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    Valvulas Compuerta Globo

    Cargado por

    Wilberth Cabrera
    Valvulas-Compuerta-Globo

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    PUBCON ¢@ THE RIGHT PRODUCT FOR YOUR APPLICATION 30 years PRESSURE | SEAL >, y VALVES Ny, Gate, OY a Globe and Check Valves - Cast and Forged ASME Class 600 to 4500# Size Yo - 24” (12 - 600mm) Ey PRESSURE SEAL VALVES CAST STEEL A HISTORY OF GROWTH AND EXCELLENCE / MARKET SEGMENTS A HISTORY OF GROWTH AND EXCELLENCE ‘To pave the way of sustained development, DURCON- VICE has been allying quality and productivity to the technology of its products and services, showing its commitment to the customer, Operating since 1974, DURCON-VICE has a complete manufacturing complex, with a built area of 7 thousand square meters, located in the Great So Paulo region, and an installed product base of hundred thousands valves. It has a wide range of products that include valves from size 1/4” to 104” and pressure classes up to 4500#. It is present throughout the Brazilian territory and in several other markets, such as United States, Europe and Asia DURCON-VICE is today the most renowned Brazilian ‘manufacturer of industrial valves, capable of providing comprehensive technological solutions for the most demanding application and diversified market. MARKET SEGMENTS AND CUSTOMERS ‘Thermoelectric power plants and co-generation ign Pat -USA DURCON-VICE is specialist in valves and industrial equipment for thermoelectric power plants and co-generation, having sold complete packages of valves and equipment for hundreds of thermoelectric power plants, Power AES Uruguaiana ALSTOM Power Brasil Birchwood Co-Generation Petrobras Furnas Centrais Elétricas Mistubishi CBC Ind. Pesadas Promom Engenharia CGTEE ‘SIEMENS Eletronuclear Sierra Pacific Power Co. Gerasul Termelétrica Araucaria Eletrobolt Termobahia Fafen Energia Termelétrica Piratininga Foster Wheeler Kvaerner... and Gas Petrobras Mobil Oil Shell Oil Texaco Chemical and Petrochemical Mining Copesul Getchell Gold Copene/Basken. Vale do Rio Doce. Steel-making Sugar and Alcohol CSN Usina Santa Elisa Usiminas, Copersucar. Pulp and Paper Water and Waste Aracruz SABESP International Papers... CEDAE. 2 DURCON-VICE VALVES PRESSURE SEAL VALVES PRODUCTIVE CYCLE CAST STEEL PROJECT (P&D) SUPPORT AND AFTER-SALE Allvaives are designed according to the requirements of the Provide through our application and technical assistant applicable standard, with finite element and CAD/CAM/CAE experts, in our orin your own company. ASSURED QUALITY QUALITY CONTROL rs Coif of Apr We are certified by BVQI in ISO 9001:2000 for “Design, _ We comply with all requirements concerning measurement Development, Manufacture and Sale of Level Sights and and test instruments and concerning the technical Industrial Valves of the following types: Gate, Globe, Check, qualification of collaborators, according to the international Ball, Butterfly, Male, Knife, Tank Bottom, Pump Recirculation standards for NDT, such as LP, XR, MP, US, etc. and Special. MANUFACTURE Tests We have state-of-the-art equipment for the manufacture of We are able to test valves according to ASME B16.34 up to valves, from large-sized NC machines to CNC Machining pressure Class 4500#. Centers DURCON-VICE VALVES 3 PRESSURE SEAL VALVES: CAST STEEL TABLE OF CONTENTS GENERAL FEATURES TABLE OF CONTENTS ‘A History of Growth and Excellenc: Productive Process. i Table of Contents... Introduction to Products. Gate Valves... Dimensions and Weights, "T'-Type Globe and Stop-Check Valves.....Materials and Features. Dimensions and Weights. "Y"-Type Globe and Stop-Check Valves... Materials and Features... Dimensions and Weights. "T" Piston Check Valves. Materials and Features. Dimensions and Weights. "Y" Piston Check Valves Materials and Features. Dimensions and Weights. Materials and Feature Dimensions and Weights. ‘Swing Type Check Valves. Materials and Features. Dimensions and Weights, Figure Numbering System and How to Specity... recat Other Products. Tilting Disc Check Valves. GENERAL FEATURES DURCON-VICE has been manufacturing Pressure Seal Valves for more than 30 years and during 10 years under license of the world’s largest manufacturer of pressure seal valves. ‘The Pressure Seal (PS) system uses the process pressure to exercise additional force in the body/bonnet sealing ring, ensuring far superior sealing ofthis area. The sealing rings are metallic, thus avoiding the possibilty of wear or deterioration. ‘The thrust ring above the sealing rings ensures homogeneous distribution of forcesin the entire circumference. CHOOSING VALVE TYPE Ghoose the valve type according to the application (gate, globe or check). Gate valves allow choosing the type of wedge. Globe, globe (stop-check) and piston check valves allow the choosing of the body construction (“T" or “Y") and the disc type. SIZE ‘The valve size must be in accordance with the existing or designed pipe size. Check valves must take the flow rate into consideration fora perfect operation. ‘The valves must be used within the operation ranges determined by ASME/ANSI 816.34, according to the valve pressure Class that on its turn is associated to the type of material, temperature and maximum design pressure. TEMPERATURE LIMITS ‘The temperature limits for the body material are those defined by ASME/ANS| B16.34. Temperature limitations of the bolts, joints and gaskets mustbe taken into consideration. MATERIALS The chosen materials must be compatible with the application and among others, must be considered the fluid, the pressure and the temperature. In case of doubt, contact our specialists. 4 DURCON-VICE VALVES PRESSURE SEAL VALVES INTRODUCTION OF PRODUCTS CAST STEEL GATE VALVES Gate valves are typically used in on-off services, in applications where no pressure loss and excellent two-directional sealing are required. They are not recommended for control. ‘The ideal operating conditions are fully opened or fully closed. Their use in the intermediate positions (for control) may damage the seat, body and wedge sealing surfaces. Gate valves are usually installed in horizontal piping, with the stemin the vertical position upwards. They may be installed with the stem in another position provided that, the manufacturer has been previously noticed at the time of the order, since this implies in design changes and, consequently, in the manufacturing process. Valves with flexible wedge or parallel wedge are recommended for applications where the service temperature is above 260°C (500°F) in order to avoid leakage or jamming caused by distortion of the sealing surfaces, caused by thermal expansion. Such problem may happen when the valve is closed with the piping cold and, thereafter, the piping that is heated to the service temperature by the fluid, After the closing of the gate valve with the torque required for sealing, the valve must be relieved with 1/8 to 1/4 turn of the stem so as to avoid unnecessary stress in the stem resulting from thermal expansion. Such relief does not imply loss of sealing, GLOBE AND (STOP-CHECK) GLOBE VALVES Globe valves are used to control andlor block lines, usually installed with the flow direction entering under the disc. The globe valves supplied by DURCON-VICE are available with construction option in “T”, *Y" and Angular (90°). Because of the constructive geometry, the "T” globe valves have pressure loss higher than the “Y" valves, “T valves are economically superior, due to the smaller weight and easier actuation, Globe valves with angular construction 90° are installed replacing elbows in the piping, saving space. Standard globe valves are designed for control and blocking, however, they are notracommended to be used in control applications for along period with an opening less than 20%, since it may cause damage to the internal components. In such specific case, use globe-needle valves, DURCON-VICE figure ADP, especially designed for control applications with low flow rate and high differential pressure. ‘Stop-check globe valves must be installed with stem in the vertical position and the flow direction under the plug. When the stem is opened, the fluid pressure under the plug ‘opens the valve, allowing the fluid to pass. In check valves, when the stem isin the closed position, have sealing capacity in both flow directions. With the stem in the open position, they operate as a piston-type (check) valve. In the closed position, the plug is pushed against the sealing seat by the stem, blocking the flow in the piping, such asin globe valve. ‘Such kind of valve is normally applied in the replacement of two valves, a block valve (gate fr globe) and a swing type check valve, The most common applications are in the discharge of pumps or in the protection against reverse flow of equipment connected toa ‘common collector, suchas boilers, pumps, et. Globe and (stop-check) globe valves are usually operated by Handwheel. Are also available with gear reducer and handwheel, electric actuator or pneumatic or hydraulic cylinder. CHECK VALVES: Check valves are used to prevent flow reversion in piping. They may be applied in the horizontal or vertical position (only upward flow). Swing-type check valves have lowloss of pressure and must be applied preferably when the flow speed is moderate. It is very Important the correct sizing of this valve type. Very low or very high flow speeds cause damage to the intemal components and shorten valve life. Applications involving large ‘number of cycles with quick reversion of the flow direction, turbulent flows or pulsating flows mustalso be avoided, Contact DURCON-VICE for advice in the selection of the proper product for your application Pe wedge Flexible ‘wedge "Type GLOBE “ype "T plston "piston Tee CHECK ; “Ting Dise ‘Sing DURCON-VICE VALVES PRESSURE SEAL VALVES CAST STEEL GATE VALVES FEATURES Gate Vaive Gate vatve Parallel Wedge Flexible Wedge PARALLEL WEDGE Parallel seat gate and seat ring is used in applications with high-pressure differential, high piping loads orthermal expansion. The parallel seat gate assembly consists of two spring-Joaded discs, disc guide and pins. The sealing is by position; thus avoiding problems of stem bending caused by thermal expansion. The spring force ensures sealing also at low-pressure differential. The discs are interchangeable, making easier the valve maintenance and avoiding the conventional wedge adjustment, which is time consuming. Internal ‘stops avoid loss of alignment of the seats and serve as reference to the actuators’ position limits. Such wedge requires smaller driving torque, which reduces the actuator cost. The sealing surfaces are normally hardened in order to provide long useful life in high cycle or high-pressure differential applications. FLEXIBLE WEDGE Itis simitar to the solid wedge, that is, in a single piece. The sealing surfaces are joined by the central hub, allowing relative movement ofthe seats, which compensate the body distortions caused by thermal ‘expansion, generated by high temperatures or stresses applied to the valve by the piping, The special ‘wedging angle avoids friction of the sealing surfaces during the opening and closing, The flexible wedge makes easier the sealing at low differential pressure and eliminates the sticking in applications where the valve closes with hot fluid and opens with cold fuid. In applications of high cycles and high-pressure differentials, the sealing surfaces are normally hardened in order to provide long useful if. SOLIDWEDGE This kind of wedge is the most common and also the strongest, simplest and cost saving. The advantages are high resistance to corrosion and vibration. However, itis not self-compensating to the dimensional distorlions and variations of the seats caused by thermal expansion generated by high temperature or stresses applied to the valve by the piping and it may occur the sticking of the wedge in the seats in the closed positon. DURCON-VICE VALVES PRESSURE SEAL VALVES: CAST STEEL GATE VALVES FEATURES SS) Equalization EQUALIZATION AND BY-PASS SYSTEM ANS! 816.34 standard paragraph 2.3.3, provides the requirement to specify, in double-seat valves, a system that avoids the increase of pressure (Inside) of the valve caused by the fluid thermal expansion. DURCON-VICE when specified may provide the equalization piping and block valve. A piping connected the central cavity to the input of the valve and allows the transfer of fluid. The block valve of the equalization device is kept opened during normal operation conditions. By closing the equalization valve, the upstream fluid s isolated for hydrostatic tests or for other purposes. EQUALIZATION DEVICES Equalization devices allow relieving the pressurized fluid in the valve central cavity and the discharge of the fluid displaced by the stem movement when valve is being closed. BY-PASS VALVES By-pass valves are used in order to equalize the pressure differential between the valve seats and also to heat or fil the downstream piping before opening the main valve. STEM WITH “T” FORGED HEAD All DURCON-VICE valve stems are provided with “T” type forged head, heat treated to increase the useful if, the performance and the mechanical strength of he joint between the stem and the wedge PACKING AND DEEP STUFFING BOXES Extra deep stuffing box is optional in DURCON-VICE's valves. Such characteristic allows installing extra packing to provide better sealing of the stem. The depth is such as it allows using two sets of packing with a lantern ring between them. In such case, a lateral outlet with plug is added to check for leakages. When requested in the specification, grease injector or seal with double sphere may be provided. The standard for those applications is the carbon fiber gaskets. ‘They ensure optimum performance for high temperatures and pressures. Other packings are available when requested. STANDARDIZED YOKE AND GEAR REDUCERS ‘The yoke of DURCON-VICE's valves are standardized and allow more flexibility in the assembling of the actuators. Valves with handwheel may be converted in field into gear reducer or electromechanical actuator with a minimum of new parts. Gear reducers make easier the manual operation. Electromechanical actuators or pneumatic or hydraulic cylinder for local or remote operation may easily actuate valves, Position sensors may also be added YOKE BUSHING ON BALL BEARINGS Valves may require a significant torque for opening and closing. The use of ball bearing reduces: the operational torque in more than 50%. This is a standard characteristic of the DURCON- VICE's valves. BODY-ONNET JOINT ‘The Pressure Seal (PS) system uses the process pressure to exercise additional force in the body/bonnet sealing ring, ensuring excellent sealing. The sealing rings are metallic, avoiding the possibility of wear or deterioration. The thrust ring above the sealing ring ensures the homogeneous distribution of forces throughout the circumference. SEAL WELDED BODY/BONNET (LIP SEAL) ‘This construction provides extra assurance against leaks in the body/bonnet joint. A metallicring is placed between the body and the bonnet and sealed with welding in its whole circumference. DURCON-VICE VALVES 7 PRESSURE SEAL VALVES GATE VALVES CAST STEEL MATERIALS ACTUATOR - May be supplied with handwneel. impact handihes| gear raducer and slocromedhanial, prewhate (rnyareutcactuetor THREADED BUSHING-Ofbonzomater supponed by essing, when apetabie, 1 ‘mnimaethetorge [STEW

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