Documentos de Académico
Documentos de Profesional
Documentos de Cultura
1 and
2
Figure 2.2.2 g (a, b) MOS module damaged by electrostatic discharge.
(Source: 3M Deutschland GmbH, Neuss)
Figure 2.2.2 g (a)
Figure 2.2.2 g (b)
20 Overvoltage protection of low voltage systems
Figure 2.2.2 h Automatic feeding
Figure 2.2.2 i Ventilator in an intensive animal breeding building
Damage due to lightning and surges 21
corresponding residual current circuit breaker, the chickens will suocate
within 20 minutes.
In 1987 a defect was to occur in the 20kV cable network of the town
Neumarkt while several switching operations were made. This gave rise
to switching surges in the 220/380V system, leading to ashover with
damaging arcs in the reactive-current compensation system of the local
abattoir (Figures 2.2.2 j).
There were several instances of damage of up to 70000DM each in a
combined building services and access control system with about 300
interconnected individual components. In the parts of the building
aected, the automatic access control only functioned after several days
of repair. In each of these cases the reason was a surge incoupling into
external components, like code card scanners, due to lightning. All
external components of the control system are connected to a central
computer by station computers and bus connections. The printed boards
of the station computers and bus couplers were thus damaged by the
incoupling of the surges (Figures 2.2.2 k, a and b).
A loss of about 100000DM occurred as surges damaged the printed
boards of a printing press (Figure 2.2.2 l, a), (Figure 2.2.2 l, b). For
this production phase this was the only machine available (maximum
capacity machine). A longer standstill of production, due to some dif-
culties in obtaining spare parts for this machine, caused problems in
delivery and a great loss of income. The reason for the defective machine
Figure 2.2.2 j (a, b) Reactive current compensation system in a slaughter house
damaged due to switching surges, Neumarkt, 1987
Figure 2.2.2 j (a)
Figure 2.2.2 j (b)
22 Overvoltage protection of low voltage systems
was a cable fault in the 20kV power supply system, causing surges in the
low-voltage system.
Sources
HASSE, P., and PRADE, G.: Das Auslseverhalten von FI-Schutzschaltern
bei Gewittern. de/der elektromeister + deutsches elektrohandwerk, 4
(1980), pp. 203207
Figure 2.2.2 k (a) and (b) Surge damage in a building services control system
Figure 2.2.2 k (a) Figure 2.2.2 k (b)
Damaged interface card Damaged bus coupler
Figure 2.2.2 l (a) Surge damage at a printing press
Damage due to lightning and surges 23
GUGENBAUER, A.: BlitzeFeuerzauber der Natur. die sterreichische
feuerwehr (1983) H. 7
HASSE, P.: berspannungsschutz von Niederspannungsanlagen Einsatz
elektronischer Gerte auch bei direkten Blitzeinschlgen. 3. aktualisierte
Auage (Verlag TV Rheinland, Kln, 1993)
DAUSEND, A.: berspannungsschutz als Teil des betrieblichen Risk-
Managements Teil II: Schadenflle aus der Praxis. In: HASSE, P. (Ed.): 5.
Forum fr Versicherer Blitz- und berspannungsschutz Massnahmen der
EMV (Dehn + Shne, Neumarkt, 1994)
2.2.3 Damage to power supply systems
The public is alarmed sometimes by reports of lightning strikes to power
supply systems or even nuclear power stations. In 1983 lightning struck
the 110/20kV transformer substation of the town Neumarkt (Figures
2.2.3 a and b). There was considerable damage to the switching station
and a failure of the 220V direct voltage control. The 20kV surge arresters
were already damaged by the initial partial lightning strikes (Figure 2.2.3
c) and, thus, the subsequent lightning strikes could no longer be dis-
charged. Sparkover arcs occurred in one switchbay (Figure 2.2.3 d) which
ran along the bus bar and damaged other switchbays. Further short-
circuit arcs were generated on the 20kV overhead lines. Heavy conductor
rope vibrations made the ropes glow and tear. To add further to the
problems, the supplying 110kV transformer exploded during this thun-
derstorm (Figure 2.2.3 e) with the consequence that the whole town of
Neumarkt (about 30000 inhabitants) lost power for about six hours.
Figure 2.2.2.l (b) Damaged module of the printing press control
24 Overvoltage protection of low voltage systems
Figure 2.2.3 a Transformer substation 110/20kV, OBAG, Neumarkt
Figure 2.2.3 b Site plan of the transformer substation 110/20kV, OBAG,
Neumarkt
Damage due to lightning and surges 25
Figure 2.2.3 c Surge arresters destroyed by lightning strike
Figure 2.2.3 d Damage in 20kV switching bays due to lightning surge
26 Overvoltage protection of low voltage systems
Sources
DER SPIEGEL: Blitz im Atommeiler (1983) No. 36, p. 15
NEUMARKTER TAGBLATT: Kurzschluss in Kernkraftwerk (22 May 1985)
2.2.4 Damage to a house
Lightning strikes into unearthed aerials of houses (without lightning pro-
tection systems), such as the family house in Figure 2.2.4 a, occur fre-
quently. Figures 2.2.4 b to h show the damage caused by lightning current
Figure 2.2.3 e Exploded 110kV transformer due to lightning strike, Neumarkt, 1983
Damage due to lightning and surges 27
on its path of sparkovers and punctures through the electrical wiring of
the house. The lightning current ows over the aerial standpipe (Figure
2.2.4 b), feeding partial lightning currents into the power system, aerial
line, telephone line and water pipe. So, usually, all connected electrical
appliances and the telephone system will be damaged. In the case men-
tioned, the fuel oil pipe was also damaged, and oil leaked into the cellar.
In a circle of radius more than 1km, telephone systems failed due to this
lightning strike; the trac-light systems of the town were also disturbed
and RC circuit breakers were tripped within a radius of about 3km.
Figure 2.2.4 a Site plan of a house damaged by lightning, Neumarkt, 1986
Figure 2.2.4 b Damage near the antenna-pole in the loft, Neumarkt, 1986
28 Overvoltage protection of low voltage systems
In 1994, during a thunderstorm burst, the radio aerial of a central taxi
station in Neumarkt was struck by lightning (Figure 2.2.4 i). The whole
radio system was destroyed (Figure 2.2.4 j). The electrical cables and
socket outlets were torn out of the walls and the entire electrical equip-
ment (TV and household appliances) was damaged so heavily that it
could no longer be used.
Figure 2.2.4 d Antenna line damaged by lightning strike
(a) Neumarkt 1986 (b) Similar case
Figure 2.2.4 c Punctures to concealed cables due to lightning strike
(a) Neumarkt 1986 (b) Similar case
Damage due to lightning and surges 29
Figure 2.2.4 e Distribution cabinets damaged by lightning strike
(b) Similar case (c) Similar case
(a) Neumarkt 1986
30 Overvoltage protection of low voltage systems
Figure 2.2.4 f Boiler damaged by lightning
strike, Neumarkt, 1986
Figure 2.2.4 h Puncture from the
power line to the metal oil pipe due to
lightning strike, Neumarkt, 1986
Figure 2.2.4 i (a, b) Lightning strike to the Lutter taxi central oce, Neumarkt,
1994
Figure 2.2.4 g Telephone
system damaged by lightning
strike, Neumarkt, 1986
Figure 2.2.4 i (a)
Figure 2.2.4 i (b)
Damage due to lightning and surges 31
A pressure wave smashed windows and window frames. Tiles were torn
o the wall and there were cracks in the ceilings and the walls. Socket
outlets were torn out of the wall (Figure 2.2.4 k). Partial lightning cur-
rents were conducted along the telephone system and the power supply
system, thus causing other damage in the neighbourhood (Figure 2.2.4 l).
In the vicinity and wider surroundings this lightning strike caused
considerably more damage than listed here. In the oce of the District
President, the district hospital, the inferior court, the municipal works
and the abattoir, as well as in industrial and commercial enterprises, the
computer systems and telephones were damaged. In the district hospital,
a church, an elementary school and a museum, the safety and re alarm
systems were damaged (Table 2.2.4 a). In Figure 2.2.4 m, circles are
drawn, at a separation of 1km, around the lightning striking point
(marked by an arrow). The locations of the damage are marked by
bullets. Damage occurred, even at a distance of 3km from the point of
strike, for example, in the trac-light system at the southern perimeter
road of the town. The Neumarkter Nachrichten duly reported on the
damage caused to telephone and cable television connections in 40
households and numerous individual TV sets.
Repeatedly, there are extended disturbances in telecommunication
sectors due to solitary lightning strikes. The Hamburger Abendblatt of
12 July 1995 reported on a thunderstorm two days previously when
25000 Telecom customers in the suburbs of Hamburg were concerned
by failures of cable TV. Some 50 microchip ampliers had to be repaired
in Pinneberg, Wedel, Quickborn and Norderstedt. Underground cables
damaged by lightning currents reveal high interference energies.
Figure 2.2.4 j Damaged radio system Figure 2.2.4 k Damaged
electrical lines
32 Overvoltage protection of low voltage systems
The reason for the above examples of damage is that electrical light-
ning interferences are conducted through power and data lines from the
point of strike over distances of several kilometres directly to the inputs
of electronic systems and equipment (Figures 2.1 c and 2.2.4 n). Tele-
phone systems, for example, are used in data processing and alarm
systems, making them susceptible.
Sources
NEUMARKTER NACHRICHTEN: Blitzschlag zerfetzte Leitungen und hob
den Dachstuhl (23 Aug.1986)
NEUMARKTER NACHRICHTEN: Unheil mit einzigem Blitzschlag (3 May
1994)
HAMBURGER ABENDBLATT: Kabelfernsehen: Vom Blitz getroffen No. 160
(12 July 1995)
Figure 2.2.4 l Lightning damage (at Telekom systems) in the surroundings of
the point of strike
Damage due to lightning and surges 33
Table 2.2.4 a Consequences of a lightning strike to the Lutter Taxi Company
Neumarkt, 1994
34 Overvoltage protection of low voltage systems
Table 2.2.4 a continued
Figure 2.2.4 m Lightning damage in a radius of 3km around the point of strike
Damage due to lightning and surges 35
2.2.5 Damage to aircraft and airports
The following report from the Klnischen Rundschau of 12 November,
1987, for example, describes the damage due to a lightning strike to an
airliner:
Immediately after take-o, the Boeing 747 ying to Newark (New Jersey)
entered a thunderstorm zone. Within a few minutes, four lightning discharges
struck the plane with 225 passengers and 18 crew members on board. Autopilot,
weather radar and the radio connection to the tower were knocked out. Also the
manual control of the elevator was damaged so strongly that the pilot and
copilot had to use their whole strength to keep the Jumbo ying. A British
Airways jet ying in the same space followed the distress call of the struck
Boeing and piloted it on the correct glide path to the emergency landing. After
touchdown, Captain Richards a former Phantom ghter pilot and Vietnam
veteran stated that the braking thrust reversal of the four engines had also
failed. Only the landing gear brakes still worked. The plane was brought to a
standstill a few metres before the end of the runway. Later, in the Continental
repair hangar, more than a hundred instances of re damage to the shell
and wings of the Jumbo were counted. Parts of the tail n were missing. Chief
pilot Fred Abbott told: I never saw a plane that was damaged so heavily by
lightning.
There are reports from the Public Information section of the German
Federal Ministry of Defence in January 1986 of an electrostatic accident
involving a rocket:
The re accident with a Pershing II motor stage happened on 11 January 1985
on the Waldheide near Heilbronn. During this accident, three members of the
US Army were killed, nine were injured. The accident investigation was nished
by the American investigation committee in December 1985. It conrms the
Figure 2.2.4 n Dangerous surges in neighbouring buildings
36 Overvoltage protection of low voltage systems
Figure 2.2.5 a Newspaper reports concerning lightning strikes to planes, the
control tower of the Frankfort/Main airport, the Changi airport
(Singapore) and the Dsseldorf airport
Damage due to lightning and surges 37
statement of the rst accident report of 15 April 1985, that a discharge of static
electricity was the reason for the accident . . . [The results are then elaborated]
From the evidence supplied, the report of 15 April 1985 concludes that a dis-
charge of static electricity caused a spark discharge in the propelling charge of
the motor stage, which was the cause for the re accident.
On 14 November 1964 the space ship Apollo 12 and then the Saturn V
rocket were struck by lightning 36 seconds after lift-o from Cape Canav-
eral. The space ship was about 2000m above ground when a lightning
strike between the rocket and the launching platform on the ground was
noticed. The crew registered disturbances of the energy supply, a number
of other electrical disturbances and the response of some safety switches.
On 26 March 1987, a 78 million dollar Atlas Centaur rocket went out
of control 51 seconds after its launch from Cape Canaveral and had to be
destroyed over the Atlantic together with its freight, an 83 million dollar
Pentagon satellite. The reason for the loss of control was a lightning
strike to the nose of the rocket. A piece of breglass from the wreck
revealed a carbonized hole, having a diameter of about 5 cm, which was
very similar to the holes registered after lightning strikes to airplanes.
Owing to the strike, the main computer gave false commands to the
driving engines so that the rockets trajectory failed and it had to be
destroyed.
A lightning strike tripped the ignition mechanisms of three small
research rockets on 10 June 1987 which were ready for launch at the
NASA base on Wallops island, oshore Virginia. On board the rockets
were measuring devices for thunderstorm research. The rockets had a
common earthing system. According to eyewitness reports, they lifted
o simultaneously as lightning struck. After a short ight, they fell into
the Atlantic without causing any damage.
Newpaper reports about lightning strikes to passenger planes and con-
trol towers at airports (Figure 2.2.5 a) show that the hazard can extend
beyond the immediate system that is damaged.
Sources
DOLOMITEN: Blitzeinschlge in Flugzeuge No. 230 (23 Oct. 1993)
SONNTAG AKTUELL, STUTTGART: Ein Blitz zerschlug die Radarnase des
Airbus Passagiere wohlauf (3 Oct. 1993)
BLITZSCHLAG IN CHANGI AIRPORT/SINGAPUR (summer 1995)
2.2.6 Damage to wind power stations
The lightning protection of wind power stations is of current and future
importance in Britain, Germany and other European countries. Light-
ning damage, especially to rotor blades (Figure 2.2.6 a), greatly exceeds
38 Overvoltage protection of low voltage systems
what is expected, both in frequency and height. Cases are known where
insurance companies see no possibility of further insurance after a single
lightning strike, that is, until the operator or the producer provides an
adequate lightning protection system (Figure 2.2.6 b).
2.2.7 Catastrophic damage
At the 21st International Conference on Lightning Protection (ICLP),
S. Lundquist described an especially intense lightning storm in Skane,
Southern Sweden, on 1 July 1988. The re brigade in the town of Lund
recorded 1400 alarms. There was a breakdown of the telephone exchange
and the mobile police radio was damaged. As an example of many
similar life-endangering cases, the situation in the municipal hospital was
described. As the 130kV system failed due to the lightning strike, the
hospital was deprived of power for 80 minutes. The lights went out,
elevators stopped and the appliances in the intensive care unit could not
work. The emergency power generator refused to start because the con-
trol computer was damaged; because of the failure of the telephone and
the central re alarm, the technical sta could not be called. When they
had managed to start the emergency power generator by hand after half
an hour, it failed shortly afterwards due to overheating as the ventilator
was supplied by the unfused system. There was serious damage also to
the low-voltage mains distribution, the control room and the computer
terminals. This episode was particularly horrendous.
The consequences of lightning strikes into tall or extended buildings
become apparent from events reported from all over the world. Light-
ning strikes into large-scale buildings, such as oce buildings and
department stores, cause current failures resulting in: stoppage of full
elevators, breakdown of the lighting, tripping of sprinkler systems,
ooding of rooms by protective gas, blocking of electronically secured
Figure 2.2.6 a Lightning damage to the rotor blade of a wind power generator
Damage due to lightning and surges 39
doors and garage doors, failure of air-conditioning systems as well as
breakdown of the telephone network (Figure 2.2.7 a) and the control
systems. Failures of this kind can lead to life-endangering situations and,
not least, panic.
What characterizes disturbances and failures due to a lightning strike
in a building is that safety-relevant systems may be involved at the same
time, as well as the infrastructure over a wide area that may also be dis-
turbed. During a thunderstorm with spatial and temporal distribution
of lightning, vast damage to vital infrastructure is possible. Catastrophic
events, as described by some examples, should not be tolerated. There-
fore, precautions must be taken to avoid personal danger. Safety must be
Figure 2.2.6 b Report from the Stuttgarter Zeitung, 25 March 1995
40 Overvoltage protection of low voltage systems
guaranteed for the power and information technology systems that are
absolutely necessary for vital infrastructure in special situations. These
include: airports, public transport, trac guide and signal systems,
hospitals, power stations, above all nuclear power stations and switching
plants, high-power transmitters, signal and alarm systems for civil pro-
tection, meeting places, schools, kindergardens and mass sports facilities,
oce and computing centres, buildings with extended safety systems,
systems for large-scale supervision of pollutants (including radioactivity)
in the air, water and ground, control and alarm systems for defence
purposes, telephone exchanges and satellite and relay stations.
Sources
LUNDQUIST St.: Effects on the society of an intense lightning storm,
Tagungsband 21. Internationale Blitzschutzkonferenz (ICLP), Berlin (2225
Sept. 1992)
THRINGER ALLGEMEINE: Ein Blitz legte Telefone tot (29 June 1994)
HASSE, P., and WIESINGER, J.: Can you avoid disasters caused by light-
ning? DEHN Publication No. SD 261E, reprint from etz, 1993, 2, pp. 154156
Figure 2.2.7 a Lightning strike causes collapse of the telephone network
(Source: Thringer Allgemeine, 29 June 1994)
Damage due to lightning and surges 41
Chapter 3
Origin and eect of surges
Electromagnetic compatibility (EMC) engineering usually proceeds from
an interference model consisting of a source of interference (trans-
mitter), a coupling mechanism (path) and a potentially susceptible
equipment (receiver) (Figure 3 a).
Electrical systems with electronic devices as potentially susceptible
equipment are endangered by conducted interferences and interfering
radiation (Figure 3 b) from the following six sources of interference:
(i) Direct and close-up lightning discharges
Lightning electromagnetic impulse (LEMP): predominantly conducted
interference such as lightning currents and partial lightning currents,
potential increase of the struck system as well as interfering radiation.
(ii) Power technical switching operations
Switching electromagnetic impulse (SEMP): predominantly conducted
interference as well as magnetic interfering radiation.
(iii) Power technical system perturbation
Predominantly conducted interference with voltage distortions.
(iv) Electrostatic discharges
(ESD): predominantly conducted interference by spark discharge.
(v) Low and high frequency transmitters
Resulting in continuous interfering radiation.
Figure 3 a Interference model
(vi) Nuclear explosions
Nuclear electromagnetic impulse (NEMP): with a resulting impulse-shaped
interfering radiation.
The coupling between the source of interference and potentially suscep-
tible equipment can be realized by either conduction and/or radiation
(electric eld, magnetic eld or electromagnetic eld). The coupling path
can be described in the equivalent circuit diagram by combinations
of resistances and/or capacitances and/or inductances.
Potentially susceptible equipment includes telecommunications engin-
eering systems (i.e. electrical systems with electronic equipment and facili-
ties). In lightning protection engineering, structural facilities, such as
meeting places and areas with re and explosion hazards, are considered
to contain potentially susceptible equipment in the sense of EMC. Such
potentially susceptible equipment is found in (i) commercial areas (e.g.,
industry, trade, commerce, agriculture, banks and insurance buildings),
(ii) public areas (e.g., hospitals, meeting places, air trac control facili-
ties, museums, churches and sports facilities), and (iii) private areas.
In the following Sections, lightning discharges and switching opera-
tions as sources of interference are described according to their priority.
Sources
DIN EN 61000 series. Electromagnetic compatibility (EMC).
Figure 3 b Electronic system endangered by radiation and conducted
interference
44 Overvoltage protection of low voltage systems
3.1 Atmospheric overvoltages
Lightning, as a source of interference, aects buildings and indoor elec-
trical equipment and systems.
Surges of atmospheric origin (Figure 3.1 a) are basically due to either a
direct-/close-up strike or a remote strike. In the case of a direct strike
(Figure 3.1 a, case
E
= R
st
This voltage drop
E
, however, is not dangerous for the protected system,
if the lightning protection equipotential bonding has been installed
eectively. National as well as international lightning protection stand-
ards presently call for a comprehensive lightning protection equipoten-
Table 3.1.1 b Equivalent earthing resistances Z and Z
1
depending on the earth
resistivity
48 Overvoltage protection of low voltage systems
tial bonding, where all lines (incoming or outgoing) are connected dir-
ectly or by spark gaps or surge protective devices to the earthing system.
In the event of a lightning strike, the potential of the whole system will
rise by
E
, but, within the system, there will be no dangerous dierences.
3.1.1.2 Induced voltages in metal loops
The maximum rate of lightning current rise, i/t, eective during the
period t, determines the peak values of electromagnetically induced
voltages in all open or closed installation loops which are in the vicinity
of conductors carrying lightning current.
The magnetically induced square-wave voltage, U, in a metal loop
during a period of t is given by (Figure 3.1.1.2 a):
U = M
i
t
i
t
where U is in kV, M
1
is the mutual inductance of the loop in H and i/
t the current change in the lightning current conducting line in kA/s.
M
1
depends on the side length a of the loop and the cross section q of
the lightning current conducting line. This can be taken from Figure
3.1.1.2 b. According to the requirements, i/t = I/T
1
can be taken from
Table 3.1.1 a (Figure 3.1.1.2 c).
For a square loop, formed by an installation line which is insulated
from an innitely wide lightning current conducting line, the following is
applicable for the square-wave voltage:
U = M
2
i
t
where U is in kV, M
2
is the mutual inductance of the loop in H and i/
t the current change in the lightning current conducting line in kA/s.
M
2
depends on the side length of the loop a and the distance s between
the loop and the lightning current conducting line. This can be taken
from Figure 3.1.1.2 d. i/t = I/T
1
is taken from Table 3.1.1 a, according
to the requirements (Figure 3.1.1.2 e).
Apart from the induced eects in wide loops, which are due to installa-
tion congurations, the induced eects in very small elongated loops
formed by parallel wires of unshielded, layer-wise stranded, cables in the
surroundings of lightning current conducting lines are also of interest.
Induced voltages arising between the wires are called transverse volt-
Figure 3.1.1.2 a Induced square-wave voltages in loops by the rate of rise i/t
of the lightning current
50 Overvoltage protection of low voltage systems
ages. They can be harmful especially to electronic equipment. For a
small elongated loop formed by the wires of an installation line and run
in parallel to an innitely wide lightning current conducting line, the
following is applicable for the square-wave voltage:
U = M
3
l
i
t
where U is in V, M
3
is the wire length-related mutual inductance of the
loop in nH/m, l is the length of the installation line in m and i/t the
current change in the lightning current conducting line in kA/s. M
3
depends on the distance of the wires b, and on the distance s between the
installation line and the lightning current conducting line. This can be
Figure 3.1.1.2 b Mutual inductance M
1
to calculate the square-wave voltages in
square loops, formed by lightning current-carrying conductor
and installation line
Figure 3.1.1.2 c Example
Origin and eect of surges 51
taken from Figure 3.1.1 2 f. i/t = I/T
1
is to be taken from Table 3.1.1 a,
according to the requirements (Figure 3.1.1.2 g).
For a small elongated loop, formed by the wires of an installation line
and run in a distance vertically to an innitely wide lightning current
conducting line, the square-wave voltage is given by:
U = M
4
b
i
t
where U is in V, M
4
is the wire-distance-related mutual inductance of
the loop in nH/mm, b is the wire distance in mm and i/t the current
change in the lightning current conducting line in kA/s. M
4
depends on
the line length l and the distance s between the installation line and the
lightning current conducting line. This can be taken from Figure 3.1.1. 2
h. i/t = I/T
1
is to be taken from Table 3.1.1 a, according to the
requirements (Figure 3.1.1.2 i).
In contrast to the high voltage values in the case of wide loops, there
are only induced voltages up to about 100V in small, elongated loops.
But, keep in mind that these are transverse voltages on information
technology lines, which are operated by nominal voltages in the range
110V and which are connected to surge-sensitive electronic equipment.
In the case of lines with twisted wires and especially in the case of
electromagnetically shielded lines, the induced square-wave voltages will
be very much reduced compared to the values calculated according to
the above equations and the transverse voltage values are usually not
dangerous.
Figure 3.1.1.2 d Mutual inductance M
2
to calculate the square-wave voltages in
square loops, formed by installation line (an equipotential
bonding line, between the loop and the lightning current-
carrying conductor, does not have any inuence on M
2
).
52 Overvoltage protection of low voltage systems
Figure 3.1.1.2 e Example
Figure 3.1.1.2 f Mutual inductance M
3
to calculate the square-wave voltages in
two-wire lines (an equipotential bonding line, between the loop
and the lightning current-carrying conductor, does not have any
inuence on M
3
).
Figure 3.1.1.2 g Example
Origin and eect of surges 53
If a metal loop is short-circuited or its insulating distance punctured
due to the induced square-wave voltage U, an induced current i
i
ows in
the loop for which the following equation is applicable:
di
i
dt
+
1
i
i
=
M
L
di
dt
with =
L
R
where t is the time in s, is the time constant of the loop in s, R is the
ohmic resistance of the loop in , L is the self-inductance of the loop in
Figure 3.1.1.2 h Mutual inductance M
4
to calculate the square-wave voltages in
two-wire lines (an equipotential bonding line, between the loop
and the lightning current-carrying conductor, does not have any
inuence on M
4
).
Figure 3.1.1.2 i Example
54 Overvoltage protection of low voltage systems
H, M is the mutual inductance of the loop in H and i the lightning
current in the lightning current conducting line in A.
Formulas and examples to calculate the self-inductance L are indi-
cated in the Handbuch fr Blitzschutz und Erdung.
In the vicinity of the lightning channel or the lightning current
conducting lines, rapidly changing magnetic elds will arise due to the
extreme rate of increase of the lightning current. Surges of up to
100000V are generated by these elds within the building in wide induc-
tion loops formed by the eects of installation lines, such as power and
information technology lines, water and gas pipings.
Figure 3.1.1.2 j, for example, shows a computer connected to the power
and the data system. The data cable is duly connected to the equipoten-
tial bonding bar after entering the building; then the cable goes through
the data socket outlet into the computer. The power cable is also con-
nected to the equipotential bonding bar by lightning current arresters
and supplies the computer through the power socket outlet. As the power
and the data cable are independently installed lines, they can form an
induction loop including a surface of 100m
2
. The open ends of this loop
are in the computer; here the surge, magnetically induced into the loop,
becomes eective. Not only in the case of direct lightning strikes, but also
in the case of strikes in closer proximity, surges of such intensity can be
induced into the loop, causing punctures in the equipment or sometimes
even re.
The computer must be protected from these lightning surges on the
scene, meaning at the equipment itself or directly at its power and data
socket outlets (Section 5.8.2.3).
Figure 3.1.1.2 j Electronic equipment endangered by induced lightning
overvoltages
Origin and eect of surges 55
Sources
HASSE, P., and WIESINGER, J.: Handbuch fr Blitzschutz und Erdung
(Paum Verlag Mnchen; VDE Verlag, Berlin; 4th edn, 1993)
3.1.2 Remote strikes
In the case of remote strikes, travelling surges either propagate along the
lines (
2a and
2c in Figure 3.1 a)
in the vicinity of the protected systems, thereby generating electro-
magnetic elds which aect the system.
In particular, damage due to surges of atmospheric origin in the
1990s has shown that electronic installations, up to a distance of about
2km from the lightning point of strike, are susceptible to induced or
conducted surges and surge currents (Section 2.1). This wide area of
danger is due to the increasing sensitivity of high-technology equipment
to cables extending beyond the building and the growth in the use of
sensitive networks.
The maximum permissible length of data transmission lines connect-
ing equipment has increased dramatically with advances in technol-
ogy. For example, the interface V.24/V.28 (which was introduced during
the advent of electronic data processing techniques) species the elec-
trical characteristics of line drivers permitting a direct bonding up to
about 15m cable length. Today, however, there are line drivers and inter-
faces available on the market which allow a direct bonding over twisted
twin-core cables up to a length of about 1000m!
When lightning partial currents ow in cables they generate longi-
tudinal and transverse voltages (Figure 3.1.2 a).The longitudinal voltage
Figure 3.1.2 a Surges in a cable
56 Overvoltage protection of low voltage systems
u
l
generated between the wire and the metal cable shield creates stress
on the insulation of the connected device between its input terminals and
the earthed enclosure. The transverse voltage u
q
is established between
the wires and this exerts pressure on the input circuit of the connected
device. If the lightning partial current
2
is known, the longitudinal
voltage
l
can be calculated from the cable coupling resistance R
k
(Table
3.1.2 a).
3.1.3 Coupling of surge currents on signal lines
The following examples will demonstrate how surge currents can be
coupled ohmically, inductively and capacitively onto the signal lines of
extended systems. Consider the arrangement with device 1 in building 1
and device 2 in building 2. The devices are interconnected by a signal line.
Furthermore, we will assume that both devices are connected to the
Table 3.1.2 a Coupling resistances at lightning currents
Origin and eect of surges 57
respective equipotential bonding bar (PAS) in the buildings by means of
protective conductors PE.
3.1.3.1 Ohmic coupling
In Figure 3.1.3.1 a lightning strikes building 1, causing a potential dier-
ence of some 100kV at the ohmic earth resistance R
A1
. A voltage of this
magnitude is sucient to sparkover the insulation distance in devices 1
and 2 so that an ohmically cross-coupled surge current can ow from
PAS 1, through device 1, along the signal line, through device 2, PAS 2
and R
A2
. The value of this surge current (it can have a peak value of
several kA) depends on the relative values of the ohmic resistances R
A1
and R
A2
.
3.1.3.2 Inductive coupling
As already shown, voltages are induced in metal loops by the inductive
elds of the lightning channel or the lightning current conducting lines.
Figure 3.1.3.2 a shows the two wire signal line between devices 1 and 2,
forming an induction loop. A transverse voltage of several kV will be
induced in this loop if lightning strikes building 1, giving rise to an in-
coupled current of up to several kA. These voltages and currents stress
the components at the inputs or outputs of the equipment.
Figure 3.1.3.2 b shows another possible example of inductive coupling.
The induction loop is formed by the signal line and the earth. If lightning
strikes building 1, a high voltage (some 10kV) will be induced in this loop
leading to a sparkover of insulation distances in devices 1 and 2 and to an
incoupled current of several kA.
Figure 3.1.3.1 a Ohmic coupling
58 Overvoltage protection of low voltage systems
3.1.3.3 Capacitive coupling
If lightning strikes the ground or a lightning conductor, the lightning
channel or lightning conductor will be raised to a high voltage (some
100kV) compared to the surroundings because of the potential dier-
ence at the earth electrode resistance R
A
.
The signal line between device 1 and device 2 in Figure 3.1.3.3 a
is capacitively coupled with such a lightning channel or lightning
Figure 3.1.3.2 a Inductive coupling: Induction loop between the wires of the
signal line
Figure 3.1.3.2 b Inductive coupling: Induction loop between signal line and
earth
Origin and eect of surges 59
conductor. The coupling capacities are charged and cause an injected
current (some 10A) which ows to the ground over the insulation dis-
tances in devices 1 and 2.
3.1.4 Magnitude of atmospheric overvoltages
Remote strikes initially cause surges of some 10kV. The generated cur-
rents are relatively low in value. Direct strikes, however, give rise to
lightning currents of far greater and more severe magnitude: currents of
200kA (protection level I) and voltage peaks of several 100kV can occur.
Low-voltage installations can usually only withstand impulse break-
down voltages of several kV and therefore are susceptible to damage, or
even destruction, by the tens of kV produced by remote strikes or 100kV
produced by direct strikes (Table 3.1.4 a). The withstand voltage of some
electronic devices can be as low as 10V. Hence, the values of voltages
occurring due to atmospheric discharges can be 100 to 10000 times
higher than the voltages that can be carried non-destructively by low-
voltage systems containing electronic equipment.
Therefore, these high values of overvoltages must be reduced to values
which are clearly below the permitted impulse breakdown/sparkover
voltages by means of protective measures or surge protective devices. To
guarantee protection, even in the event of direct lightning strikes, the
surge protective devices employed must also be able to discharge high
partial lightning currents non-destructively.
Figure 3.1.3.3 a Capacitive coupling
60 Overvoltage protection of low voltage systems
Sources
HASSE, P., and WIESINGER, J.: Handbuch fr Blitzschutz und Erdung
(Paum Verlag, Mnchen; VDE Verlag, Berlin; 4th edn, 1993)
HASSE, P.: berspannungsschutz von Niederspannungsanlagen Einsatz
elektronischer Gerte auch bei direkten Blitzeinschlgen, (Verlag TV
Rheinland, Kln, 3 aktualisierte Auage 1993)
HASSE, P., and WIESINGER, J.: EMV Blitz-Schutzzonen-Konzept (Paum
Verlag, Mnchen; VDE Verlag, Berlin-Offenbach, 1994)
3.2 Switching overvoltages
Switching overvoltages in power plants can also aect low-voltage sys-
tems and secondary engineering systems, especially due to capacitive
coupling. In certain cases, these values can exceed 15kV. Examples of the
cause of these switching overvoltages are as follows:
(a) Disconnection of an open-circuit power line (or capacitors) (Figure
3.2 a). When the switch opens, the instantaneous value of the supply
voltage on the line results in a high potential dierence between the
system and the disconnected line. The potential dierence, which is
established in only a few milliseconds, can cause a ashback between
the switch contacts that are yet to close. The line voltage then
balances at a level equal to the instantaneous value of the supply
Table 3.1.4 a Impulse ashover voltages/impulse breakdown voltages
(1.2/50s) in electrical systems and equipment up to 1000V
Origin and eect of surges 61
voltage and the arc between the switch contacts is quenched. This
process can occur several times. The switching overvoltage generated
by the equalization of the appropriate instantaneous value of the
supply voltage has the characteristic of a damped oscillation with a
frequency of several 100kHz. The initial amplitude of these switch-
ing surges always corresponds to the potential dierence between the
switch contacts at the moment of the ashback and this amplitude
can be a multiple of the nominal supply voltage.
(b) Disconnection of an open-circuit transformer. If an open-circuit
transformer is disconnected from the network, its self-capacitance is
loaded by the energy of the magnetic eld. The inductivecapacitve
circuit now oscillates until all of the energy in the ohmic resistance
of the circuit is converted into heat. The resulting switching over-
voltages can reach amplitudes of several times the value of the nom-
inal supply voltage.
(c) Earth fault in the oating (earth-free) network. If an earth fault
occurs at the outer conductor of a oating network, then the poten-
tial of the complete conductor system will be altered by the value of
the voltage of the aected conductor with respect to earth. If the
earth fault arc interrupts, the eect is similar to that of an open-
circuit conductor or capacitor being disconnected: switching over-
voltages will develop with damped oscillations.
In addition to switching overvoltages from power plants of this nature,
which capacitively inuence low-voltage systems, rapid variations in cur-
rent can also generate surges in low-voltage systems by inductive coup-
ling. Such sudden current variations can be due to either the connection
or disconnection of a heavy load, or a short circuit, an earth fault or
double earth fault.
Switching overvoltages can also be generated within the low-voltage
systems themselves due to the following:
radius of the rolling sphere, protective angle, mesh size (Table 4.1.1 b)
factor k
i
to determine the safety distance between the lightning pro-
tection system and metal installations/electrical and information
technology equipment
inspection intervals.
4.1.2 External and internal lightning protection, DIN VDE 0185
Part 1, DIN V ENV 61024-1 (VDE V 0185 Part 100)
DIN V ENV 61024-1 (VDE V 0185 Part 100) as well as DIN VDE 0185
Part 1 essentially deal with (Figure 4.1.2 a): air termination system, down
conductor system, earthing system, lightning protection equipotential
bonding, and safety clearances (at proximity points).
Table 4.1.1 b Assignment of angle of protection, rolling sphere radius and mesh
size to the protection levels
Table 4.1.1 c Assignment of the lightning current parameters to the protection
levels
78 Overvoltage protection of low voltage systems
The lightning protection system consists of both external and internal
lightning protection. External lightning protection consists of the air
termination system, the down conductor system and the earthing system.
Internal lightning protection includes all additional measures to avoid
electromagnetic interference due to lightning current in the protected
volume.
Lightning protection equipotential bonding is that part of the internal
lightning protection which reduces the potential dierences caused by light-
ning current. Lightning protection equipotential bonding is realized by
bonding the conductors of the external lightning protection system with the
metal frame of the structure, with the metal installations, with the external
conductive parts, and with the power and information technology equipment
in the volume to protect.
Bonding measures include: equipotential bonding lines, if the con-
tinuous electric conductivity is not achieved by the natural connections;
and arresters, if direct connections with the equipotential bonding lines
are not allowed (Figure 4.1.2 b).
Lightning protection equipotential bonding must be carried out in
accordance with DIN V ENV 61024-1.
4.1.3 Concept of lightning protection zones, DIN VDE 0185-103
(VDE 0185 Part 103)
Since September 1997 the international standard IEC 61312-1 Pro-
tection against lightning electromagnetic impulse Part 1: General
principles is also valid in Germany as DIN VDE 0185-103 (VDE 0185
Figure 4.1.2 a External and Internal Lightning Protection according to IEC
61024-1/ENV 61024-1
Protective measures, standards 79
Part 103): 1997-09 Schutz gegen elektromagnetischen Blitzimpuls. Teil
1: Allgemeine Grundstze.
This standard became necessary because of the increasing use of many
kinds of electronic systems including computers, telecommunication
facilities, control systems etc. (called information systems in this stand-
ard). Such systems are used in many elds of commerce and industry,
including the control of production facilities with high capital value, wide
dimensions and great complexity, where failures due to lightning strikes
are very undesirable for cost and safety reasons. A risk analysis which
focuses on the LEMP hazard to electronic equipment is indicated in IEC
61662, Amendment 1 Assessment of the risk of damage due to light-
ning, Annex C Structures containing electronic systems.
With regard to general principles of protection against lightning strikes
DIN V ENV 61024-1 (VDE V 0185 Part 100) is applicable; however, it
does not treat the protection of electric and electronic systems. The
standard DIN VDE 0185-103 (VDE 0185 Part 103) is concerned with
the lightning electromagnetic impulse and its interfering elds and there-
fore is a basis for the protective system.
The general principles for protection against the electromagnetic
lightning pulse (or LEMP: lightning electromagnetic impulse) are
described in DIN VDE 0185-103 (VDE 0185 Part 103). Here it is shown
how a structure can be subdivided into several lightning protection zones
(in DIN VDE 0185-103 (VDE 0185 Part 103) called LPZ: lightning
protection zone) according to the concept of lightning protection zones,
and how the equipotential bonding has to be carried out at the zone
interfaces (Figure 4.1.3 a).
The protected volume (or volume to protect) will be subdivided into
lightning protection zones. The dierent protection zones are formed by
Figure 4.1.2 b Lightning protection equipotential bonding for incoming services
80 Overvoltage protection of low voltage systems
building screens, shielded rooms and devices using existing metal
structures. The individual protection zones are characterized by obvious
changes of the eldborne and conducted lightning interference at their
boundaries. When a metal supply system passes a zone boundary and
thus the electromagnetic screen of a zone, this supplying system must be
treated at the interface. For passive conductors (pipes, cable sheaths) this
is done by conductive connections to the zone screen; for electrical lines
by the use of arresters that discharge the interfering energy.
Figure 4.1.3 a Example for the subdivision of a building into several lightning
protection zones (LPZ) and sucient equipotential bonding
Protective measures, standards 81
In the standard DIN VDE 0185-103 (VDE 0185 Part 103):
metal facades will be turned into shields by connecting them with the
earthing system (every 5m or less) (Figure 4.1.3.1.3 a g)
lost sheet metal forms in oors, ceilings, and walls must be intercon-
nected and bonded with the earthing system (at least every 5m)
non-electric lines (water pipes, heating pipes, gas pipes, ventilation and
air-conditioning ducts, re extinguishing pipes, and piping of cathodi-
cally protected systems or such with stray current protection measures
(over disconnection spark gaps)).
Figure 4.1.3.1.3 a (gh) Bonding of the continuous interconnected metal
faade with the earthing system; (h) Internal surface earth
electrode realized by oor slab reinforcement, which is
bonded by hot-galvanized steel strips (in raster 5 m x 5 m)
Figure 4.1.3.1.3 a (h)
Figure 4.1.3.1.4 a Lightning protection equipotential bonding bar
Protective measures, standards 91
In the case of extended technical communication systems, the equi-
potential bonding bar for the lightning protection must be planned in
such a way (approximately at ground level inside the building) that it can
take over the function of the earth bus. Then it usually will be laid as
an earth ring bus inside the building (Figure 4.1.3.1.4 a). It is required
that this ring-equipotential bonding bar be connected to have a low
impedance with the earthing system and the zone screen.
In the case of protection measures using the concept of lightning
protection zones, the planner is free to decide between a mesh-like or
star-type conguration of the equipotential bonding system. Usually a
mesh-like functional equipotential bonding system (Figure 4.1.3.1.4 b)
will be planned. The devices in a protection zone shall be interconnected
by lines (as many as possible and as short as possible), with the metal
parts of the protection zone and the protection zone screen. Also here
the planner will employ the already existing metal components of a
building, such as the reinforcement in the oor, the walls and the ceiling,
the metal grates in double bottoms and (non-electric) metal installations,
such as ventilation pipes and cable racks. Typically, a meshing of at least
one metre mesh size will be desired. Figure 4.1.3.1.4 c shows the bond-
ing of two meshed protection zones, whereby the shields are integrated
into the equipotential bonding system. Figure 4.1.3.1.4 d illustrates that
rather complex zone structures may be planned. Protection zones nested
within each other and local protection zones of dierent equipotential
bonding concepts are interconnected here.
4.1.3.1.5 Equipotential bonding measures for supply lines and electric
lines at the boundaries of the lightning protection zones As soon as the
lightning protection zones for the system to protect have been deter-
mined in agreement with all parties concerned, the interfaces for all
metal supply systems including the electric lines must then be clearly
dened. Wherever a supply system penetrates a zone boundary and,
thus, the electromagnetic screen of a zone, this supply system must be
treated. For supply systems and lines that do not conduct voltages and
currents, this is realized by an electrically conductive connection; live
lines will be equipped with arresters that discharge the interfering ener-
gies in the case of lightning-induced overvoltages from the lines to the
earthed zone screen.
Figure 4.1.3.1.5 a, for example, shows the interfaces of supply systems
which come from lightning protection zone 0
A
into lightning protection
zone 1 on ground level, and overhead lines coming from lightning protec-
tion zone 0
A
or 0
B
into lightning protection zone 1. It is the same with
all supply systems inside the protected volume: if they lead from one
lightning protection zone into another, they must also be treated at the
interfaces.
In the case of a lightning strike, the lightning current will not only be
92 Overvoltage protection of low voltage systems
Figure 4.1.3.1.4 b Meshed functional equipotential bonding system in a lightning
protection zone
Figure 4.1.3.1.4 c Bonding of lightning protection zones with the correspondingly
meshed functional equipotential bonding
Figure 4.1.3.1.4 d Bonding of lightning protection zones with meshed and star-
shaped functional equipotential bonding at a complex zone
structure
Protective measures, standards 93
discharged over the earthing system, but a rather considerable part also
over the supply systems entering the lightning protection zone 1 from
outside ground. At their points of entry, these systems are bonded with the
screen of lightning protection zone 1. If the planner does not make any
detailed calculations, it may be assumed, in accordance with DIN VDE
0185-103 (VDE 0185 Part 103), that 50% of the whole lightning current
(with its parameters in Table 4.1.1 c dened according to the protection
level) must be discharged over the outgoing supply systems. It may be
further assumed that the lightning current will be distributed equally to all
metal and also electric line systems (Figure 4.1.3.1.5 b). When a line system
consists of several component conductors, for example (e.g., outer con-
ductor and protective conductor, a power technical line or several cores of
an information technology line) it may be assumed that again the light-
ning partial current will be distributed equally to the dierent conductors/
cores of a line system. In the worst case, shields are counted as component
conductors. For a closed outer cable shield and copper braid shield, a
considerably higher share can ow over the shield than over the inner
conductors. Here the current distribution (particularly that depending on
the coupling resistance) must be determined individually.
It is also possible, in a close-up lightning strike as shown in Figure
4.1.3.1.5 c, that a considerably higher lightning current can be led to the
interface at lightning protection zone 1 by one single supply system
than would have been the case, according to the above estimation, for a
direct strike. This must also be taken into account when the determin-
ations for planning of the equipotential bonding measures are made.
4.1.3.1.6 Cable routing and shielding Two local, spatially separated light-
ning protection zones can be turned into one lightning protection zone
Figure 4.1.3.1.5 a Interfaces at lightning protection zone boundaries
94 Overvoltage protection of low voltage systems
by means of a bonding line screen (a metal cable conduit, a shielded
cable route or outer cable shields) (Figure 4.1.3.1.6 a). Easy handling
calculation principles for the planner are given in the Handbuch fr
Blitzschutz und Erdung (Handbook for Lightning Protection and Earth-
ing). Figures 4.1.3.1.6 b (a and b) show cable ducts, the reinforcement of
Figure 4.1.3.1.5 b Partial lightning current on external supplying systems in case
of a direct strike into the lightning protection system
Figure 4.1.3.1.5 c Partial lightning current on external supplying systems in case
of a close-up strike
Protective measures, standards 95
Figure 4.1.3.1.6 a Line shield bonded with building-shields
Figure 4.1.3.1.6 b (a) Basic structure
Figure 4.1.3.1.6 b Cable duct with continuously interconnected reinforcement
Figure 4.1.3.1.6 b (b) Practical realization
96 Overvoltage protection of low voltage systems
which is bonded to a screen. The welded duct reinforcement, with a mesh
size of typically 15cm and a rod diameter of typically 6mm, which is
continuously connected in the longitudinal direction by means of clamps,
can be connected directly to the building foundation reinforcement.
Within lightning protection zones 1 and higher, electromagnetic-
ally shielded cables shall be used for information technology purposes. At
least both ends of the shields must be bonded. Then, the shields will also
be eective within the scope of the meshed functional equipotential
bonding as equipotential bonding lines. Alternatives to shielded cables
can be either metal, closed, and continuous cable stages, or metal pipes,
or shielded cable conduits.
Figure 4.1.3.1.6 c shows how, by parallel routing of power and infor-
mation technology lines, the surface of the induction line loop can be
reduced. As an additional measure the lines can be laid in line shields
(e.g., conduits). The ends of the conduits must be bonded with the cor-
responding terminal. However, it is also possible to turn the enclosure of
the devices into local lightning protection zones which are either con-
nected with unshielded lines, and must then be protected at the zone
interfaces, or with shielded lines forming a common protection zone for
lines and devices.
Sources
HASSE, P., and WIESINGER, J.: Handbuch fr Blitzschutz und Erdung
(Paum Verlag, Mnchen; VDE Verlag, Berlin/Offenbach; fourth edn, 1993)
4.1.3.2 Realization of LEMP protection
This step of the LEMP-protection management process, coming after the
LEMP-protection planning, includes the following:
documentation
A, C surge currents up to I
max
(maximum discharge surge cur-
rent 8/20s)
B surge currents up to I
imp
(lightning test current 10/350s)
D combined surge up to U
oc
/2
(d) Disconnecting device for arresters and thermal stability of arresters
On testing the disconnecting device and the thermal stability of
arresters, a dierence is generated, whether a spark gap covered
arrester or an arrester based on a varistor is concerned. The dier-
ence is generated to obtain a practice-like simulation of possible
causes of fault:
Arresters with spark gaps or spark gaps in series. Here the assumed
fault is that there are too frequent and too high discharge currents
or too many follow-current quenching processes.The electrodes
of the integrated spark gaps are welding and a short circuit is
generated. On testing, this fault will be simulated by short-
circuiting spark gaps with a copper conductor. The maximum
Figure 4.5.2.1 c Flow diagram operating duty test
118 Overvoltage protection of low voltage systems
backup fuse certied by the producer must disconnect the arrester
from the system before there is noticeable damage at the arrester
or re hazard due to the arrester.
Sources
IEC 61643-1: Surge protective devices connected to low-voltage power
distribution systems, Part 1: Performance requirements and testing
methods. Bureau Central de la Commission Electrotechnique Internation-
ale, Genve, Feb. 1998
4.5.2.1.1 Important data for arrester selection
Rated voltage U
c
. The value U
c
indicates the maximum operating volt-
age the arrester is rated for and at which the certied performance data
are met.
Protection level U
p
. This parameter characterizes the ability of an
arrester to limit interference to a non-dangerous voltage value U
p
. The
required protection level of the arrester depends on the place of instal-
lation (overvoltage category) and/or on the electric strength of the
device to be protected.
Table 4.5.2.1 a Power frequency source of voltage for arrester conditioning:
u
c
: continuous operating voltage of an arrester/rated voltage;
I
F
: follow-current of the arrester; I
p
uninuenced short-circuit
current
Protective measures, standards 119
Class D arresters. These arresters are located either between the dis-
tributor and the terminal or at socket outlets.
With regard to the requirement for class D, rather than proceeding from
an impressed surge current, the concern is for the voltage liable to cause
danger U
oc
; this will be limited to a low value. Typical values of danger-
ous voltages (arising at the terminal inputs, socket outlets) are in the
range 2.54kV.
4.5.2.1.3 NPE arrester E DIN VDE 0675 Part 6/A2. In E DIN VDE
0675-6/A2 (VDE 0675 Part 6/A2): 199610 Surge arresters. Part 6:
Application in AC supply systems with nominal voltages ranging from
100 to 1000V. Amendment A2 for the draft DIN VDE 0675-6 (VDE
0675 Part 6) NPE arresters are standardized. These will be installed
between the neutral conductor (N) and the protective conductor (PE).
What is the task of such NPE arresters? For reasons of personal
protection, class B and C arresters are usually installed (in energy ow
direction) before a fault current circuit-breaker (also see chapter
5.8.6.1.2). To safeguard the disconnection of a faulty arrester by the
back-up fuse in the TT-system, a 3 + 1-circuit is used. The three outer
Table 4.5.2.1.2 a Selection help and assignment of arresters
Protective measures, standards 121
conductors L
1
, L
2
and L
3
are connected to arresters and then with the
neutral conductor N. Between the neutral conductor N and the pro-
tective conductor PE, the NPE arrester is installed. In the case of a
defective (short-circuited) arrester (at the outer conductor), a short-
circuit current is generated between the concerned outer conductor L
and the neutral conductor N which can be disconnected by the backup
system fuse in the time provided. If the arresters were installed between
L and PE, the current owing in a TT-system over the defective arrester
between L and PE would not be sucient to trip the system fuse (fur-
ther details in chapter 5.8.1.6.2.2). NPE arresters must be able to con-
duct the sum of the interference currents of L
1
, L
2
and L
3
, towards N.
For NPE arresters the requirements listed in Table 4.5.2.1.3 a are
valid.
4.5.2.2 Arresters for information technology, IEC SC 37A / E DIN
VDE 0845 Part 2
Since October 1993, the German standard draft DIN VDE 0845 Part 2
Schutz von Einrichtungen der Informationsverarbeitungs- und Telekom-
munikations-technik gegen Blitzentladung, Entladung statischer Elek-
trizitt und berspannungen aus Starkstromanlagen. (Protection of
Data Processing and Telecommunication Equipment Against Lightning
Discharge, Electrostatic Discharge and Surges from Power Plants) has
been available.
In this standard draft a dierence is made between the following surge
protective devices:
Table 4.5.2.1.3 a NPE arrester. Voltages and currents in accordance with E
DIN VDE 0675 Part 6/A2
122 Overvoltage protection of low voltage systems
gaps, including: (i) surge arresters, gas-lled (or gas discharge tube);
(ii) creeping discharge arresters/air spark gaps; (iii) disconnecting
spark gaps; and (iv) quenching spark gaps
surge limiters
Nominal voltage U
N
. The nominal voltage of an arrester serves for type
characterization and is usually identical to the nominal voltage of the
system where the arrester will be used.
Rated voltage U
c
. The value U
c
indicates the maximum operating volt-
age for which the arrester is rated, and where its specied performance
data are met. This value is a support for the user in selecting an
arrester for the maximum operating data of a system or equipment.
Nominal current I
N
. The nominal current is the maximum admissible
operating current that may be carried over a current path of an arrester.
Protection level U
p
. In the standard draft E DIN VDE 0845 Part 2 this
value is also called the maximum residual voltage. This parameter
characterizes the maximum voltage that can arise at the terminals of
the arrester for the specied loadings. When selecting an arrester it
must be borne in mind that this value is below the destruction limit of
the subsequent device.
Further selection criteria are described in chapter 5.8.2.
124 Overvoltage protection of low voltage systems
Source
Entwurf DIN VDE 0845 Teil 2: Schutz von Einrichtungen der Informations-
verarbeitungs und Telekommunikationstechnik gegen Blitzeinwirkungen,
Entladung statischer Elektrizitt und berspannungen aus Starkstroman-
lagen. Anforderungen und Prfungen von berspannungsschutzeinrich-
tungen (VDE Verlag, GmbH, Berlin/Offenbach, Oct. 1993)
4.5.2.2.2 Arrester coordination according to requirements and locations
A detailed coordination of the arresters for information technology
equipment according to the requirements and locations is not given
in the standard draft E DIN VDE 0845 Part 2. Only a subdivision
into loading classes according to their current carrying capacity has
been made. A practicable coordination of the arresters into classes of
requirements and locations is described in chapter 5.8.2.
Source
Entwurf DIN VDE 0845 Teil 2: 1993-10: Schutz von Einrichtungen der Infor-
mationsverarbeitungs und Telekommunikationstechnik gegen Blitzein-
wirkungen, Entladung statischer Elektrizitt und berspannungen aus
Starkstromanlagen. Anforderungen und Prfungen von berspan-
nungsschutzeinrichtungen (VDE Verlag, GmbH, Berlin/Offenbach)
4.5.2.3 Arrester coordination
Now that classes of requirements and locations of the lightning current
and surge arresters are known, the user or the project organizer must
ensure the coordination of the arresters with regard to the devices to be
protected. This is the only way to achieve optimally harmonized protec-
tion for systems and devices. In chapter 5.8.1.6.1, consideration is given
to the graded use of arresters; the principle of energetic coordination will
also be explained.
Sources
HASSE, P., and ZUNER, E.: Ableiter fr Blitzstrme und berspannungen,
Neue VDE-Bestimmung, Auswahlhilfe fr den Praktiker. de, 1996, H. 15 and
16, pp. 13971400
HASSE, P.: berspannungsschutz von Niederspannungsanlagen Einsatz
elektronischer Gerte auch bei direkten Blitzeinschlgen (Verlag TV Rhein-
land, Kln, 3. aktualisierte Auage, 1993)
E DIN VDE 0675 Teil 6: berspannungsableiter zur Verwendung in Wech-
selstromnetzen mit Nennspannungen zwischen 100V und 1000V (VDE
Verlag, GmbH, Berlin/Offenbach, Nov. 1993)
Protective measures, standards 125
E DIN EN 50164-1 (VDE 0185 Teil 201): Blitzschutzbauteile. Teil 1:
Anforderungen fr Verbindungsbauteile. Deutsche Fassung prEN 50164-1
(VDE Verlag, GmbH, Berlin/Offenbach, May 1997)
E DIN VDE 0675-6/A1 (VDE 0675 Teil 6/A1): berspannungsableiter zur
Verwendung in Wechselspannungsnetzen mit Nennspannungen zwischen
100V und 1000V. nderung A1 zum Entwurf DIN VDE 06756 (VDE 0675 Teil
6) (VDE Verlag, GmbH, Berlin/Offenbach, March 1996)
E DIN VDE 0675-6/A2 (VDE 0675 Teil 6/A2): berspannungsableiter. Teil 6:
Verwendung in Wechselspannungsnetzen mit Nennspannungen zwischen
100V und 1000V. nderung A2 zum Entwurf DIN VDE 0675-6 (VDE 0675 Teil
6) (VDE Verlag, GmbH, Berlin/Offenbach, Oct.1996)
E DIN IEC 37A/44/CDV (VDE 0675 Teil 601): berspannungsschutzgerte
fr den Einsatz in Niederspannungs-Verteilungsnetzen. Teil 1: Anforderun-
gen an ihr Betriebsverhalten und Prfmethoden (IEC 37A/44/CDV: 1996)
(VDE Verlag, GmbH, Berlin/Offenbach, Oct. 1996)
E DIN VDE 0845 Teil 2 (VDE 0845 Teil 2) Schutz von Einrichtungen der
Informationsverarbeitungs und Telekommunikationstechnik gegen Blitzein-
wirkungen, Entladung statischer Elektrizitt und berspannungen aus
Starkstromanlagen. Anforderungen und Prfungen von berspannungs-
schutzeinrichtungen (VDE Verlag, GmbH, Berlin/Offenbach, Oct. 1993)
126 Overvoltage protection of low voltage systems
Chapter 5
Components and protective devices: construction,
eect and application
In this chapter components and protective devices used for surge control
and/or the realization of the EMC-oriented lightning protection zone
concept will be introduced with particular regard to construction, mode
of functioning and elds of application. These include:
Optoelectronic bondings.
the voltage drop at the earth conductor inductance (at a 5kA 8/20
surge current, (di/dt)
max
is about 1 kA/s, therefore the voltage drop
peak value is about 10kV)
and DEHNbloc
NH contain a pressure-controlled
encapsulated gliding spark gap (Figure 5.8.1.2 h, a). The encapsulation of
the spark gaps prevents the blowing of these lightning current arresters.
Thus, the spacing problem (safety distances) is solved (Figure 5.8.1.2 h,
d). The discharge capacity of these encapsulated gliding spark gaps is
about 25kA (10/350s) and the protection level is lower than 4kV (1,2/
50s). Owing to the pressure-controlled arc quenching, the mains follow-
current will be safely controlled. The leakage-current-free encapsulated
gliding spark gap is embedded into a special insulating material with arc-
quenching characteristic. The pressure arising at the activation of the
spark gaps enforces the quenching eect of the insulating material.
Figure 5.8.1.2 b Behaviour of a lightning current arrester based on a spark gap
Components and protective devices: construction, eect and application 161
Figure 5.8.1.2 c Lightning current arrester (from left to right):
(a) DEHNport
, (b) DEHNport
,
(three-pole design), (d) DEHNbloc
NH
Figure 5.8.1.2 c (c) Figure 5.8.1.2 c (d)
Figure 5.8.1.2 c (a) Figure 5.8.1.2 c (b)
162 Overvoltage protection of low voltage systems
Figure 5.8.1.2 d (a)
DEHNport
with tandem
gliding spark gap
Figure 5.8.1.2 d (b)
Sectional model tandem
gliding spark gap
Figure 5.8.1.2 d (c)
Function principle
Figure 5.8.1.2 e Lightning current arrester type DEHNport
, installed at the
input of a power supply line from lightning protection zone 0 into
lightning protection zone 1
Components and protective devices: construction, eect and application 163
Figure 5.8.1.2 f Basic circuit diagram for an arc blown out radially and axially in
RADAX-ow technology
Figure 5.8.1.2 g Lightning current arrester DEHNport with RADAX-ow
technology in the mains connection box for application in the
area before the meter
164 Overvoltage protection of low voltage systems
The DEHNbloc
). The DEHNbloc
NH (Figure
5.8.1.2 h, c) is the rst lightning current arrester for mounting on
Figure 5.8.1.2 h (c)
DEHNbloc
NH
Figure 5.8.1.2.h (b) DEHNbloc
Figure 5.8.1.2.h (d) Installation without minimum
distances
Figure 5.8.1.2 h (a)
Encapsulated gliding spark gap
Components and protective devices: construction, eect and application 165
NH-fuse bases size 00 (also in fuse-disconnector blocks). Installation by
a usual fuse handle is possible without operational interruption. This is
especially attractive for application in industrial plants.
Because of the gliding spark gap technology the breakwater function
is guaranteed and thus an energetic coordination (as explained in
chapter 4.5.4) with surge arresters based on varistor technology, like
DEHNguard
, is possible.
DEHNport
, DEHNport
Maxi, DEHNbloc
NH and DEHNbloc
C
Figure 5.8.1.3 p Surge
arrester VNH 280
Figure 5.8.1.3 o Surge
arrester DEHNguard
T
174 Overvoltage protection of low voltage systems
5.8.1.5 Surge arresters for application at equipment inputs
Equipment with a power technical input (which may form its own light-
ning protection zone) can be directly protected at this input by surge
arresters as mini-modules (Figure 5.8.1.5 a) and (Figure 5.8.1.5 b). They
protect electronic equipment of overvoltage category I. These arresters
are designed and tested according to E DIN VDE 0675 Part 6 as
class D.
5.8.1.6 Application of lightning current arresters and surge arresters
Planning and execution of surge protection measures in the scope
of an EMC-compliant protection strategy must lead to a coordinated
Figure 5.8.1.4 a Pluggable surge arrester
protects mains input of a computer
Figure 5.8.1.4 b SF-protector
(surge arrester with lter) for
protection against transient
surges and frequent interference
voltages
Figure 5.8.1.4 c SFL-protector: Multiple socket outlet with surge arrester and
lter
Components and protective devices: construction, eect and application 175
protection system. A consequence of the often missing system consider-
ation today is the uncoordinated installation of arresters at dierent
points of the system which impair or even neutralize each other or have
an inadmissible retroactive eect on the whole system. One of the rst
Figure 5.8.1.4 d Socket outlet
(with earthing contact) with
overvoltage protection
Figure 5.8.1.4 e Surge protective device
NM-DK 280 for cable ducts
Figure 5.8.1.4 f SPS-protector: Surge protector with interference suppressor
lter
176 Overvoltage protection of low voltage systems
essentials for the planning and execution of surge protection for a com-
plex system is an organizing principle which subdivides the protected
system into areas of graded demands. The EMC-oriented concept of
lightning protection zones is such a principle. The concept of lightning
protection zones allows the determination of the corresponding stress
parameters for the individual arresters. The list of requirements for the
arresters used can be basically subdivided into requirements for the indi-
vidual arresters and requirements which are due to the system character
of the total protection. The most important parameter for an individual
arrester is its surge current-carrying capability.
The demanded parameter value is due to the conditions of application
of the arrester in the concept of lightning protection zones. For a light-
ning current arrester (at the boundary of LPZ 0
A
/1) these values are due
to the primary lightning threat parameters (IEC 61312-1) and the real
conditions of installation. For the design of the individual arresters the
question of how many partial systems and conductors the total lightning
current is distributed over must also be claried (IEC 61312-1).
Within lightning protection zone 1 there still remains the conducted
residual parameters of the lightning current arrester as well as the over-
voltages induced by the electromagnetic eld of lightning and internal
sources of interference (e.g., switching operations) as stress parameters
for downstream protective equipment.
The requirements for surge arresters that are installed at the boundary
of lightning protection zone LPZ 1/2 must include this stressing. There
are additional requirements for the dierent arresters as individual elem-
ents because of the system character of the whole protection system. It
is necessary that the protection levels of the dierent arresters in the
Figure 5.8.1.5 a
Surge protective mains
module VC 280/2
Figure 5.8.1.5 b Surge arrester (acc. to Figure
5.8.1.5 a) connected to power pack
Components and protective devices: construction, eect and application 177
protection system be in accordance with the rules of insulation coordin-
ation of IEC 60664-1 (Figure 5.8.1.6 a). Coordination of the arresters
between each other ensures that the individual protection devices are
loaded as eectively as possible and maximum safety of the system is
achieved.
In addition to these specic requirements of surge protection there are
demands for harmonization of surge protectionsystem protection,
requiring coordination between the arresters parameters and the values
of the conventional system protection devices (fuses, circuit breakers
etc.).
The special regulations which both the planner and installer (electri-
cian) of the protective system must take into account are handled in the
following notes.
5.8.1.6.1 Graded application of arresters, energy coordination between
surge arresters and equipment to protect. The requirements for cascaded
arresters in a protection system depend on the concept of protection
zones. The planner is in charge of selecting the dierent coordinated
arresters which must reduce step-by-step the incoming (lightning partial
currents) or internally generated (switching surges) hazard to the with-
stand capability of the terminal units to be protected.
To adapt a surge protection device (SPD, arrester) to the peripheral
interface of a piece of equipment the interference immunity factor of the
equipment and the maximum let-through parameters (output param-
eters) of the SPD must be known. This must be coordinated with the
energy loadability of the equipment input. In addition to the arrester
Figure 5.8.1.6 a Example for the application of lightning current arresters and
surge arresters
178 Overvoltage protection of low voltage systems
protection level the maximum values of the integral parameters of out-
put voltage and output current are also of importance for energy
coordination.
Coordination, in this case, means to dimension a protective circuit
upstream of an equipment interface in such a way that only at an immi-
nent overloading of the devices internal protective circuit will the
upstream protective grade (SPD) become eective. The operating
behaviour of the upstream protective grade (SPD) and the loadability of
the equipments protective circuit must overlap one another (i.e., form a
common interface). Only thus is it possible to obtain a good balance
between the costs for the protective circuit and the benets which are
achieved.
The conditions of adaptation described, however, are not only valid
for the surge protective device and terminal unit but also for the use of
arresters in a graded concept of protection zones (Figures 5.8.1.6.1 a).
For a lightning current stressing arrangement according to 5.8.1.6 a
and 5.8.1.6.1 a, the class C surge arrester in the subdistribution board
will operate rst due to its low protection level. According to its nominal
discharge data this arrester has a protection level < 1.5kV. This voltage is
insucient to operate the upstream class B lightning current arrester (as
the operating value of this spark gap is between 3 and 3.5kV). In order
not to overload the class C surge arrester in the subdistribution board,
there must be an additional series voltage drop on the line between the
surge arrester and the lightning current arrester which, in sum with the
Figure 5.8.1.6.1 a (a) Protective gear for power technical systems at the
interfaces of lightning protection zones (LPZ)
Components and protective devices: construction, eect and application 179
protection level of the class C surge arrester in the subdistribution,
reaches the operating value of the spark gap in the class B lightning
current arrester. In the 230/400V mains this series voltage drop can be
obtained by using the cable impedance, or by using a concentrated
inductance (decoupling choke).
The cable inductance depends on the routing of the protective con-
ductor PE. If the protective conductor is in one cable with L
1
, L
2
, L
3
and
N (as for cable type NYM-J), a cable length of at least 15m is the neces-
sary decoupling length between the class B lightning current arrester and
the class C surge arrester (Figure 5.8.1.6.1 b). If the protective conductor
is separate from L
1
, L
2
, L
3
and N (as for cable type NYM-O), and the
distance between the protective conductor and cable is 1m (as in Figure
5.8.1.6.1 c) the necessary minimum decoupling length is 5m. If these
cable lengths cannot be realized, the class B and class C arresters can be
coordinated by decoupling chokes (Figure 5.8.1.6.1 d). With such
decoupling chokes there is the possibility of installing the arresters in one
place (Figure 5.8.1.6.1 e), and insecurities due to installation (such as the
actual line length) can be avoided. Responsibility for this arrangement
thus passes over from the installer to the producer of the protective
devices who indicates the necessary induction value for the coordination
of his arresters.
For dimensioning the decoupling choke it is possible to choose the
inductance value as low as possible by using all securities granted by the
protective devices, or to increase the safety of the graded protective cir-
cuit by a higher minimum inductance value. Increasing the inductance
value by several microhenry (H) does not mean any restriction on
normal operation. On the contrary, because of too strictly dimensioned
Figure 5.8.1.6.1 (b) Currents through surge arresters and lightning current
arresters at lightning strikes
180 Overvoltage protection of low voltage systems
Figure 5.8.1.6.1 b Necessary decoupling line length for arresters of requirement
classes B and C when protective conductor PE is in the cable
Figure 5.8.1.6.1 c Necessary decoupling line length for arresters of requirement
classes B and C when laying the protective conductor
separately
Figure 5.8.1.6.1 d Decoupling inductance DEHNbridge (15H) for the energy
coordination of lightning current arresters (DEHNbloc
,
DEHNport
, DEHNport
Maxi, DEHNbloc
NH) and
surge arresters (DEHNguard
DEHNbridge DEHNguard
in the TNC
system
Figure 5.8.1.6.1 g Mains connection box, type Netz-AK, tested by lightning
impulse current
Figure 5.8.1.6.1 h Necessary decoupling line length for class C and D arresters
Components and protective devices: construction, eect and application 183
Usually, the maximum permissible permanent contact voltage U
L
is 50V AC and 120V DC. Higher contact voltages must be discon-
nected automatically at least after 5s (in special cases within 0.2 s).
Higher contact voltages which may arise from a fault must be dis-
connected automatically within 0.2s in circuits of 35A nominal current
with socket outlets and in circuits containing class I portable equip-
ment which is normally kept in hand during operation. In all other
circuits higher contact voltages must be disconnected automatically
within 5s.
Protective measures for indirect contact with protective conductors are
described in IEC 60364-4-41. If triggered by fault these measures cause
automatic disconnection or indication. Installing measures for protec-
tion in case of indirect contact will entail a contract dealing with system
type and protective equipment.
According to IEC 60364-4-41 a complete low-voltage distribution
system from the current source to the nal equipment is mainly charac-
terized by:
The rst letter describes the earthing conditions of the feeding current
source:
T direct earthing of one point of the current source (usually the
neutral of the transformer winding)
I insulation of all active parts from earth or bonding of one point
of the current source to earth via an impedance.
(three pole)
Figure 5.8.1.6.2.1 d Overvoltage protection in the TNC system: Mounting
diagram DEHNguard
/ DEHNguard
T
190 Overvoltage protection of low voltage systems
Figure 5.8.1.6.2.1 e Overvoltage protection of the terminal equipment in the TN
CS system: Mounting diagram surge protective device
NMDK 280 (alternative protective gear: NSM, SF or S
protector)
Figure 5.8.1.6.2.1 f Application of arresters in the TNS system
Figure 5.8.1.6.2.1 g Lightning protection equipotential bonding in the TNS
system: Mounting diagram DEHNport
(three pole) /
DEHNbloc
(one pole)
Figure 5.8.1.6.2.1 i Overvoltage protection in the TNS system: Mounting
diagram DEHNguard
/ DEHNguard
T
Figure 5.8.1.6.2.1 j Overvoltage protection of terminal equipment in the TNS
system: Mounting diagram surge protective device NSM-
protector (alternative protective gear: NMDK 280, S or
SF protector)
192 Overvoltage protection of low voltage systems
5.8.1.6.2.2 TT-system. In the TT-system overcurrent protective devices,
residual current devices and in special cases also fault voltage-operated
protective devices are permitted for protection in case of indirect
contact. Also here, the lightning current and surge arresters are installed
downstream of the overcurrent protective devices (Section 5.8.1.6.2).
By installing class B and C arresters in the TT-system the conditions
for the use of overcurrent protective devices in protection in case of
indirect contact must be fullled. Should there be a fault (i.e., in the case
of a defective arrester), currents must ow which would cause an auto-
matic disconnection of the overcurrent protective devices within 5s. In
other words, short-circuit currents must ow. An arrester arrangement in
the TT system, as in Figure 5.8.1.6.2.1 a and 5.8.1.6.2.1 f, show that for
the TN system there would be no short-circuit currents in the case of a
fault, but only earth-fault currents. Earth-fault currents, however, cannot
trip an upstream overcurrent protective device in the required time
period. Class B and C arresters in the TT system are therefore installed
in L towards N. This ensures that in case of a defective arrester a short-
circuit current can be generated in the TT-system which will trip the next
backup overcurrent protective device.
As, however, lightning currents basically arise towards earth (PE), an
NPE arrester must form the bond between N and PE. The NPE light-
ning current arrester must meet especially high demands as it must be
able to carry the lightning partial currents of L
1
, L
2
, L
3
and N non-
destructively.
The following rated voltages, U
c
, are relevant to the application of
arresters in the TT-system:
arresters between L and N
U
c
1.1 U
N
arresters between N and PE
U
c
1.1 U
N
0.5
that is, at least 250V AC. Thus, for a 230/400V TT system:
with arresters between L and N
U
c
1.1 230V = 253V
with arresters between N and PE
U
c
1.1 U
N
0.5 = 126.5V
that is, at least U
C
250V.
The lightning current-carrying capacity of class B arresters is rated in
accordance with lightning protection levels I, II, III/IV of IEC 61024-1.
Concerning the lightning current carrying capacity of the arresters
between N and PE the following data for lightning protection level must
be achieved as a minimum:
Components and protective devices: construction, eect and application 193
I I
imp
100kA (10/350s)
II I
imp
75kA (10/350s)
III/IV I
imp
50kA (10/350s).
Class C arresters are also installed between L and N as well as between N
and PE. A discharge capacity of i
N
> 20kA (8/20s) is required for the
arrester between N and PE in connection with class C arresters.
Figure 5.8.1.6.2.2 a shows lightning current and surge arresters in the
TT system. As in the TN system, class D surge arresters are installed
after the residual current circuit breaker. The surge current discharged by
these surge arresters usually is so low that it will not be interpreted as
residual current by the residual current circuit breaker. Nevertheless, a
surge current proof residual current circuit breaker should be provided.
Figures 5.8.1.6.2.2 b to e show installations of this kind.
Figure 5.8.1.6.2.2 a Application of arresters in the TT system
Figure 5.8.1.6.2.2 b Lightning protection equipotential bonding in the TT
system: Mounting diagram DEHNport
/ DEHNgap B
194 Overvoltage protection of low voltage systems
Figure 5.8.1.6.2.2 c Lightning protection equipotential bonding in the TT
system: Mounting diagram DEHNbloc
/ DEHNgap B
Figure 5.8.1.6.2.2 d Overvoltage protection in the TT system: Mounting diagram
DEHNguard
/DEHNgap C, DEHNguard
T/DEHNgap C
Figure 5.8.1.6.2.2 e Overvoltage protection of terminal equipment in the TT
system: Mounting diagram surge protective adapter S/SF
protector (alternative protective gear: NSM protector,
NMDK 280)
Components and protective devices: construction, eect and application 195
5.8.1.6.2.3 IT-system. Overcurrent protective devices, residual current
devices, insulation monitoring devices, as well as fault voltage-operated
protective devices in special cases, are permitted for the IT-system as
protection in case of indirect contact. Whereas, in the TN- or TT-system
the protection in case of indirect contact at rst fault is guaranteed by
the corresponding disconnection conditions of the overcurrent protect-
ive devices or residual current devices, there is only an indication of fault
in the IT-system. A contact voltage that is too high cannot occur because
an earth reference is made in the IT-system at rst fault. With regard to
its operating state, the IT-system then changes over into a TN- or TT-
system. An IT-system can, therefore, safely continue after the rst
fault, so that processes or productions (e.g., in the chemical industry)
already begun can still be nished. At the rst fault the protective
conductor PE takes the potential of the defective phase, which is not
dangerous because through the protective conductor all exposed conduct-
ive parts and touchable metal parts have this potential, so there are no
dangerous potential dierences to be bridged.
Nevertheless, it must be considered that in case of the rst fault, the
IT-system potential of the non-faulty conductors to earth corresponds
to the potential between the phases. Thus, in a 230/400V IT-system there
is a potential of 400V at the non-faulty arresters in the case of a defective
arrester. This possible operating state must be taken into account on
selecting the arresters with regard to their rated voltage. For the use
of arresters of class B, C and D in the IT-system the following rated
voltages are applicable:
U
c
1.1 U
N
3
thus, for a 230/440 VIT-system,
U
c
1.1 230V 3
U
c
> 440V
For a second fault in the IT-system a protective device must then be
tripped. With respect to the use of arresters in the IT-system in connec-
tion with a protective device for the protection in case of indirect con-
tact the statements of section 5.8.1.6.2 are applicable. Thus, in the
IT-system too, the installation of class B and class C arresters upstream
of the residual current circuit breaker is advisable. Figure 5.8.6.2.3 a
shows lightning current and surge arresters in the IT-system.
Dierent arresters in the IT-system are shown in Figures 5.8.1.6.2.3 b
and c.
5.8.1.6.3 Selection of arrester backup fuses. Arrester data sheets
usually indicate the maximum permissible backup fuse for the arrester.
This indication is required by the product standards IEC 61343-1/DIN
VDE 0675 part 6.
196 Overvoltage protection of low voltage systems
The primary task of this arrester backup fuse is to safeguard the short-
circuit capability. Standardized testing of the arresters short-circuit
capability will prevent dangerous sparking of the arrester in the case of
an internal short circuit (which may be due to a surge current that
exceeds the nominal discharge capacity of the arrester) and the generated
50Hz short-circuit current. Special types of arrester have integrated this
Figure 5.8.1.6.2.3 a Application of arresters in the IT system
Figure 5.8.1.6.2.3 b Lightning protection equipotential bonding in the IT system:
Mounting diagram DEHNport
/ DEHNguard
T
Components and protective devices: construction, eect and application 197
backup fuse in their enclosure. Most arresters on the market, however,
are not equipped with such a backup fuse. Therefore, the next upstream
system fuse can be taken as the backup fuse for the arrester if its nominal
value does not exceed that of the maximum permissible fuse (Figure
5.8.1.6.3 a). If, however, the nominal value of the system fuses F1F3
exceeds the nominal value of the maximum backup fuses for the arrest-
ers, separate backup fuses having the nominal value of the maximum
permissible backup fuse must be installed before the arrester (Figure
5.8.1.6.3 b).
In addition to securing short-circuit capability there is still another
function of an arrester backup fuse which is especially important for
class B arresters (lightning current arresters). These are mostly designed
as spark gap arresters in view of the high electrical and mechanical stress
on discharging a lightning current. This guarantees a high nominal dis-
charge capability of the arrester. Spark gap arresters generate a 50Hz
Figure 5.8.1.6.3 a Use of system fuses as arrester backup fuses
Figure 5.8.1.6.3 b Application of separate arrester backup fuses
198 Overvoltage protection of low voltage systems
mains follow-current which must be safely quenched after the decay of
the lightning interference. This mains follow-current can be as high as the
prospective short-circuit current at the place of installation of the light-
ning current arrester. Spark gap arresters are usually able to quench
mains follow-currents having a prospective short-circuit current value of
about 4kA
e
(50Hz). If the prospective short-circuit current exceeds the
arrester mains follow-current quenching capability, the backup fuse must
disconnect the mains follow-current.
Most service entrances have a prospective short-circuit current below
3kA
e
(50Hz) so that there are few practical cases where the backup
fuse must disconnect a mains follow-current higher than 4kA.
In particular, arresters based on spark gaps (i.e. lightning current
arresters), due to the operation of which a mains follow-current can be
generated, load their upstream fuses (arrester backup fuses) with mains
short-circuit currents. To keep this loading of parts of the power system
as low as possible, the spark gaps must be designed in such a way that not
every discharge process generates a mains follow-current. Spark gaps
meeting these requirements are constructed as multiple gliding spark
gaps (as used in the lightning current arresters DEHNport
, DEHN-
bloc
, DEHNbloc
Maxi)
Components and protective devices: construction, eect and application 203
are indicated. Arresters in RADAX-ow technology can, as Figure
5.8.1.6.3 h shows, eectively limit short-circuit currents of 50kA
e
.
The integral of the let-through current remains lower than the melting
integral of a 40A NH fuse, meaning that this fuse will not trip. The let-
through current limitation secures the selectivity between the overcurrent
protective devices in the low-voltage consumer system and the lightning
current arresters.
On using an arrester of class B (lightning current arrester) in
RADAX-ow technology in the main current supply system the tripping
of the backup fuse at the service entrance or meter board by mains
follow currents is avoided. Operation of the lightning current arrester
remains practically unnoticed by the user.
Sources
IEC 616431: Surge protective devices connected to low-voltage power
distribution systems Part 1: Performance requirements and testing
methods. International Electrotechnical Commission, 3 rue de Varembe,
Geneva, Feb. 1998
E DIN VDE 0675 Teil 6: berspannungsableiter zur Verwendung in Wech-
selstromnetzen mit Nennspannungen zwischen 100V und 1000V. (VDE
Verlag, GmbH, Berlin/Offenbach) Nov.1989
E DIN VDE 0675-6/A1 (VDE 0675 Teil 6/A1): berspannungsableiter zur
Verwendung in Wechselstromnetzen mit Nennspannungen zwischen 100V
und1000 V. nderung A1 zum Entwurf
Figure 5.8.1.6.3 h Selectivity limit current DEHNport
Maxi at dierent
backup fuses
204 Overvoltage protection of low voltage systems
DIN VDE 0675-6 (VDE 0675 Teil 6) (VDE Verlag, GmbH, Berlin/Offenbach)
March 1996
E DIN VDE 0675-6/A2 (VDE 0675 Teil 6/A2): berspannungsableiter. Teil 6:
Verwendung in Wechselstromnetzen mit Nennspannungen zwischen 100V
und 1000V. nderung A2 zum Entwurf
DIN VDE 0675-6 (VDE 0675 Teil 6) (VDE Verlag, GmbH, Berlin/Offenbach)
Oct. 1996
IEC 61312-1: Protection against lightning electromagnetic impulse Part 1:
General principles. International Electrotechnical Commission, Geneva,
Feb. 1995
IEC 60664-1: Insulation coordination for equipment within low-voltage sys-
tems Part 1: Principles, requirements and tests. International Electro-
technical Commission, Geneva, Oct. 1992
IEC 60364-4-41: Electrical installations of buildings Part 4: Protection for
safety. Chapter 41: Protection against electric shock. International Electro-
technical Commission, Geneva, Oct. 1992
IEC 61008-1: Residual current operated circuit-breakers without integral
overcurrent protection for household and similar uses (RCCBs). Part 1:
General principles. International Electrotechnical Commission, Geneva,
Dec. 1996
IEC 61024-1: Protection of structures against lightning Part 1: General
principles. International Electrotechnical Commission, Geneva, March 1990
E DIN VDE 0100-534/A1 (VDE 0100 Teil 534/A1): Elektrische Anlagen von
Gebuden. Auswahl und Errichtung von Betriebsmitteln. Schaltgerte und
Steuergerte, berspannungs-Schutzeinrichtungen nderung A1 (Vor-
schlag fr eine Europische Norm). (VDE Verlag, GmbH, Berlin/Offenbach)
Oct. 1996
DEHN u. SHNE: Installation of SPD for power supply systems and equip-
ment. DS 655/E/397. (Dehn + Shne, Neumaret) March 1997
DEHN u. SHNE: Energy coordination The selective surge protection. DS
641/E/597. (Dehn + Shne, Neumaret) May 1997
HASSE, P., and WIESINGER, J.: Handbuch fr Blitzschutz und Erdung (VDE
Verlag, Berlin; Paum Verlag, Mnchen, Fourth edn, 1993)
HASSE, P., and WIESINGER, J.: EMV Blitz-Schutzzonen-Konzept (VDE
Verlag, Berlin; Paum Verlag, Mnchen, 1993)
RAAB, V.: Blitz und berspannungsschutz-Massnahmen in NS-Anlagen,
Elektropraktiker, Berlin, Teil 1, 1996, 50, (11), pp. 944951; Teil 2, 1996, 50,
(12), pp. 10431046.
HASSE, P., and EHRLER, J.: Konzeptionelles Vorgehen beim Blitz und ber-
spannungsschutz komplexer Anlagen, Elektrotechnik, 1996, (2), pp. 5358;
1996, (3), pp. 6973; 1996, (6), pp. 4954.
POSPIECH, J., NOACK, F., BROCKE, R., HASSE, P., and ZAHLMANN, P.:
BlitzstromAbleiter mit Selbstblas-Funkenstrecken Ein neues Wirkprinzip
fr den Blitzschutz in Niederspannungsnetzen, Elektrie, Berlin, 1997, 51,
pp. 910.
RAAB, V., and ZAHLMANN, P.: Folgestrombegrenzender Blitzstrom-Ableiter
fr Hauptstromversorgungssysteme, Elektropraktiker, Berlin, 1997, 51, p. 12.
HASSE, P., ZAHLMANN, P., POSPIECH, J., and NOACK, F.: Generationswech-
sel bei BlitzstromAbleiter fr Niederspannungsanlagen, etz, 1998, No. 78
Components and protective devices: construction, eect and application 205
5.8.2 Arresters for information technology
According to IEC 61644-1/DIN VDE 0845 the generic term surge pro-
tective devices (SPDs) in the eld of information technology does not
only mean modules but also includes protective circuits which limit the
overvoltages in systems and equipment to permissible values.
Protective circuits gradually reduce surges by the series connection of
overvoltage limiting modules and decoupling elements (Figure 5.8.2 a).
Overvoltage limiting elements with decreasing limiting voltage and
decreasing energy loadability are connected in series. Decoupling elem-
ents can be resistors, inductors, capacitors or lters. There are two types
of arrester depending on the requirements and loading at their place of
installation in accordance with the concept of lightning protection zones.
These are, namely, (i) lightning current arresters (which are tested by an
impulse current wave 10/350s) and (ii) surge arresters (which are tested
by an impulse current wave 8/20s).
Highest demands, with regard to their discharge capability, are made
on lightning current arresters. Within the scope of the lightning and
surge protection system they are installed at the interface of the lightning
protection zone 0
A
/1. They prevent disturbing lightning partial currents
from penetrating into the information technology network.
To guarantee interference-free and surge-proof operation of informa-
tion technology equipment a disturbance arising in the information
system must be limited to a level which is below the interference or
destruction limit of the equipment. The interference and destruction
Figure 5.8.2 a Graded protection (stepped protection in accordance with DIN
VDE 0845)
206 Overvoltage protection of low voltage systems
limits of the equipment, however, are largely unknown and not indicated.
A starting point is oered by the indicated surge immunity against
impulse shaped surges which has been tested in EMC surge immunity
tests according to IEC 61000-4-5/EN 61000-4-5.
To avoid disturbances or even the destruction of information tech-
nology equipment, surge arresters must limit the disturbing inuences to
values below the surge immunity of the equipment to protect. In contrast
to the selection of protective devices in power systems which have
uniform conditions in the 230/400V system regarding voltage and
frequency, there are dierent kinds of signals to be transmitted in
information technology systems in terms of the following:
CT, as a four-
pole structure (Figure 5.8.2.1.1 b), has two input and two output
terminals to connect one double wire (type D) or two single wires (type
E). Since it has a width of only 12mm (2/3 module) and a height of
58mm a space-saving installation is possible.
A choice of more than 40 protective modules is available to provide for
optimal discharge capability, protection and performance of the surge
protective device for the interface to be protected. These can be plugged
into the universal base (Figure 5.8.2.1.1.c, a). By means of a contact
Figure 5.8.2.1.1 a Blitzductor
CT. These
protective types of module include: (i) the lightning current arrester, (ii)
the surge arrester and (iii) the combined arrester. Thus
(i) Protective module type B (Figure 5.8.2.1.1 d) is designed as a lightning
current arrester for impulse currents I
imp
: 2.5kA (per wire) wave shape
10/350s.
(ii) Protective module type M is dimensioned as a surge arrester for nominal
discharge currents i
sn
: 10kA (per wire) wave shape 8/20s (Figure 5.8.2.1.1 e).
Figure 5.8.2.1.1 c (a) Blitzductor
s CT
is the upper value of the signal voltage range which can be transmitted
over the protective device under nominal conditions without any limiting
eects of the protective device. The nominal voltage is indicated as a DC
Figure 5.8.2.1.1 k Blitzductor
CT.
(ii) Protection level. The protection level of the Blitzductor
CT characterizes
its performance in limiting the output voltage. The specied protection
level value is higher than the maximum value of the limiting voltages in the
tests, the measured limiting voltage being the maximum voltage measured
at the terminals of the surge protective device during the loading with
surge currents and/or surge voltages (with specied impulse waveshape and
amplitude). The standardized procedure is as follows.
CT types . . . E and . . . D
Components and protective devices: construction, eect and application 215
Figure 5.8.2.1.1 m Nominal voltage data for dierent Blitzductor
CT types
Figure 5.8.2.1.1 n Test assembly for the determination of the limiting voltage at
a voltage rate of rise du/dt = 1 kv/s
Figure 5.8.2.1.1 o Sparkover characteristic of a gas-lled surge arrester, at
du/dt = 1 kv/s
216 Overvoltage protection of low voltage systems
(iii) Nominal current
The nominal current I
N
of the Blitzductor
CT.
(iv) Cut-o frequency
The cut-o frequency describes the behaviour of the Blitzductor
CT in
relation to frequency (Figure 5.8.2.1.1 s). The cut-o frequency is the fre-
quency which causes (under dened test conditions) an attenuation loss a
E
of 3dB (compare E DIN VDE 0845 Part 2: 1993-10). This frequency
usually refers to a 50 system.
Figure 5.8.2.1.1 p Test assembly for the determination of the limiting voltage at
nominal discharge current i
sn
Figure 5.8.2.1.1 q Limiting voltage at nominal discharge current
Components and protective devices: construction, eect and application 217
(v) Energy coordination, coordination characteristics
The regulations for energy coordination specied in section 5.8.1.6.1 are
also valid for information technology systems. Owing to the low operating
currents of these systems, however, a coordination of arresters by ohmic
resistor elements is also possible here. The Blitzductor
CT has integrated
decoupling elements so that external decoupling measures can be avoided:
These protective devices can be directly installed side by side.
Whereas, in the case of a low-voltage consumer system, one can gener-
ally proceed from a surge immunity of the system which has been speci-
ed in the scope of the insulation coordination, proceeding along similar
lines would be a failure for information technology interfaces. Only by
legal demands for an adequate immunity of the interfaces of information
technology equipment due to the EC-general regulations for EMC and
the standardization of reproducible testing methods is it possible to
describe the important parameters needed for the surge protection of
Figure 5.8.2.1.1 r Nominal current of Blitzductor
CT
Table 5.8.2.1.1 a Nominal currents of the Blitzductor
CT-types
Figure 5.8.2.1.1 s Typical frequency response of a Blitzductor
CT
218 Overvoltage protection of low voltage systems
input circuits. To decide whether the equipment to protect can withstand
the residual let-through impulse of an upstream arrester, a comparison
of the arrester let-through parameters and the impulse parameters of the
specied equipment interface immunity is necessary. This point is shown
in Figure 5.8.2.1.1 t.
The standard series IEC 61000-4 . . . /EN 61000-4 . . . has been stated
for testing a piece of equipment with regard to its immunity against
various electrical transients. Testing with high-energy transient surges as
they arise for the case of switching overvoltages or induced lightning
overvoltages is described in IEC 61000-4-5/EN 61000-4-5.
As the description of the interference immunity test reveals, there are
parallels to the voltage proof test of insulations. However, on analysing
both testing procedures as well as their nal background and the test
techniques used it is observed that the only common parameter of the
tests is the voltage impulse wave of 1.2/50s of the unloaded generator.
Although the voltage proof test examines the insulation of the test
object, thus interpreting by this means sparkover or puncturing of
the insulation as a failure, the specimen might otherwise react in the
interference immunity test. Such a reaction, for example, can be the
limitation of the test impulse by means of protective elements (diodes,
varistors, gas discharge arresters). In contrast to the voltage proof test,
this reaction or response of the protective elements is not considered as a
failure. Functional endurance, during the test, is the most important, so
that depending on the test specimen, a temporary degradation of the
performance is permissible. In addition to the dierences in testing
approach and evaluation of both tests there is another considerable
dierence in the currenttime loadings at the response of the test
specimen. Whereas the current ow, in the case of insulation sparkover
or puncture in the test circuit, is usually almost negligible at voltage
proof tests, there will be an energetic loading caused by the impulse
current at the response of the device protection during the interference
immunity test.
The kind of testing used for the equipment to protect is important for
the dimensioning of surge protective devices for information technology:
Figure 5.8.2.1.1 t Basic mode of functioning of the Blitzductor
CT
Components and protective devices: construction, eect and application 219
CT.
Figure 5.8.2.1.1 u Verication of safe coordination by comparison of the
admissible energy loading of a device interface tested in
accordance with standard IEC 61000-4-5 with the cut-o
energy of the protector Blitzductor
CT
220 Overvoltage protection of low voltage systems
Analogously to such an adjustment of the Blitzductor
CT to the
equipment interface the coordination of cascaded Blitzductor
s CT can
be achieved. In addition to the operating parameters (such as operating
voltage, nominal current, transmission frequency etc.) it only need be
considered that the input of a Blitzductor
CT or terminal equipment
must t with the output of an upstream Blitzductor
CT.
The necessary input of the rst Blitzductor
CT under application
of the coordination characteristics (KK). Blitzductor
CT types, with
their coordination characteristics (KK), are listed in Table 5.8.2.1.1 b.
A protective cascade, as designed by the producer under the aspects of
sucient safety such as the protector Blitzductor
CT family, is able to
guarantee in a modern concept of lightning protection the trouble-free
running of the system over a long period of time. Thus, the integral
responsibility of the arrester producer is becoming a new factor in the
cooperation of protector producer and protector applier at a time when
the producer liability is of special importance.
Sources
EHRLER, J., and HASSE, P.: Energetisch koordinierte berspan-
nungsschutzgerte erfllen die Anforderungen moderner Informationstech-
nik, Elektrotechnik, 1996, (12), pp. 7376
DEHN + SHNE: Blitzductor
CT
family
Components and protective devices: construction, eect and application 221
HASSE, P., and ZAHLMANN, P.: Koordinierter Einsatz von Blitzstrom und
berspannungs-Ableitern im Blitzschutz Umsetzung von DIN VDE 0185
Teil 103, E DIN VDE 0675 Teil 6, Teil 6/A1, Teil 6/A2 und E DIN VDE 0100 Teil
534 A1 in die Praxis. 2 (VDE/ABB Fachtagung, Neu Ulm, Nov. 1997)
IEC 61000-4-5: Electromagnetic compatibility (EMC) Part 4: Testing and
measurement techniques (Section 5): Surge immunity test. International
Electrotechnical Commission, Geneva 1995
Figure 5.8.2.1.1 w Example for the energy coodinated application of the
Blitzductor
CT protector
family. Their application will be described.
SC A: What discharge capability is necessary? Types B . . . or M . . . ?
The selection of the discharge capability of the Blitzductor
CT depends
upon which protection requirements shall be fullled by this arrester. A
distinction has to be made as to whether the measurement and control
system (or the telecommunication system) is only endangered by surges
(which are eective as impulse currents being simulated by a 8/20s
wave) or whether by partial lightning currents (simulated by 10/350s
impulse currents):
CT family are
used.
CT,
type . . . E.
For certain inputs to equipment, such as isolating transformers, a ne
protection between wire and earth is not necessary. Gas discharge
arresters can protect against longitudinal surges. However, having a dif-
ferent impulse sparkover characteristic, gas discharge arresters can also
Figure 5.8.2.1.2 b No lightning protection, but measuring and control cable
crossing buildings
224 Overvoltage protection of low voltage systems
cause transverse surges. That is why, in such a case, ne protection as
oered by the Blitzductor
CT?
Owing to the electrical characteristics of the components used in the pro-
tective circuit of the Blitzductor
CT must be
higher than (or equal to) the operating current of the MCR system.
SC F: What about the nominal voltage U
N
of the Blitzductor
CT?
The nominal voltage U
N
of the Blitzductor
CT.
For dierent circuits of the Blitzductor
CT ne protective elements
dierent nominal voltages are indicated. The dierent relativities of the
nominal voltages of the Blitzductor
CT?
For the coordination of the protective elements decoupling impedances
are installed into the Blitzductor
CT-coordination
characteristics (KK)?
For equipment used in dierent electromagnetic environmental condi-
tions, IEC 61000-4-5/EN 61000-4-5 species dierent test severity levels
regarding the immunity against impulse shaped interferences. The test
severity runs from level 1 to 4, severity level 1 claiming the lowest immun-
ity (to the equipment to be protected) and level 4 the highest. As
described in section 5.8.2.1.1 this means that the let-through energy
related to the Blitzductor
CT only
must have a maximum let-through energy which corresponds to this
interference level, thus it must have output characteristic 1.
In practice, this means that severity level 4 tested programmable con-
trollers can work interference-free if the Blitzductor
CT output has a
protection level corresponding to test severity degree 1, 2, 3 or 4. Thus, it
is very easy for the user to select suitable protective devices.
Components and protective devices: construction, eect and application 227
SC J: Single or multistage protection. Types B and M . . . or only type B . . . ?
Depending on the infrastructure of the building and the protection
requirements of the concept of lightning protection zones it may be
necessary that lightning and surge arresters are either installed spatially
separated or in one position in the system (Figure 5.8.2.1.2 e).
In the rst case, the application of the Blitzductor
CT with protective
module type B as a lightning current arrester as well as Blitzductor
CT
protective module type M . . . as a surge arrester is necessary. In the
second case lightning and surge protective measures shall be carried out
in one position in the system; here the combined arrester Blitzductor
CT can be read.
Source
DEHN + SHNE: Selection and installation of surge protective devices.
Type Blitzductor
CT type BE 12.
To standardize the equipment of the weighing system with protective
devices, all measuring leads have been equipped with the same Blitzduc-
tor
CT, type ME
5, surge arresters are necessary (for circuit, see Figure 5.8.2.1.3.3 b; for
technical data, see Table 5.8.2.1.3.3 b).
Figure 5.8.2.1.3.3 c shows the protection of electrical temperature
measuring equipment. To standardize the equipment of the temperature
measuring system with surge protective devices, supply and measuring
lines are protected by the same Blitzductor
CT-types.
5.8.2.1.4 Arresters for intrinsically safe measuring and control circuits and
their application. In areas where gases, vapours, fogs or dusts are caused
by treating or transporting inammable material, which together with
the air can form a dangerous explosive atmosphere, special explosion
protection measures must be taken. To avoid the situation where the
Table 5.8.2.1.3.3 a Surge protection for electrical temperature measuring
equipment: Selection procedure (SC: selection
criterion)
238 Overvoltage protection of low voltage systems
Figure 5.8.2.1.3.3 b Basic circuit diagram: Blitzductor
CT, type ME 5
Table 5.8.2.1.3.3 b Blitzductor
CT
240 Overvoltage protection of low voltage systems
electrical operating facilities become the sources of ignition in explosive
atmospheres these are designed to have dierent types of protection. One
type of protection which is used worldwide in the measuring and control
technique is Intrinsic Safety Ex(i).
Intrinsic safety protection is based on the principle of current and
voltage limitation in a circuit. Power is kept at such a low level that
neither by sparks nor by unpermissible surface heating of the electric
components can the surrounding explosive atmosphere be ignited. Not
only the voltage and current of the electric equipment but also the energy
storing inductors and capacitors in the whole circuit must be limited to
safe maximum values. Thus, for safe operation (e.g., a measuring and
control circuit) neither a spark due to the opening and closing of the
circuit (e.g., at switch contacts) nor a fault (e.g., a short circuit or an earth
fault) will cause ignition. Furthermore, heat ignition by the equipment
and lines in the intrinsically safe circuit must be eliminated both for the
normal state as well for the possibility of a fault.
Application of the intrinsic safety type of protection, thus, is limited
to relatively low-performance circuits. It is achieved by limiting the
available energy in the circuit. In contrast to other types of protection,
this limitation is not only to individual devices but to the whole circuit.
This system is divided into Ex-zones and, in general, this division
depends on the probability and the permanence of an explosive atmos-
phere. Zones with dangerous explosive atmosphere due to gases, vapours
and fog are ranked as Ex-zones 0 to 2 and those with dangerous explosive
atmosphere due to dusts as Ex-zones 20, 21 and 22. Depending on how
explosive the dierent materials are, there are explosions groups I, IIA,
IIB and IIC for which the corresponding minimum ignition curves are
specied. The ignition characteristics of the explosive material include
a minimum ignition curve that indicates the maximum values for the
operating voltage and operating current. Explosion group IIC contains
the most explosive materials, such as hydrogen and acetylene. When
heated, these gases have dierent ignition temperatures which are
specied by classifying them according to temperatures (T1T6).
At the interface between Ex-area and non-Ex-area (safe area), safety
barriers or measuring transformers with an Ex(i)-output circuit will be
inserted for separation. The safety-technical maximum values of a safety
barrier or a measuring transformer with Ex(i)-output circuit are specied
by the test certicate of an authorized testing agency. These are, namely,
(i) the maximum output voltage (U
0
), (ii) the maximum output current
(I
0
), (iii) the maximum external inductance (L
0
) and (iv) the maximum
external capacitance (C
0
). The planner/installer must examine in every
single case whether these maximum values are met by the connected
equipment in the intrinsically safe circuit (such as eld equipment, cables
and surge protective devices). Corresponding values are indicated on the
type label of the approved equipment or in the prototype test certicate.
Components and protective devices: construction, eect and application 241
Intrinsic safety protection entails all currents, potentials and electric
energy storage mechanisms, but not externally incoupled overvoltages
due to atmospheric discharges, which may arise in large industrial plants
after direct, close-up and remote lightning strikes.
In the case of direct or close-up lightning strikes the voltage drop
causes a potential increase of some 10 to 100kV at the earthing system.
As a potential dierence this aects all equipment connected at distant
locations. Such potential dierences will exceed the insulation resist-
ance of the equipment. In the case of remote lightning strikes, over-
voltages are generated in lines which will damage the inputs of elec-
tronic equipment as transverse voltage (voltage dierence between the
wires).
Thus, as protection against lightning or surge hazards the relevant
arresters must be installed. Figure 5.8.2.1.4 a shows the consideration of
surge arresters in intrinsically safe measuring and control circuits.
As an example of the Blitzductor
Group II applies for all elds of use, such as the chemical industry, coal
and cereal processing, however not in underground mining.
CT.
In accordance with the PTB-certicate of conformity the following
electrical parameters must be considered:
CT
the internal inductance and capacitance values of the dierent indi-
vidual components are negligible.
CT,
Type MD/Ex 24 meets this requirement.
Figure 5.8.2.1.4 c shows how to use the Blitzductor
CT MD/Ex surge
protective devices to protect a transducer and a sensor. In order not to
worsen the arrester protective level due to voltage drop (of the interfer-
ence current to be discharged), care must be taken of the consequent
equipotential bonding between the equipment to be protected and the
surge protective device. In Figure 5.8.2.1.4 c this is achieved by an add-
itional equipotential line between the equipment and the Blitzductor
CT.
Figure 5.8.2.1.4 d shows a special case of application. As a surge pro-
tective device in the Ex-area, the (ex-certied) Blitzductor
CT MD/Ex is
used. As a surge protective device in the non-Ex-area, however, a (not Ex-
244 Overvoltage protection of low voltage systems
certied) Blitzductor
s in an intrinsically safe
circuit, which is partly in the Ex-area
Components and protective devices: construction, eect and application 245
EN 50 014: Electrical apparatus for potentially explosive atmospheres.
General requirements (VDE Verlag, GmbH, Berlin) March 1994
EN 50 020: Electrical apparatus for potentially explosive atmospheres.
Intrinsic safety i (VDE Verlag, GmbH, Berlin) April 1996
5.8.2.1.5 Arresters for cathodic protection systems. Underground metal
facilities (e.g., containers and piping) are subject to electrochemical
corrosion, with the metals being the electrodes and the surrounding
soil the electrolyte. A characteristic of the electrochemical corrosion is
the dependence of the corrosion process on the electrodes potential
(potential of metal in soil). If there is metal in the soil, positively charged
ions enter into the soil and vice versa; also positive ions from the electro-
lyte (soil) are taken up by the electrode (metal). In this context we speak
of the dissolution pressure of the metal and the osmotic pressure of
the electrolyte. Depending on both pressures, either the positive ions of
the buried metal facility are increasingly dissolved (thus it becomes nega-
tive with regard to the soil) or positive ions from the soil increasingly
deposit at the metal (then the metal facility becomes positive with regard
to the soil). If buried facilities out of dierent metals are connected
outside the soil (e.g., within the scope of equipotential bonding) then
current ows in the external circuit from the positive to the negative
electrode; in the soil, however, from the negative to the positive electrode.
So, the more negative metal facility delivers positive ions to the soil, thus
becoming the anode of the created galvanic element with the con-
sequence of being dissolved (corroded) as time passes. Such corrosion
Figure 5.8.2.1.4 e Blitzductor
KKS in a corrosion
protection cabinet
Figure 5.8.2.1.5 c Protection of a cathodic protection system with Blitzductor
At the terminal blocks the cable wires and the jumping wires are con-
nected at opposite contacts. Between these terminal contacts there are
pick-o contacts where, for example, surge protective modules can be
plugged in.
primary cable
secondary cable
tertiary cable
Token Ring
Ethernet 10 Base T
CT,
type B
Figure 5.8.2.3.6 c (a) Surge arrester
GKF/RJ45 ISDN S
o
on the user side of
the NTBA
Figure 5.8.2.3.6 c (c)
Basic circuit diagram
280 Overvoltage protection of low voltage systems
Table 5.8.2.3.6 a Surge arrester, type GKF/RJ45 ISDN S
o
: Technical data
Figure 5.8.2.3.6 d (a) Data socket outlet (with surge arrester) DSM2 RJ45
ISDN S
o
protects ISDN terminals (Fax and telephone)
Components and protective devices: construction, eect and application 281
Figure 5.8.2.3.6 d (b) Data socket outlets (with surge arresters) types DSM
1 RJ45 ISDN S
o
and DSM-2 RJ45 ISDN S
o
Figure 5.8.2.3.6 d (c) Basic circuit diagrams
Figure 5.8.2.3.6 e (a) Surge protective block,
type DPL 10F/ISDN S
o
for 10 double wires to
plug into LSA-PLUS disconnection block
Figure 5.8.2.3.6 e
(b) Basic circuit diagram
282 Overvoltage protection of low voltage systems
Table 5.8.2.3.6 b Data socket outlets (with surge arresters), types DSM-
1 RJ45 ISDN S
O
and DSM-2 RJ45 ISDN S
o
: Technical
data
Components and protective devices: construction, eect and application 283
Sources
DEHN + SHNE: Surge protection: Safety for your data networks. Advice
and equipment for optimized system solutions. DS647 Oct. 1996
DEHN + SHNE: Surge protection. Main catalogue UE98 E. DS570/E 1998.
5.8.2.3.7 Protective devices for data telecontrol transmission by ISDN pri-
mary multiplex terminal. The primary multiplex terminal has 30 B chan-
nels with 64kbps each and a D channel with 64kbps. Data transmissions
up to 2.048Mbps can be carried out via a primary multiplex terminal.
The NT is supplied with interface U
2m
; the users interface is S
2m
. Large
Table 5.8.2.3.6 c Surge protective block, type DPL 10 F/ISDN S
o
: Technical
data
284 Overvoltage protection of low voltage systems
extension units or data lines with high data volumes are connected to this
interface. The S
2m
interface is operated using normal telephone lines.
Figure 5.8.2.3.7 a shows the basic arrangement of the protective
devices. At the interface of lightning protection zone 0
A
/1 again a light-
ning current arrester Blitzductor
CT, type B)
(Figure 5.8.2.3.7 b) or DPL 10 G (at LSA-PLUS terminals) (Figure
5.8.2.3.8 b, Table 5.8.2.3.8 a) are installed at the interface of the light-
ning protection zones 0
A
/1 (line input of the lightning protected
building).
The lines at the disconnection block are protected by surge arresters
DPL 1F/ALD, 110V (Figure 5.8.2.3.8 c, Table 5.8.2.3.8 b).
The telephones are connected to TEA sockets (with surge protection)
DSM-TAE-3x6 NFN-PWM (Figure 5.8.2.3.8 d , Table 5.8.2.3.8 c).
The modem is protected by a combined surge protective device, type
FAX-Protector TAE/N (Figure 5.8.2.3.8 e, Table 5.8.2.3.8 d).
Table 5.8.2.3.8 a Lightning current arrester, type DPL 10 G: Technical data
288 Overvoltage protection of low voltage systems
Table 5.8.2.3.8 b Surge arrester, type DPL 1 F/ALD, 110V: Technical data
Figure 5.8.2.3.8 d (a) TAE-socket outlet
(with integrated surge arrester for a/b wires)
type DSM-TAE-3 6 NFNPWM with
three TAE-sockets with N/F/N coding
Figure 5.8.2.3.8 d
(b) Basic circuit
diagram
Components and protective devices: construction, eect and application 289
Table 5.8.2.3.8 c TAE socket outlet (with surge arrester), type DSMTAE-3 6
NFN-PWM
Figure 5.8.2.3.8 e (a) Combined surge
protector, type FAX-protector TAE/N protects
a/b-wire-input and 230V-energy supply of the
modem
290 Overvoltage protection of low voltage systems
Figure 5.8.2.3.8 e
(b) Combined surge protector,
type FAX-protector TAE/N
Figure 5.8.2.3.8 e (c) Basic circuit
diagram
Table 5.8.2.3.8 d FAX-Protector TAE/N: Technical data
Components and protective devices: construction, eect and application 291
Sources
DEHN + SHNE: Surge protection: Safety for your data networks. Advice
and equipment for optimized system solutions. DS647 Oct. 1996
DEHN + SHNE: Surge protection. Main catalogue UE98 E. DS570/E 1998
292 Overvoltage protection of low voltage systems
Chapter 6
Application in practice:
Some examples
Here are some practical examples of how the protective measures
described are carried out and how the protective devices introduced are
used in electrical systems with sensitive electronic equipment. These are
also systems which were seriously interfered with or even damaged
by lightning previously. Since protective measures were completed the
well-targeted application of protective devices has been working trouble-
free for years, even during violent thunderstorms and direct lightning
strikes.
It is now over 20 years since the development of surge limiters for
highly sensitive electronic systems was initiated. At that time structures
were equipped with the new protective devices and with lightning cur-
rent counters. Today, there is more than a decade of reliable information
on the eciency of these surge protective devices, including those sys-
tems that failed ve times and more per year in the previously
unprotected stage.
A lightning/surge current counter which can also register the response
of surge protective devices is shown in Figure 6 a. This is designed
according to the current transformer principle (Figure 6 b) and registers
surge currents with peak values exceeding 200A. Such a counter can be
installed directly into the down conductor of a lightning protection sys-
tem (Figure 6 c) or the earth bonding line of a protective device without
reducing the cross section. Often it is necessary to carry out surge
voltage/surge current tests not only in the laboratory or during the pro-
duction of protective devices but also in the eld. Here the portable
hybrid generator shown in Figure 6 d has been proven. In the case of a
short circuit it emits a standardized 8/20s surge current with a max-
imum peak value of 10kA, whereas in open circuit it generates the
standardized surge voltage wave 1.2/50s with a peak value up to
10kV.
Figure 6 a Lightning/surge current counter
Figure 6 b Lightning/surge current counter: Layout and interior circuit
Figure 6 c Lightning/surge current counter installed at a down conductor
Figure 6 d Portable hybrid generator
294 Overvoltage protection of low voltage systems
6.1 Industrial plants
As explained in Section 4.1.1, the necessary protective measures and the
required lightning protection levels for a particular industrial plant are
determined by means of risk analysis as a rst step. In a second step the
lightning protection zones will be determined according to the manage-
ment plan introduced in Section 4.1.3 (in accordance with IEC 613121)
(Figure 6.1 a).
Modern construction techniques using steel skeletons, reinforced con-
crete and often metal facings allow integration of these metal parts
into the lightning protection system. If lightning protection matters have
been considered during the construction planning stage, advantageous
architectural solutions can often be found.
6.1.1 Fabrication hall
A step-by-step procedure for a factory hall built of prefabricated con-
crete elements (Figure 6.1.1 a) follows:
Figure 6.1.1 e shows a nished pillar with the brought out reinforce-
ment basket connection, ready to be placed into the foundation
socket.
Figure 6.1 a Industrial plant: lightning protection levels = PL (acc. to a risk
analysis) and lightning protection zones = LPZ (in accordance with
the LEMP-management plant)
Application in practice: Some examples 295
All piping or lines entering the factory building (such as water, heating,
oil, compressed air pipes or power, telephone, data and signal lines)
enter through a reinforced cable duct (the reinforcement of which will
be connected with the hall reinforcement) at a point where the light-
ning protection equipotential bonding will also be carried out.
Metal piping for water, heating, and compressed air entering the build-
ing through a supply duct are to be included into the lightning protec-
tion equipotential bonding by pipe clamps (made to carry lightning
currents) on entering lightning protection zone 1 (Figure 6.1.2 k).
Figure 6.1.2 e Continuously
interconnected support reinforcement
Figure 6.1.2 f Reinforcement steels
of foundation and support are
connected
Figure 6.1.2 g Connection of the support reinforcement with the metal roof
construction
Application in practice: Some examples 301
Figure 6.1.3 b shows the reinforcement of the ground plate (all struc-
tural steel mats being interconnected) and the metal plate foundations
for the tubular steel pillars which are to be interconnected for reasons
of earthing and shielding.
The tubular steel pillars serve as down conductors (Figure 6.1.3 c).
Figure 6.1.3 d shows how the reinforcement baskets of the metal chim-
neys foundations are interconnected.
Metal roof and sheet steel wall elements are to be bonded with the
tubular steel pillars and the metal roof-supporting construction, thus
Figure 6.1.2 n Electrical lines entering lightning protection zone 2 of the high-
bay warehouse are connected with surge arresters
304 Overvoltage protection of low voltage systems
serving as air terminations, down conductors and shield (Figure 6.1.3 f)
and forming an inside lightning protection zone 1.
CT, type BE, for example, is used for lines which cross several
buildings (selected according to the operating voltage of the signal
line).
).
Figure 6.1.7 a shows a typical re alarm system in the DC line tech-
nique; here, also, are the necessary protective devices. Figure 6.1.7 b
shows the protection of a burglar alarm system using the DC line
technique.
The surge protection for the lightning protection zone crossing 1/2 for
the Siemens re central alarm, type BMS, is shown in Figure 6.1.7 c and
in Figure 6.1.7 d for the Siemens burglar central alarm, type IT. For
both of these protection proposals it is pointed out that the Blitzductor
s
314 Overvoltage protection of low voltage systems
CT, type ME/C, are energy coordinated with the protective device type,
8 P/G, recommended by Siemens for such systems (Figure 6.1.7 e).
Source
EN 501304: Alarm systems. Part 4: Electromagnetic compatibility
Product family standard: Immunity requirements for components of re,
intruder and social alarm systems (International Electrotechnical Commis-
sion, Geneva, 1995)
Figure 6.1.7 a Protection of a re-alarm system using DC line-technique
Figure 6.1.7 b Protection of a burglar alarm system using DC line-technique
Application in practice: Some examples 315
6.1.8 Video control system
Video systems are used in industrial plants for object monitoring and
access control. Figure 6.1.8 a shows the basic structure of such systems.
They are included in lightning/surge protection systems as described
below:
Lightning current arresters are to be used at the lines which are cross-
ing several buildings. For example:
Blitzductor
at the
building input).
6.2 Peak-load power station
Using the example of the peak-load power station St. Veit of the
Allguer berlandwerk (AW) in Kempten it can be demonstrated how
new buildings with electronic equipment already in the existing struc-
tures can obtain the best protection according to the lightning protection
zone concept, and how these measures are made compatible with those
already existing.
A new engine hall with gas turbines has been joined to the engine hall
with diesel generators and the lightning protection system has been
integrated into the comprehensive lightning protection concept (Figure
6.2 a). The volume to be protected is dened as lightning protection
zone 1 and comprises:
the four underground gas tanks with the tank domes and the gas
pipelines
Only shielded cables have been used inside the volume to protect in
lightning protection zone 1, thus leading to a further reduction in
existing residual elds of interference for the electrical lines. All
shielded cables from the engine hall area are run to the information
technology cabinets, realized using closed sheet metal boxes, of the
directly neighbouring control room. Inside the information technology
cabinets and the connected cables a lightning protection zone 2 has
thus been created. There is further cable routing to two protective cabi-
nets where cable shields are connected and the active cores are protected
by Blitzductor
KT (predecessor of Blitzductor
LPZ 0
A
. Direct strike is possible, undamped electromagnetic lightning
elds (e.g., antenna masts).
LPZ 0
B
. Direct strike impossible, undamped electromagnetic lightning
elds (e.g., parts of the roof surface).
50mm
2
steel.
As the earth conductor, the following can be also used:
CT BD, 110V
ISDN U
ko
- interface: Blitzductor
CT BD, 110V
ISDN U
2m
-interface: Blitzductor
CT BD / HF, 5V
ISDN S
2m
-interface: Blitzductor
CT BD / HF, 5V
Conductors between base station, subdistribution and cable junction are
usually run in metal conduits on the roof (on both sides connected with
the MFEB) so that they remain in lightning protection zone 1, not
needing special protective devices.
Sources
ENV 610241 (VDE V 0185 Teil 100): Protection of structures against
lightning. Part 1: General principles. Central Secretariat: rue de Stassart 35,
B-1050 Brussels Aug.1996
EN 50 083 Teil 1: Cabled distribution systems for television and sound
signals. Part 1: Safety requirements (International Electrotechnical Commis-
sion, Geneva, 1993)
Figure 6.3 d (b) Practical arrangement
Application in practice: Some examples 333
6.4 Television transmitter
TV transmitters (Figure 6.4 a) are usually located at high altitude or on
mountain tops (Figure 6.4 b), so they are particularly endangered by
lightning. Power for the transmitter is taken from the public mains.
Figure 6.3 e Energy coordinated application of lightning current- and surge-
arresters to protect the power supply input of mobile radio systems
at dierent network congurations
Figure 6.3 e (c) TNS system
Figure 6.3 e (a) TT system Figure 6.3 e (b) TNC system
Figure 6.3 f Power connection box for TNS system (compare Figure 6.3 e, C)
334 Overvoltage protection of low voltage systems
Figure 6.4 a Transmitter mast
Figure 6.4 b Television transmitter on a mountain
Application in practice: Some examples 335
Often an overhead line from the valley is changed into an underground
cable at high altitude or on a mountain top. The protective insulation in
the power input circuit and safe electrical insulation by a disconnection
transformer is often the protective measure in the transmitter.
An especially remarkable event involving lightning damage occurred
at a transmitter of the Austrian Broadcasting Service (ORF) in Styria. At
the time (1981) surge arresters with a nominal discharge capability of
5kA (8/20s) according to IEC 99.1 were used to protect the transmit-
ter. Such arresters are only designed for surge currents due to distant
lightning strikes. In this case the surge arresters were damaged due to a
direct lightning strike on the TV transmitter (Figure 6.4 c), leaving one
phase of the power supply conductively connected to the station earth.
Owing to the fact that in a totally insulated power input the neutral con-
ductor is not connected to the station earth, a short-circuit current to
release the back-up fuses could not be generated. A current of about
30A had, in fact, been owing through the station earth resistance of
about 7 for several months without being noticed. During that time all
accessible parts of the transmitter station which were connected to the
station earth (transmitter cabin, mast and associated equipment) carried
mains voltage.
Apart from the danger to personnel from the hazardous contact volt-
ages at all conductive parts of the transmitter, there was also a consider-
able increase in the current consumption of the installation. This
undesirable condition was only identied when the current consumption
of the plant was subsequently analysed.
Figure 6.4 c Surge arresters (having a rated discharge capacity of 5kA, 8/20s)
of the ORF TV transmitter Braunhuberkogel in Styria damaged
by lightning strike
336 Overvoltage protection of low voltage systems
This example clearly demonstrates that, in the quest to attain total
protective insulation, only arresters which are extremely robust (able to
carry lightning currents non-destructively) and absolutely reliable in
terms of their insulation should be used.
After having turned the transmitter cabin into a lightning protection
zone 1 new protective devices, namely, quenching spark gaps and high-
current spark gaps, were installed in this installation in autumn 1982
(Figures 6.4 d to 6.4 f). Lightning current counters were installed in the
Figure 6.4 d Power supply of the ORF TV transmitter Braunhuberkogel.
Lightning current-proof surge protection at the crossing overhead
line/underground cable
Figure 6.4 e Power input with protective insulation and lightning current-proof
surge protection of the transmitter cabin of the ORF TV transmitter
Braunhuberkogel
Application in practice: Some examples 337
corresponding earth connection line of the arresters at the overhead line
mast and in the transmitter cabin. These had recorded 29 lightning
currents at the overhead line mast and 59 lightning currents in the trans-
mitter up to the end of 1997. These lightning strikes have been controlled
without damage or interference to the transmitter.
Sources
HASSE, P., and WIESINGER, J.: EMV Blitz-Schutzzonen-Konzept (Paum
Verlag, Mnchen VDE Verlag, Berlin/Offenbach, 1994)
FELDHTTER, W., HASSE, P., and PIVIT, E.: berspannungsschutz des
Netzeinganges eines Fernsehfllsenders auch be direken Blitzeinschlgen.
17th International Conference on Lightning Protection (ICLP), Den Haag,
1983, Paper 3.2
EN 600991: Surge arresters. Part 1: Non linear resistor type gapped surge
arresters for AC systems (International Electrotechnical Commission,
Geneva, 1991)
Figure 6.4 f (a) Transmitter cabin Figure 6.4 f (b) Detailed view of
Figure 6.4 f (a)
338 Overvoltage protection of low voltage systems
6.5 Mobile telecommunication facility
A mobile facility (Figures 6.5 a) must be protected against dangerous
contact voltages and surges. In this present case surge protection of the
power connection (with total insulation) was required to guarantee safe
uninterrupted operation in the event of direct lightning strikes and
nuclear electromagnetic pulses (NEMP).
Turning the facility into a lightning protection zone 1 and a NEMP
protection zone 1 was the solution to the problem. All cable entries were
protected at the interface of the lightning or NEMP protection zones 0
and 1.
The lightning and NEMP interferences on the power connection side
Figure 6.5 a Transportable, metal encased telecommunication facility with line
inputs protected against lightning and NEMP (1 to 5)
Application in practice: Some examples 339
must be limited by an arrester circuit so that the protective insulation will
not be endangered. A suitable arrester circuit is shown in Figure 6.5 b. A
group of lightning current arresters (Figure 6.5 c) out of ve spark gaps
which can quench the mains follow-current (quenching spark gaps) and a
high current spark gap as a disconnection spark gap is installed between
the phases (L
1
, L
2
, L
3
, N and PE) and the shielding case of the mobile
facility. The minimum AC operating voltage of this arrangement of
arresters is about 5kV and the minimum impulse operating voltage
about 10kV. The insulation between the power input circuit and the
Figure 6.5 b Basic circuit diagram of a surge protected power connection of a
mobile operating facility with protective insulation in the input
circuit
Figure 6.5 c Lightning current arrester arrangement out of ve quenching spark
gaps and one high current spark gap
340 Overvoltage protection of low voltage systems
shielding case of the mobile facility as well as the insulation between the
input and output circuit of the isolating transformer are adjusted to
these operating voltages. Surges below this level, such as switching surges,
are carried by the insulation.
During undisturbed operation, this group of arresters ensures
double insulation. The basic insulation is provided by the quenching
spark gaps which have a quenching capacity according to DIN VDE
0675 Part 6; the additional insulation will be realized by the high current
spark gap.
Voltage peaks will arise at the arrester arrangement before and during
activation, the level of which depends on the steepness of the surges.
Increasing voltage steepness makes the operating voltage of the group of
arresters rise according to its impulse characteristic. Owing to the
enclosed spike chokes, very steep voltage peaks will be damped and thus
reliably protecting the insulation of the isolation transformer (Figure
6.5 d). In the internal network of the facility in lightning and NEMP
protection zone 1, on the secondary side of the isolating transformer, the
TN-C-S-system is used. Any surges arising on the secondary side prior
to the reaction of the arresters will be limited by varistors. For protection
against very high frequency surges, especially due to NEMP eects,
additional RFI bushing lters are provided.
The protective conductor PE of the power cable is not necessary if
protective insulation is applied. However, by using standard power cables
and plugs, the protective conductor PE will be automatically carried to
the coupling socket of the cable at the transportable facility. It must not
terminate here in an open circuit condition because in the event of a
surge a sparkover would occur in the plug and socket facility. Therefore,
the protective conductor PE should be treated as if it were a live con-
ductor and is equipped with a quenching spark gap.
Figure 6.5 d Coordinated surge characteristics of the arrester arrangement and
the isolating transformer insulation
Application in practice: Some examples 341
In the case of a direct lightning strike into a facility on a non-
denitively earthed vehicle the worst case condition occurs when the
entire lightning current enters through the power supply. Therefore, an
arrester arrangement is required to meet the lightning currents according
to protection class III (compare Table 4.1.1 c):
the operator and owner of the airport who provides the new tower
including all technical installations
air trac control as a user of the new tower with its own electronic
equipment,
208249
construction and mode of functioning
210222
examples of application 228240
selection criteria 223228
building installations, protection
167174, 208
building regulations 69, 70
building services control system 22, 23
buildings 39, 40, 69, 76, 77, 8185, 8892,
295304
metal components 83, 84, 90, 92
protection 295304
room shielding 84, 8892
burglar alarm systems 313315, 317
bus systems 309313
cable coupling resistance 57
cable television 32
cables 56, 57, 61, 9597, 138143
ducts 9597, 140, 141
shielding 138143
supporting structures 142
cabling systems 255257
generic 255, 256
primary 255, 256
secondary 255, 256
tertiary 255, 256
catastrophic damage 3941
cathodic protection systems 246249,
326, 327
central computer, protection 307309
central heating, protection 302, 304307
cereal processing 243
chemical industry 196, 243
chemical plant 1113
close-up strike 45, 242
cloud-to-cloud lightning 45
coal processing 243
common mode protection 254
computer integrated business 1
computer integrated manufacturing 1
computers, damage 5, 6, 1620, 32, 34, 35
computers, protection 55, 207, 209, 254,
307309
connection components, standards 113
consequential damage 77
contact voltage 184
coordination between arresters and
equipment to protect 178183, 220
coordination characteristics 220222,
227
corrosion protection 246249
coupling of surge currents on signal lines
5760
capacitive 59, 60
inductive 58, 59
ohmic 58
coupling path 43, 44
damage statistics 510, 70
data networks, protection 255292
data telecontrol transmission 277292
by analogue a/b-wire terminal 286292
by ISDN base terminal 277284
by ISDN primary multiplex terminal
284286
DC line technique 314, 315
decoupling elements 206
decoupling of arresters 180183
decoupling choke 180183
decoupling length 180, 181, 183
dierential mode protection 254
direct strike 45, 60, 242, 328, 336
disconnection 61, 62
disconnection spark gap 326, 327, 340,
342
disconnectors 167, 168, 170, 171
remote indication 170, 171
dissolution pressure 246
distribution cabinet 30
distributors 255257, 262264
down conductor systems 78, 79, 84, 85
drop-cable 267
earth bus 92, 131, 135, 146
earth electrode 90, 332
earth-fault current 193
earth ring bus 146149
earthing systems 78, 79, 84, 85, 90, 111,
295, 296, 298, 299, 347
electrical systems of buildings 103110
protection 103110
surge protection standards 103110
electrochemical corrosion 246, 247
electromagnetic cage 129, 130
electromagnetic compatibility (EMC) 2,
3, 43, 63, 68, 112, 114, 115, 351
standards 112, 114, 115
electromagnetic interference 67, 68
electromagnetic lightning elds 328
damped 328
undamped 328
electronic data processing systems 1, 9
354 Index
electronic equipment protection 80
electrostatic discharge 7, 17, 20, 43
engine hall 323325
equipment inputs, protection 175, 176,
208, 253, 254
equipotential bonding 13, 16, 48, 69,
7881, 9095, 97, 99, 111, 145149,
190192, 194, 195, 197, 207, 244,
302, 303, 310, 322, 325329, 345,
347, 348
meshed functional equipotential
bonding 329, 330
equipotential bonding bar 9093,
147149, 253, 296, 297, 326,
327
equipotential bonding lines 141, 147
equivalent earth resistance 47, 48
equivalent surface 76
Ethernet 10 Base T 265, 266
Ethernet coax-cabling 267272
thickwire 267, 269, 271
thinwire 267269, 272
Ethernet twisted pair cabling 265269
European Installation Bus (EIB)
309313
Ex-zones 241, 243245
explosion-protected spark gap 150152,
326, 327
explosions 1013, 24, 27, 241, 243
nuclear 44, 68
explosive atmosphere 238, 241243
external lightning protection 16, 69, 78,
79
factories, protection 295323
factory hall, lightning protection
295299
Faraday cage 13, 16
Faraday hole 13, 16
Fast Ethernet 100 Base TX 265, 266
fault voltage-operated protective device
185, 193, 196
Fax machine 281
eld-bus systems, lightning/surge
protection 231236
nancial loss 1, 8, 13, 16, 17, 22, 308
re alarm systems 313316
ashover 10, 16, 22
follow-current 199204, 342, 352
fuses 196204
gas discharge arresters 215217, 224, 225
gliding spark gap 161, 163, 165, 166, 199,
200
hazardous areas, damage 1015
high current spark gap 151153, 337,
340342
hospitals 39
houses, damage 2736
hybrid generator 293, 294
impulse earth resistance 45, 48, 49
voltage drop 48, 49
impulse line technique 314
incoupling 22, 58
induced voltages in metal loops 4956, 58
square-wave 4954
transverse 5052, 58
industrial plants, damage 1524
industrial plants, protection 295323
information technology equipment
protection 73, 122125, 206292
insulation coordination 105, 106, 178
insulation monitoring device 185, 196
insulation resistance 244, 245, 342
insurance 9, 10
interference model 43
interference protection zones 344, 345,
348
interference sources 43, 44
internal lightning protection 16, 69, 78,
79
intrinsic safety 241244
intrinsically safe measuring and control
circuits 238246
ISDN base terminal 277284
ISDN primary multiplex terminal
284286
kerosene tank 1012
lightning current 2, 17, 27, 28, 32, 4549,
55, 56, 67
components 46
parameters 46, 78, 160
partial 46, 47
rate of rise 49, 50
lightning current arresters 153155,
157167, 177183, 188203, 206,
207, 211, 222, 228, 234, 262, 263,
275, 280, 285, 287, 288, 307, 314,
319, 320, 323, 328, 340, 341, 352
lightning current counter 293, 294, 337,
338
lightning damage 7, 8, 1041
direct 7, 8, 34
examples 1041
indirect 7, 8, 34, 35
Index 355
lightning discharge 2, 3, 68
lightning electromagnetic impulse 43
lightning electromagnetic impulse
protection (LEMP) 80, 82102, 343,
344, 351
costs 101, 102
inspection 100, 101
installation 99, 100
planning 8397
realization 9799
supervision 99, 100
lightning interference standards 64
lightning protection levels 74, 75, 77, 78,
83, 155, 158, 194, 295
lightning protection systems 16, 67102,
223225, 351
building integrated 8486
cable routing and shielding 9498
eciency 77
equipotential bonding networks 9094
external 16, 69, 78, 79
ow diagram 75, 76
internal 16, 69, 78, 79
isolated 8486, 128
partly isolated 8486, 128
planning 8397
protection levels 74, 75, 77, 78, 83
room shielding 84, 8891
standards 69103
zones 7985, 9299, 102
lightning protection zones 7985, 9299,
102, 177179, 255, 295, 303, 304,
307309, 323, 325, 328, 343348,
351, 352
lightning strikes 4557, 60, 242, 328, 336
close-up 45, 242
direct 45, 60, 242, 328, 336
remote 45, 56, 57, 60, 242
longitudinal current 254
low-voltage overhead lines 155159
LSA-Plus technology 248, 251, 252
measuring and control systems,
protection 209252
meshed functional equipotential bonding
(MFEB) 329, 330, 333
line cross section 329
mesh width 329
military applications 152
military installations 68
mobile radio systems, protection 328334
mobile telecommunication facility,
protection 339343
modem 286, 288, 290
N-PE arresters 121, 122, 166, 167, 193,
194
NET-Protector 257259, 266
network card 269, 272
network terminal 279, 284
NH fuses 200204
explosion 201, 202
melting 200, 201
no melting 200
nuclear electromagnetic pulse (NEMP)
44, 339, 341
nuclear power station 68
oil renery 10, 13, 14
optical bre transmission system 144,
145, 256
optocoupler 145, 146
optoelectronic connection 143146
osmotic pressure 246
overcurrent protective device 185,
187189, 193, 196, 203
overhead lines, protection 155159
overvoltage category 105108
peak-load power station 323327
petrol tanks 10, 11, 13, 15
temperature control 10, 11
pipeline 247, 249
pipeline valve station 246
potentially susceptible equipment 43,
44
power engineering systems, protection
113122, 155205
power stations, protection 323327
power supply systems, damage 2427
printing press 2224
protection against direct contact 182, 184
protection in case of indirect contact
182, 184188, 193, 196, 202
protection levels 74, 75, 77, 78, 83, 155,
158, 194, 295
angle of protection 78
eciency 77, 78
lightning current parameters 78
mesh size 78
rolling sphere radius 78
protective bypass 254
protective circuit 206
protective devices for analogue a/b-wire
terminal 286292
protective devices for application-neutral
cabling 255261
protective devices for data networks/
systems 255292
356 Index
protective devices for Ethernet coax-
cabling 267272
protective devices for Ethernet twisted
pair cabling 265269
protective devices for ISDN base
terminal 277284
protective devices for ISDN primary
multiplex terminal 284286
protective devices for power supply
inputs and information technology
inputs combined 253, 254
protective devices for standard cabling
271278
protective devices for token ring cabling
262265
protective insulation 340, 341
quench gap 166, 167
quenching spark gap 337, 340342
RADAX-ow technology 161, 164, 203,
204
radio paging system, protection 318321
radio systems 29, 31, 32, 39, 254,
318321, 328334
rated surge voltage 105, 107, 108
reactive current compensation system 22
reinforcement 129134
remote strike 45, 56, 57, 60, 242
residual current circuit breaker 17, 22
false tripping 17
residual current device 17, 22, 185189,
193, 194, 196, 202
resistance thermometer 236
risk analysis 7478, 80, 351
risk of failure 67
rockets 36, 38
rolling sphere method 84, 87, 128, 328,
344
drawing 87
scale models 87, 344
safety clearances 78
shielding 84, 8892, 129143, 351
buildings 129138
cables 138143
electronic cabinets 137
lines 138141
metal faades 131, 136
rooms 84, 8892, 130, 131
steel reinforcements 129134
short-circuit current 193
socket outlets, protection 174176, 208
spark gaps 150153, 155, 157159,
161166, 198, 199, 200, 203, 204,
326, 327, 337, 340342
explosion-protected 150152, 326, 327
gliding 161, 163, 165, 166, 199, 200
high-current 151153, 337, 340342
isolating 150153
quenching 337, 340342
RADAX-ow technology 161, 164,
203, 204
sparkover voltage 150, 151
standard cabling 271278
standards 67126
arresters for information technology
122125
arresters for power engineering
113122
connection components 112, 113
electromagnetic compatibility 112,
114, 115
European 67
international 67
lightning protection 69103
protective devices 113126
surge protection of electrical systems
of buildings 103110
surge protection of
telecommunications systems
110112
state of limited overvoltage 105, 106
in-system 106
protective 106
store and dispatch building, lightning
protection 296304
strain gauges 229, 230
surge arresters 153159, 167197,
206208, 211, 228, 234, 242, 253,
254, 257, 259261, 263272,
274290, 307314, 319323, 328,
336
surge current 45, 46, 5660, 63
cables 56, 57
coupling 5760
surge current counter 293, 294
surge damage 510
surge immunity 207, 218, 219
surge limiter 123
surge protection 67, 68, 103112, 224,
225
electrical systems of buildings
103110
longitudinal 224, 225
standards 103112
telecommunications systems 110112
transverse 224, 225
Index 357
surge protective devices 153, 154, 178,
206, 257, 260, 261, 266: see also
arresters
surge voltage 45, 46, 63
surge withstand voltage 105, 107
switchbays 24, 26
switching electromagnetic impulse 43
switching overvoltage 6, 7, 22, 6164
disconnection of a capacitance 61,
62
disconnection of a transformer 62
earth fault in the oating network 62
telecommunication systems, protection
53, 54, 110112, 146149, 223, 224,
279, 339343
equipotential bonding 146149
mobile 339343
surge protection standards 110112
telephone systems 17, 28, 31, 32, 34, 35,
3941, 210
telephones 281, 288
television sets 32, 254
television transmitter, protection
334339
temperature measuring equipment, surge
protection 236240
textile industry 16
token ring cabling 262265
trac lights 28, 32, 34
transceivers 267269
transformer substation 24, 25, 27
transmitter mast 335, 336, 338
transverse voltage 5052, 58, 253
Twinax cabling 273, 274, 276278
valve-type arresters 167170
disconnectors 167, 168, 170
protection characteristic 169
voltage and current characteristics
167, 169
varistors 170174
U/I characteristic 172, 173
zinc oxide 170172
vehicle weighbridge, lightning/surge
protection 229233, 320, 322, 323
video control system, protection
316321
vital infrastructure 40, 41
warehouse protection 296304
weighbridge 229233, 320, 322, 323
wind power stations, damage 3840
rotor blades 38, 39
zinc oxide varistors 170173
discharge capability 172, 173
U/I characteristic 172, 173
358 Index