MOBOLE VERTICAL LIFTS OPERATOR’S MANUAL with Maintenance Information (For AWP8-1000 / AWP10-1000 / AWP12-1000 / AWP14-1000) 4 (i WARNING ‘THE MANUFACTURER SHALL NOT BE HELD LIABLEIN CASE OF FAULTS. OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY. INSTALLATION BY UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE. ‘00 NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND {AL THE DANGERS WARNINGS AND CAUTIONS INTHIS MANUAL Part Number : SM0612111 Zhejiang Dingli machinery Co.., Ltd.OPERATOR'S MANUAL with Maintenance Information Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any ~ questions, please call DINGL! Machinery. Contents Page Safety Rules 1 Legend 6 Decals 8 Specifications 16 Control panel Pre-operation Inspection Workplace Inspection Function Tests Instructions ‘and storage Owners, Users and operators: Dingli appreciates your choice of our machine for your application. User's safety is our priority, ‘50 we hope you can: 1 Comply with employer, job site and ‘governmental rules. 2. Read, understand and follow the instructions in this and other manuals ‘supplied with this machine. 3. Use good safe work practices in a ‘commonsense way. 4 Only have trained / certified operators, directed by informed and knowledgeable supervision, running the machine. Ifthere is anything in this manual that is not clear or which you believe should be added, please contact us. A Contact us: Zhejiang Dingli machinery Co., Ltd. 1255 Baiyun South Road. Lei Deging Zhejiang in Town. China Tel: +86-572-8681688 Fax: +86-572-8681690 nglicom E-mail:market@cndingli.comOPERATOR'S MANUAL with Maintenance Information Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless: You lear and practice the principles of safe machine operation contained in this ‘operator's manual. 1A Know and understand the safety rules before going on to the next section. hazardous situations. 2 Always perform a pre-operation inspection. ‘Always perform function tests prior to use. Inspect the workplace. Only use the machine as it was intended ‘ou read, understand and obey the ‘manufacturers instructions and safety tules— safety and operator's manuals and machine decals ‘ou read, understand and obey employer's ‘safety rules and worksite regulations. read, understand and obey all Je governmental regulations, ‘are property trained to safely operate ‘machine. Safety Rules Decal Legend DINGLI product decals coding and signal words to following: A\ Safety alert symbol — personnel to potential personal injury Obey all safety messages that follow this symbol to avoid possible injury or death. FENTAIEES reo — ised to indicate the presence of an imminently hazardous situation which, if not avoided, will result in death or serious injury. AWARNING orange — used to indicate the presence of a potentially hazardous situation which, if not avoided, could result in death or serious injury. ALCAUTION Yellow with safety alert symbol — used to indicate the presence of a potentially hazardous situation which, ifnot avoided, may cause minor or moderate injury. f © Blue without safety alert symbol — used to indicate the presence of potentially hazardous situation avoided, may result in propertyOPERATOR'S MANUAL with Maintenance Information Safety Rules Intended Use This machine is intended to be used only to lift personnel, along with their tools and materials to an aerial work site. Bvms machine is intended for use INDOORS ONLY, and must not be used outdoors as wind forces may make it unstable. ‘ Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safely in mind at al times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material. Operator Only the trained and qualified are permitted to ‘operate this machine. Always use safety belt and helmet when aerially working, Ifyou are subject to dizziness or seizures, or are bothered by heights, you must not operate this type of machinery. ‘An operator must not use drugs or alcohol that can change his/her alertness or coordination. ‘An operator on prescription or over-the-counter drugs needs medical advice ‘on whether or not he/she can safely operate machines. A Electrocution Hazard This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart. Minimum Safe Phase to Phase APproath Distance 010 s00v ved Contact “sovioSKV 808 “SOKVI0200KV 4.60 “200KVt0350KV IO “350KVt0500KV 7.62 “BOOKVIO750QKV 1067 T50KV to 1000KV 13.72 Keep away from the machine if it contacts ‘energized power lines. Personnel on the ground or in the platform must not touch or ‘operate the machine until energized power lines are shut off. Do not use the machine as a ground for welding. Do not operate an AC powered machine or a DC battery charger unless using a 3-wire. A Tip-over Hazard This machineNis intended for use INDOORS. ONLY, and must not be used outdoors as wind forces may make it unstable. Occupants, equipment and materials must not exceed the maximum platform capacity. Maximum capacity/occupants ‘AWP8-1000 150kg 1 person AWP10-1000 150kg 1 person AWP12-1000 150kg 1 person AWP14-1000 136kg 1 personOPERATOR'S MANUAL with Maintenance Information Work Area Safety Do not raise the platform unless the base is. level, all four outriggers are properly installed and the footpads firmly contact the floor. Do not adjust or remove the outriggers while the platform is occupied or raised. Do not move the machine while the platform is raised. Do not place ladders or scaffolds in the platform or against any part of this machine. Do not place or attach overhanging loads to any part of this machine. Do not transport tools and materials unless they are evenly distributed and can be safely handled by the person in the platform, Do not raise the platform unless the machine is level. Do not set the machine up on a surface where it cannot be leveled using only the leveling jacks. Do not place loads outside the platform perimeter. Do not operate the machine near drop-offs, holes, bumps, debris, unstable or slippery ‘surfaces or other possible hazardous conditions. When the machine with a forklift or other vehicle, the platform should be fully , the machine should be turned off and no shall remain in the platform. Do not push off or pull toward any object outside the platform. Safety Rules Maximum allowable side force ‘AWP8-1000 200N ! AWP10-1000 200 N AWP10-1000 200 N AWP14-1000 ; 200N Do not alter or disable machine components that in any way affect safety and stability. Do not replace items critical to stability with items of different weight or specification. Use only Dingli authorized replacement parts. Do not use the machine on a moving or mobile surface or vehicle. Do not alter or disable the limit switches. A Rushing Hazard Keep hands and limbs out of mast. Keep hands clear when lower rails. Do not work under. i platform. Use common sense and planning when operating the machine with the controller from. the ground. Maintain safe distances between the operator, the machine and fixed objects. A Fall Hazard AA ‘The guard rail system provides fall protection. During operation, [ ‘occupants in the platform must wear a full body hamess with lanyard attached to an authorized lanyardSafety Rules anchorage point. Attach only one (1) lanyard per lanyard anchorage point. Do not sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times. Do not exit the platform while raised. If a power failure occurs, have ground personnel activate the manual lowering valve. Keep the platform floor clear of debris. Close the entry gate before operating A Collision Hazard Operators must comply with employer, job site ‘and governmental rules regarding the use of personal protective equipment. Check the work area for overhead obstructions or other possible hazards. GO) Be aware of crushing hazard when grasping the platform guard rai Do not lower the platform unless the area below is clear of personnel and obstructions. Use common sense and planning to control SN the movement of the machine on or near eZ inclines. OPERATOR'S MANUAL with Maintenance Information A Component Damage Hazard Do not use any battery or charger greater than 12V to charge the batteries. (for DC model) Do not use the machine as a ground for welding, A Explosion and Fire Hazard Do not operate the machine or charge the batteries in hazardous locations where potentially flammable or explosive gases or particles may be present. A Damaged Machine Hazard Do not use a damaged or malfunctioning ‘machine. Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift. Immediately tag and remove from service a damaged or malfunctioning machine. Be sure all maintenance has been performed as specified in this manual. Be sure all decals are in place and legible. A Bodily Injury Hazard Do not opefite the machine with a hydraulic oi or air leak. An air leak or hydraulic leak can penetrate and/or burn skin. Improper contact with components under any cover will cause serious injury. Only trained maintenance personnel should access ‘compartments. Access by the operator is only advised when performing a pre-operation inspection. All compartments must remain closed and secured during operation,OPERATOR'S MANUAL with Maintenance Information A Battery Safety A Burn Hazard 4 Batteries contain acid. Always wear protective, clothing and eye wear when working with batteries. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water, A Explosion Hazard 5 ( a Keep sparks flames and lighted tobacco away from batteries. Batteries emit explosive gas. The battery tray should remain open during the entire charging cycle. Do not contact the battery terminals or the ‘cable clamps with tools that may cause sparks, A Electrocution/ Burn Hazard ‘Connect the battery charger to a grounded, AC 3-wire electrical outlet only. Inspect daily for damaged cords, cables and wires Replace damaged items before operating Avoid electrical shock from ‘contact with battery terminals. Remove all rings, watches and other jewelry. Safety Rules A Outrigger Safety Do not lower the outriggers unless the machine is on a firm surface. Avoid drop-offs, holes, unstable or slippery surfaces and other possible hazardous conditions. Do not set the machine up on a surface where it cannot be leveled using only the outriggers. Do not raise the platform unless all four ‘outrigger are properly lowered, the footpads are in firm contact with the ground and the ‘machine is level Do not adjust the outriggers while the platform is raised. Do not move while the outriggers are lowered. Lockout after Each Use 1 Select a safe parking location - firm level surface, clear of obstruction and traffic. 2 Lower the platform, Turn the key switch to the off p remove the key to secure from unauthorized use. 4 Chock the wheels, 5 Charge the batteries.OPERATOR'S MANUAL with Maintenance Information Legend AC Model 41 Outrigger lock pin 2 Outrigger socket 3 Outrigger with leveling jack 4 Platform 5 Platform entry mid rail 6 Ground controls 7 Circuit breaker 8 Mast 9 Lifting eye 10 Microswitch 11 handle 12 Outriggers storage bracket 1 manual lowering valve 414 retaining pin in strut 15 Tilt-back strut 16 Tilt-back frame 17 Loading stop 18 Loading pivot bar 19 Winchingjtie-down point 20 Forklift socket 6 21 Hydraulic power unit 22 Bubble level 23 chassis 24 T-handie lock pin 25 Sliding T-handle 26 Hames anchor 27 Manuals storage 28 Platform controlsDC Model OOOO O8 © 11 handle 21 Outrigger lock pin 12 Ti-back frame 22 Outrigger socket 13 Tilt-back strut 23 rear wheel 14 Loading stop 15 manual lowering valve 16 Loading pivot bar 17 Hydraulic power unit 18 Platform entry mid rail 19 chassis 20 Outriggers sto 7OPERATOR'S MANUAL with Maintenance Information Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place. Bolow is a numerical list with quantities and descriptions. For AC Model No. | Part No. Description ty. Remark 1 | 9334011. |Notice - Operator's Manual Storage 1 2 | 9324011 |Label — Platform entry operating instructions | 1 3 | 9424113 |Waming -Tip-over Hazard 1 9424023 |Label - Capacity 150kg 1 |For:awpe/10/12-1000 T eaaw02s [Label capacty 19649 1 |ForawP14-1000 5 | 9414111. [Caution ~ Max. Manual For 1 6 | 9514301 |Cosmetic—IPAF 1 7 | 9514201 |Cosmetic- SGS CE 1 8 | 9423013 |Waming - Crushing hazard 1 9 | 9222013 [Decal — Machine Plate 1 10 | 9314011 |Label -Lanyard Anchorage 1 11 | 9124023 |Label - Platform Console Panel 1 12 | 9121031 |Label - Ground Console Panel 1 13 | 9421025 |Warning — High voltage power hazard 1 14 | 9311017 |instructions - Emergency down a 15 | 9321023 instructions — Leveling and Adjustment (right) | _ 2 46 | 9421023 |Danger - Tip-over Hazard 2 17 | 9311015 |instructions — Tie Down Point 3 18 | 9321021 |instructions - Leveling and Adjustment (left) | 2 19 | 9321019 |instructions ~ Stabilizer load 4 20 | 9421019 [Danger — Do not stand 1 24 | 9421021 |Danger - Tip-over Hazard fl 22 | 9311011 |instructions - Forklift Pockets 2 23 | 9421027 |Danger ~ Safety Rules 1 24 | 9311013 |instructions — Lift Point 1jintenance Information Decals For AC Model of KE ww a COPERATOR'S MANUAL with Maintenance Information Decals AWP8-1000 (AC) . AWP10-1000 (AC) . AWP12-1000 (AC) Platform es ae @ maura IEETHEGEMTOVADSHFT |, asian “ACAUTION SGC € fn © ss14001 ca IP Masts © 9423013 @ sr24023 @ sstaors Hee Chassis @ sizios1 @ saztozs PO i - Bos Beso PO @ oat015 a! ® ssa1023 @ 10 esuora @ wu2so2t @ ss21021OPERATOR'S MANUAL with Maintenance Information Decals For DC Model No. | Part No. Description ty. Remark 1 9334011 Notice — Operator's Manual Storage 1 2 | 9324011 |Label — Platform entry operating instructions | 1 3 9424113 |Warning — Tip-over Hazard 1 1g |_0424023_[Labet— Capacity 150k9 1 |For:awps/10/12-1009| 9424025 |Label — Capacity 136kg 1 |For:AWP14-1000 5 9414111 |Caution - Max. Manual Force: 200N 1 6 9514301 |Cosmetic — IPAF 1 Ir 9514201 |Cosmetic -SGS CE 1 8 | 9423013 |Waming - Crushing hazard 1 9 | 9222013 |Decal— Machine Plate 1 10 | 9314011 |Label —Lanyard Anchorage 1 11 | 9124023 |Label — Platform Console Panel 1 12 | 9121027 |Label— Ground Console Panel 1 13 | 9311017 |Instructions - Emergency down * 14 | 9321025 |Instructions - Up a 45 | 9321023. |instructions — Leveling and Adjustment (right) | 2 16 | 9421023 [Danger —Tip-over Hazard 7 17 | 9311015 |Instructions — Tie Down Point 3 18 | 9321021 instructions — Leveling and Adjustment (left) 2 19 | 9321019 |Instructions — Stabilizer load 4 4 20 | 9421019 |Danger — Do not stand 1 21 | 9421021 |Danger - Tip-over Hazard 1 22 | 9311011 |Instructions — Forklift Pockets 2 23 | 9411011 |Danger — Explosion / Burn Hazard 1 24 | 9421027 |Danger - Safety Rules “3 25 | 9311013 |Instructions — Lift Point 4 12OPERATOR'S MANUAL with Maintenance Information Decals AWP8-1000 (DC), AWP10-1000 (DC), AWP12-1000 (DC) Platform Dessions @ oars Pen an LOSE © oar © 914201 sesce © 514301 IP\F @ s1a4023 Mast @ o«zs013 85 eran @ sao ra : LJ Chassis @ siav02r @ oarsors © @ s911017 @ oazs023 15 @ 8221010 ‘2800N @ oxzs02 =) @ saxoOPERATOR'S MANUAL with Maintenance Information Decals AWP14-1000 (DC) Platform @ sos4011 —) 9324011 @ sxzanr3 KEEPTHE Ae ANDSAFETY & AiNvL TH HEM ae > a= MALEHNELINE SGC € @® ssr401 200N oo @ s124029 @ ss1011 mm = Cree é @ s1at007 PONS A DANGER @ sano @ o421021 gi -OPERATOR'S MANUAL with Maintenance Information Specifications Model: AWP8-1000 Model: AWP10-1000 Height, working maximum 8.0m Height, working maximum 10.0m Height, platform maximum 6.0m _—_Height, platform maximum 8.0m Height, stowed maximum e 1.97m Height, stowed maximum 1.97m Width 0.75m = Width 0.75m, Length, stowed 1.37m Length, stowed 137m Platform dimensions (LxW) 0.89x0,66m Platform dimensions (Lx W) 0.69*0.66m Maximum load capacity 150kg — Maximum load capacity 150kg Maximum wind speed Om/s Maximum wind speed mis: Maximum working slope 0° ~— Maximum working slope a Outrigger footprint (LxW) 1.75*1.55m — Outrigger footprint xW) 1.75*1.55m Ground clearance 5cm Ground clearance Sem Weight 328kg(AC)/358kg(DC) Weight 376kg(AC)/406kg(DC) Machine weights vary with option configurations. Machine weights vary with option configurations. Lifting motor(AC) 220VACI1.5kW Lifting motor(AC) 220VACI1.5kW. Liting motor(C) 12VDCIT.SKW Lifting motor(0C) 12VDC/1.5kW UP/Down speed 38/348 UP/Down speed 36/30sec Batteries(OC) 42VI85An Batteries, 42V/85Ah ‘Integrated charger 12V/I5A Integrated charger 12V/15A Controls Proportional Controls Proportional Maximum hydraulic pressure 160 bar Maximum hydraulic pressure 460 bar Tire back wheels, ©203mm Tire Back wheels 203mm, Tire front wheels © 127mm Tire Front wheels 127mm ‘Airborne noise emissions. <80dB Airborne noise emissions ) center circle of the gauge ©) when the chassis is set on an even plane. AWARNING you must observe the spirit level on the chassis. The bubble should be within the center circle of the gauge. AWARNING once you doubt leveling is incorrect, just base on mast and use rectangle level gauge to verity it. WARNING Forbid any operation without leveling the whole equipment Turn the key switch ground control. ‘Twist to release the red Et buttons to the on positions at controls and at the ground cont You could move the platform by push. the up/down switch or button at ground Control in the direction of intended travel. (Turn the key switch to ground control) You can also move the platform by Push in the control activate button and rotate the upldown switch at platform control in the direction of intended travel. (Turn the key ‘switch to platform control) Emergency Operation If two sets of the upper and the lower control devices can't make the platform fall because of sudden power failure or other causes, pull the knob and the platform will be lowered slowly.OPERATOR'S MANUAL with Maintenance Information _ Operating Instructions Battery and Charger Instructions Observe and Obey: [i100 not use an externa charger or booster tating Charge the battery in a well-ventilated area. Use proper AC input voltage for charging as indicated on the charger. 1g authorized battery and Use only a charger. To Charge Battery 1 Be sure the batteries are connected before charging the batteries. 2 Open the battery compartment. The compartment should remain open for the entire charging cycle. Maintenance - free batteries 3. Connect the battery charger to a grounded AC circuit. 4 The charger will indicate when the battery is fully charged. Standard Batteries 5 Remove the battery vent caps and check the battery acid level. If necessary, add only enough distilled water to cover the plates. Do not overfill prior to the charge cycle. 6 Replace the battery vent caps. 7 Connect the battery charger to a grounded AC circuit 8 The charger will indicate when the battery is fully charged. 9 Check the battery acid level when the charging cycle is complete. Replenish with distilled water to the bottom of the fill tube. Do not overfill. Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings. 2 Filleach cell with battery acid (electrolyte) Until the level is sufficient to cover the plates. Do not fil to maximum level until the battery charge cycle is complete. Overfiling can cause the battery acid to overflow during charging, Neutralize battery acid spills with baking soda and water. 3 Install he battery vent caps. 4 Charge the battery. 5 Check the battery acid level when the charging cycle is complete. Replenish with Aistilled water to the bottom of the fill tube. Do not overfill.Tilt-back Operation Instructions Observe and obey: The retaining pin must be inserted to Prevent the spring-loaded tit-back frame from dropping. Do not tilt the machine back unless the area is clear of personnel and obstructions. Do not stand behind or under the tilt-back frame when raising or lowering it. Tilt-back Frame The Dingli AWP Series has a tilt-back frame when height over 2m, which allows the Machine to roll through a standard doorway. Tilting Instructions The number of people required for tilt-back ‘and set-up a machine is dependent on a ‘number of factors, including but not limited to: ‘+ The physical condition, strength and disabilities or prior injuries of the people Ived + The vertical and horizontal distances the machine has to be moved +The number of times the machine will be tilted or set-up + The stance, posture and grip used by the people involved + The lifting techniques used + The site conditions and weather in which the activity is being performed (ie., slippery, icy, raining) The appropriate number of people and proper lifting techniques must be used to prevent physical injury. Lowering the Tilt-back Assembly 1 Be sure the area behind the machine and Under the tit-back frame is clear of personnel and obstructions. 2 Fully lower the platform, 3 Remove the ‘outriggers from the base and place them in the storage sockets, 4. The tit-back fragne is spring loaded and will immediately fall outward when the + retaining pin is removed. Maintain a firm ‘grasp on the ti-back frame and remove the retaining pin. 5 Lower the tilt-back frame and guide the tilt-back strut into the strut socket. 6 Insert the retaining pin into the strut socket.OPERATOR'S MANUAL with Maintenance Information Operating Instructions 3. Carefully pull down the T-handle unti the machine rests at mid-tlt position. Tilting Back the Machine 1. Slide out the T-handle until the lock pin snaps into place. 4 Lower the machine with the T-handle unt ; the base casters are in contact withthe ai ground. Use the appropriate number of IRE parler) escrina weniaiee W Se 5 Return the sliding T-handle to the stowed Sag position, 2 Lift the machine with the T-handie to ‘mid-tit position-casters on the tit-back trance +t with the floor, andthe Stowing the Tilt-back Assembly : ‘machine is supported by the extended 1 Remove the retaining pin. ad tit-back strut. Use the appropriate number of people and proper lifting techniques. 2 Firmly grasp the tit-back frame and 3 Continue lifting until the telescoping remove the tilt-back strut from the strut tilt-back strut is completely compressed. ‘socket. 4. Return the sliding T-handle to the stowed 3 Liftthe,it-back frame, hold in an upright position, position against the spring and secure with the retaining pin. Returning the Machine to Standing Position 1 Be sure the area below the machine base and T-handle is clear of personnel and obstructions. 2. Slide out the T-handle until the lock pin ‘snaps into place. 32 .OPERATOR'S MANUAL with Maintenance. Transport and Lifting | Transport Instructions Observe and Obey: fe sure the transport vehicle capacity and. loading surfaces are sufficient to support the machine weight. See the serial label for the machine weight. Some pick-up truck tallgates are not strong enough to support the weight of the machine and may require reinforcement. Do not load the machine onto a transport vehicle unless it is parked on a level surface. he transport vehicle must be secured to prevent rolling while the machine is being loaded. he machine must be securely fastened to the transport vehicle. Use chains or straps of ample load capacity. Be sure to lock both swivel casters on the tilt-back frame. Do not transport with the machine resting ‘on the tilt-back frame. Lifting Instructions ‘The number of people required to load and unload a machine is dependent on a number of factors, including but not limited to: + the physical condition, strength and disabilities or prior injuries of the people involved + the vertical and horizontal distances the machine has to be moved + the number of times the machine will be loaded or unloaded + the stance, posture and grip used by the people involved + the lifting techniques used ‘+ the site conditions and weather in which the activity is being performed (ie., slippery, icy, raining) ‘The appropriate number of people and proper lifting techniques must be used to prevent physical injury. Loading for Transport 1. Fully lower the platform. 2 Pushin the red Emergency Stop buttons, tum the key switch to the off position and remove the key. Tur off the circuit breaker. Cut out the power and fixed the cable. 3 Pull the lock pin up, turn the outriggers in ‘and place them in the storage station. 4 DC models: Disconnect the battery cable ‘and remove the battery pack. 5 Inspect the entire machine for loose or unsecured items,OPERATOR'S MANUAL with Maintenance Information Transport and Lifting Instructions 6 Slide the stop bracket to the top lock position, a. stop bracket —_b. loading pivot All models without tit-back frame ‘stop bracket loading pivot All models with tit-back frame 7 Hook the loading pivot to the stop bracket. 8 Position the machine flush against the loading surface. Lower and lock the stop bracket to the lowest lock pin position above the loading surface. All models with tt-back frame: 9 Be sure both stop bracket lock pins are fully locked. Be sure both tit-back frame swivel casters are locked, 10 Slide out the T-handle unti the lock pin snaps into place. 11 Lift the T-handle to tilt the machine onto the loading surface. Use the appropriate number of people and proper lifting techniques, 12 Carefully push the machine into the transport position, 13. Retum the sliding T-handle to the stowed position. 14 Secure the machine base and mast to the transport vehicle. See Securing the Machine following. 15 Reverse this procedure to unload the ‘machine. Securing the Machine Use chains or straps of ample load capacity. Use a minimum of 2 chains. Adjust the rigging a chains.OPERATOR'S MANUAL with Maintenance Information Transport and Lifting Instructions Loading the Machine with a Crane Use the lifting eye mounted on the rear mast column, ‘The battery pack must be removed before lifting the machine with a crane. Disconnect the battery plug before removing the battery pack Be sure to inspect the machine and remove any loose or unsecured items Always piace the lifting hook through the lifting eye so that it points away from the machine. Winching the Machine onto a Flatbed Truck 1 Fully lower the platform. 2 Push in the red Emergency Stop buttons, tum the key switch to the off position and remove the key. Turn off the circuit breaker. ‘Cut out the power and fixed the cable. 3 Remove the outriggers from the base and place them in the storage sockets. 4 Inspect the entire machine for loose or unsecured items. 5 Connect the cable to the winching point located at the rear of the base 6 Carefully winch the machine onto the truck, 7 Secure the machine base to the transport vehicle. See Securing the Machine. 35OPERATOR'S MANUAL with Maintenance Information Maintenance Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. : [YJ Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's specifications and the requirements specified in this manual. Maintenance Symbols Legend {ETAT he totowing symbols have been used in this manual to help communicate the intent of the instructions. When one or more of the symbols appear at the beginning of a maintenance procedure, it conveys the ‘meaning below. Indicates that tools will be required to perform this procedure. eA Into tht ew pars wi ba rogue to perform this procedure. i Indicates that dealer service will be required to perform this procedure. Pre-delivery Preparation Report ‘The pre-delivery preparation report contains checklists for each type of scheduled inspection, Make copies of the Pre-delivery Preparation report to use for each inspection. Store ‘completed forms as required. Maintenance Schedule There are three types of maintenance inspections that must be performed according toa schedule— daily, quarterly, annually, The ‘Scheduled Maintenance Procedures Section land the Maintenance Inspection Report have been divided into five subsections—A, B, and CC, Use the following chart to determine which ‘group(s) of procedures are required to perform ‘a scheduled inspection. “Inspection —-—sss=S*S*S*«ChecS yO Quarterly ASB ‘Annually _ ASB +C ——<« Maintenance Inspection Report The maintenance inspection report contains checklists for each type of scheduled inspection Make copies of the Maintenance Inspection Report to use for each inspection. Maintain ‘completed forms for a minimum of 3 years or in compliance with your employer, jobsite and governmental regulations and requirements. 36Pre-delivery Preparation Report Fundamentals Itis the responsibilty of the dealer to perform the Pre-delivery Preparation. The Pre-delivery Preparation is performed prior to each delivery. The inspection is designed to discover if anything is apparently wrong with a machine before itis put into service. A damaged or modified machine must never be used. If damage or any variation from factory delivered condition is discovered, the machine must be tagged and removed from service. Repairs to the machine may only be made by a qualified service technician, according to the manufacturer's specifications. Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in this manual. __ OPERATOR'S MANUAL with Maintenance Information Maintenance Instructions Use the operator's manual on your machine. ‘The Pre-delivery Preparation consists of completing the Pre-operation Inspection, the Maintenance items and the Function Tests. Use this form to record the results. Place a check in the appropriate box after each part is completed. Follow the instructions in the operator's manual. If any inspection receives an N, remove the machine from service, repair and re-inspect it. Alter repair, place a check in the R box. Legend Y = yes, completed N=no, unable to complete repaired Comments Pre-Delivery Preparation re-operation inspection completed Maintenance items completed Function tests completed | t Model Serial number Date Machine owner Inspected by (print) Inspector signature Inspector ttle Inspector company 7OPERATOR'S MANUAL with Maintenance Informat Maintenance Maintenance Inspection Report Model Checklist A Serial number ‘A-1 Inspect the manuals and ain : decals Date Machine owner ‘A2 Inspect for Damage and Loose or Missing Parts Inspected by (print) Inspector signature 7 Inspector title Inspector company Instructions + Make copies of this report to use for each inspection, + Select the appropriate checklist(s) for the type of inspection to be performed. ‘A-3 Check for Hydraulic Leaks ‘A-4 Check the Hydraulic Oil Level ‘A-5 Check the Platform Manual Lowering Operation ‘AS Inspect the Battery and Battery Charge- DC Models ‘A Check the Sequencing Cables ‘A-8 Check the Interlock System for Proper Operation 0 Daily A A.9 Funetion tests ‘ ‘A-10 Inspect the Lifting Chains ce) ae and Idler Wheels Annually AsBHC * Place a check in the appropriate box after each inspection procedure is completed. + Use the step-by-step procedures in this to learn how to perform these * any inspection receives an “N’, tag and ‘the machine from service, repair and ‘it. After repair, place a check in the box. Legend Y = yes, acceptable 10, remove from service repaired Checklist B B+1 Electrical wiring B-2 Inspect All Welds B-3 Check the Lifting Chain Adjustments: — BS Clean and Lubricate the ‘Columns B-6 Test the Lifting Capacity 8-7 Test the up limit switches Checklist C C-1 Inspect and Lubricate the Casters C-2 Hydraulic oitChecklist A Procedures AA Inspect the Manuals and Decals Maintaining the operator's manual in good condition is essential to safe machine operation. Manuals are included with each machine and should be stored in the container provided. An illegible or missing manual will Not provide safety and operational information necessary for a safe operating condition Jn addition, maintaining all of the safety and instructional decals in good condition is ‘mandatory for safe machine operation, Decals alert operators and personnel to the many possible hazards associated with using this machine. They also provide users with operation and maintenance information, An illegible decal wil fail to alert personnel of a procedure or hazard and could result in unsafe ‘operating conditions. 1 Examine the pages of manual to be sure that they are legible and in good condition. © Result: The operator manual is appropriate for the machine and the manual are legible and in good condition. 1 Result: The operator's manual is not appropriate for the machine or the manual is not in good condition or is illegible. Remove the machine from service until the manual is replaced. 2 Open the operator's manual to the decals inspection section. Carefully and thoroughly inspect all decals on the machine for legibility and damage. © Result: The machine is equipped with all required decals, and all decals are legible and in good condition. OPERATOR'S MANUAL with Maintenance Information Maintenance C Result: The machine is not equipped with all required decals, or one or more decals are illegible or in poor condition. Remove the machine from service until the decals are replaced, ‘Always return the manual to the storage container after use. Note: Contact your authorized DINGLI distributor or DINGLI Industries if replacement manuals or decals are needed.OPERATOR'S MANUAL with Maintenance Information Maintenance A2 Inspect for Damage and Loose or Missing Parts Daily machine condition inspections are essential to safe machine operation and good machine performance. Failure to locate and repair damage, and discover loose or rhissing parts may result in an unsafe operating condition. Inspect the entire machine for damage and improperly installed or missing parts including: + Electrical components and wiring *+ Hydraulic power unit, hoses, fittings and cylinders + Manual lowering lever and components + Platform end guard rail, Platform Bracket and platform entry gate + Sequencing cables and pulleys + Lifting chains and idler wheels + Nuts, bolts and other fasteners ‘+ Mast and mast braces + Breather cap + Outriggers, leveling jacks and footpads + Platform entry ladder + Dents or damage to machine + Corrosion or oxidation ‘+ Cracks in welds or structural components: A3 Check for Hydraulic Leaks Detecting hydraulic fluid leaks is essential to ‘operational safety and good machine Performance. Undiscovered leaks can develop into hazardous conditions, impair machine functions and damage machine components. Inspect for hydraulic oil puddles, dripping or residue on or around the following areas: + Hydraulic power unit—reservoir, valves, fittings + Hydraulic cylinders * All hydraulic hoses and fitingsA4 Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in oil level that might _ indicate the presence of hydraulic system problems. Perform this procedure with the platform in the stowed position and the motor off. 1 Remove the hydraulic oll dipstick (fil cap), wipe it clean and reinstall it 2 Take the hydraulic oil dipstick out again, and check the oil level. 3° Ifthe hydraulic ol level is too low and add new hydraulic oil to the prescribed level. Hydraulic oil specifications Lyvas OPERATOR'S MANUAL with Maintenance Information Maintenance AS Check the Platform Manual Lowering Operation Detection of a platform manual lowering ‘malfunction is essential for safe machine operation. An unsafe working condition exists if the manual lowering function does not operate in the event of a main and auxiliary power failure. 1 Raise the platform approximately 60 cm. 2. Pullout the emergency lowering knob. © Result: The platform should lower.arpa MANUAL with Maintenance Information jintenance A Check the Batteries Proper battery condition is essential to good machine performance and operational safely. Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions. : AWARNING Electrocution hazard. Contact with hot or live circuits may result in death or serious injury. Remove all rings, watches and other jewelry. WARNING godily injury hazard. contain acid. Avoid spilling or battery acid. Neutralize battery acid ls with baking soda and water. 1. Put on protective clothing and eye wear. Be sure that the battery cable connections are tight and free of corrosion. Be sure that the battery hold-down bars are secure. 4 Remove the battery vent caps. 5 Check the battery acid level. if needed, replenish with distilled water to the bottom of the battery fill tube. Do not overfill. 6 _ Install the vent caps. Battery charging 1. Tum the key and switch on, when the display indicated voltage is below 11 volt, please charge up the battery. 2 The rated specification of the battery charger supplied: Input: 220V. AC SO/6OHz Output: 12V DC 154 3. When start charging, insert the output plug of the charger to the charging socket of the chassis first, then the input plug of the charger to the socket of AC power supply. Turn on the charger switch; battery charging is started with indicator (red lamp) lights up. Normal recharging lasts about 10 hours. When charging is terminated check that all cells have reached a density between 1.260~1.280kg/l at 30°C. When charge is finished, the AC supply should be cut off. Battery charging should be done in a well-ventilated place and there are no naked flames, no sparks and no heat radiation sources nearby. Make sure the level of the electrolyte is ‘above the lower line. If the elements are not covered, top up with distilled water. Under normal conditions topping up can ‘be generally done once a month. Refilling must not take place until chargit as the acid expands ofthe asc. ‘check the temperature ‘which must not exceed 42 3gAT Check the Sequencing Cables Detection of damage to sequencing cables or ‘components is essential for safe machine operation. An unsafe working condition exists if the sequencing components are damaged and do not operate smoothly. A daily check of the sequencing system allows the inspector to identify changes in the operating condition that ~ might indicate damage. AWARNING Bodily injury hazard Batteries contain acid. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water. Visually inspect the cables and components for the following: + Frayed or broken wire strands + Paint or foreign materials * Broken or damaged pulleys * Unusual or excessive pulley wear * Split or cracked swage ends Cable ends are properly secured ‘Mounting brackets are properly secured _OPERATOR'S MANUAL with Maintenance Information Maintenance AS Check the Interlock System for Proper Operation 1 Release the red Emergency Stop button at the platform controls. © Result: The up/down functions should operate. 2 Unscrew one leveling jack until the corresponding interlock display light turns off. © Result: The up function should not operate. 3 Return the leveling jack to the previous setting and check the bubble level. Repeat this procedure for each outrigger.OPERATOR'S MANUAL with Maintenance Information Maintenance Ag A10 Perform Function Tests Inspect the Lifting Chains and Idler ‘Completing the function tests is essential to Wheels safe machine operation. Function tests are ‘Maintaining the lifting chains and idler wheels designed to discover any malfunctions before _in goad condition is essential to safe machine the machine is put into service. A ‘operation. Failure to find and replace damaged ‘malfunctioning machine must never be used. f ‘idler wheels could result in unsafe ‘malfunctions are discovered, the mact ‘i conditions and may cause must be tagged and removed from serv ‘component damage. Raise the platform approximately 2 m. 2. Visually inspect the chains and idler wheels near the top of each column for the following: + Excessive corrosion or contamination ‘oF missing chain leafs and pins d joints in the chain ged idler wheels andOPERATOR'S MANUAL with Maintenance Information Maintenance B+ B2 Inspect the Batteries Inspect All Welds er pa ate machine operation and good machine Proper battery condition is essential to.good performance. Failure to locate and repair machine performance and operational safety. damage may result in an unsafe operating Improper fluid levels or damaged cables and condition, connections can result in component damage a Visually inspect the welds in the following locations: WARNING electrocution / bum hazard. + Platform Contact with electrically charged circuits could i result in death or serious injury. Remove all hee rings, watches and other jewelry. + Mast brace mounting brackets Inspect the following areas for burnt, chafed, corroded and loose wires: * All base wiring * Inside of the ground control box ‘+ Inside of the base junction boxes + Hydraulic power unit + All extemal machine electrical cables + Inside of the platform control box + DC models: battery and charger + AC power supply cord 45OPERATOR'S MANUAL with Maintenance Information Maintenance B-3 Lubricate the Lifting Chains Lubricated chains are essential to good machine performance and safe operation. Extremely dirty conditions may require that the chains be cleaned and lubricated more often. ‘The direct result of wearing the transmission chain is to stretch the total length of the chain. Measure the stretching rate of the used transmission chain by eye every three months. The mast connected to the elongated chain would be lower in position so that the top of each mast is obviously uneven in stored’ position. It may lead to damage on guide roller ifthe problem is serious. ct non chain is associated with three links masts. 1 Lower the platform to the stowed position. 2. Measure the maximum height of the machine. © Result: The machine should be no lower than specification, , 1D Result: The machine should be lower than specification. The following sketch shows the connection of. the masts and the transmission chain. ‘-next link of the mast; 2:the middle link of the mast: 3:the transmission chain; 4-adjusting bolt: -adjusting lock nut 6-chainwheel: 7-chainwheel shaft: 8-the last link of the mast When regulating the length of the chain, please select the mast that needs increasing its height. As shown in the sketch, regulating the nut 5 tightly makes the last link of the mast 8 move upwards. ‘The dual nuts 5 should be connected with ‘each other tightly after regulating the length of the chain,OPERATOR'S MANUAL with Maintenance information 2 The same link of the mast is pulled by two chains and endures the raised weight Joads at the same time. If one of the chains loses efficacy, the other will play an important safety role; therefore, try to make both chains as loose or tight as consistent each other when regulating the length of the chain, The methods of judge at site are as follows: Press the two chains by hands to compare their tautness under lifting status, AAWARNING Make sure the chock is in place during maintenance AAWARNING When the work platform of a GTWY needs to be raised for routine servicing Purposes, a captive chock shall be used to enable the extending structure to be held in the required position to prevent work platform from falling down unexpectedly. Maintenance B-4 Proper battery condition is essential to good machine performance and operational safety. Improper fluid levels or damaged cables anc connections can result in component damac= and hazardous conditions. AWARNING electrocution / bum hazard. Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry. AWARNING godily injury hazard. Batteries contain acid. Avoid spilling or contacting battery acid, Neutralize battery acid spills with baking soda and water. 1 Put on protective clothing and eye wear. 2. Be sure that the battery cable connections are free of corrosion. Note: Adding terminal protectors and a corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables. 3 Be sure that the battery retainers and cable connections are tight. Fully charge the batteries. Allow the batteries to rbst 24 hours before performing this procedure to allow the battery cells to equalize Models without maintenance-free or sealed batteries: 5 Remove the battery vent caps anc the specific gravity of each ‘a hydrometer. Note the rests Check the ambient air adjust the specific cell 2s follows:OPERATOR'S MANUAL with Maintenance Information Maintenance + Add 0.004 to the reading of each cell for every 5.5° C above 26.7" C. + Subtract 0.004 from the reading of each cell for every 5.5° C below 26.7° C. © Result: All battery cells display an adjusted specific gravity of 1.277 or higher. The battery is fully charged. Proceed to step 10. KX Result: One or more battery cells display specific gravity of 1.217 or below. Proceed to step 7, 7 Perform an equalizing charge OR fully charge the batteries and allow the batteries to rest at least 6 hours. 8 Remove the battery vent caps and check the specific gravity of each battery cell with “a hydrometer. Note the results. © Check the ambient air temperature and adjust the specific gravity reading for each cell as follows: + Add 0.004 to the reading of each cell for every 5.5° C above 26.7° C. + Subtract 0.004 from the reading of each cell for every 5.5° C below 26.7" C. © Result: All battery cells display a specific gravity of 1 .277 or greater. The battery is fully charged. Proceed to step 10. 1 Result: The difference in specific gravity readings between cells is greater than 0.1 OR the specific gravity of one or more cells is less than 1.177. Replace the battery. 10 Check the battery acid level. If needed, replenish with distilled water to 3 mm below the bottom of the battery fill tube. Do not overfill. 11 Install the vent caps and neutralize any electrolyte that may have spilled All models: 12 Check each battery pack and verify that the batteries are wired correctly. 13 Inspect the battery charger plug and pigtail for damage or excessive insulation wear. Replace as required. 14 Connect the battery charger to a properly grounded 110 - 230V / 50 - 60 Hz single phase AC power supply. © Result: The charger should operate and begin charging the batteries. 1 Result If, simultaneously, the charger alarm sounds and the LEDs blink, correct the charger connections at the fuse and battery. ‘The charger will then operate correctly and begin charging the batteries. Note: For best results, use an extension of adequate size with a length no longer than 15m. Note: If you have any further questions, regarding the battery charger operation, please contact the DINGLI Service Department,Clean and Lubricate the Columns Clean and properly lubricated columns are essential to good machine performance and safe operation. Extremely dirty conditions may require that the columns be cleaned and lubricated more often. 1 Raise the platform to the maximum height. 2. Visually inspect the inner and outer channels of the columns for debris or foreign material. If necessary, use a mild cleaning solvent to clean the columns. ‘The bearing between chain wheel with the shaft is lubricated with the calcium base grease in raising. Lubricate the place between chain wheel with chain used grease gun Lubricate the lead rail with the calcium base grease in raising, JAWARNING this procedure will require the use of additional access equipment. Do not place ladders or scaffold on or against any part of the machine. Performing this procedure without the proper skills and tools may result in death or serious injury. Dealer service is strongly recommended been preset at the regulating value has been ¢ using the product for a long Proper lifting capacity is esse machine operation. Improper lifting adjustment could allow machine to be overloaded and may cause death or injury. AWARNING This procedure requires specific repair skils, liting equipment and a suitable workshop. Attempting this procedure without these skills and tools may result in death or serious injury and significant component damage. Dealer service is strongly recommended. 1 Place the maximum load capacity in the platform. Refer to the operator's manual specifications or the load capacity decal on the machine to determine the maximum load capacity. Be sure the load is secure. 2 Raise the platform slightly. © Result: The hydraulic power unit should raise the platform. Fully lower the platform. ‘Add an additional weight that is 10% maximum load capacity to the platform. ‘Secure the additional weight. 5 Raise the platform slightly. © Result: The hydraulic power unit should not be able to raise the platform. The descent alarm should sound. 1D Result: The hydraulic power unit should | able to raise the platform. The descent alarm should sound. 2OPERATOR'S MANUAL with Maintenance Information Maintenance B-7 Test the Up Limit Switch Maintaining the limit switches is essential to safe operation and good machine performance. Operating the machine with a faulty limit switch could result in reduced machine performance and a potentially unsafe operating condition. Perform these procedures with the machine on a firm, level surface that is free of obstructions. 1 Tun the key switch to ground control. 2. While raising the platform , Sacer switch to activate ae ‘The platform stops raising. The ‘machine is functioning properly. 1D Result: The platform continues to raise. iii ‘Adjust or replace the up limit switch. %, ibOPERATOR'S MANUAL with Maintenance Information C4 Inspect and Lubricate the Casters | Extremely dirty conditions may require that the casters be inspected and lubricated more often. 1 Visually inspect each caster for cuts, cracks or unusual wear. 2 Move the machine on a flat smooth surface and check that the casters roll ‘smoothly. 3 Pump grease into the caster until it can be ‘seen coming out of the bearing seal gap. 51 Maintenance C2 Replace the Hydraulic Oil Ne Replacement or testing of the hydraulic oil is essential for good machine performance and service life. Dirty oil may cause the machine to perform poorly and continued use may cause component damage. Extremely dirty conditions may require oil changes to be performed more often. Note: Perform this procedure with the platform in the stowed position 1 Disconnect the battery pack from the machine. AWARNING Etectrocution / bum hazard. Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry 2. Tag and disconnect the hydraulic pump outlet line and remove the line from the pump. Cap the fitting on the pump. 3. Loose the bolt and remove the hydraulic power pack form the tray. 4 Loose and remove the bolts and separate the tank from the pump body. 5 Drain all of the oil into a suitable container. AWARNING Bodily injury hazard. ‘Spraying hydraulic oifcan penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. 6 Clean up any oil that may have spilled. Properly discard the used oil 7 Clean the inside of the hydraulic tank using ‘a mild solvent. Allow the tank to dry completely. 8 Install the hydraulic tank and install and tighten the hydraulic tank retaining fasteners. Torque to specification.OPERATOR'S MANUAL with Maintenance Information Maintenance Torque specifications Hydraulic tank retaining fasteners, 4 Hy Nm Hydraulic tank retaining fasteners, gy) lubricated 9 Install the hydraulic power pack into the tray, Install the fiting and hydraulic hoses ‘onto the hydraulic power pack and torque. 10 Fill the tank with hydraulic oil until the fluid is full in the hydraulic tank. Do not overfill 11 Activate the pump to fill the hydraulic ‘system with oil and bleed the system of air. ALWARNING component damage hazard ‘The pump can be damaged if operated without il. Be careful not to empty the hydraulic tank while in the process of filling the hydraulic ‘system. Do not allow the pump to cavitate.Trouble shooting Most of the problems you meet with are easy to solve when you are operating on the mobile elevating work platform. Please find out your problems in this part and solve it according to the recommended steps. If you can't still solve it according to the instructions here, please contact with your suppliers or the experienced service personnel for help. Problem 4: The indicator light of the power supply is off and the platform doesn't rise or fall 1 Check whether the electrical wire is connected with the socket of the electricity supply correctly or not. 2. Check the circuit breaker to make sure it's in “ON” position 3. Check the leakage breaker to make sure it's in "ON" position. Problem 2: The power indication light is on, but there is a ‘ticking” sound in the electric box when the platform up button is pressed and the platform can't lft or it can only rise up to a limited height. 1 Check the electrical cable to see if itis too long or too thin. The diameter of cable wire should be minimum 1.0 mm when the wire length is less than 25 meters, and minimum 1.5 mm when the wire length is above 25 meters and less than 60 meters. You can try to plug the equipment cord directly in the fixed socket, instead of to an extension cord, 2 Check power voltage to make sure itis within allowable limits Problem 3: Excessive noise from hydraulic power unit during ‘lifting’ operation. 1 Check oil box to make sure there is sufficient hydraulic oil in the tank. OPERATOR'S MANUAL with Maintenance Information Maintenance 2 Check whether the oil filler cap is excessively sealed to make the oil pump difficult to absorb the oil or not. 3. Check the mounting serews of the electric motor and cover etc. to see if they have become loose. 4 Check whether the environment humicity is in accordance with the stipulated conditions oF not. Problem 4: Leakage of the hydraulic oll 1 Check all piping connections for their tightness, and tighten up if necessary. 2 Check whether the viscosity of the used hydraulic oil is too low or not Problem 5: All the indicator lights are on, but the platform couldn't rise or fall. 1 Check the Emergency stop switches on both upper and lower control device. 2 Reset the switch by turing the knob in the direction shown by the arrow.OPERATOR'S MANUAL with Maintenance Information Schematic Hydraulic SchematicOPERATOR'S MANUAL with Maintenance Information: Schematic Electrical Schematic (AC Model) oi sone Pe ( jaa io | Hus Hed | 'OPERATOR'S MANUAL with Maintenance Information Schematic [No | code Description NO | Code Description oe 1 M1 | Hydraulic Pump Motor 29 | YV1 | Capacitor 2 | 9 | Srdplatonncontosning | 22 | Bt | Wening Buzzer 3. | SA2_ | Upidown switch 31 | B2 | Pressure Buzzer 4 | Fut | Circuit Breaker 32 | siPt | Outrigger Control Module 5 PVT | Electronic Control Medule 6 | PT | Pressure Transmitter 7 QF1 | Circuit Breaker 8 QF2 | Circuit Breaker 9 'SB1_| EMS Button In Platform 10 | s82_ | EMS Button At Ground 11 | $B3_| Lift Up Button At Ground 12 | $B4_| Lif Down Button At Ground 13 ‘SB5 | Function enable button 14 | kw | Hydraulic Pump Motor Contactor 15 | SQ1 | Outrigger Limit Switch 16 $Q2 | Outrigger Limit Switch | 17 | Sa3_ | Outrigger Limit Switch if 18! SQ4 | Outrigger Limit Switch | 19. | Sa5_| Upper Position Limit Switch 20 | HL1 | Outrigger Indicator Lamp 1 24 HL2 | Outrigger Indicator Lamp 22 HL3 | Outrigger Indicator Lamp 23 | HL4 | Outrigger Indicator Lamp 24 | HLS | Power Indicator Lamp 25 | HL6 | Working Indicator Lamp 26 TC1 | Transformer 27 v1 Diode 28| v2 | Diode 56OPERATOR'S MANUAL with Maintenance Information Electrical Schematic (DC Model) N qypur Ac220 Schematic —] Zn z ot heat 2+ | PE CHARGEROPERATOR'S MANUAL with Maintenance Information Schematic NO | Code Description NO | Code Description r: 1 Bt Battery 27 V1 | Diode 2 | Sat | ci petirm contol onetag ed 3 SA2_ | Power Switch 29 YV1 | Capacitor 4 | SA3_| Up/down switch 30 | B1 | Working Buzzer 5 FU1 | Circuit Breaker . 31 B2 | Pressure Buzzer 6 PVT | Electronic Control Module 32 SIP1 | Outrigger Control Module z PT | Pressure Transmitter 8 PV1 | Voltmeter 9 | M1 | Hydraulic Pump Motor 10 SB1 | EMS Button In Platform ab ‘SB2_ | EMS Button At Ground 12 | $83 | Lift Up Button At Ground 13 ‘SB4 | Lift Down Button At Ground 14 ‘SB5 | Function enable button 15 | KM1 | Hydraulic Pump Motor Contactor 16 | KM2 | Hydraulic Pump Motor Contactor 17 | SQ1 | Outrigger Limit Switch 148 | SQ2 | Outrigger Limit Switch 19 $Q3_| Outrigger Limit Switch 20 | SQ4 | Outrigger Limit Switch 1 2a SQ5_ | Upper Position Limit Switch 22 HL1 | Outrigger Indicator Lamp 23 HL2_ | Outrigger Indicator Lamp 24 HL3_ | Outrigger Indicator Lamp 25 HL4 | Outrigger Indicator Lamp 26 HLS | Power Indicator Lamp: Continuous improvement of our products is a Dingli policy. Product specifications are subject to ‘change without notice or obligation. 58OPERATOR'S MANUAL with Maintenance Information Inspection and Repair Log Inspection and Repair Log Date ‘Comments