vde operating power, monitor audio to the headset jack, and a TEST indicator signal Refer to Figure 5, an Audio Output channel for test monitoring provides a combination of four High Quality (for 30-minute recorders) or two Standard Quality (for 120-minute recorders and 2100-1020-XX pre MOD-DOT #7) or four High Quality {for PIN: 2100-1025/1026-XX and 2100-1020-XX MOD-DOT #7) reprocessed ADPCM data channels, This monitored Audio Output signal is accessible at the front panel of the control unit via a 600-ohm headset, The monitor audio signal has a reference input level of 2.55 Vims into 600 ohms applied to one input channel. In the 2100-1010-( ), 30-minute recorders, the monitored Audio Output signal to the. control unit is developed by summing together the High Quality Voice for Channels 1, 2, 3, and the Cockpit Area Microphone (CAM) Channel 4. In the 2100-1020-( ) pre MOD-DOT #7, 120-minute recorders, the Audio Output signal consists of the same High Quality Voice and CAM channels and Test signal as found in the 30-minute recorder, in addition to a Standard Quality Voice and Standard Quality CAM out- Put for up to 120 minutes. In the 2100-1025/1026-( ) and 2100-1020-( ) MOD-- DOT #7 the monitored audio is a combination of Channel 1 through Channel 4 High Quality audio. There are no Standard Quality audio channels in the full 2-hour High Quality Recorder. This monitored Audio Output is the Adaptive Differential Pulse Code Modulated (ADPCM) digital data which is reprocessed back to PCM and converted from digital to analog audio prior to being recorded into flash memory. It should not to be confused with the downloaded digital audio retrieved from memory with the Portable Interface Unit, from the front panel ATE connector. 23-70-04 Description and Operation Rev. 07 Page 6 Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, one nia, | canes Faatoo cvR P/N 2100-1010-XX, 30-Minute Audio Monitor Scheme Faztoo cVR 2100-1020-XX, 120-Minute (pre MOD-DOT #7) Audio Monitor Scheme PIN Tegendi (CAM Cockpit CH Chane! HO = Higr Quality ‘SQ Standard Quality 12 Microphone Figure 5. (Sheet 1 of 2) Model FA2100 CVR, 30-Minute and 120-Minute Audio Monitor Schemes Description and Operation Rev, 06 Page 7 May 01/07,AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, A 1500 face: Fa2t00 CVR P/N. 2100-1025/1026-XX and 2100-1020-XX (MOD-DOT #7) 120-Minute Audio Monitor Scheme Legend ‘CAM ~ Cockpit Area Microphone (CH= Channel Ha -High Quaity Figure 5. (Sheet 2 of 2) Model FA2100 CVR, 30-Minute and 120-Minute Audio Monitor Schemes (8) Control Unit Test and Bulk Erase Signals The indicator signal is used to drive the TEST indicator in the Model $151/S161, Model $152/S162, and Model $251/S261 Control Units. Refer to the Component Maintenance Manual, ED-S6A Control Units, Preamplifier, & Microphone Modules , ATA 23-70-05, Part Number 165E1747-00, The +18 Vdc is a short-circuit protected 30 mA line. All control units provide the FA2100 CVR with three control signals: Erase “A”, Erase “C’, and Push-To-Test. The Erase "A" and Erase °C" signals are used to initiate a bulk erasure of the crash protected solid-state memory, The ERASE pushbutton must be pressed for more than two seconds and then released to initiate the bulk erase function. Landing gear and brake interlocks are provided in the aircraft wiring to prevent memory erasures during flight conditions. 23-70-04 Description and Operation Rev. 07 Page 8 Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, ‘The Bulk Erase function will not be activated if Voice Erase “A” is grounded or connected to Voice Erase “C" for 0.5 seconds or less, The function will be activated if Voice Erase “A” is connected to Voice Erase °C’ for 2 seconds or more then grounded. ‘The Push-To-Test signal is activated when the TEST pushbutton on the associated control unit is pressed. During this time, a 620 Hz to 660 Hz signal is generated within the FA2100 which is used to test the circuitry of all the audio channels. Ina successful test, the FA2100 Recorder provides a TEST INDICATOR signal which lights the green TEST indicator mounted on the front panel of the $151/S161, $152/S162, and 251/261 Control Units. NOTE: The Model 2100-1025-XX, when used with the S161-1390-01 Control Unit, does not have a LED test indicator present. Ho- wever, the audible test tone is still present. ics Voice Data Interface Characteristi ‘The FA2100 CVR is used in an ARINC 557/757 configuration, with interface to the aircraft provided through a 57-pin DPXB rear panel connector. The Reference Signal, as required by ED-56A & ED-112, is defined as an input signal with a frequency of 1 kHz at an input level of 3 Vrms for Channels 1, 2, and 3, and 2 Vrms for Channel 4. The Audio input sensitivity level is .05 Vrms - 3 Vrms for Channels 1, 2, and 3, and .02 - 2 Vrms for Channel 4 ‘The Model FA2100 CVR provides for four audio inputs which are connected as follows: Channel 1 — Cockpit Spare Audio input (3rd crew member - CAA) Channel 2 - Co-Pilot's Audio, Boom, Mask, and Hand-Held Microphone Input Channel 3 — Pilot's Audio, Boom, Mask and Hand-Held Microphone Input Channel 4 — Cockpit Area Microphone (CAM) Input ‘These audio signals are applied through the rear connector to the Aircraft Interface PWA, then are digitally converted into 16-Bit words, compressed and stored in memory. Refer to Paragraph 5 for detailed pin-outs of the rear interface connector. In the -02 FSK version of the FA2100 CVR, CH 1 or CH 3 may have an FSK GMT input applied along with the standard audio signal. 23-70-04 Description and Operation Rev. 06 Page 9 May 01/07AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, Data Recording Storage Refer to Figure 6 for a diagram of the FA2100CVR recording schemes used in the 30-minute and 120-minute recorders and Table 1 for a breakdown of the recording durations for each of the High Quality and Standard Quality combined channels. The audio received from the cockpit area microphone (CAM) is applied to the CAM input channel (CH4). The recorded CAM audio has a bandwidth of 150 to 6000, Hertz. The other three channels receive audio from the pilot audio selectors and have a bandwidth of 150 to 3500 Hertz. The spare audio input applied to Channel 1 may be from a third crew member or PA system. The four audio input signals are applied to separate input circuits located on the Au- dio Compressor PWA for amplification and shaping with equalization performed as necessary. These four streams are then converted to a digital pulse code modulation (PCM) 16-Bit word format on the Audio Compressor PWA and then routed to the Acquisition Processor PWA. The PCM data for each channel is then encoded for storage using an adaptive differential pulse code modulation (ADPCM) processor. These four streams are recorded as high quality (HQ) audio for a 30-minute dura- tion. In the case of P/N: 2100-1025/1026-XX and 2100-1020-XX MOD-DOT #7, these HQ Channels are recorded for 120-minutes. The rate of the data stream recorded varies with the type of audio as follows: @ 24 kbps for CH 1, 2, and 3 HOV @ 48 kbps for CH 4 HOC In the 120-minute FA2100CVR (2100-1020-XX pre MOD-DOT #7), three of these audio streams (pilot, co-pilot, and spare CH1, 2, and 3) are combined to provide a fifth audio stream, designated Standard Quality Voice (SQV), to be recorded in standard quality audio. In the 120-minute FA2100CVR version (2100-1020-XX pre MOD-DOT #7), a sixth audio stream is formed using using the Standard Quality Cockpit Area Microphone (SQC) input. All six digital-encoded ADPCM signals are applied to the CSMU for storage in the solid-state flash memory. In this case, the rate of the data stream recorded varies with the type of audio as follows: @ = 24kbps for CH 1, 2, and 3 HV @ 48 kbps for CH 4 HAC (CAM) @ 16 kbps for SQV and SAC (CAM) In both versions of the Model FA2100CVR, the four primary audio streams are al- ways recorded as high quality audio (HV) for 30 minutes, In the 120-minute Model (2100-1020-XX pre MOD-DOT #7), the Standard Quality Voice (SQV) and Cockpit ‘Area Microphone channels (SQC) are recorded for a minimum of 120 minutes. 23-70-04 Description and Operation Rev. 07 Page 10 Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, (chun fincas aise FAzI00 CVR P/N 2100-1010-XX, 30-Minute Recording Scheme aie | si zo aganaa aaa Sst Sina eee fie ng or Spend rina a faarovom = PIN 2100-1020-XX (pre MOD-DOT #7) 120-Minute Recording Scheme Legend ‘CAM Cockpit Area Microshons CH= Channel HO—High Quality SQ Standard Quatty Figure 6. (Sheet 1 of 2) Model FA2100 CVR, 30-Minute and 120-Minute Recording Schemes 23-70-04 Description and Operation Rev. 06 Page 11 May 01/07AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, ‘agate a ase Gearon - Teagan "| sharon) apwcsds. | Sst imeceee Ise” ae art A210 CvR : ' P/N. 2100-1025/1026-XX and 1200-1020-XX (MOD-DOT #7) enon 120-Minute Recording Scheme ogent ‘CAM — Cockpit Avea Microphone (CH= Channel HO—High Quality [OMS - Onboard Maintenance System” WE + iN 2100-1028/1028-%% only Figure 6. (Sheet 2 of 2) Model FA2100 CVR, 30-Minute and 120-Minute Recording Schemes 23-70-04 Description and Operation Rev. 07 Page 12 Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, (1) Output Audio Quality ‘The FA2100CVR's audio quality meets or exceeds the audio quality specified in Chapter 3 of ED-56A and Part | of ED-112. Specifically, the Reference Signal is 4-kHz at 3 Vimns for the voice channels, and 1-kHz at 2 Vrms for the CAM channel The signal-to-noise plus distortion ratio (SINAD) of this signal when reproduced exceeds 24 dB (6 percent distortion) for the most recent 30 minutes of recording and exceeds 20 dB (10 percent distortion) otherwise. NOTE: Refer to Table 3.1 of ED-56A and I-3.1 of ED-112 for other applicable audio quality specifications Including the Speech Transmission Index requirement for various channels and segments of recording. Table 1 Model FA2100 CVR Recording Specifications ‘Cockpit Audio Inputs ‘Combined Channels Model FA2100 Part Number | channel 1 | Channei2 | Channel 3 | Channeta | Combined Audio SQ} CAM-SQ ard Grew | Co-Pilot Pilot Audio | Cockpit Area | Summation of | Standard Member/- | Audio Input input for | Microphone |CH1,2,&3 | Quality Spare Audio | for High High Quality | (CAM) Input | audio inputs | Recording of Input for | Quality Recording | for High for Standard | Cockpit Area High Quality | Recording Quality Quality Microphone Recording Recording | Recording —_| (CAM) (CH 4) Input ‘2100-1010-XX | 30 minutes [30 minutes [30 minutes | 30 minutes |Notavallable | Not available 2100-1020-XX | 30 minutes [30 minutes [30minutes [30 minutes [120 minutes [120 minutes pre MOD-DOT #7 '2100-1020-XX | 120 minutes [120 minutes [120 minutes | 120 minutes Not available | Not available MOD-DOT #7 2100-1025-XX | 120 minutes | 120 minutes |120 minutes | 120 minutes |Not available | Not available 2100-1026-XX NOTE: Allof the times indicated in the above chart are minimum recording times. (2) GMT/FSK Output Signals In addition to the voice channel inputs, in the 2100-1010-( ) and 2100-102X-( ) configurations, GMT is applied as low speed (12.5 kbps) ARINC-429 to pins 25 and 26; with the exception of 2100-1020-02 configurations (FSK option). In the 2100-1020-02 version, GMT may either be applied as low speed ARINC 429, or al- ternatively as an FSK signal combined with the audio input on either Channel 1 or Channel 3. 23-70-04 Description and Operation Rev. 07 Page 13 Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, (8) Rotor Speed Signals Rotor Speed Encoded (RSE) input signals are applied to the rear connector pins 48 and 49 as an analog frequency varying between 7-6000 Hz, The input impedance of the RSE signal is 100 Kohms. The GMT/RSE input signals are then digitally converted and compressed in the Acquisition Processor PWA. This data is then stored in a memory partition separate from the Audio data. In the case of the 30-minute Model FA2100 CVR, p/n: 2100-1010-( ), 30 minutes of GMT/RSE data is stored. In the case of the 120-minute Model FA2100 CVR, pin: 2100-102X-( ), a full 120 minutes of GMT/RSE data is stored, The Rotor Speed input is recorded as two words every 1/2 second. Rotor Speed Word 1 (8-bits) provides the number of 400-Hz reference pulses counted during the ‘sample period, Word 2 (12-bits) contains the integer number of rotor pulse cycles counted during the sample period. The average rotor pulse frequency is determined from the word values with better than 1% accuracy using the following formula: Rotor Pulse Frequency = (400 Hz) x (Rotor Pulse Count) / (Reference Count), or Rotor Pulse Frequency = 400 x Word 2 / Word 1 For displaying rotor speed the user must be able to select the display to be frequency or calculated revolutions per minute (RPM). To allow the conversion from frequency to RPM the user must provide a matching frequency to RPM ratio. For example, 6 kHz = 300 RPM. To determine the calculated RPM use the following formula’ RPM = Rotor Pulse Frequency x (Rotor RPM/Tach Frequency) In the case of helicopter installations of the FA2100CVR, the Bulk Erase function is inhibited until the rotors stop. (4) Onboard Maintenance System (OMS) The OMS input signals are applied to the rear connector pins 39 and 40 as a low speed ARINC 429 signal. The OMS output signal is sent out on pins 50 and 51 as a high speed ARINC 428 signal, along with the Data Link output signal. The Recorder records the FA2100 CVR OMS status word only, but is also used to send status messages to the aircraft's OMS computer. Basically, there are two modes for sending messages to the OMS computer, Normal and Interactive. When the aircratt’s recorder is in Normal mode, the CVR sends a status message to the OMS computer four times per second. When the recorder is in Interactive mode, the OMS computer can request the status of the recorder through a series of menus. The OMS feature can be found on the FA2100 CVR pin: 2100-1025/1026-(_) only. 23-70-04 Description and Operation Rev. 07 Page 14 Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, (8) Data Link ‘The Data Link input signals are applied to the rear connector pins 33 and 34 as a high speed ARINC 429 signal. The Data Link output signal is sent out on pins 50 and 51 as a high speed ARINC 429 signal, along with the OMS output signal. The Data Link Valid input signal is applied to pin 56. The Data Link Valid input signal noti- fies the recorder to expect Data Link input signals. When the Data Link system is energized, it sends an Aloha response message to the recorder. If the recorder is in place and operational, the recorder records the Aloha response message and returns a response message to inform the Data Link system that the recorder is in place and operational. Once the Data Link system re- ceives a response from the recorder, it will send all messages received by the Data Link system to the recorder to be stored in the CSMU, If the recorder is not in installed or not operational, the Data Link system will continue to send Aloha messages until the recorder’s status changes. The Data Link feature can be found on the FA2100 CVR pin: 2100-1025/1026-( ) only. For pin 2100-1025/1026-XX CVR's, the Audio and Data Link Platback (ADPL) software may be used to download and analyse the audio data. Refer to the FA2100CVR Audio and Data Link Player Software Operator's Manual, Part Number 165E3596-00. Audio Monitoring For TSO compliant FA2100CVRs mounted in the aircraft, previously recorded data ‘cannot be monitored from the FA2100CVR. This is a security feature implemented to protect the rights of pilots and other flight crew members. The Cockpit Area Mictophone (CAM), pilot, co-pilot, and spare audio can be monitored during recording using a headset plugged into the 1/4-inch, 600-ohm phone jack mounted on the front panel of the associated control unit. For the model 2100-1025/1026-( ), the phone jack is a 600-chm, boomset jack. Also, when being tested at the standard test bench set up, all recorder audio inputs can be monitored using the speaker mounted within the Cockpit Voice Recorder System Test Panel, pin 9300A860. Refer to Figure 5 for the block diagram of audio montoring circuit. Storage Capacity ‘The Model FA2100CVR storage media is designated as the Crash Survivable Me- mory Unit (CSMU). The CSMU in the Model FA2100, p/n 2100-1010-( ), contains flash memory with enough storage capacity to allow continuous recording of the four high quality audio channels for a minimum of 30 minutes. The CSMU Flash memory in the Model FA2100, p/n 2100-1020-( ) pre MOD-DOT #7, provides enough storage capacity to allow continuous recording of the four high quality audio channels for ‘a minimum of 30 minutes, and the standard quality combined and cockpit microphone channels for a minimum of 120 minutes. The CSMU Flash memory in the 23-70-04 Description and Operation Rev. 07 Page 15 Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, Model FA2100, pin 2100-1025/1026-(_) and pin 2100-1020-( ) post MOD-DOT #7, provides enough storage capacity to allow continuous recording of the four high quality audio channels for a minimum of 120 minutes. Data Retrieval Incorporated into the FA2100CVR aircraft installation is a "Record On" jumper. Dur- ing bench test of the FA2100CVR, removal of the jumper disables the record function of the recorder, thereby allowing playback of the recorded data. While in the Playback mode, replaying of recorded data is controlled by the Portable Interface {P!) Unit pin: 17TES0043. Detailed operation of the P! is contained in the Pl Opera- tion Manual, P/N: 165€1630-00. To retrieve data from the recorder, the recorder must be removed from the aircraft, connected to appropriate AC or DC power (DC power only for FA2100CVR Models 2100-1010-5X and 2100-1020-5X), and the Portable Interface Unit (Pl) p/n: 17TES0043 must be connected to the recorder's front panel GSE connector, The PI Unit allows a user to replay, using a 600-ohm headset and a 600-ohm boomset microphone headset in the case of the 2100-1025/1026-( ) model), any one of the high quality audio channels, or the cockpit area microphone channel. The Pl Unit also has the capability to search through the stored data using the fast forward and fast reverse command keys. The fidelity of the FA2100CVR audio data output at the PI Unit is such that its internal speaker allows quality analysis of the recorded data. The PI Unit also simplifies connection to standard commercial recording equipment for duplicating any of the monitored audio streams. Additionally, the audio data can be down-loaded through the GSE connector, stored on Type Ill PCMICA portable hard disks inserted in the PI Unit for later playback. ‘The Portable Interface Unit must have MOD-DOT 1 and the FA2100CVR must have MOD-DOT 2 for Audio data downloading capability to be activated. For operators using Rose 3.9 or higher software on a ROC or RAU, audio data along with the flight data may be downloaded directly from a CVR and played back through Rose. The audio and flight data will be time synchronized through the Rose software. Refer to the Read-Out Support Equipment/Recorder Interface Software Ver- sion 3.0 or Higher Operator's Manual, Part Number 165E1696-02 Data Reproduction A standard cassette, reel-to-reel tape, oF digital audio tape recorder can be used to produce a high fidelity copy of the Model FA2100CVR recorded data. To do so, the inputs of the copy recorder are connected to any one of the output RCA phono jacks 23-70-04 Description and Operation Rev. 07 Page 16 Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, located on the Portable Interface (Pl) Unit's PI Audio Read-out Cable, p/n 17TES0051. Depending upon the type of recorder used for copying, the FA2100CVR audio can be copied one channel at a time, or all individual channels can be copied simultaneously. Reconstructed GMT/RSE output signals may also be reproduced using the PI's Aux Read-out Cable, pin: 17TES0052. J. Built-In-Test (BIT) A continuous Built-In-Test (BIT) capability is provided at power up to establish and monitor the mission fitness of the hardware. The built-in-test feature has been designed to perform a continuous test of all bits within the solid-state memory located in the Crash Survivable Memory Unit (CSMU) An additional built-in-test is initiated by pressing a green TEST pushbutton located on the front panel of the control unit (Models $151/S161, $152/S162 or $251/S261). A green TEST indicator is located on the front panel of the Model $151/S161/S152/S162 and $251/S261 Control Units to indicate successful comple- tion of the manual test. (Note: The $161-1390-01 Control Unit does not have a LED Test Indicator.) The TEST pushbutton is used to generate the 620: to 660-Hertz test tone used for unit verification. This test tone is developed on the Audio Compressor PWA and applied to each channel individually where it is processed, stored in memory, read from memory, and checked for expected frequency and amplitude. In the GACVR, a continuous Bite Status Output or Recorder Fault is indicated on pin 23, A ground at pin 23 represents ano fault, while an open indicates a fault or that a CVR is not installed. The CVR test indicator wires, pins 15 and 16 (1mA) may be omitted in installations where ARINC 557 compatibility is not needed. (VR FAULT LIGHT REAL TIME OPEN = FAULT 2 GND = No FAULT ANNUNCIATOR cvr 2— TL] PANet Pet t “ . 23 + Anwn + RELAY 4 ENERGIZE = OPEN (NO CVR FAULT) DE-ENGERIZED = GRN (CVR FAULT) Figure 7. GACVR Fault Circuit for Pin 23 23-70-04 Description and Operation Rev. 05 Page 17 Oct. 01/04AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, Crash Survivable Memory Unit The Crash Survivable Memory Unit (CSMU) is the environmentally hardened memory storage assembly of the Model FA2100. Electrical interface to the CSMU is. made by the Acquisition Processor PWA via a single 16-contact connector at con- neotor Jt. Crash and Fire Protection The Crash Survivable Memory Unit (CSMU) construction enables the Model FA2100CVR to meet or exceed the rigorous crash protection requirements of EUROCAE ED-56A, ED-112 and TSO-123a. Control Unit, Microphone & Preamplifier Equipment Refer to Aviation Recorders ED-S6A Compliant Control Unit, Preamplifier and Micro- phone CMM, ATA No. 23-70-05, Part Number 165E1747-00, for more detailed information of these ancillary recorder components. A Control Unit or Preamplifier is a required component of a CVR installation and functions as the FA2100CVR cockpit user interface; however, this is not required for GACVR recorders. Control Units contain a preamplifier for interfacing the cockpit area microphone with the CVR, and provide a means for activating the test function, by pressing a green TEST push button and observing an green TEST indicator. Bulk erasure of the FA2100CVR storage media is also accomplished by pressing the Control Unit's red ERASE push button. All Control Units contain a headset jack for verifying system operation ‘The Mode! $151/S161, Model $152/S162, and the Mode! $251/S261 Control Units are for use in FA2100CVR System installations that comply with ARINC Characteris- tic 757, TSO-C123a and EUROCAE ED-56A. The Model $151/S161, and Model $251/S261 Control Units house the Microphone Preamplifier PWA, and the TEST and Bulk ERASE switches. The $151/S251 Control Units are used with remote microphone Model S055, whereas the $161/S261 Control Units are used with the remote microphone Model S056, The Model $152/S162 contains a builtin electret condenser-type microphone, Microphone Preamplifier PWA, and TEST and Bulk ERASE switches. All three of these Control Units also contain a TEST indicator lamp and a 600-ohm HEADSET jack, with the exception of the Model $161 Control Unit P/N: $161-1390-01, which does not have a test lamp. The Model $150/S160 Preamplifiers are available for FA2100CVR System installations that do not require a Control Unit but that are reauired to comply with TSO-- C123a and EUROCAE ED-56A. However, because ARINC Characteristic 757 does 23-70-04 Description and Operation Rev. 06 Page 18 May 01/07AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, not address microphone preamplifiers, the Model $150/S160 Preamplifiers are not considered ARINC 557/757 compliant. The $150/S160 provides the same preamplifier circuit for the cockpit area microphone as the Model S151/S161, Model $152/S162, and Model $251/S261 Control Units. ‘The FA2100CVR is compatible with installations using the Model A151B and A152B Control Units; however, such installations do not comply with EUROCAE ED-S6A. ‘The Model A151B houses the Microphone Preamplifier PWA, and the TEST and Bulk ERASE switches. This Control Unit is used with an externally-mounted condenser microphone (Model AOS5B). The Model A152B contains a built-in condenser microphone, Microphone Preamplifier PWA, and TEST and Bulk ERASE switches. Both the A151B and A152B Control Units contain an analog TEST meter compatible with the FA2100CVR. Remote Microphone Module ‘The Model $055/S056 Remote Microphone Modules are available to complete a TSO-C123a and ED-S6A-compatible installation. The Model S055 Microphone is required with the $151 and $251 Control Units, and with the $150 Preamplifier Mod- ule. The Model $056 Microphone is required with the $161 and $261, and with the $160 Preamplifier Module, Ground Support Equipment Interfi The interface to the Ground Support Equipment (GSE) is via a bi-directional high speed serial link available at the front-panel GSE connector. AA facility for retrieving the stored data from the CSMU to Ground Support Equip- ment, GSE, is provided for high-speed downloading of the voice data. The GSE In- terface serves two purposes’ (1) As a connector for use with portable or bench test equipment for recorder checkout. (2) Asa connector for use in downloading data into a storage device while on the aircraft or bench. 23-70-04 Description and Operation Rev. 07 Page 19 Dec. 01/084. FA2100 CVR SPECIFICATIONS AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, Specifications for the Model FA2100CVR have been developed in close coordination with Aerospace Industry regulatory agencies. As such, the FA2100CVR meets or exceeds the requirements of technical standard order TSO-C123a, EUROCAE ED-55, EUROCAE ED-56A, and EUROCAE ED-112 A. Applicable Documents The following documents form a part of, or are referenced, within this CMM a) (2) 3) (4) 6) © @ 8) (9) (10) ARINC Characteristic 777-1 TSO-C123a EUROCAE MOPS ED-55 EUROCAE MOPS ED-56A. EUROCAE MOPS ED-112 ARINC 4044 ARINC Report 604-1 ARING Report 624 ARINC Characteristic 557 ARINC Characteristic 757 (11) RTCA DO-1606 (12) RTCA DO-178B Federal Aviation Agency Technical Standard Order TSO-C128a Techni- cal Standard Order for Cockpit Voice Recorder Systems. European Organization for Civil Aviation Electronics Minimum Operational Performance Specification for Flight Data Recorder Systems European Organization for Civil Aviation Electronics Minimum Operational Performance Specification for CVR Systems, December 1993 European Organization for Civil Aviation Electronics Minimum Operational Performance Specification for Crash Protected Airborne Re- corder Systems, March 2003, Ali Transport Equipment Cases and Racking Characteristic Guidance for Design and Use of Built-In-Test-Equipment Design Guidance for On-board Maintenance System Cockpit Voice Recorder Cockpit Voice Recorder Recorder Independent Power Supply (RIPS) Environmental Conditions and Test Procedures for Airborne Equipment Software Considerations in Airborne Systems and Equipment Certification to Level D The Model FA2100CVR meets the performance requirements of ED-56A, chapters 2, 3, 4, and 5, ED-56 chapter 7 and ED-112, chapter 2, and Part |, while conforming to the input interface required in ARINC 557/757. When the software detects a fault a CVR FAULT will be asserted immediately with no artificial delay. 23-70-04 Description and Operation Rev. 07 Page 20 Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, B, Physical Characteristics For specific physical characteristic, refer to Section 800, Fits and Clearances, C. Electrical Characteristics For specific electrical characteristics, refer to Section 800, Fits and Clearances, D. Environmental Characteristics For specific environmental characteristics, refer to Section 800, Fits and Clearances. E. Crash and Fire Protection For specific crash and fire protection specifications, refer to Section 800, Fits and Clearances. F, CSMU Torque Requirement For specific CSMU torque requirements, refer to Section 800, Fits and Clearances. INSTALLATION The information provided in this section is for general knowledge use only. For authorized detailed installation instructions, refer to the Model FA2100CVR Installation and Operation Instruction Manual, pin: 165E1846-00. The Model FA2100CVR is an environmentally hardened unit housed in an ARINC 404A, 1/2-ATR short box painted international orange. The FA2100 does not require external shock mounting for installation into the aircraft. However, the Model FA2100CVR requires mounting in an approved mount system for installation into the aircraft. FA2100CVR. Mount, Part Number 178E0919-00, is a mount used for this purpose, The FA2100CVR is fully compatible with ARINC Specification 757 and is directly interchangeable with all existing cockpit voice recorder installations. The FA2100CVR is connected to its control unit or preamplifier module by means of the aircraft wiring, Refer to Figure 8 and Figure 9 for the Standard ARINC-757 and GACVR Interface Wiring Diagrams used when installing the FA2100CVR into an aircraft. The Con- trol Unit & Microphone information can be found in CMM, ATA No, 23-70-06, pin: 165E1747-00 for ED-56A installations or the FA2100CVR Installation & Operation manval, pin: 165€1846-00. 23-70-04 Description and Operation Rev. 04 Page 21 Jan, 01/03AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, STANDARD INTERWIRING PER ARINC SPEC 757 say res =f-F = sam nege Spe Z 1 zr “0 ! x Noe sesame I z pnerenet S(t Soertarwe Pa syste rY 3 DALI 2212-87 won |. Fs sagemaneah ~ poems { it} 36. i 2 cence Fes SS 10 peor { (ait = As Present NUT *7 suse, € foron seeeo nt" 3 x 67 st = = et Tred oot + Ror to Notes for = aurea uae nnerocc ren) = For GACVR versions rater to Figure 9. Wirng forall CVA's except for 2100-1025-%X and 2100-1026-XX, are complant to ARINC 757-3 Figure 8. Interwiring Diagram, Recorder FA2100 CVR (2100-1010-00, 2100-1020-00/-02/-90/, & 2100-1025/1026-XX) 23-70-04 Description and Operation Rev. 07 Page 22 Sep. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, Notes for Figure 8: 1 10. 1 12, 13, 14, 15, 16. Recommended minimum wire size is #22: #24 is electrically permissible except for power leads, where #18 wire is desirable on long-runs (pins 2, 3, 8, & 17). Wire resistance should not exceed 1 chm for power leads and should not exceed § ohms for signal leads. All wiring should be MIL-W-22759 or MIL-C-27500. Only one power source to be wired per aircraft. If 115 Vac, 400 Hz is supplied, connection is to be made to pins 2 & 3. If 28 Vdc is supplied, connection is to be made to pin 9 Shorting pins 1 & 2 is optional. Recorder ground connection to be within 1 foot of pin 17, heavy gauge wire. Shields to be grounded at the recorder using short connections.Pin 17 is used as a +28vde return. Con- trol unit may be grounded in the cockpit to a chassis ground Jumper in aircraft connector. Without this jumper, the unit will not record or erase previously recorded information, bulk erase will not activate, and test will indicate NO-GO. Pin is not a DC return and is not grounded in the recorder. (see Note 3) ‘Twisted shielded cable. Shields to be grounded at the airframe using short connestions. Tie shields to existing single point GND use for Pin 17. (see Note 3) Using the the Stop Recording function, the grounded pin 10 terminates recording within 10 minutes. When using the RIPS Active function the CVR has a backup power source or RIPS available, pins 10, 29, 38 and 42 will be used for the RIPS Status Monitoring BITE status output: ground = no fault, open = fault or CVR not installed. ‘Audio input 3 Vrms maximum. In 2100-1010-( ) and 2100-1020-( } configurations GMT is inputted as low speed (12.5 kbps) ARINC 428 to pins 25 and 26; with the exception of 2100-1020-02 configurations (FSK option). In the -02 versions, GMT is input either as an FSK signal combined with the audio input signals on either Channel 1 or Channel 3, or as an ARINC 429 input on pins 25 and 26. This recorder has Auto-Sense and will process the GMT input type. The Control Unit & Microphone information can be found in CMM, ATA No. 23-70-05, pin: 165E1747-00 for ED-56A installations or the FA2100CVR Installation & Operation manual, pin: 165€1846-00. ‘The 205E1849-( ) and 205E3977-( ) Audio Compressor cards provide for both ARINC 429 Label150 (1 sec resolution) and 125 (0.1 min. resolution) Low Speed GMT inputs. If no Erase function is desired, ground "ERASE A” on pin 55 and leave open “ERASE C’ on pin 57. Test Indicator +/- lines (pins 15 & 16) only provide +28 Vdc, 1ma output to illuminate the Control Unit TEST lamp. (This is not sufficient to light an external annunciator lamp). Data Link and OMS input and output signals are applicable only to pin: 2100-1025-(_). Data Link wiring is in accordance with ARINC 757-4, paragraph 3.9, Pin 44 may be used to inhibit audio replay when pins 7 and 8 are not jumpered and is applicable only to pin: 2100-1025-( ). For further details , refer to ARINC 757-4, Attach- ment 6, Item 21, (see Note 4) 23-70-04 Description and Operation Rev. 07 Page 23 Dec. 01/08AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, STANDARD INTERWIRING FOR GACVR INSTALLATIONS 6. z x : conan. | EEE Seat seesen =— =e Tt pe a x ! wee ‘ Ag sero IMOMIENTARY 2, 8 ATTEN: PusH eurrorg "NO TOARMUNGIATOR PANEL <-—| FAUT <+$— 10,11 ma & mcce™ ( rater Siete § oe 3 e\ cd camer io . EN ire color of FT [os : 7 4 = eso Satie > oper sose FEES, goo ere HORE SSE 2 ae = nas os) Ey 5 fr ca ac. sure newt ven mie LoS i goed oli, * oprional Cont Panels =~" Caroma SE voccemse 2 Refer to Notes on the Following Page Figure 9, Interwiring Diagram, Recorder FA2100 GACVR (2100-10X0-50/-51) with Customer-Furnished Control Panel 23-70-04 Description and Operation Rev. 03 Page 24 Mar. 01/01AVIATION RECORDERS COMPONENT MAINTENANCE MANUAL FA2100CVR, Notes for Figure 9 1 10. " 12. Recommended minimum wire size is #22; however, wire size #24 is electrically permissible except for long-run power leads where #18 wire is recommended (pins 9 & 17). Wire resistance should not exceed 1 ohm for power leads and should not exceed 5 ohms for signal leads. All wiring should be MIL-W-22759 or MIL-C-27500. Single point ground Jumper in airoraft connector. Without this jumper, the unit will not record or erase previously recorded information, bulk erase will not activate, and test will indicate No-Go. Ground connection to be within 1 foot of pin 17. Shields to be grounded at the recorder using short wires. Pin 17 is used as a dc return. ‘Twisted shielded cable. Shields to be grounded at the airframe using short connections. Tie shields to existing single point GND use for Pin 17. (see Note 4) If the power source has battery back-up, a means for terminating recording after a crash should be included in the aircraft wiring. Grounding pin 10 terminates recording within 10 minutes. ‘Audio input 8V rms maximum, Wiring shown for fixed attenuation of 18 dB. Per FAA Action Notice A&300.56 dated Jan. 24, 1990, the wiring to Channels 1 and 8 may be transposed; that is, Channel 1 will be Pilot and Channel 3 will be Third Crew Member or PA System. If the Solid State GACVR replaces an existing tape-based GA100 Cockpit Voice Re- corder installation, the Test Lamp wire connected to pin 23 in the connector that mates with the GACVR's J1 connector must be moved to pin 44 with the return connected to pin 16. BITE status output: ground = no fault, open = fault or CVR not installed The Control Unit & Microphone information can be found in CMM, ATA No. 23-70-05, pin: 165E1747-00 for ED-56A installations or the FA2100GACVR Instal- lation & Operation manual, pin: 165E1848-00. 23-70-04 Description and Operation Rev. 04 Page 25 Jan, 01/03

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