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Select Process
98 MIG (GMAW) pulsed arc
Complete dimensions below
Plate thickness (T)
Included bevel angle (A)
Root gap (G)
Root thickness (R)
Cap height (C)
Weld length
Opening width (O)
Consumable usage
25 mm
60 degrees
0 mm
6 mm
5 mm
25 m
21.9 mm
2.30 Kg/mtr
57 Kg
NOTE: The weight of consumable required is based on the assumption that a sin
butt weld has no cap on the underside
NOTE: To calculate consumable weight for double-V butt welds, input the same b
angles, but half the plate thickness. Then double the result
Total consumable required
59 Kg
Fillet welds
Select Process
56 Stick (MMAW) GP's
Complete dimensions below
Fillet size (F)
Cap height (C)
Weld length
Consumable usage
Total weld metal weight
8 mm
1 mm
50 m
0.17 Kg/mtr
9 Kg
16 Kg
TRIANGLE
Weight of Weld Metal in KG/M of weld
For Filet calculations use 45 degrees and F being the Fillet length
X (Angle in degrees)
15
KG/M
20
W
KG/M
30
W
KG/M
45
W
KG/M
3.15
0.01
0.8
0.01
1.1
0.02
1.8
0.04
4.2
0.02
1.1
0.03
1.5
0.04
2.4
0.07
5.25
0.03
1.4
0.04
1.9
0.06
3.0
0.11
0.04
1.6
0.05
2.2
0.08
3.5
0.14
0.07
2.1
0.09
2.9
0.15
4.6
0.25
10
0.11
2.7
0.14
3.6
0.23
5.8
0.40
12
0.15
3.2
0.21
4.4
0.33
6.9
0.57
14
0.21
3.8
0.28
5.1
0.45
8.1
0.77
16
0.27
4.3
0.37
5.8
0.58
9.2
1.01
18
0.34
4.8
0.47
6.6
0.74
10.4
1.28
20
0.42
5.4
0.58
7.3
0.91
11.5
1.58
22
0.51
5.9
0.70
8.0
1.10
12.7
1.91
24
0.61
6.4
0.83
8.7
1.31
13.9
2.28
25
0.66
6.7
0.90
9.1
1.43
14.4
2.47
26
0.72
7.0
0.97
9.5
1.54
15.0
2.67
28
0.83
7.5
1.13
10.2
1.79
16.2
3.10
30
0.95
8.0
1.29
10.9
2.05
17.3
3.56
32
1.08
8.6
1.47
11.6
2.34
18.5
4.04
34
1.22
9.1
1.66
12.4
2.64
19.6
4.57
36
1.37
9.6
1.86
13.1
2.96
20.8
5.12
38
1.53
10.2
2.08
13.8
3.29
21.9
5.70
40
1.69
10.7
2.30
14.6
3.65
23.1
6.32
KG/M of weld
60
F
3.2
KG/M
70
W
KG/M
1
W
0.05
6.0
0.07
5.5
0.11
8.7
0.06
4.2
8.0
0.12
7.3
0.19
11.5
10
0.08
5.3
10.0
0.19
9.1
0.30
14.4
12
0.09
6.0
11.4
0.25
10.4
0.39
16.5
14
0.11
16
0.13
18
0.14
20
0.16
22
0.17
24
0.19
25
0.20
26
0.21
28
0.22
15.2
0.44
13.9
0.69
22.0
19.0
0.68
17.3
1.09
27.5
12.0
22.8
0.99
20.8
1.56
33.0
14.0
26.7
1.34
24.2
2.13
38.5
16.0
30.5
1.75
27.7
2.78
44.0
18.0
34.3
2.22
31.2
3.52
49.5
20.0
38.1
2.74
34.6
4.34
54.9
22.0
41.9
3.31
38.1
5.25
60.4
24.0
45.7
3.94
41.6
6.25
65.9
30
0.24
25.0
47.6
4.28
43.3
6.78
68.7
32
0.25
26.0
49.5
4.62
45.0
7.34
71.4
34
0.27
28.0
53.3
5.36
48.5
8.51
76.9
36
0.28
30.0
57.1
6.16
52.0
9.77
82.4
38
0.30
32.0
60.9
7.01
55.4
11.1
87.9
40
0.32
34.0
64.7
7.91
58.9
12.5
93.4
36.0
68.5
8.87
62.4
14.1
98.9
38.0
72.3
9.88
65.8
15.7
104
40.0
76.1
10.9
69.3
17.4
110
8.0
10.0
RECTANGLE
Weight of Weld Metal in KG/M of weld
W (Width in mm)
2
10
12
0.09
0.14
0.19
0.24
0.28
0.33
0.38
0.43
0.47
0.57
0.13
0.19
0.25
0.32
0.38
0.44
0.51
0.57
0.63
0.76
0.16
0.24
0.32
0.40
0.47
0.55
0.63
0.71
0.79
0.95
0.19
0.28
0.38
0.47
0.57
0.66
0.76
0.85
0.95
1.14
0.22
0.33
0.44
0.55
0.66
0.77
0.88
1.00
1.11
1.33
0.25
0.38
0.51
0.63
0.76
0.88
1.01
1.14
1.26
1.52
0.28
0.43
0.57
0.71
0.85
1.00
1.14
1.28
1.42
1.71
0.32
0.47
0.63
0.79
0.95
1.11
1.26
1.42
1.58
1.90
0.35
0.52
0.70
0.87
1.04
1.22
1.39
1.56
1.74
2.09
0.38
0.57
0.76
0.95
1.14
1.33
1.52
1.71
1.90
2.28
0.40
0.59
0.79
0.99
1.19
1.38
1.58
1.78
1.98
2.37
0.41
0.62
0.82
1.03
1.23
1.44
1.64
1.85
2.05
2.46
0.44
0.66
0.88
1.11
1.33
1.55
1.77
1.99
2.21
2.65
0.47
0.71
0.95
1.19
1.42
1.66
1.90
2.13
2.37
2.84
0.51
0.76
1.01
1.26
1.52
1.77
2.02
2.28
2.53
3.03
0.54
0.81
1.07
1.34
1.61
1.88
2.15
2.42
2.69
3.22
0.57
0.85
1.14
1.42
1.71
1.99
2.28
2.56
2.84
3.41
0.60
0.90
1.20
1.50
1.80
2.10
2.40
2.70
3.00
3.60
0.63
0.95
1.26
1.58
1.90
2.21
2.53
2.84
3.16
3.79
CAP
Weight of Weld Metal in KG/M of weld
CH (Cap Height in mm)
15
20
1.5
2.5
0.95
0.03
0.04
0.06
0.07
0.09
0.95
1.26
0.04
0.05
0.07
0.09
0.11
1.19
1.58
0.04
0.06
0.08
0.10
0.12
1.42
1.90
0.05
0.07
0.09
0.12
0.14
1.66
2.21
10
0.06
0.09
0.12
0.15
0.18
1.90
2.53
12
0.07
0.11
0.14
0.18
0.21
2.13
2.84
14
0.08
0.12
0.17
0.21
0.25
2.37
3.16
15
0.09
0.13
0.18
0.22
0.27
2.61
3.48
16
0.09
0.14
0.19
0.24
0.28
2.84
3.79
18
0.11
0.16
0.21
0.27
0.32
2.96
3.95
20
0.12
0.18
0.24
0.30
0.36
3.08
4.11
22
0.13
0.20
0.26
0.33
0.39
3.32
4.42
24
0.14
0.21
0.28
0.36
0.43
3.56
4.74
25
0.15
0.22
0.30
0.37
0.44
3.79
5.06
26
0.15
0.23
0.31
0.39
0.46
4.03
5.37
29
0.17
0.26
0.34
0.43
0.52
4.27
5.69
30
0.18
0.27
0.36
0.44
0.53
4.50
6.00
35
0.21
0.31
0.41
0.52
0.62
4.74
6.32
40
0.24
0.36
0.47
0.59
0.71
0.71
of weld
Height in mm)
4
0.12
0.15
0.18
0.14
0.18
0.21
0.17
0.21
0.25
0.19
0.24
0.28
0.24
0.30
0.36
0.28
0.36
0.43
0.33
0.41
0.50
0.36
0.44
0.53
0.38
0.47
0.57
0.43
0.53
0.64
0.47
0.59
0.71
0.52
0.65
0.78
0.57
0.71
0.85
0.59
0.74
0.89
0.62
0.77
0.92
0.69
0.86
1.03
0.71
0.89
1.07
0.83
1.04
1.24
0.95
1.19
1.42