Ingersoll Rand ® XF 20/25/30 EP 20/25/30 HP 20/25/30 HXP 20/25 PARTS LIST RECOMMENDED SPARES ‘Before installation or starting the compressor for the first time, this manual should be studied carefub ly to obtain a clear knowledge ofthe unit and of the dlls to be performed while operating and main- taining the unit RETAIN THIS MANUAL WITH UNIT. This Technical manual contains IMPORTANT SAFE ‘TY DATA and should be kept with the air compres- 207 at all times. More Than Air. Answers. Online answers: http:/iwww.alr.ingersoll-rand.com APDD 7428 hay 2001PEE ‘AIR COMPRESSOR GROUP BONDED WARRANTY & REGISTERED START UP Warranty “Te Compary warrants that he equipment manuactured by Wand delvered hereunder wi be foe of docs in ‘maloal ana workmanship fora paoa of twelve months (see axtances send warany) Wor he Sate of pase the Equipment in operation or eighteen months (ee extended arend warany) rom te dale of shipment fom Davidson, NC, whichever shale oecur The Parchacer hallo cigatao fo romp rapt ny ae conn to his warany in tng tome dempany sald per, whereupon tha Compr shall i open, eomee such oncom by sutabe apar fo such equipment x luni efeplaceant part OG point a spre, rows f0the Purchase has sored, sald maintained 2d operated suen Equipment accordance wih good nduty facies andnas complet wi apetic recommendations ane Company, acstesones of exapinentiiched Oy the Company but mansctoea by ater, shall ary whatever waranty the manufacturers havo conveyed tho ‘Company and wrich an be passed onto the Purchaser The Company sha not be lable for any repairs relaes ments, 0 adustments fo the Equpment oF any coals 0! labor permed by the Purchaser or others wNOu Companys prior writen Sopra “Tha eflocs of corso, erosion and normal woar and ter are speccalyexcuded Performance waranos are limted 16 those special stated win tre Compan/s proposa Unless responsibilty forming such pert ‘mance warranties ae lned o speci ess tha Companys obigaton shall be fo corect nthe manner end or the povod of time providoa above. “THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTAGILL TY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAINED, Correction ty the Company of renconfomites wheter patent or alent. he manner and tx the period ot ime provided stove, shal constiutefukiment ol abstes 0! te Company tr suenronconlormiies whether baee0 fn cont, waranty nepipenco,indommty, tit Habit oF etherce wih reepect to or aang out of eben Equipment. “The purser shal nat opera Equipment wbich considered to be detec, without et notying be Company ining of ta etanton oo so, Any uch Uce ot Equpmant willbe at Purchasers ele ik ad Lay “Th ramodies ofthe Purchaser se forth herein av exis, and hott kb of tho Company wth respect o tn contactor he Equipment and earces furnished hereunder, n osonecton wth the performance or breach theres oF fom the manuactue, sal, delve Isllaton, ropa or Technical econ covored by ot tarished Under tie contrat whether passed on correct, waranty negigancs, Inder ste ably er eis, sa nak ‘xcb0d the purenac pice of tho un of Equproet upon which euch habit is bated ‘Company ands suppers alin no event be ableton Purchaser, any eucoessors nneest or any ben far or asigee of his contact tor any consequerta,ckental, vec, specal or purine damages aieng futof tis cofactor any beach reo, o ary detect of alro oor maluncbon a he Equipment Rreuncer, \woher based upon loss of use, fost pros or reverue,Ptores, ost goodw, wrk stoppage, mpaiment ol ther ‘onde, los by esson cl shusoun or non-aperaion, increased expenses of operation. cost! purchase replace ‘mon! pom or saime of Puehasor or costomers ! Purchase or sove nterupion whether or et such Ios OF Gamage s based on contract, waranty, negigence, Inder, sic abily or otherwisa Brice eee ERLErEE EEE ecR eee eae Pirie eeIoE! SEROERERIREIRIRER IR IERERGRIRG LER LESSER SISSIES SI SSSI SIS ISG EXTENDED AIREND WARRANTY The Ingersoll-Rand Company Rotary Serew Air Compressor that has been filled prior to its original shipment from Ingersoll-Rand Company with ULTRA COOLANT and which has been operated solely on ULTRA COOLANT there- after shall have its AIREND warranted for twenty four (24) months from the date of placing the COMPRESSOR in operation or thirty (30) months from the date of shipment, whichever occurs first Except for the above warranty period, the standard warranty provisions shall apply and the conditions outlined herein are understood to be a supplement to the standard Ingersoll-Rand Company warranty INGERSOLL -RAND COMPANYTABLE OF CONTENTS Safety and Warnings Introduction Starter Box Nema 1 (E/P Control) . Starter Box Nema 4 (E/P Control) . Starter Box Nema 1 (Intellisys) . Starter Box Nema 4 (Intellisys) . Control Piping 220V to 290V Fan Power Transformer. 575V to 230V Fan Power Transformer . Modulation .. Common FV Starter Parts (EIP Control) « ‘Common SD Starter Parts (E/P Control) . Starter FV C85 Starter FV C80 Starter FV C43 Starter FV C30 Starter FV B110 . Starter SD C60/C43 . Starter SD C43/C37 . Starter SD €30/C30 . Starter SD C16/C16 . Starter SD C60/C60 . Gooscnssoo Common Starter Parts (Intellisys Control) Startor FV C30 Intellisys Control Starter FV C43 Intellisys Control Starter FV C60 Intellisys Control Starter FV C85 Intellisys Contro! Starter FV B110 Intellisys Control Starter SD C16/C16 Intellisys Control Starter SD C43/C37 Intellisys Contro! Starter SD C30/C30 Intellisys Control Starter SD C60/C43 Intellisys Control Starter SD C60/C60 intellisys Control Motor (180 & 250 Frame) . Motor (280 Frame) . Arend ........ SeparatorTank .... Cooling (20 HP) .. Cooling (25/30 HP) Cooling (20/25 HP 200 Psig) . Foam Standard Enclosure Outdoor Mod. Enclosure . Hi-Dust Filter. Base Mounted Units ... 120 Gal. Tank Mounted Option . 240 Gal. Tank Mounted Option . O-Rings for SAE Fittings -Table . Belt Drive Components Chart . Service and Option Kits Recommended Spare Parts . ROTARY SCREW AIR COMPRESSOR This unit was purchased from Ingersoll Rand Company reserves the right to make changes or add improvements without notice and without incurring any obligation to make such changes or add such improvements to products sold previously No. of units on order: Customer Order No Ingersoll-Rand Co, Order No: ——___ For ready reference: Record the serial number and model number of your unit here. Serial Number: Model Number:SAFETY AND WARNINGS Before you install this air compressor you should take the time to carefully read all the instructions contained in the ‘operators manual form APDD-739. Operators manuals may bbe obtained from your local Ingersoll-Rand Distributor or Air Center, Electricity and compressed air have the potential to cause ‘severe personal injury or property damage. Bofore installing, witing, starting, operating or making any ‘adjustments, identify the components of the air compressor, Using the operators manual as a guide. ‘The operator should use common sense and good working practices while operating and maintaining this nit. Folow all ‘codes, pipe adequately, understand the starting and stop- ping sequence. Check the safety devices by following the procedure contained in this operators manual Maintenance should be done by qualified personnel, ade- quately equipped with proper tools. Foliow the maintenance schedules as oullined in the operators manual to ensure Safety instructions in the operators manual are bold-faced for ‘emphasis. The signal words DANGER, WARNING and CAUTION are used to indicate hazard seriousness levels as follows: VANS a) [A\WARNING Danger is used to indicate the presence of ‘a hazard which will cause sovere personal Injury, death, or substantial property damage ifthe waming is ignored. ‘Warning fg used to indicate the presence of fa hazard which can cause severe personal Injury, death, or substantial property damage if the warning Is ignored. Caution is used to indicate the presence of hazard which will or can cause minor personal injury or property damage if the warning is ignored. PANT NOTICE Notice is used to notity people of installa- tion, operation, or maintenance information Which is important but not hazard-rtated. problem free operation after start up. WARNING COMPRESSED AIR AND ELECTRIC- ITY ARE DANGEROUS. BEFORE DOING ANY WORK ON ‘THIS UNIT, BE SURE THE ELECTRI- CAL SUPPLY HAS BEEN CUT OFF-LOCKED & TAGGED AND THE ENTIRE COMPRESSOR SYSTEM HAS BEEN VENTED OF ALL PRES: 1, Do not remove the covers, loosen or remove any fitings, connections, or devices when this Units in operation. Hot liquid and air under pressure that are contained within this unit can ‘cause severe injury or death, 2.The compressor has high and dan- {gerous vollage in the motor starter ‘and control box. All installations must be in accordance with recognized electrical codes. Before working on the electrical system, be sure to remove voltage from the system by uso _of a manual-diseonnect-switch. A circuit breaker or fuse safety switch must bo provided in the electrical supply line leading to the compressor. Those responsible for installation of this equipment must provide suitable rounds, maintenance clearance and ighining ‘atrestors for all_electrical components as stipulated in OSHA. 1910.308 through 1910.329. 3. Do not operate the compressor at higher discharge pressure than those speciied on the Compressor Nameplate or motor overload will ‘occur, This condition will result in com pressor motor shutdown, 4, Use only safety solvent for cleaning the compressor and auxiliary equip ment. § Insel manual shut of valve (so lation type) in the discharge line, prossure reliaf valve, with sufficient Capacity to relieve full compressor capacity, must be installed between the compressor and the isolation valve. 6. Whenever pressure is releast through the pressure relief valve, itis due to excessive pressure in the sys- ‘tom, The cause for the excessive pres- sure should be investigated immedi- ately 7. Before doing any mechanical work (on the compressor: 1) Shut the unit down, ) Electrically isolate the compressor by use of the manual disconnect switch in the power line to the unit Lock and tag the switch so that it can- rot be operated SAFETY PRECAUTIONS BEFORE PROCEEDING, READ CAREFULLY BEFORE INSTALLING THE COMPRESSOR OR PERFORMING ANY MAINTENANCE .) Vent pressure trom the compressor ad ‘alate the unt rom any other Source of air 8. Air line separators, properly select- fed and installed, wil minimize any liq- uid carry-over. The use of plastic bowis on tine fiters without metal guards can be haz- ardous. From a safety standpoint, metal bowls should be used on any pressurized system. Review of your plant airline system is recommended. 9. When a receiver is installed, itis recommended that occupational safe: ‘and health standards as covered in the Federal Register, Volume 36, num- ber 105, part 11, paragraph 1910.169 be adhered to in the installation and ‘maintenance of this receiver. 10. Before starting the compressor, its ‘maintenance instructions should be thoroughly read and understood, 11, After maintenance functions are completed, covers and guards must be replaced,PARTS LIST INTRODUCTION GENERAL, This manual, which contains an illustrated parts breakdown, has been prepared as an aid in identi- fying and ordering parts in the SSR compressor. All of the com- pressor parts listed in the parts breakdown are manufactured with the same precision as the original equipment, Ingersoll-Rand Company service facilities and parts are available worldwide. There are Ingersoll- Rand company Branch Offices and authorized distributors located in the principle cities of the United States. In Canada, our customers are serviced by the Canadian Ingersoll-Rand Company, Limited. ‘There are also Ingersoll-Rand Company subsidiaries and autho- rized distributors located in the principle cities throughout the world, DESCRIPTION ‘The illustrated parts breakdown illustrates the various assemblies, sub-assemblies and detailed parts which make up this particular SSR JxX0000 U MANUFACTURED IN US. YEAR OF MANUFACTURE JULIAN DATE OF MANUFACTURE compressor. A series of illustra- tions show each part clearly and in i's correct location relative to the other parts in the illustration. Each part on an illustration is ret- erenced with a number. The num- ber, description and quantity needed per assembly is listed in numerical order on the following pages. Items with a description of NSS. are not sold separately and must be purchased as an assembly. Items with a description of Ref. indicate that the item is located elsewhere in the pars lst. OPTIONAL EQUIPMENT Several optional accessories! items are available for conve- rience or special application. ‘These accessories have been selected as being particularly suit- able for use on the SSR compres- sor. For complete details on Optional Equipment, contact your Sales Representative, 99 120 HOW TO USE THIS PARTS. MANUAL 1. Turn to the Parts Section to locate the desired illustrations. 2. Locate the part on the illustra~ tion by visual identification and the reference number. 3, Find the referenced number on the Tabulated page, along with the Part Number and Descriptic ‘SERIAL NUMBER BREAK When a part is changed and it doesn't supersede the previous part, this change must be docu- mented by a serial number break By using the last (6) digits of the serial number, as outlined below, this change is recorded in the parts list. > U99120 indicates part is used on units up to and including serial number ending in U99120. 99121 —>> indicates part is used on units with serial number ending in U99121 or higher. HOW TO ORDER PARTS In order that all avoidable errors be eliminated when ordering parts, please specify the following: 1. The model number of the unit as shown on the Compressor Data Plate. 2. The serial number of the unit as shown on the Compressor Data Plate. 3. The form number of this manual (shown on front cover). 4. The reference number, part number, description and quantity needed exactly as listed. 5, The motor data code shown on the motor data plate.EF? ASSEMBL STARTER BOX NEMA 1! (INTELLISYS) CCN 39129085 39140785 39155353 39156435 39173927 39178769 39186093 39186101 39191630 39191648, 39191655 39256631 39264494 39404165 39419668 39485818 ‘Description WIRE PLUG PLUG CONNECTOR GLAND SCREW PLUG PLUG PLUG PLUG PLUG ELBOW ELBOW O-RING SWITCH PLUG 39497612 39549167 39586227 39817655 39853791 39917489 39931712 39932619 54369087 54369665, 89268643 95930301 95956975 96737564 96738628 VALVE SWITCH SENSOR CONTROLLER TRANSDUCER SCREW STARTER DECAL Box BRACKET CLAMP. BUSHING REDUCER/EXPANDER NUT SCREWitem CCN Qty. Description item CCN 39140785 PLUG 18 39495874 391553532 PLUG Ig 39497672 39156435 | CONNECTOR 20 39549167 391739277 GLAND 21 39586227 39178769 2 SCREW 22 39817655 CONTROLLER 391788921 PLUG 23. 39853791 TRANSDUCER 39186093 1 PLUG 24 39917489 SCREW 39186101 1 PLUG 25 39931712 STARTER 39191630 1 PLUG 26 39932819 DECAL 39191648 1 PLUG 27 54369665 BRACKET 39191655 1 PLUG 28 54387543 80x 39249875 | GASKET 29 89268643 CLAMP 3925663) | ELBOW 30 95930301 BUSHING 39264494 =| ELBOW 31 95956975, REDUCER /EXPANDER 39404165 1 O-RING 32 96737564 NuT 39419668 =| SWITCH 33 96738828 «2 SCREW 39493663 |__-PLUGCCN 39129085 39140785 39155353 39156435 39173927 39178769 39186093 3918610! 39191630 39191648 39191655 39256631 39264494 39404165 39419668 39485818 Description WIRE PLUG PLUG CONNECTOR GLAND SCREW PLUG PLUG PLUG PLUG PLUG ELBOW ELBOW O-RING SWITCH PLUG Item 7 18 ig 20 2 22 23 24 25 26 20 28 23 30 31 CON 39497672 39549167 39586227 39817655 39853791 39917489 39931712 39932819 54369087 54369665 89268643 95930301 95956975 96137564 96738828 VALVE SWITCH SENSOR CONTROLLER TRANSDUCER SCREW STARTER DECAL Box BRACKET CLAMP BUSHING REDUCER /EXPANDER NUT SCREWCo ftom __ CCN 39140785 39155353, 39156435 39173927 39178769 39178892 39186093 39186101 39191630 39191648 39191655 39249875 39256631 39264494 39404165 39419668 39493663 a ty. Description PLUG PLUG CONNECTOR GLAND SCREW PLUG PLUG PLUG PLUG PLUG PLUG GASKET ELBOW ELBOW O-RING SWITCH PLUG item CCN 18 19 20 21 22 23 24 25 26 21 28 29 30 31 32 33 39495874 39497672 39549167 39586227 39817655 39853791 39917489 39931712 39932819 54369665 54387543 89268643, 9593030! 95956975 96737564 96738828 GASKET VALVE SWITCH SENSOR CONTROLLER TRANSDUCER SCREW STARTER, DECAL BRACKET 80x CLAMP BUSHING REDUCER/EXPANDER NUT SCREWhee ASSEMBLY, CONTROL PIPING NOTE: ITEMS 39497847 AND 39497854 REQUIRED FOR 200 PS! UNITS ONLY Qty. Description item CCN Qty. Description Bg111at1 2 SCREW 1239333604 1 VALVE 39124813 | TUBE 13 39479555 CONNECTOR 39124821 | TUBE 14 39479563, VALVE 39155346 1 TEE 15 39497847 TUBING 39155478 4 ELBOW le 39497854 TUBING 39155650 3 ELBOW 17 39929682 GAUGE 39156393 1 CONNECTOR 18 39931365 BRACKET 39156419 | CONNECTOR 19 89268858 BRACKET 39156435 | CONNECTOR 20 95929071 WASHER 39178769 4 SCREW 21 96714340 SCREW 391813421 TEE 2 1 1 ' 1 1 H 4 21 Bae ASSENBLY, 2000 TO 220V FAV POMER TRANSFORMERS NoTE FOR 200V FAN TRANSFORMER CONFIGURATION ON INTELLISYS STARTER PANEL, LOCATION OF (2) FUSE BLOCKS AND TRANSFORMER MUST BE REVERSED. PROPER 200V CONFIGURATION 1S SHOWN HERE NOTE FOR 200V FAN TRANSFORMER CONFIGURATION ON ELECTRO-PNEUMATIC AND INTELLISYS STARTER PANELS, FUSE BLOCK (P/N 39479035) (ITEM 9) MUST BE ADDED. NOTE: APPLIES TO FULL VOLTAGE AND STAR DELTA CONFIGURATIONS Item CCN Qty. Description CCN Qty. Description 1 35244185 72in. WIRE CINTELLISTS OMT) 10 39493663 ' PLUG 35252279 «19 SCREW 1) 39540174 I DECAL ‘35268788 6 TIE 12 39917489 4 SCREW 39129085 25/1. WIRE 13. 54387014 | BRACKET 39133467 3 MOUNT (AS NEEDED? 14 54464888 3) TRANSFORMER 39136676 49 LUG 15 54465539 1 DECAL (OVERLAY WIRING DECAL} 39178882 | PLUG 16 9370565 10 THE (AS NEEDED, NOT SHOWN 393332083 FUSE 17 95986097 6 TERMINAL 39479035 2 BLOCK 18 W92708T4 3 SPLICECINTELLISYS ONLY)1 eye ASSEMBLY, MODULATION ERS NOTE ITEMS 39255633, 54370051, 54370069 AND 39129085 REQUIRED ONLY FOR ELECTRO-PNEUMATIC CONTROLLED MACHINES. REFER TO WIRING SCHEMATIC DECAL ON STARTER PANEL DOOR FOR MODULATION OPTION WIRING. FOR MODULATION REGULATION SETTING, REFER TO OPERATORS MANUAL APDO-739 ITEM 39497847 REQUIRED FOR 200 PSI OPTION ONLYNOTE:1 Bare _ ASSEMBLY, MODULATION Tats 54370069 AND 39129085 REQUIRED ONLY FOR NOTE ITEMS 39255633, 54370051, ELECTRO-PNEUMATIC CONTROLLED MACHINES. REFER TO WIRING SCHEMATIC DECAL ON STARTER PANEL DOOR FOR MODULATION OPTION WIRING, FOR MODULATION REGULATION SETTING, REFER TO OPERATORS MANUAL APDD-739 ITEM 39497847 REQUIRED FOR 200 PSI OPTION ONLYeg fe STITT & ASSEMBLY, MODULATION CCN Ory Description 39124813 39127253 39127261 39128012 39129085 39155478 39155577 39156385 39156393 39156468 39178769 39199476 39199484 39204490 39255633 39265640 39497672 39497680 39497847 39497854 54368444 54370051 54370069 95242459 95928214 95930301 96738828 H Hl 1 3 2 1 i 1 4 1 1 1 i 2 1 I H i 1 1 f 1 I 1 2 TUBING, 25 (130 INCHES) BUSHING, REDUCER .25 NPT X 13 FNPT BRASS VALVE, SHUTTLE ADAPTER, 175 SAE X .25 FNPT WIRE, 16 GA. RED (3 FEET) ELBOW, 25 NPT X 25 TUBE ELBOW, 113 NPT X 25 TUBE TEE, BRANCH .13 NPT X .25 TUBE CONNECTOR, 13 NPT X .25 TUBE TEE, RUN 13 NPT X 13 FNPT X .25 TUBE SCREM, PANHEAD, 810-24 X .38 LONG STAINLESS STEEL VALVE, REGULATOR (XF/EP/HP UNITS) VALVE, REGULATOR (HXP UNITS) CABLE, 3 CONDUCTOR (3 FEET) BLOCK, CONTACT (N.0.) CONNECTOR, STRAIN RELIEF VALVE, BLOWDOWN .25 NPT (6SV) VALVE, BLOWDOWN .13 NPT (2SV1 TUBING, TEFLON (200 PS! UNITS, 130 INCHES) TUBING, TEFLON BRACKET, SOLENOID SWITCH, 2-WAY PLATE. LEGEND NIPPLE, EXTRA STRONG .25 NPT X 1.50 LONG PLUG, SOCKET .13 NPT BUSHING, REDUCER .25 NPT X .13 FNPT SCREW, MACHINE PAN HEAD TYPE H MS X 10.0 LONG 13