GSE 460 SERIES PROGRAMMABLE WEIGH INDICATORS

Revision 1.0 April 2001 Part Number 39-10-37661

GSE Scale Systems

Information in this manual is subject to change without notice due to correction or enhancement. The information described in the guide is solely the property of GSE, Inc. No part of this manual may be reproduced or transmitted in any form or by any means electronic or mechanical, including photocopying and recording nor be sold monetarily without the express written permission of GSE. This prohibition applies to the software, used for computer simulation of GSE hardware and its firmware. Setup files that have not been developed by GSE are neither the property nor the responsibility of GSE. It is highly recommended that all setup files for the 460 Series indicators be backed on disk in ASCII text format. Copyright 2001 GSE, Inc. All rights reserved This users guide is intended to be a reference tool for explaining the basic functions. Questions concerning the programming, setup, or servicing of this product should be addressed to your GSE distributor. If you have any questions or need assistance after first reading this guide, please contact a GSE customer service representative at the following number. Your GSE distributor is:

GSE Locations Worldwide

GSE Scale Systems 22705 Heslip Drive Novi, MI 48375 U.S.A. Phone: (800) 755-7875 www.gse-inc.com GSE Canada, Inc. 617 East Lake Road Airdrie, Alberta Canada T4B 2B8 Phone:(403) 948-9921 Fax: (403) 948-1449 GSE Advanced Industrial Technologies GmbH Hausinger Strasse 4 Langenfeld, Germany 40764 Phone: (49) 21 739 16399-0 Fax: (49) 21 739 16399-9

Table of Contents
CHAPTER 1 INTRODUCTION....................................................................................7 DISPLAY...........................................................................................................................7 MODEL 460 KEYPAD.......................................................................................................8 MODEL 465 KEYPAD.......................................................................................................9 ALPHA -NUMERIC CHARACTER ENTRY..........................................................................10 AVAILABLE OPTIONS ....................................................................................................11 CHAPTER 2 INSTALLATION INSTRUCTIONS ..................................................13 WARNING!..................................................................................................................13 TABLE-TOP U SE ............................................................................................................13 P ERMANENT MOUNTING...............................................................................................14 P ANEL MOUNT U SE .......................................................................................................15 ENVIRONMENTAL S UITABILITY....................................................................................16 REMOTE D ISPLAY..........................................................................................................16 CHAPTER 3 CALIBRATION MODE .......................................................................17 CALIBRATION MODE.....................................................................................................17 QUICK CALIBRATION ....................................................................................................17 N EW Z ERO ? CALIBRATION .......................................................................................17 "LAST Z ERO ?" CALIBRATION .......................................................................................18 "TEMP Z ERO?" CALIBRATION.......................................................................................18 "ONLY Z ERO ?" CALIBRATION ......................................................................................19 "CAL R ESET .................................................................................................................19 "KNOWN LCO UT.........................................................................................................20 CHAPTER 4 COUNTING MODE..............................................................................22 P ARTS COUNTING..........................................................................................................22 COUNTING (FEATURES) ................................................................................................22 P ARTS COUNTING M ETHODS ........................................................................................23 Method 1 counting a specific number of parts .......................................................23 Counting out a specific number of parts with piece weight enhancement. ..........23 Counting the total number of parts on hand with a known container weight......24 P IECE W EIGHT DATABASE MODE (MODEL 465).........................................................25 Store APW Store a specific APW to the database...............................................25 Get APW Retrieve a specific APW from the database........................................25 Print APWs Prints all stored records in row/column format. ..........................25 Clear One APW Clears current record from the database................................26 Clear All APWs Clears all records from the database. ....................................26

CHAPTER 5 TRUCK WEIGHING (MODEL 465 ONLY) ....................................27 TRUCK IN .......................................................................................................................27 TRUCK OUT ...................................................................................................................27 P RINT IDS ?...................................................................................................................27 CLEAR O NE ID ..............................................................................................................27 CLEAR ALL...................................................................................................................28 STORE P ERMANENT TRUCK IN.....................................................................................28 CHAPTER 6 CHECK WEIGHING AND BATCHING ..........................................29 CHECK W EIGH ABSOLUTE AND P ERCENTAGE OPERATION.........................................29 Set the Hi and Lo weights........................................................................................29 Use Check Weigh .....................................................................................................30 BATCHING O PERATION .................................................................................................30 Setting setpoints, preact, and dribbles....................................................................30 Batching ....................................................................................................................30 CHAPTER 7 ACCUMULATION OPERATIONS ...................................................31 P ERFORMING ACCUMULATIONS ...................................................................................31 Set Accumulation......................................................................................................31 Get Accumulation.....................................................................................................31 View Number of Accumulations ..............................................................................31 Preset Accumulation ................................................................................................31 Clear Accumulations................................................................................................32 (MODEL 460) ACCUMULATION ....................................................................................33 Set Accumulation......................................................................................................33 Get Accumulation.....................................................................................................33 View Number of Accumulations ..............................................................................33 Clear Accumulations................................................................................................33 Preset Accumulation ................................................................................................33 CHAPTER 8 PRINTING OPERATIONS..................................................................34 CUSTOM TRANSMIT (MODEL 465 ONLY) ....................................................................34 Print (Model 460).....................................................................................................34 Print (Model 465).....................................................................................................34 CHAPTER 9 TIME AND DATE .................................................................................35 NOTES ............................................................................................................................35 ENTERING TIME AND DATE (MODEL 460)...................................................................35 ENTERING TIME AND DATE (MODEL 465)...................................................................35 VIEWING THE TIME AND DATE.....................................................................................36

Model 465.................................................................................................................36 Model 460.................................................................................................................36 CHAPTER 10 TROUBLESHOOTING......................................................................37 ERROR M ESSAGES (O VERVIEW )...................................................................................37 OPERATIONAL MODE E RROR M ESSAGES.....................................................................37 HARDWARE P ROBLEM E RROR M ESSAGES ...................................................................38 CALIBRATION E RROR M ESSAGES .................................................................................38 MISCELLANEOUS M ESSAGES ........................................................................................39 COMMUNICATIONS E RROR M ESSAGES ........................................................................39 SERVICE .........................................................................................................................40 GLOSSARY OF TERMS....................................................................................................40

Chapter 1 Introduction
Display
The display for the 460 Series indicators has two sections: a large numeric area on the left, and a smaller two-line-by-10-character dot matrix are on the right side. The six large digits display numeric data. The dot matrix area has several functions. The first two characters of the upper line show the weighing units of the displayed data, and the last three characters indicate a CENTER ZERO ( -->O<-- ) condition, when applicable. The lower line specifies the type of data, such as Gross, Net, Tare, etc. The dot matrix area also displays messages during operation and setup.

Model 460 Keypad

The simplified keypad enables operator interface with the Model 460. Key functions are described below. Some of these keys have additional functions depending on the specific mode being used.

[ZERO] [UNITS] [SELECT] [PRINT] [TARE] [UNITS] + [PRINT]

Press to reset the current weight reading to zero. Press to select the available displayed units, such as lb, kg, oz, g, etc. Press to select the programmed operating mode such as NET Weight, TARE Weight, GROSS Weight, Time-Date, etc. Press to send data to a printer, computer or other device. Press to establish a Tare Weight. This key also doubles as an [ENTER] key. These keys are used when making numeric and character entries.

Model 465 Keypad

The Model 465 keypad has ten function keys and includes a numeric portion for the direct entry of numbers. Several of the function keys perform multiple tasks. The function depends on which mode of operation the indicator is in.

[ZERO] [UNITS]

Press to reset the current weight reading to zero. Press to select the available displayed units, such as lb, kg, oz, g, etc. This key doubles as the UP arrow key when scrolling through the ASCII character set. Press to select the programmed operating mode such as NET Weight, TARE Weight, GROSS Weight, Time-Date. Toggle between enabled scale inputs. Press to enter, store and use the ID parameters. IDs are used for the Truck IN/OUT mode and also standard ID operation. Initiates macro number 4. Press to establish a Tare Weight. This key doubles as the RIGHT arrow key during data entry, enabling you to move to the next character position.

[SELECT] [SCALE SELECT] [ID] [TARGET] [TARE]

[PRINT]

Press to enter and store ID information. Press to send data to a printer, computer, or other device. This key is also used when making character entries to create Custom Transmits, etc. Press to accept or enter information to the indicator. Also doubles as a [YES] key for conditional operations. Initiates macro number 1.

[ENTER] [F1]

Alpha-Numeric character entry

To enter alphanumeric characters you need an alphanumeric keyboard that connects via a serial port to your indicator. Please contact your distributor for a GSE Alpha Numeric Keyboard (Part Number 24574B-401A0). If your indicator is configured to use alphanumeric characters! Function like the arrow keys found on a computer keyboard. [UNITS ] can be used as a backspace key [TARE ] advances the cursor to the next character position [TARGET ] scrolls backward through the list of characters [F1 ] scrolls forward through the list of uppercase and lowercase alphabets, ASCII punctuation, and numeric characters (see figure below for the order characters are listed)
: 9 8 7 6 5 4 3 2 1 0 / . , + * ) ( ' ; < = > ? @A B C D E F G H I J K L M N O P Q R S T U V W X Y Z [

t u v w x y z { | } ~

r q p o

(space) ! " & % $ #

n m l k j i h g f e d c b a `

^ ] \

10

When the desired character is displayed press the [TARE ] to advance the cursor to the next position where another A will be displayed.

Available Options
Hardware options available from GSE provide additional functionality for standard 460 Series indicators, helping you take advantage of their total capabilities. These options can be installed in the field. It is not necessary to return the indicator to GSE for installation of these options. Contact your GSE distributor for part number, price and availability of the options below. The following options are available for the 460 Series indicators:

Multi-Scale Option:
Adds the capability of having two scales.

4-Position I/O Board

460 controllers supports the eight following 4-position I/O boards: Low Voltage AC 2 input 2 output High Voltage AC 2 input 2 output AC 4 output Low Voltage AC 4 input High Voltage AC 4 input DC 2 input 2 Output DC 4 output DC 4 input

Analog Output Option:

The capability exists for two analog options to be added.

20 mA Current Loop:
Replaces port 1 RS232 communications, TX-active or passive.

2 LCD Remote Display:

Allows data to be remotely displayed.

11

RS 485 Option: (Network Module)

Addressable networking capability.

Time & Date Option:

Adds the capability of battery backed time of day and date.

Alphanumeric Serial Keyboard

Keyboard that connects via a serial port allowing easy entry of alpha numeric characters

Dura-Shield
A clear weatherable film lexan that adheres over the keypad and display. Recommended when high-pressure washdown, petroleum distillates or harsh cleaning agents are present.

Splash Guards
A clear flexible vinyl cover for use in harsh environments. It will keep the indicator well protected and looking like new.

12

Chapter 2 Installation Instructions

NOTE: in order to connect the load cells and peripherals, the indicator must be opened. However, this may void the warranty. Your GSE distributor is available to make the proper internal connections. IMPORTANT! The 460 Series indicators do not include an on/off switch and, therefore, must be installed near a power outlet socket that is easily accessible and in keeping with UL/CSA approval requirements.

WARNING!
Make sure the Model 460 or Model 465 indicator is completely disconnected from the power source before working on it. Any operation that involves opening the indicator enclosure should be performed only by qualified service personnel and only after the power is disconnected! Hazardous voltage is accessible within the enclosure. Before you begin the installation of your 460 Series indicator, please review the guidelines and step-by-step installation procedures provided in this chapter. INFORMATION IMPORTANT! Prendre note que les contrleurs de serie 350 ne sont pas munis d'interrupteurs "Marche / Arrt". Par consquent, il devront tre installs prs d'une source d'alimentation secteur accessible pour demeurer sous les exigences des normes de scurit UL/CSA.

Table-Top Use
Each of the standard 460 Series indicators comes with a swivel bracket that permits you to tilt the face of the instrument to any desired angle. The bottom of the bracket has non-slip rubber pads. These pads prevent the indicator from scratching and sliding across a table surface when you press the keys.

13

Permanent Mounting
Four mounting holes on the swivel bracket enable the indicator to be secured to a fixed surface. The holes are 0.28-in diameter (0.7 mm) to accommodate or M6 metric fasteners.

Figure 1: 460 dimensions

Figure 2: 465 dimensions

14

Panel mount Use

The Model 460 indicator is available in a panel mount version. The panel cutout dimensions are 6.00-6.25 height by 9.00-9.25 width. Once it is installed, the panel unit has full washdown capability. The panel mount version functions just like the tabletop version. Differences are in the enclosure packaging and the positioning of the main board and display.

Figure 3: 460 Panel mount The Model 465 indicator is available in a panel mount version. The panel cutout dimensions are 8.00-8.25 height by 9.00-9.25 width. Once it is installed, the panel unit has full washdown capability. The panel mount version functions just like the tabletop version. Differences are in the enclosure packaging and the positioning of the main board and display.

Figure 4: 465 Panel mount

15

Environmental Suitability
Each of the standard 460 Series indicators comes in a sealed stainless steel enclosure that can be used in a washdown environment. If the indicator is used in such a setting, be sure the AC power socket outlet is properly protected! The keypad is made of silicon rubber. Specifications are available from GSE for the reactions of this material to various solvents. The keypad can be cleaned with a soft damp non-abrasive cloth and mild detergent. The display window may scratch due to aggressive cleaning, care must be taken to avoid such damage. The display window is made from a polycarbonate material. The gasket for the display is a closed-cell polyethylene foam. The gasket is resistant to water, detergent, and alcohol, but it may be adversely affected by aliphatic and aromatic hydrocarbons.

Remote Display
When setup as a remote display, the 460/465 duplicates the display of the Master Scale. The 460/465 key-presses are directed to the master scale.. To Disable the Remote's keys, disconnect the wire from the Remotes TX on Comm 1 or Contact your GSE Distributor to reprogram the 460/465. To partially disable the keyboard, contact your GSE Scale Distributor.

16

Chapter 3 Calibration Mode

Calibration Mode
The 460 Series indicators can be calibrated several ways. The methods described below assume that the necessary parameters (full-scale value or graduation size, for example) are selected before the actual calibration is performed, these parameters normally are set up by a GSE distributor. Information on parameter setup for calibration of the 460 Series indicators can be found in the 460 Series Technical Reference Manual.

Quick Calibration
Enter the Quick Cal mode from either the Weigh or Counting modes using the following keypad instructions. Entering Quick cal mode (With a 460). 1. Press [ZERO] + [SELECT] simultaneously. 2. Press [ZERO] [PRINT] [UNITS] [ENTER]. (With a 465) 1. Press/enter [100] [SELECT] [54321] [ID] [ENTER].

New Zero? Calibration

Used for a new calibration (establishing the first/new calibration). 1. Please remove any extraneous load. 2. Press [SELECT] key until New Zero is displayed. 3. Press [ENTER] to select New Zero.
Note: the display should now read Keyin CalWt.

4. Place the calibration weight on the platform. 5. Key in the calibration weight value. 6. Press [ENTER]
Note: the display should now read CAL OK?

17

7. Press [ENTER] to accept calibration. 8. Press [ENTER] to save modifications. 9. Press [ENTER] to exit calibration.

"Last Zero?" Calibration

Allows span re-calibration without removing the applied test weight. The last zero established by pressing [ZERO] from the weigh mode will be used as the zero reference. 1. Press [SELECT] key until Last Zero? is displayed. 2. Press [ENTER] to select Last Zero?.
Note: Indicator briefly displays the units for keying in the calibration weights

3. Key in the applied weight. 4. Press [ENTER].

Note: the display should now read CAL OK?

5. Press [ENTER] to accept calibration. 6. Press [ENTER] to save modifications. 7. Press [ENTER] to exit calibration.

"Temp Zero?" Calibration

To Re-Cal (without establishing a new zero) used to perform a calibration without removing the currently applied load. 1 Press [SELECT] key until Temp Zero? is displayed 1. Press [ENTER] to select Temp Zero?.
Note: Indicator briefly displays the units for keying in the calibration weights

2. Add the calibration weight. 3. Key in the applied weight.

18

4. Press [ENTER]
Note: the display should now read CAL OK?

5. Press [ENTER] to accept calibration. 6. Press [ENTER] to save modifications. 7. Press [ENTER] to exit calibration.

"Only Zero?" Calibration

To re-establish the indicators calibration zero without affecting the established gain. Used in weighing applications where the re-zero parameter (P118) is set very low in order to prevent inadvertent re-zeroing. 1. Press [SELECT] key until Only Zero? is displayed. 2. Press [ENTER] to select Only Zero?.
Note: the display zeros out and then should read CAL OK?

3. Press [ENTER] to accept calibration. 4. Press [ENTER] to save modifications. 5. Press [ENTER] to exit calibration.

"Cal Reset
The Cal Reset adjusts the zero and gain factors of the amplifier on the A/D. 1. Press [SELECT] key until Cal Reset is displayed. 2. Press [ENTER] to select Cal Reset. 3. Perform a New Zero? calibration (Procedure A above).
Note: After performing a Cal Reset, a re-calibration must be performed before exiting the calibration or setup modes. The reset will not be saved unless a recalibration is performed and changes are saved.

19

"Known LCOut
Known Load Cell is used to calibrate without test weights. The exact full-scale mV/V rating must be known for each load cell. All load cells must be of the same full-scale capacity. 1. Press [SELECT] until Known LCOut is displayed. 2. Press [ENTER] to select Known LCOut.
Note: The number of load cells specified during the last calibration will also be displayed. A value of zero (0) indicates that this calibration method has not yet been performed.

3. Enter the number of load cells (8 maximum). Key in the number of loads cell then press [ENTER] - or Press [ENTER] to accept the displayed value. 4. Enter in the load cells mV/V value Key in the load cells mV/V and then press [ENTER] - or Press [ENTER] to accept displayed value. 5. The indicator will now automatically repeat steps 3 and 4 for each load cell. 6. Enter the load cell full scale LC FS Key in the load cells full scale and then press [ENTER] - or Press [ENTER] to accept displayed value. 7. Establish the current input signal as the zero reference. 1) Press [ENTER] to accept displayed value - or 2) Press [SELECT] to display Zero=0mVv? 3) Press [ENTER] to use a 0mV/V output as the zero reference. - or 4) Press [SELECT] to display Keyin CurWt.

20

5) Enter the known gross weight already applied to the scale 6) Press [ENTER]. - or 7) Press [CLR] to bypass the zeroing option. 8. Press [ENTER] to accept CAL OK. 9. Press [ENTER] to save modifications. 10. Press [ENTER] to exit calibration.
NOTE: If the calibration weight is less than 5% of capacity or if there is a large change in the calibration, the indicator will prompt, ReCal Req'd. Press [ENTER] and you will be returned to the beginning of the calibration selections, or press [CLR] to obtain the CAL OK? Prompt as described above and override the re-calibration requirement. GSE recommends that you perform a re-calibration in order to avoid any serious inaccuracy.

21

Chapter 4 Counting Mode

Parts Counting
The Counting mode enables the 460 Series indicators to count the number of parts on a weigh platform. In order to do this, a sampling operation must first be performed to establish the average weight of each of the pieces to be counted. However, if the average piece weight value is already known, you can key it in directly, thus avoid the sampling operation.

Counting (Features)
Your distributor will set the following modes/features to your requirements. They might slightly change the procedures listed below. Auto Sample: The indicator will automatically assume the correct number of pieces has been added to the scale when the scale stabilizes. Auto Enhance: Works in conjunction with % Accuracy to allow the indicator to automatically enhance the average piece weight whenever the necessary criteria has been met Sample Size: The number of pieces used to calculate the average piece weight % Accuracy: The required piece weight accuracy for sample acceptance. Accuracy Displayed: shows the accuracy of the current average piece weight

22

Parts Counting Methods

Method 1 counting a specific number of parts
1. Press [SELECT] until you are in Qty mode 2. Place an empty container on the platform (optional) 3. Press [ENTER] to tare the indicator.
Note: the display will prompt you to add your sample count Add 10 (default = 10)

4. Add the specified number of parts to the scale 1.) Add the specified number of sample parts to the scale. 2.) Press [ENTER]. - or 1) Add any number of parts to the scale. 2) Key in the number of parts added (Note: if you have specified a % Accuracy you may be prompted to add more pieces at this point). 3) Press [ENTER]. 5. Place the required number of parts on the scale.

Counting out a specific number of parts with piece weight enhancement.

1. Press [SELECT] until you are in Qty mode. 2. Place an empty container on the platform (optional). 3. Press [ENTER] to tare the indicator.
Note: the display will prompt you to add your sample count Add 10 (default = 10)

4. Add the specified number of sample parts to the scale. 1) Add the specified number of parts to the scale. 2) Press [ENTER]. - or -

23

1) Add any number of parts to the scale. 2) Key in the number of parts added (Note: you may be prompted to add more pieces at this point to reach your %Accuracy). 3) Press [ENTER].
Note: when the scale stabilizes the indicator will calculate the piece weight of the sample parts and display the maximum number of parts that can be added for a piece weight enhancement to occur. Then the minimum achieved accuracy will be displayed. If a greater accuracy is desired, add more parts but not more than the maximum enhanceable quantity. As soon as motion ceases, the indicator will recalculate the piece weight and display the new maximum number of pieces that can be added while still accurately enhancing the piece weight.

5. Add parts to the scale, allowing the scale to stabilize for further piece weight enhancements as necessary.

Counting the total number of parts on hand with a known container weight.
1. Press [SELECT] until you are in Qty mode. 2. Place a full container of parts on the platform. 3. Press [ENTER] to tare the indicator.
Note: the display will prompt you to add your sample count Add 10 (default = 10)

4. Remove the specified number of sample parts from the scale. 1) Remove the specified number of parts from the scale. 2) Press [ENTER]. - or 1) Remove any number of parts from the scale. 2) Key in the number of parts removed. 3) Press [ENTER].
(Note: you may be prompted to remove more pieces at this point to reach your %Accuracy)

5. Add the removed parts back onto the scale. 6. Key-in the tare weight of the container

24

7. Press [ENTER]. 8. The displayed quantity is the total number of parts in the container.

Piece Weight Database Mode (Model 465)

Store APW Store a specific APW to the database
1. 2. 3. 4. 5. 6. Press [F1]. Key-in the ID#. Press [ENTER]. Prompt = store new#? Press [ENTER] to store the ID. Or [CLR] to abort Add sample parts (default value = 10) to the scale. Press [ENTER] to store APW.

[SELECT] [TARE] or [CLR] will abort the process.

Get APW Retrieve a specific APW from the database

1. Press [F1]. 2. Key-in the ID#. If the ID# exists, Found will be displayed briefly and the ID# will be displayed. 3. Press [ENTER] to accept entry. 4. The pieceweight register is updated with the associated value.
Note: If the ID# does not exist you will be prompted to add default number of pieces to store a new APW.

[SELECT] [TARE] or [CLR] will abort the process.

Print APWs Prints all stored records in row/column format.

1. 2. 3. 4. Press [TARGET]. Press [CLR/NO] to advance to print mode. Press [ENTER] to print stored APWs in row/column format. Indicator returns to the previous display mode.

25

Clear One APW Clears current record from the database.

1. Press [TARGET]. 2. Press [ENTER] at the prompt to confirm deletion.
Note: this will only remove the current APW from the database.

Clear All APWs Clears all records from the database.

1. 2. 3. 4. 5. Press [TARGET] Press [CLR/NO] until you are in Clear ALL? mode. Press [ENTER] to delete all ID# from the database. Press [ENTER] at the prompt to confirm deletion. Indicator returns to the previous display mode.

26

Chapter 5 Truck Weighing (Model 465 Only)

Truck In
Weigh the vehicle in. 1. 2. 3. 4. With the truck on the scale. Press [F1] prompt KeyIn ID#. Press [ENTER] for Automatic ID# or key-in ID# and press [ENTER]. Indicator returns to previous display mode.

Note: look at ticket to find the trucks ID# if Automatic ID# is used.

Truck Out
Weigh the vehicle out. 1. 2. 3. 4. With the truck on the scale. Press [F1] prompt = KeyIn ID#. Key-in truck ID#. Press [ENTER] prompt flashes weigh Out.

Print IDs?
Prints all IDs in a row column with header format. 1. 2. 3. 4. Press [TARGET] prompt = Print IDs?. Press [ENTER] prompt = Clear One?. Press [CLR/ NO] prompt = Clear ALL?. Press [CLR/NO] indicator returns to previous display mode.

Clear One ID
Clears 1 record from the database. 1. Press [TARGET] prompt = Print IDs?.

27

2. 3. 4. 5.

Press [CLR/NO] prompt = Clear One?. Press [ENTER] prompt = ID to Delet. Key in ID# to be deleted. Press [ENTER].

Clear ALL
Clears all records from the database.

1. 2. 3. 4. 5.

Press [TARGET] prompt = Print IDs?. Press [CLR/NO] prompt = Clear One?. Press [CLR/NO] prompt = Clear ALL?. Press [ENTER] prompt = Clear Sure. Press [ENTER] indicator returns to previous display mode.

Store Permanent Truck IN

Make a permanent record in the database for a truck tare weight. 1. 2. 3. 4. 5. 6. Press [F1] prompt = KeyIn ID#. Press [TARE] prompt = Press tare or KeyIn. Key-In tare weight of truck or have truck on the scale. Press [TARE] prompt = KeyIn ID#. Key-in ID#. Press [ENTER].

28

Chapter 6 Check Weighing and Batching

Check Weigh Absolute and Percentage Operation
The standard 460 Series check-weigh operation is designed to check the weight of an item against a given standard or target weight. In the check weigh absolute mode, values are entered as target limits. In the check weigh percent mode, the values are entered based on percentage.

Set the Hi and Lo weights (M460)

1. Press [SELECT] repeatedly until prompt = mName SETUP. 2. Press [TARE] prompt =10.00 Hi (by default) 3. Use the [PRINT] key to enter a number ( [UNITS] key moves placeholder over 1 spot) 4. Press [TARE] prompt = number entered in step above. 5. Repeat steps 2 4 to enter in low value Press [TARE] indicator returns to previous display mode.

Set the Hi and Lo weights (M465)

6. 7. 8. 9. 10. Press [TARGET] prompt = 10.00 Hi. (by default) Key-in hi weight. Press [ENTER] prompt = 5.00 Lo. (by default) Key-in Lo weight. Press [ENTER] indicator returns to previous display mode.

29

Use Check Weigh

1. Press [F1] to start checkweighing 2. Add your weight to the scale. 3. Press [TARGET] key to stop checkweighing (M465) 3a . Press [SELECT] until prompt = mName SETUP. Then press [TARE] to stop check weighing (M460)
Note: if your weight is greater than your hi weight then the prompt = OVER is displayed. If your weight is less than your Lo weight the prompt = UNDER is displayed. If your weight is between the Hi and Lo then prompt = GOOD is displayed.

Batching Operation (465 Only)

Setting setpoints, preact, and dribbles
1. 2. 3. 4. 5. 6. 7. 8. Press [TARGET] prompt = current setpoint value + SP 1. Key-in Setpoint value. Press [ENTER] prompt = PAct.. Key-in Preact value (if enabled) zero (0) for no preact. Press [ENTER] prompt = Drib. Key-in Dribble value. Repeat steps 2 6 for each setpoint your systems has. Systems returns to previous display mode.

Batching
1. Press [ZERO] to zero the indicator 2. Press [F1] Prompt = Done when cycle completes 3. Empty the scale

30

Chapter 7 Accumulation Operations

The indicator contains two memory registers into which weighing data may be accumulated. The way in which Accumulations operate depends on selections made during the Setup Mode. Accumulation instructions assumes your system has the default setup, please contact your distributor for further details or changes.

Performing Accumulations
(Model 465) Accumulation

Set Accumulation
1. Place weight on the scale 2. Press [.] prompt = . 3. Press [ENTER] prompt flashes = Add Done
Note: you must first clear the weight from the scale prior to setting the next accumulation

Get Accumulation
1. key-in the number three (3) prompt = 3 2. Press [SELECT] display then shows GrTOT 3. Press [SELECT] to return to gross mode if so desired
Note: 6 + [SELECT] returns NtTOT

View Number of Accumulations

1. Key-in the number nine (9) prompt = 9 2. Press [SELECT] prompt = # Accum 3. Press [SELECT] to return to gross mode

Preset Accumulation
1. Key-in the number three (3) prompt = 3 2. Press [SELECT] display then shows GrTOT

31

3. Key-in desired preset weight i.e. 1000 lbs. 4. Press [ENTER] prompt = New ? Total , ENTER =New! 5. Press [ENTER] prompt = GrTOT

Clear Accumulations
1. Key-in the number three (3) prompt = 3 2. Press [SELECT] display then shows GrTOT 3. Press [CLR/NO] prompt = ENTER =CLR!

32

(Model 460) Accumulation

Set Accumulation
1. 2. 3. 4. Press [SELECT] to enter the accumulation mode prompt = GrTOT Place weight on the scale Press [PRINT] prompt = . Press [ENTER] prompt flashes Add Done

Get Accumulation
1. 2. 3. 4. Press [SELECT] to enter the accumulation mode prompt = GrTOT Press [PRINT] until the prompt equals the number three (3) prompt = 3 Press [SELECT] display then shows GrTOT Press [SELECT] to return to gross mode if so desired

View Number of Accumulations

1. 2. 3. 4. Press [SELECT] to enter the accumulation mode prompt = GrTOT Press [PRINT] until the prompt equals the number nine (9) prompt = 9 Press [SELECT] prompt = # Accum Press [SELECT] to return to gross mode

Clear Accumulations
1. Press [SELECT] to enter the accumulation mode prompt = GrTOT 2. Press [CLEAR] + [ENTER] simultaneously prompt = ENTER =CLR 3. Press [ENTER]

Preset Accumulation
1. 2. 3. 4. 5. 6. Press [SELECT] to enter the accumulation mode prompt = GrTOT Press [PRINT] until the prompt equals the number three (3) prompt = 3 Press [SELECT] display then shows GrTOT Key-in desired preset weight i.e. 1000 lbs. Press [ENTER] prompt = New ? Total , ENTER =New! Press [ENTER] prompt = GrTOT

33

Chapter 8 Printing Operations

Pressing the [PRINT] key will transmit the information in the custom transmit. The custom transmit refers to a table that can be customized to your application. The 460 series indicators are configured with a default factory transmission, shown below. If this is not the desired transmission format contact your GSE distributor. 9876.54 lbs Gross Wt. 9864.20 lbs Net Wt. 12.34 lbs Tare Wt.

Custom Transmit (Model 465 Only)

Four independent custom transmit tables permit the RS232 output to be configured for an format required by a printer, computer, remote display or any serial device. Two (2) RS232 serial ports are available to send the custom transmit tables. This permits communication with a variety of serial devices for systems integration.

Print (Model 460)

1. Press [PRINT] the custom transmit will send the signal via either serial port

Print (Model 465)

1. Press [PRINT] The custom transmit will send the signal via one of the (2) serial ports. (the unit may be set up to prompt a user to choose which custom transmit to send after pressing the [PRINT] button.

Note: The continuous print will transmit the custom-programmed information each time the display is updated. If the receiving device (printer, display or computer) cannot receive the data being sent for any reason, the message "Tx On Hold" will appear for a few seconds. Press [CLR] to abort the transmission. If this situation happens while using the continuous print feature, the transmission is suspended, but can be resumed by pressing the [PRINT] key.

34

Chapter 9 Time and Date

Notes
1. Both models have a battery backed time/date option available, please contact your GSE distributor for more details 2. If the battery backed time/date option is not installed, the time and date will need to be reset upon power-up. If the clock is not reset at power-up, the time will be the elapsed time since power-up and the date will be 01/01/70. 3. To enter PM times please add 12 hours to the actual time I.e. 9:12 PM is entered as 21.12 4. International time date format is available and should be setup by your GSE distributor

Entering Time and Date (Model 460)

1. Press [SELECT] until the time/date is displayed 2. Press [ENTER] prompt = date 3. Using a combination of the [PRINT] and [UNITS] keys enter in the date a. Format mm.dd.yy (decimal separated) 4. Press [ENTER] prompt = Date 5. Press [SELECT] prompt = time 6. Using a combination of the [PRINT] and [UNITS] keys enter in the time a. Format hh.mm.ss or hh.mm (decimal separated) 7. Press [ENTER] new time date is displayed
Note: if you want to only adjust the time press [SELECT] at step 2

Entering Time and Date (Model 465)

1. Key-in the number eleven (11) 2. Press [SELECT] date time is displayed 3. Key-in the date a. Format mm.dd.yy (decimal separated) 4. Press [ENTER] prompt = Date 5. Press [SELECT] prompt = time 6. Key-in the time a. Format hh.mm.ss or hh.mm (decimal seperated)

35

7. Press [ENTER] prompt = time 8. Press [SELECT] time date is displayed 9. Press [SELECT] to accept the time date entered
Note: if you want to only adjust the time press [SELECT] at step 2

Viewing the Time and Date

Model 465
1. Key-in eleven (11) 2. Press [SELECT]

Model 460
1. Press [SELECT] until you are in the time date mode

36

Chapter 10 Troubleshooting
Error Messages (Overview)
The following is a summary of some of the error messages within the Indicator.

Operational Mode Error Messages

02 UnderLoad! Input signal less than negative full scale. Possibly due to excessive loading, reduce the load. Otherwise, check the load cell connections. Input signal (weigh applied to scale) is greater than positive full scale (scale capacity). Use same check as for underload. Number to be displayed will not fit within 6 digits. This will not normally occur for the Gross, Net or Tare Weights but may result while displaying the accumulated totals if the amount exceeds 999,999. Either clear the totals or settle for only being able to transmit the totals. An attempt was made to zero out more weight than allowed. Use the [TARE] key for subtracting off container weights or if large dead-load is always to be present, apply this dead-load during the No Load? prompt during calibration to permanently eliminate the offset. Tare entry was greater than full scale. Most likely the entered tare value was incorrect.

03 Over-Load!

04 # > Dsply

05 Zero> Max.!

06 Tare>F.S.!

37

Hardware Problem Error Messages

If any of the following errors occur please contact your GSE distributor 21 EEROMerror 22 EEROMerror 24 EEROMFull! 25 DefltSetup Error reading data from the EEPROM. (Call distributor) Error writing data to the EEPROM. (Call distributor) The setup being attempted requires more EEPROM than is currently installed. (Call distributor) Upon power-up the Indicator has not found the proper codes. Therefore all parameters have been reset to factory default values. The Indicator cannot use the EEPROM for data storage, so it is attempting to power-up again to cure the problem. The current setup requires more RAM than is currently installed. Either contact your dealer or the factory.

27 RE-BOOT! 28 NoRAMAVAIL

Calibration Error Messages

30 F.S.>MAX! The entered calibration weight, together with the currently applied signal, indicates that the full-scale signal will be greater than the allowed maximum of the Indicator. Verify that correct entries have been made for the capacity and the calibration weight. The entered calibration weight, together with the currently applied signal, indicates that the full scale signal will be less than the allowed minimum of the Indicator. The applied weight during calibration was less than 0.1% of capacity. More weight than this is required to calibrate. The just completed calibration is insufficient to guarantee accurate results due to either the cal weight being less than 5% of capacity or this was the first calibration of this

31 F.S.<.1mVv

32 ADD MORE! 33 ReCALReq'd

38

platform to this Indicator and therefore the coarse gain was adjusted by the Indicator. Press [ENTER] to accept this calibration or [CLR] to re-calibrate.

Miscellaneous Messages
- - EntryError Primary causes are entering a value preceding a key (such as [ZERO]) which is not allowed, entering alpha data for a numeric selection, or entering a fractional value for an entry which only accepts whole numbers..

Communications Error Messages

par'y error This indicates that the parity of a received character did not match the parity specified . This could also result if the baud rate or the number of data bits is incorrect. This indicates an over-run error where an additional character was received while the receive buffer of the 460 Series indicator was full, and thus the extra received character will be lost. This indicates that the stop bit of a received character did not occur when it was expected. This could be the result of an incorrect baud rate, incorrect number of data bits, or incorrect parity setting. This indicates that the 460 Series indicator did not check its receive data register in time, thus missing a character. If this error should occur, please notify your GSE distributor or the factory. This will occur if a data transmission is held up for two seconds of more due to a de-asserted handshake. Refer to the description of parameter P209 for more information.

ovrun error

frm'g error

port error

tx on hold

39

tx abort tx con'd

This occurs if the [CLR] key is pressed when the tx on hold error message is shown. This will appear briefly when the handshake is re-asserted after the tx on hold message occurs.

Service
There are no user-serviceable items in GSE 460 series indicators! Service must be performed by qualified service technicians only! Attempts to service this instrument by unqualified personnel may void the warranty!

Glossary of Terms
For a glossary of industry terms please see our website http://www.gse-inc.com

40