Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Design of
Below-the-Hook
Lifting Devices
Tentative
Subject to Revision or Withdrawal
Specific authorization required
for reproduction or quotation
ASME Codes and Standards
Revisions introduced within the 200X edition of ASME BTH-1 are identified by a margin note,
(0x).
Chapter 1
Scope, and Definitions, and References
advisability of which depends on the facts in each back-driving: a condition where the load imparts
situation (para. 2-2.1). motion to the drive system (para. 4-5.5).
sling: an assembly to be used for lifting when coefficient of static friction: the nondimensional number
connected to a hoist or lifting device at the sling’s obtained by dividing the friction force resisting initial
upper end and when supporting a load at the sling’s motion between two bodies by the normal force
lower end (para. 1-5.1). pressing the bodies together (para. 4-9.1).
strength limit state: limiting condition affecting the drive system: an assembly of components that governs
safety of the structure, in which the ultimate load the starting, stopping, force, speed, and direction
carrying capacity is reached (para. 1-5.1). imparted to a moving apparatus (para. 1-5.3).
stress concentration: localized stress considerably higher fluid power: energy transmitted and controlled by
than average (even in uniformly loaded cross sections means of a pressurized fluid, either liquid or gas. The
of uniform thickness) due to abrupt changes in term applies to both hydraulics, which uses a
geometry or localized loading (para. 3-4.1). pressurized liquid such as oil or water, and
pneumatics, which uses compressed air or other gases
[unchanged definitions skipped]
(section 4-11).
1-5.2 Definitions for Chapter 3 grip ratio: the ratio of the sum of the horizontal forces
on one side of the load to the live weight of the load.
[unchanged definitions skipped]
For example, if the total horizontal force on one side of
the load is 100,000 lb and the live load is 50,000 lb, the
gross area: full cross-sectional area of the member
grip ratio is 2. For purposes of this calculation, the
(para. 3-2.1).
weight of the load does not include the weight of the
limit state: a condition in which a structure or lifter (section 4-9.
component becomes unfit for service, such as brittle
[unchanged definitions skipped]
fracture, plastic collapse, excessive deformation,
durability, fatigue, instability, and is judged either to
vacuum: pressure less than ambient atmospheric
be no longer useful for its intended function
pressure (para. 1-5.3).
(serviceability limit state) or to be unsafe (strength limit
state) (para. 1-5.2). vacuum lifter lifting device: a below-the-hook lifting
device for lifting and transporting loads using a
local buckling: the buckling of a compression element
holding force by means of vacuum (section 4-10).
that may precipitate the failure of the whole member
at a stress level below the yield stress of the material vacuum pad: a device that applies a holding force on
(para. 1-5.2). the load by means of vacuum (para. 4-10.1).
[unchanged definitions skipped] vacuum reservoir: the evacuated portion of a vacuum
system which functions to compensate for leakage in
slip-critical: a type of bolted connection in which shear the vacuum system or to provide a vacuum reserve in
is transmitted by means of the friction produced the event of vacuum generator failure (para. 4-10.2).
between the faying surfaces by the clamping action of
1-5.4 Definitions for Chapter 5
the bolts (para. 1-6.1).
strength limit state: limiting condition affecting the [unchanged definitions skipped]
safety of the structure, in which the ultimate load
carrying capacity is reached (para. 1-5.2). control system: an assembly or group of devices that
govern or regulate the operation of an apparatus
unbraced length: the distance between braced points of
(para. 5-3.1).
a member, measured between the centers of gravity of
the bracing members; for beams not braced against duty cycle:
twist or lateral displacement, maximum span between
time on
supports or points of applied load (para. 1-5.2). duty cycle = x 100
time on + time off
[unchanged definitions skipped]
and is expressed as a percentage (para. 5-2.1).
1-5.3 Definitions for Chapter 4 EXAMPLE: 1/2 3 min on, 2 min off = equals
1/2 / (1/2 + 2) x 100 = 20% bending member for which the full plas-
tic bending capacity can be realized,
3 uniform moment case (Cb = 1.0), in.
x 100 = 60%
3+ 2 (mm) (para. 3-2.3.2)
Chapter 2
Lifter Classifications
Chapter 3
Structural Design
3-2.3.2 Strong Axis and W eak Axis Bending against twist or lateral displacement, maximum
of Compact Sections with Unbraced Length span between supports or points of applied
Greater than Lp and Noncompact Sections. load
The allowable bending stress for members with rT = radius of gyration of a section comprising the
compression flange plus 1⁄3 of the compression
compact or noncompact sections, as defined by Table
web area, taken about an axis in the plane of
3-1, loaded through the shear center, bent about either the web
the major or minor axis, and laterally braced at bf = width of the compression flange
intervals not exceeding Lr for major axis bending as
defined by eq. (3-10) for I-shape members and by eq. The allowable major axis moment M for tees and
(3-11) for box members is given by eq. (3-9). For double-angle members loaded in the plane of
channels bent about the strong axis, the allowable symmetry is
bending stress is given by eq. (3-16) (3-17).
d
x
( B + 1+ B ) "
When
! EI GJ
y F aSy x
M = C LTB 2
(3-18)
Nd L b N d
Lb 17.59ECb
> (3-15) where
rT Fy
a = 1.0 if the stem is in compression
= 1.25 if the stem is in tension
! 2 ECb Fy B= ±2.3 ( d Lb ) I y J
Fb = "
N d ( Lb rT )
2
Nd CLTB = 1.00 for beams braced against twist or lateral
displacement of the compression element at the
! 2 ECb Fy
ends of the unbraced length
Fb = C LTB " (3-16)
N d ( Lb rT )
2
Nd 0.80 I x J
C LTB = + 0.25 ! 1.00 for beams not braced
Lb b f
For any value of Lb rT
against twist or lateral displacement of the
compression flange at the ends of the unbraced
0.66ECb Fy length if the stem is in tension
Fb = !
(
N d Lb d A f ) Nd
C LTB =
1.75 I x J
+ 0.20 ! 1.00 for beams not braced
0.66ECb Fy Lb b f
Fb = C LTB ! (3-17)
(
N d Lb d A f ) Nd against twist or lateral displacement of the
compression flange at the ends of the unbraced
where length if the stem is in compression
G = shear modulus of elasticity
CLTB = 1.00 for beams braced against twist or lateral Iy = minor axis moment of inertia
displacement of the compression flange at the
ends of the unbraced length The value B is positive when the stem is in tension
3.00 I x J and negative when the stem is in compression
C LTB = ! 1.00 for beams not braced anywhere along the unbraced length.
Lb b f
against twist or lateral displacement of the Commentary: Noncompact shapes that are braced
compression flange at the ends of the unbraced at intervals not exceeding the spacing defined by eqs.
length (3-10) or (3-11) have a limit state moment that equates
Lb = distance between cross sections braced against to outer fiber yield. The allowable bending stress for
twist or lateral displacement of the members with noncompact sections provides a design
compression flange; for beams not braced
factor of Nd with respect to outer fiber yielding. stress. The shear yield stress is based on the Energy
I-shape members and channels bent about the of Distortion Theory (Shigley and Mischke, 2001). The
strong axis may fail in lateral torsional buckling. limiting slenderness ratio of plates in shear is taken
Equations (3-13) through (3-17) define allowable from AISC (2000).
bending compression stresses that provide a design Experience has shown that the members of below-
factor of Nd with respect to this limit state. the-hook lifting devices are not generally composed of
The allowable moment expression for tees and slender shear elements. Therefore, provisions for the
double angle members eq. (3-18) defines the design of slender shear elements are not included in
allowable moment based on the lesser limit state of the Standard.
lateral torsional buckling (Kitipornchai and Trahair,
1980) or yield (Ellifritt, et al, 1992). The value of a = [unchanged paragraphs skipped]
1.25 is based on the discussion in Commentary for
para. 3-2.3.4. 3-3.3.1 Static Strength of the Plates. The
Eqs. 3-10 through 3-18 are based on the behavior of strength of a pin-connected plate in the region of the
beams that are restrained against twist or lateral pinhole shall be taken as the least value of the tensile
displacement at the ends of the unbraced length Lb. strength of the effective area on a plane through the
Suspended beams exhibit different behavior with center of the pinhole perpendicular to the line of
action of the applied load, the fracture strength
respect to lateral torsional buckling (Dux, P.F., and
beyond the pinhole on a single plane parallel to the
Kitipornchai, S., 1990). I-shape beams show a line of action of the applied load, and the double plane
buckling strength less than that predicted by the shear strength beyond the pinhole parallel to the line
standard elastic buckling equations at proportions of action of the applied load.
where ( Lb b f ) I x J is greater than about 3. Tee
[unchanged paragraphs skipped]
shape beams show reduced buckling strength at all
proportions. The coefficient CLTB in eqs. 3-16, 3-17, The effective width shall be taken as the smaller of the
and 3-18 accounts for this reduced buckling strength. values calculated as follows:
where
h = clear depth of the plate parallel to the applied where
shear force at the section under investigation. be = actual width of a pin-connected plate between
For rolled shapes, this value may be taken as the edge of the hole and the edge of the plate
the clear distance between flanges less the fillet on a line perpendicular to the line of action of
or corner radius. the applied load
t = thickness of the plate
The width limit of eq. (3-47) does not apply to plates
Methods used to determine the strength of plates that are stiffened or otherwise prevented from
buckling out of plane.
subjected to shear forces for which h t ! 2.45 E Fy
shall provide a design factor with respect to the limit
state of buckling not less than the applicable value
given in para. 3-1.3.
Chapter 4
Mechanical Design
4-5.4 Relation to Other Standards prevent the vacuum level under the pads pad(s) from
decreasing more than 25% 10% (starting from rated
As an alternative to the Lewis formula in eq. (4-1),
vacuum level) in 5 4 minutes with without primary
spur and helical gears may be based upon
power off and the vacuum pad(s) attached to on a
ANSI/AGMA 2001-C95, Fundamental Rating Factors
clean, dry, and nonporous surface at the rated load.
and Calculation Methods for Involute Spur and
Consideration should be given to conditions such as
Helical Gear Teeth.
surface temperatures, contamination, torsion and
bending loads of the vacuum pad, tested vacuum pad
Commentary: The Committee decided to provide
performance, and surface conditions of interfacing
the Lewis formula to the qualified person as a simpler
materials. Unintended loss of power shall not
method to size gearing. Based on a review of a large
disconnect the pads pad(s) from the vacuum
number of gear designs, the Lewis Equation coupled
preservation method reservoir system.
with the design factor Nd provides conservative results.
As an alternative, the qualified person can use
Commentary: This performance-based requirement
ANSI/AGMA 2001-C95 to provide a more refined
allows the use of various vacuum preservation
analytical approach where the design parameters of methods (e.g. battery backup, compressed air storage,
the lifter are more constrained. vacuum reservoir, etc.).
[unchanged sections skipped] 4-10.3 Vacuum Indicator
4-9 GRIP RATIO A vacuum indicator shall be visible to the lifter
operator during use and shall continue to function
This section sets forth requirements for the grip during an unintended loss of power. It shall indicate
ratio, as defined in ASME B30.20, for pressure- the presence of the minimum vacuum required for the
gripping lifters (friction-type). Factors such as type rated load of the vacuum lifting device.
and condition of gripping surfaces, environmental
conditions, coefficients of friction, dynamic loads, and 4-11 FLUID POWER SYSTEMS
product temperature can affect the required grip ratio
and should be considered during the design by a 4-11.1 Purpose
qualified person. In addition, lifters such as bar tongs This section identifies requirements of fluid power
and vertical axis coil grabs have other special load systems and components for below-the-hook lifting
handling conditions (e.g., opening force) that should devices.
be considered.
4-11.2 Fluid Power Components
Commentary: Design of other types of lifting
devices, such as indentation-type lifters, is not covered (a) The lifting device manufacturer or qualified
in this section. person shall specify system components such as
cylinders, pumps, valves, pipes, hoses, and tubes.
[unchanged sections skipped] Fluid power systems should be designed so that loss
of the lifter power source(s), fluid loss, or control
4-10 VACUUM LIFTING DEVICE DESIGN system failure will not result in uncontrolled
movement of the load.
[unchanged sections skipped]
(b) Each hydraulic fluid power component shall
4-10.2 Vacuum Preservation Reservoir be selected based on the manufacturer’s rating and the
System maximum pressure applied to that component of the
The vacuum lifter lifting device shall incorporate a system, provided that the rating is based on a design
method vacuum reservoir system of sufficient size to factor equal to or greater than 1.67 Nd.
Chapter 5
Electrical Components
[unchanged sections skipped] for discharging the inductive energy of the magnet
shall be provided. The magnet disconnect switch shall
5-1.3 Power Requirements be connected on the line side (power supply side) of
the hoisting equipment disconnect switch.
The electrical power supply and control power (b) Power supplied to lifting magnets from DC
requirements for operating a lifting device shall be generators can be disconnected by disabling the
detailed in the specifications. The supply requirements external powered source connected to the generator,
shall include the maximum full load amperage draw or by providing a circuit switch that disconnects
based on the operating conditions that will create the excitation power to the generator and removes all
largest demand on the system. power to the lifting magnet.
(c) Disconnects are not required on externally
5-3 OPERATOR INTERFACE LIMIT powered electromagnets operating from a 120 V AC
SWITCHES, SENSORS, AND PUSH single phase power source.
BUTTONS
[unchanged sections skipped]
[unchanged sections skipped]
5-3.8 Indicators 5-7.3 Battery Alarm
Indication or signal lights should be provided to Battery backup systems for lifters or lifting magnets
indicate power is “on” or “off.” If used, the lights shall shall have an audible or and visible signal to warn the
be located so that they are visible to the lifter operator. lifter operator when the primary power to the lifter or
Multiple bulbs may be used to avoid confusion due to magnet is being supplied by the backup battery(ies).
a burned-out bulb.