TEMA Standard - Prakticni Primeri

TEMASTANDARD
PRAKTINIPRIMERIIZRADE
POSUDEPODPRITISKOMIZMENJIVAITOPLOTE
Lummus Global B.V.

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standard Drawing
NAMEPLATE FOR SHELL & TUBE HEAT EXCHANGERS
HEADING TO BE AS LARGE AS POSSIBLE
TO fiLL AVAILABLE SPACE
ITEM No.
REF.
EX[HANGER SIZE I TYPE
SERVI(E
BUlL T FOR
PURCHASE ORDER No.
BUILT BY
FABR. SERIAL No. I YEAR
DESIGN [ODE
CODE STAMP I REG.No
SHELL SIDE TUBE SIDE
DESIGN PRESSURE
DESIGN TEMPERATURE
CODE HYDRO TEST
CORROSION ALLOWANCE
RADIOGRAPHY PERFORMED
P.W.H.T. PERFORMED
VOLUME
WEIGHT EMPTY I BUNDLE
I
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14Z
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152
NOTES: 1. PLATE 152 x 162 x 1mm STAINLESS STEEL.
2. EDGES, LETTERING AND STAMPBlOCKS TO BE RAISEO. POLISHED fACES.
1. BACKGROUND TO BE BLACK.
4. USE SCALE II fOR OIHNSIONS NOT SHOWN.
5. HOLES 4mlll mA.
Rev.
SDWG.
Rev, Rev.
ABB Lummus Global B. V. Jl
,.,.,.,
standard. Drawing
SOLID BULL PLUGS
NOS/O!
Dept./Soct.
Attachment No.
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100
2
EA-601

Page
1 of 1
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'U \ S1'D PIPE THREAD
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6 (114") 14 7 15 10

1iI (3IS") 18 10 15

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21 11 19 17
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19 13/4") 27 15 20 22

2S n") 34 20 25 29

32 (1 114")
43 29 .25 3S

38 (1 112") 50 34 26 42
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50 (2")
63 42 27 54

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FOR HI>. TERiAL SPECIfiC!>. TlON SEE REOUISiTlON.
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Rev. 2
Rev.
IRev. Rev. SDWG.
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ABB Lummus GI9bai B. V. Jl
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Standard Drawing
NOStOl EAS01
EYE BOLT HOLE PLUG
Dept./Sect
Attachment No.
3 P'O. 1
of
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HATERIAL AS PER REQUISITION
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, EYEBOlT HOLE PLUG EYEBOLT HOLE PLUG
fOR DIN 580 EYEBOlTS FOR A-489 EYEBOLTS
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NOH. SIZE NOH. SIZE
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A B D A B 0
1120
11 .-G? 10.-G! 314" 30 5 32 5
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1" 1124 6 38 36 6

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THREAD, DIN 13 BLATT 14 THREAD, ANSI Btl CLASS 2A
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EINSCHRAUBGRUPPE N

TOlERANZKLASSE MITTEL (ml
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Standard Drawing
NOS/OJ EA-601
BASEPLUG
Oept/Sect. SpeCification
AllaChment No. 4 Page 1 of 1
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BASEPLUG fOR DIN 580 EYEBOLTS BASEPLUG fOR A-489 EYEBOLTS
Nott SIZE NOIt SIZE
B i ( A 8
(
0 E F A 0 E f
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H2O 1130 40 32 38 41 314" 32 45 32 38 41
I H24 H36 46 38 45 48 I" 38 51 38 45 48
M30 M48 58 48 55 58 1114" 51 64 51 61 64
H36 HS6 66 60 13 16 1 1/2" 51 10 64 16 19
M42 M64 14 63 15 18 2" 10 83 10 83 86
H48 M12 82 68 80 83 2 Ill" 89 102 83 96 99
1156 M80
90 .
19 90 93
THREAD, DIN 13 BLATT 14 THREAD: ANSl Bll (LASS 2A
ElNSCHRAUBGRUPPE N
TOLERANZKLA5SE HlTTEl hn) I
Rev.
SOWG. 04-3230-0t043
Rev. 2 Rev.
. Rev.
ABB Lummus Global B. V.
Standard Drawing
NOS/Ol EA501
JACKSCREW ARRANGEMENT
Dept./Sect. SpecUlcaUon
Attachment No.. 5 Paoe 1 of 1
I FLANGE OR (HANNEl [OVER I
EXPOSED SlOE GASKET SIDE
[OUNTERBORE "d" 2mm
lHREAO = 20
LOCATION OF JACK SCREW
TAPPING HOLES
, No. REQ'O DIAMETR SIZE OF UNIT
1 ~ mrn UP TO AND INCl. 324 2
16 mm 325 TO AND INCL m 3
~ 20 111m 660 AND LARGER
2 HOLES 3 HOLES 4.HOlES
NOTES:
1. HOLES ARE TO BE LOCATED
HOLES AND HALF
TO BE AOJUSTfO.
WAY BETWEEN
PREF ON SAME
ADJACENT HOLES,
ERABLY BOLT (IRCLE
FOR SMALL
AS
BOLT
OTHER FLANGE
SPACES LO[ATION
BOLT
2. FuisT HOLE SHAll BE LOCATED BETWEEN fiRST AND SECOND BOLT HOLE, COUNTING
ClOCKWISE FROM MARK HT";
l HOlES SHAll BE SPACED AS FOLLOWS,
2. HOLE LAYOUT 180' APART.
1 HOLE LAYOUT APPROX 120' APART.
4. HOLE LAYOUT 90' APART.
4. THREADING OF JACK SCREW TO BE SAME AS FLANGE STUD BOL IS.
Rev. 2 Rev. Rev. Rev. SDWG. 043230.01.0H
,ABB Lummus Global B.V.
;Standard Drawing

,
LIFTING LUG I BUNDLE LUG
NOB/01 EA601
Dept./Sect Specilication
Allacnment No. 6
Page 1 of 1
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DIMENSIONS MAXIMUM SAfe LOAO
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B C 0 T METRIC IMPERiAl ISO ,.l'!
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;' 1 10 64 35 10 10 800 KG 1160 PSI SOOO N
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3 10 64 35 30 10 1600 KG 1520 PSI 16000 N
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4 100 80 45 lS 15 1950 KG .4190 PSI 19500' N
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80 45 35 20 2600 KG 5120 PSI 26000 N
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6 100 80 45 35 15 3150 KG 1150 PSI moo N
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9 130 100 55 40 30 5350 KG 11770 PSI 53500 N
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Standard Drawing
NOS/Ol EA501
DETAILS FOR WELDS FOR COLD EXCHANGERS
Dept/Secl. Specl.flcaUon
Attachment No, 7 Page 1 of 1
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2. fiRIND
1 WELD
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INCORRECT
FOT WELDING:
ROOT PASS.
FROM OUTSIDE,
ON OUTSIDE.
'-______ Ii ~ . ..c:::=.==i IffL
" 1/ ~
1MAY tfr BE THE (lOSING WELD SEAM
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CORRECT
4. INTERNAL AND EXTERNAl SURFACES OF
ALL WELDS TO BE SMOOTH AND FLUSH.
5. All WELDS TO BE fULL PENETRATION WELDS,
6, WELDS MUST BE SHOOTH WITH NO
NOTCHES OR UNDERCUTS.
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Rev. SDWG. 0432300t046 Rev. 2
IRev.
Rev.
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NOS/Ol
FASTENING NUTS TO TIE RODS
Dept.lSect.

Attachment No. 8
STEEL TIE-ROD
CD WELD 1st NUT TO SUPPORT PLATE.
(fJ WElD 2nd NUT TO TIEROD.
CD WELD BOTH NUTS TOGETHER.
ALL WELDS TO EXTEND THE LENGTH OF ONE FLAT OF NUT
GROUND (liP HUST NOT BE IN (ONTACT wrrn TUBES.
NON-FERROUS TIE-ROD
BREAK THREAD IN TWO PLACES BA(K Of LAST NUT WITH
BLUNT (HISEL TO LOCK TIE-ROO NUTS IN PLA(E.
e...601
Spoclficallon
Pogo 1 01 1
Rev. 2
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Rev. Rev. SDWG.
Standard Drawing
SEALING STRIPS FOR LONGITUDINAL BAFFELS
NOS/01
Dept/Sect.
EA-601
Sp8<?lflcaUon
Attachment No. 9 Pogo 1 of 1
TUBE OR SPA(ER
I I
IS 6mm THKl AT 150mm PIT(H.
1
TO REMOVE BOLTS
IN CASE THAT BOLTS
HAVE NUTS UPWARDS
TUBE OR SPA(ER
SDWG. 0'-323001.0'8 Rev. 2 Rev. Rev.
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Standard Drawing
BACKING RING & CONNECTING PIECE DIMENSIONS
AI
A2
Rl
R2
'A
NOTE:
THIS TONGUE TO BE
HACHINED TO fIT SHOOTH IN
SPLIT BACKING RING
CUT BETWEEN BOLT HOlES WHEN TOTAL Of 20
OR HORE HOLES ARE USED ON SOlT CIRCLE.
CUT BETWEEN BOLT HOLES WHEN TOTAL OF 16
OR LESS HOLES ARE USED ON BOLT CIRCLE.
INSIDE DIAMETER Of BACKING RING .t.
OUTSIDE DlAHETER Of BACKlNli RING .1.6
NOTE:
2 OR 4 TAPPED HOlES LOCATE fROH BACKING RING BEfORE
BACKING RING IS CUT.
NOS/O!
Oopt.lSect.
EA601
Attachment NO', 10 Pogo 1 of 1
fiNISH If
.1.6
0,0
SEnION A-A
SEE GENERAl NOTE
fOR TAPPrO HOlES
CONNECTINu PIECE SAHE IHICKNESS AS
DIAM. OF BOLT
SDWG, 043230-01.049 Rev, 2 Rev. Rev. Rev.
ABB Lummus GlobaL B. V. Ji.I
,.,......
Standard Drawing
DETAIL OF DOWEL AND DOWEL CLIP
WELDS 3 x 3
IA
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TYPE I
TYPE II
TYPE til
TYPE
NOTES:
tlOS/Ol
Dept./Sect.
Attachment No. 11
EA-60l

Pag. 1 of 1
SECTION A-A
TYPE IV
SHELL II. DOIIEL (d) Tk
Hl. (SIS") 10
>BOO H20 (314") 13
SECTION B-B
1.8
TYPICAL DETAil
1. DOWELS TYPE I, II ANO III TO BE LOCATED BETWEEN BOLT HOLES
2. HfiGHT OF CUP 'H' TO SUIT BOLT CIRCLE AND BOLT OIA.
,Rev. 2
Rev.
, Rev.
Rev, SDWG. 04.3230-01.050
i
Standard Drawing
NOS/OI EA601
EXPANSION BEllOW-FIXED TUBESHEET EXCHANGER
Oept.lSoct. Spec;:lIicelion
Attachment No. 12 Page , 0' ,
IF SHELL AND EXPANSION BEllOW
BARREL DIFFER IN THICKNESS
PROVIDE A TAPERING OF 1:4
MIN. SAME THICKNESS
AS SHELL BARREL
TOT AL DEFlECTION
+ 6mm HlN.
SAME MATERIAL AS SHElL BARREl
LIQUID FLOW ...
DIR[OION
ALTERNATE CONSTRUCTIONS CONSTRUCTIONS FOR
MUl TllAYER BELLOWS
SPACE FOR SHIFTING SLEEVE
WHEN BEllOW IS BEING WELDED
TO WELD-END
NOTES:
1. EXPANSION BEllOW TO BE PROTECTED AGAINST OAMAGE DURING
2. FOR MATERiAlS, SPECIFICATIONS ANO OTHER REQUIREMENTS, SEE
TRANSPORTATiON OF
REQUISITION.
SHELL
1 TYPE OF WELD OF BELLOW TO WELOENO TO BE APPROVED BY CODE AUTHORITY.
4. IF WELDING OF THE BELLOW flIRECTl Y TO THE WELOENO IS NOT ALLOWED, A WELD
BE MADE AS SHOWN BY OOllEO LINES .
THE WELD OVERLAY COMPOSllION SHALL 8E EOUAL TO THE BELLOW MATERIAL
OVERLAY SHALL
S. WHERE EXTERNAL LOAOING OF THE SHELl BARREL WILL O((URE, THE SLEEVE (oNSTRU(]ION MAY BE
ALTERED TO SUIT THESE LOADINGS.
Rev.
SOWG. 0(3230.01.051 : Rev. 2 Rev. Rev.
Standard Drawing
SACRIFICAL ANODES
NOTES:
TYPE I
26,9 OIA, PIP x 2,9 TK
TYPE II
TYPE III
(FOR-KAGNESIUM
ANODES ONLY)
WASHER
WITH
1&19 HOLE
125 OR SQUARE
125 f/J OR SQUARE
125 f/J OR SQUARE
NOS/O'
Dept./Sect.
Attachment No. 13
EA601
Speclflca'ion
Page 1 of 1
HOlE 19 Oil.. IN
PARTITION PLATE
MATERiAlS
STUDBOLT :
STUD
NUT
SPACER
WASHER
A 193-87
A 307-8
A 194-6R.2H
A lO&-A
A 2BH
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1. DIMENSION BAND [ DEPEND ON DIMENSION A, DIMENSION A AS PER THE REOUlSITION.
2. ANODE: ZINC OR KAGNESIUM AS SPECIFIED IN THE REOUISITION.
Rev. 2 Rev. .
i Rev. .
i Rev.
SOWG. 043230-01.052
ABB Lummus Global B.V. Jl
,.,.....
Standard Drawing

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WARNING NAMEPLATE FOR DIFFERENTIAL PRESSURE
NOS/O! EA-60!
Dept/Sect. $poelficaUon
Attachment No. 14 Paoe 1 01
190

4 - 3mm DIA. HOLES
STEEL PLATE
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THIS UNIT HAS INTERNAL PARTS
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DESIGNED FOR DIFFERENTIAL PRESSURE ::2
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WHICH MUST NOT EXCEED
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DURING NORMAL OPERATION AND
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DURING HYDROSTATIC TEST
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NOTES:
1. HATfRlAL TO BE STAINLESS STEEL fOR NAME PLATE.
2. ALL LETTERING TO BE ENGRAVED 2mm DEEP AND FILLED WITH BLACK
PAINT AFTER ENGRAVING WITH THE EX(EPTION Of THE WORD "WARNING"
3. THE WORD "WARNING" IS TO BE ENGRAVED 2.Smm WIDE x 2mm DEEP AND fillED WITH REO PAINT AFTER
ENGRAVING.
4. NAME PLATE TO BE HELD WITH DRIVE SCREWS ON A SUITABLE NAME PLATE BRACKET.
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IRev.
SDWG.
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DRILL 10 DlA!t HOLE IN PAD

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BEFORE FORMING FUl WITH
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PLASTIC SEALANT AFTER HYDROTEST.
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* H[fGHT TO (ENTERLINE AS INDICATED IS FOR STANDARD REFERENCE
ONL Y. SEE SETTINGPLAN FOR ACTUAL REQUIRto HEIGHT.
t SEE SETTINGPLAN FOR NUMBER, tOCA TlON, SIZING AND DISPOSITION OF SUPPORTS.
Z. FOR MATERIAL AND SPWFICATIONS, Sf[ REOUISITION.
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l UNLESS CODES AND SPECIFICA nONS REFERRED IN REOUISITION REOUIRE CLOSER TOLERANCES
All DIMENSIONS TO 6E IN ACCORDANCE WITH AS.H.E. AND T.E.MA FABRICATION TOLERANCES
3

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Rev. I Rev. Rev. SOWG. 04323001.054
N08/0l EA-SOl
SUPPORTS FOR HORIZONTAL EXCHANGERS, TYPE 6.
Oapt.lSact Specl.licalion
Attachment No. 1S Page 1 01 2
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Rev. 2 Rev. Rev.
NOB/01
Dept/Sect.
Attachment No. 15
EA601
Specification
Page 2 of 2
SDWG. 0.-3230-01.055
OF
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standard Drawing
NOBI01 EA601
SUPPORTS FOR HORIZONTAL EXCHANGERS, TYPE 7
Dept.lSBct.
Attachment No. 16 Page 1 of 2
2
* HEIGHT TO CENTERLINE AS INDICATED
IS FOR STANDARD REFERENCE ONLY,
SEE SETTINGPLAN FOR ACTUAL
REQUIRED HEIGHT.
14 14
5
15=NUMBER
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IHOLE IN PAD 8E
4b FORE FORMING Fit
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III
SEALANT AFTER
1,1
HYDROTEST
III
1 /.. lS:NUtlBER
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16 (TYPI' (
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3
14 14
10 12 7 7
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ROUND HOLE IN FIXED SUPPORT
SLOTTED HOLE IN FREE SUPPORT
SEE SETTINGPLAN FOR TYPE OF
2 I
HOLES REOUIRED.
NOTE:
FOR NOTES AND DIMENSIONS SEE SDWG. 04-3BO01.DSI
Rev. 2 Rev. Rev. Rev. SDWG.
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Standard Drawing

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SUPPORTS FOR HORIZONTAL EXCHANGERS, TYPE 7.
EASOI
IDept/Sec!. I Specification
Attachment No. 16 Page 2 01
00. SHEll
DIMENSIONS BOTTOM SIDE
1 2 3 4 5 6 1 8 9 10 11 12 13 14 15
600 744.9 485 1026 200 16 - 13 410 65 65 23 SO 23 90 m 4
m 894.9 560 1110 200 16 13 480 65 65 23 50 23 110 330 4
895 1049.9 635 1320 200 16 - 13 530 65 65 23 50 23 130 390 4
1050 1199.9 720 1470 200 16 - 13 610 65 65 23 50 23 150 450 4
1200 1354.9 800 1680 200 16 13 110 65 65 23 50 23 180 540 4
i 1355 1504.9 8aO 1850 200 16 - 13 810 65 65 23 50 23 200 600 4
1505 1659.9 950 2010 200 16 - 13 866 65 65 23 SO 13 220 660 4
1660 1809.9 1030 i 2160 200 16 13 960 65 65 23 50 23 380 160 5
1810 1959.9 1110 2310 200 16 - 13 1020 65 65 23 50 23 420 840 5
1960 2114.9 1180 2540 200 16 -
13 1120 65 65 23 50 13 HO 8BO 5
; 2115 2264.9 1260 2110 230 20 - 16 1220 10 10 29 65 29 460 920 5
22652419.9 1330 2900 230 20 - 16 1320 70 70 29 65 29 500 1000 5
24102569.9 1410 3050 230 20
-
16 1310 70 10 29 65 29 530 1060 5
25102124.9 1490 3200 230 20 - 16 1420 10 70 29 65 29 560 11?0 5
2125 2814.9 1560 3350 260 20 - : 16 1500 15 15 29 65 29 600 1200 5
DIMENSIONS TOP SIDE
00. SHEll 1 2 : 3 4 5 6 1 8 9 10 11 12 13 14 15
600 7".9 560. - 16 200 13 245 65 65 13 SO 13
.
190 3
745 894.9 I685 - 16 200 13 285 65 65 23 SO 23 230 3
895 1049.9 : 815 - 16 200 13 345 65 65 23 50 23 - 280 3
1050 1199.9 910 - 16 200 13 410 65 65 23 50 13 - 330 3
-
. 1200 1354.9
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1090 - 16 200 13 460 65 65 23 50 13 - 310 3
1355 1504.9

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1220 - 16 200 13 540 65 65 23 50 23 ISO 450 4
1505 1659.9
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590 :
65 65 2l 50 23 165 495 4
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1660 1lI09.9

1410 - 16 200 13 640 65 65 23 SO 23 180 540 4 <[
1lIl0 . 1959.9
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- 16 100 13 110 65 65 23 50 Z3 100 600 4
1960 2114.9
-
:1160 - 16 200 13 760 65 65 23 SO 23 215 645 4 ::;
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1115 . 2164.9, <:> 1880 - 20 230 16 820 10 10 29 65 29 240 120 4
12652419.9 I - 12010 - 10 230 16 890 10 10 29 65 29 255 765 4
24202569.9 I
:2140
- 20 230 16 940 10 10 29 65 29 265 195 4
2510 . 2724.9 :
2290. - 20 230 16 1020 70 70 29 65 29 290 810 4
21252814.9 mol 20 260 16 1010 15 15 29 65 29 305 915 4
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NOTES:
I. SEE SETTINGPlAN FOR NUMBER, lOCATION, SIZING ANn DISPOSITION Of SUPPORTS.
2. fOR MATERIAL AND SPWfICATIONS, SEE RtaUISIT10N.
3. UNLESS CODES AND SPECIFICATIONS REfERRED IN REOUISITION REOUIRE CLOSER TOlERANCES
ALL DIMENSIONS TO 8E IN ACCORDANCE IoIITH ASH.. AND H.H.A. FABRICATION TOlERANCES.
Rev. 2 Rev. Rev. ! Rev. SDWG. 0'.3230.01.057
2
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SUPPORTS FOR VERTICAL UNITS 10, 11. 12 AND 13.
NOS/OI SA-SOl
Oopl.lSt. Specification
ABachment No. 17 Paoe 1 of 2
3

EQ8 SHEI LS 200mm ANQ YNDEB
3

TYPE 10 .q
TYPE 11

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TYPE 12
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150-ZZO 230 130 Il 280 Il 45 - 23 - 190 13 220 40 25 - - - 26 S
------

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23 - 200 13 215 40 25
26 9

----

324.1-410 230 150 16 290 45 23 200 16 25 26
16 -

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224 25 225 40 JS 1S 125 4 26 13

11501-2400 400 340 25 490 25 95

23 - 264 25 laO 10 40 100 150 4 26 n

1400.1-2900 400 340 25 25 95 23 264 25 300 10 100 150 13
480 -
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2900.1-3700 500 l80 25 600 25 15
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210 25 350 100 50 100 150 8 16 13

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2. FOR MATERIAL AND SPECIFICATIONS,SEE EOUlsmON.
l UNLESS (ODES AND SPECIFICAnONS REFERRED IN REOUISITION
REOUIRE ClOSER TOLERANCES,ALL DIMENSIONS TO BE IN ACCORDANCE WITH
A.S.M.E AND H.H.A. FABRI(A liON TOLERANCES.
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A13B Lummus Global B.V.
,.,....
Standard Drawing
!
STANDARD PIPE DAVIT
N08/0\ 061\
I
NO, 1 Pao. 1 .f 1
R,lIS FOR 4" PIPE 170 HOLE FOR 6" PIPE A
;
y ;116 HOLE fOR 4" PIPE
FOR 6" PIP "A" SEE REOUISITION r
MITRE
"I.JPK"'fo=ff & WELD FOR 'A" =1000mm OR LESS 10mm PL
='1-= fit-j..:. SEE DETAIL 2 BElOW U 6
I"!:<l _ - - -,r-- +-t ....j
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:... '" Ii \Jfu 8 g = ',a 5 1 I \d llll 10mm PL
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!5 !5 -' I LJl "PIPt!l" 50 HOLE I
lGL I '\ - , E NOTE 1 ""tlO",LE,,--_

- 32 ; HOLES IN
I 0 STOP , , r PIPE 90' TO TWO 3mm TEFLON
FOR 4" PIPE Uk PLATV I CANTILEVER SUOING RINGS_1if ' 6v -
FOR 6" PIPE '15 U' - - 40 HOlES 11 55 BAR
--- ...-:"" f-': Z5 z' I I (90 00) & 6mm

I co Lp L30 _ I 900 LG
f1 TlIRNING BAR DET All 1 OTTER PIN
v.;:: , SEE NOTE 3
50 45' I rCliPS "A" SEE REQUISITION
-ll'.
!;l j' 12 1Illl!...
15 t::l NT LINE I 7 L
REAMED HOlf, V> - - I
FOR B\, 1rR. = -
_ or VESSELl r/1
R=90 ) "" i ti..[ " 10mlll PL
Il , .,. , 6 v TYP LUG OETA
(LIP DETA
ilS Y' is-I SAME AS ABOVE
L SEE DETAIL 1 ..I DEl AIL 2
DAVIT S(HFnlll
. DAVIT PIPE I "tl- MAX. LIFTED
I

1000 -
BOD '-
, X 1050
S[
Nil ''\,
1. SELLER TO INDICATE IN PERMANENT LETTERING
THE MAX, LIFTING LOAD ON DAVIT NEAR OPERATING
HANOLL
2, SELLER TO MAKE SURE DAVIT TURNS EASIL y,
1 TURNING HANDLE NOT TO BE WELOEO TO DAVIT,
4, VESSEL CLIP PLATES TO BE 10 mm THICK FOR TOP
PLATES AND 12 mOl THICK FOR GUSSET PLATES
AND MATERIAL TO BE AS PER REOUISITION.
PLATES TO BE WtOED TO EACH OTHER AND TO"
SHELL WITH 6 111m fiLLET WElDS EACH SIDE.
5, DAVIT MATERIAL TO BE AS PER REOUISITION.
6, DAVIT TO BE SHIPPED LOOSE FOR FIELD ASSEMBLY
BY OTHERS,
7. SURFACE PREPARATION AND COATING SHALL BE IN
ACCORDANCE WITH REOUIREMENTS AS INDICATED
IN PAINTING SPECIFICATION
10 8, WHERE INSULATION THICKNESS EXCEEDS lilO mm
____-j____-r__ ____--1
DIMENSION A(COROINGL y,
IRev, Rev, Rev, I
Rev 2 SOWG, O',3230,OtOOO
/
/
ABB t,ummus Global B.V. jl
,.,....
Standard Drawing
/lOB/1)1 D-611
MISCELLANEOUS NOZZLE ARRANGEMENTS
D.pt.lS.cl. Speoiflcation
Attachment No_ 2
~
~
Page 1 01 3
180'
BOLT HOLE ORIENTATION
L
(SEE REQUISITION)
RAISED FACE
I
~ R I N G JOINT
I
FACE
FEMALE fACE
GROOVE FACE
LAP JOINT FACE
RAO. AS PER
SPECN
INSIDE O ~
VESSEL . t
t=:::ri
FLUSH TYPE
NOTE:
REQUISITION
~ O I N T
/ AT OUTSIDE Of
ELEVATION
SHELL
NOZZLE INTERNAL
I" PROJECTION" II' PROJECTION "I
r:
---- ----
I, L
RAD. AS PER
SPEC'N
CONTOUR PROJECTION
REMOVE ALL
SHARP EDGES
-. AS INDICATED IN
. L REQUISITION
INTERNAL PROJECT ION
1. FLANGE BOLTHOLES SHALL STRADDLE NORTH-SQUTH CENTERLINES OR NATURAL HORIZONTAL AND
VERTICAL CENTERLINE, OF VESSEL.
Rev. 2 . Rev. Rev . Rev. SDWG. 0.3230-01.1)02
standard Drawing
NOB/01 0-611
Dept-lSec. SpecificatiOn
Attachment No. 2 Page 2 01 3
REDUCED FLANGED NOZZLES UP TO I" INCL..
SWAGED PIPE NIPPLE
(ONe. REDUCER
,SEE NOTES 2 AND 3
SEE DETAIL "S"
SEE NOTES 2 AND 3
ROUNOfO Off
Ff1ATERIAl:
I . FORGED BAR
I SEE NOTE 3
48 ~
SIZEO 1/2" UP TO 1" IN[L. ALTERNATIVE FOR
SIZES 112" AND 3/4"
__________...'LQB_.1ANGENIlINE _ODfSSEL_____
STRAIGHT FLANGED NOZZLES ~ I"
SEE OETAn. "("
'\--,
SEAMLESS LONG
WELDING NECK
SEE NOTE 3
SEE NOTE 9
./
S.D.fLANGE > 2"
FLANGE STOPS
3 IN CIRCUMfERENCE
WHERE APPlICA8LE
SEE NOTE 3
'"
~
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Rev. 2
/SEE DETAil "A"
SIZES ~ I"
Rev.
SIZES ~ 1 112"
Rev. Rev.
SIZES ~ 1 1/2"
~
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SDWG. 0(323001.003
.,,(BB Lummus Global
Standard Drawing
B.V.
N03/01 0611
O&pt.lSect. Specification
Attachment No. 2
P,g& 3 of 3
"0" OIA.
I SEE NOTE i
.
"0" mAo
TO BE I1ACHINEO
.
AFTER WElDING
( SEE NOTE 1 I
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SEE VESSEL: DWG,
NOM. NOZZLE SIZE R
DETAIL OF STUB END
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112' I" INCL 3
FOR NOM. SIZE < 1"

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1 1"" - 12" INCL. 11.[

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DET AIL OF STUB RING
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LENGTH "No

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"AU

NOH. NOZZLE
,
FLANGE RATING
!
SIZE
150# MO'
60()#
900'
r
I 1 112" 1/2" 40 40 40 SO
1 112" l 311." 40 40 40 50

11112".1" 40 4S 4S 50
NOTES:
,
l
"C" t DIMENSIONS IN MH UNLESS OTHERWISE INDICATED.

NOH.
i' NOZZlE
0.0. FOR NOZZlE "0" 2, SWAGED PIPE NOZZLES SHALL HAVE A HOM. OIA OF
SIZE
NOZZLE WAll SCHEO.
1 1/2" AT VESSELWAU.
inch
.
55 105 405 80S
3. FLANGE UASS AND TYPE AS SPECIFIED IN REOUlSIT10N.
i
112 m
X
6
35
4, flANGE DIMENSIONS ACC TO ANSI B16.5 LATEST ISSUE
,
\/
OR DIN.
t
3/4 26.1 9 43
1 33.4 51
S. LAP JOINT STUB-END DIMENSIONS: SHORT LENGTH ACC

,
6
TO MSS SP H LONGLENGTH ACC TO ANSI BI6.9..
I
1 1/2 48.3
- 9
7J
6. MATERIAL AS PER REotJISITION.
2 603
\
92 1, SELECTED fiNISH OF GASKfT CONTACT AREA AS
!
1 88.9 121
STII TED IN REOUISITION.
i
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4 1143
8. TO 08T A1N SOUND WELDS. THE WALLTHICIi/lESS Of

.
151
r 6 1683 21.
THES NOZZLES MAYBE REDUCED TO THE REOUIRED
9
THK'S OF THE SHELL (OR HEADl TO WHICH THE
8 219.1
12
210 CONNECTION IS MADE IMINIl1UM Of 8 ""l.
10 m
9
1$
324 9. REINFORCING IF REQUIREO TO BE DESIGNED
11 3219
i
l81
VESSEL fABRICATOR.
Rev. 2 Rev, Rev. Rev.
I
SDWG. O(323001.00(
I
---

ABB Lummus Global B.V. ..11.1.
standard Drawing
"'1'1'
,
1/08/01 0611
CARBON STEEL INT. PLATE FLANGES NON PRESSURE
Speclflcation O.pt./s.ct.
Attachment No. 3
Page I
of
1
I
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- - - ~ I
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WELD LEG = SMAllER OF

B.C OIA. PIPE WAll OR flANGE
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THK."T"
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BOLT
(NOM.
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SIZE
p
(MINIMUM
DlA.)
CIRCLE NO. SIZE O.D.
DIA. AFTER
MATCHING
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:j;! I 112" ISO 4 M12 130 100
!I
2" 4 150 MIl ISO 120
"!
3" 4 MIl 190 ir 150 ISO 6 + CA.
~ l
4 4" ISO MIl 200 170 ~ p
6" 150 8 MIl 260 230
Iii
,
S" ISO 8 MIl 310 280
d 10" MI6 3)0 10 LA. 150 S 360
: ~
12" ISO 8 M16 415 380
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.
14" 150 8 MI6 445 415
, 16" 12 MI6 150 495 465
.
"I
IS" 200 12 MI6 12 CA . 545 SIS
." 8
16 MI6 20" 200 595 565
1.
24" 200 16 M16 700 670
'f
;,
.
NOTES;
"
d
'!
I. BOLTING AND FULL FACE GASKETS TO BE FURNISHED BY VESSEL FABRICATOR.
FOR MATERIALS OF BOLTING AND GASKET SEE REQUISITION.
Ii
!

2. BOLTHOLES TO BE 3mm lARGER THAN STUO DIAMETERS.
3. FOR TYPE OF EXTERNAL NOZZLE ATTACHMENT SEE REQUISITION.
4. ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED.
SOWG. 04323001.005
Rev. 2 Rav. Rav. Rav.
..
Jl
r,.,.,
Standard Drawing
z. LUG MATERIAL TO BE (OMPATi8LE WITH flANGE MATERIAL
1. FOR ORIENT ATlON Of H1NGtS. SEE REOUISITION.
4. HINGE STOP REOUIRED fOR TOP HORIZONTAL KAHHOLE ONLY.
S. FOR 600' RATING USE SIZES 18", 20" & l4" ONLY.
6. ALL OIMENSIONS ARE IN mm UNLESS OTHERWISE NOTEO.
N08/01 D611
150/, 3001 &. 6001 MANHOLE COVER HINGE
OepUSect SpeCifiCation
TYPE>rr:re
"[" Z mm HOlE
1.-
286 406 38
lS" 204 286 406 38
20" l04 366 506 38
24" 304 410 554 50
30" 406 512 656 50
25
25
15
30
lO
OF
R:.5
FLANGE PLUG
MANHOLE DIMENSIONS Of
SIZE H1HGfS
A 8
(
0
STO STL WASHER
_ __+-__w--"\ .---1'-4->-' r 3mm BRASS WASHERS
:..e-- ,--s... I I
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\.E" C.S. ROO
STD. STL WASHER
6mm COTTER PIN
,-r-+..---.--1'
\",...1---11-'----.1-/
OPEN POSITION

COVER LUG
NOTES:

1. HINGES ARE TO BE WELDED IN PLAn WHILE MANHOlE (OVER
AND (jASKET ARE IN POSITION. AUGN 'HOLES IN LUGS TO ALLOW
fOR (jASKET COMPRESSIONS.
Rev. SOWG. 04323001.006 Rev. 2 Rev. Rev.
standard Drawing
NOS/01 0-611
MANHOLE COVER DAVITS
Dept./Sect. Specification
AHachmen, No. 5 Page 1 01 1
DAVIT FOR VERTICAL MANHOLE COVER DAVIT FOR HORIZONTAL MANHOLE COVER
I
J
LONGITUDINAL t
OF VE;SEl 1
OF
/'
FLANGE
( NTER Of COVER
! -- - -
2xH20 OW') HEX. NUTS \
lxH20 (3"") STD. WASHER
SEE DEl All "C"
\.
'
SEE
SEE
WASHER
Y
150#

FLANGE
H=K THICKNESS
-,
SECTION "G-G"
R=25
,12 THK.
150 I fOR HOR. COVERS
P FOR VERT. COVERS
OET AIL "F"
......
'I SEE DETAIL "0"
I
--0:, ::.-- SEE DETAIL "F"
..
OET. "A"
OET. "B'
SEE OET.
l<lK.24 30
IlK.25

---
a
ill .111.
I11K I l<lK.2
WASHERHAT. BRASS
\-----
..
DET AIL "A" DETAIL "S" OET AIL C
..
RAITIN SIZ K L MOP Q S T
"30 160 330 45 3S 340 55 60
3S 170 350 45 38 360 60 65
35 190 385 45 40 395 60 6S
45 215 445 45 45 455 65 75
40 175 360 45 50 370 60 10
300...
45 190 390 45 50 405 65 75
,20" 45 205 425 45 50 435 65 75
",,'
55 240 500 55 50 510 10 85
I 16" 45 185 380 45 SO 390 65 15
18" 50 200 410 SO SO 420 65
20" 55 215 450 55 50 460 70
14"
65 250 520 65 50 530 15
FABRICATOR TO HAKE SURE DAVIT TURNS EASilY
!
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':::f>-
0
22
All MATERIALS TO BE AS PER REGUISITIOK DET AIL
"E"
All DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTEO,
DET AIL" "
Rev. 2 Rev. Rev. Rev.
SDWG. 0'-3230-01.007
Standard Drawing
1108/01 0611
INTERNAL LADDER & GRAB RUNGS
Oopt/Sect. SpeclficaUon
Attachment No. 6
pag. 1 of 1
tr----- GRAB RUNGS ------,

>:
------'-----
I
LADDER RUNGS __ ___...J
]
'--____150mm ABOVE WELD LINE BOTTOM HORIZONT Al VESSEL
HEAD OR 600mm ABOVE DECK.
(2500mm DIAMETER OR OVER)
VERTICAL VESSEL
/

TYP
'\ ROD DIAMETER ".
TYpICAL RUNG DETAil
20mm 2. CORR. AllOW.
.,
NOTES:
1. LADDER RUNGS AND GRAB RUNGS REOUIRED AS PER REOUISiTlON OR WHERE THE DISTANCE
FROM CENTERLINE OF HANHOLE TO DECK OR TAN. LINE EXCEEDS 1200mm.
2. WHERE INTERFERENCE OCCUR, LADDER AND GRAB RUNGS SPACING MAY BE MODIFIED TO SUIT.
3. GRAB RUNGS AND LADDER RUNGS FOR HORIZONTAL VESSELS TO BE LOCATED RADIALLY.
4. RUNGS SHALL BE FREE OF SHARP EDGES, BURRS OR PROJECTIONS.
S. WHEN STRIP WELDED LINER IS USED, CUT BACK 6mm MINIHUM FROM RUNG AND FILL IT WITH ALLOY WELD.
6. FOR HEMISPHERICAL MEADS USE THE COMBINA nON OF ABOVE TWO ARRANGEMENTS.
1. All DIMENSIONS ARE IN mm UNLESS OTHERWISE NO TEO.
SOWG. 043230-0t008
Rev. 2 Rev.
IRev. IRev.
,II,
J'
standard Drawing

i
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Rev.
I NOS/OI
SUPPORT LEGS FOR VERTICAL VESSELS
0-611
Loept./sect Specllicallon
Attachment No, 7 P'g. I
01
6 THK. CAP PLATE
25

SHELL (HPJ' II'
SEE NOTE I

::{' u
xt +x
SIZE NOTCH LEGS 3 ANGLE
I I TO CLEAR WELD" I SIZE
'CHAMFER
I

I
15 CLEARANCE I
TAN.lINE
....JI'l.['L CORNERS
I
BETWEEN WELDS :
I

11 11
OlA. OF HOLE
= BOLt 01,1,. + (, , /
='m

0'
x-frQ
I / I' '),\, k:: X \
\\
25
I

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FOR DIMENSIONS SEE
1
lit(
"BASE PLATE DETAIL"
SECTION "X-X" BASE PLATE DETAIL
.
_ 10.0. SHELL LEG SIZE BASE PLATES BOL X NO.
, mm OF
mm mm mm
,
LEGS
,
r;;p-TO 150 I 3 70 70 7 ISO x 150 x 10 H2O 40
751 TO 1050 4 10 x 70 x 7 ISO ISO 10 H2O 45
1051 TO 1350 4 80 eo x 8 ISO x ISO 12 H2O 45
1351 TO 1650 4 100 x 100 x 10 200 200 10 H24 65
"
1651 TO 1950 4 100 x 100 x 12 200 x 200 x 12 H24 65
1951 TO 2550 4 150 x ISO 14 250 ..250 i. 12 M24 90
NOTES:
1. THE THICKNESS OF POISON PAD TO BE THE LESSER OF SHELL OR LEG THICKNESS
2. MATERIAL POISON PAD SAME AS SHELL. ALL OTHER CARBON STEEL.
3. All DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED.
I
2 Rev.
IRev.
Rev. SDWG. 0'-323001.009
I
..
Standard Drawing
NOB/OI 0611
STEEL SADDLES FOR DIAM.5001000mm
Dept./Sect. Specification

Allachment No. 8 Page 1 01 3
PROVIDE A 10mm OIA 200
I . TELL TALE HOLE ...L f
-!'
B
E
-+- PLATE r--- - --".. rml- I
/ '1 120' '--:::.'
I "" "",
I\,. H. 1 # r-. 1 I ""'"
1 'I -;; I i :W-I--:z---'
I 1 I ___ __
11. i. ! .i .1 ","""a" 1.':'.1
1 '1
i
'----T;-----' 4- SEE NOTE 6...j....J
B I C DIE
BOL T BOL T WEIGHT
OIA HOLE S ATn'hPfS
VESSEL
0.0.
f G H
500 490 430 290 450 43
! 550 530 455 330 490 47
, 600 580 480 380 540
I
51
650 620 50S 420 580 i SS
700 660 530 460 620
M 20
59
,
750 710 555 510 670 12, 200 100 6 75 (3/4") 24 63
800 750 sao 550 710 67
850 190 605 590 750 11
900 640 630 640 800 75
840
880
950
1000
680 655 680
920 660 720
79
83
I I
.
MAX. LOAD
PER ir,AOOLE
5500
NOTES:
.
t MATERIAL OF TOP SADDLE PLAIE TO BE COMPATIBLE WITH SHELL MATERIAL.
2. MAIERIAL OF SADDLE AS PER THE REQUISITION.
3. ALL SADDLE PIECES TO BE CONTINUOUSLY WELDEO ALL AROUND AND TOP SADDLE PLAIE TO BE
CONTINUOUSLY WELDED TO SHELL.
4. ALL WELDS TO HAVE THROAT DEPTH OF 1I2H.
5. ALL OIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED.
6. LOCATION OF SADDELS AS PER THE REOUISITION.
7. BOL THOLES IN FIXED END ONLY UNLESS NOTED OTHERWISE.
8. SADDLE LOAD IS CALCULATED FOR SADDLE MATERIAL WITH A YIELD STRENGTH OF 210 MP. AND A
FRICTION COEFFICIENT OF 0.2.
9. IF LOAD ON ONE SADDLE IS EXCEEDING THE MAXIMUM SADDLE LOAD, THE SADDLE MUST BE
RECALCULATED OR LOW FRICTION SUPPORTS MUST BE USED UNDER THE SLIDING SADDLE.
Rev. 2 Rev. Rev. Rev. SDWG, 0'323001.010
ABS Lummus Global B.V. Jl
standard Drawing
.r, ......
STEEL SADDLES FOR DIAM.2000-4500mm
NOS/Ol
Dept/Soct.
Attacbment No. 8
PROVIDE " 10mm OIA
TEll TALE HOLE
IN SADDLE PLATE DillY
0-611
SpeCification
Page 2 of 3

KD ,,/"-12'0.;>-'" ' ""'i> t ?
'"
rVESSEL
0.0.
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
3100
3200
3300
3400
3500
3600
, 3100
, 3800
3900
4000
I 4100
4200
4300
4400
4500
NOTES:
K i -,)j
E
A B [
o E F G
1200 1230 1080 480
1260 1280 1140 510
1320 1330 1200 540
1360 1380, 1260 510
1440 1430 1320 600
1500 1480 1380 630
1560 1530 1440 660
1620 1580 1500 690 19
1680 1630 1560 no
1740 1680 1620 750
1800 1730 1680 780
1860 1780 1740 810 250 ISO
1920 1830 1800 840
1980 1880 1860 810
2040 1930 1920 900
2100 1980 1960 930
2160 i 2030 2040 960
2nD 20BO 2100 990
2280 2130 2160 1020
2340 2180 2220 1050 24
2400 n30 i 2280 1080
2460 2280 2340 1110
2520 2330 2400 1140
,
i i
2640 2430 25201 miD'
2580 2380 2460 i 1110
SEE SOWG 04-3230-01.010
H J
12
200
16
K
BOLT
DlA
M24
150 (1")
H
-f-
i
i
i 315 54300
I 330 53300
350 52400
365 51500
l80 50600
395 49700
410 48900
425 48000
I 445
460
475
30 495
510
525
545
no
750
715
800
820
845
865
890
915
940
41200
46400
45600
44900
44100
43400
42700
54000
53100
52300
51500
50700
50000
49200
48500
41800
47100
b-L-__ ____.,.-"_________...,...-_________--I
: Rav. 2
Rev. IRev, Rav. SDWG. 04-3230-01.012
Rev, 2 Rev. Rev. Rev. SDWG, 0'-3230-01.011
Standard Drawing
STEEL SADDLES FOR DIAM.1000-2000mm
PROVIOE A 10mm OIA
TELL TALE HOLE
NOS/Ol
Depl./Sect.
Attachment No. 8
Jl
,.,....
D-611
SpecificatiOn
Peoe 3 of 3
IN SADDLE PLATE ONLY
,... -- -- -+ -- if-so -
" i _/]
H
I
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H
,
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VESSEL
0.0.
1050
G H
,
1
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A
(
I
0
,
1-- REFERENCE CL.
J I K
BOLT BOLT
WEIGHT MAX. LOAD
OIA HOLE
i
PER ",lDOLE
115 25800
I
I
I
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\ : I
600 705 520 220
B E F A
i 1100
1150
1200
120 25500
125 25300
i 130 25000

e
I
I
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p
630 no 550 235
660 755 580 250
690 780 610 265
i 1250 720 805 640 280
H 20
135 24700
1300 750 830 670 295 16 200 120 10 110 125 3/4") 24 140 24500
1350
1400
1450
1500
1600
i
1700
145 24200
I
150 24000
! 155 23700
I
160 23400
i 170 22900
i
180 22400
!
ii
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,
JeD 8S5 700 310
.
810 880 730 325
840 - 905 760 340
870 930 190 355
930 980 850 385
990 1030 910 415
1800
1900
2000
190 21900
205 21500
.
i
L
215 21000
I
!

1
i

1050 1080 970 44S
1110 1130 1030 475
I
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1110 1180 1090 505
i i
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l
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NOTES:
SEE SOWG. 04-3230-01-010
ABB Lummus Global B.V. Ji
...,....
standard Drawing

SKIRT BASE DETAILS
NOS/Ot 0611
Dept/Sect. SpecltlcaUon
Attachment No. 9
Page
1 01
1
"T'
J.
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I
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,
12
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-
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,TYP.
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,
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TYPE I BASE
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NOTE 1
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l
BOLT ,
W , S
( mm] WELD

SIZE I H

B
'
o . mm
mm mm
IE 3, mm ,
SKIRT
,
THICKNESS
HlO 300 12 100 150 10 mm ! mm

,
f
'. M36 300 12 100 150 10
5 5

H42 300 12 100 150 12
6 6
i
H4S 300 12 100 150 12
8 8

M56 400 16 110 180 16
i
10 THRU 20 10
ti
H64 400 16 l1S 180 16
! 21 THRU 26 12

MJ2 4S0 20 120 200 i 20 27 THRU 32

"J:
NOTES:

HSO 450 20 130 200 20
33 & OVER 20
.,
,.
1. SEE REOUISITION FOR SKIRT THK., NUMBER & SIZE OF ANCHOR BOLTS, BOL T CIRCLE OIA .. THK. &
WIDTH OF SASE RING & THK. OF (HAIR CAP WHERE APPliCABLE.
2. ANCHOR SOL TS TO STRADDLE CENTERLINES UNLESS OTHERWISE NOTED.
3. (HAIR CAP 10 BE CONTINUOUS IF DiSTANCE BETWEEN BOLTS IS lESS THAN Sao",...
4. All OlHENSlONS ARt IN mm UNLESS OTHERWISE NOTED
Rev. 2 Rev , Rev
IRev
,
SDWG. 04323001.013
,
I
Standard Drawing
..
,
=
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SKIRT OPENINGS
NOe/O! 0-61!
Dept.lSect. Specification
Allachment No, 10 Page 1 01
\
0
[DOR 0
REINFORCING RING
THK-ir
I
I

SEE TABLE I
--

100mm OUTSIDE
- -
--r-
PROJECTION
V

SEE NOTE 1
I
I
G}-ACCES HOLE
40mm INSIDE PROJECTIONI
SEE
@-SLEEVE OPENING
- SEE NOH 1 I
NOTE 5
0-
VENT
VESSEL
'VENT OPENING ACeES HOLE REINFORCINI RING THICKNESS
I
DIAMETER
SIZE
NO. 1.0. SKIRT THICKNESS
mm REQ'D mm
SIZE OF
LESS THAN 12mm
OPENING
lOVER 600 TO 750 4
4" 1 300
12mm OR MORE
OVER 150 TO 900 4 4" 1 400
12" & LESS
X.S'G. X.STU.
OVER 900 TO 1050 4 4" 1 450 (NOM. PIPE SIZE)
,
,
: OVER 1050 TO 1500 4 4" 1 500
,
LOVER 1500 TO 2500 14" I, OVER
SAME AS 12mm
4 4" 2 500
I OVER 2500 4 6" 2 500
(1.0. OF RING)
SKIRT THICK
(4) MIl HEAVY HEXAGONAL NUTS
OUTSIDE OF

WELDED TO A[US OPENING SPACED
SKIRT
90' APART TO THE STRADDLE VERT
II.
12 .. ROO

t
--.3mm THICK CARBON STEEL COVER PLATE
':= TO BE PAINTED SAME AS SKIRT
?
HOLE
'"
-0
----
,
--;Q
USED ONLY WHEN
,
CALLEO FOR IN
i
:!:
REQUISITION
I
75
U1
---.JSmm OIA. HOLE IN (oVER fOR M12.25

LONG HEX. HD. BOL T (CS.)
NOTES:
I. SKIRT OPENINGS TO PROJECT 12mm BEYOND FIREPROOfiNG OR INSULATION, INSIDE AND OUTSIDE
(40mm OUTSIDE PROJECTION FOR COVERED ACCES HOLES).
2. FOR LOCATION OF SKIRT OPENINGS SEE REOUISITION.
1
!
t
3. ELEVATION (BASE OF VESSEL TO CENTERLINE HOLE) OF ACCES HOLE WILL BE 1000mm UNLESS OTHERWISE

I
NOTED.
i
4. VENT OPENINGS TO BE PLACED A MINIMUM DISTANCE FROM SKIRT TO HEAD WELD, OR IF INSULATED,

TO CLEAR HEAO INSULA nON AND INSULA TlON SUPPORTS,
r
j
5. WELD SIZE TO BE SMALLER OF SKIRT OR REINFORCING RING THICKNESS.
6 FOR REMOVABLE PIPE 1.0. OF SLEEVE TO PROVIDE MINIMUM OF 12mm CLEARENCE FOR THE PIPE FLANGE
"
OR PIPE PLUS INSULATION WHICH EVER IS GREATER.
7,
FOR WELDED PIPE to. OF SLEEVE TO PROVIDE MINIMUM OF 40mm CLEARANCE FOR THE PIPE OR 12mm
CLEARANCE FOR PIPE PLUS INSULAnON WHICHEVER IS GREATER
6. ALL OIMENSIONS ARE IN mm UNLESS OTHERWISE NOTEO.
Rev, 2 Rev.
.t Rev
Rev. SOWG. 0.-3230-01.01'
Standard Drawing
..
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t ALL PLATES AND BARS TO BE .mm 2 TIMES CORROSION ALLOWANCE.
!

2. ALL FILLED WELDS TO BE 3mm 1 TIME CORROSION ALLOWANCE.
3. FOR MATERIAL SEE REQUISITION.
4. THE ABOVE DETAILS REOUIREO ONLY IF SPECIFICALLY CALLED fOR AS PER REOUISITIQR
S. ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED.
FEED DEFLECTOR & VAPOR OUTLET
N08l0' I
0-611
IDePL/S&Ct. I Speolflcatlon
r---- ..
Attachment No, _1;,.:1___-'-'P.;:.Q.:. ....:..l....:.0f:.....;1:.....;-J
FEED DEFLECTOR
(OVER PLATE REOUIRED
UNLESS NOTEO';1\\oTHERWISE
IN REOUISITION
,/ /1 _
, , I
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'-
12mII' HOLE
v
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iSHEOULE AND CORR. ALLOW
NOZZLE DEFLECTOR CARBON STEEL PIPE SSPIPE
SIZE PIf'E, 0 1- 3 5-6 0
N , SIZE i mm mm mm mm
1" -." 40 XS 1.0 105
3" ." 40 40 1.0 105
4" 8" 40 40 XS 105
6" 12" 40 40 XS 105
..
6mm
TYP,
z
z
VAPOR OUTLET NOZZLE
50
/" -n,v
-= l!:1
-fP
t-.
iT
.-- Ie OF VESSEL
..l. MITRE WELD
I (FULL PENETRAnON)
-I +'011'11' WEEP HOLE
.MIN. I
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SECTION "Au_nA"
!SHEDUlE AND CORR ALLOW
NOZZLE iCARBON STEEL PIPE ISSPIPE
SIZE 0 1-3 I 5-6 I 0
N mIT! mm' rom ,mm
. 6" TO 12" TO.WT XS 120 105
r--"-'4-"'-A-N';'O--:=:OV-E=R-f"'T"'O."'W=T CXs 20mm 5mm
Rev. 2 Rev.
IRev.

0-611
standard Drawing
N08101
FEED NOZZLE SUPPOATS
SpecifIoalion Dept/Sect.
Atlachmont No. 12 Pape 1 01 3
- - - -I:J r: - - ,: 5'
r-:,:,
-Y----. ---!- -
L
75
75
OF SHELL
DETAIL "8"
;
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v,---

#.# ./
'" }"" L...INSIDE OF SHELL
DETAIL "C"
NOTES
1. ALL BAR THICKNESSESS TO BE 6mm 2 TIMES (ORROSION ALLOWANCE.
2. ALL FILLET WELDS TO BE 3mm 1 TIME CORROSION ALLOWANCE.
3. ROUND 20mm HOLE IN BAR WELDED TO SHELL; 20 32mm SLOT IN BAR WELDED TO PIPE FOR M1G
BOLT WITH NUT AND flAT WASHER.
4. MATERIAL OF BARS TO BE COMPATIBLE WITH SHELL. LINER OR PIPE.
S. ALL OIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED.
I

Rev. 2 I Rev. Rev. Rev. SOWG. 0<323001.016
I
:;,:; ::::
OF SHELL
I
DETAIL "A"
b'mmid
I'l"".u.urt
1
75
.40mm WIDE BAR
00. NOT WELD
OET AIL "0" (HORIZONTAL YES SELS)
Standard Drawing
N08/01 0-611
FEED NOZZLE SUPPORTS
Dept./Sect Specific.non
Attachment No. 12 Pao. 2 01 3

0

" " 5'i
SEE DETAil
WEIR--
0
SEE DETAIL
N
50 110
2S S5 S5
I
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-$
-
0

D.LAPRON-
'OUTLET WEIRS'
50
2S
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ex:
- <:>
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200
100
r
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{
- ::- -$
, ,
r- .1 35 J 35 I,
DET AIL "E"
1'-.... T I 6S J 65 I.
SLOPE TO
D.L APRON DET AIL "F"
7Sx7Smm LUG
TACK WElD NUT TO
DETAIL
PLA1
/

NOTES
1. All BARS TO BE THI(K 6mm 2 TIMES (ORROSION ALLOWAN(E UNLESS OTHERWISE NOTED.
2. ALL FILLET WELDS TO BE 3mm 1 TIME (ORROSION ALLOWAN(E
3. HORIZONTAL SLOTS REOUIRED IN ClIPS WElDED TO PIPE.
4. ALL HOLES ROUND 20mm; All SLOTS 20>31 LENGTH; ALL BOLTS M16 WiTH ONE NUT AND TWO
WASHERS EA(H,
S, FlELO DRILLED HOLES IN WEIRS TO SUIT.
6, MATERIAL OF BARS TO BE COMPATIBLE WITH PIPE.
7. ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED,
c-
Rev, 2 Rev : Rev. Rev, SOWG. 0'323001.011
ABB I..,ummus Global B.V. ..1
,.,.It.,
Standard Drawing
Noe/01 0611
FEED NOZZLE SUPPORTS
Oopt,/Sect. SpecllicaUon

Au.ehmenl No. 12 Page 3 of 3
OF SHELL
BLANKED OFF
20 x 32mm LG. SLOTS
(INSIDE PIPE> IN [liP WELDED TO PIPE

I" 'I
1 ,
W
I
20mm <;l HOLE IN (UP----l
WELDED TO SHELL FOR
M16 SOL T WITH NUT AND
FLAT WASHER
OIA OF HOLES
BOLT OIA + 3
25
, I
--1-'
, ,

-ffi- '
I
, I
OR PIPES 10" OIA. & ASOVE
USE TWO GUSSETS
DETAIL "H"
l
'
I I
25 ClEARANC
,
, (TYP.)
DETAIL "J"
NOTES:
t ALL PLATE TO SE 6mm THICK. 2 TIMES (ORROSION ALLOWANCE UNLESS OTHERWISE NOTED.
2. ALL FILLED WELDS TO SE 3mm + 1 TIME CORROSION ALLOWANCE.
3. MATERIAL Of BARS TO 8E COMPATIBLE WITH SHELL, LINER Of PIPE.
4. ALL DIMENSIONS ARE IN rom UNLESS OTHERWISE NOTED.
SOWG. 0.32300t039
ABB Lummus Global B.V. ,fl
,.,....
Standard Drawing
FLOATING HOLD DOWN GRATING
NOB/01
Dept/Sect
D-611
SpecltlclUon
Attachment No. 13

Page 1 ot 1
TO 1500mm DIAMETER, PROVIDE
, ANTI TIP BARS
OVER 1500mm DIAMETER, PROVIDE
8 ANTI TIP BARS. -:::;::'---1
(SEE OET AIL)
E
E
=
=

-
ANTI-TIP 6AR DETAIL
TRAY ABOVE -:l WELD BARS TO
,"n , .. TYP. SPACE
14mm HOLE FOR
M12 x 40mm LG SOL T WITH
ONE HEX NUT & STO
WASHER EACH
SEE NOTE 2 JACK WELD
TIP BARS IF TT 10mm THK
(ALLEO FOR IN t TYPICAL BAR
REOUISITION
r:-
B
S r' h
I
I
WIRE OR TACK WELD TO GRATING.
SECTION "6-6"
SECTION "A-A"
HOLD DOWN WT
0 mm
(SEE VESSEL OWG
USE STANDARD
-
75 OR LESS GRATING
100 40
125 50
150 6S
NOTES:
1. fiR ATlNG SECTIONS TO BE SIZED TO PASS THROUGH MANHOLE.
2. fOR MATERIAL AND SIZE OF GRATING AND SCREEN {IF REOUIRED) SEE REOUISITION.
3. All FILLT WELDS TO BE 3mm 1 TIME CORROSION AllOWANCE.
4 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED.
. Rev. 2
Rev.
Cl
VESSEL DIAMETER IN mm
(
mm
\
TO 1500 20
OVER 1500 to 2500 25
OVER 2S00 to 4000 30
OVER 4000 to 5000 40
CHANNEL
GAP
7$mID
GIlA TING
MATERIAL
SAME
GRATING
1112
HUI t
SEE
.. SEE
lOP ENTRY
lACK 'linD
FOR

ABB Lummus Global B.V. ji
,.,......
standard Drawing
NOB/Ol
GRA TlNG &. SUPPORTS
20mm (LEAR
2
(OPE lO;/fR FLANGE
TO (LEAR SUPPORT
SUPPORT BEAM
GRATING .....11< MEM8ERS
TO 8E INSTALLED PERPENDICULAR
SIDE ENTRY
TO SUPPORT 6EAM
PLAN TOP Of BEAK fUHG TOP OF
\
40 KIN. SUPPORT
T RING T
t

DEPTH.
OF ,AM
12
1-1 1
20
HIN.J\ '\ 120 HlN /
(OPE lOWER FLANGE
\
fOR BEAMS LESS t 20 HOLES IN BEAMS t '20 k 32 Sloneo
TO (lEAR SUPPORT (uP THAN lSOmm U HOLES IN (UPS FOR 1116 BOLTS WITH (1)
ONE HOLE ONl T HEX. NUT t (2) STO. WASHER EACH
DETAIL "X" DEI A IL "Y"

INSYAUro
COVER: SCREEN
!
/ puSlliUR'
w!DE WIRE TO
2!V '
SECTIONS
- - -r SCREEN
DET"'" "X"
ANO SI
AS SCREEN ON
rr 1"''''
SHlPp:,LII Ii
POSITION

ANGLE
(ULI!. GRATING
GAP (SEE fiELD NOlES}
!SAHE
BEARINu PLATE 601.. T WITH (1) HEX
STD. WASHER.
t
THICI'i:NESS S
HO",T.=E_2,-__
GAP COYER SCREEN
ANUl! TO_
DETAIL -Z
2l1eI.'ORT BE AM
_____ SCREEN: wIRE OR
TACKWELO TO
(iRATlNG GRATING,
(W.6) WIOf
SEE NOH: 1 &: 6.
16111M )t' 411M1
()It
3mll'l THK.x
BAR WiTH
SLO HEO HOLES
SQQmM CENTERS
TYPICAL GRATING FASTENER
NOTES: . LENGTH OF BARS SEGHENT
QUAlS GRATING SEGMENT
fOR lYPE. NUHSER 1 SIZE Of SUPPORTS SEE REQUISITION.
PERIPHERAL lENGTH -15mrn
H... lRt....L SPEC. 1 SIZE Of GRATING 1 SCREEN
(IF REOUIRED SEE REQUISITION) OETAIL "Z"
All PARTS TO PA.SS THROUGH $HAlLEST MANHOlE IN VESSEL.
All Fun WELOS 10 8E 3mm CORROSION 4l.l0WANCL
, or PAST FIELD NOTES:
PERIPliERAl fOG: Of GRATING 1. ASSEMBuEO 'GRATING 'IN VESSEl HUST SE
7. All OtMEHSIOHS AR( IN aim UNLESS OTH(R .....1SE :HOrEO fOR OPENINGS OR GA.PS.
1. MAX. PERHtS5EBLE GAP HOT LARGER THAN SIZE
OF PACKIHt:i OR !nm WHICH EVER 15 SHAUER
SOWG. 0'-323001.019 Rev 2 Rev Rev. Rev.
,.
/- -
,.,....
standard Drawing
WIRE MESH SEPARATORS AND SUPPORTS
N08/01
Dej;)t.lSect
0611
Specification
-;)RAIN HOLES
SECTION "X"-"X" SECTION "Y"- "yn
AS REQ'D
I. FOR ATTACHMENT TO
REMOVABLE SECTIONS
'-SHELL SEE SI'D
OF SUPPORT RING
SEE SH. 2 of 2.
TOP
SEE AIL
OET AIL
SEE REDUCED DIAMETER
DETAIL WIRE MESH SEPARATOR
uc"
DETAIL
SUPPORT FOR VESSELS ABOVE lS00mm TO
2S00mrn OIA SEE DETAIL "F"
SUPPORT FOR VESSELS ABOVE 2S00mm TO
6000mm DlA SEE DETAIL "E"
"0"
TYPE 1
SEE NOTE
2
FOR COMPRESSOR SUCTION FOR OTHER
FULL DIAMETER
DRUM APPUCATlON APPLICATIONS
WIRE MESH SEPARATOR
NOTES:
1. FOR TYPE OF SEPARATOR, MATERIALS, SUPPORTS AND BEAM(S), SEE REQUISITION.
2. WIRE MESH SEPARATOR TO BE SIZED AND FABRICATED IN MINIMUM NUMBER OF SUB-ASSEMBLIES FOR
INSTALLA TION THROUGH VESSEL MANHOLE.
,. SELLER TO SUPPLY ALL MATERIALS.
4. SEPARATOR ASSEMBLY MUST BE TIGHT, WITH NO GAPS BETWEEN SECTIONS OF WIRE MESH PADS AND
SHELL.
S. MESH SEPARATOR TO BE FABRICATED FOR CONTINUOUS SPAN UNLESS NOTED OTHERWISE.
6. SUPPORT RING SAW CUT ON 2S0mm CENTRES ONLY WHEN OPERATING TEMPERATURES EXCEEDS 200C
1. CLAMPS AT BEAM(S), CONTINUOUS SPAN WIRE MESH SECTIONS REOUIRE CLAMPS ON ONE SIDE OF BEAM
ONLY, IN SUCH CASES ONE ANGLE MAYBE USED INSTEAD OF TWO AND A CHANNEL INSTEAD Of I-BEAM.
FOR SEClIONS THAT ARE SPLIT AT BEAM, CLAMPS ARE REQUIRED ON BOTH SIDES.
a. ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED.
LIST OF ITEMS
1. GRATING, 2SxSmm BEARING BARS AT 30mm SPACING AT 36Kgfm' OR EQUIVALENT. BAND ALL SECTIONS.
2. WIRE MESH SCREEN, 10 SOU ARE x 1.S 10 WIRE MESH. CRIH? ALL EDGES. .
3. WIRE MESH PAD: FOR SPECIFICAJIONS SEE REQUISITION .
. GRID: 2Sx6mm BARS AT APPROXIHATEL Y lS0mm SQUARE SPACING. BAND ALL SECTIONS. ALTERNATIVELY,
WIRE MESH SELLER STANDARD ASSEMBLY MAY BE USED WITH BUYER APPROVAL
S. 6mmlO RODS, WELD TO BEARING BARS OF TOP GRID AND BOTTOH GRATING. LOCATE AT PERIPHERY
AT APPROXIMATELY SOOmm SPACING ALONG EDGE OF EACH SECTION. SEE ITEH 4.
6. SUPPORT RINGS.
1. SUPPORT BEAM(Sl.
S. CLAMPS TO BE 6mrn THICK xSOmm WIDE. SLOT TAIL Of CLAMP TO FIT GRID BAR.
9 SUPPORT (UPS TO BE "I" THICK AND fiLLET WELO "W" TO VESSEL ALL AROUND.
Rev.
SDWG. 04323001.020
Rev 2 Rev. Rev.
6
ABB Lummus Global B.V. JlI.I.
Standard Drawing
,.'1.1.
WIRE MESH SEPARATORS AND SUPPORTS
NOS/01 0-611
Dept/Sect Spoclllc!lllon

I

LESS THAN 1500mm alA.
RING

WELD STUO TO
SUPPORT RING

16 HOLE 1
15
I
SUPPORT RING SEGMENT
TD BE INSERTED AfTER MESH
SECTIONS ARE INSTALLED
OET AIL "B"
SEE
AU8cttment No. 15 Pogo 2

SEE NOTE

NOTE 1
1 7
1500 TO 4000mm 01,1,. ABOVE 4000mm 01,1,.
CLAMP ARRANGEMENT PLANS
M12 STUO & HEX NUT
WITH STD. WASHER
500 (REMOVABLE SECTION)
20 "Au 420 (GAP IN FIXED RING)
of
400 I
12 ,p ?2 22
DETAIL "S"
SECTION "A"_HA"
,. A" SUPPORT RING
OET AIL OF
REMOVABLE SECTION OF RiNG
L
C 16 HOLES IN CUP AND 16x32mm
2
Mt2xl0mm LG STUDS
WITH 1 HEX. NUT & STD.
LOCKWASHER. WELD
STUDS TO BOTTOM GRID
Ii.. 14 HOLES FOR M12
BOL TS WITH 2 S10 WASHERS
EACH 8, 1 HEX. NUT SPACED
ON APPROX. 230mm CTRS
SLOT IN I-SEAM OR ANGLE fOR M12 BOLT
WITH 2 STO. WASHERS 8, 1 STD.
CONT,
fiLLET
WELD W
(
RING TO BE SPLIT
INTO TWO (2) PIIFrFV';...:+f..,.:;:..+.:.::-J. ...
o TO PASS THRU
\-""::"'-l MANHOLE
OET A1L
tIC"
OET AIL "0"
LOCKWASHER 150
I -I

OET AIL "E" OET AIL "F"
i VESSEL CORROSION ALLOWENCE mm
DIAMETER
CLEAR HOLD SUPPORT
0 2
4 6
ANCE RING
mm (
CLAMP WIDTH T W T W T W T I W
mm o mm R mm mm mrn mm mm mm mm mm mm
, TO 1200 20
)0
50 6 5 10 6 14
8,
18 12
I ABOVE 1200-2100 25 75 60 6 5 10 6 14 8 18 12
! ABOVE 2100-4300 30 85 80 10 5 10 6 14 8 18 12
: ABOVE 4300-S000 40 90 90 10 5 10 6 14 S 18 12
I
ABOVE 5000 45 100 BY SELLER
FOR NOTES AND liSTS OF iTEMS SEE SDWG 0<-3230-01.020
Rev. 2 Rev
, Rev
Rev,
SDWG, 0(323001,021
-- --- -----
- -
Standard Drawing
NOS/OI 0611
BAFFLE FOR HORIZONTAL VESSEL
Oopl./Soct. SpecifiCatiOn
Attachment No, 16 Page I 01 1
A"
r
,
12
4.
SEE
,
I
Av
",
SO
REQUISITION
" A
"BJ

"'
=i
"
HIGHER LIQUID

i

"SIDE
&
T T
, o "'T"
i

'-+"0 SEE NOTES 211.3

\

lG.
'J
;
I 1 W:::,
I
/..
!

/ I /
Lr-,
COVER ON THE
i!
SAME SIDE OF SAFfLE AS ABOVE 1200 OIA, UP TO 1200 olA,
I
f

I
MANHOLE, SEE NOTE 2

SECTION
"Au
-
"A"
I

I
I
I

2mm GASKET ..- (6) 1'112 SOL TS ON 500mm OIA,
SOLT CIRCLE WITH I HEX. HO.
I
[ ""' "'" "" "''' W" ;;

.... ....
- ]""""
- -
'-'" ....
!
!
f
T
I
"'
'I
IIB
U
SECTION
-
liB"

.
ADO lmm TO
-T"DIHENSION , (ORR. ALLOW.
I!

VESSEL
"T" IF "H" IS A
!

DIAMETER 0 . 1.5 3 5 6
GREA TER THAN
!
UP TO 1200 9 15 i
,
3 6 13 50 -
i ASOVE
6 11 0.16 x OIA, 75 5
BY
SELLER
!
1200 to 2500
ABOVE
9 0,10 x OIA 100 6 12
2500 10 3700
I
i

NOTES:
1. FOR HAT ERIAL SEE REQUISITION.
i
.1
r
2. A(CESS OPENING REOUIRED AS PER REOUISITION,
l STiFFENERS, AS REQUIRED SY DESIGN, SHALL NOT SE WELDED TO THE SHELl.
I.. BAFflE AlTACHEMENT WELDS TO SHELL, SHALL SE 3,.,m PLUS CORROSION ALLOWANCE
5 ALL OIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED
I
Rav. 2 Rev. , Rev, Rev.
SOWG,
0'323001,022
I
,
ABB Lummus Global B.V. Ji
standard Drawing
II'......
1'108/01 0-611
VORTEX BREAKERPLATE TYPE
Dopt/Soct SpeCIUcation
AH&chm&nt No. 17 Page 1 of 1
,
,
"
I,
I I II
SEE DEl AIL "A" OUTER SUPPORTS.
50 x 50 x 10 4. 'S EQUALl'( SPACW.
(SEE TABLE fOR NO, REO'DJ

-
'r

---1
- ,----t:":=
----
SEE OETALL "B" INNER SUPPORTS
I 0 ___--+_40 x 10 fLAT BAR EOUALL Y SPACEO
ON A (0.450) CIRCLE OIA.
rl-'r ' (SEE TABLE FOR NO. REO'D.)
II :
" ,
SO !250 MIN)
c.s. 6 I" 1 L.:1
ALLOY - -===t 5
DO Nor WELD ANGLE t
LEGS TO HEAO. SEE OET. "A"
-07-r----, ::NO SHARP EDGES
W
,
,
, ,
,
,
,
I
,
,
,
00 NOT
C.S.-6
WELD SIDES
ALLOY -5
NOZ.SIZE
". '40 x 10
flAT BAR
OETAIL "8"
(INNER SUPPORTS) OET AIL "A"
(OUTER SUPPORTS)
0 THICKNESS T NO. OF SUPPORTS H .
mm
NOZZLE SIZE
c.s. mm ALLOY rum OUTER INtiER
1-1/2" to 3" 6 5 3 - 25
4" to 6" 10 6
"
..
SO
S" to 12" 12 10 6 100
W' to 16" 16 12 8 4 150
20" to 24" 20 16 B 4 200
NOTES:
1. THIS STANDARD IS FOR SINGLE OUTLET APPLICATION ONLY,
2, THICKNESSESS INCLUDE 3mm CORROSION ALLOWANCE FOR CARBON STEEL,
3, ALL MATERIAL WELDED TO VESSEL TO BE COMPATIBLE WITH VESSEL MATERIAL
,.
All DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED.
Rev, Rev, Rev, SOWG. Q<-323Q-Ol.0n Rev, 2
ABB Lummus Global B. V. j ......
jI, ., .,
Standard Drawing
VORTEX BREAKER GRATING TYPE
i N08/01 0611
Dept/Sect. Specification
NOZZLE (SINGLE OUTLEn
OR ENCLOSING CIRCLE
(MUL TlPLE OUTLETS)

60 x 60 SUPPORT ANGLES
[
THICKNESS 1=6 mm 2 x CA.
WELD TO BOTTOM HEAD
4 SUPPORTS FOR NOZZLE SIZE
8 SUPPORTS fOR NOZZLE SIZE
12" AND SMALLER
14" AND LARGER
j'
LAYERS WELDED GRATING
. 25 x 6 mm fLAT BARS ON 25 mm
CENTRES CONNECTED BY
CROSS BARS ON 50mm CENTERS.
PLAN .vIEW
"A" SQUARE
""'fFfl'! ;::1
..,,-1110 BOLTS oYP.)
.,, TArK WELD NUTS
TO GRATING
NOTES:
CENTRE GRATING
BEARING BARS
ORIENTED 90' TO
TOP & BTH GRATING
1. FOR MATERIAL SEE REQUISITION.
o I NOZZLE SIZE
BOTTOM HEAD
SECTION "A" .. "AU
2. fOR SINGLE OUTLET APPLICATIONS A,30. FOR MULTIPLE OUTLET APPLICATIONS ,0.=01 , 202, WHERE 01
IS OlAM, OF CIRCLE THAT COMPLETELY ENCLOSES ALL OUTLETS. 02,SIZE OF LARGEST NOZZLE IN THE
APUCATION, GRID TO BE CENTERED AT CENTRE OF ENCLOSSING CIRCLE,
3, GRATING SECTIONS TO BE SIZED TO PASS THROUGH MANWAY 8. ASSEMBLED BY BOLTING,
4. ALL DIMENSIONS ARE IN "'''' UNLESS OTHERWISE NOTEO
I
'-R_e_v_,_2____-LR_"_v_,_____LR_8_v_,____.JI.._R_e_v,_____ ..,O,..24c_:o---;:;;
T ..

i
!

I
I
!
li

t
!
f
Standard Drawing
;
i
!
i!
!
I
!
i

WHOS TO BE FULL CONTINUOUS UNlESS OTHERWISE NOTEO.
UNLESS OTHERWISE INOI[ATED THI[KNESSES 10 BE 10 mm FOR
.5. PLATE AND 5mm fOR ALLOY PLATL
i
Rev. 2 , Rev
IRev
VORTEX BREAKER
NOS/01 0-611
Specification Oept./Sect
No. 19 Paoe 1 of 1
."
,
I
..If \
I
I

,
\ ;
-
- - -
\

I
)
.,
- '.--"
\,
)

I
Odin
I
f--I
3
'-'
t-
I
Ir.I
f-- -
Odin
'I

B
'-'
I-- '---.:
I I If-- INSIDE S
I
HEll
AD

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r

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1
,
\
I
\
I II
I I'
I
I
I I
I
I
I- t HOZZlE
-
TO BE USED FOR NOZZLES TO BE USED fOR NOZZLES
WITH INTERNAL PIPE FLUSH WITH SHELL OR HEAD
NOM. OIA
DIMEN5KlN5 IN
OF
NOZZlLE
mm
in mm A B : ( 0
2 SO 150 15 35 160
3 .
80 240 120 60 250
4 100 300 150 15 310
6 150 450 225 110 460
8 200 600 300 150 610
10 250 750 375 185 160
12 300 900 450 m 910
14 350 . 1050 S2S 21.0 1060
16 400 1200 600 laO 1210
16 450 1350 : 675 335 1300
20 500 1500 750 lJ5 1510
24 600 1800 900 450 1810
I
NOTES:
1 THE ABOVE DETAILS ARE TO BE USED ONLY WHEN SPECIFIC
EFERENCE IS MADE TO DETAIL IN REQUISITION. R
2. VARIABLE DIMENSIONS WHICH ARE NOT OWNED ABOVE BY
ELLER.
1
S
4.
All
(
SOWG.
ABB Lumm.us Global B.V. Jl
,.,....
Standard Drawing
N08/01 0611
NAMEPLATE BRACKET
SpecJllcatlon DopUS.c!.
Attachm$f\t No. 20 Page 1 01 1
NAMEPLATE
g}=-J/
FOR HORIZONTAL VESSELS fOR HORIZONTAL VESSELS
OVER lZ00rnm VIA NAHfPLATE 1Z00mm DlA AND LESS
ON SAME HEAD AS MANHOLE. NAMEPLATE ON
HEAD TO MANHOLE. LOWEST MANHOLE OR
HAND HOLE ABOVE
I TANGENT LINE OF
i BOTTOM MEAD.
TE
SMELL OR HEAD
"Aft
INSULATION
BY SELLER
VIEW "A"
NOTES:
1. ON HORIZONTAL VESSELS If MANHOLE IS NOT ON A HEAD. BRACKET IS TO BE ON HEAD ClOSEST
TO FIXED SADDLE OF VESSEL.
1. ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED,
VESSEL IN (OLD SERVICE
nf+5mm
/
lUAU
VESSEl IN HOT SERVICE
Rev. 2 Rev, Rev, Rev.
SDWG. 04323001.026
Standard Drawing
1
5
5

i

I
!
;;

t
l
I
INSULATION SUPP. FOR VERT. VESSELSCOLD SERVICE
NOSIOI 0511
Oept.lSecl. $peclflcaUon
A Uachment No. 21 Page
I
of 1

TYPE "8"
,6
I
,
,
TYPE
-B
"A" OR "A-1"

'"
Ro
SPLIT LOCATED
/

6mm THK. SUPPORT
,
"X" MIDWAY BETWEEN
"". ""'"" ""L\
V (UPS
l
25
TYPE "A"
15.15.1
.G
6"l
ANGLE CUP

L I F
H
} mfll fIlfll film
Ri
12mm OIA. HOLE IN . 110
60 50 IS
x
CUP AND RING fOR
-JL
i 120 10 60 15
Ml0x25 LG. MACHINE-
! 130 15 65 20
BOL T WITH NUT 140 80 65 20
,
F
..

150 85 15 25
,
TYPE
SECTION
160 95 85 30
co
"X-X" TYPE "A"
z
OR "8"
-
170 105 95 35
450 MAX.
l t
l
1.
25
180 115 105 40 ;.;
'\..z"..A. 7 I'
190 125 115 45
,
200 135 125 50 '" 15.75x1
""T't""

ANGLE CLIP 210 145 135 55
"
)
CARBON i 220
'55
l
I

145 60
HZ'
,
230 165 155 60
'"
0
100xl00x6mm PAD
,
240 115 165 70

I
SPLIT LOCATED
SAME MATL AS
250 185 17S 15
'"
SHELL (MIN. THKJ
F
z
MIDWAY
I.
260 195 185 85
<:>
11',
i
'"
BETWEEN CUPS.
270 205 195 85
z
SECTION "X-X"
- TYPE "A-'"

TYPE
"Bu 280 215 205 90
:>:
TYPE "A'" FOR THIN SHELL
0
VESSELS. FOR DETAILS NOT
290 225 215 95
6mm THK. SUPPORT
300 135 225 100

RING CARBON STEEL
SHOWN SEE DEl AIL TYPE "A"
Y=I/2 0.0. OF NOZZLE+INSUL,
I,
l 10
I
L
'=l

THK.
F H
"
I mm! mm , mm mm

r 40 20 25 2S

IlL F
50 30 30 40

60 30 30 40

6V
I
10 40
30
SO
\ '-,/

--./
i
6mm THK, CLIP SAME
80 SO 40 60
HATL. AS SHELL/SKIRT
90 60 40 )0

100 70 50 70

SECTION "Z-Z"
"II

DIMENSIONS FOR TYPE "S"
TYP, ELEVATION AT NOZZLE'
I
NOTES: DETAIL
II
t FOR INSULATION THICKNESS LOCATION TYPES OF SUPPORTS AND CLIP MATERIAL SEE REQUISITION,
!
I
2, TYPES "B" AND "C" SHOP INSTALLED BY TACKWELOS ON APPROX.)OOmm CENTRES HEEL AND TOE.
3. TYPES "A" AND "A I" SHOP TO INSTALL ANGLE ClIP PAD ANO SUPPORT RING, RING TO BE IN
SEGMENTS (3 MINIMUM).
4. COPE INSULATION SUPPORTS WHERE NECESSARY TO AVOID INTERFERENCE WITH OTHER VESSEL
ATTACHMENTS, DEL "0".
S,
ALL CLIPS SHALL BE WELDED TO VESSEL PRIOR TO ANY POST WELD HEAl TREA THENT,
Rev. 2
: Rev
Rev, Rev. SOWG, 043230-01.021
, ,
- , . , ...
TAN L'J
! -
:l:
>
V>
""
-'
:::>

.... ....

""" t
t
'
Standard Drawing
N08/01 0611
INSULATING SUPP. FOR VERT. VESSELS .. HOT SERVICE
Dopt./So.!. Speclll!1on
Attachment No. 22 Pao_ 1 of 1
'"TYPE "A"
TYPE "A"
Rsh
Ri
NUTS
AS
NOTE
Rsk
Ro
"B" /
SEE
~
OPER. TEMP. < 400'C
MIK 4x IIlSUl. TH'K
> 400'C MIN. 600
'" TYPE "A" I
TYPE "8"
SUPPORT
NOTE 3
SOU ARE
MATL. SAME
HEAD. SEE
TYPE
INSULATION
THICKNESS + 50
I
onAIL "X"
INSUL. A Ro Ri B
(
mmimm mm mm mm
THK. mm
40 25 5 25
SO 30 10 25
60 15 35 30
<0
70 40 15 i 35
'"
80 45 15 40
~ .c
.. M
a; a;
90 55 20 45
SO: 100 65 25
110 75 15 60
120 90 30 10
NOTES:
1. FOR INSULATION THICKNESS, LOCATION, TYPES OF SUPPORTS ANO
CLIP MATERIAL SEE REOUISITION.
2. ALL CLIPS AND NUTS SHALL BE WELOED TO VESSEL PRIOR TO
ANY POST WELD HEAT TREATMENT.
3. SUPPORT RINGS TO HAVE MIN. OF TWO SEGMENTS. fOR OPERATING
TEMPERATURES 200'C AND OVER USE THREE SEGMENTS.
SPUT TO BE LOCATED MIOW A Y BETWEEN CLIPS.
4. (OPE INSULATION SUPPORTS WHERE NECESSARY TO AVOID
INTERfERENCE WITH OTHER VESSEL ATTACHMENTS.
SEE OET AIL "X".
5. WELD MIl SO NUTS ON 300mm CENTRES TO BOTTOM HEAD ONLY.
6. ALL OIMENSlONS ARE IN mm UNLESS OTHERWISE NOTED.
Rev. 2 Rev. Rev. . Rev.
SDWG. 043230-01.028
Standard Drawing
GROUNDING LUG
SpecUloatlol'l
NOS/Ol 0611
Dept./Sect.
AU8ct'lment No. 23 Page 1 of 1
I
VERTICAL VESSELS OR TOWERS WITH ][
SKIRT.
VERTICAL VESSELS ON LEGS
I o
210' ___ -L _ _ _ 90'
I
I
I
160'
TWO (2) REQUIRED 180' APART. ELEVATION SAME AS
l ACCES HOLE. WHEN ACCES HOLE IS ON SAME
ORIENTA TlON, EARTHING BOSS TO BE RELOCATED TO
CLOSE NEAR ACCES HOLE.
][ HORIZONT AL VESSELS ON TYPE I
SADDLES.
---,--
, ONE (1) REQUIREQ PER SADDLE. ELEVATION
APPROX 120mm. ABOVE BASE PLATE.
Y. SPHERES ON LEGS
AT LEAST TWO (Z) REOUIRED AT ELEVATION .. SOOmm
POINTING OUTWARDS.
Rev. 2 Rev, Rev.
,
---h--
/ ~ I ',,
, I '
I
TWO (2) REQUIREO ELEVATION SOOmm
J[ HORIZONT AL VESSELS ON TYPE n OR
m SADDLES.
----t--
ONE (1) REQUIRED PER SADDLE DIRECTED OUTWARDS
ELEVATION APPROX 160mm ABOVE BASE PLATE.
, .
A.FIRE PROOFING THK'S
..'
I ..
B
... ' THREADING
(fOR M12
... -<r"'-='''' BOLTS
~ - - - ~ -=-:;::;..:;-='
0> ~
-
~ ~ .
"-MAT: ST.31.2
"
I
][ ][
N:Y
A
150 1S 15 200 15
B
7S SO SO 75 SO
NOTES:
VERTICAL VESSELS. TOWERS, SPHERES AND STORAGE
TANKS SHAll HAVE AT LEAST TWO (2) GROUNDING
LUGS, WITH A MINIMUM OF ONE (1) GROUNOING LUG
EVERY 25m. CIRCUMFERENCE.
Rev,
SDWG. 0.323001.029
3
standard Drawing
STEEL
(UNLESS

---.:.::. .
NOS/01 O-SII
FIREPROOFING CUPS
Dept/Sect Specl'lcation
Attachment No. 24 Paoe 1 Of 1
i
NSULATION
Sx7Smm WIDE CARBON
SUPPORT RINGS
CONTINUOUS RING
OTHERWISE NOTEDI.
BY SELLER
1
...J...JF=
75 TO 150 (MUST
SEE NOTE 4
CLEAR SKIRT
ATTACHMENT WELD)
SEE NOTE 2
JmE=x
......
Tiff"" :EO
SEE NOTE 2 -q:: SEE DETAIL "A" OR
-..........JDETAIL "A'" (TYPI
UNINSULA TED VESSEL
x

:>:
,,--SEE DETAIL "A" OR
DETAIL "AI" (TYPI
r:: INSIDE OR -;;;-;
HOT INSULATED VESSEL
fI OUTSIDE OF SKIRT".... i
WElD TOP
..,..--1
2. BOTTOM l
M12 sa NUTS
f
NELSON TYPE
'RGP' STues
DETAIL "A" DETAIL "A1" BY SELLER
OR EQUAL
(ALTERNATE)
__TL
BY SEllER
4:=-
.11
U'_-7:_-t-_INSULATION SUPPORT
RII'IGS
SEE NOTE 4
=x
SEE NOTE
:".
'"
"" :>:
SEE DETAIL "A" OR
--- DETAIL "A'" tTYPI
(OLD INSUL ATED VESSEL BOTTOM ROWS OF CLIPS ITYP)
NOTES,
1. ClIP MATERIAL SEE REQUISITION.
2. VESSEl FABRICATOR TO FURI'IISH AND INSTALL (LIPS AS PER THE REQUISITION.
3. HORIZONTAL AND VERTICAL SPACING OF (LIPS TO BE 400mm MAX. IN A DIAMOND PATTERN.
SUIT ABLE AOJUSTEO FOR CIRCUMFERENCE AND HEIGHT OF SKIRT.
4. 00 NOT INSTALL FIREPROOFING ClIPS ABOVE BOTTOM INSULATION RINGS.
S. All DiMENSIONS ARE IN mm UNLESS OTHERWISE NOTEO.
Rev. 2 Rev.
I Rev.
Rev. SOWG. 043230-0L030
J'
,.,.,.,
standard Drawing
!
i
!
li
~
~
~
;
,
i
i
!
I
~
!
i
1
I

\
-
,

I
i

!
~
,

LIFTING LUGS TOP HEAD TYPE
NOS/Ot 0-611
Oept/Soct Specification
Attachment No. 25
Plgo 1 01 1
A
X
~
T
(
I
.u
/
err
'"
/
~
-
'"
- -
f- -
--I - - -
..L
~
f - -
-
- -
I
/
I
/
I
u.
/
i /
'"
R
I __IAN._lJ!!E
I /
~ WElD. LINE
I
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f-:
~ 1
~
~
'"
'"
~ I ::
E
:x:
~
'"
:
I ~ ~
'"
=
"
~
'"
R.25 HYP.)/
" ". I "..
.n
I
'"
.6\
....J
SECTION "X-X"
X
MAXIMUM
A I B
ElF
WEIGHT
ERECTION WT c D G H
}
R S T OF 2
OF VESSEL
mm: mm
!
mm mm
mm !
mm mm mm mm mm mm mm
[LIPS
TONS
i
KG
10 180 25 2S 65 160 180 80 90 40 10 12 15
25 230 40 40 75 230
-
230 130 90 40 16 25 SS
...
SO 300 50 50 7S 280
+
300 150 115 SO 22 40 140
100 400 10 70 100 360
0
400 200 150 75 32 50 310 z
150 500 90 80 130 410
...
sao 250 160 90 40 70 645 ~
'" 200 600 100 100 150 480 600 300 230 100 45 80 1050
NOTES:
1. DlHENSIONS "F" TO BE OETERHINED BY THE SHAPE OF HEAO IN CONJUNCT ON WITH DIMENSION "C".
2. SEE REOUISITION FOR TYPE OF HATERIAl, QUANTITY A ~ O ORIENT ATION.
l. FillET WELDS SIZE "5" MUST Nor EXCEED SHELL THICKNESS REGARDLESS OF VALUES SHOWN
IN TABLE. IN SUCH CASES, DIHENSIONS "E" AND "H" ARE TO BE INCREASED BY THE AMOUNT.
Rev. 2 Rev. Rev. Rev. SDWG. 043230-01.031
Standard Drawing
NOS/O! 0-611
LIFTING LUGS-SKIRT TYPE
Specification OepUSeot
Attachment No. 26 P.o. 1 01 1
I
A A
.. - - 7..;-f- - r4
__l I :x:t r
'..,"''' t!
1
I
F CAP
'" II SEE NOTE 5
:g E -t
ex:> z .... 0 c---+---
: .J. :
I :p FULL PENETRATION WELDS
_-+-_ _
!. G .1
(
IUSIDE SKIR T
!
t
" .... """"""''''

;;LI.... "
i
I
I
!
i

-''1'" !

!
2
t
"101"'"
:
!
SKIRT BASE RING
"

SECTION "A-A"
!
,
:
,....

, 25
m Z60 .0 60 m n 15 H _ 20
35 150 260 300 66 130 20 95 16 50 200 16 25
55 200 350 350 86 155 2S 120 20 100 230 16 42
75 200 350 350 98 160 25 125 20 100 230 20
100 250 400 400 112 205 32 130 25 100 230 25 10
NOTES;
1. FOR MATERIAL SEE REOUISITiON,
2. SKIRT BRACING IS REOUIRED AS PER DESIGN,
3, ALL FILLED WELDS "w" (SEE T ABLU EXCEPT AS NOTED,
4, LUG TO BE PLACED MIOWA BETWEEN ANCHORING CHAIRS, FOR ORIENTA nON SEE REOUISITION,
5, WHEN THE CHAIR CAP IS A CONTINUOUS RING DIMENSION "8" TO BE EOUAl TO CHAIR HEIGHT.
6, ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED.
--L-------r---------,----------.---------,-------------------1
Rev, 2 Rev, Rev Rev,
0-611
..lI
jI,.II' II'
standard Drawing
N08/01
TOLERANCES FOR VERTICAL VESSELS
Oe:pt.lSect. SpecUla.Uon

AII.ohmsn! No. 27 Poga 1 01 1
ANCHOR BOL T _
OLES : ,3 'y NOZZLE
A' .L
c::
.r fJ .112'
":l. j + - -+
-\ : )
..... ,
STRUCTUR.AI. .3 " MANHOLE
PIPING CLIPS .1' HANOHOLE
.3
''':It .'Ei' -... 1/2'
-r-----L-__ ... f.- 1 f...
CLIPS .-- '. I
NOZZLE
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TOLERAN(ES:
A. SPECIFIED DIAMETER 0.5% CLOSER
TOLERANCES, IF SPECifiED BY TRAY VENDOR
SHALL GOVERN.
B. ALIGNMENT OF OUTSIDE SURFACE OF CYLIN
DER, NOT MORE THAN Smm AT ANY POINT
ALONG A STRAIGHT LINE 6000mm LONG AT
SECTIONS CLEAR TO SHELL OPENINGS.
C. ALIGNMENT OF OUTSIDE SURFACE OF CYLIN
DER OVER TANGENT LENGTH TO BE THE
LESSER OF, 0,15% OF TANGENT LENGTH,
OR 10mm FOR TANGENT LENGTH UP TO
30000mm OR 12mm TANGENT LENGTH
BETWEEN 30000mm AND 60000mm OR 20mm
FOR TANGENT LENGTH OVER 60000mm.
O. BOLT CIRCLE IlIAMETER,
3mm FOR VESSEL OIA. UP TO 2000mm.
6mm FOR VESSEL OIA. ABOVE 2000mm.
E. GAUGE GLASS CONNECTIONS,
OISI ANCE BETWEEN NOZZLE CENTRE LINES
.. 2mm, SEE ALSO NOTE 3.
F. FLATNESS OF THE TRAY SUPPORT RINGS,
5mm UP TO 2000mm OIA.
6mm OVER 2000mm 01,0,
I
SOWG. 0'32300t033 Rev. 2 Rev. Rev.
ABB Lummus. Global B. V.
standard Drawing
NOS/Ol 0-611
TOLERANCES FOR HORIZONTAL VESSELS
Dept/Sect, Specification
Altachment No. 28 Page 1 01 1
MANHOLE
KANOHOLE
NOZZLE
]]
+
----+
6 MAX
"I
B
FIXED END
*3 tSmm PER aOOOmm OF lENGTH. MAX 20mm
TOLERANCES:
A, ALIGNMENT OF OUTSIDE SURFACE OF CYLINDER NOT MORE THAN 5mm AT ANY POINT ALONG A
STRAIGHT LINE 6000mm LONG AT SECTIONS CLEAR OF SHELL OPENINGS.
B, TKE OISTANCE BETWEEN CENTERLINES Of BOLTHOLES dmm FOR ,DISTANCE UP TO 6000mm, THIS MAY
BE INCREASED BY 2mm FOR EACH ADDITIONAL 3000mm INCREASE IN LENGTH, MAXIMUM .12mm,
L GAUGE GLASS CONNECTIONS,
DISTANCE BETWEEN NOZZLE CENTRE LINES .2mm, SEE ALSO NOTE 2,
0, LOCATION OF INTERNALS, STRUCTURAL & PIPING CUPS ETC. WITH RESPECT TO REFERENCE TANGENI-,
LINE TO BE WITHIN t3mm,
NOTES;
1. IN CASE OF DESCREPANCY BETWEEN THIS ST ANDARD AND THE PROJECT SPECIFIC AnONS, THE PROJECT
SPECIFICATION SHALL GOVERN,
2, GAUGE GLASS CONNECTIONS,
FLANGE FACES OF BOTH NOZZLES TO BE IN THE SAME PLANE, THESE CONNECTIONS TO BE SET WITH
A FIXTURE,
3, All OIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED.
Rev, 2 Rev, Rev, Rev, SDWG. 0'-3230-0t03'
0-611
/'

( -' -' \
NOZZLES
ABB Lummus Global B.V. Jl.
,.,......
standard Drawing
NOS/Ot
TOLERANCES FOR STORAGE TANKS
Specification Oopl.lSecl.
Attachment No. 29 Pogo 1 01 1
i25 6
MANHOLES
ANCHORS
BoL THOLES
6
t::!
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MANHOLE
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P!
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,112' 'f.l
I
..1.-.1..-___ _TOP Of
PLATE
NOTES:
1. FOR TOLERANCES NOT SPEOFIfD ON THIS STANDARD, REFER TO APPLICABLE CODES.
Z. TOLERANCES SPECIfIED IN APPLICABLE (ODES SHALL GOVERN IF THEY ARE MORE STRINGENT
3. USE SELLER STANDARD FOR HOLD DOWN BOLTS WHEN REOUIREO.
. ALL DIMENSIONS ARE IN mm UNLESS OT H[RWISE NOTEO.
Rev. Rev.
SOWG. 043230-01.035
Rev. ,Rev. 2
Standard DraYrlng
TOLERANCES FOR BINS & HOPPERS
Speclfic.Hon
NOB/01 0-611
Dept/Soot.
Attechment No. 30 Pego 1
A
MANHOlE
NOZZLE
,
I
:+-+---+-+---.
I
..:.....f.f-!LB IMANHOLE
., ,
NOZZlE
I
I
LUGS I
WORKIHG ,UN!:
C
TOLER'AN(ES:
A. THE OIFFERENCE BETWEEN THE MAXIMUM AND THE MINIMUM INSIDE DIAMETERS AT ANY CROSS SHTION
SHALL NOT EXCEED 1% Of THE NOMINAL OIAHETER AT THE CROSS SECTION UNDER CONSIDERATION.
ot
~

1
~

WHEN THE CROSS SECTION PASSES THROUGH AN OPENING, THE PERMISSIBLE DIFFERENCES HAY 8E
INCREASED SY 2% OF THE 1.0. OF THE OPENING.
S. ALIGNMENT OF OUTSIDE SURFACE OF CYlINDER, NOT HORE THAN Smm AT ANY POINT ALONG A
STRAIGHT LINE &OOOmm LONG AT SECTIONS CLEAR OF SHElL OPENING.
(. BOLT CIRCLE DlA: :3mm FOR VESSEL DlA. UP TO 1000mm
!6mm FOR VESSEL OIA. OVER 20000mm
NOTE:
1. ALL DIMENSIONS ARE IN mOl UNLESS OTHERWISE NOT EO.
Rev. 2 Rev. i Rev. Rev.
SDWG. 04-3230-01,036
I
"
standard Drawing
NOS/O, 0611
AllOY LINER DETAILS
Dept/Sect Specification
BACK CHIP AND WELD WITH CARBON STEEL. GRIND
OR CHIP
DETAIL OF SHELL AND HEAD SEAMS
CUT BACK CLADDING EITHER SIDE OF WELDEDGE
PRIOR TO MAKING CARBON STEEL WELD. filL IN GAP
WITH ALLOY DEPOSIT TO MINIMUM THICKNESS OF
CLADDING.
Altachmeflt No. 31 Page 1 01 2
I
CLADDING IELECTRODE
. OR LINING i TYPE FOR
, MATERIAL
ALLOY TO
ELECTRODE
TYPE FOR
ALLOY TO '
CARBON STEEL I
AISI TYPE
ALLOY WELDS
WELDS
301. 309 309 OR 310
I Jl. l16 310 1'10
I
317 317 310 1'10
i
.
361
405
HONEL
NICKEl
INCONEL
349 J09Cb OR J10Cb
309 OR 310 J09 OR 310
MONEl NICKEL
NICKEL NI(KEL
INCONEL INCONEL
LLOY __ O.S-MAX. 1.0
WELD
'--OR STIFFENER
CARBON STEEL SHELL
ALLOY LINER
TRAY SUPPORT
[ALLOY)
ATTACH TRAY SUPPORTS, STIfFENERS AND All LOAD CARRYING MEMBERS
AllOY WElD
FOR VESSElS WITH CLADOING AS SHOW IN DEl Aft. "A".
DETAIL "A"
4-PlUG l-P UG WElOS WElIJS
19-PlUG WELDS
6" & 8" 10",12" & 14" 16" & Ii" 20" & 24"
All PLUG WElDS 20mm !/J, NONE REO'D UNDER 6" SIZE
PLUG WELD DETAILS FOR BLIND FLANGE ALLOY DISC
NOTES:
1. All (ARBON STEEL WELDS IN SHELl OR HEAD SEAMS AND NOZZlE ATTACHMENT ARE TO BE COHPLETED
PRIOR TO MAKING ANY ALLOY WELDS OR ATTACHMENT OR BREATHER RING.
2. CLADDING TO BE OUT BACK MiN. OF 5mm AT CARBON STEEL WElOS OF NOZZLES PRIOR TO MAKING
THESE WElDS, fiLL IN GAP WITH AllOY WELD BEfORE ATTACHING 8REATHER RING.
J. All 8REA THER RINGS SHALL BE APPROXIMA TEl Y 75mrn WIOE.
,. flANGE fACINGS SHAll BE AS PER ANSI sm B16S LA lEST REVISION fOR to. g TYPE Of
FACING SEE REOUISITION.
S. BUSH LINING HAY BE USEO FOR NOZZlES, 6'" ONLY AHO iN ACCOROANCE WITH PARA 6.8.8 OF
SPEClFCATION D61l
6. ALL OIHENSIONS ARE IN min UNLESS OTHERWISE NOlEO.
Rev. 3
I Rev. ! Rev.
,
!
Aev, SOWG. 0'3230.01.037
j11''
.II, Ill
Standard Drawing
ALLOY LINER DETAILS
ALLOY WELD 0'0"<111
CLADDING-'
SEE DETAIL
a
RAISED FACE MALE & FEMALE
150.. AND 300..
AllOY WElD EXTERNAL NOZZLE
(600.. R.F. SIMILAR
DEPOSIT WITH CLADDING
TO MALE COVERl
EXTERNAL
CLAD SHELL
ALLOY ALLOY STEEL PLATE FLANGE.
FINISHED THICKNESS TO BE
ONE HALf BOLT SIZE.
0.0. AND TO BE
PER ANSI B 16.5
INTERNAL NOZZLE
WITH (LADDING
FINISHED THICKNESS TO BE
ONE HALF BOLT SIZE.
0.0. AND DRILLING TO BE
WITH BUSH LINING
PER ANSI B 16.5
tr
RING JOINT
ALLOY WEL 0 METAL BUILT UP AND MACHINE
FACE TO A MINIMUM THICKNESS OF 3 mm
FLANGE & COVER
FACING DETAilS
EXTERNAL
ALLOY STEEL PLATE fLANGE.
DETAil 'A'
INTERNAL NOZZLE
WITH BUSH LINING

Rev. SDWG. 0'323001.036 Rev
...
3
Rev.
1 ABB Lummus Global B.V.
Standard Drawing
..
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lOW PRESSURE MANHOLE
Specification
N08/01 D/>11
Dept/Sect.
Mt. BOLTS
1
Te I' TI 19 iii HOLES Te Tf
__b_-*=-J -r-
15

-1---
AllOY LINER, II SEE IIOTE J< a> w '-' SAHE THICKNE:J
f ACIIiG 3mm ::; AS SHELL
(MIN.} ALLOY VESSEL . [S. VESSEL
SIZE
A B C Tf Te
BOlT 110. OF
Illm 1M! mm mtn ....
(IRClE BOLTS
OlA. 11111 H
18" m 500 5.0 24 2t 520 20
20" SOB SSO 610 21 22 510 24
24" 610 655 115 30 25 675 28
30" 162 805 B6S 38
2'
825 32
100 -f1 STO. STL WASHER
(51 4omm C.S. LUGS

! tLEARENCE
1./ 4yp.
6 YP. iyp. \'vo iii .S. ROO
12 iii CS - 4S" "L" L6
ROO 6 TO. STL WASHER &
6mm COTTER PIN
HINGE DETAIL
NOTES:
TOTAL
S l
GASKET
Wi. kg
1M! mm
lO. 0.0. TH!(.
11m mm Illm
9S 200 330 415 500 3
125 360 430 525 550 3
1110 300 430 630 655 3
165 400 530 180 806 3
I R.2S 6mm tS. TABS
(OVER LUG
I
t:r//.l K--. tr"J TYP 3 lL
I -.J 11 HOLE 3 mm 6
r
:-\ A mm TAB
SlOP lAB FOR LAP " SAME MATl.
IHT flANGE ONL Y AS NECK.
FLANGE LUG VIEW "A-A"
1. DESIGN CONDITIONS: 3.5 kg/eln' AND fULL VACUUM. 230'( MAX. HYDROTEST PRESSURE 5.25 kg/em'
MAX.
2. fOR HATERIAlS NOT SPECIfiED SEE REQUISITION.
l. AllOY NOZZLE NECK TO BE SAME THICKNESS AS SHEll OR HEAD BUT NOT TO EXCEED 6mm..
4. HINGES ARE TO BE WELDEO IN PLACE WHILE MANHOLE (OVER AND GASKET ARE IN POSITION
AliGN HOLES IN LUGS TO ALLOW FOR GASKET COMPRESSION.
S. ALL CONTACT AND BEARING SURfACES TO BE MACHINED.
6. ALL DIMENSIONS ARE 1/1 UNlESS OTHERWISE NOTED.
SOWG. 04323001.001
0-611
lltBB Lummus Global B.V.
*,
Jl
Standard Drawing
NOS/Ol
MINIMUM ALLOWABLE NOZZLE LOADINGS FOR
Oept./sect. Speclfic.llon
PRESSURE VESSELS AND SHELL AND TUBE HEAT EXCHANGERS
FOR NOZZLE LOADING EVALUATION THE FOLLOWING SHALL BE ADHERED TO AS A STANDARD:
-THE COMBINATION OF RADIAL LOAD, LONGITUDlNAL,ClRCUMFERENTlAL MOMENT
AND INTERNAl! EXTERNAL PRESSURE STRESSES SHALL NOT EXCEED TWO TIMES
THE YIELD STRENGTH AT TEMPERATURE
- THE DEAD LOAD COMPONENT WITHOUT PRESSURE STRESSES SHALL NOT EXCEED
ONE TIMES THE YIELD STRENGTH AT TEMPERATURE.
DEAD LOAD COMPONENT SHALL BE 50% OF THE TOTAL LOAD.
-STRESS CALCULATIONS SHALL BE PER WRC BULLETIN NR. 107.
cPA MT
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"-
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"-
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Fil
fL
CARBON STEEL STAINLESS STEEL
fA= K x 675 x 0 N FA: K x 675 xD N
fL= K x 1000 x 0 N FL= K x 1000 x 0 N
FIl= K x 1000 x D N FIl= K X 1000 x D N
MT:-K x 125 x 0' Nm HT = K x 125 X 0' Nm
ML= K x 100 X 0' Nm ML= K x 100 X D' Nm
~ - 1 ,
MII= K x 75 x 0 Nm M= K x 50 x 0 Nm
K VALUE fLANGES RATING
K, 1
1 150-300#
125 >600,
0= NOM. NOZZLE SIZE IN INCH.
SDWG. 0'-3230-01.061 I

Specification
CHent

Plant ease Resin Expansion Project Specification
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Location: Hiddelburg. Tbe Nethertands Page 1 of 12

Specification For:
SHELL AND TUBE HEAT EXCHANGERS

'.
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B
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ENG 11\ EE R I N (;

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Po&tbus 1100 3000 as Rnuenlam

\,..;;;==..J Td:010-4665 m
h

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97/01/17 Approved for TVL ME

o 96/11/27 For Client's ApprQvat TVl ME
Date Description
Inlt Sign.
Prepared Checked
lnll. Sign.
Approved

SSPE ...... WP9611093/12345TVl-A/1
Specification (cont'd)
Client :
Hercules B.V. NaBla I I 08837 I EA-60l
DeplJSect I Job
I
Specification
Plant : Base Resin Expansion Project
Page 2 of
12
location: Middelburg, The Netherlands
.
,
INDEX
SECTION PAGE
1. SCOPE 3
2. DRAWINGS 4
3. DESIGN 5
3.1 Thermal Design/TEMA Type 5
3.2 Mechanical Design 5
3.3 Expansion Joints 6
3.4 Materials 6
3.5 Shells and Channels 6
3.6 Tube Bundles 6
3.7 Connections 7
3.B Supports and Lifting Devices B
4. FABRICATION 8
5. INSPECTION AND TESTING 9
6. NAMEPLATES 10
7. STANDARD DRAWINGS 10
-
,
".
.
Rev. 0 Date

Date 97/0111) Rev,
Date
IRev
Oate
1
I I
!4APt651)
SSPE ..... _
WP9611093/12345TVL-A/2
ASS Lummus Globa_1!'3L._V_._________ __ ____
j'II.
jI'.I.
Client :. Hercules B.V. N08/0! 08837 EA-601
Plant : Sase Resin Expansion Project DepUSect. Job SpecifICation

2. DRAWINGS
2.1 lay-out drawings (or setting plan) showing:
Main dimensions,
nozzles size and location, and
supports location
shall be submitted with the bid, unless otherwise specified in
the inquiry requisition and shall be superseded by general
arrangement drawing.
2.2 The general arrangement drawing shall cover in addition all
relevant data concerning design conditions, materials, con
struction and inspection, code requirements in order to enable:
Verification (drawings check).
Inspection and testing.
Installation and operation.
2.3 General arrangement drawing shall, in addition to the require
ments of specification D-611, also show following specific data:
Equipment service.
TEMA type, size and class.

Fluid allocation, operating temperatures and pressures.

Surface per unit, shell side and tube side volume (m
3
).

Design temperature and pressures, shell side and tube
side, mean metal temperatures, test pressure and any
restrictions on testing, start-up or operation.

Tube bundle removal clearance.
Weights empty, filled with water, empty tube bundle.

Dale Date Rev. 0
Dale 1
I
SSPE WP9611093/12345TVL-A/4

ABB Lummus Global B.v.
J1ltlt
.......
,
Client : tlercul es 8.V. N08/011 08837 I EA-GOl
DeptJ8ect. I Job I SpecifICation Plant : Base Resio expansion Project
Location; Middelburg, The Netherlands Page 5 01 12
0;
-.
"0

-/l
.

3. DESIGN

d

3.1 THERMAL DESIGN/TEMA TYPE
;i
h
U
3.1.1 Water-cooled heat exchangers shall be designed for the cooling
og
w" water to flow through the tubes.

The minimum water velocity shall be 1.5 m/s; maximum water
<;;3
velocity shall be 3.0 m/s when water is clean and without solids

and 2.5 m/s when water carries solids

,
3.1.2 U-tube type shall not be appl ied when tube side mechanical
cleaning is required.
I..
0'

3.1.3 The use of two-pass shells employing a removable longitudinal

baffle- (TEMA type F) shall only be considered for shell side

pressure drop less than 0.35 bar and temperature differential
1ess than 100C
il

Seal ing strips construction shall be in accordance with standard

drawing 04-3230-01.048 or equivalent.

Longitudinal baffles welded into the shell and to the tube sheet -w

are acceptable without restrictions.
n
eg
3.1.4 Thermal design shall include tube vibration check and the tUbe
ffi
bundles shall be designed to prevent the incidence of damaging

vibrations.

d

3.2 MECHANICAL DESIGN

3.2.1 Applicable exchanger parts shall be calculated for maximum
pressure difference, which may occur between each individual

space, taking into account depressuring or vacuum on one (I)

1
. side.

;:1;

3.2.e. External loads due to wind or seismic forces are dssumed to be
negligible unless otherwise specified in the requisition. H
!?
3.2.3 Special consideration shall be given to the design of Jube
sheets of U-tube exchangers with extreme interpass temperature
fl
i

.,
differentials .

w_
H
r

_.
Dale Dale Rev. 0
Dale 1
I
{.olAP16S7)
SS?E ...... WP9611093/12345TVl-A/5
ASS Lummus Global S.V.
r'
jl
Client Hercul eS B~ v. N08/01 08837 I EA-601
Plant : Base Resin Expansion Project Oept.lSe"t Job I SpecifICation
Location: Middeloorg, The Netherlands page 6 of 12
3.3 EXPANSION JOINTS
3.3.1 Longitudinal stresses in shells and tubes due to thermal expan
sion shall be calculated to determine the necessity of using
expansion joints.
3.3.2 Stresses shall be determined for the most adverse conditions
including start-up, shutdown, operation and design.
3.3.3 Calculations shall be done in accordance with the code or in the
absence of code requirements, in accordance with TEMA standards.
3.3.4 Shell expansion jOints or internal bellows shall be considered
if necessary, with the restriction that internal expansion
bellows are not allowed in water-cooled heat exchangers.
3.3.5 The types and materials of construction of expansion joints
offered by seller shall require buyer's approval.
3.3.6 Expansion jOints shall be protected against mechanical
during shipment and erection.
damage
3.4 MATERIALS
3.4.1 U-tube bundles shall be manufactured from seamless tubes.
3.4.2 Each U-tube shall be formed
circumferential welds).
from a single length (without
3.5 SHELLS AND CHANNELS
Main flanges shall be
with standard drawing.
provided with jacKscrews in accordance
3.6 TUBE BUNDLES
3.6.'1. The ratio of tube length to tube bundle diameter of removable
tube bundles shall be limited so that the bundle is sufficiently
stiff for maintenance and hoisting.
The maximum tube length shall preferably be 6 m.
3.6.2 On vertical removable bundle units with channel down, a full
diameter stationary tube sheet with at least four collar bolts
shall be provided, or other means approved by buyer, to hold
bundle with channel off.
R e v ~ 0 Date Date
Date 96/1 1 ! 2 ~ Rev. 1
I
SFOR Q6..100$..0IJ)24 {Rev.2IC9509} ,<lRP16S7)
SS?E ~ WP9511093/12345TVL-Aj6
ABS Lummus Global B.V.
jl .It lit
,.,...
Client : Hercules B.V.
N08/0! 08837 I EA-GOl
OepIJSeCl. Job I Specification Plant : esSt Resin Expansion Project
locatlM: Middetburg, The Netherlands Page 7 of 12
- .....
3.6.3 Guide devices to ensure alignment and to facilitate assembly
shall be provided for floating head covers, internal bellows
flanges, channel covers and stationary tube sheets having
grooved partitions.
3.6.4 Sliding strips shall be provided to facilitate pulling the
removable tube bundles.
Vertical exchangers shall be provided with four sliding strips
evenly divided around the circumference of the bundle.
When mechanical cleaning is required on shell side (square tube
patterns) the sliding strips shall not obstruct the tube lanes.
Kettle-type reboilers (TEMA type K) shall be provided with
sliding rails continuously welded to the shell. Bundles shall
be provided with suitable means to be secured in place during
shipment and erection.
3.6.5 The mean radius of U-bends shall not be less than 1% times the
nominal outside diameter of tUbes.
3.6.6 Support plates and horizontally cut baffles shall be provided
with 90 bottom notches 20 mm wide for shell draining.
3.6.7 In no case shall the baffle or support plate thickness be less
than two (2) times the specified shell side corrosion allowance.
The thickness of baffles in austenitic corrosion-resistant steel
may be one (1) step smaller than given in table R-4.41 of TEMA;
3.6.8 When tube sheets are cladded on the shell side, the tie rods
shall be fitted by means of alloy "base plugs" according to
standard draWing.
-
3.7 CONNECTIONS
,
",
3.7.1 For stacked units vent and drain connection shall be provided
in each shell.
3.7.2 The design of mutual connections of stacked exchangers shall be
such that mutual expansion is possible.
Temperature fluctuations, of one (1) or both of the fluids, may
not cause leakage in mutual connections.
Oale Date Rev. 0
Oate 9 6 / 1 1 1 2 ~ Rev. 1
{4RPI657}
SSPE ....... . WP9611093j12345TVL-Aj7
I
Client : Hercules B.V. NOB/Ol 08837 [A-601
Plant Base Resin Expansdon Project DepllSect. Job Specificatlon
r- .
Location: Middelburg, The Netherlands Page 8 01 12
3.7.3 Pressure gauge and thermometer connections in accordance with
TEMA shall only be provided if specified in the requisition.
3.7.4 Chemical cleaning connections shall only be provided if speci
fied in the requisition.
3.7.5 When flanged connections are specified in the requisition for
vent, drain, instrument or chemical cleaning connections they
must be supplied with blind flanges, bolts, nuts and gaskets.
3.7.6 Seller shall supply bolts, nuts and gaskets for intermediate
nozzles between units.
3.8 SUPPORTS AND LIFTING DEVICES
3.8.1 The shells and saddles of stacked units shall be reinforced as
required to carry the superimposed loads.
3.B.2 A set of shim plates with a total thickness of 15 mm shall be
supplied for stacked units with intermediate nozzles.
3.8.3 Lifting lugs shall be of plate type, welded on with full pene
tration weld, in accordance with standard drawing.
These lifting lugs are designed to lift only the component to
which they are directly attached.
3.8.4 In clad tube sheets of removable bundles the tapped holes for
pulling lugs shall be located on the outside edge, not in the
cladding. Alternatively a "base plug" according to standard
drawing of the same material as the cladding shall be fitted
into the tube sheet and welded to the cladding.
FABRICATION
Partition plates shall be attached with full fillet welds
on each side with a minimum leg of 3/4 t (t=partition plate
thickness).
4.2 Sliding strips shall be properly seated in the baffles, secured
with a complete seal weld (both sides) and attached to the
stationary tube sheet with a full penetration weld. The sliding
strips shall protrude 2 mm beyond the periphery of the baffles,
to prevent damage of baffles during sliding.
Rev. 0
Dale 1 Date 97
/
01/
17
)Rev.
Date Date
i4.RP1&!)7i
SSPE WP9611093/12345TVL-A/B
I
4.3
ABB LlJmmus Global B.V. jl
r,.,.,
Client : Hercul B.v"..:._-,-__ ____ ____
Plant : Base Resin Expansion Project OeptJSect. I Job .._-,I__s-,p_eC_if".iC3_tion_-::--::--I
Location: Middelburg, The Netherlands Page 9 of 12
Gasket seating surfaces including gasket grooves in tube sheets
and channel covers shall have the same nominal thickness of
cladding as specified for shells or channels.
4.4 When tube sheets are subjected to heat treatment during fabri
cation the final machining of tube holes shall be done after
heat treatment.
4.5 All gasket contact surfaces and other machined surfaces shall
be checked after heat treatment and/or fabrication for absence
of warpage, distortion, oxidation and unbroken serrations.
4.6 The inside and outside edges of tube holes in tube sheets shall
be chamfered.
4.7 Channel and removable tube-sheet covers shall be provided with
eye bolts or lifting lugs to facilitate handling.
Due consideration shall be given to all problems of removal for
cleaning.
4.8 The following exchanger parts shall be stamped with exchanger
item number: Tube sheets, floating head cover, floating head
back-up device, expansion bellows, test ring and/or test flang
es.
4.9 Dimensional tolerances shall be in accordance with TEMA stan
dards.
5. INSPECTION AND TESTING
5.1 A detailed hydrotest procedure shall be submitted for approval
for each type of heat exchanger.
-
5.2 Units which are to be stacked in service, shall be assembled in
the seller's factory for fit-up, final hydrostatic testing and
'.
"
inspection prior to shipping.
5.3 Test rings and/or test flanges shall be suppl ied with heat
exchangers.
When two or more heat exchangers of the same, type and dimensions
(except for stacked units) are supplied by the same manufactur
er, only one set of test rings and/or flanges are required.

Date 1 Date 97/01/17IRev. Date L Date y
SSPE WP9611093/12345TVL-A/9
-------------------
ASS Lummus Global B.V.
Client ;
Hercules NOS/01 08837 I fA-60l
Plant :
Base Resin Expansion Project Oept.iSect JOb
I
Speciffcation
Location: Hiddetburs. The Netherlands Page 10 of 12
,-- .
5.4 Test gaskets used for shop test shall be of the same type and
material as the service gaskets, except the shell cover gasket
used with the test ring which may be of another quality.
Gaskets shall not be replaced after successful pressure testing
and the exchanger shall be put into operation without distur
bance of jOints.
Wben a heat exchanger is dismantled for any cause, it shall be
reassembled with new gaskets of the same construction.
6. NAMEPLATES
6.1 Apart from the code nameplate, a stainless steel nameplate in
accordance with standard drawing shall be supplied and installed
by seller.
6.2 A warning plate in accordance with standard drawi ng sha11 be
suppl ied and attached by seller on exchangers with parts de
signed for differential pressure.
7. STANDARD DRAWINGS
The following standard drawings form a part of this specifica
tion:
AlT. DRAWING REV. I
SHEET DESCRIPTION
NO. NO. NO. i
1 04-3230-01.040 2 1 of 1 . Nameplate for Sbell
; Heat Exch,
&. Tube
-
2 04-3230-01.041 2 1 of 1 Solid Bull Plugs,
.
S, 04-3230-01.042 2 1 of 1 Eye Bo 1t Hole Pl ug',
.
4 04-3230-01. 043 2 1 of 1 Base Plug.
I
i 5 04-3230-01,044 2 1 of 1 Jackscrew Arrangement,
,
6 04-3230-01.045 3 1 of 1 Lifting Plug/Bundle Lug.
7 04-3230-01,046 2 1 of 1 Details for Welds for Cold
;
Exch.
8 04-3230-01.047 1 1 of 1 Fastening Nuts to Tie Rods.
9 04-3230-01.048 1 1 of 1 Sealing Strips for Speci a 1 ;
Long. Ba ffl es .
Aev. 0 Oa ...
Rev. I
Date
97
/
01/ 171Rev.
Dale IRev.
Dale
I
{"APHiS1)
SSPE WP9611093/12345TVL-A/I0
Client :
Hercules B .. V. N08/0ll 08837 EA-601
Plant
; Base Expansinn Project SpocillealiOll O.ptJSect. L Job
location: Middelburg, The Netherlands Page 11 of 12
REV. i An. DRAWING
SHEET DESCRIPTION
NO. NO. NO.
10 04-3230-01.049 2 1 of 1 Backing Ring &Connecting
Piece Dims.
,
11 04-3230-01.050 2 Detail of Dowel and Dowel 1 of 1
Cl
I
04-3230-01.051 2 12 1 of 1 Exp. Bellow - Fixed Tube
Sheet Exch.
13 04-3230-01.052 2 1 of 1 Sacrificial Anodes.
14 04-3230-01.053 2 1 of 1 Warning Nameplate for Diff.
Pressure.
I
I
04-3230-01.054 2 1 of 2 15 Supports for Horiz. Exch.
Type 6.
04-3230-01.055 2 2 of 2
04-3230-01.056 2 Supports for Horiz. Exch. 16 1 of 2
Type 7.
2
.
04-3230-01.057 2 of 2
04-3230-01.058 Supports for Vertical Units
Types 10, 11, 12 and 13.
04-3230-01.059
17 2 1 of 2
2 2 of 2
-
.
Rev. 0
Dale
1
Oal. 97/01!17IAev.
Date
IAev.
Dal.
I
{4APtfi5ij
SSPE WP9611093/12345TVl-A/ll
__ ________________________
Client :
Hercules NOBIOI 08837 I [A-601
Job Specification
: Plant : Base Resin Expansion Project Oept.iSec1.
I
Location: The Netherlands Page
1201 12
.
The following attached standard drawings of specification D-611
form also a part of this specification:
,
i
i
ATT.
NO.
DRAWING
NO.
REV.
NO.
SH[ET DESCRIPTION
2 04-3230-01.002 2 1 of 3 Miscell. Nozzle Arrange
ments.
04-3230-01.003 2 2 of 3
i
Miscell. Nozzl e Arrange
ments.
04-3230-01.004 2 3 of 3 Miscell. Nozzle Arrange
ments.
8 04-3230-01.010 2 1 of 3 Steel Saddles for Dia 500
1000 mm.
04-3230-01.011 2 2 of 3 Steel Saddles for Dia 1000
2000 mm.
04-3230-01.012 2 3 of 3 Steel Saddles for Dia 2000
4500 mm.
20 04-3230-01. 026 2 1 of I Nameplate Bracket.
23 04-3230-01.029 2 1 of 1 Grounding lug.
31 04-3230-01. 037 3 I of 2 Alloy liner Details.
04-3230-01.038 3 2 of 2 Alloy liner Details
Note: Dimensions of standard drawings involving pipes and
flanges are based on ANSI standards. For DIN pipes
and flanges, vendor is to adjust these dimensions
where required.
-
, .
"
,
I
Rev. 0 Dale Dale
Dal. Rev.
1
Date 97101/171 Rev. IRe.
l
SFOR 06-191J!i.Ol ,OZ4 (Rev. (4RPI65-7)
SSPE WP9611093j12345TVl-Aj12
AITACHMENT No. 5.1, to Requisition No. 06837 _ 0400
A
/'. ABB Lummus Global B.V.
jil'

Jill
Specification
Client Hercules B.V.
Plant Sase
location: Mhldelburs, The Netherla";. 24

Specification For:
PRESSURE VESSELS
o 96/11127 For Cl ient's Approvel
Date Description
HITARD
1Idvies en !ekenburo \lOOt
Po$tbus:f7QQ as Rouerdam
"-"'==..J TcI:OHl.466510i FlU::OlO.46!i254S
TVL
4nit.
Prepared' Approved
,
/
..
SFOR 0& )to!>-Ol.023 (Re.. 2) (951;19)
SSPE
WP9611094/12346TVl-A/1
_________________________________
AllII
Client :
Heri;ules B .. V. NOBIOll 08837 I 0-611
Plant : Base Res;n Expansion Project DeptJSect I Joh
I
SpecifICation
Location : Hiddelburg The Netherlands Page 2 of 24
INDEX
SECTION
PAGE
1.
SCOPE
4
2. SUPPLEMENTARY SPECIFICATIONS, CODES AND STANDARDS 4
3. SELLER'S
5
4. DOCUMENTATION
5
5. DESIGN CONDITIONS 6
6. MATERIALS
7
7. MINIMUM THICKNESS 9
:
8. HEADS AND REDUCING SECTIONS l(l
9. SUPPORTS, LOADINGS AND STABILITY 10
-
10. REINFORCEMENT OF OPENINGS 13
,
.
.
II. INSPECTION AND ACCESS OPENINGS 13
12. FLANGED CONNECTIONS 14
!
IRev. 0 Date 96111 Rev,
Dale iRev. Date
IRev
Date
I
t4RP16!)1)
SSP'; ...... WP9611094/12346TVL/2
~ - - - - - - - - - - - - - - - - - - - - - -
All.
Clienl ;
ltercules B.V.
NOB/all OB837 I D-6ll
Planl : 8ase Resin Expansion Project OeptJSecI. I JOb
I
Specification
Location; Middetburg. The Netherlands Page 3 01 24
INDEX (Cont'd)
SECTION
PAGE
13. INTERNALS
16
14. SHELL ATTACHMENTS
11
,
15. NAMEPLATES
17
16. WELDING
18
11. HEAT TREATMENT
19
lB. TOLERANCES 20
19. INSPECTION AND TESTING 20
20. PAINTING
22
21. PREPARATION FOR SHIPMENT
22
.
22. SPARE PARTS
.
23
,
"
23. LOADING 23
"
24. ATTACHED STANDARD DRAWINGS 23
Rev. 0 Dale
9 6 / 1 1 / 2 ~ Rev,
Dale
IRev-,
Date
IRev
Date
I
SSPE WP9611094/12346TVL/3
AI&I&
Client : Herclftes .. NM/01 I
. rl_hll
Planl : Base Resin Expansion Project
OepIJSect.
Job I
Location: Middelburg The Netherlands Page 4 of 24
1. SCOPE
1.1 Th is speci ficat ion covers the mi nimum technical requirements for
the design, fabrication, inspection, testing and documentation
of pressure vessels, and supplements the specifications and re
qui rements of the code under which the vessels are to be
suppl ied.
1.2 The term "vessels" used in this specification shall be consid
ered as a collective name for the category of equipment which
is to be in accordance with this specification.
1.3 The term "code" used in this specification covers any code or
standard listed under 2.
1.4 The term "requisition" used in this specification covers also
the attachments to the requisition.
2. SUPPLEMENTARY SPECIFICATIONS. CODES AND STANDARDS
2.1

Design and construction code and national and/or local
regulations as specified in the requisition.
The standard drawings referred to in the requisition.
Owner's specifications referred to in the requisition.
Seller'S specifications referred to in the requisition.
2.2 In case of contradiction between code, rules, speCification and
standards, the following priority shall apply:
1. Design and construction code, including natjonal and/or
local regulations.
2.* (Purchase order) requisition.
3.* This specification.
4.* Owner's specifications and standards.
5.* Approved seller's specifications and standards.
Note:
*
The requirements of these documents shall
app ly if more stri ngent than the code re
quirements.
Rev. 0
Oa'e Rev.
Dale
IRev.
Dale Date
I
14RP16S7}
SSPE __
WP9611094/12346TVL/4
Alala
Client : Hercules B.. V ~
N08/011 08837 0-611
Plant Base Resin Expansion Proje<:t OepI,lSeet, I Job
location: MidcietbJrg, The Netherlands Page 5 of 24
3. SELLER'S OBLIGATIONS/RESPONSIBILITIES
3.1 Seller shall design, fabricate, assemble, test, prepare documen
tation, and deliver all vessels and accessories to complete the
work, as defined in the requisition.
3.2 Se11 er shall ensure compliance wi th the code and authori ty
regulations and shall obtain local authority approval. This
includes delivery of all documents required to satisfy the codes
and authorities.
3.3 Any conflicts between the requirements of this speCification,
reqUisitions and any applicable codes or local and government
regulations shall be submitted to the buyer in writing for
resolution prior to start of fabrication.
3.4 Any deviations from buyer's requisitions must be submitted to
buyer in writing for approval, prior to start of work.
3.S Seller shall execute his services to good engineering practice
and workmanship quality norms.
3.6 Further obl igations/responsibil ities are contained in subsequent
sections of this specification.
3.7 Buyer's approval of seller's documents does not relieve seller
of his responsibilities for the services, as covered in buyer's
purchase order.
4. DQCUMENTATI ON
4.1
-
Copies of properly certified seller's documents, as specified
on the ReqUirements for Documents sheets, are to be submitted
to buyer for review, approval and reference in actordance with
,
'.
buyer's purchase order.
4.2 Each document shall have been checked by seller's qualified
engineers and marked and signed to that effect.
4.3 Revisions shall be clearly indicated with a revision mark as
close as possible to the modification.
Rev. 0 Dale Date Date
1
i4RP16571
SSPE ... ~ ~ ~ ~ WP9611094/12346TVL/S
AI'' ,., 1t.1t
C ~ e n l ; Hercules 8.'1.
N08/0II 08837 0-611
Plant : Base Resin Expansion Project OepIJSect. I Job Specification
Location: Hiddelburg, The Netherlends. Page 6 of 24
4.4 All drawings and documents must be presented in the Engl ish
language and in the SI units of measurement, except for pipe
diameter and nozzle sizes for which inch nominal size shall be
used, pressures shall be stated in same units as specified in
the requisition.
5. DESIGN CONDITIONS
5.1 PRESSURE
5.1.1 The design pressure as stated in the requisition is specified
as the pressure at top of the vessel.
5.1.2 The minimum hydrostatic test 'pressures (initial and periodic)
shall be established in accordance with the code.
5.1.3 The term "test pressure" shall apply to the pressure measured
at the highest point of the vessel in its operating position and
shall be applied to the highest point in its test position.
5.1.4 The ratio of allowable stress at operating conditions versus the
allowable stress at room temperature shall be taken as the
lowest of the shell courses or the heads.
5.2 TEMPERATURE
5.2.1 The design temperature is specified in the reqUisition.
5.3 CORROSION ALLOWANCE
5.3.1 The corrosion allowance is specified in the requisition.
-
5.3.2 Corrosion allowance as specified, shall be added to the calcu
lated thicknesses of shells and heads and the nozzle necks. No
"
'.
additional corrosion allowance will be provided on flange
facings. In specific cases, additional corrosion allowance may
be required on the necks of nozzles. Where this is required, it
will be specified on the deSign drawing. If ANSI blind flanges
are used for cover plate's, corrosion allowance is required to
be added to thickness only in the amount that the specified
vessel corrosion allowance exceeds 6 mm.
Rev. 0
Date 96/11/JRev.
Date Date Date
1
SSPE ...... WP9611094/12346TVL/6
,.'1
A 1'1'
Client : Hercules 8 .. V.
N08/01 08837 D-611
P1ant : Base Resin Expansion Project DepUSe<:I. Job Spedfication
Location: Mickfelburg. The Netherlends Page 7 01 24
5.3.3 For compartment-type vessels, the specified corrosion allowance
shall be added to each side of the internal head or partition.
5.3.4 Welded-in nonpressure internal components shall be designed to
include the specified corrosion allowance on each surface and
exposed to vessel contents and to permit the component to
function in the corroded condition.
5.3.5 Design of removable nonpressure internal components with the
exception of trays, shall include one half of the specified
corrosion allowance on each surface exposed to vessel contents.
6. MATERIALS
6.1 All materials used in the fabrication of pressure vessels shall
have a minimum quality as specified in the requisition and shall
be in accordance with related code/material specifications and
standards.
6.2 Substitute materials
buyer.
are permitted when approved in writing by
6.3 All material identification numbers shall be legibly stamped or
stencilled preferably on the long edge of each component. When
stamping is required on rolled surfaces a "low stress" stamp
shall be used.
6.4 The carbon content of all materials to
exceed 0.25% unless otherwise specified.
be welded shall not
6.5
'.
'.
.
Any nonpressure part welded to the vessel, such as clips,
supports, saddles, etc., shall be of similar material as the
vessel material, or be provided with a pad of similar material
as the vessel wall. .
6.6 Reinforcement
shell or head.
pads shall be made of Similar material as the
6.7 For vessels with a design temperature lower than -30'C, load
bearing attachments shall be made from material with impact
properties equal to or better than those of the vessel. This
applies from the pOint of attachment to the vessel to a point
where the metal temperature is -30'C or above.

Rev. 0 Date Date II Date iRev, Date
{4RP1651j
SSPE WP9611094/12346TVL/7
jlli.
r'.I.
, Client :
N08/0l 08837 0-611
DepllSect. Job Speci1ication Plant : 88se Resin expansion Project
Location : Middelburg, The Nethertands Page 8 of 24
..
"
!!
5.

1
:1

'i
6.8 ALLOY PROTECTIVE LINING/CLADDING

H
as
6.8.1 Lining is defined as loose strip lining and bush lining.

Cladding is defined as weld overlay, explosion bonded, or bonded

by rolling.

Lining shall not be used for shell and head plates.

6.8.2 Where clad plate is employed as a material of construction, it
shall conform to the following requirements:
h
!
a. Clad plate made either by the reduction roll-bonding

process or the explosion-bonding process is acceptable.
h
b. Clad plate made by the reduction roll-bonding process or

by the explosion-bonding process, must meet all require

ments of ASTM specifications A263, A264 or A265 including
bond test or AD Merkblatt W-B.
!
Ii
The shear bond test shall be executed according to
2
ASTM A264, figure 1.

Ultrasonic inspection shall be carried out in accordance
S
with ASTM specification A578, acceptance level S-6.

n
Where conformance to ASTM specification of cladding is
waived, buyer shall obtain results of supplier's "in-:
house" control shear tests where these can be obtained at

no extra cost.

.'
c . For the purpose of insuring that cladding thickness of

J.
reduction roll-bonded clad plates is not less than 3 mm,

each plate shall be inspected at the mill using a "coating
15
,
gauge". Pl ates shall be scanned on at 1east three edges
'.
and one across the width of the plate. Thickness shall be
H
plotted at points not more than 600 mm apart. Mill shall
'
furnish a report, showing an outline of the plate and the
points at which readings were taken, together with res

ults.
n
d. Instead of cladding, also weld overlay may be considered

when economically attractive. Clad-restoring welds and
weld overlay, as a minimum, shall be qualified as per

ASME IX.

Rev. 0 Date Dale Dale
Date Rev.
I
t"API6.S1)
SSPE WP9611094/12346TVL/8
j11''
,., ...
Client : Hercules S .. V.
N08/0t 08837 I
. 0_1;11
Plant : Base Resin ExpansiOh Project OeptJSect Job I Speci1icaoon
Location: Middelburg, The Netherlands Page 9 01 24
e. At clad-restoring welds or weld overlaY, at least the same
chemical composition shall be present at 3 mm depth, to
be analyzed by random chips of the actual weld overlay and
by the welding procedure qualification in advance.
f. Weld overlay and clad-restoring welds shall be dye-pene
trant inspected and crack free.
6.8.3 The extent of the alloy protective lining/cladding is specified
in the requisition.
6.8.4 The cladding or lining material for manhole and nozzle necks,
manhole cover plates and similar components shall be the same
as that used for the shell.
6.8.5 The calculation of the required thickness shall not take credit
for the cladding or lining.
6.8.6 Unless otherwise specified, lugs and rings for internal supports
in cladded portions of vessels may be welded directly to the
cladding if the cladded vessel is integrally bonded or weld
deposit overlaid, meeting the reqUirements of the code and the
requisition.
6.8.7 Weld overlay in lieu of clad plate shall not be considered as
a primary cladding method, except where the vessel construction
mandates it and approval from buyer is obtained.
6.8.8 loose nozzle liners are not permitted in cyclic temperature
service and temperature above 400C and vacuum service.
6.8.9 Nozzle necks of solid alloy in clad-plate vessels are not
acceptable in cycl ic temperature service and above a design
temperature of 400C. Below a design temperature of 400'C
approval from buyer is required. .
7. MINIMUM THICKNESS
7.1 The minimum shell, head and skirt thickness used for construc
tion shall be the larger of the following:
a. The thickness as stated in the reqUisition.
Rev. 0 Date Dale
IRev.
Dale
I
SSPE . WP9611094/12346TVl/9
,.,
jl I'.'
...
Client :
Hercute$ N08/011 08837 0-611
Planl Base Resin ExpansiOh Project Oep\JSect, I JOb Spedf<:alion
location : Middelburg
t
The Netherlands Page 10 of 24
..
"

Ii
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gi
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b. The thickness required for pressure plus additional load
ings increased by the corrosion allowance and fabrication
tolerances.
c. The minimum thickness specified by the code increased by
corrosion allowance and fabrication tolerances.
7.2 The thickness of nozzle necks shall be larger of:

h
n
n

ii
:'2

'0

n

)
!"
;;"

,,:

,!

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U

I:
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8.
8.1
8.2
9.
9.1
9.1.1
9.1.2
9.1.3
9.1.4
a. Standard wall per ANSI B36.10 plus corrosion allowance .
b. Thickness as specified in the requisition.
HEADS AND REDUCING SECTIONS
Heads shall be of 2:1 ell ipsoidal or torispherical/Korbbogen
design, unless otherwise specified in the requisition. Hemi
spherical or other type of heads may be used if more economical,
subject to buyer's approval.
Reducing section shall be fabricated with knuckles if required
by code or if more economical in order to avoid stiffeners.
SUPPORTS, LOADINGS AND STABILITY
VERTICAL VESSELS
Vertical vessels shall be supported on cylindrical skirts, legs
or lugs as specified in the requisition
Support skirts shall be designed with adequate flexibility to
prevent excessive localized stresses due to differential thermal
expansion. .
The mean diameters of the skirt and the shell at the junction
weld have to coincide as much as possible.
Support lugs and vessels shall be designed to resist the fric
tional forces imposed due to thermal expansion. Slotted holes
shall be provided to compensate for expansion unless otherwise
specified.
Date Date Dale
Rev. 0
I
("RPUi51)
WP9611094/12346TVL/IO
,
Cli<lnt
N08/01 08837 n-611 Hercules a.v.
Dept/SeC1. JOb Specifatioo
Plant : Base Resin Expansion Project
Page 11 of 24 Location :
Hiddelburg, The Netherlands
.>
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9.1.5 Vertical vessels shall be designed as self-supporting units
unless otherwise specified.
9.1.6 Stability of vessel including its supports shall be checked for
the following load conditions assuming vessel is fully corroded,
unless otherwise specified:
a. Erection condition (vessel uncorroded) - Vessel bare and
empty, full design wind load .
b. Operating condition - Vessel complete with insulation,
platforms, attached piping, all internals and liquid at
operating levels, at design pressure (or vacuum) and
temperature under full design wind load or earthquake
load, whichever is greater.
c. Same as (b) except no pressure and no liquid in vessel.
d. Test condition - Vessel full of water including all at
tachments and pressurized at the field test pressure with
wind-load values equal to 70% of those used for operating
conditions and any earthquake load disregarded.
9.1. 7 Legs and lugs, including the local stresses induced in the shell
shall be calculated, using good engineering practice for load
conditions as specified in paragraph 9.1.6.
9.1.8 Vertical vessels with Length/Diameter (LID) ratio greater than
15 shall be checked for vibration due to vortex shedding from
wind to ensure their structural safety.
9.1.9 Vertical freestanding columns shall be designed to deflect a
maximum of 50 mm per 10 meter of length with full design wind
load during vessel-operating conditions.
The design wind load considered to act on the projected vessel
area shall be in accordance with the requisition.
9.1.11 If a vessel is subjected to external loads (e.g. by agitators,
reboilers, etc.), seller shall prove by calculation that the
vessel meets these loads.
Rev. 0
Rev,
Date Dafe Date
Date
I
!.JRP16571
SSPE WP9611094/12346TVl/11
Client : Hercules B.V ..
N08/011 08837 I . 0-611
PWinl : 8ase Resin Expansion Project OeptJSec1. I Job I
location: Hiddelbur9, the Ke:therlands Page 120' 24
9.1.12 Allowable anchor bolt stress:
Tension 120 N/mm'.
Shear 80 N/mm2.
Allowable bearing stress on concrete: 4 N/mm2.
9.1.13 Seismic zone and factor, if applicable, shall be as specified
in the requisition.
9.1.14 Wind and earthquake conditions shall not be considered to apply
at the same time.
9.2 HORIZONTAL VESSELS
9.2.1 Horizontal vessels shall be supported by saddle supports fabri
cated to fit the outside surface of the vessel within the
tolerances required by the design to prevent excessive localized
stresses in the shell. Saddles shall not be placed over vessel
girth welds.
9.2.2 Stabil ity and stresses in shell shall be calculated for the
fall owing load condit ions in accordance with the l. P. Zick
method, assuming vessel is fully corroded.
a. Operating condition - vessel at design pressure or vacuum
and design temperature, complete with its attachments and
liquid at maximum levels.
b. Same as a., but without pressure.
c. Test condition - vessel at test pressure, ambient tempera
ture and full of water, complete with its attachments.
ADDITIONAL REQUIREMENTS
9.3 '"
9.3.1 Stresses created during lifting shall be determined, based on
the lifting method proposed, with trays installed (except where
otherwise agreed) assuming uncorroded vessel thickness.
9.3.2 For large, thin-wall vessels, seller shall make a design check
and, if necessary, provide temporary stiffening to prevent shell
distortion during fabrication, heat treatment, hydrotesting,
shipment or erection.
Permanent stiffeners shall not be used in high temperature or
high-temperature cyclic service.
Rev. 0 Date Date Date
Date 96/1 t l 2 ~ Rev. IRev.
I
{CRP;657}
SSPE ...... WP9611094/12346TVl/12
Client : Hercules B. V. N08/011 08837 I 0-611
Piant : Base Resin Expansion Project OeplJSecl. I Job I
Location: The Netherlands Page 13 0' 24
10. REINFORCEMENT OF OPENINGS
10.1 Openings shall, as required, be reinforced to withstand the
loads to which they will be exposed during normal, upset and
test conditions, including loads derived from piping stress
analysis. As a minimum the design shall comply with standard
loadings as specified in attachment 33.
10.2 Openings may either be reinforced by a pad as allowed by code
or by a forged nozzle providing integral reinforcing.
10.3 Any reinforcing pad size as specified in the requisition shall
be mandatory. .
10.4 Each nozzle reinforcing pad or section of pad shall be furnished
with one %" NPT tell-tale hole at lowest point.
II. INSPECTION AND ACCESS OPENINGS
11.1 The minimum size of handholes shall be 6 inch. When bl ind
flanges for nozzles used as handholes weigh over 45 kg, the
blind flanges shall be hinged or be provided with a lifting lug
(seller's standard may be used).
11.2 The minimum size of manholes shall be 20 inch (24 inch for
vessels with internals). Blind flanges shall be hinged or
provided with a davit as specified in the requisition. Manhole
sizes as specified in the requisition shall be adhered to.
11.3 Manholes and handholes shall be cutoff flush with the inside of
the shell and inside sharp edges shall be grounded.
11.4 A grab rung shall be provided for each manhole, except those
.. located directly above a tray.
11.5 Ladder rungs shall be provided in vertical vessels, where the
distance from the centerline of the manhole to tray or tangent
line exceeds 900 mm and in horizontal drums as specified on
standard drawing.
11.6 Skirts shall be provided with openings for access and ventila
tion as shown on standard drawing.
Date Date Date
Rev. 0 Dale Rev.
I
SFOR Q6..19(iS..Q1 02.1 iRe.. 2)19509)
SSPE . WP9611094/12346TVL/13

J'I'I
JlI\
Client :
Hercules B.V. NOB/Ol 08837 I D-611
Plant : Base Resin EXpansion Project DeptJSect, JOb I Specification
location: Middelburg, The Netherlands Page 1401 24
.
.

i';
U
:;

12. FLANGED CONNECTIONS

h
0 12.1 All nozzle connections shall be flanged. Flanged connections

smaller than g" shall be reduced from 1%" shell connection or

g, of the lWN type per standard drawing.
All flange material shall be forged, unless otherwise agreed.

12.2 The dimensional specifications and the pressure temperature
rating of nozzles and manhole flanges in the sizes up to and

h
including 24" in the range of pressure ratings of 150, 300, 400,
600, 900, 1500 and 2500 lbs shall be in accordance with
i'
(I
ANSI B16.5 Pipe Flanges and Flanged Fittings". Alternatively,
if specified in the reqUisition, flanges shall be in accordance
with DIN standards.
h
12.3 Bolted flanges in size larger than 24" shall be as specified to

ANSI BI6.47, type liB" or BS 3293. A calculation of these flanges
ill.
according to the code shall be made. Body flanges in size larger
n
than 24" may be self-designed.

!i.
12.4 Bolted flanges larger than sizes included in ANSI BI6.47, type

"B" and BS 3293 shall be designed in accordance with the code.
n
Design shall be based on the design pressure and temperature of

the vessel when in the fully corroded condition, or upon the
.r
hydrostatic test pressure calculated for the vessel in the new
condition less corrosion allowance at atmospheric temperature,

whichever governs.
II
12.5 All special designed flanges shall be designed using manufac
)
turer's minimum gasket seating stress or the code value, which

ever is greater.

12.6 External loads imposed by piping reactions shall be considered
for all special designed flanges. As a minimum the design shall
comply with standard loadings as specified in attachment 33 .
ii

12.7 SpeCial consideration shall be given to flanged jOints made of
dissimilar materials with different thermal expansion COeffi
it
",
n
cients. Particularly in low or very high temperature applica
t ions or when an extreme temperature di fferent i a 1 exi sts between
the two (2) flanges.

12.8 Flanged connections may be constructed as integrally forged

nozzles or may be built up from seamless pipe or rolled plate
h
welded to forged steel flanges.
I
Rev. 0 Date Date Dale
I
SSPE ...... WP9611094/12346TVlj14
AIID
A
Client : Hercul B.V. N08/011 08837 I
0-611
Job I
Spe<:i!icatlon
Location: Kiddetburg. The Netherlands Page 15 of 24
12.9 Slip-on flanges may be used in noncycl ic condition for class 150
rating and when design temperature is in the range between 0'(
and 260'(, if written approval from buyer is obtained. Slip-on
flanges shall be provided with a 6 mm vent hole.
12.10 Lap joint flanges shall only be used if specified in the
requisition.
12.11 The length taken from outside of the insulated shell or head to
the back of the flange shall exceed the full flange bolt length.
The minimum length of nozzles shall be 150 mm for 6" and smaller
and 250 mm for larger nozzles. The distance from flange face to
centerline of vessel shall be rounded off to the next 10 mm.
12.12 For integral reinforced nozzles, the nozzle length shall be
determined by design considerations.
12.13 For manholes and handholes the back of the flange shall extend
minimum 50 mm outside the insulation.
12.14 Unless internal projections are specified, nozzles are to be cut
off flush with the inside of the shell or head and the inside
sharp edge shall be broken.
12.15 Welding neck flanges shall be bored to same dimensions as inside
diameter of pipe or plate neck.
12.16 Bolt holes shall straddle the north/south and/or vertical vessel
axis, unless specifically noted otherwise.
12.17 Special care shall be taken with regard to the weld connection
thickness of pad-type flanges, which can be governing for heat
. treatment and notch ductility requirements.
12.18 Nozzl e fl anges shall be furnished wi th gasket surfaces as
specified in the requisition.
If flange surface finish is not specified, seller shall deter
mine the appropriate finish for the type of gasket used ..
12.19 BLIND FLANGES
12.19.1 Bl i nd fl anges for carbon-steel vessels may be ei ther carbon
steel forgings or plate, furnished dimensionally in accordance
with the flange standard specified.
Rev, 0 Date 96/1 1/2) Rev. Date
IRevo
!)ale Dale
/4RP16S7}
S$PE WP9611094/12346TVL/15
I
ABBLummusGI_o_b8_I_B_.V_.______________________________ ___
M'ltlt
. ,.,.. .,
Client : Hercules 8.. v..
N08/011 08837 I 0-611
Plant : 8ase Resin Expansion Project Depl.lSecl. I Job L Specification
location: Middelburg, The Netherlards Page 1601 24
12.19.2 Blind flanges for alloy vessels shall be of the same alloy in
sizes up to 3". For larger sizes, they may be carbon-steel
forgings or plate faced with alloy, as shown on standard draw
ing.
12.19.3 Each connection specified as "blinded" in the requisition and
each handhole and manhole, shall be provided with a blind
flange, pressure bolting and a service gasket.
12.20 BOLTING
12.20.1 Threads of bolting for ANSI, API, BS and special flanges shall
be in accordance with ANSI BLl, class 2A fit. Sizes 1" and
smaller shall be coarse thread series and sizes 1-1/8" and
larger 8 pitch thread series. Stud bolts to be provided with
two (2) heavy hexagonal nuts.
12.20.2 Threads of bolting for DIN flanges shall be metric to DIN 2510.
12.20.3 The use of bolt tensioning shall
1 arger than 1%".
be considered for bolt sizes
12.21 GASKETS
12.21.1 External gaskets shall be as specified in the requisition.
12.21.2 Internal gaskets shall be graphite internally reinforced
specified in the requisition.
or as
12.21.3 Materials of metal jacketed, solid metal and comprofile (grooved
metal) gaskets shall have a corrosion resistance at least equal
to that of the gasket contact surface material.
12.21.4 Solid metal gaskets, including welds,
flange gasket contact surface.
shall be softer than the
-
Hardness shall
ANSI BI6.20.
be equal or less than that specified in
13. INTERNALS
13 .1 All internals shall be supplied and installed by seller (before
shipment) unless specified otherwise.
ReI{. 0 Date 9 6 1 1 1 J 2 ~ R e .....
Dale
IRe....
Date Date
I
SSPE ...... WP9611094/12346TVL/16
'Cflent : Hercules a.v.
N0810I 08837 0-611
DepllSect. Job Specifocation
Plant : Sase Resin Expansion Project
Location: Midclelburg, The fte:therhrds Page 17 of 24
13.2 Tray support rings will be fabricated and installed by seller,
in accordance with the approved tray seller drawings.
13.3 All removable internals shall be removable through manhole(s).
13.4 Hexagon headed bolts, according to DIN 931 or DIN 933 with one
nut according to DIN 934, shall be used for internal connec
tions. The minimum allowable bolt size is M12.
14. SHELL ATTACHMENTS
14.1 All shell welded-on attachments such as insulation supports,
fireproofing supports, lifting lugs, piping clips, ladder clips
and platform cl ips shall be provided by seller in accordance
with the appropriate standards and drawings.
14.2 Maximum allowable, localized stresses due to local attachments,
whether internal or external to the vessel, whether from
internal supports, platform or pipe loadings, or a combination
of these, shall not exceed the limits as specified by code.
Stress combination of internal or external pressure plus stress
due to internal or external loadings are also limited to as
specified by code.
14.3 Reinforcing pads for internal or external attachments to the
vessel shall be provided with a 6 mm diameter vent hole for the
enclosed space between welds. "
The internal vent hole shall be plug welded after completion of
all welds of the pad.
IS. ," NAMEPLATES
,
15.1
"'.
Vessels shall have separate stainless-steel or Monel code and
seller's nameplates permanently attached to the vessel. Name
plate data shall not be stamped on shell.
15.2 "These nameplates shall be mounted on a bracket, as shown on the
applicable standard drawing.
15.3 Where practical, the nameplate shall be located approximately
300 mm above the lowest manhole as shown on the applicable
standard drawing or as specified in the requisition.
Rev. 0
Date
Date Date
IRev. Date
I
,"RPl6!.7}
SSPE WP9611094/12346TVL/17
ASS Lummus Global S.v.
Client : Hercules 8 .. V.
N08/011 08837 I 0-611
Plant : llas:e Resin Expansion Project DeptJSecI. I JOb I
SpecifICation
locatJon: Hiddelburg, The Netherlands Page 180/ 24
16. WELDING
16.1 Shell plates shall be thus laid out to minimize the number of
wel ds.
16.2 Openings and preferably also all attachments/reinforcing pads
etc., shall clear longitudinal and circumferential seams.
16.3 Circumferential welds for fractionating columns shall be situat
ed at a distance of 100 mm minimum above or below the tray
support rings to permit visual inspection of said welds with the
trays in pl ace.
16.4 Circumferential joints in horizontal vessels shall not interfere
with saddle supports. Longitudinal joints shall be located
minimum 150 mm above the saddle plate.
16.5 When it is necessary for external attachments to cross vessel
seams, the attached weld shall be omitted at the seams subject
to buyer's approval.
16.6 Where a nozzle or other attachment falls within a seam, seller
shall notify buyer. Buyer will either relocate the nozzle or
specify additional inspection for the affected seam.
16.7 Pressure-retaining weld seams shall be double-welded but jOints,
except at those locations where double butt welding is not
possible. Single-sided welds shall have full penetration.
16.8 Backing strips shall not be used.
16.9 The inside surface of the shell and heads shall be formed and
matched to be as flush as possible at the weld seams. Generally,
when a difference in thickness exi sts between shell pl ates
and/or heads, the inside diameter shall hold.
The maximum allowable offset of shell or adjacent head sections
sha11 not exceed code requi rements..
16.10 Where the difference in material thickness at the weld jOint
exceeds 3 mm, a 1:4 taper shall be provided.
Rev. 0 Date
Date Date Date
I
{'*RP1&;71
SSPE WP9611094/12346TVL/IB
ABS Lummus Global BV.
Clienl :
NliAIOl I O>'l>'l'l7 I
Oepl.lSect. I Job I Plant :
8ase Aesin Expansion Projeet
location :
Page 19
01
24 The Netherlands
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16.11 Nozzles shall be set-in type and attached to the vessel by full
penetration welds. Reinforcing pad plates, at the junctioo of
nozzle to shell, shall be by full penetration weld also, unless
written approval is obtained to deviate from this statement.
16.12 Connections between skirts and vessel heads shall be made with
a continuous flat-faced weld. The width of the weld shall be at
least equal to the skirt thickness and its height shall be twice
its width. The weld shall be free from undercuts, overlap or
abrupt ridges or valleys.
16.13 Skirt plate welds shall have double-welded butt joints and shall
be attached to the base ring by continuous welds.
16.14 Shell attachments such as tray support rings, lugs, clips and
seats shall be designed to be welded to the vessel shell or head
by continuous fillet welds, for design temperature above O'C and
by continuous full penetrati on welds for design temperatures
below OC.
16.15 Welding may only be executed by qualified welders.
16.16 No welding shall be performed on vessels after stress relieving
without specific approval by buyer. Design drawings shall
specify that a note to this effect be painted on the vessel.
17. HEAT TREATMENT
17.1 Welded vessels or parts of vessels that require heat treatment
to enhance corrosion resistance or mechanical properties, shall
receive these heat treatments when called for in the requisition
.'
or material specification, or when these are a requirement of
the material manufacturer.
..
17.2 Seller shall submit to buyer as part of a fabrication procedure,
an outline of the additional heating operations (e.g. for
forming) that vessel parts will be subjected to during fabrica
tion.
Rev. 0 Date Date Date
Dale
l

SSPE ...... WP9611094/12346TVL/19
j'I'"
.rill .
Client : Hercules B.. NOB/OIj OB837 . 0-611
Ptant : Base: Res.in Expansion Preject DeptlSect. I Job SpeeificatlOn
Location: Middelburg" The Netherlands Page 2001 24
17.3 Seller shall notify buyer of any vessels of unusual configura
tion or component design such that high stresses may be devel
oped in welds because of restraint. Buyer's approval to omit
stress relieving is to be obtained.
17.4 Flange facings must be protected against oxidation during heat
treatment.
18. TOLERANCES
18.1 Tolerances are to be in accordance with the applicable standard
drawing and code.
19. INSPECTION AND TESTING
19.1 Buyer's and/or client's inspectors may engage in the inspection
of the equipment as specified on the "scope of inspection
sheet". The inspectors shall have free access to sellers and his
subcontractor's work at all reasonable times and during all
tests.
19.2 Ultrasonic examination, magnetic particle or dye penetrant may
be used as an alternative quality assurance method to radiogra
phy, only where code so permits and where radiography is not
practical. Use hereof as a back-up tool for radiography or to
locate plate or weld defects, is not restricted.
19.3 PRESSURE TESTS
19.3.1 Each vessel shall be hydrostatically tested
pressure as per the code.
to the shop test
19.3:2. Minimum test water temperature for carbon and steel
vessels, shall be 7'C, or at least 5'C above embrittlement
transition temperature, whichever is higher. Water must be
clean, without contaminants.
Date
Rev. 0
oate Rev.
Date \Rev. Date
I
SSPE ... WP9611094/12346TVL/20
j1lln
JI'
NOSI011 08837 I . D-611
Plant : 8ase Resin Expansion Project OepUSect. I Job I
location: Mick:Jelburg. The Netherlends Page 21 of 24
19.3.3 Austenitic stainless-steel vessels shall be tested with water
having a maximum chloride content of less than 50 ppm. After
testing, the vessel shall be thoroughly dried. Alternate test
media may be used only with the approval of buyer.
19.3.4 The test pressure shall be maintained for the period specified
by the code, but not less than half an hour.
19.3.5 Body flange joints. bl ind fl anges, piping components, etc.,
which seller has to provide shall be bolted up and hydrotested
together with vessel.
19.3.6 Test gaskets shall be the same type as the service 'gaSket, but
do not need to be of the same material if the seating character
i stics are simi] ar. Use of a sheet test gasket in 1 ieu of a
spiral wound, metal jacketed or similar gasket is permitted in
limited cases, with the prior approval of the buyer. Ring type
joints shall be tested, using a metallic ring of similar cross
section and hardness.
19.3.7 Manhole and hand-hole test gaskets may be left in place, but to
facilitate entry in the field, only four bolts shall be in
stalled to hold cover in place.
Each joint that has been bolted up prior to shipment from the
shop, must be provided with a firmly attached tag, listing the
type of gasket that has been installed.
19.3.8 Vessels, which are to be shop hydrostatically tested in hori
zontal pOSition, shall be supported adequately.
19.4 Nozzle reinforcing pad welds shall be tested with maximum
0.05 N/mm2g air and soapy water solution.
Where additional tests are required, such as air or hel ium
tightness test, liquid penetrant or magnetiC particle inspec
tion, these shall be performed in accordance with instructions
given in the requisitions and the methods of inspection.pre
scribed in the code.
19.6 Special attention shall be given to the setting of test
pressure, both shop and field, for all vessels, so that combined
stresses caused by test pressures in the weakest shell component
do not exceed 90% of the minimum yield strength at ambient
temperatures for the material under consideration.
Rev. 0
Date 96J11/21Rev.
Date Date Date
SSP[ ~ .. WP9611094/12346TVl/21

13
j'llll
JI' 'I'
Client : Hercl,Iles B.V.. N08jOl 08!l31 I o 611
8as& Resin Expansion Project
Plant : OepUSect. Job I Specification
M;ddelburg, The NetherLands Page 2201 24
Location :
!I
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20.
,
PAINTING
20.1 The type of inside
particular vessel is
and/or outside protective coating
as specified in the requisition.
for a
20.2 Special care shall be taken that austenitic stainless-steel
surfaces do not come into contact with the primer of carbon
steel parts .
21. PREPARATION FOR SHIPMENT
21.1 After completion of fabrication and testing,
be thoroughly drained of water and dried.
the vessels shall
21.2 The vessel shall be cleaned inside and outside of weld spatter,
weld slag, flux deposits, burrs and splinters, loose mill scale
and all other foreign matters.
21.3 Carbon-steel flange facings (except on nozzles shipped with
gaskets in place), shall be coated with an easily removable rust
preventative.
All flange facings must be protected with temporary shipping
covers. All screwed connections shall be plugged using plastic
press in (not screwed) plugs.
21.4 Internal s shall be adequately fastened/stiffened to prevent
vibration distortion during transport/erection. Temporary
provisions to be specified by firmly to vessel attached tags.
21.5 Equipment (for heat exchangers, the shell) shall be prominently
marked with legible block letters, as large as the equipment
will permit up to 300 mm height maximum.
21.5:'1. Data to be marked:
Buyer's purchase order number.
Equipment item number.
"PWHT do not weld" if applicable.
Orientation (for horizontal equipment east or west side).
21.5.2 Marking paint used on austenitic equipment
metallic pigments or free chlorides.
shall not contain
Rev. 0 Date Dale Date
I
(4RPtf,51j
SSPE ...... WP9611094/12346TVL/22
j11''
,., ...
Client :
Hercules StY. N08/0II 08837 0-611
Plan! : Base Resin Expansion Project OeptJSecI. L
Job Specmcalion
Location : Middetburg, The Netherlands
Page
2301 24
I
22.
22.1
SPARE PARTS
Seller shall supply 10% spare bolting with a minimum of 2 bolts
of each size and type.
22.2 Seller shall supply 2 spare gaskets for each blinded nozzle and
bolted connection.
23. LOADING
23.1 Seller must ensure that eqUipment is properly loaded and secured
to the carrier, prevent any damage from improper shipment, using
adequate cradles or hold-down devices.
24. ATTACHED STANDARD DRAWINGS
The following standard drawings form
tion:
a part of this specifica
AIT.II' DRAWING II' REV. II' SHEET DESCRIPTION
1 04'3230-01.000 2 1 of 1 Standard Pipe Davit
2 04-3230-01.002 2 1 of 3 H;scelloneous Nozzle Arrangements
,
04'3230-01.003 2 2 of 3 Miscellaneous Nozzte Arrangements
04-3230-01.004 2 3 of 3 Miscellaneous Nozzle Arrangements
3 04-3230-01_005 2 1 of 1 CS lnternal Plate Flanges
Honpressure
4 04-3230-01.006 2 1 of 1 150/300/600 lb. Cover Hinge
5 04-3230-01.001 2 1 of 1 Manhole Cover navit
6 04-3230-01.008 2 1 of 1 Internal Ladder and Grab Rungs
7 04-3230-01.009 2 1 of 1 Support Legs for Vertical Vessels
8 04-3230-01.010 2 1 of 3 Steet SadcUes for Dia 500-1000 om
04-3230-01.011 , 2 2 of 3 Steel Saddles for Dia 1000.. 2000 PIlI
043230-01.012 2 3 of 3 Steel Saddles for 018 Z O O O ~ 4 5 0 0 PIlI
9 04-3230-01.013 2 1 of 1 Skirt Base Details
10 04'3230-01.014 2 1 of 1 Skirt Openings
11 04-3230-01.015 2 1 of 1 Feed Deflector and Vapor Outlet
12 04-3230-01.016 2 1 of 3 Feed Hozzte Supports
04- 3230-01.017 2 2 of :3 Feed NOZlie Supports
-
,
.
,
,
,
I Rev. Date Rev, Date Rev. Dale
IRev
Date
0 96/11/2
SSPE ~ WP9611094/12346TVL/23
ABB I,.ummus Global B.V.
(;tient :
Hercules B.V. NOS/Oll 088371 . 0-611
Planl : Base Resin Expansion Project oeptJSecl. I Job
I
Specification
Location : Hiddelburg, The Netherlands Page 2401 24
An. , DiWllNG
REV.'
SHEEl DESCltIPTlOli
.
13 04-3230-01.018 2 1 of 1 Floating Hold-down Grating
I
I
14 04-3230-01.019 2 1 01 1 Grating and SUpports
15 04-3230-01.020 2 1 01 2 Hesh Separators and Supports
,
04-3230-01.021 2 2 01 2 Uire Mesh Separators and Supports
.
16 04-3230-01.022 2 1 of 1 SQffle for Horizontal VesseL
17 04-3230-01.023 2 1 01 1 Vortex Breaker - Plate Type
I
18 04-3230-01_024 2 1 of 1 Vortex Breaker - Grating Type
19 04-3230-01_025 2 1 of 1 Vortex Breshr
20 04-3230-01.026 2 1 of 1 Nameplate Bracket
21 04-3230-01.027 2 1 of 1 Ins. Support for Vertical Vessel
.
I
Cold Service
22 04-3230'01.028 2 1 of 1 Ins. Support for Vertical Vessel
.
I
Hot Service
.
23 04-3230-01.029 2 1 of 1 Grounding Lug ,
24 04-3230-01_030 2 1 of 1 Fireproofing Clips
2S 04-3230-01.031 2 1 of 1 Lifting Lug - Top Head Type
I
26 04 -3230-01. 032 2 1 of 1 Lifting Lug - Skirt Type
27 04-3230-01.033 2 1 of 1 Tolerances for Vertical Vessels
28 04-3230-01.034 2 1 of 1 Tolerances for Horizontal Vessels
I
29 04-3230-01.035 2 1 of 1 Tolerances for Storage Tents
30 04-3230-01.036 2 1 01 1 loterances for 8ins and Hoppers
31 04-3230_01.037 3 1 of 2 Attoy Liner net.lls
)
04-3230_01.038 3 2 of 2 Alloy Liner Details
12 04-3230.01.039 2 3 of 3 Feed Mazzie Supports
-
32 04-3230.01.001 2 1 of 1 Manhole
33 1 of 1 Standard Loads
.
Note: Dimensions of standard drawings involving pipes and
flanges are based on ANSI standards. For DIN pipes
and flanges, vendor is to adjust these dimens'ions
where required_
i-L-
Rev.
0
Dale
Rev.
Da.re Rev. Date
!Rev,
Date
i
{"RP1657)
SSPE .. WP9611094/12346TVL/24

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